Serial Number Range
from SN Z40N07-100 toZ40N16-3178
Z-40/23NZ-40/23N RJ from SN Z40N16-3179 to
Z40N16-3999
Part No. 119818
Rev D7
April 2018
2 Z-40/23N, Z-40/23N RJ Part No. 119818
April 2018
Part No. 119818 Z-40/23N, Z-40/23N RJ 3
April 2018
How to Read Your Serial Number
This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
001 Parts Stocking List001.1 Parts Stocking List.....................................................10
100 Decals101.1 Decals with Words.....................................................12
102.1 Decals with Symbols.................................................16
200 Chassis Components201.1 Front Axle Assembly..................................................18
202.1 Rear Axle Assembly (to Z40N15-2823).....................20
202.2 Rear Axle Assembly (from Z40N15-2824).................22
203.1 Drive Chassis Components - View 1.........................24
204.1 Drive Chassis Components - View 2 (to SN 197)......26
204.2 Drive Chassis Components - View 2 (from SN 198)...28
205.1 Drive Chassis Components - View 3.........................30
206.1 Fuse Box Assembly...................................................32
207.1 Power Cables (to SN Z40N15--2778)........................34
207.2 Power Cables (from Z40N15-2779)...........................36
208.1 Battery Charger (to Z40N09-765)..............................38
208.2 Battery Charger (from Z40N09-766)..........................40
300 Turntable Components301.1 Turntable Rotator.......................................................42
302.1 Turntable Components - View 1.................................44
303.1 Turntable Components - View 2.................................46
304.1 Ground Control Box - View 1.....................................48
305.1 Ground Control Box - View 2.....................................52
306.1 Turntable Cover - View 1............................................54
307.1 Turntable Cover - View 2............................................56
308.1 Wire Harness Diagram..............................................58
400 Boom Components401.1 Boom Pins and Bearings...........................................60
402.1 Secondary Linkage....................................................62
403.1 Upper Pivot................................................................64
404.1 Primary Boom Wear Pads (to SN 681)......................66
404.2 Primary Boom Wear Pads (from SN 682)..................68
405.1 Primary and Extension Booms..................................70
406.1 Cable Track (to SN 681).............................................72
406.2 Cable Track (from SN 682)........................................74
407.1 Jib Boom and Platform Rotator.................................76
408.1 Rotating Jib Boom Assembly.....................................78
500 Pumps and Manifolds501.1 Hydraulic Power Unit.................................................80
502.1 Function Manifold......................................................82
503.1 Jib Rotate Manifold (to SN 611).................................84
503.2 Jib Rotate Manifold (from SN 612)............................86
504.1 Jib Manifold (to SN 677)............................................88
504.2 Jib Manifold (from SN 678)........................................90
600 Platform Components601.1 Platform Components................................................92
602.1 Platform Control Box - View 1....................................96
603.1 Platform Control Box - View 2....................................98
604.1 Joystick Controller...................................................100
700 Hydraulic Hoses and Fittings701.1 Drive Chassis..........................................................102
702.1 Turntable Components.............................................104
