YZF600R - Yamaha Motorsports USA · Congratulations on your purchase of the Yamaha...

PRINTED IN JAPAN2002.04-1.2×1 CR

(E)

PRINTED ON RECYCLED PAPER

YAMAHA MOTOR CO., LTD.

5AH-28199-16LIT-11626-16-10

YZF600RRYZF600RRC

OWNER’S MANUAL

EAU03438

00002 INTRODUCTION

F600R/YZF600RC. This modeluction of fine sporting, touring, high degree of craftsmanshipse fields.

peration, inspection, and basictions concerning the operationYamaha dealer.

cle fully comply with the emis- manufacture. Yamaha has metr economy of operation of the important that you and youred maintenance schedules and

U5AH16.book Page 1 Wednesday, May 8, 2002 9:16 AM

EAU

Congratulations on your purchase of the Yamaha YZis the result of Yamaha’s vast experience in the prodand pacesetting racing machines. It represents theand reliability that have made Yamaha a leader in the

This manual will give you an understanding of the omaintenance of this motorcycle. If you have any quesor maintenance of your motorcycle, please consult a

The design and manufacture of this Yamaha motorcysions standards for clean air applicable at the date ofthese standards without reducing the performance omotorcycle. To maintain these high standards, it isYamaha dealer pay close attention to the recommendoperating instructions contained within this manual.

EAU00003PORTANT MANUAL INFORMATION

ticularly important information is distinguished in this manual by the following notations:

ERT! YOUR SAFETY IS


IM

Par

re injury or death to thepairing the motorcycle.

to avoid damage to the

learer.

torcycle and should remain

d quality. Therefore, whilelable at the time of printing,d this manual. If you haveaha dealer.

C

N

The Safety Alert Symbol meINVOLVED!

WARNING Failure to follow WARNING inmotorcycle operator, a bystan

AUTION: A CAUTION indicates specialmotorcycle.

OTE: A NOTE provides key informati

NOTE:@

� This manual should be considwith it even if the motorcycle

� Yamaha continually seeks adthis manual contains the mosthere may be minor discrepaany questions concerning this

@

ans ATTENTION! BECOME AL

structions could result in seveder or a person inspecting or re

precautions that must be taken

on to make procedures easier or c

ered a permanent part of this mois subsequently sold.vancements in product design ant current product information avaincies between your motorcycle an manual, please consult your Yam

IMPORTANT MANUAL INFORMATIONEW000000

IS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDINGAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR-TTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT-E KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURESAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.TIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDINGURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI-OTORCYCLE.


WARNING@

PLEASE READ THTIPS” BOOKLET CCYCLE. DO NOT ATAINED ADEQUATAND UNTIL YOU HREGULAR INSPECSKILLS, WILL ENSABILITY OF THIS M@

IMPORTANT MANUAL INFORMATION

AFFIX DEALER

EAU04247

©2002

Aw

Y


LABEL HERE

YZF600RR/YZF600RRCOWNER’S MANUAL

by Yamaha Motor Corporation, U.S.A.1st edition, March 2002

All rights reserved.ny reprinting or unauthorized useithout the written permission of

amaha Motor Corporation, U.S.A.is expressly prohibited.

Printed in Japan.P/N LIT-11626-16-10

LE OF CONTENTS

1

2

FUNCTIONS 3

4

T RIDING POINTS 5

D MINOR REPAIR 6

ORAGE 7

8

9

EAU00009

U5AH16.book

TAB

1 SAFETY INFORMATION

2 DESCRIPTION

3 INSTRUMENT AND CONTROL

4 PRE-OPERATION CHECKS

5 OPERATION AND IMPORTAN

6 PERIODIC MAINTENANCE AN

7 MOTORCYCLE CARE AND ST

8 SPECIFICATIONS

9 CONSUMER INFORMATION

Page 1 Wednesday, May 8, 2002 9:16 AM

INDEX

SAFETY INFORMATION

1

Safe riding .......................................................................................... 1-1Protective apparel .............................................................................. 1-3Modifications ...................................................................................... 1-3Loading and accessories ................................................................... 1-3Gasoline and exhaust gas.................................................................. 1-5Location of important labels .............................................................. 1-7


1

EAU00014

FE USE AND OPERATION AREES AS WELL AS THE EXPERTISEE FOLLOWING REQUIREMENTS


SOURCE ON ALL ASPECTS OF

ENTS IN THE OWNER’S MANUAL.G TECHNIQUES.TED BY THE OWNER’S MANUALITIONS.

event an accident.er.raffic is the predominating cause ofaused by an automobile driver whos to be very effective in reducing the

rough intersections, since intersec-ccur.her motorist’s blind spot.

1-1

1-SAFETY INFORMATION

MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SADEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUOF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THBEFORE RIDING THIS MOTORCYCLE.HE OR SHE SHOULD:1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT

MOTORCYCLE OPERATION.2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREM3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDIN4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICA

AND/OR WHEN MADE NECESSARY BY MECHANICAL COND

Safe riding

1. Always make pre-operation checks. Careful checks may help pr2. This motorcycle is designed to carry the operator and a passeng3. The failure of motorists to detect and recognize motorcycles in t

automobile/motorcycle accidents. Many accidents have been cdid not see the motorcycle. Making yourself conspicuous appearchance of this type of accident.

Therefore:a. Wear a brightly colored jacket.b. Use extra caution when you are approaching and passing th

tions are the most likely places for motorcycle accidents to oc. Ride where other motorists can see you. Avoid riding in anot

FETY INFORMATION

1

operators who have been involved in

r motorcycle to other qualified opera-

elp you to avoid an accident.here there is no traffic until you have controls.perator. A typical error made by the or undercornering (insufficient lean

rranted by road and traffic conditions.that other motorists can see you.er control.d both feet on the operator footrests

at strap or grab bar, if equipped, with

both feet on the passenger footrests.

le for off-road use.


SA

1-2

4. Many accidents involve inexperienced operators. In fact, many accidents do not even have a current motorcycle license.a. Make sure that you are qualified and that you only lend you

tors.b. Know your skills and limits. Staying within your limits may hc. We recommend that you practice riding your motorcycle w

become thoroughly familiar with the motorcycle and all of its5. Many accidents have been caused by error of the motorcycle o

operator is veering wide on a turn due to EXCESSIVE SPEEDangle for the speed).a. Always obey the speed limit and never travel faster than wab. Always signal before turning or changing lanes. Make sure

6. The posture of the operator and passenger is important for propa. The operator should keep both hands on the handlebar an

during operation to maintain control of the motorcycle.b. The passenger should always hold onto the operator, the se

both hands and keep both feet on the passenger footrests.c. Never carry a passenger unless he or she can firmly place

7. Never ride under the influence of alcohol or other drugs.8. This motorcycle is designed for on-road use only. It is not suitab

1

f head injuries. The use of a safetyon of head injuries.

ld contribute to an impairment of vi-

tive in preventing or reducing abra-

e control levers, footrests, or wheels

ion. They become very hot and cangs, ankles, and feet.

r the removal of original equipment, personal injury. Modifications may

affect stability and handling if thesibility of an accident, use extreme. Use extra care when riding aneral guidelines to follow if loading


SAFETY INFORMATION

1-3

Protective apparel

The majority of fatalities from motorcycle accidents are the result ohelmet is the single most critical factor in the prevention or reducti1. Always wear an approved helmet.2. Wear a face shield or goggles. Wind in your unprotected eyes cou

sion that could delay seeing a hazard.3. The use of a jacket, heavy boots, trousers, gloves, etc., is effec

sions or lacerations.4. Never wear loose-fitting clothes, otherwise they could catch on th

and cause injury or an accident.5. Never touch the engine or exhaust system during or after operat

cause burns. Always wear protective clothing that covers your le6. A passenger should also observe the above precautions.

Modifications

Modifications made to this motorcycle not approved by Yamaha, omay render the motorcycle unsafe for use and may cause severealso make your motorcycle illegal to use.

Loading and accessories

Adding accessories or cargo to your motorcycle can adversely weight distribution of the motorcycle is changed. To avoid the poscaution when adding cargo or accessories to your motorcyclemotorcycle that has added cargo or accessories. Here are some gecargo or adding accessories to your motorcycle:

FETY INFORMATION

1

rgo must not exceed the maximumlb). When loading within this weight

to the motorcycle as possible. Make of the motorcycle to minimize imbal-

t accessories and cargo are securelynts and cargo restraints frequently.ork, or front fender. These items, in- create unstable handling or a slow

for use on this motorcycle. Sinceyou must personally be responsiblessories. Use extreme caution when

d under “Loading” when mounting

rformance of your motorcycle. Care- does not in any way reduce grounding travel or control operation, or ob-


SA

1-4

Loading

The total weight of the operator, passenger, accessories and caload limit of YZF600R 182 kg (401 lb) / YZF600RC 180 kg (397 limit, keep the following in mind:1. Cargo and accessory weight should be kept as low and close

sure to distribute the weight as evenly as possible on both sidesance or instability.

2. Shifting weights can create a sudden imbalance. Make sure thaattached to the motorcycle before riding. Check accessory mou

3. Never attach any large or heavy items to the handlebar, front fcluding such items as sleeping bags, duffel bags, or tents, cansteering response.

Accessories

Genuine Yamaha accessories have been specifically designedYamaha cannot test all other accessories that may be available, for the proper selection, installation and use of non-Yamaha acceselecting and installing any accessories.Keep the following guidelines in mind, as well as those provideaccessories.1. Never install accessories or carry cargo that would impair the pe

fully inspect the accessory before using it to make sure that itclearance or cornering clearance, limit suspension travel, steerscure lights or reflectors.

1

n create instability due to improperare added to the handlebar or front be kept to a minimum. the motorcycle due to aerodynamicycle may become unstable in cross

assing or being passed by large ve-

normal riding position. This improp-d may limit control ability, therefore,

essories exceed the capacity of theich could cause a dangerous loss of

system when refueling..d area. The exhaust fumes are poi- a short time. Always operate your

nded and remove the key from the


SAFETY INFORMATION

1-5

a. Accessories fitted to the handlebar or the front fork area caweight distribution or aerodynamic changes. If accessories fork area, they must be as lightweight as possible and should

b. Bulky or large accessories may seriously affect the stability ofeffects. Wind may attempt to lift the motorcycle, or the motorcwinds. These accessories may also cause instability when phicles.

c. Certain accessories can displace the operator from his or herer position limits the freedom of movement of the operator ansuch accessories are not recommended.

2. Use caution when adding electrical accessories. If electrical accmotorcycle’s electrical system, an electric failure could result, whlights or engine power.

Gasoline and exhaust gas

1. GASOLINE IS HIGHLY FLAMMABLE:a. Always turn the engine off when refueling.b. Take care not to spill any gasoline on the engine or exhaust c. Never refuel while smoking or in the vicinity of an open flame

2. Never start the engine or let it run for any length of time in a closesonous and may cause loss of consciousness and death withinmotorcycle in an area that has adequate ventilation.

3. Always turn the engine off before leaving the motorcycle unattemain switch. When parking the motorcycle, note the following:

FETY INFORMATION

1

the motorcycle in a place where pe-

wise it may fall over. a kerosene heater, or near an open

re that it is kept upright. If the motor- or fuel tank.or, or allow gasoline to get into yourr skin or clothing, immediately wash

.


SA

1-6

a. The engine and exhaust system may be hot, therefore, parkdestrians or children are not likely to touch these hot areas.

b. Do not park the motorcycle on a slope or soft ground, otherc. Do not park the motorcycle near a flammable source (e.g.,

flame), otherwise it could catch fire.4. When transporting the motorcycle in another vehicle, make su

cycle should lean over, gasoline may leak out of the carburetor5. If you should swallow any gasoline, inhale a lot of gasoline vap

eyes, see your doctor immediately. If any gasoline spills on youthe affected area with soap and water and change your clothes

1

EAU02977

LoPle


SAFETY INFORMATION

1-7

cation of important labels ase read the following important labels carefully before operating this motorcycle.

FETY INFORMATION

1

1

2

3

4


SA

1-8

5

6

7

CAUTIONCleaning with alkaline oracid cleaner, gasoline orsolvent will damagewindshield.Use neutral detergent.

5JW-2835Y-00

DESCRIPTION

2

Left view ............................................................................................. 2-1Right view........................................................................................... 2-2Controls and instruments ................................................................... 2-3


2

EAU00026


2-DE

Le

21)7)14)14)15)11)10)

6)

1.2.3.4.5.6.7.8.9.

10.

2-1

SCRIPTION

ft view

Air intake duct (page 6-Fuel tank (page 3-Shock absorber assembly spring preload adjusting ring (page 3-Shock absorber assembly rebound damping force adjusting knob (page 3-Shock absorber assembly compression damping force adjusting screw (page 3-Storage compartment (page 3-Helmet holder (page 3-Grab barShift pedal (page 3-Radiator

DESCRIPTION

2

R

11121314151617181920


2-2

ight view

. Luggage strap holders (page 3-17)

. Rear brake fluid level check window (page 6-30)

. Coolant reservoir (page 6-17)

. Front fork spring preload adjusting bolt (page 3-12)

. Front fork rebound damping force adjusting screw (page 3-12)

. Radiator cap (page 6-18)

. Front fork compression damping force adjusting screw (page 3-13)

. Engine oil level check window (page 6-13)

. Brake pedal (page 3-7)

. Engine oil filler cap (page 6-13)

DE

2

Co

1.2.3.4.5.6.7.8.9.

10.


SCRIPTION

2-3

ntrols and instruments

Clutch lever (page 3-6)Left handlebar switches (page 3-5)Starter (choke) lever (page 3-9)Speedometer unit (page 3-3)Tachometer (page 3-3)Coolant temperature gauge (page 3-4)Right handlebar switches (page 3-5)Brake lever (page 3-6)Throttle grip (page 6-22)Main switch/steering lock (page 3-1)

3

INSTRUMENT AND CONTROL FUNCTIONS

Main switch/steering lock .....................................3-1Indicator and warning lights ................................3-2Speedometer unit ................................................3-3Tachometer ..........................................................3-3Self-diagnosis device ...........................................3-3Coolant temperature gauge .................................3-4Handlebar switches .............................................3-5Clutch lever ..........................................................3-6Shift pedal ............................................................3-6Brake lever ...........................................................3-6Brake pedal ..........................................................3-7Fuel tank cap .......................................................3-7

Fuel ..................................................................... 3-8Starter (choke) lever ............................................ 3-9Seat ..................................................................... 3-9Helmet holder .................................................... 3-10Storage compartment ....................................... 3-11Adjusting the front fork ...................................... 3-11Adjusting the shock absorber assembly ............ 3-13Matching the front and rear suspension

settings ............................................................ 3-16Luggage strap holders ...................................... 3-17Sidestand .......................................................... 3-17Ignition circuit cut-off system ............................. 3-18


3

EAU00027


3-IN

EW000016

WARNINGer turn the key to “OFF” orCK” while the motorcycle is

ving, otherwise the electricaltems will be switched off, whichy result in loss of control or anident. Make sure that the motor-le is stopped before turning the to “OFF” or “LOCK”.

ush.urn.

MaThethe usepos

ONAll powing,on, key

OFAll can

3-1

STRUMENT AND CONTROL FUNCTIONS

EAU00029

in switch/steering lock main switch/steering lock controlsignition and lighting systems, and isd to lock the steering. The variousitions are described below.

EAU00032

electrical systems are supplied wither, and the headlight, meter light- taillight and position lights comeand the engine can be started. The cannot be removed.

EAU00038

Felectrical systems are off. The key be removed.

EAU00040

LOCKThe steering is locked, and all electricalsystems are off. The key can beremoved.

To lock the steering1. Turn the handlebars all the way to

the left.2. Push the key in from the “OFF” po-

sition, and then turn it to “LOCK”while still pushing it.

