Yg Series Presentation

© YAMAHA MOTOR CO., LTD. IM Company 1

YG88YG100A/YG100BYG200/YG200LYGP YGD||| |

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YG-Platform

Introducing YAMAHA YG series

YG-PlatformYG-PlatformAccommodation of

wide range componentsAccommodation of

wide range components

Main features Main features Options and accessoriesOptions and accessories

SpecificationsSpecifications

LineLineYG series product positioningYG series product positioning

JUST FIT SOLUTION

YGPYGP YG200/YG200LYG200/YG200L

YG100A/YG100BYG100A/YG100B

YG88YG88

YGDYGD



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Main features of the YG-platform


* YG100

Feeder floating detectionFeeder floating detection

Fully rigid dual-driveFully rigid dual-drive

Standardized interfaceStandardized interface

Feeder indicatorFeeder indicator

Common tape feederCommon tape feeder

Fiducial mark recognition cameraFiducial mark recognition camera

ANC stationANC station

Blow stationBlow station

2 stages push-up specification2 stages push-up specification

High resolution digital multi-cameraHigh resolution digital multi-camera

Man-machine interfaceMan-machine interfaceMACSMACS

Side lightSide light

High-rigidity frameHigh-rigidity frame

Clamp board positioning unitClamp board positioning unit

Head configurationsHead configurations

Automatic adjustment of conveyorwidth / mounting surface height




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Head configurations

8 in-line multi-heads FNC type

• Components range < 45mm x 45mm

• Components height < 15mm

• Chips & IC mounting at high speed

8 in-line multi-heads SF type


• Components height < 15mm

• Odd-shaped & large size components mounting at high speed



• Simple pressing force control (10 to 40N)

• Components height < 25.5mm

• Mounting of tall, large sized and / or odd-shaped components in a very wide range

Head configurationsMain features of the YG-platform

Video showing flying nozzle change of YG88Video showing flying

nozzle change of YG88

Video showing flying nozzle change of YG100A

Video showing flying nozzle change of YG100A

YG100A

YG100B

YG88




















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High-rigidity frame

High-rigidity frameMain features of the YG-platform

• High durability and high accuracy monocock type frame

• Developed based on intensive structure analysis and experimental data

using various test device

• High precision achieved through support of high acceleration driving




















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Clamp board positioning unit

Clamp board positioning unitMain features of the YG-platform

• The unit secures the PCB by clamping both sides of it

• Minimizes PCB warpage

• Eliminates the need for tooling holes in PCB

• Allows components mounting to the extreme edge of the board

Clamped PCBClamped PCB

Vacant PCB clamp area

Vacant PCB clamp area

* 2 stages push-up specification




















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Automatic adjustment of conveyor width / mounting surface height

Automatic adjustment of conveyor width / mounting surface height


•Servo control of push-up pin height

•Servo control according to PCB data

Automatic adjustment of conveyor width

AUTO

Automatic adjustment of mounting surface height

AUTO




















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Fully rigid dual-drive

Fully rigid dual-drive (patent pending)


• The Y axis is driven by powerful AC servo motors on both sides and a

high-rigidity ballscrew

• A newly developed fully rigid dual-drive (patent pending) enables better

acceleration performance and reduced positioning time




















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Common tape feeder

Common tape feederMain features of the YG-platform

• The CL (Compact & Light weight) tape feeder is light in weight and small in size

and can be commonly used among all Yamaha full vision mounters

• Higher components supply reliability as well as supply speed is achieved




















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Standardized interface

Standardized interfaceMain features of the YG-platform

• The YG series use the same application program and same data format

• Together with the display using G.U.I., they configure an easy-to-use

“man-to-machine interface”




















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Feeder floating detection

Feeder floating detectionMain features of the YG-platform

• Whether the feeder is firmly fixed or not is checked using the light beam




















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Feeder indicatorMain features of the YG-platform

• The feeder set position is indicated to facilitate checking

when the PCB has been changed and other occasionsClick here

for CLi related

features

Click here for CLi related

features

Feeder indicator




















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Fiducial mark recognition camera