703.1 Boom Components..................................................106
800 Accessories801.1 Flashing Beacon......................................................108
802.1 Air Line to Platform..................................................110
803.1 Platform Accessories - View 1.................................112
804.1 Platform Accessories - View 2.................................114
805.1 Platform Overload....................................................116
806.1 Hostile Environmental Package - Primary BoomWipers...............................................................................118
807.1 Hostile Environmental Package - Cylinder Bellows..120
808.1 Inverter....................................................................122
809.1 Lift Guard Contact Alarm (from January 2017)........124
IndicesPart Number Index.............................................................126
Part Description Index.......................................................130
Cross ReferencesFittings Cross Reference...................................................136
4 Z-40/23N, Z-40/23N RJ Part No. 119818
April 2018
Table of Contents
This Page Intentionally Left Blank
Part No. 119818 Z-40/23N, Z-40/23N RJ 5
April 2018
Table of Contents (continued)
6 Z-40/23N, Z-40/23N RJ Part No. 119818
April 2018
Notes
Part No. 119818 Z-40/23N, Z-40/23N RJ 7
April 2018
Parts Stocking List
8 Z-40/23N, Z-40/23N RJ Part No. 119818
April 2018
How To Order Parts
Part No. 119818 Z-40/23N, Z-40/23N RJ 9
April 2018
Fax Order Form
10 Z-40/23N, Z-40/23N RJ Part No. 119818
001 Parts Stocking List April 2018
001.1 Parts Stocking List
Description Qty.Part No.Item
— GENERAL SERVICE PARTS —A
PAINT,WET,TRAFFIC BLACK (1 GL)**1257733GT--1-gallon
PAINT, AEROSOL, TRAFFIC BLACK1258567GT--12-ounce spray paint
PAINT,AEROSOL,GENIE GRAY***1268GT--12-ounce spray paint
SEAL MARKER,CROSSCHECK,BLUE,TUBE
1283776GT--
PAINT,AEROSOL,BRIGHT BLUE***1484GT--12-ounce spray paint
O-RING KIT,FIELD SVC,ALL PROD*28750GT--O-ring kit, SAE
PAINT,WET,GENIE BLUE (1 GL)**32150GT--1-gallon
PAINT,WET,GENIE GRAY (1 GL)**32151GT--1-gallon
PLUG AND CAP KIT-SERVICE,37 **33994GT--Plug and cap kit, SAE
CHOCK,CYLINDER (SERVICE TOOL)36555GT--
O-RING KIT (ORFS FITTINGS)49612GT--O-ring kit, ORFS
PLUG AND CAP KIT-SERVICE,ORFS*49613GT--Plug and cap kit, ORFS
GREASE,DIELECTRIC 4 OZ**66399GT--
PARKER DIGITAL PRESSURE GAUGE93500GT--
--
— MANUALS —1
MANUAL,AEM SAFETY27581GT--
MANUAL,RESPON,A92.5 BOOM31779GT--
— HYD FILTERS —2
FILTER,ELEMENT,BETA(5)=100060857GT--
— FUSES —3
FUSE,200 AMP18576GT--
FUSE,500 AMP,VERY FAST ACTING43179GT--
Part No. 119818 Z-40/23N, Z-40/23N RJ 11
001 Parts Stocking ListApril 2018
001.1 Parts Stocking List
12 Z-40/23N, Z-40/23N RJ Part No. 119818
100 Decals April 2018
101.1 Decals with Words
Description Qty.Part No.Item
DECAL KIT WORDS Z40119874GT--does not include items 23 25-28, 30, 31,38, 39, 42 and 43
DECAL,ARROW BLUE...........................127204GT1
DECAL,ARROW YELLOW LRG 9".........127205GT2
DECAL,TRIANGLE,BLUE.......................227206GT3
DECAL,TRIANGLE,YELLOW.................227207GT4
DECAL,WARN,CRUSH HAZARDHAND......................................................2
28161GT5
DECAL,INSTRUCT,FOOTSWITCHOPER......................................................1
28165GT6
DECAL, POWER TO PLATFORM230V**.....................................................2
28174GT7
DECAL,WARNING-COMPARTACCESS.................................................2
28175GT8
DECAL,LABEL,MANUAL NOT HERE.....128176GT9
DECAL,WARN,CRUSH HAZARDPLAT.......................................................2
28177GT10
DECAL,WARN,FALL HAZARD...............128181GT11
DECAL, POWER TO PLATFORM115V**.....................................................2
28235GT12