3. Remove the key.

To unlock the steeringPush the key in, and then turn it to“OFF” while still pushing it.

@

Nev“LOmosysmaacccyckey@

1. P2. T

NTROL FUNCTIONS

3

In

NThtra

OThenThcalo

. Set the engine stop switch to “ ”and turn the key to “ON”.

. Shift the transmission into the neu-tral position or pull the clutch lever.

. Push the start switch. If the warn-ing light does not come on, have aYamaha dealer check the electri-cal circuit.

TE:is model is equipped with a self-di-nosis device for the fuel level warn- light circuit. (See page 3-3 for anplanation of the self-diagnosisvice.)

EAU00057

rn signal indicator light “ ” is indicator light flashes when the

rn signal switch is pushed to the left right.

EAU00063

gh beam indicator light “ ” is indicator light comes on when theh beam of the headlight is switched.

1.2.3.4.5.


INSTRUMENT AND CO

3-2

EAU03034

dicator and warning lights

EAU00061

eutral indicator light “ ” is indicator light comes on when thensmission is in the neutral position.

EAU03201

il level warning light “ ” is warning light comes on when thegine oil level is low.e electrical circuit of the warning lightn be checked according to the fol-wing procedure.

1. Set the engine stop switch to “ ”and turn the key to “ON”.

2. Shift the transmission into the neu-tral position or pull the clutch lever.

3. Push the start switch. If the warn-ing light does not come on whilepushing the start switch, have aYamaha dealer check the electri-cal circuit.

NOTE:@

Even if the oil level is sufficient, thewarning light may flicker when riding ona slope or during sudden accelerationor deceleration, but this is not a mal-function. @

EAU03509

Fuel level warning light “ ” This warning light comes on when thefuel level drops below approximately3.1 L (0.7 Imp gal, 0.8 US gal). Whenthis occurs, refuel as soon as possible.The electrical circuit of the warning lightcan be checked according to the fol-lowing procedure.

1

2

3

NO@

Thagingexde@

TuThtuor

HiThhigon

Neutral indicator light “ ”Oil level warning light “ ”Fuel level warning light “ ”Turn signal indicator light “ ”High beam indicator light “ ”

IN

3

SpThea stripriditotashowaThethefullabl

EAU00105

lf-diagnosis device s model is equipped with a self-di-osis device for the following electri-circuits:throttle position sensorfuel level warning light

ny of those circuits are defective, tachometer will repeatedly display following error code:E

the table below to identify thelty electrical circuit.E

1. O2. T3. T

ecific r/min Faulty electrical circuit

00 r/min Throttle position sensor

00 r/min Fuel level warning light

0 r/min for 3 seconds

Circuit-specific number of r/min for 2.5 seconds (See the table below.)

Current engine speed for 3 seconds



3-3

EAU00095

eedometer unit speedometer unit is equipped withpeedometer, an odometer and ameter. The speedometer showsng speed. The odometer shows thel distance traveled. The tripmeterws the distance traveled since it

s last set to zero with the reset knob. tripmeter can be used to estimate

distance that can be traveled with a tank of fuel. This information will en-e you to plan future fuel stops.

EAU00101

Tachometer The electric tachometer allows the riderto monitor the engine speed and keep itwithin the ideal power range.

EC000003

CAUTION:@

Do not operate the engine in the ta-chometer red zone.Red zone: 13,200 r/min and above @

SeThiagncal

�

�

If athetheCB-11

UsefauCB-12

dometerripmeter reset knobripmeter

1. Tachometer2. Tachometer red zone

Sp

3,0

8,0

NTROL FUNCTIONS

3

If robede

C@

Werbeor@


INSTRUMENT AND CO

3-4

the tachometer displays such an er-r code, note the circuit-specific num-r of r/min, and then have a Yamahaaler check the motorcycle.

EC000004

AUTION:hen the tachometer displays anror code, the motorcycle should checked as soon as possible inder to avoid engine damage.

EAU01652

Coolant temperature gauge With the key in the “ON” position, thecoolant temperature gauge indicatesthe temperature of the coolant. Thecoolant temperature varies with chang-es in the weather and engine load. Ifthe needle reaches or enters the redzone, stop the motorcycle and let theengine cool. (See page 6-47 for furtherinstructions.)

EC000002

CAUTION:@

Do not operate the engine if it isoverheated. @

1. Coolant temperature gauge2. Coolant temperature gauge red zone

IN

3

Ha

DimSebea

EAU03890

e stop switch “ / ” is switch to “ ” before startinggine. Set this switch to “ ” toe engine in case of an emergen-

ch as when the motorcycle over-or when the throttle cable is

EAU00143

witch “ ” this switch to crank the enginee starter.

EC000005

ION:age 5-1 for starting instruc-

prior to starting the engine.

1. D2. T3. H

ne stop switch “ / ” switch “ ”



3-5

EAU00118

ndlebar switches

EAU03888

mer switch “ / ” t this switch to “ ” for the highm and to “ ” for the low beam.

EAU03889

Turn signal switch “ / ” To signal a right-hand turn, push thisswitch to “ ”. To signal a left-handturn, push this switch to “ ”. Whenreleased, the switch returns to the cen-ter position. To cancel the turn signallights, push the switch in after it has re-turned to the center position.

EAU00129

Horn switch “ ” Press this switch to sound the horn.

EnginSet ththe enstop thcy, suturns stuck.

Start sPush with th

CAUT@

See ptions @

immer switch “ / ”urn signal switch “ / ”orn switch “ ”

1. Engi2. Start

NTROL FUNCTIONS

3

CThhaclbathraclThclcifocu

EAU00161

rake lever e brake lever is located at the rightndlebar grip. To apply the front brake,ll the lever toward the handlebar grip.e brake lever is equipped with a po-ion adjusting dial. To adjust the dis-nce between the brake lever and thendlebar grip, turn the adjusting dialile holding the lever pushed awaym the handlebar grip. Make sure that

e appropriate setting on the adjustingl is aligned with the arrow mark on

e brake lever.

1. Arrow markBrake lever position adjusting dialBrake leverDistance between brake lever and handlebar grip


INSTRUMENT AND CO

3-6

EAU00152

lutch lever e clutch lever is located at the leftndlebar grip. To disengage the

utch, pull the lever toward the handle-r grip. To engage the clutch, releasee lever. The lever should be pulledpidly and released slowly for smoothutch operation.e clutch lever is equipped with a

utch switch, which is part of the ignitionrcuit cut-off system. (See page 3-18r an explanation of the ignition circuitt-off system.)

EAU00157

Shift pedal The shift pedal is located on the leftside of the engine and is used in com-bination with the clutch lever whenshifting the gears of the 6-speed con-stant-mesh transmission equipped onthis motorcycle.

BThhapuThsittahawhfrothdiath

Clutch lever 1. Shift pedal 1.2.3.a.

IN

3

BrThethebra

Turn the key counterclockwise tothe original position, remove it,and then close the lock cover.

TE: fuel tank cap cannot be closed un- the key is in the lock. In addition,

key cannot be removed if the cap is properly closed and locked.

EWA00025

WARNINGke sure that the fuel tank cap isperly closed before riding.

1. B



3-7

EAU00162

ake pedal brake pedal is on the right side of

motorcycle. To apply the rearke, press down on the brake pedal.

EAU02935

Fuel tank cap

To open the fuel tank capOpen the fuel tank cap lock cover, in-sert the key into the lock, and then turnit 1/4 turn clockwise. The lock will be re-leased and the fuel tank cap can beopened.

To close the fuel tank cap1. Push the fuel tank cap into posi-

tion with the key inserted in thelock.

2.

NO@

Thelessthenot@

@

Mapro@

rake pedal 1. Fuel tank cap lock cover2. Unlock.

NTROL FUNCTIONS

3

FMthof

_

_

ur Yamaha engine has been de-ned to use regular unleaded gaso-

e with a pump octane number+M)/2] of 86 or higher, or a researchtane number of 91 or higher. Ifocking (or pinging) occurs, use asoline of a different brand or premi- unleaded fuel. Use of unleaded fuel

ll extend spark plug life and reduceaintenance costs.

asoholere are two types of gasohol: gaso-l containing ethanol and that contain- methanol. Gasohol containing

hanol can be used if the ethanol con-nt does not exceed 10%. Gasoholntaining methanol is not recom-ended by Yamaha because it canuse damage to the fuel system or ve-le performance problems.

1.2.


INSTRUMENT AND CO

3-8

EAU03753

uel ake sure that there is sufficient fuel ine tank. Fill the fuel tank to the bottom the filler tube as shown.

EW000130

WARNING� Do not overfill the fuel tank, oth-

erwise it may overflow when thefuel warms up and expands.

� Avoid spilling fuel on the hotengine.

EAU00185

CAUTION:@

Immediately wipe off spilled fuelwith a clean, dry, soft cloth, sincefuel may deteriorate painted surfac-es or plastic parts. @

EAU04265

ECA00104

CAUTION:_

Use only unleaded gasoline. Theuse of leaded gasoline will cause se-vere damage to internal engineparts, such as the valves and pistonrings, as well as to the exhaust sys-tem. _

Yosiglin[(Rockngaumwim

GThhoingettecomcahic

Fuel tank filler tubeFuel level

Recommended fuel:UNLEADED GASOLINE ONLY

Fuel tank capacity:Total amount:

19.0 L (4.2 Imp gal, 5.0 US gal)Reserve amount:

3.1 L (0.7 Imp gal, 0.8 US gal)

IN

3

StStaair-theMotheMothe

EAU04158

at

remove the seatInsert the key into the helmet hold-er lock, and then turn it as shown.Pull the seat off.

1. S nlock.



3-9

EAU02973

arter (choke) lever “ ” rting a cold engine requires a richerfuel mixture, which is supplied by starter (choke).ve the lever in direction a to turn on starter (choke).ve the lever in direction b to turn off starter (choke).

ECA00038

CAUTION:@

Do not use the starter (choke) formore than 3 minutes as the exhaustpipe may discolor from excessiveheat. In addition, extended use ofthe starter (choke) will cause after-burning. If this occurs, turn off thestarter (choke). @

Se

To 1.

2.

tarter (choke) lever “ ” 1. U

TROL FUNCTIONS

3

To1

2

3

N_

Mcu_

1.2.


INSTRUMENT AND CON

3-10

install the seat. Insert the projections on the front

of the seat into the seat holder asshown.

. Push the rear of the seat down tolock it in place.

. Remove the key.

OTE:ake sure that the seat is properly se-red before riding.

EAU00261

Helmet holder To open the helmet holder, insert thekey into the lock, and then turn the keyas shown.To lock the helmet holder, turn the keyto the original position, and then re-move it.

EW000030

WARNING@

Never ride with a helmet attached tothe helmet holder, since the helmetmay hit objects, causing loss ofcontrol and possibly an accident. @

Seat holderProjection (× 2)

1. Helmet holder2. Unlock.

IN

3

StTheundrem

_

�

�

_

EAU01862

justing the front fork s front fork is equipped with springload adjusting bolts, rebound damp- force adjusting screws and com-ssion damping force adjustingews.

EW000035

WARNINGays adjust both fork legs equal-

otherwise poor handling and losstability may result.

1. S



3-11

EAU04101

orage compartment storage compartment is locateder the seat. (See page 3-9 for seatoval and installation procedures.)

EWA00005

WARNINGDo not exceed the load limit of3 kg (7 lb) for the storage com-partment. Do not exceed the maximumload of YZF600R 182 kg (401 lb)/ YZF600RC 180 kg (397 lb) forthe vehicle.

When storing the owner’s manual orother documents in the storage com-partment, be sure to wrap them in aplastic bag so that they will not get wet.When washing the motorcycle, becareful not to let any water enter thestorage compartment.

AdThipreingprescr

@

Alwly, of s@

torage compartment

NTROL FUNCTIONS

3

SpToththrelosuea

N@

Aljufro@

bound damping force increase the rebound damping

rce and thereby harden the reboundmping, turn the adjusting screw onch fork leg in direction a. To de-

ease the rebound damping force andereby soften the rebound damping,rn the adjusting screw on each fork in direction b.

2E

1. Rebound damping force adjusting screw

inimum (soft) 10 clicks in direction b*

Standard 7 clicks in direction b*

aximum (hard) 1 click in direction b*

ith the adjusting screw fully turned in direction a


INSTRUMENT AND CO

3-12

ring preload increase the spring preload and

ereby harden the suspension, turne adjusting bolt on each fork leg in di-ction a. To decrease the spring pre-ad and thereby soften thespension, turn the adjusting bolt onch fork leg in direction b.

OTE:ign the appropriate groove on the ad-sting mechanism with the top of thent fork cap bolt.

CI-10EReTofodaeacrthtulegCI-0

Spring preload adjusting bolt 1. Current setting2. Front fork cap bolt

Setting

Minimum (soft) 8

Standard 5

Maximum (hard) 1

1.

M

M

* W

IN

3

CoTo forcsioon creanddameacCI-02

EAU03643

justing the shock absorber sembly s shock absorber assembly isipped with a spring preload adjust-

ring, a rebound damping force ad-ing knob and a compressionping force adjusting screw.

ECA00071

UTION:er attempt to turn the spring pre-

d and rebound damping force ad-ting mechanisms beyond theximum or minimum settings.

1. C

M

Ma

* Wi



3-13

mpression damping forceincrease the compression dampinge and thereby harden the compres-

n damping, turn the adjusting screweach fork leg in direction a. To de-ase the compression damping force thereby soften the compressionping, turn the adjusting screw on

h fork leg in direction b.E

EC000015

CAUTION:@

Never attempt to turn an adjustingmechanism beyond the maximumor minimum settings. @

NOTE:@

Although the total number of clicks of adamping force adjusting mechanismmay not exactly match the above spec-ifications due to small differences inproduction, the actual number of clicksalways represents the entire adjustingrange. To obtain a precise adjustment,it would be advisable to check the num-ber of clicks of each damping force ad-justing mechanism and to modify thespecifications as necessary. @

AdasThiequingjustdam

CA@

Nevloajusma@

ompression damping force adjusting screw

inimum (soft) 10 clicks in direction b*


ximum (hard) 1 click in direction b*

th the adjusting screw fully turned in direction a

NTROL FUNCTIONS

3

SpToththcrsoinCI-

TE:though the total number of clicks ofe rebound damping force adjustingechanism may not exactly match theove specifications due to small dif-

rences in production, the actual num-r of clicks always represents thetire adjusting range. To obtain a pre-e adjustment, it would be advisable

check the number of clicks of the re-und damping force adjusting mecha-m and to modify the specifications necessary.

1.2.


INSTRUMENT AND CO

3-14

ring preload increase the spring preload and

ereby harden the suspension, turne adjusting ring in direction a. To de-ease the spring preload and therebyften the suspension, turn the adjust-

g ring in direction b.10E

Rebound damping forceTo increase the rebound dampingforce and thereby harden the rebounddamping, turn the adjusting knob in di-rection a. To decrease the rebounddamping force and thereby soften therebound damping, turn the adjustingknob in direction b.CI-03E

NO@

Althmabfebeencistobonisas@

Spring preload adjusting ringPosition indicator

Setting

Minimum (soft) 1

Standard 3

Maximum (hard) 7

1. Rebound damping force adjusting knob

Minimum (soft) 25 clicks in direction b*


Maximum (hard) 3 clicks in direction b*

* With the adjusting knob fully turned in direction a

IN

3

CoTo decjussioturnthawitCI-10

1. C2. P



3-15

mpression damping forceharden the compression damping,rease the setting by turning the ad-

ting screw. To soften the compres-n damping, increase the setting bying the adjusting screw. Make sure

t the position indicator is alignedh the appropriate setting.E

EAU00315

WARNING@

This shock absorber contains high-ly pressurized nitrogen gas. Forproper handling, read and under-stand the following information be-fore handling the shock absorber.The manufacturer cannot be held re-sponsible for property damage orpersonal injury that may result fromimproper handling.