Fiducial mark recognition cameraMain features of the YG-platform

• Multi angle white illumination for less effect of PCB material

• Using a newly designed lighting unit, stable mark recognition is possible with

the solder leveler processing PCB, mirror surface type gold plating PCB and

flexible PCB




















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ANC stationMain features of the YG-platform

ANC station

• Customized nozzles and spare nozzles are automatically replaced

at this station

YG88 ANC stationYG88 ANC stationYG100 ANC stationYG100 ANC station




















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Blow stationMain features of the YG-platform

Blow station

• The nozzles are kept in ideal clean conditions for a long time using automatic

blow action

• The automatic blow cleaning system assures long uninterrupted operation

YG88 blow stationYG88 blow stationYG100 blow stationYG100 blow station




















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2 stages push-up specificationMain features of the YG-platform

2 stages push-up specification

• When using short type PCBs (PCB length < 190mm), it is possible to reduce the

carrying time by means of the 2 stages push-up specification

1. While A is populated, B comes in

2. While B is populated, A goes out

3. Decreases average PCB transfer time




















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High resolution digital multi-cameraMain features of the YG-platform

High resolution digital multi-camera

• QFP/CSP/BGA mounting accuracy of +/- 30

micron (Absolute accuracy : +3< 30m)

assured at all times (YG88)

Repeatability of +/- 20 micron (3 < 20m)

assured at all times (YG88)

QFP image created by high resolution digital multi-camera

Multi-heads that pick up plural

components move non-stop over the

camera




















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Side lightMain features of the YG-platform

Side light

• Side light mounted on the high resolution

digital multi-camera enables recognition

of all balls of CSP / BGA including

judgment of flaws and defects balls

High resolution digital multi-camera with side light

Side lightFeeder floating detectionFeeder floating detection



















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MACS (Multiple Accuracy Compensation System)Main features of the YG-platform

MACS (Multiple Accuracy Compensation System)

Multiple Accuracy Compensation System

• Grasping the elements of the machine that affect the placing accuracy organically and making overall and multiple adjustment for compensation

• Fully usable in the heat cycle environment and temporal change (day, month, and year)

Before compensation (Absolute accuracy 3 30m)

After compensation (Absolute accuracy 3 10m)




















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“Man-to-machine interface” is performed throughintuitive recognition, simple operation and immediate reply


"Man-to-machine interface" is performed through intuitive recognition, simple operation and immediate reply

• Graphical User Interface and highly

responsive controller provide user friendly

and comfortable operation

• Shorter time to acquire operation and

assured operation are offered

Return to the top pageReturn to the top page




















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YG-Platform options and accessories


* YG100

sATSsATS

wATSwATS

dYTF pick & place tray feederdYTF pick & place tray feeder

QFP recovery conveyorQFP recovery conveyor

YG magazine rack & YG palletYG magazine rack & YG pallet

Digital single recognition cameraDigital single recognition camera

Side view cameraSide view camera

Coplanarity checkerCoplanarity checker

Multi-lingual supportMulti-lingual support

CL tape feederCL tape feeder

CLi tape feederCLi tape feeder

Bulk cassette feederBulk cassette feeder

Feeder carriageFeeder carriage

SplicerSplicer

Feeder tableFeeder table

Liquid crystal touch panelLiquid crystal touch panel

Customized nozzleCustomized nozzle



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sATSYG-Platform options and accessories

sATS

Tray supply unit that picks up components directly

Accommodating 2 YG magazine racks

Click here for top viewClick here

for top view

sATSsATS

wATSwATS












SplicerSplicer




• Width of PCB to be carried: 440mm (max.)• Capable of being installed together with dYTF• Equipped with 30 pallet indicator lamps• Equipped with door switch with lock function



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wATSYG-Platform options and accessories

wATS

• Width of PCB to be carried: 330mm (max.)• Capable of operating with Non-stop at both banks• Equipped with 60 pallet indicator lamps• Equipped with door switch with lock function