DECAL,WARN,IMPROPEROPERATION...........................................1
28236GT13
DECAL,NOTICE,BATTERY CABLES.....228372GT14
DECAL,DANGER DO NOT ALTERSWTC.....................................................1
31060GT15
DECAL,DANGER,ELECTHAZARD,PLUG.......................................1
31508GT16
DECAL,NOTICE,CHARGER INSTRUC...131785GT17
DECAL,DANGER,TIP-OVERBATTERY................................................2
31787GT18
DECAL,DANGER,BATTERYSAFETY***..............................................2
31788GT19
DECAL,NOTICE,MAX LOAD 500 LBS....137052GT20
DECAL,NOTICE,MAX LOAD 500 LBS....137052GT20A(models with 4' platform)
DECAL,NOTICE,MAX LOAD 500 LBS....130080GT20B(models with 5' platform)
DECAL,LANYARD ANCHORAGEPOINT.....................................................2
40434GT21
DECAL,LABEL,PWR TO CHARGR230V........................................................1
43658GT22
DECAL,GENERATOR OPTION..............144779GT23
DECAL,LABEL,PWR TO CHARGR115V........................................................1
44980GT24
DECAL,LABEL,AIR LINE 110 PSI..........244981GT25
DECAL,INSTR,SIDE FRC/WIND,AUS.....144986GT26
DECAL,OPERATINGINSTR,GROUND....................................1
52947GT29
(to SN Z40N11-990)
Description Qty.Part No.Item
DECAL,COSMETIC,GENIEBOOM,HORZ..........................................1
52969GT30
DECAL,LABEL,OPEN,LATCH................272833GT31
DECAL,LABEL,LIGHTS***......................172867GT32
DECAL, LABEL - CHEVRON RANDO.....182366GT33
DECAL,LABEL,LOWER MIDRAIL..........197815GT34
DECAL,NOTICE,SIDEFRC/WINDANSI......................................1
97893GT35
DECAL,BATT CONN DIAGRAM.............1114117GT37
LABEL, PCON SOFTWARE,Z40............1114129GT38to SN Z40N15-2761
LABEL,TCON SOFTWARE,Z40.............1114130GT39to SN Z40N15-2761
DECAL,TIRE SPECS..............................4114131GT40
DECAL,GROUND CONTROLPANEL,Z40.............................................1
114132GT41
PLATFORM CONTROL PANEL,LABEL.....................................................1
114133GT42
DECAL,OP INST.,PLATFORM................1114134GT43(to SN Z40N11-990)
DECAL,GENIE Z40/23N.........................1114156GT44option
DECAL,GENIE Z40/23NRJ.....................1114165GT44option
DECAL,WHEEL LOAD...........................4114180GT45
DECAL,LABEL,TRANSPORT.................1114114GT46
DECAL,WHEEL LOAD...........................4114180GT46
DECAL,LABEL,TRANSPORT.................1114114GT47
DECAL,AC INVERTER POWER,115V....2114350GT47
DECAL,AC INVERTER POWER,115V....2114350GT48
DECAL,DANGER,GENERAL SAFETY....2114389GT48
DECAL,DANGER,GENERAL SAFETY....2114389GT49
DECAL,DANGER,ELECT HAZARD***....2114390GT49
DECAL,DANGER,ELECT HAZARD***....2114390GT50
DECAL,DANGER,TILT ALARM..............1114397GT50
DECAL,DANGER,TILT ALARM..............1114397GT51
DECAL,LABEL,CLEAR...........................1114427GT51
DECAL,LABEL,CLEAR...........................1114427GT52
DECAL,OPER INST,Z40 PLAT AUS.......1227131GT52(from SN Z40N11-991)
DECAL,OPER INST,Z40 PLAT AUS.......1227131GT53(from SN Z40N11-991)
DECAL,OPER INST,DC BOOM GNDAU...........................................................1
227213GT53
(from SN Z40N11-991)
LABEL,TCON SOFTWARE,Z40.............11256898GT54from SN Z40N15-2762
Part No. 119818 Z-40/23N, Z-40/23N RJ 13
100 DecalsApril 2018
101.1 Decals with Words
Description Qty.Part No.Item
DECAL,OPER INST,DC BOOM GNDAU...........................................................1
227213GT54
(from SN Z40N11-991)
LABEL,TCON SOFTWARE,Z40.............11256898GT55from SN Z40N15-2762
LABEL, PCON SOFTWARE,Z40............11256899GT55from SN Z40N15-2762
LABEL, PCON SOFTWARE,Z40............11256899GT56from SN Z40N15-2762
14 Z-40/23N, Z-40/23N RJ Part No. 119818
100 Decals April 2018
101.1 Decals with Words(continued)
This Page Intentionally Left Blank