� Do not tamper with or attempt toopen the gas cylinder.

� Do not subject the shock ab-sorber to an open flame or otherhigh heat sources, otherwise itmay explode due to excessivegas pressure.

� Do not deform or damage thegas cylinder in any way, as thiswill result in poor damping per-formance.

� Always have a Yamaha dealerservice the shock absorber.

@

ompression damping force adjusting screwosition indicator

Setting

Minimum (soft) 6

Standard 4

Maximum (hard) 1

NTROL FUNCTIONS

3

EAU01580

MU nt fork and shock absorber assemblyacCI-

EC000015

C@

N m settings. @

absorber assembly adjustment

Compression damping force

Rebound damping force

1–6 3–25

1–4 3–10


INSTRUMENT AND CO

3-16

atching the front and rear suspension settings se this table as a guide to match the suspension and damping adjustments of the frocording to various load conditions.

05E

AUTION:ever attempt to turn an adjusting mechanism beyond the maximum or minimu

Load condition Front fork adjustment Shock

Spring preloadCompression damping force

Rebound damping force

Spring preload

Rider only 1–8 1–10 1–10 1–5

With passenger 1–8 1–10 1–10 3–7

IN

3

LuThetwoier

EW000044

WARNING motorcycle must not be ridden

h the sidestand down, or if theestand cannot be properlyved up (or does not stay up), oth-ise the sidestand could contact ground and distract the opera-, resulting in a possible loss oftrol. Yamaha’s ignition circuit

-off system has been designed toist the operator in fulfilling theponsibility of raising the side-nd before starting off. Therefore,ck this system regularly as de-ibed below and have a Yamahaler repair it if it does not functionperly.

1. L

Le



3-17

EAU04276

ggage strap holders re are four luggage strap holders, of which can be turned out for eas-access.

EAU00330

Sidestand The sidestand is located on the left sideof the frame. Raise the sidestand orlower it with your foot while holding themotorcycle upright.

NOTE:@

The built-in sidestand switch is part ofthe ignition circuit cut-off system, whichcuts the ignition in certain situations.(See further down for an explanation ofthe ignition circuit cut-off system.) @

@

Thewitsidmoerwthetorconcutassresstachescrdeapro@

uggage strap holder (× 4)

ft Right

NTROL FUNCTIONS

3

IgThprswlo

Peigto

_

If Yabe_


INSTRUMENT AND CO

3-18

EAU03720

nition circuit cut-off system e ignition circuit cut-off system (com-ising the sidestand switch, clutchitch and neutral switch) has the fol-

wing functions.� It prevents starting when the trans-

mission is in gear and the side-stand is up, but the clutch lever isnot pulled.

� It prevents starting when the trans-mission is in gear and the clutchlever is pulled, but the sidestand isstill down.

� It cuts the running engine whenthe transmission is in gear and thesidestand is moved down.

riodically check the operation of thenition circuit cut-off system according the following procedure.

EW000045

WARNINGa malfunction is noted, have amaha dealer check the systemfore riding.

IN

3

CD-0

itch may be defective.le should not be ridden until

Yamaha dealer.

switch may be defective.le should not be ridden until

Yamaha dealer.

itch may be defective.le should not be ridden until

Yamaha dealer.

ost reliable if performed withengine.



3-19

1E

With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is set to “ ”.3. Turn the key to “ON”. 4. Shift the transmission into the neutral position.5. Push the start switch.Does the engine start?

The neutral swThe motorcycchecked by a

With the engine still running:6. Move the sidestand up.7. Keep the clutch lever pulled.8. Shift the transmission into gear.9. Move the sidestand down.Does the engine stall?

After the engine has stalled:10. Move the sidestand up.11. Keep the clutch lever pulled.12. Push the start switch.Does the engine start?

The sidestandThe motorcycchecked by a

The clutch swThe motorcycchecked by a

NO

NOTE:This check is ma warmed-up

YES

YES NO

The system is OK. The motorcycle can be ridden.

YES NO

PRE-OPERATION CHECKS

4

Pre-operation check list ..................................................................... 4-1


4

EAU01114

teriorate quickly and unexpectedly,). Any damage, fluid leakage or lossddition to a thorough visual inspec-


4-PR

Theeveof ti

EAU03439

PAGE

3-8

6-13

6-16–6-17

6-29–6-30

6-27–6-30

6-27

tion

Fu

En

Co

Fro

Re

Clu

4-1

E-OPERATION CHECKS

condition of a vehicle is the owner’s responsibility. Vital components can start to den if the vehicle remains unused (for example, as a result of exposure to the elementsre air pressure could have serious consequences. Therefore, it is very important, in a, to check the following points before each ride.

Pre-operation check list

ITEM CHECKS

el• Check fuel level in fuel tank.• Refuel if necessary.• Check fuel line for leakage.

gine oil• Check oil level in engine.• If necessary, add recommended oil to specified level.• Check vehicle for oil leakage.

olant• Check coolant level in reservoir.• If necessary, add recommended coolant to specified level.• Check cooling system for leakage.

nt brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

ar brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

tch

• Check operation.• Lubricate cable if necessary.• Check lever free play.• Adjust if necessary.

PERATION CHECKS

4

T te cable and 6–22, 6-33

C 6-33

D 6-31

W 6-23–6-26

B 6-33

B 6-34

S 6-34

C —

Ina —

S 3-17

A 6-21

PAGE


PRE-O

4-2

hrottle grip

• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free play and lubrica

grip housing.

ontrol cables • Make sure that operation is smooth.• Lubricate if necessary.

rive chain

• Check chain slack.• Adjust if necessary.• Check chain condition.• Lubricate if necessary.

heels and tires

• Check for damage.• Check tire condition and tread depth.• Check air pressure.• Correct if necessary.

rake and shift pedals • Make sure that operation is smooth.• Lubricate pedal pivoting points if necessary.

rake and clutch levers • Make sure that operation is smooth.• Lubricate lever pivoting points if necessary.

idestand • Make sure that operation is smooth.• Lubricate pivot if necessary.

hassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.• Tighten if necessary.

struments, lights, signals nd switches

• Check operation. • Correct if necessary.

idestand switch • Check operation of ignition circuit cut-off system.• If system is defective, have Yamaha dealer check vehicle.

ir intake duct • Check that the screen is not clogged.• Clean if necessary.

ITEM CHECKS

PR

4

NO@

Pre ction can be accomplished in a verysho@

EWA00033

@

If a ed and repaired before operatingthe@


E-OPERATION CHECKS

4-3

TE:-operation checks should be made each time the motorcycle is used. Such an inspert time; and the added safety it assures is more than worth the time involved.

WARNINGny item in the Pre-operation check list is not working properly, have it inspect motorcycle.

OPERATION AND IMPORTANT RIDING POINTS

5

Starting and warming up a cold engine ............................................. 5-1Starting a warm engine ..................................................................... 5-3Shifting .............................................................................................. 5-3Engine break-in ................................................................................. 5-5Parking .............................................................................................. 5-6


5

EAU00372

EAU01164*

rting and warming up a ld engine


5-OP

@

�

order for the ignition circuit cut-offtem to enable starting, one of thewing conditions must be met:The transmission is in the neutralposition.The transmission is in gear withthe clutch lever pulled and thesidestand up.

EW000054

WARNINGBefore starting the engine,check the function of the igni-tion circuit cut-off system ac-cording to the proceduredescribed on page 3-19. Never ride with the sidestanddown.

Turn the key to “ON” and makesure that the engine stop switch isset to “ ”.

�

�

@

5-1

ERATION AND IMPORTANT RIDING POINTSEAU00373

WARNINGBecome thoroughly familiarwith all operating controls andtheir functions before riding.Consult a Yamaha dealer re-garding any control or functionthat you do not thoroughlyunderstand.Never start the engine or oper-ate it in a closed area for anylength of time. Exhaust fumesare poisonous, and inhalingthem can cause loss of con-sciousness and death within ashort time. Always make surethat there is adequate ventila-tion.Before starting out, make surethat the sidestand is up. If thesidestand is not raised com-pletely, it could contact theground and distract the opera-tor, resulting in a possible lossof control.

EAU00376

CAUTION:_

� Make sure not to store personalitems near the air cleaner in-take, otherwise air intake will beblocked and performance willsuffer.

� Make sure not to put anythingnear the battery and its termi-nals, otherwise electrical failureand acid corrosion may result.

_

StacoIn sysfollo

�

�

@

�

�

@

1.

ANT RIDING POINTS

5

C@

If ones@

2

N@

WposhYaci@

3

4

not go off after starting with suf-ficient engine oil, have aYamaha dealer check the elec-trical circuit.

� If the fuel level warning light re-mains on after starting, stop theengine, and then check the fuellevel. If necessary, refuel assoon as possible, and thencheck the warning light again. Ifthe warning light does not comeon when pushing the startswitch, or if it does not go off af-ter starting with sufficient fuel,have a Yamaha dealer check theelectrical circuit.

. After starting the engine, move thestarter (choke) lever back halfway.

ECA00055

AUTION:r maximum engine life, always

arm the engine up before startingf. Never accelerate hard when thegine is cold!


OPERATION AND IMPORT

5-2

EC000035

AUTION:the fuel level warning light comes, check the fuel level, and, if nec-sary, refuel as soon as possible.

. Shift the transmission into theneutral position.

OTE:hen the transmission is in the neutralsition, the neutral indicator lightould be on, otherwise have amaha dealer check the electrical

rcuit.

. Turn the starter (choke) on andcompletely close the throttle. (Seepage 3-9 for starter (choke) opera-tion.)

. Start the engine by pushing thestart switch.

NOTE:@

If the engine fails to start, release thestart switch, wait a few seconds, andthen try again. Each starting attemptshould be as short as possible to pre-serve the battery. Do not crank the en-gine more than 10 seconds on any oneattempt. @

EC000038

CAUTION:@

� The oil level warning light andfuel level warning light shouldcome on when the start switchis pushed, and they should gooff when the start switch isreleased.

� If the oil level warning light flick-ers or remains on after starting,immediately stop the engine,and then check the engine oillevel and the vehicle for oil leak-age. If necessary, add engineoil, and then check the warninglight again. If the warning lightdoes not come on when push-ing the start switch, or if it does

@

5

C@

Fowofen@

O

5

6.

NO@

Thenor(chbilinever tfor theture7 stemqui(chutewa@

EAU00423

ifting fting gears lets you control theount of engine power available forrting off, accelerating, climbing hills,. gear positions are shown in thetration.

TE:shift the transmission into the neu- position, press the shift pedal downeatedly until it reaches the end of itsel, and then slightly raise it.

hift pedaleutral position


PERATION AND IMPORTANT RIDING POINTS

5-3

When the engine is warm, turn thestarter (choke) off.

TE: engine is warm when it responds

mally to the throttle with the starteroke) turned off. To avoid the possi-ty of excessive exhaust emissions,er leave the starter (choke) on long-han necessary. The time necessarystarter (choke) use depends upon ambient temperature. Tempera-s above 10 °C (50 °F) require abouteconds of starter (choke) use andperatures below 10 °C (50 °F) re-

re about 35 seconds with the starteroke) turned on, then about 2.5 min-s with the starter (choke) in the half-y position.

EAU01258

Starting a warm engine Follow the same procedure as for start-ing a cold engine with the exceptionthat the starter (choke) is not requiredwhen the engine is warm.

ShShiamstaetcTheillus

NO@

To tralreptrav@

1. SN. N

ANT RIDING POINTS

5

C@

@

EAU00427

decelerate . Apply both the front and the rear

brakes to slow the motorcycle.. Shift the transmission into first

gear when the motorcycle reaches25 km/h (15.5 mi/h). If the engineis about to stall or runs very rough-ly, pull the clutch lever in and usethe brakes to stop the motorcycle.

. Shift the transmission into the neu-tral position when the motorcycleis almost completely stopped. Theneutral indicator light should comeon.



5-4

EC000048

AUTION:� Even with the transmission in

the neutral position, do notcoast for long periods of timewith the engine off, and do nottow the motorcycle for long dis-tances. The transmission isproperly lubricated only whenthe engine is running. Inade-quate lubrication may damagethe transmission.

� Always use the clutch whilechanging gears to avoid dam-aging the engine, transmission,and drive train, which are notdesigned to withstand theshock of forced shifting.

EAU02988

To start out and accelerate 1. Pull the clutch lever to disengage

the clutch.2. Shift the transmission into first

gear. The neutral indicator lightshould go out.

3. Open the throttle gradually, and atthe same time, release the clutchlever slowly.

4. At the recommended shift pointsshown in the table on page 5-5,close the throttle, and at the sametime, quickly pull the clutch leverin.

5. Shift the transmission into secondgear. (Make sure not to shift thetransmission into the neutralposition.)

6. Open the throttle part way andgradually release the clutch lever.

7. Follow the same procedure whenshifting to the next higher gear.

NOTE:@

Always shift gears at the recommend-ed shift points. @

To1

2

3

O

5

ReTheaccshoCF-05

EAU03749*

,000 km (0–600 mi)id prolonged operation above

00 r/min.

00–1,600 km (600–1,000 mi)id prolonged operation above

00 r/min.EC000052*

UTION:er 1,000 km (600 mi) of operation, engine oil must be changed and oil filter cartridge replaced.

12345


PERATION AND IMPORTANT RIDING POINTS

5-5

EAU02989

commended shift points recommended shift points duringeleration and deceleration arewn in the table below.

E

EAU01128

Engine break-in There is never a more important periodin the life of your engine than the periodbetween 0 and 1,600 km (1,000 mi).For this reason, you should read thefollowing material carefully.Since the engine is brand new, do notput an excessive load on it for the first1,600 km (1,000 mi). The various partsin the engine wear and polish them-selves to the correct operating clear-ances. During this period, prolongedfull-throttle operation or any conditionthat might result in engine overheatingmust be avoided.

0–1Avo6,5

1,0Avo8,0

CA_

Aftthethe_

Accelerationshift point

km/h (mi/h)

Decelerationshift point

km/h (mi/h)

st → 2ndnd → 3rdrd → 4thth → 5thth → 6th

16 (10)24 (15)32 (20)40 (25)48 (30)

–25 (15.5)25 (15.5)25 (15.5)25 (15.5)

ANT RIDING POINTS

5

1,Thm

C_

_



5-6

600 km (1,000 mi) and beyonde vehicle can now be operated nor-

ally.EC000053

AUTION:� Keep the engine speed out of

the tachometer red zone.� If any engine trouble should oc-

cur during the engine break-inperiod, immediately have aYamaha dealer check the vehi-cle.

EAU00460

Parking When parking, stop the engine, andthen remove the key from the mainswitch.

EW000058

WARNING@

� Since the engine and exhaustsystem can become very hot,park in a place where pedestri-ans or children are not likely totouch them.

� Do not park on a slope or onsoft ground, otherwise themotorcycle may overturn.