Tray supply unit that picks up components directly is built in the machine body



for top view

sATSsATS

wATSwATS












SplicerSplicer






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dYTF pick & place tray feeder with buffer conveyor



• Width of PCB to be carried: 440mm (max.)• Capable of operating with Non-stop at both banks• Capable of being installed together with sATS• Equipped with 60 pallet indicator lamps• Equipped with door switch with lock function


for top view

The unit carries QFP, PLCC, BGA, CSP, etc. for supply to the relay station at high speed continuously by moving 2 in-line loading heads back and force along the double track


Click here for loading

heads

Click here for loading

heads

sATSsATS

wATSwATS












SplicerSplicer






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QFP recovery conveyorYG-Platform options and accessories

QFP recovery conveyor

• Temporal placement of faulty components

• Buzzer warning when filled up

• Storage space of max. 5 pieces for 8mm tape feeder conversion

sATSsATS

wATSwATS












SplicerSplicer






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YG magazine rack & YG palletYG-Platform options and accessories

YG magazine rack & YG pallet

• The magazine rack can be used commonly for dYTF, aATS and wATS

• Accommodating up to 15 pallets suitable for JEDEC tray standard at 12.5mm

pitch (min)

• Storage area : 335mm x 250mm

sATSsATS

wATSwATS












SplicerSplicer






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Digital single recognition cameraYG-Platform options and accessories

Digital single recognition camera

• High resolution 55mm digital single recognition camera for

extremely odd-shaped & very large size components

sATSsATS

wATSwATS












SplicerSplicer






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Side view cameraYG-Platform options and accessories

Side view camera

• The camera recognizes by image the posture of

components being picked up in the horizontal

plane from the side

Details of the side

view camera

Details of the side

view camera

sATSsATS

wATSwATS












SplicerSplicer






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Coplanarity checkerYG-Platform options and accessories

Coplanarity checker

• The checker measures coplanarity and linearity of CSP/BGA bump

(ball) electrode grating height or coplanarity and linearity of fine-pitch

QFP lead electrode arrangement quickly and judges their condition

Click here for measurement

examples

Click here for measurement

examples

sATSsATS

wATSwATS












SplicerSplicer






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Multi-lingual supportYG-Platform options and accessories

Multi-lingual support

• English, Japanese, Chinese, Korean

sATSsATS

wATSwATS












SplicerSplicer






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CL (Compact & Light weight) tape feederYG-Platform options and accessories

CL (Compact & Light weight) tape feeder

• Light weight and compact tape feeder

• Higher components supply reliability as well as supply speed are achieved

sATSsATS

wATSwATS












SplicerSplicer






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CLi tape feederYG-Platform options and accessories

CLi tape feeder

• The CL tape feeder can handle the wireless ID

• The feeder is interlocked with the CLi feeder plate that reads the wireless ID tag

signals to avoid setup error

Example of wireless ID tag on the CLi tape feeder

CLi type feeder plate

sATSsATS

wATSwATS












SplicerSplicer






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Bulk cassette feederYG-Platform options and accessories

Bulk cassette feeder

• Vacuum transport system achieves highly reliable transport

• Large bulk cassette registered to EIAJ and compatible with odd-shaped components

* 100505 * 100503* 160808 * 160804* 201212 * 201208 * 201206

sATSsATS

wATSwATS












SplicerSplicer






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Feeder carriageYG-Platform options and accessories

Feeder carriage

• With the feeders used for PCBs to be produced next set on the carriage in

advance, the unit replaces them in a batch together

Click here for the replacementClick here for the replacement

sATSsATS

wATSwATS












SplicerSplicer






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Splicer (tape connector & joint tape)YG-Platform options and accessories

Splicer (tape connector & joint tape)

• The connector joins new tape reels to those which have run out of

components

sATSsATS

wATSwATS












SplicerSplicer






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Feeder tableYG-Platform options and accessories

Feeder holder

• Storage of max. 100 pieces for 8mm tape feeder conversion

sATSsATS

wATSwATS












SplicerSplicer






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Liquid crystal touch panelYG-Platform options and accessories