Part No. 119818 Z-40/23N, Z-40/23N RJ 15
100 DecalsApril 2018
101.1 Decals with Words(continued)
16 Z-40/23N, Z-40/23N RJ Part No. 119818
100 Decals April 2018
102.1 Decals with Symbols
Description Qty.Part No.Item
DECAL KIT SYMBOLS Z40119875GT--does not include items 8-10, and 22-25
DECAL,ARROW BLUE...........................127204GT1
DECAL,ARROW YELLOW LRG 9".........127205GT2
DECAL,TRIANGLE,BLUE.......................227206GT3
DECAL,TRIANGLE,YELLOW.................227207GT4
DECAL, POWER TO PLATFORM230V**.....................................................2
28174GT5
DECAL, POWER TO PLATFORM115V**.....................................................2
28235GT6
DECAL,LANYARD ANCHORAGEPOINT.....................................................2
40434GT7
DECAL,LABEL,PWR TO CHARGR230V........................................................1
43658GT8
DECAL,LABEL,PWR TO CHARGR115V........................................................1
44980GT9
DECAL,LABEL,AIR LINE 110 PSI..........244981GT10
DECAL,COSMETIC,GENIEBOOM,HORZ..........................................1
52969GT11
DECAL,LABEL,LIGHTS***......................172867GT12
DECAL,WARNING,CRUSHINGHAZARD.................................................4
82472GT13
DECAL,SYMBOL-COMP ACCESS........182473GT14
DECAL,SYMBOL-BATTERY SAFETY.....282481GT15
DECAL, SYMBOL - READ THEMANUAL.................................................2
82487GT16
DECAL,DANGER,ELEC.HAZ.STAYCLR.........................................................2
82544GT17
DECAL,WARN,CRUSH HAZARDPLAT.......................................................2
82548GT18
DECAL,LABEL,MAX CAPACITY***........182601GT19
DECAL,DANGER,MAX SIDEFRC,667N...............................................1
82602GT20
DECAL,DANGER,SIDE FRC 400N........182604GT21
DECAL,LABEL,LOWER MIDRAIL..........197815GT22
LABEL, PCON SOFTWARE,Z40............1114129GT23to SN Z40N15-2761
LABEL,TCON SOFTWARE,Z40.............1114130GT24to SN Z40N15-2761
DECAL,GROUND CONTROLPANEL,Z40.............................................1
114132GT25
PLATFORM CONTROL PANEL,LABEL.....................................................1
114133GT26
DECAL,GENIE Z40/23N.........................1114156GT27option
DECAL,GENIE Z40/23NRJ.....................1114165GT28option
DECAL,WHEEL LOAD...........................4114180GT29
DECAL,LABEL,FALL HAZARD***..........1114247GT30
Description Qty.Part No.Item
DECAL,LABEL,TIPOVER,TILT AL SY.....1114248GT31
DECAL,LABEL,TIP OVER LMTSWTCH...................................................1
114252GT32
DECAL,LABEL,DRIVE ENABLEPATCH.....................................................1
114298GT33
DECAL,SYM-ELEC HAZARD,PLUG......1114334GT34
DECAL,LABEL,TRANSPORT.................2114114GT35
DECAL,LABEL,TIPOVER,BATTERIES....2114345GT36
DECAL,LABEL,CLEAR...........................1114427GT37
LABEL,TCON SOFTWARE,Z40.............11256898GT38from SN Z40N15-2762
LABEL, PCON SOFTWARE,Z40............11256899GT39from SN Z40N15-2762
Part No. 119818 Z-40/23N, Z-40/23N RJ 17
100 DecalsApril 2018
102.1 Decals with Symbols
18 Z-40/23N, Z-40/23N RJ Part No. 119818
200 Chassis Components April 2018
201.1 Front Axle Assembly
Description Qty.Part No.Item
SCREW,HHC,3/8-16 X 16175GT1
WASHER,LOCK,.3756021GT2
ROD END,.375 X 2.25***25284GT3
SCREW,HHC,M20 X 90 GR.8.8110622GT4
WASHER,FLAT,.75 HARDENED33278GT5
SCREW,HHC,1/4-20 X 16888GT6
WASHER,LOCK,.256356GT7
WASHER,FLAT,USS,1/4"Y6638GT8
SUBASSY,STEER SENSOR..................1110998GT9includes items 10
COVER,STEERING SENSOR110452GT--
SENSOR,STEER ANGLE.......................1110533GT10
SPRING,COMP,300 OD X .63LG...........1119910GT11
STEER SENSOR ACTUATOR,HEX.......1110556GT12
PIN,1.5DIA X 3.45LG,1 HOLE................4110370GT13
FRONT AXLE ASSY,Z40........................1119876GT14includes item 15 and 20