@

6

PERIODIC MAINTENANCE AND MINOR REPAIR

Periodic maintenance ..........................................6-1Owner’s tool kit ....................................................6-1Periodic maintenance chart for the emission

control system ...................................................6-3General maintenance and lubrication chart .........6-4Removing and installing cowlings ........................6-7Checking the spark plugs ..................................6-10Canister (for California only) ..............................6-12Engine oil and oil filter cartridge ........................6-13Coolant ..............................................................6-16Cleaning the air filter element ............................6-19Checking the air vent hose ................................6-21Air intake duct ....................................................6-21Adjusting the carburetors ...................................6-22Adjusting the throttle cable free play ..................6-22Adjusting the valve clearance ............................6-22Tires ...................................................................6-23Cast wheels .......................................................6-26Accessories and replacement parts ..................6-26Adjusting the clutch lever free play ....................6-27Adjusting the brake pedal position .....................6-27Adjusting the rear brake light switch ..................6-28Checking the front and rear brake pads .............6-29Checking the brake fluid level ............................6-29

Changing the brake fluid ................................... 6-30Drive chain slack ............................................... 6-31Lubricating the drive chain ................................ 6-32Checking and lubricating the cables ................. 6-33Checking and lubricating the throttle grip and

cable ............................................................... 6-33Checking and lubricating the brake and

shift pedals ...................................................... 6-33Checking and lubricating the brake and clutch

levers ............................................................... 6-34Checking and lubricating the sidestand ............ 6-34Lubricating the rear suspension ........................ 6-34Checking the front fork ...................................... 6-35Checking the steering ....................................... 6-35Checking the wheel bearings ............................ 6-36Battery ............................................................... 6-37Replacing the fuses .......................................... 6-38Replacing the headlight bulb ............................. 6-39Replacing the tail/brake light bulb ..................... 6-40Replacing a turn signal light bulb ...................... 6-41Supporting the motorcycle ................................ 6-41Front wheel ....................................................... 6-42Rear wheel ........................................................ 6-43Troubleshooting ................................................. 6-45Troubleshooting charts ...................................... 6-46


6

EAU00462


6-PE

SafPer

EAU04479

ner’s tool kit owner’s tool kit is located inside

storage compartment under thet. (See page 3-9 for seat removal installation procedures.) service information included in this

nual and the tools provided in theer’s tool kit are intended to assist in the performance of preventiveintenance and minor repairs. How-r, additional tools such as a torquench may be necessary to performtain maintenance work correctly.

wner’s tool kit

bricsafesiblmolubring Maof tsysreptha

@

If ycycYam@

6-1

RIODIC MAINTENANCE AND MINOR REPAIR EAU01790

ety is an obligation of the owner.iodic inspection, adjustment and lu-ation will keep your vehicle in thest and most efficient condition pos-

e. The most important points oftorcycle inspection, adjustment, andication are explained on the follow-pages.intenance, replacement, or repairhe emission control devices andtems may be performed by anyair establishment or individualt is certified (if applicable).

EW000060

WARNINGou are not familiar with motor-le maintenance work, have aaha dealer do it for you.

EAU00467

PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCEOF YOUR MOTORCYCLE IS IMPOR-TANT IN ORDER TO ENJOY LONG,PLEASURABLE SERVICE. ESPE-CIALLY IMPORTANT ARE THEMAINTENANCE SERVICES RELAT-ED TO EMISSIONS CONTROL.THESE CONTROLS NOT ONLYFUNCTION TO ENSURE CLEANERAIR, BUT ARE ALSO VITAL TOPROPER ENGINE OPERATION ANDMAXIMUM PERFORMANCE. IN THEFOLLOWING PERIODIC MAINTE-NANCE CHARTS, THE SERVICESRELATED TO EMISSIONS CON-TROL ARE GROUPED SEPARATE-LY. THESE SERVICES REQUIRESPECIALIZED DATA, KNOWLEDGE,AND EQUIPMENT. YAMAHA DEAL-ERS ARE TRAINED AND EQUIPPEDTO PERFORM THESE PARTICULARSERVICES.

OwThetheseaandThemaownyoumaevewrecer

1. O

AND MINOR REPAIR

6

N_

If ena _

_

MYamreCte_


PERIODIC MAINTENANCE

6-2

OTE:you do not have the tools or experi-ce required for a particular job, have

Yamaha dealer perform it for you.

EW000062

WARNINGodifications not approved bymaha may cause loss of perfor-

ance, excessive emissions, andnder the vehicle unsafe for use.onsult a Yamaha dealer before at-mpting any changes.

PE

6

EAU00471

ol system

* Si ice.

No

DOMETER READINGS

im)

hs

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months

1 42,000 km) or 42 months

2 . √ Replace. √

3 √ √ √

4 √ √ √

5 Replace.

6 √ √ √

7 √ √ √

8 √ √ √

9 √ √


RIODIC MAINTENANCE AND MINOR REPAIR

6-3

Periodic maintenance chart for the emission contr

nce these items require special tools, data and technical skills, have a Yamaha dealer perform the serv

. ITEM ROUTINE

INITIAL O

600 mi(1,000 km)

or1 month

4,000 mi(7,000 km)

or6 months

8,000 m(13,000 k

or12 mont

* Valve clearance • Check and adjust valve clearance when engine is cold. Every 30,000 mi (

Spark plugs • Check condition. • Adjust gap and clean. √ Replace

*Crankcase ventilation system

• Check ventilation hose for cracks or damage. • Replace if necessary. √ √

* Fuel line • Check fuel hose for cracks or damage. • Replace if necessary. √ √

* Fuel filter • Replace every 20,000 mi (31,000 km) or 30 months.

* Exhaust system• Check for leakage. • Tighten if necessary. • Replace gasket(s) if necessary.

√ √

*Carburetor Synchronization • Adjust synchronization of carburetors. √ √ √

* Idle speed • Check and adjust engine idle speed. • Adjust throttle cable free play. √ √

*Evaporative emission control system (For California only)

• Check control system for damage.• Replace if necessary.

AND MINOR REPAIR

6

EAU00472

rt

N

ODOMETER READINGS

mi km)

ths

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months

1 √ √ √

2 √

3 √ √ √

4√ √ √

Replace.

5 √ √ √

6 √ √ √

7 √ √ √

8 Repack.

9 √

10 √ √ √



6-4

General maintenance and lubrication cha

o. ITEM ROUTINE

INITIAL

600 mi(1,000 km)

or1 month

4,000 mi(7,000 km)

or6 months

8,000 (13,000

or12 mon

Engine oil • Replace (warm engine before draining). (See NOTE on page 6-6.) √ √ √

*Engine oil filter cartridge

• Replace at 600 mi (1,000 km) or 1 month, and thereafter every 8,000 mi (13,000 km) or 12 months.

√ √

*Air filter element/surge tank

• Clean.• Replace if necessary. √ √

* Cooling system

• Check hose for cracks or damage.• Replace if necessary. √ √

• Replace coolant every 24 months.• Ethylene glycol anti-freeze coolant.

* Brake system• Check operation, pad wear, and fluid

leakage. (See NOTE on page 6-6.)• Replace pads if necessary.

√ √ √

* Clutch • Check operation.• Correct if necessary. √ √ √

*Control and meter cables

• Apply chain lube thoroughly.• Yamaha Chain and Cable Lube or engine oil

SAE 10W-30 (API SE).√ √ √

*Swingarm pivot bearing

• Check bearing assembly for looseness.• Moderately repack every 16,000 mi

(25,000 km) or 24 months.• Lithium-soap-based grease

√

*Rear suspension link pivots

• Check operation.• Apply grease lightly every 16,000 mi


√

*Shock absorber assembly

• Check operation and for oil leakage.• Replace if necessary. √ √

PE

6

* Si .EAU03907

NO_

Fro m 4,000 mi (7,000 km) or 6 months. _

11 √ √ √

12 √ Repack. √

13 √ √ √

14 √ √ √

15 ashing the motorcycle or riding in the rain.

16 √ √ √

17 √ √ √

18 √ √ √

19 √ √ √

No

DOMETER READINGS

im)

hs

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months



6-5

nce these items require special tools, data and technical skills, have a Yamaha dealer perform the service

TE:m 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting fro

* Front fork • Check operation and for oil leakage.• Replace if necessary. √ √

* Steering bearings

• Check bearing assembly for looseness.• Moderately repack every 16,000 mi


√ √

Brake and clutch lever pivot shafts

• Apply chain lube lightly.• Lithium-soap-based grease

(all-purpose grease)√ √

Brake and shift pedal pivot shafts

• Apply chain lube lightly.• Lithium-soap-based grease

(all-purpose grease)√ √

* Drive chain• Check chain slack/alignment condition.• Adjust and lubricate chain thoroughly.• Special O-ring chain lubricant.

Every 600 mi (1,000 km) and after w

* Wheel bearings • Check bearing for smooth rotation. √ √

* Sidestand pivot

• Check operation and lubricate.• Apply chain lube lightly.• Lithium-soap-based grease

(all-purpose grease)

√ √

* Sidestand switch • Check and clean or replace if necessary. √ √ √

* Chassis fasteners • Check all chassis fittings and fasteners.• Correct if necessary. √ √

. ITEM ROUTINE

INITIAL O

600 mi(1,000 km)

or1 month

4,000 mi(7,000 km)

or6 months

8,000 m(13,000 k

or12 mont

AND MINOR REPAIR

6

EAU03234

N_

y areas.

d caliper, and change the brake fluid.

5 °C (40 °F) or above. 15 °C (60 °F) or below.

_



6-6

OTE:� The air filter needs more frequent service if you are riding in unusually wet or dust� Hydraulic brake service

• Regularly check and, if necessary, correct the brake fluid level.• Every two years replace the internal components of the brake master cylinder an• Replace the brake hoses every four years and if cracked or damaged.

� Engine oil type • Yamalube 4 (20W-40) or engine oil SAE 20W-40 (API SE) for temperatures of • Yamalube 4 (10W-30) or engine oil SAE 10W-30 (API SE) for temperatures of

PE

6

RecoTheremten

EAU04277

wlings A and Cremove one of the cowlings

Remove the bolts.

1. C2. C

olt (× 3 on each side)



6-7

EAU01065

moving and installing wlings cowlings shown above need to beoved to perform some of the main-

ance jobs described in this chapter.

Refer to this section each time a cowl-ing needs to be removed and installed.

CoTo

1.

owling Aowling B

1. Cowling C2. Cowling D

1. B

AND MINOR REPAIR

6

. Disconnect the turn signal connec-tors (and, for the left-side cowling,also the auxiliary light coupler),and then take the cowling off.

install the cowling. Connect the turn signal connec-

tors (and, for the left-side cowling,also the auxiliary light coupler).

. Place the cowling in the originalposition, and then install the bolts.

Bo

L

Auxiliary light couplerTurn signal connector (× 2)

eft side Right side



6-8

2

To1

2

lt (× 13)

eft side Right side

1. Bolt (× 5 on each side) 1.2.

L

PE

6

CoTo

1.

2.

NO_

Pumo_

To 1.

2.

stall the cowlinglace the cowling in the originalosition, and then install thecrew.nstall the grab bar by installing theolts.

nstall the cowling and the seat.

1. S



6-9

EAU03595

wling Bremove the cowling

Remove the seat. (See page 3-9for seat removal and installationprocedures.)Remove the screws, and then pullthe cowling off as shown.

TE:ll the cowling up, then back to re-ve it.

install the cowlingPlace the cowling in the originalposition, and then install thescrews.Install the seat.

EAU04278*

Cowling DTo remove the cowling

1. Remove the seat and cowling B.(See page 3-9 for seat removaland installation procedures.)

2. Remove the grab bar by removingthe bolts.

3. Remove the screw, and then pullthe cowling off as shown.

To in1. P

ps

2. Ib

3. I

crew (× 2) 1. Bolt (× 2)2. Screw

AND MINOR REPAIR

6

CThcoSispplinnathve

To1

check the spark plugs. Check that the porcelain insulator

around the center electrode oneach spark plug is a medium-to-light tan (the ideal color when themotorcycle is ridden normally).

. Check that all spark plugs installedin the engine have the same color.

TE:any spark plug shows a distinctly dif-rent color, the engine could be defec-e. Do not attempt to diagnose suchoblems yourself. Instead, have amaha dealer check the motorcycle.

1.



6-10

EAU03329

hecking the spark plugs e spark plugs are important enginemponents, which are easy to check.nce heat and deposits will cause anyark plug to slowly erode, the spark

ugs should be removed and checked accordance with the periodic mainte-nce and lubrication chart. In addition,e condition of the spark plugs can re-al the condition of the engine.

remove a spark plug. Remove the spark plug cap.

2. Remove the spark plug as shown,with the spark plug wrench includ-ed in the owner’s tool kit.

To1

2

NO@

If fetivprYa@

Spark plug cap (× 2 on each side) 1. Spark plug wrench

PE

6

3.

TE: torque wrench is not available whenalling a spark plug, a good estimatethe correct torque is 1/4–1/2 turnt finger tight. However, the sparkg should be tightened to the speci- torque as soon as possible.

Install the spark plug cap.

S

ightening torque:Spark plug:

12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)



6-11

Check each spark plug for elec-trode erosion and excessive car-bon or other deposits, and replaceit if necessary.

To install a spark plug1. Measure the spark plug gap with a

wire thickness gauge and, if nec-essary, adjust the gap to specifica-tion.

2. Clean the surface of the sparkplug gasket and its mating sur-face, and then wipe off any grimefrom the spark plug threads.

3. Install the spark plug with thespark plug wrench, and then tight-en it to the specified torque.

NO@

If ainstof pasplufied@

4.

pecified spark plug:CR9E (NGK) orU27ESR-N (DENSO)

a. Spark plug gap

Spark plug gap:0.7–0.8 mm (0.028–0.031 in)

T

AND MINOR REPAIR

6

CThtoin



6-12

EAU01796

anister (for California only) is model is equipped with a canister

prevent the discharging of fuel vaporto the atmosphere.� Check each hose connection.� Check each hose and canister for

cracks or damage. Replace ifdamaged.

� Make sure the vent hose is notblocked. Clean it if necessary.

1. Fuel tank2. Canister3. Vent hose4. Carburetor

PE

6

EncaThebefmutridfiedlub

To1.

NO_

Mationleva fa_

change the engine oil (with orhout oil filter cartridge replace-nt)

Remove cowling A. (See page 6-7for cowling removal and installa-tion procedures.)Start the engine, warm it up forseveral minutes, and then turn itoff.Place an oil pan under the engineto collect the used oil.

ngine oil filler cap



6-13

EAU04627

gine oil and oil filter rtridge engine oil level should be checked

ore each ride. In addition, the oilst be changed and the oil filter car-ge replaced at the intervals speci- in the periodic maintenance andrication chart.

check the engine oil levelPlace the motorcycle on a levelsurface and hold it in an uprightposition.

TE:ke sure that the motorcycle is posi-ed straight up when checking the oil

el. A slight tilt to the side can result inlse reading.

2. Start the engine, warm it up forseveral minutes, and then turn it off.

3. Wait a few minutes until the oil set-tles, and then check the oil levelthrough the check window locatedat the bottom-right side of thecrankcase.

NOTE:_

The engine oil should be between theminimum and maximum level marks. _

4. If the engine oil is below the mini-mum level mark, add sufficient oilof the recommended type to raiseit to the correct level.

To witme

1.

2.

3.

1. Engine oil level check window2. Maximum level mark3. Minimum level mark

1. E

AND MINOR REPAIR

6

4

N_

Skno_

. Apply a thin coat of engine oil tothe O-ring of the new oil filter car-tridge.

TE:ake sure that the O-ring is properlyated.

. Install the new oil filter cartridge,and then tighten it to the specifiedtorque with a torque wrench.

1.

L

O-ring

Tightening torque:Oil filter cartridge:

17 Nm (1.7 m·kgf, 12 ft·lbf)



6-14

. Remove the engine oil filler capand drain bolt to drain the oil fromthe crankcase.

OTE:ip steps 5–7 if the oil filter cartridge ist being replaced.

5. Remove the oil filter cartridge withan oil filter wrench.

NOTE:_

An oil filter wrench is available at aYamaha dealer. _

6

NO_

Mse_

7

Engine oil drain bolt

eft side

1. Oil filter cartridge2. Oil filter wrench

1.

PE

6

8.

9.

Start the engine, and then let it idlefor several minutes while checkingit for oil leakage. If oil is leaking,immediately turn the engine offand check for the cause.

TE:r the engine is started, the engine

evel warning light should go off if theevel is sufficient.

EC000067

UTION:he oil level warning light flickersremains on, immediately turn theine off and have a Yamaha deal-heck the vehicle.