Liquid crystal touch panel

• The liquid crystal display has a touch sensing function which responds

directly to a hand touch

sATSsATS

wATSwATS












SplicerSplicer






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Customized nozzleYG-Platform options and accessories

Customized nozzle

• It is possible to pick up and mount a variety of

components

• Vacuum nozzles or gripper nozzles can be

designed


sATSsATS

wATSwATS












SplicerSplicer






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YGP specifications

Model YGP

Footprint (L x W) L1820 x W1705mm (main unit only)

Printing accuracy Printing accuracy (3): +/-0.025mm

Positioning repeatability (3): +/- 0.005mm

Printing heads Printing speed : 2 to 200mm/sec., Printing pressure : 5 to 200N +/- 2N

3S head or Double squeezee head

Printing line tact 12.3sec. (Normal printing) (Without using flaps) (Under optimum conditions)

13.2sec. (Normal printing) (With using flaps) (Under optimum conditions)

19.2sec. (Normal printing + Cleaning) (Under optimum condition)

11.0sec. (24 capture-images inspection)

(Under optimum conditions: When the PCB size is L180 x W130mm)

Applicable stencil size (mm) L750 x W650 L736 x W736(Recommended) L650 x W550(Recommended) L600 x W550 L550xW650

Applicable PCB (mm) L420 x W360 No Yes No No No

L420 x W350 Yes Yes No No No

L330 x W250 Yes Yes Yes Yes Yes

Stencil cleaning method Wiping and suction cleaning by dry-wet fabric

Automatic operation or manual operation / By using built-in blower

Minimum PCB size (L x W) L50 x W50mm

Maximum PCB size (L x W) L420 x W360mm

YGP specifications



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YG200/YG200L specifications

Model YG200 / YG200L

Mounting cycle time 0.08sec/CHIP (YG200) / 0.086sec/CHIP (YG200L)

Mounting accuracy When using Absolute accuracy (+ 3):

Yamaha's standard +/-0.05mm/CHIP. +/-0.05mm/QFP

components Repeatability (3):

+/-0.03mm/CHIP. +/-0.03mm/QFP

Footprint (L x W) L1950 x W1408mm (YG200)

L2330 x W1568mm (YG200L)

Minimum components size 0603 (Metric base) (YG200)

0402 (Metric base) (YG200L)

Maximum components size 14mm components

Maximum components height 6.5mm

Nozzle exchange for FNC head Flying nozzle change


Maximum PCB size (L x W) L330 x W250mm (YG200) / L420 x W330mm (YG200L)

PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max.

Maximum No. of components types 80 types (Max, for 8mm tape conversion) (YG200)

96 types (Max, for 8mm tape conversion) (YG200L)

Components supply configuration Tape reel, bulk, stick

YG200/YG200L specifications



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YG100A/YG100B specifications

Model YG100A / YG100B

Mounting cycle time 0.15sec/CHIP



component Repeatability (3):

+/-0.03mm/CHIP. +/-0.03mm/QFP


Minimum components size 0402 (Metric base) (* 31 type multi-camera)

Maximum components size Long connectors (L100 x W31mm)

(* 45 type multi-camera)

Maximum components height 15mm

Nozzle exchange for FNC head ANC station and flying nozzle change

Nozzle exchange for SF head ANC station




Maximum No. of components types 96 types (Max, for 8mm tape conversion)

Components supply configuration Tape reel, bulk, stick, tray

YG100A/YG100B specifications



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YG88 specifications

Model YG88

Mounting cycle time 0.43sec/CHIP



components Repeatability (3):

+/-0.03mm/CHIP. +/-0.02mm/QFP


Minimum components size 0402 (Metric base) (* 31 type multi-camera)

Maximum components size 55mm components (* 55 type single recognition camera)

Long connectors (L100 x W45mm) 　　　

(* 45 type multi-camera)

Maximum components height 25.5mm

Nozzle exchange for FNC head ANC station and flying nozzle change



PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max

Maximum No. of components types 90 types (Max, for 8mm tape conversion)

Components supply configuration Tape reel, bulk, stick, tray

Simple mounting load control 10 to 40N (0.1N step programmable)

YG88 specifications



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YGD specifications

Model YGD

Footprint (L x W) L1484 x W1408mm

Dispensing accuracy +/-0.1mm

Types of dispensing 1-point dispensing

2-point dispensing

No. of heads 1 (2 max.)