BEARING,1.5"ID X 1.75OD X1.25L........2110876GT15
WASHER,THRUST,1.5 X 3.5 X .187.......245074GT16
STEER YOKE ASSY,Z40........................2119877GT17
BEARING,1.00IDX1.25ODX1.00L25817GT--
HUB ASSEMBLY MODEL#60-8***.........245043GT18
LUG BOLT,5/8-18,WHEEL HUB***21166GT--
BEARING RACE (LARGE) (45873)40145GT--inner cone not included
BEARING RACE (SMALL) (45873)40146GT--outer cone not included
SEAL-GREASE,MODEL 60-845110GT--
CAP,DUST,45873 HUB KIT45111GT--
WASHER,FLAT,1.56 X 2.5 X .06118596GT19
BUSHING,1.5ID X 1.75OD X 1.1LG.......2119426GT20
PIN,1.00DIAX3.44LG,2HOLE.................2110875GT21
CYLINDER,STEER,DOUBLERODDED**..............................................1
110362GT22
SEAL KIT (110362)119427GT--for 110362
GLAND NUT ASSY,Z40 STEER CYL1259444GT--for 110362
ROD END,20MM,Z40 STEER CYL***128514GT--
SCREW,HHC,1/2-13 X 310598GT23
WASHER,LOCK,0.5"6033GT24
WASHER,FLAT,.5 HARDENED13066GT25
NUT,NYLOCK,M20X2.5067443GT26
PLATE,STEERING LINK,MACHINED**...4110871GT27
SCREW, HCC, 3/8-16 X 1.508516GT28
Description Qty.Part No.Item
ROD END,.375X3.69,ZAG......................4825019GT29
SCREW,HHC,3/8-16 X 1.25 GRD 56019GT30
Part No. 119818 Z-40/23N, Z-40/23N RJ 19
200 Chassis ComponentsApril 2018
201.1 Front Axle Assembly
20 Z-40/23N, Z-40/23N RJ Part No. 119818
200 Chassis Components April 2018
202.1 Rear Axle Assembly (to Z40N15-2823)
Description Qty.Part No.Item
MOTOR CONTROLLER,48VAC,3PH.....2110665GT1
MOUNT,CABLE TIE,SWIVEL,NYLON119781GT--to SN 1158
CLAMP,CABLE,MOTOR CONTROLLER226254GT--from SN 1159
SCREW,SHC,1/4-20 X 1.75128030GT2
WASHER,FLAT,USS,1/4"Y6638GT3
NUT,NYLOCK,1/4-206091GT4
SCREW,PHILLIPS,PHM,10-32 X .3849818GT5
WASHER,LOCK,#10 PLTD6607GT6
WASHER,FLAT, M5 YELLOW ZINC49413GT7
SCREW,HHC,1/4-20 X 1.56145GT8
BRACKET,CONTACTOR MOUNT..........1110880GT9
CONTACTOR,DRIVE,24V,180A***.........174267GT10
SPRING, RETURN (FOR 74267)74468GT--
FIXED CONTACT (FOR 74267)74469GT--
MOVING CONTACT (FOR PN 74267)74470GT--
SCREW,SHC,5/8-11 X 1.75..................1219418GT11
WASHER,FLAT,.625 HARDENED........1213064GT12
WHEEL DRIVE. Z-40***..........................2107712GT13
O-RING,END COVER,4HP/4HB***106123GT--for 107712
SEAL KIT,WHEEL DRIVE,4HB***106508GT--for 107712 (inventory limited to stock onhand as component is no longer available)
SEAL KIT,WHEEL DRIVE(106148/106445/107712)
1286600GT--
for 107712
BEARING KIT,WHEEL DRIVE(106148/106445/107712)
1286601GT--
for 107712
LUG,WHEEL STUD,5/8-18,W1/4HB**21149GT--for 107712
SNAP RING,WHEEL DRIVE232486GT--for 107712 (large snap ring for cover)
BEARING KIT-74097 TORQUE HUB**74714GT--for 107712 (inventory limited to stock onhand as component is no longer available)
WELDMENT,REAR AXLE.......................1110561GT14
SCREW,SHC,M6 X 224 X 30,GR 8.8.....4119438GT15
WASHER,LOCK,M649407GT16
WASHER,FLAT,M6 PLTD.25926GT17
MOTOR,DRIVE,AC 4.3KW W/BRAKE.....2110356GT18
BRAKE (110356) Z40119899GT--
O-RING,.188 X 5'OD,BUNA N,70A.........2110965GT19
Part No. 119818 Z-40/23N, Z-40/23N RJ 21
200 Chassis ComponentsApril 2018
202.1 Rear Axle Assembly (to Z40N15-2823)
22 Z-40/23N, Z-40/23N RJ Part No. 119818
200 Chassis Components April 2018
202.2 Rear Axle Assembly (from Z40N15-2824)
Description Qty.Part No.Item
SCREW,HHC,5/16-18 X 2.......................450793GT1
WASHER,FLAT,.625 HARDENED........1213064GT2
MOTOR, DRIVE, AC, INT.BRK, Z40.......21255013GT3
Brake--
SCREW,SHC,1/4-20 X 1.75....................8128030GT4
WASHER,FLAT,USS,1/4"Y...................126638GT5
NUT,NYLOCK,1/4-20............................126091GT6
MOTOR CONTROLLER,48VAC,3PH.....2110665GT7
CLAMP,CABLE,MOTOR CONTROLLER226254GT--
CONTACTOR,DRIVE,24V,180A***.........174267GT8
SPRING, RETURN (FOR 74267)74468GT--
FIXED CONTACT (FOR 74267)74469GT--
MOVING CONTACT (FOR PN 74267)74470GT--
BRACKET,CONTACTOR MOUNT..........1110880GT9