Turn the engine off, and thencheck the oil level and correct it ifnecessary.Install the cowling.

T



6-15

Install the engine oil drain bolt, andthen tighten it to the specifiedtorque.

Add the specified amount of therecommended engine oil, andthen install and tighten the oil fillercap.

ECA00133

CAUTION:_

� In order to prevent clutch slip-page (since the engine oil alsolubricates the clutch), do notmix any chemical additives. Donot use oils with a diesel speci-fication of “CD” or oils of ahigher quality than specified. Inaddition, do not use oils labeled“ENERGY CONSERVING II” orhigher.

� Make sure that no foreign mate-rial enters the crankcase.

_

10.

NO_

Afteoil loil l_

CA_

If tor enger c_

11.

12.

ightening torque:Engine oil drain bolt:

43 Nm (4.3 m·kgf, 31 ft·lbf)

Recommended engine oil:See page 8-1.

Oil quantity:Without oil filter cartridge replacement:

2.6 L (2.3 Imp qt, 2.8 US qt)With oil filter cartridge replacement:

2.9 L (2.6 Imp qt, 3.1 US qt)Total amount (dry engine):

3.5 L (3.1 Imp qt, 3.7 US qt)

AND MINOR REPAIR

6

CThbeanspan

To1

N_

_

EC000080

AUTION:� If coolant is not available, use

distilled water or soft tap waterinstead. Do not use hard wateror salt water since it is harmfulto the engine.

� If water has been used insteadof coolant, replace it with cool-ant as soon as possible, other-wise the engine may not besufficiently cooled and the cool-ing system will not be protectedagainst frost and corrosion.

� If water has been added to thecoolant, have a Yamaha dealercheck the antifreeze content ofthe coolant as soon as possible,otherwise the effectiveness ofthe coolant will be reduced.

Coolant reservoir capacity:0.55 L (0.48 Imp qt, 0.58 US qt)



6-16

EAU03987

oolant e coolant level should be checkedfore each ride. In addition, the cool-t must be changed at the intervalsecified in the periodic maintenanced lubrication chart.

check the coolant level . Place the motorcycle on a level

surface and hold it in an uprightposition.

OTE:� The coolant level must be checked

on a cold engine since the levelvaries with engine temperature.

� Make sure that the motorcycle ispositioned straight up whenchecking the coolant level. A slighttilt to the side can result in a falsereading.

2. Check the coolant level in thecoolant reservoir.

NOTE:_

The coolant should be between theminimum and maximum level marks. _

3. If the coolant is at or below theminimum level mark, remove theseat (See page 3-9 for seat re-moval and installation proce-dures.), and then open the coolantreservoir cap.

4. Add coolant or distilled water toraise the coolant to the specifiedlevel, close the coolant reservoircap, and then install the seat.

C_

_

1. Maximum level mark2. Minimum level mark

PE

6

_

Netor_

NO_

�

�

_

emove the fuel tank bolts, andhen lift the fuel tank. (Do not re-

ove the fuel hoses.)EW000071

WARNINGake sure that the fuel tank isell supported.o not tilt or pull the fuel tank

oo much, otherwise the fueloses may come loose, whichould cause fuel leakage.

l tank bolt (× 2)



6-17

EW000067

WARNINGver attempt to remove the radia- cap when the engine is hot.

TE:The radiator fan is automaticallyswitched on or off according to thecoolant temperature in the radia-tor. If the engine overheats, see page6-47 for further instructions. EAU04280

To change the coolant 1. Place the motorcycle on a level

surface and let the engine cool ifnecessary.

2. Remove the seat. (See page 3-9for seat removal and installationprocedures.)

3. Remove cowling D. (See page 6-9for cowling removal and installa-tion procedures.)

4. Remove the coolant reservoir byremoving the bolts.

5. Drain the coolant from the coolantreservoir.

6. Remove cowlings A and C. (Seepage 6-7 for cowling removal andinstallation procedures.)

7. Rtm

_

� Mw

� Dthc

_

1. Bolt (× 2)2. Coolant reservoir

1. Fue

AND MINOR REPAIR

6

8 . After the coolant is completelydrained, thoroughly flush the cool-ing system with clean tap water.

. Install the water pump drain boltand cylinder drain bolts, and thentighten them to the specifiedtorques.

. Install the coolant reservoir by in-stalling the bolts.

1.2.

Water pump drain boltCylinder drain bolt (× 2)

Tightening torques:Water pump drain bolt:

10 Nm (1.0 m·kgf, 7.2 ft·lbf)Cylinder drain bolt:

7.0 Nm (0.7 m·kgf, 5.1 ft·lbf)



6-18

. Remove the right air intake duct byloosening the clamp screws.

9. Remove the radiator cap.EW000067

WARNING_

Never attempt to remove the radia-tor cap when the engine is hot. _

10. Place a container under the en-gine to collect the used coolant.

11. Remove the water pump drain boltto drain the cooling system.

12. Remove the cylinder drain bolts todrain the cooling system.

13

14

15

Clamp screw (× 2)Right air intake duct

1. Radiator cap 1.2.

PE

6

16.

CA_

Hato ter_

17.

EAU04281*

aning the air filter element air filter element should be cleaned

he intervals specified in the periodicintenance and lubrication chart.an the air filter element more fre-ntly if you are riding in unusually or dusty areas.Remove the seat. (See page 3-9for seat removal and installationprocedures.)Remove the fuel tank bolts.Lift the fuel tank to position it awayfrom the air filter case. (Do not dis-connect the fuel hoses!)

A

R

C

uel tank bolt (× 2)



6-19

Pour the specified amount of rec-ommended coolant into the radia-tor and reservoir.

ECA00041

UTION:rd water or salt water is harmfulthe engine. You may use soft wa- if you can’t get distilled water.

Install the radiator cap and thecoolant reservoir cap, start the en-gine, let it idle for several minutes,and then turn it off.

18. Remove the radiator cap to checkthe coolant level in the radiator. Ifnecessary, add sufficient coolantuntil it reaches the top of the radia-tor, and then install the radiatorcap.

19. Check the coolant level in the res-ervoir. If necessary, remove thecoolant reservoir cap, add coolantto the maximum level mark, andthen install the cap.

20. Start the engine, and then checkthe vehicle for coolant leakage. Ifcoolant is leaking, have a Yamahadealer check the cooling system.

21. Install the right air intake duct, andthen tighten the clamp screws.

22. Place the fuel tank in the originalposition, and then install the bolts.

23. Install the cowlings.24. Install the seat.

CleTheat tmaClequewet

1.

2.3.

ntifreeze/water mixture ratio:1:1

ecommended anti-freeze:High-quality ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines

oolant quantity:Total amount:

1.95 L (1.72 Imp, 2.06 US qt)Coolant reservoir capacity:

0.55 L (0.48 Imp, 0.58 US qt)

1. F

AND MINOR REPAIR

6

_

_

4

. Apply oil of the recommended typeto the entire surface of the spongematerial, and then squeeze the ex-cess oil out.

TE:e air filter element should be wet butt dripping.

. Insert the air filter element into theair filter case.

1.2.

Recommended oil:YAMAHA FOAM FILTER OIL or engine oil



6-20

EW000071

WARNING� Make sure that the fuel tank is

well supported.� Do not tilt or pull the fuel tank

too much, otherwise the fuelhoses may come loose, whichcould cause fuel leakage.

. Remove the air filter case cover byremoving the screws.

5. Pull the air filter element out.6. Clean the air filter element with

solvent, and then squeeze the re-maining solvent out.

7

NO_

Thno_

8

Air filter case coverScrew (× 8)

1. Air filter element

PE

6

CA_

�

�

_

9.

10.

_

�

�

_

11.

EAU01335

ntake duct k that the screen of the intakes not blocked. Clean the screen ifsary.

ntake duct



6-21

EC000082*

UTION:Make sure that the air filter ele-ment is properly seated in theair filter case.The engine should never be op-erated without the air filter ele-ment installed, otherwise thepistons and/or cylinders maybecome excessively worn.

Install the air filter case cover byinstalling the screws.Place the fuel tank in the originalposition, and then install the bolts.

EW000072

WARNINGBefore installing the fuel tank,make sure that the fuel hosesare not damaged. If any fuelhose is damaged, do not startthe engine but have a Yamahadealer replace the hose, other-wise fuel may leak.Make sure that the fuel hosesare properly connected androuted, and not pinched.

Install the seat.

EAU00626

Checking the air vent hose Periodically check the air vent hose fordust or water that may be deposited inthe hose. If dust or water is found, re-move the hose, thoroughly clean it, andthen install it.

EC000093

CAUTION:@

Do not operate the motorcycle withthe air vent hose removed. @

Air iChecduct ineces

1. Air vent hose 1. Air i

AND MINOR REPAIR

6

AThthteadadYasarie

EAU00637

djusting the valve clearance e valve clearance changes with use,

sulting in improper air-fuel mixtured/or engine noise. To prevent thism occurring, the valve clearance

ust be adjusted by a Yamaha dealer the intervals specified in the periodicaintenance and lubrication chart.



6-22

EAU00628

djusting the carburetors e carburetors are important parts of

e engine and emission control sys-m, which require very sophisticatedjustment. Therefore, all carburetorjustments should be left to amaha dealer, who has the neces-ry professional knowledge and expe-nce.

EAU00635

Adjusting the throttle cable free play The throttle cable free play shouldmeasure 3–7 mm (0.12–0.28 in) at thethrottle grip. Periodically check thethrottle cable free play and, if neces-sary, have a Yamaha dealer adjust it.

AThreanfromatm

a. Throttle cable free play

PE

6

TirTo ity,cycreg

TirThechebef

@

�

�

@

EW000083

WARNINGper loading of your motorcyclemportant for several characteris- of your motorcycle, such asdling, braking, performance and

ety. Do not carry loosely packeds that can shift. Securely packr heaviest items close to theter of the motorcycle, and dis-ute the weight evenly from sideide. Properly adjust the suspen-

n for your load, and check thedition and pressure of your tires.

VER OVERLOAD YOUR MOTOR-CLE. Make sure that the totalight of the cargo, rider, passen-, and accessories (cowling, sad-bags, etc. if approved for thisdel) does not exceed the maxi-m load of the motorcycle. Opera- of an overloaded motorcycleld cause tire damage, an acci-t, or even injury.



6-23

EAU03581

es maximize the performance, durabil- and safe operation of your motor-le, note the following pointsarding the specified tires.

e air pressure tire air pressure should becked and, if necessary, adjustedore each ride.

EW000082

WARNINGThe tire air pressure must bechecked and adjusted on coldtires (i.e., when the temperatureof the tires equals the ambienttemperature). The tire air pressure must beadjusted in accordance with theriding speed and with the totalweight of rider, passenger, car-go, and accessories approvedfor this model.

CE-22E

CE-16E

@

Prois iticshansafitemyoucentribto ssioconNECYwegerdlemomutioncouden@

Tire air pressure(measured on cold tires)

Load* Front Rear

Up to 90 kg (198 lb)225 kPa(2.25 kgf/cm2,33 psi)

250 kPa(2.50 kgf/cm2,36 psi)

90 kg (198 lb)–maximum

250 kPa(2.50 kgf/cm2,36 psi)

290 kPa(2.90 kgf/cm2,42 psi)

High-speed riding250 kPa(2.50 kgf/cm2,36 psi)

290 kPa(2.90 kgf/cm2,42 psi)

Maximum load*YZF600R: 182 kg (401 lb)YZF600RC: 180 kg (397 lb)

* Total weight of rider, passenger, cargo andaccessories

AND MINOR REPAIR

6

TiAlthcrif intahaCE

re informationis motorcycle is equipped with casteels and tubeless tires with valves.

1.2.a.

M(

Tire air valveTire air valve coreTire air valve cap with seal



6-24

re inspectionways check the tires before operatinge motorcycle. If a tire tread showsosswise lines (minimum tread depth),the tire has a nail or glass fragments it, or if the side wall is cracked, con-ct a Yamaha dealer immediately andve the tire replaced.

-09E

EW000094

WARNING@

� It is dangerous to ride with aworn-out tire. When a tire treadbegins to show crosswise lines,have a Yamaha dealer replacethe tire immediately.

� The replacement of all wheel-and brake-related parts, includ-ing the tires, should be left to aYamaha dealer, who has thenecessary professional knowl-edge and experience.

@

TiThwh

Tire sidewallTire wear indicatorTire tread depth

inimum tire tread depth front and rear)

1.0 mm (0.04 in)

1.2.3.

PE

6

@

�

�

�

�

@

EAU00684

WARNINGs motorcycle is fitted with super-h-speed tires. Note the followingnts in order to make the most ef-ent use of these tires.

Use only the specified replace-ment tires. Other tires may runthe danger of bursting at superhigh speeds.Brand-new tires can have a rela-tively poor grip on certain roadsurfaces until they have been“broken in”. Therefore, it is ad-visable before doing any high-speed riding to ride conserva-tively for approximately 100 km(60 mi) after installing a newtire.The tires must be warmed upbefore a high-speed run.Always adjust the tire air pres-sure according to the operatingconditions.



6-25

EW000080

WARNINGThe front and rear tires shouldbe of the same make and de-sign, otherwise the handlingcharacteristics of the motor-cycle cannot be guaranteed.After extensive tests, only thetires listed below have been ap-proved for this model byYamaha Motor Co., Ltd.Always make sure that the valvecaps are securely installed toprevent air pressure leakage.Use only the tire valves andvalve cores listed below toavoid tire deflation during ahigh-speed ride.

CE-10E

CE-14E

@

Thihigpoifici

�

�

�

�

@

FRONT

Manufacturer Size Model

Dunlop120/60 ZR17 (55W)

D204FG120/60 ZR17 M/C (55W)

Metzeler120/60 ZR17 (55W)

MEZ1120/60 ZR17 M/C (55W)

Bridgestone120/60 ZR17 (55W)

BT57F120/60 ZR17 M/C (55W)

Michelin120/60 ZR17 (55W)

MACADAM 90X120/60 ZR17 M/C (55W)

REAR

Manufacturer Size Model

Dunlop160/60 ZR17 (69W)

D204G160/60 ZR17 M/C (69W)

Metzeler160/60 ZR17 (69W)

MEZ1160/60 ZR17 M/C (69W)

Bridgestone160/60 ZR17 (69W)

BT57R160/60 ZR17 M/C (69W)

Michelin160/60 ZR17 (69W)

MACADAM 90X160/60 ZR17 M/C (69W)

FRONT & REAR

Tire air valve TR412

Valve core #9000A (original)

AND MINOR REPAIR

6

CToitycyre

e for any consequences caused the use of items which have noten approved by Yamaha.



6-26

EAU03773

ast wheels maximize the performance, durabil-, and safe operation of your motor-cle, note the following pointsgarding the specified wheels.� The wheel rims should be checked

for cracks, bends or warpage be-fore each ride. If any damage isfound, have a Yamaha dealer re-place the wheel. Do not attempteven the smallest repair to thewheel. A deformed or crackedwheel must be replaced.

� The wheel should be balancedwhenever either the tire or wheelhas been changed or replaced. Anunbalanced wheel can result inpoor performance, adverse han-dling characteristics, and a short-ened tire life.

� Ride at moderate speeds afterchanging a tire since the tire sur-face must first be “broken in” for itto develop its optimal characteris-tics.

EAU00691

Accessories and replacement parts

EW000098

WARNING@

This motorcycle is not designed topull a trailer or to be attached to asidecar. The accessories or replace-ment parts you choose for yourmotorcycle should be designed spe-cifically for this model, and theymust be securely mounted to main-tain the inherent stability of the orig-inal design. Genuine Yamaha Partsand Accessories are designed andtested to be compatible with yourmotorcycle. Please consider Genu-ine Yamaha Parts and Accessoriesbefore making a purchase. Use ofnon-Yamaha-approved accessoriesor replacement parts may causeloss of handling stability and ridingsafety. Since Yamaha cannot con-trol the quality of accessories orparts manufactured by other com-panies, Yamaha cannot be held lia-

blbybe@

PE

6

AdplaThesurPeplafoll

1.