Types of heads Air-pulsed type

Dispensing cycle time (under optimum condition) 0.09sec/shot




YGD specifications




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FNC: Flying Nozzle Change

FNC: Flying Nozzle Change



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YG100A/YG100B ANC station

YG100A/YG100B ANC station



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YG100A/YG100B components range

YG100A/YG100B components range



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wATS

wATS



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sATS

sATS



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Feeder indicator

Feeder indicator



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YG100A/YG100B blow station

YG100A/YG100B blow station



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Side view camera

Side view camera



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Coplanarity checker

Coplanarity checker



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Feeder carriage

Feeder carriage



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Measurement example of coplanarity checker

Height distribution across components of all electrodes (lead / bump)

QFP 100Dimensions 16mm x 16mmLead pitch 0.5mmLead width 0.25mm

<Benefit>

Bad components which might not solder properly are NOT placed!

Measurement example of coplanarity checker




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Side view of the side view camera

High resolution digital multi-camera

(COMPONENTCAMERA)

Side view camera(SILHOUETTE CAMERA)

Two separate vision systems ensure perfect detection of

slant / vertical / side pick-up of small components,

particularly effective for ultra-small chips

Side view of the side view camera




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YGP

YGP

Universal high-reliable high-precision high-speed

solder-paste printer



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3S head

3S headMain features of the YGP

• The squeegee attack angle can be set freely and simply

• Excessive consumption of solder paste is reduced and its falling in drops is prevented

• As one-piece single squeegee construction is used, outstanding printing quality and stability are

provided

• The set-up and maintenance convenience are also improved



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Print inspection camera

Print inspection cameraMain features of the YGP

• High-speed capture (0.45sec/image) is executed by the digital camera with high

resolution and wide field-of-view (30 x 22.5mm) and new type lighting unit

• High-speed, accurate and highly reliable print inspection is available without causing

a delay in the line tact



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Graphical layer base alignment function

Graphical layer base alignment functionMain features of the YGP

• Even when the stencil opening shape and the PCB pattern shape are different, images from two cameras are

combined in layer, thereby operation of the PCB to printing stencil relative positioning can be performed simply

and accurately

• It is also possible to make fine adjustment of the entire R value by using the point pair extraction function

Image of the stencil recognition cameraImage of the stencil recognition camera

Image of the PCB recognition cameraImage of the PCB recognition camera

Synthetic image



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Automatic cleaning system

Automatic cleaning systemMain features of the YGP

• With built-in silent-type suction blower

• High quality of difficult printing is assured for a long time (such as 0402

narrow adjacent & fine pitch QFP patterns)



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Application pressure control setup

Printing pressure control settingMain features of the YGP

• Printing pressure feedback control using the load cell sensor




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YG200/YG200L

YG200YG200L

Modular high-precision ultra-

high-speed chip shooter

* YG200L



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YG200/YG200L machine layout

High resolution digital multi-

camera (4 rows)

Head (4 rows of 6 in-line multi-heads)

Feeder bank

(24 types (YG200L) max for 8mm tape conversion x 4 rows)

YG200/YG200L machine layout



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YG200/YG200L head configurations

FNC heads Standard heads

oror

YG200/YG200L head configurations



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Flexibility of available components YG200/YG200L

0603 chip

(Metric base)

0603 chip

(Metric base)

1005 chip

(Metric base)

1005 chip

(Metric base)

Video showing both speed and wide

components range of YG200/YG200L

Video showing both speed and wide

components range of YG200/YG200L

Flexibility of available components YG200/YG200L



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Various functions of YG200/YG200L