SCREW,PHILLIPS,PHM,10-32 X .3849818GT10
WASHER,LOCK,#10 PLTD6607GT11
WASHER,FLAT, M5 YELLOW ZINC49413GT12
SCREW,HHC,1/4-20 X 1.56145GT13
WASHER,LOCK,.256356GT14
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................4
56912GT15
COVER,REAR AXLE..............................2110554GT16
MACHINING, HUB MOUNT, Z40............1236301GT17
SCREW,FHM,10-32 X 1.........................26873GT18
NUT,NYLOCK,10-32...............................26178GT19
FORMING,FUSE MOUNT BRACKET.....1119432GT20
FUSE BLOCK, ANN & ANL FUSE..........166717GT21
FUSE,200 AMP.......................................118576GT22
NUT,LOCKING-LG.FLANGE,5/16-18.....218503GT23
O-RING,.188 X 5'OD,BUNA N,70A.........2110965GT24
WHEEL DRIVE. Z-40***..........................2107712GT25
O-RING,END COVER,4HP/4HB***106123GT--for 107712
SEAL KIT,WHEEL DRIVE,4HB***106508GT--for 107712 (inventory limited to stock onhand as component is no longer available)
SEAL KIT,WHEEL DRIVE(106148/106445/107712)
1286600GT--
for 107712
BEARING KIT,WHEEL DRIVE(106148/106445/107712)
1286601GT--
for 107712
SNAP RING,WHEEL DRIVE232486GT--for 107712 (large snap ring for end cover)
BEARING KIT-74097 TORQUE HUB**74714GT--for 107712 (inventory limited to stock onhand as component is no longer available)
Description Qty.Part No.Item
SCREW,SHC,5/8-11 X 1.75....................819418GT26
Part No. 119818 Z-40/23N, Z-40/23N RJ 23
200 Chassis ComponentsApril 2018
202.2 Rear Axle Assembly (from Z40N15-2824)
24 Z-40/23N, Z-40/23N RJ Part No. 119818
200 Chassis Components April 2018
203.1 Drive Chassis Components - View 1
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X 1.756637GT1
WASHER,FLAT,USS,1/4"Y6638GT2
NUT,NYLOCK,1/4-206091GT3
CONVERTER, DC-DC, 48-26 VOLT**.....179452GT4
DC-DC CONVERTER, RETRO KIT216186GT--
HARNESS, KIT,48-24 CONVERTER,216228GT--
SCREW,PHILLIPS,PHM,10-32 X.62549826GT5
WASHER,FLAT,MS,#10,Y6146GT6
NUT,NYLOCK,10-326178GT7
FORMING,REAR CHARGER MOUNT....1110886PGT8A(to SN 1901)
MOUNTING BKT,DC-DCCONVERTER.........................................1
216397GT8B
(one bracket per machine) (from SN 1902)
SCREW,HHC,1/4-20 X 16888GT9
WASHER,LOCK,.256356GT10
SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT11
Ref. CHARGER12(refer to 208.1 or 208.2)
SCREW,HHC,1/4-20 X .756090GT13
NUT,LP NYLOCK,1/4-206889GT14
GROUND STRAP,24"LONG...................1107578GT15
SCREW,HHC,1/2-13 X 2 GR56096GT16
WASHER,FLAT,USS,1/2",Y6095GT17
NUT,NYLOCK,1/2-136198GT18
SCREW,HHC,5/8-11 X 4.0***...............1659746GT19
WASHER,FLAT,.625 HARDENED........3213064GT20
NUT,NYLOCK,5/8-11,GR.8110878GT21
PLATE,REAR AXLE BOLT SPACER.......4110619PGT22
COVER,REAR AXLE PAINTED..............2110554PGT23
TIRE/WHEEL ASSY,REAR,N-MARK......2110877GT24Solid, Non-marking, rear (9 x 9.5 inch boltcenter)
NUT,LUG,5/8-18 X 90 DEGREE,Z4554627GT--
CLAMP,HOSE,UHMW............................2101723GT25
SCREW,HHC,1/4-20 X 1.56145GT26
TIRE & WHEEL ASSY,FRONT N-M........294908GT27Solid, Non-marking, front (8 x 8 inch boltcenter)
NUT,LUG,5/8-18 X 90 DEGREE,Z4554627GT--
PLATE,FRONT ACCESS PAINTED........1110609PGT28
Ref. AMMETER, 39243/47906/6641229(refer to 208.1)
BLOCK,CABLE CLAMP,2/0 DOUBLE.....170606GT30
Ref., ENCLOSURE,FUSE BOX31(refer to 206.1)
Description Qty.Part No.Item
Ref., COVER, FUSE BOX32(refer to 206.1)
FORMING,FRONT CHARGERMOUNT...................................................1
110885PGT33A
(to SN 1901)
MOUNTING BKT,DC-DCCONVERTER.........................................1
216397GT33B
(one bracket per machine) (from SN 1902)
MOUNTING BRACKET,DCCONVERTER.........................................1
216185GT34
Part No. 119818 Z-40/23N, Z-40/23N RJ 25
200 Chassis ComponentsApril 2018
203.1 Drive Chassis Components - View 1
26 Z-40/23N, Z-40/23N RJ Part No. 119818