2.

EAU00712

justing the brake pedal sition top of the brake pedal should beitioned approximately 42 mm5 in) below the top of the footrest

shown. Periodically check the brakeal position and, if necessary, haveamaha dealer adjust it.

1. L2. Cc. C

istance between brake pedal and footrest



6-27

EAU00692

justing the clutch lever free y clutch lever free play should mea-

e 10–15 mm (0.4–0.6 in) as shown.riodically check the clutch lever freey and, if necessary, adjust it asows.

Loosen the locknut at the clutchlever.To increase the clutch lever freeplay, turn the adjusting bolt in di-rection a. To decrease the clutchlever free play, turn the adjustingbolt in direction b.

3. Tighten the locknut.

NOTE:@

If the specified free play cannot be ob-tained as described above or if theclutch does not operate correctly, havea Yamaha dealer check the internalclutch mechanism. @

AdpoThepos(1.6as peda Y

ocknutlutch lever free play adjusting boltlutch lever free play

a. D

AND MINOR REPAIR

6

@

ApeaiisYafoththmac@



6-28

EW000109

WARNING soft or spongy feeling in the brakedal can indicate the presence of

r in the hydraulic system. If there air in the hydraulic system, have amaha dealer bleed the system be-re operating the motorcycle. Air ine hydraulic system will diminishe braking performance, whichay result in loss of control and ancident.

EAU00713

Adjusting the rear brake light switch The rear brake light switch, which is ac-tivated by the brake pedal, is properlyadjusted when the brake light comeson just before braking takes effect. Ifnecessary, adjust the brake light switchas follows.Turn the adjusting nut while holding therear brake light switch in place. Tomake the brake light come on earlier,turn the adjusting nut in direction a. Tomake the brake light come on later,turn the adjusting nut in direction b.

1. Rear brake light switch2. Rear brake light switch adjusting nut

PE

6

ChbrThecheifielubproallowitbra

EAU03294

ecking the brake fluid level ufficient brake fluid may allow air toer the brake system, possibly caus- it to become ineffective.ore riding, check that the brake fluidbove the minimum level mark andlenish if necessary. A low brake flu-evel may indicate worn brake pads/or brake system leakage. If theke level is low, be sure to check theke pads for wear and the brake sys- for leakage.

1. B

Fr

inimum level mark

ont



6-29

EAU00715

ecking the front and rear ake pads front and rear brake pads must becked for wear at the intervals spec-

d in the periodic maintenance andrication chart. Each brake pad isvided with a wear indicator, whichws you to check the brake pad wear

hout having to disassemble theke.

To check the brake pad wear, checkthe position of the wear indicator whileapplying the brake. If a brake pad hasworn to the point that the wear indicatoralmost touches the brake disc, have aYamaha dealer replace the brake padsas a set.

ChInsentingBefis arepid landbrabratem

rake pad wear indicator (× 2)

ont

1. Brake pad wear indicator (× 2)

Rear

1. M

Fr

AND MINOR REPAIR

6

O

EAU03976

hanging the brake fluid ve a Yamaha dealer change the

ake fluid at the intervals specified ine NOTE after the periodic mainte-nce and lubrication chart. In addition,ve the oil seals of the master cylin-rs and calipers as well as the brakeses replaced at the intervals listedlow or whenever they are damaged leaking.� Oil seals: Replace every two

years.� Brake hoses: Replace every four

years.

1.

R



6-30

bserve these precautions:� When checking the fluid level,

make sure that the top of the brakefluid reservoir is level.

� Use only the recommended quali-ty brake fluid, otherwise the rubberseals may deteriorate, causingleakage and poor braking perfor-mance.

� Refill with the same type of brakefluid. Mixing fluids may result in aharmful chemical reaction andlead to poor braking performance.

� Be careful that water does not en-ter the brake fluid reservoir whenrefilling. Water will significantlylower the boiling point of the fluidand may result in vapor lock.

� Brake fluid may deteriorate paint-ed surfaces or plastic parts. Al-ways clean up spilled fluidimmediately.

� As the brake pads wear, it is nor-mal for the brake fluid level togradually go down. However, if thebrake fluid level goes down sud-denly, have a Yamaha dealercheck the cause.

CHabrthnahadehobeor

Minimum level mark

Recommended brake fluid: DOT 4

ear

PE

6

DrThecheif n

To1.

NO@

Whchaposbe @

EAU03752

adjust the drive chain slack Loosen the axle nut, then loosenthe locknut at each end of theswingarm.To tighten the drive chain, turn theadjusting nut at each end of theswingarm in direction a. To loos-en the drive chain, turn the adjust-ing nut at each end of theswingarm in direction b, and thenpush the rear wheel forward.

xle nutlignment marksrive chain slack adjusting nutocknut



6-31

EAU00744

ive chain slack drive chain slack should becked before each ride and adjusted

ecessary.

check the drive chain slack Place the motorcycle on a levelsurface and hold it in an uprightposition.

TE:en checking and adjusting the drivein slack, the motorcycle should beitioned straight up and there shouldno weight on it.

2. Shift the transmission into the neu-tral position.

3. Move the rear wheel by pushingthe motorcycle to locate the tight-est portion of the drive chain, andthen measure the drive chainslack as shown.

4. If the drive chain slack is incorrect,adjust it as follows.

To 1.

2.

a. Drive chain slack

Drive chain slack:20–30 mm (0.8–1.2 in)

1. A2. A3. D4. L

AND MINOR REPAIR

6

N_

Usibosi_

C_

Imlopatoprthsp_

3

ECA00052

AUTION: not use engine oil or any other

bricants for the drive chain, asey may contain substances thatuld damage the O-rings.



6-32

OTE:sing the alignment marks on eachde of the swingarm, make sure thatth adjusting nuts are in the same po-

tion for proper wheel alignment.

EC000096

AUTION:proper drive chain slack will over-

ad the engine as well as other vitalrts of the motorcycle and can lead chain slippage or breakage. Toevent this from occurring, keepe drive chain slack within theecified limits.

. Tighten the locknuts, and thentighten the axle nut to the specifiedtorque.

EAU03006

Lubricating the drive chain The drive chain must be cleaned andlubricated at the intervals specified inthe periodic maintenance and lubrica-tion chart, otherwise it will quickly wearout, especially when riding in dusty orwet areas. Service the drive chain asfollows.

EC000097

CAUTION:@

The drive chain must be lubricatedafter washing the motorcycle orriding in the rain. @

1. Clean the drive chain with kero-sene and a small soft brush.

ECA00053

CAUTION:@

To prevent damaging the O-rings,do not clean the drive chain withsteam cleaners, high-pressurewashers or inappropriate solvents. @

2. Wipe the drive chain dry.3. Thoroughly lubricate the drive

chain with a special O-ring chainlubricant.

C@

Doluthco@

Tightening torque:Axle nut:

117 Nm (11.7 m·kgf, 85 ft·lbf)

PE

6

ChcaThethechebleed or Ya

@

Dableandmobleun@

EAU03370

ecking and lubricating the ke and shift pedals operation of the brake and shiftals should be checked before each, and the pedal pivots should be lu-ated if necessary.

R

ecommended lubricant:Lithium-soap-based grease (all-purpose grease)



6-33

EAU03297

ecking and lubricating the bles operation of all control cables and

condition of the cables should becked before each ride, and the ca-

s and cable ends should be lubricat-if necessary. If a cable is damageddoes not move smoothly, have amaha dealer check or replace it.

EW000111

WARNINGmage to the outer housing of ca-s may result in internal rusting cause interference with cablevement. Replace damaged ca-s as soon as possible to preventsafe conditions.

EAU04034

Checking and lubricating the throttle grip and cable The operation of the throttle grip shouldbe checked before each ride. In addi-tion, the cable should be lubricated orreplaced at the intervals specified inthe periodic maintenance chart.

ChbraThepedridebric

ecommended lubricant:Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)

R

AND MINOR REPAIR

6

CbThleridbr

EAU04282

bricating the rear spension e pivoting points of the rear suspen-n must be lubricated at the intervalsecified in the periodic maintenanced lubrication chart.

Recommended lubricant:Lithium-soap-based grease



6-34

EAU03164

hecking and lubricating the rake and clutch levers e operation of the brake and clutch

vers should be checked before eache, and the lever pivots should be lu-icated if necessary.

EAU03165

Checking and lubricating the sidestand The operation of the sidestand shouldbe checked before each ride, and thesidestand pivot and metal-to-metalcontact surfaces should be lubricated ifnecessary.

EW000113

WARNING@

If the sidestand does not move upand down smoothly, have a Yamahadealer check or repair it. @

LusuThsiospan

Recommended lubricant:Lithium-soap-based grease (all-purpose grease)

Recommended lubricant:Lithium-soap-based grease (all-purpose grease)

PE

6

ChTheforkinteten

To

@

Sethaove@

Chdam

EAU00794

ecking the steering rn or loose steering bearings mayse danger. Therefore, the operationhe steering must be checked as fol-s at the intervals specified in the pe-ic maintenance and lubricationrt.Place a stand under the engine toraise the front wheel off theground.

EW000115

WARNINGurely support the motorcycle so

t there is no danger of it fallingr.



6-35

EAU02939

ecking the front fork condition and operation of the front must be checked as follows at thervals specified in the periodic main-ance and lubrication chart.

check the conditionEW000115

WARNINGcurely support the motorcycle sot there is no danger of it fallingr.

eck the inner tubes for scratches,age and excessive oil leakage.

To check the operation1. Place the motorcycle on a level

surface and hold it in an uprightposition.

2. While applying the front brake,push down hard on the handle-bars several times to check if thefront fork compresses and re-bounds smoothly.

EC000098

CAUTION:@

If any damage is found or the frontfork does not operate smoothly,have a Yamaha dealer check or re-pair it. @

ChWocauof tlowriodcha

1.

@

Secthaove@

AND MINOR REPAIR

6

2



6-36

. Hold the lower ends of the frontfork legs and try to move them for-ward and backward. If any freeplay can be felt, have a Yamahadealer check or repair thesteering.

EAU01144

Checking the wheel bearings The front and rear wheel bearings mustbe checked at the intervals specified inthe periodic maintenance and lubrica-tion chart. If there is play in the wheelhub or if the wheel does not turnsmoothly, have a Yamaha dealercheck the wheel bearings.

PE

6

BaThiseanotno add

CA@

Necelly d@

@

�

store the batteryIf the motorcycle will not be usedfor more than one month, removethe battery, fully charge it, andthen place it in a cool, dry place.If the battery will be stored formore than two months, check it atleast once a month and fullycharge it if necessary.Fully charge the battery before in-stallation.After installation, make sure thatthe battery leads are properly con-nected to the battery terminals.



6-37

EAU00800

ttery s motorcycle is equipped with aled-type (MF) battery, which does require any maintenance. There isneed to check the electrolyte or to distilled water.

EC000101

UTION:ver attempt to remove the batteryl seals, as this would permanent-amage the battery.

EW000116

WARNINGElectrolyte is poisonous anddangerous since it contains sul-furic acid, which causes severeburns. Avoid any contact withskin, eyes or clothing and al-ways shield your eyes whenworking near batteries. In caseof contact, administer the fol-lowing FIRST AID.• EXTERNAL: Flush with plenty

of water.

• INTERNAL: Drink large quan-tities of water or milk and im-mediately call a physician.

• EYES: Flush with water for15 minutes and seek promptmedical attention.

� Batteries produce explosive hy-drogen gas. Therefore, keepsparks, flames, cigarettes, etc.,away from the battery and pro-vide sufficient ventilation whencharging it in an enclosedspace.

� KEEP THIS AND ALL BATTER-IES OUT OF THE REACH OFCHILDREN.

@

To charge the batteryHave a Yamaha dealer charge the bat-tery as soon as possible if it seems tohave discharged. Keep in mind that thebattery tends to discharge more quicklyif the motorcycle is equipped with op-tional electrical accessories.

To 1.

2.

3.

4.

AND MINOR REPAIR

6

C@

@

EC000103

AUTION: not use a fuse of a higher amper-e rating than recommended tooid causing extensive damage toe electrical system and possibly ae.

Main fuse

Specified fuses:Main fuse: 30 AHeadlight fuse: 20 ASignaling system fuse: 15 ARadiator fan fuse: 7.5 AIgnition fuse: 7.5 A



6-38

EC000102

AUTION:� Always keep the battery

charged. Storing a dischargedbattery can cause permanentbattery damage.

� To charge a sealed-type (MF)battery, a special (constant-voltage) battery charger is re-quired. Using a conventionalbattery charger will damage thebattery. If you do not have ac-cess to a sealed-type (MF) bat-tery charger, have a Yamahadealer charge your battery.

EAU04538*

Replacing the fuses The main fuse and the fuse box, whichcontains the fuses for the individual cir-cuits, are located under the seat. (Seepage 3-9 for seat removal and installa-tion procedures.)If a fuse is blown, replace it as follows.

1. Turn the key to “OFF” and turn offthe electrical circuit in question.

2. Remove the blown fuse, and theninstall a new fuse of the specifiedamperage.

C_

Doagavthfir_

1. Headlight fuse2. Signaling system fuse3. Ignition fuse4. Radiator fan fuse5. Spare fuse (× 2)

1.

PE

6

3.

4.

Unhook the headlight bulb holder,and then remove the defectivebulb.

eadlight bulb holder



6-39

Turn the key to “ON” and turn onthe electrical circuit in question tocheck if the device operates.If the fuse immediately blowsagain, have a Yamaha dealercheck the electrical system.

EAU04160

Replacing the headlight bulb This motorcycle is equipped with aquartz bulb headlight. If the headlightbulb burns out, replace it as follows.

1. Disconnect the headlight coupler,and then remove the bulb cover.

2.

1. Headlight coupler2. Headlight bulb cover

1. H

AND MINOR REPAIR

6

_

Hfofrtodo_

3

EAU01623

eplacing the tail/brake light lb

. Remove the tail/brake light lens byremoving the screws.

. Remove the defective bulb bypushing it in and turning it counter-clockwise.

. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.

. Install the lens by installing thescrews.

EC000108

AUTION: not overtighten the screws, oth-

wise the lens may break.

1. Screw (× 2)



6-40

EW000119

WARNINGeadlight bulbs get very hot. There-re, keep flammable products awayom a lit headlight bulb, and do notuch the bulb until it has cooledwn.

. Place a new headlight bulb intoposition, and then secure it withthe bulb holder.

EC000104

CAUTION:_

Take care not to damage the follow-ing parts:

� Headlight bulbDo not touch the glass part ofthe headlight bulb to keep it freefrom oil, otherwise the transpar-ency of the glass, the luminosi-ty of the bulb, and the bulb lifewill be adversely affected. Thor-oughly clean off any dirt and fin-gerprints on the headlight bulbusing a cloth moistened with al-cohol or thinner.

� Headlight lens• Do not affix any type of tinted

film or stickers to the head-light lens.

• Do not use a headlight bulb ofa wattage higher than speci-fied.

_

4. Install the headlight bulb cover,and then connect the coupler.

5. Have a Yamaha dealer adjust theheadlight beam if necessary.

Rbu

1

2

3

4

C@

Doer@

Do not touch the glass part of the bulb. 1.

PE

6

Rebu

1.

2.

3.

4.

CA@

Dowis@

service the rear wheelse the rear wheel off the ground byg a motorcycle stand or, if a motor-

le stand is not available, by placingck either under each side of thee in front of the rear wheel or under

h side of the swingarm.

1. S



6-41

EAU03497

placing a turn signal light lb

Remove the turn signal light lensby removing the screw.Remove the defective bulb bypushing it in and turning it counter-clockwise.Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.Install the lens by installing thescrew.