• Feeder indicator

• Clamp board positioning unit and linkage mechanism push-up unit




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• CLi tape feeder

• Feeder carriage 24 lanes





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YG100A/YG100B

The YG series answer for mounting various kinds of components

* YG100

YG100AYG100B



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YG100A/YG100B head configurations

Independent Z axis full servo 8 in-line multi-head

YG100A/YG100B head configurations

8 in-line multi-heads SF type YG100B


YG100A



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Flexibility of available components YG100A/YG100B

0603 chip

(Metric base)

0603 chip

(Metric base)

Odd-shaped componentsOdd-shaped components

Flip chipFlip chip

Tall components up to 15mm

0402 chip

(Metric base)

0402 chip

(Metric base)

Big connector up to

31mm x100mm

Big connector up to

31mm x100mm

BGA and CSPBGA and CSP

1005 chip

(Metric base)

1005 chip

(Metric base)

Flexibility of available components YG100A/YG100B

Video showing both speed and

wide components range

of YG100A/YG100B


wide components range

of YG100A/YG100B



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• Blow station


• 2 stages push-up specification

• ANC station

Various functions of YG100A/YG100B




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• Side view camera

• Coplanarity checker

• CLi tape feeder

• Feeder carriage 24 lanes

• Tray supplyer / Tray feeder

• sATS

• wATS

• dYTF pick & place tray feeder with buffer conveyor





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YG88

YG88

The YG series answer for mounting tall & large size / odd-shaped

components

* YG88



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YG88 head configurations

3 in-line multi-heads FNC type (long stroke independent Z axis)

YG88 head configurations



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Flexibility of available components 　 YG88

0603 chip

(Metric base)

0603 chip

(Metric base)

Odd-shaped componentsOdd-shaped components

Flip chipFlip chip

Tall components up to 25.5mm

0402 chip

(Metric base)

0402 chip

(Metric base)

Big connectors up to

45mm x 100mm

Big connectors up to

45mm x 100mm

BGA and CSPBGA and CSP

1005 chip

(Metric base)

1005 chip

(Metric base)


wide components range of YG88


wide components range of YG88

Flexibility of available components YG88



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Various functions of YG88

• Blow station


• 2 stages push-up specification




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• Simple mounting load control • Side view camera• Coplanarity checker• ANC station• High resolution digital multi-camera• Digital signal recognition camera• CLi tape feeder• Feeder carriage 24 lanes• Tray supplyer / Tray feeder• sATS• wATS• dYTF pick & place tray feeder with buffer conveyor





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YGD

YGD

Modular high-precision high-speed dispenser



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Dispensing head

Dispensing headMain features of the YGD

* 2 head specification is available as an option

• Capable of handling versatile fluid types

• Independent Z and R axes servo-control

• Universal high accuracy dispensing head



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Dot station

Dot station　(optional)

Main features of the YGD

• Automatic correction of application time

• Nozzle blockage detection function



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Digital pressure gauge

Digital pressure gaugeMain features of the YGD

• Highly accurate digital pressure gauge useful for setting

conditions of accurate dispensing




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YG88 components range

YG88 components range



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YG88 FNC

YG88 FNC



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YG88 ANC station

YG88 ANC station



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YG88 blow station

YG88 blow station



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Examples of line solution

Examples of line solution

YG100 YG88

Feeder :

Rated / IPC output :

Line length :

Feeder :


Line length :

Feeder :


Line length :

96

24,000 / 17,700 cph

1,650mm

186

32,500 / 24,900 cph

3,300mm

282

56,500 / 42,300 cph

4,950mm

YG100

YG100 YG100YG100




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YGP 3S head

YGP 3S head



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YGP Print inspection camera

YGP Print inspection camera



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YGP graphical layer base alignment function

YGP graphical layer base alignment function



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YGP automatic cleaning system

YGP automatic cleaning system



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YG200/YG200L

YG200/YG200L



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YGD dispensing head

YGD dispensing head

Date post:	14-Nov-2014
Category:	Documents
Upload:	api-3827995
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Yg Series Presentation

Documents