200 Chassis Components April 2018
204.1 Drive Chassis Components - View 2 (to SN 197)
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X 16888GT1
WASHER,FLAT,USS,1/4"Y6638GT2
SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT3
COVR W/DECALS,NON-STEERZ45/25.....................................................1
52707-SGT4
COVER,DR CHASSISFRONT,NON-OSC..................................1
50770-SGT5
COUNTERWEIGHT,CAST,554LBS........1119287GT6Required for replacement: Qty 4 P/N128066
TUBE,CHASSIS SPACER PAINTED......4107574PGT7
PLATE,WASHER,FLAT,RETAINING,PT...4119815PGT8
SCREW,HHC,1-8 X 5 GRD.236128GT9
WASHER,FLAT,1.063 X 2 X .13413775GT10
NUT,NYLOCK,1-829764GT11
Part No. 119818 Z-40/23N, Z-40/23N RJ 27
200 Chassis ComponentsApril 2018
204.1 Drive Chassis Components - View 2 (to SN 197)
28 Z-40/23N, Z-40/23N RJ Part No. 119818
200 Chassis Components April 2018
204.2 Drive Chassis Components - View 2 (from SN 198)
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X 1.........................86888GT1
WASHER,FLAT,USS,1/4"Y.....................86638GT2
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................8
56912GT3
COVR W/DECALS,NON-STEERZ45/25.....................................................1
52707-SGT4
COVER,DR CHASSISFRONT,NON-OSC..................................1
50770-SGT5
COUNTERWEIGHT,CAST,554LBS........1119287GT6
TUBE,CHASSIS SPACER PAINTED......4107574PGT7
PLATE,WASHER,FLAT,RETAINING,PT...4119815PGT8
SCREW, HHC, 1-8 X 4, GRID .2.............4128066GT9
Part No. 119818 Z-40/23N, Z-40/23N RJ 29
200 Chassis ComponentsApril 2018
204.2 Drive Chassis Components - View 2 (from SN 198)
30 Z-40/23N, Z-40/23N RJ Part No. 119818
200 Chassis Components April 2018
205.1 Drive Chassis Components - View 3
Description Qty.Part No.Item
SCREW,THUMB,A-REG,3/8-16X1,ZAG..4824228GT1
SPRING CLIP,3/8-16,.05-.20X.73,ZAG....429868GT2
LID-BATTERY BOX W/DECALS Z40......1119878GT3
LID-BATTERY BOX W/SYMBOLS Z40119879GT--
BATTERY CABLE ASSY,9.5"JUMPER....619520GT4
SCREW,HHC,5/16-18 X 1 GR513002GT5
NUT,LOCKING-LG.FLANGE,5/16-1818503GT6
BOOT,CABLE TERMINAL,LG,RED,2/0...451147GT7
BATTERY, 390AH L16,WET...................856461GT8A
BATTERY,AGM,6V/390A,L16..................8823684GT8Bmodels with AGM option from SN 1859
BEARING,0.75IDX1.00ODX0.75L..........236369GT9
WASHER,THRUST,.75 X 1.38X.1336212GT10
BATTERY BOX ASSY,LH SIDE Z40.......1119880GT11A(includes item 9) to SN 2179
BATTERY BOX ASSY, LH.......................1161941GT11B(includes item 9) from SN 2180
NUT-THIN HEAVY HEX, 1/4-2066094GT12
BATTERY CABLE ASSEMBLY (Z40)......2128015GT13
FORMING,BATTERY CONNHANDLE,PT............................................4
119787PGT14
SCREW,HHC,1/4-20 X 1.258915GT15
BATTERY CABLE ASSEMBLYZ40,LFT..................................................1
128016GT16A
to Z40N14-2675
BATTERY CABLE ASSY Z40,RIGHT.....1128017GT16Bto Z40N14-2675
HARN ASSY, POWER PACK, Z40..........11251892GT16Cfrom Z40N14-2676
WEAR PAD,4X2X.5 W/INSERT***45209GT17
SCREW,HHC,1/4-20 X .756090GT18
WASHER,LOCK,.256356GT19
SCREW,HHC,5/16-18 X 1.2513000GT20
BATTERY BOX ASSY,RH SIDE Z40.......1119881GT21A(includes item 9) to SN 2179
BATTERY BOX ASSY, RH......................1161940GT21B(includes item 9) from SN 2180
LATCH,ROTARY, W/KNOB,LEFT............166900GT22Ainstalled on RIGHT side of chassis
LATCH,ROTARY, W/KNOB,RIGHT66901GT22B(shown) installed on LEFT side of chassis
NUT,LP NYLOCK,5/16-186002GT23
INSULATION,48V BATT.BOX LID...........2106241GT24models with AGM option from SN 1859
FORMING,BATTERY BOX LATCH RH101426PGT25A
FORMING,BATTERY BOX LATCH LH101425PGT25B
Part No. 119818 Z-40/23N, Z-40/23N RJ 31
200 Chassis ComponentsApril 2018
205.1 Drive Chassis Components - View 3
32 Z-40/23N, Z-40/23N RJ Part No. 119818
200 Chassis Components April 2018
206.1 Fuse Box Assembly