ECA00065

UTION: not overtighten the screw, other-e the lens may break.

EAU01579

Supporting the motorcycle Since this model is not equipped with acenterstand, follow these precautionswhen removing the front and rearwheel or performing other mainte-nance requiring the motorcycle tostand upright. Check that the motor-cycle is in a stable and level positionbefore starting any maintenance. Astrong wooden box can be placed un-der the engine for added stability.

To service the front wheel1. Stabilize the rear of the motorcycle

by using a motorcycle stand or, ifan additional motorcycle stand isnot available, by placing a jack un-der the frame in front of the rearwheel.

2. Raise the front wheel off theground by using a motorcyclestand.

To Raiusincyca jaframeac

crew

ND MINOR REPAIR

6F

To

@

@

1

2

ull the wheel axle out, removehe speedometer gear unit, andhen remove the wheel.

ECA00046

TION:ot apply the brake after the calipers have been removed,wise the brake pads will bed shut.

1.2.3.4.5.6.

L


PERIODIC MAINTENANCE A

6-42

EAU03582

ront wheel

remove the front wheel EW000122

WARNING� It is advisable to have a Yamaha

dealer service the wheel.� Securely support the motorcycle

so that there is no danger of itfalling over.

. Disconnect the speedometer ca-ble from the front wheel.

. Remove the front fender by re-moving the bolts.

3. Loosen the front wheel axle pinchbolt, then the wheel axle and thebrake caliper bolts.

4. Lift the front wheel off the groundaccording to the procedure onpage 6-41.

5. Remove the brake hose holderson each side by removing thebolts.

6. Remove the brake calipers oneach side by removing the bolts.

7. Ptt

CAU@

Do nbrakeotherforce@Speedometer cable

Bolt (× 2)Front fenderBolt(× 2)Brake caliperBrake hose holder

eft side

1. Front fender2. Bolt (× 2)3. Front wheel axle pinch bolt4. Wheel axle5. Bolt (× 2)6. Brake caliper7. Brake hose holder

Right side

PE

6

To1.

2.

NO_

Maetethe_

3.4.

EAU04197

r wheel

emove the rear wheel EW000122

WARNINGIt is advisable to have a Yamahadealer service the wheel.Securely support the motor-cycle so that there is no dangerof it falling over.

1. S2. S3. S

le nutft wheel axle guidecknut

rive chain slack adjusting nutheel axle



6-43

EAU04196

install the front wheel Install the speedometer gear unitinto the wheel hub so that the pro-jections mesh with the slots.Lift the wheel up between the forklegs.

TE:ke sure that the slot in the speedom-r gear unit fits over the retainer on fork leg.

Insert the wheel axle.Lower the front wheel so that it ison the ground.

5. Install the brake calipers by install-ing the bolts.

NOTE:_

Make sure that there is enough spacebetween the brake pads before installingthe brake calipers onto the brake discs. _

6. Tighten the wheel axle, then thefront wheel axle pinch bolt and thebrake caliper bolts to the specifiedtorques.

7. Install the brake hose holders byinstalling the bolts.

8. Connect the speedometer cable.9. Install the front fender by installing

the bolts.10. Push down hard on the handlebar

several times to check for properfork operation.

Rea

To r

_

�

�

_

peedometer gear unitlotpeedometer gear unit retainer

Tightening torques:Wheel axle:

65 Nm (6.5 m·kgf, 47 ft·lbf)Front wheel axle pinch bolt:

20 Nm (2.0 m·kgf, 14 ft·lbf)Brake caliper bolt:

40 Nm (4.0 m·kgf, 29 ft·lbf)

1. Ax2. Le3. Lo4. D5. W

ND MINOR REPAIR

6

1

2

3

4

Pull the wheel axle out along withthe right wheel axle guide, removethe brake caliper bracket, and thenremove the wheel.

ECA00048

UTION:not apply the brake after theel has been removed together the brake disc, otherwise thee pads will be forced shut.

1.2.3.4.

ake caliper bracket


PERIODIC MAINTENANCE A

6-44

. Loosen the wheel axle nut, thebrake torque rod nut at the brakecaliper bracket, and the brake cal-iper bolts.

. Lift the rear wheel off the groundaccording to the procedure onpage 6-41.

. Remove the axle nut and the leftwheel axle guide, and then re-move the brake caliper by remov-ing the bolts.

. Disconnect the brake torque rodfrom the brake caliper bracket byremoving the cotter pin, the nut,and the bolt.

5. Loosen the locknut and the drivechain slack adjusting nut on bothsides of the swingarm.

6. Push the wheel forward, and thenremove the drive chain from therear sprocket.

NOTE:_

The drive chain does not need to bedisassembled in order to remove andinstall the wheel. _

7.

CA_

Do whewithbrak_

Cotter pinNutBoltBrake torque rod

1. Bolt (× 2)2. Right wheel axle guide

1. Br

PE

6

To1.

2.

3.

NO_

Mabeting_

EAU03087

bleshooting ugh Yamaha motorcycles receiverough inspection before shipmentthe factory, trouble may occur dur-peration. Any problem in the fuel,ression, or ignition systems, forple, can cause poor starting andf power.following troubleshooting chartssent quick and easy proceduresecking these vital systems your-owever, should your motorcycle

re any repair, take it to a Yamahar, whose skilled technicians haveecessary tools, experience, and-how to service the motorcyclerly.only genuine Yamaha replace- parts. Imitation parts may lookamaha parts, but they are oftenr, have a shorter service life andad to expensive repair bills.



6-45

EAU04283

install the rear wheel Install the wheel, right wheel axleguide, and caliper bracket by in-serting the wheel axle from theright-hand side.Install the drive chain onto the rearsprocket, and then install the leftwheel axle guide and the axle nut.Install the brake caliper by installingthe bolts, and then connect thebrake torque rod to the brake caliperbracket by installing the bolt and nut.

TE:ke sure that there is enough spaceween the brake pads before install- the brake caliper onto the brake disc.

4. Adjust the drive chain slack. (Seepage 6-31 for drive chain slack ad-justment procedures.)

5. Lower the rear wheel so that it ison the ground.

6. Tighten the axle nut, the brake cal-iper bolts and the brake torque rodnut to the specified torques.

7. Install a new cotter pin into thebrake torque rod bolt.

EWA00051

WARNING_

Always use a new cotter pin for thebrake torque rod bolt. _

TrouAlthoa thofrom ing ocompexamloss oThe reprefor chself. Hrequidealethe nknowpropeUse mentlike Yinferiocan le

Tightening torques:Axle nut:

117 Nm (11.7 m·kgf, 85 ft·lbf)Brake caliper bolt:

40 Nm (4.0 m·kgf, 29 ft·lbf)Brake torque rod nut:

30 Nm (3.0 m·kgf, 21 ft·lbf)

AND MINOR REPAIR

6

EAU02990

TroubleshootinStarting problems

EW000125

WARNING@

Keep away open fl ystem. @

s not start. pression.

The engine does not start.Have a Yamaha dealercheck the vehicle.

e engine does not start.eck the battery.

en the throttle halfway and operate electric starter.


Check the fuel lethe fuel tank.

1. Fuel

Operate the elec

2. Compre

Remove the spaand check the el

3. Ignition

Operate the elec

4. Battery


6-46

g charts or poor engine performance

ames and do not smoke while checking or working on the fuel s

vel inThere is enough fuel.

There is no fuel.

Check the compression.

Supply fuel. The engine doeCheck the com

tric starter.

ssionThere is compression.

There is no compression.

Check the ignition.

Have a Yamaha dealercheck the vehicle.

rk plugsectrodes.

Wipe off with a dry cloth and correct thespark plug gaps, or replace the spark plugs.

Have a Yamaha dealer check the vehicle.

tric starter.

The engine turns over quickly.

The engine turns over slowly.

Dry

Wet

ThCh

Opthe

The battery is good.

Check the battery lead connections,and charge the battery if necessary.

PE

6

EnEW000070

@

� ding hot fluid and steam may be until the engine has cooled.

� l, over the radiator cap, and thenessure to escape. When the hiss-wise, and then remove the cap.

@

NO@

If c anged to the recommended coolantas @

Have a Yamaha dealer checkand repair the cooling system.

Add coolant. (See NOTE.)

f the engine overheats again, have a eck and repair the cooling system.

ise.

is age.



6-47

gine overheating

WARNINGDo not remove the radiator cap when the engine and radiator are hot. Scalblown out under pressure, which could cause serious injury. Be sure to waitAfter removing the radiator cap retaining bolt, place a thick rag, like a toweslowly rotate the cap counterclockwise to the detent to allow any residual pring sound has stopped, press down on the cap while turning it counterclock

TE:oolant is not available, tap water can be temporarily used instead, provided that it is chsoon as possible.

Wait until the engine has cooled.

Check the coolant level in the reservoir and radiator.

The coolant level is OK.

The coolant level is low.Check the cooling systemfor leakage.

Start the engine. IYamaha dealer ch

There leakag

There no leak

MOTORCYCLE CARE AND STORAGE

7

Care .................................................................................................. 7-1Storage .............................................................................................. 7-4


7

EAU03426

aningECA00010

UTION:


7-MO

CaWhreve

Avoid using strong acidic wheelcleaners, especially on spokedwheels. If such products areused on hard-to-remove dirt, donot leave the cleaner on the af-fected area any longer than in-structed. Also, thoroughly rinsethe area off with water, immedi-ately dry it, and then apply acorrosion protection spray.Improper cleaning can damagewindshields, cowlings, panelsand other plastic parts. Useonly a soft, clean cloth orsponge with mild detergent andwater to clean plastic.

noloble.eveusenotifrommodoethe moand

7-1

TORCYCLE CARE AND STORAGE

re ile the open design of a motorcycleals the attractiveness of the tech-gy, it also makes it more vulnera- Rust and corrosion can developn if high-quality components ared. A rusty exhaust pipe may go un-ced on a car, however, it detracts the overall appearance of a

torcycle. Frequent and proper cares not only comply with the terms ofwarranty, but it will also keep your

torcycle looking good, extend its life optimize its performance.

Before cleaning1. Cover the muffler outlet with a

plastic bag after the engine hascooled down.

2. Make sure that all caps and coversas well as all electrical couplersand connectors, including thespark plug caps, are tightly in-stalled.

3. Remove extremely stubborn dirt,like oil burnt onto the crankcase,with a degreasing agent and abrush, but never apply such prod-ucts onto seals, gaskets, sprock-ets, the drive chain and wheelaxles. Always rinse the dirt anddegreaser off with water.

Cle

CA@

�

�

ARE AND STORAGE

7

ter riding in the rain, near the sea or salt-sprayed roadsnce sea salt or salt sprayed on roadsring winter are extremely corrosive inmbination with water, carry out thellowing steps after each ride in thein, near the sea or on salt-sprayedads.

TE:lt sprayed on roads in the winter may

main well into spring.

. Clean the motorcycle with coldwater and a mild detergent, afterthe engine has cooled down.

ECA00012

AUTION: not use warm water since it in-

eases the corrosive action of thelt.

. Apply a corrosion protection sprayon all metal, including chrome-and nickel-plated, surfaces to pre-vent corrosion.


MOTORCYCLE C

7-2

� Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been incontact with strong or abrasivecleaning products, solvent orthinner, fuel (gasoline), rust re-movers or inhibitors, brake flu-id, antifreeze or electrolyte.

� Do not use high-pressure wash-ers or steam-jet cleaners sincethey cause water seepage anddeterioration in the following ar-eas: seals (of wheel and swing-arm bearings, fork and brakes),electric components (couplers,connectors, instruments, switch-es and lights), breather hosesand vents.

� For motorcycles equipped witha windshield: Do not use strongcleaners or hard sponges asthey will cause dulling orscratching. Some cleaningcompounds for plastic mayleave scratches on the wind-shield. Test the product on asmall hidden part of the wind-shield to make sure that it doesnot leave any marks. If the wind-shield is scratched, use a quali-ty plastic polishing compoundafter washing.

@

After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thoroughly with cleanwater. Use a toothbrush or bottlebrushfor hard-to-reach areas. Stubborn dirtand insects will come off more easily ifthe area is covered with a wet cloth fora few minutes before cleaning.

AfonSiducoforaro

NO@

Sare@

1

C@

Docrsa@

2

M

7

Aft1.

2.

3.

4.

5.

6.

7.8.

TE:sult a Yamaha dealer for advice ont products to use.


OTORCYCLE CARE AND STORAGE

7-3

er cleaningDry the motorcycle with a chamoisor an absorbing cloth.Immediately dry the drive chainand lubricate it to prevent it fromrusting.Use a chrome polish to shinechrome, aluminum and stainless-steel parts, including the exhaustsystem. (Even the thermally in-duced discoloring of stainless-steel exhaust systems can be re-moved through polishing.)To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all metal,including chrome- and nickel-plat-ed, surfaces.Use spray oil as a universal clean-er to remove any remaining dirt.Touch up minor paint damagecaused by stones, etc.Wax all painted surfaces.Let the motorcycle dry completelybefore storing or covering it.

EWA00001

WARNING@

� Make sure that there is no oil orwax on the brakes or tires. Ifnecessary, clean the brakediscs and brake linings with aregular brake disc cleaner or ac-etone, and wash the tires withwarm water and a mild deter-gent.

� Before operating the motor-cycle test its braking perfor-mance and cornering behavior.

@

ECA00013

CAUTION:@

� Apply spray oil and wax spar-ingly and make sure to wipe offany excess.

� Never apply oil or wax to anyrubber and plastic parts, buttreat them with a suitable careproduct.

� Avoid using abrasive polishingcompounds as they will wearaway the paint.

@

NO@

Conwha@

ARE AND STORAGE

7

S

ShAldrag

C@

@

a. Remove the spark plug capsand spark plugs.

b. Pour a teaspoonful of engineoil into each spark plug bore.

c. Install the spark plug caps ontothe spark plugs, and then placethe spark plugs on the cylinderhead so that the electrodes aregrounded. (This will limit spark-ing during the next step.)

d. Turn the engine over severaltimes with the starter. (This willcoat the cylinder walls with oil.)

e. Remove the spark plug capsfrom the spark plugs, and theninstall the spark plugs and thespark plug caps.

EWA00003

WARNING prevent damage or injury fromarking, make sure to ground theark plug electrodes while turninge engine over.


MOTORCYCLE C

7-4

torage

ort-termways store your motorcycle in a cool,y place and, if necessary, protect itainst dust with a porous cover.

ECA00014

AUTION:� Storing the motorcycle in a

poorly ventilated room or cover-ing it with a tarp, while it is stillwet, will allow water and humid-ity to seep in and cause rust.

� To prevent corrosion, avoiddamp cellars, stables (becauseof the presence of ammonia)and areas where strong chemi-cals are stored.

Long-termBefore storing your motorcycle forseveral months:

1. Follow all the instructions in the“Care” section of this chapter.

2. For motorcycles equipped with afuel cock that has an “OFF” posi-tion: Turn the fuel cock lever to“OFF”.

3. Drain the carburetor float chamberby loosening the drain bolt; this willprevent fuel deposits from buildingup. Pour the drained fuel into thefuel tank.

4. Fill up the fuel tank and add fuelstabilizer (if available) to preventthe fuel tank from rusting and thefuel from deteriorating.

5. Perform the following steps to pro-tect the cylinders, piston rings, etc.from corrosion.

@

Tospspth@

M

7

6.

7.

8.

9.


OTORCYCLE CARE AND STORAGE

7-5

Lubricate all control cables andthe pivoting points of all levers andpedals as well as of the sidestand/centerstand.Check and, if necessary, correctthe tire air pressure, and then liftthe motorcycle so that both of itswheels are off the ground. Alterna-tively, turn the wheels a little everymonth in order to prevent the tiresfrom becoming degraded in onespot.Cover the muffler outlet with aplastic bag to prevent moisturefrom entering it.Remove the battery and fullycharge it. Store it in a cool, dryplace and charge it once a month.Do not store the battery in an ex-cessively cold or warm place [lessthan 0 °C (30 °F) or more than30 °C (90 °F)]. For more informa-tion on storing the battery, seepage 6-37.

NOTE:@

Make any necessary repairs beforestoring the motorcycle. @

SPECIFICATIONS

8

Specifications .................................................................................... 8-1


8

EAU01038


8-SP

SpCS-01

M

oil API Service SE, SF, SG or higher

ridge 2.6 L (2.3 Imp qt, 2.8 US qt)

e 2.9 L (2.6 Imp qt, 3.1 US qt)

gine) 3.5 L (3.1 Imp qt, 3.7 US qt)

0 10 30 50 70 90 110 130 ˚F

YAMALUBE 4 (20W-40)or SAE 20W-40

-20 -10 0 10 20 30 40 50 ˚C

YAMALUBE 4 (10W-30)or SAE 10W-30

t clutch slippage (since the engine oil clutch), do not mix any chemical ad-

se oils with a diesel specification ofhigher quality than specified. In addi-ils labeled “ENERGY CONSERVING II”

D

Bf

E

8-1

ECIFICATIONS

ecifications E

odel YZF600R/YZF600RC

imensions

Overall length 2,060 mm (81.1 in)

Overall width 725 mm (28.5 in)

Overall height 1,190 mm (46.9 in)

Seat height 805 mm (31.7 in)

Wheelbase 1,415 mm (55.7 in)

Ground clearance 135 mm (5.3 in)

Minimum turning radius 3,200 mm (126.0 in)

asic weight (with oil and full uel tank)

YZF600R 212 kg (467 lb)

YZF600RC 214 kg (472 lb)

ngine

Engine type Liquid-cooled 4-stroke, DOHC

Cylinder arrangement Forward inclined parallel4-cylinder

Displacement 599 cm3

Bore × stroke 62.0 × 49.6 mm (2.44 × 1.95 in)

Compression ratio 12:1

Starting system Electric starter

Lubrication system Wet sump

Engine oil

Type

Recommended engine classification

Quantity

Without oil filter cartreplacement

With oil filter cartridgreplacement

Total amount (dry en

CAUTION:

In order to prevenalso lubricates theditives. Do not u“CD” or oils of a tion, do not use oor higher.

SPECIFICATIONS

8

1st 2.846

2nd 1.947

3rd 1.545

4th 1.333

5th 1.190

6th 1.074

Diamond

25°

97 mm (3.82 in)

Tubeless tire

120/60 ZR17 (55W)

120/60 ZR17 M/C (55W)

el Bridgestone / BT57F

Dunlop / D204FG

Metzeler / MEZ1

Michelin / MACADAM 90X


8-2

Cooling system capacity (total amount) 1.95 L (1.72 lmp qt, 2.06 US qt)

Air filter Wet element

Fuel

Type UNLEADED GASOLINE ONLY

Fuel tank capacity 19.0 L (4.2 Imp gal, 5.0 US gal)

Reserve amount 3.1 L (0.7 Imp gal, 0.8 US gal)

Carburetor

Manufacturer KEIHIN

Model × quantity CVKD36 × 4

Spark plug

Manufacturer/model NGK / CR9E or DENSO / U27ESR-N

Gap 0.7–0.8 mm (0.028–0.031 in)

Clutch type Wet, multiple-disc

Transmission

Primary reduction system Spur gear

Primary reduction ratio 1.708

Secondary reduction system Chain drive

Secondary reduction ratio 3.133

Number of drive chain sprocket teeth (front/rear) 15/47

Transmission type Constant mesh 6-speed

Operation Left foot

Gear ratio

Chassis

Frame type

Caster angle

Trail

Tires

Front

Type

Size

Manufacturer/mod

SP

8

Cast wheel

17 × MT 3.50

17 M/C × MT 3.50

Cast wheel

17 × MT 5.00

17 M/C × MT 5.00

Dual disc brake

Right hand

DOT 4

Single disc brake

Right foot

DOT 4

Telescopic fork

Swingarm (link suspension)

Coil spring / oil damper

Coil spring / gas-oil damper


ECIFICATIONS

8-3

Rear

Type Tubeless tire

Size 160/60 ZR17 (69W)

160/60 ZR17 M/C (69W)

Manufacturer/model Bridgestone / BT57R

Dunlop / D204G

Metzeler / MEZ1

Michelin / MACADAM 90X

Maximum load*

YZF600R 182 kg (401 lb)

YZF600RC 180 kg (397 lb)

Tire air pressure (measured on cold tires)

Up to 90 kg (198 lb)*

Front 225 kPa (2.25 kgf/cm2, 33 psi)

Rear 250 kPa (2.50 kgf/cm2, 36 psi)

90 kg (198 lb)–maximum*



High-speed riding



* Total weight of rider, passenger, cargo and accessories.

Wheels

Front

Type

Size

Rear

Type

Size

Brakes

Front

Type

Operation

Fluid

Rear

Type

Operation

Fluid

Suspension

Front

Rear

Spring/shock absorber

Front

Rear

SPECIFICATIONS

8

30 A

20 A

15 A

7.5 A

7.5 A


8-4

Wheel travel

Front 130 mm (5.1 in)

Rear 120 mm (4.7 in)

Electrical system

Ignition system T.C.I. (digital)

Charging system

Type A.C. magneto

Standard output 14 V, 18.5 A @ 5,000 r/min

Battery

Model YTX12-BS

Voltage, capacity 12 V, 10 Ah

Headlight type Quartz bulb (halogen)

Bulb voltage, wattage × quantity

Headlight 12 V, 60/55 W × 1

Tail/brake light 12 V, 8/27 W × 1

Front turn signal/position light 12 V, 27/8 W × 2

Rear turn signal light 12 V, 27 W × 2

Meter lighting 12 V, 1.7 W × 4

Neutral indicator light 12 V, 3.4 W × 1

High beam indicator light 12 V, 3.4 W × 1

Oil level warning light 12 V, 3.4 W × 1

Turn signal indicator light 12 V, 3.4 W × 1

Fuel level warning light 12 V, 3.4 W × 1

Fuses

Main fuse

Headlight fuse

Signaling system fuse

Radiator fan fuse

Ignition fuse

CONSUMER INFORMATION

9

Identification numbers ....................................................................... 9-1Key identification number .................................................................. 9-1Vehicle identification number ............................................................. 9-1Model label ........................................................................................ 9-2Reporting safety defects ................................................................... 9-3Motorcycle noise regulation .............................................................. 9-4Maintenance record .......................................................................... 9-5YAMAHA MOTOR CORPORATION, U.S.A. STREET AND

ENDURO MOTORCYCLE LIMITED WARRANTY .......................... 9-7YAMAHA EXTENDED SERVICE (Y.E.S.) ......................................... 9-9


9

EAU01039


9-CO

IdeRec

EAU01043

hicle identification number vehicle identification number is

mped into the steering head pipe.ord this number in the space

vided.

TE: vehicle identification number isd to identify your motorcycle andy be used to register your motor-le with the licensing authority inr area.

ehicle identification number

vehel lavideorddeacle

1.CA-02

2.

CA-02

3.CA-01

9-1

NSUMER INFORMATIONEAU02944

ntification numbers ord the key identification number,icle identification number and mod-bel information in the spaces pro-d below for assistance when

ering spare parts from a Yamahaler or for reference in case the vehi-is stolen.

KEY IDENTIFICATION NUMBER:E

VEHICLE IDENTIFICATION NUMBER:

E

MODEL LABEL INFORMATION:E

EAU01041

Key identification number The key identification number isstamped into the key tag. Record thisnumber in the space provided and useit for reference when ordering a newkey.

VeThestaRecpro

NO@

Theusemacycyou@

1. Key identification number 1. V

MER INFORMATION

9

MThunreRthwpa

1.


CONSU

9-2

EAU01050

odel label e model label is affixed to the frameder the seat. (See page 3-9 for seatmoval and installation procedures.)ecord the information on this label ine space provided. This informationill be needed when ordering sparerts from a Yamaha dealer.

Model label

CO

9

EAU01051

ReIf y injury or death, you should immedi-ate otifying Yamaha Motor Corporation,U.S that a safety defect exists in a groupof v me involved in individual problemsbet

To 3 (or 366-0123 in Washington, D.C.are . You can also obtain other informa-tion


NSUMER INFORMATION

9-3

porting safety defects ou believe that your vehicle has a defect which could cause a crash or could cause ly inform the National Highway Traffic Safety Administration (NHTSA) in addition to n.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds ehicles, it may order a recall and remedy campaign. However, NHTSA cannot becoween you, your dealer, or Yamaha Motor Corporation, U.S.A.

contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-939a) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590 about motor vehicle safety from the Hotline.

MER INFORMATION

9

EAU01053

M

TAFe ering inoperative by any person otherth design incorporated into any new ve-hi r or while it is in use or (2) the use ofth erative by any person.“A S LISTED BELOW”.

Th tc.CL-


CONSU

9-4

otorcycle noise regulation

MPERING WITH NOISE CONTROL SYSTEM PROHIBITED:deral law prohibits the following acts or the causing thereof: (1) The removal or rend

an for purposes of maintenance, repair, or replacement of any device or element of cle for the purpose of noise control prior to its sale or delivery to the ultimate purchasee vehicle after such device or element of design has been removed or rendered inopMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACT

ese acts include tampering with the following systems; i.e., modification, removal, e01E

Exhaust systemMufflerExhaust pipeSilencer

Intake systemAir cleaner caseAir cleaner elementIntake duct

CO

9

EAU01874

MaCo cle will be required to document thatma t below is printed only as a reminderthaCL-04

leress

Remarks


NSUMER INFORMATION

9-5

intenance record pies of work orders and/or receipts for parts purchased and installed on your motorcyintenance has been completed in accordance with the emissions warranty. The chart maintenance work is required. It is not acceptable proof of maintenance work.E

Maintenanceinterval

Date ofservice

MileageServicing dea

name and addr

600 mi(1,000 km) or

1 month

4,000 mi( 7,000 km) or

6 months

8,000 mi(13,000 km) or

12 months

12,000 mi(19,000 km) or

18 months

16,000 mi(25,000 km) or

24 months

20,000 mi(31,000 km) or

30 months

24,000 mi(37,000 km) or

36 months

MER INFORMATION

9

alerress

Remarks


CONSU

9-6

28,000 mi(43,000 km) or

42 months

32,000 mi(49,000 km) or

48 months

36,000 mi(55,000 km) or

54 months

40,000 mi(61,000 km) or

60 months

Maintenanceinterval

Date ofservice

MileageServicing de

name and add

CO

9

EAU02918

. ARRANTY


NSUMER INFORMATION

9-7

YAMAHA MOTOR CORPORATION, U.S.ASTREET AND ENDURO MOTORCYCLE LIMITED W

MER INFORMATION

9


CONSU

9-8

CO

9

EAU01063


NSUMER INFORMATION

9-9

YAMAHA EXTENDED SERVICE (Y.E.S.)

MER INFORMATION

9


CONSU

9-10

D

ce f in v

ttakb

akb

akakakakakakak

bnrbrettoCCow

abels, location ........................................1-7uggage strap holders ...........................3-17

ain switch/steering lock .........................3-1aintenance and lubrication, periodic ......6-4aintenance, emission control system.....6-3aintenance, periodic ..............................6-1aintenance record .................................9-5odel label ..............................................9-2

eutral indicator light ...............................3-2oise regulation .......................................9-4

il level warning light ...............................3-2

arking.....................................................5-6art locations ...........................................2-1re-operation check list............................4-1

ear suspension, lubricating ..................6-34

afety defects, reporting ..........................9-3afety information ....................................1-1eat .........................................................3-9elf-diagnosis device ...............................3-3hifting.....................................................5-3

Decelerating .......................................5-4Shift points..........................................5-5Starting out and accelerating ..............5-4


10-IN

AAcAirAirAir

BBaBr

luBr

luBrBrBrBrBrBrBr

CCaCaCaCaCluCluCo

CoCo

e light switch (rear), adjusting .........6-28e pads, checking.............................6-29e pedal..............................................3-7e pedal position, adjusting ..............6-27

les, checking and lubricating............6-33ister (for California only)...................6-12uretors, adjusting............................6-22.........................................................7-1

ch lever..............................................3-6ch lever free play, adjusting .............6-27lant ..................................................6-16hanging..........................................6-17hecking ..........................................6-16

lant temperature gauge .....................3-4lings, removing and installing ............6-7

Fuel ......................................................... 3-8Fuel level warning light ............................ 3-2Fuel tank cap........................................... 3-7Fuses, replacing .................................... 6-38

HHandlebar switches ................................. 3-5Headlight bulb, replacing ....................... 6-39Helmet holder ........................................ 3-10High beam indicator light ......................... 3-2Horn switch ............................................. 3-5

IIdentification numbers ............................. 9-1Ignition circuit cut-off system.................. 3-18Indicator and warning lights ..................... 3-2

KKey identification number ........................ 9-1

OO

PPPP

RR

SSSSSS

EX

ssories and replacement parts .......6-26ilter element, cleaning......................6-19take duct ........................................6-21ent hose, checking..........................6-21

ery ...................................................6-37e and clutch levers, checking and ricating ............................................6-34e and shift pedals, checking and ricating ............................................6-33e fluid, changing .............................6-30e fluid level, checking......................6-29e lever...............................................3-6

DDimmer switch......................................... 3-5Drive chain, lubricating .......................... 6-32Drive chain slack ................................... 6-31

Adjusting .......................................... 6-31Checking.......................................... 6-31

EEngine break-in ....................................... 5-5Engine oil and oil filter cartridge ............. 6-13Engine stop switch................................... 3-5

FFront and rear suspension settings........ 3-16Front fork, adjusting............................... 3-11Front fork, checking ............................... 6-35

LLL

MMMMMMM

NNN

INDEX

ShShSidSidSpSpSpStaStaStaStaSteStoStoSu

TTaTaThTh

luTirToTroTroTuTuTu

VVaVe


pporting the motorcycle ..................... 6-41

chometer ............................................. 3-3il/brake light bulb, replacing ............... 6-40rottle cable free play, adjusting .......... 6-22rottle grip and cable, checking and bricating............................................ 6-33es ...................................................... 6-23ol kit..................................................... 6-1ubleshooting..................................... 6-45ubleshooting charts .......................... 6-46

rn signal indicator light ......................... 3-2rn signal light bulb, replacing ............. 6-41rn signal switch.................................... 3-5

lve clearance, adjusting..................... 6-22hicle identification number ................... 9-1

ift pedal ............................................... 3-6ock absorber assembly, adjusting ..... 3-13estand .............................................. 3-17estand, checking and lubricating....... 6-34ark plugs, checking ........................... 6-10ecifications .......................................... 8-1eedometer unit .................................... 3-3rter (choke) lever ................................ 3-9rting and warming up a cold engine.... 5-1rting a warm engine............................ 5-3rt switch.............................................. 3-5ering, checking ................................. 6-35rage.................................................... 7-4rage compartment ............................ 3-11

WWarranty, extended................................. 9-9Warranty limited ...................................... 9-7Wheel bearings, checking ..................... 6-36Wheel (front) ......................................... 6-42

Installing .......................................... 6-43Removing ........................................ 6-42

Wheel (rear) .......................................... 6-43Installing .......................................... 6-45Removing ........................................ 6-43

Wheels.................................................. 6-26

PRINTED IN JAPAN2002.04-1.2×1 CR

(E)

PRINTED ON RECYCLED PAPER

YAMAHA MOTOR CO., LTD.

5AH-28199-16LIT-11626-16-10

YZF600RRYZF600RRC

OWNER’S MANUAL

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