Description Qty.Part No.Item
ASSEMBLY, ENCLOSURE, FUSE BOX119402GT--
FORMING,COVER,FUSE BOX..............1119399GT1
GASKET,FUSE ENCLOSURE................1119400GT2
FUSE,500 AMP,VERY FAST ACTING.....143179GT3
FUSE BLOCK, ANN & ANL FUSE..........266717GT4
FORMING,FUSE BOX............................1119401GT5
CONN RECEPT,FLANGED....................173723GT6
SCREW,PHILLIPS,PHM,6-32 X .549820GT7
NUT,NYLOCK,6-3212344GT8
STRAIN RELIEF, 3/4, NPT, GRY............570684GT9
FUSE,200 AMP.......................................118576GT10
NUT,LOCKING-LG.FLANGE,5/16-1818503GT11
WASHER,FLAT,MS,#10,Y6146GT12
SCREW,PHILLIPS,PHM,10-32 X .549819GT13
Part No. 119818 Z-40/23N, Z-40/23N RJ 33
200 Chassis ComponentsApril 2018
206.1 Fuse Box Assembly
34 Z-40/23N, Z-40/23N RJ Part No. 119818
200 Chassis Components April 2018
207.1 Power Cables (to SN Z40N15--2778)
Description Qty.Part No.Item
CABLE ASSY #4 BLACK 5/16................1110809-9500GT1
CABLE ASSY #2 RED 5/16....................1110805-9450GT2
CABLE ASSY #2 RED ANDERSON.......1110807-4500GT3
CABLE ASSY #2 BLACK 5/16 & 3/8......1110811-11250GT4
CABLE ASSY #2 BLACK ANDERSON...1110808-7000GT5
CABLE ASSY #2 RED 5/16 & 3/8...........1110810-10600GT6
CABLE ASSY #2 RED ANDERSON.......1110807-3750GT7
CABLE ASSY #2 RED 5/16....................1110805-7750GT8
CABLE ASSY #2 BLACK ANDERSON...1110808-3550GT9
CABLE ASSY #2 RED 5/16....................2110805-1700GT10
CABLE ASSY #2 BLACK 5/16................1110806-1300GT11
CABLE ASSY #4 RED 5/16....................2110804-1800GT12
CABLE ASSY #4 RED 5/16....................2110804-1200GT13
CABLE ASSY #4 RED 5/16....................2110804-1400GT14
Part No. 119818 Z-40/23N, Z-40/23N RJ 35
200 Chassis ComponentsApril 2018
207.1 Power Cables (to SN Z40N15--2778)
36 Z-40/23N, Z-40/23N RJ Part No. 119818
200 Chassis Components April 2018
207.2 Power Cables (from Z40N15-2779)
Description Qty.Part No.Item
CABLE ASSY, BATT JUMPER, Z40.......11251859GT1
CABLE ASSY #2 RED ANDERSON.......1110807-3750GT2
CABLE ASSY #2 BLACK ANDERSON...1110808-7000GT3
CABLE ASSY #4 RED............................11251861GT4
CABLE ASSY #2 BLACK 5/16 & 3/8......1110811-11250GT5
CABLE ASSY #2 RED 5/16 & 3/8...........1110810-10600GT6
CABLE ASSY #4 BLACK........................11251860GT7
CABLE ASSY #2 RED 5/16....................1110805-7750GT8
CABLE ASSY, FUSE JUMPER, Z40......11251915GT9
CABLE ASSY #2 RED 5/16....................2110805-1700GT10
CABLE ASSY #2 BLACK 5/16................1110806-1300GT11
CABLE ASSY #4 RED 5/16....................2110804-1800GT12to SN Z40N15-2824
CABLE ASSY #4 RED 5/16....................2110804-1200GT13to SN Z40N15-2824
CABLE ASSY #4 RED 5/16....................2110804-1400GT14to SN Z40N15-2824
Part No. 119818 Z-40/23N, Z-40/23N RJ 37
200 Chassis ComponentsApril 2018
207.2 Power Cables (from Z40N15-2779)
38 Z-40/23N, Z-40/23N RJ Part No. 119818
200 Chassis Components April 2018
208.1 Battery Charger (to Z40N09-765)
Description Qty.Part No.Item
DECAL, POWER TO CHARGER, UNIV133286GT--
KIT,UNIV CHRGR UPGRADE,Z40/Z45139720GT--
CHARGER,48V,110VAC,60H,25A54794GT--
CHARGER,48V,200-250VAC,50H,25A54795GT--
CHARGER,48V,200-250VAC,60H,25A54796GT--
CHARGER,48V,100-125VAC,60H,25A54797GT--
CHARGER,48V,110/60,12A,EERATNG58494GT--
TIMER (23442)(41896)(36314)...............127263GT1
RELAY,CHARGER TIMER**18078GT--
TIMER(24059,41897,41898,41899).......127830GT1A
RELAY,CHARGER .TIMER(19531/32)19533GT--
FUSE ASSY-BOOM CHARGER.............113008-6GT2
CAPACITOR,6MFD,660VAC-CHARGR*........................1
13008-3GT3
CASE COVER ONLY 18710/18720........140532GT4
SCREW,CHARGER COVER,#10 X .540537GT5
NUT,NYLOCK,10-326178GT6
WASHER,FLAT,MS,#10,Y6146GT7
SCREW,HEATSINK/DIODE ASSY40538GT8
HEATSINK ASSY W/DIODES (23442)....127262GT9
TRNSFRMR(36316 &17)(41898 &99).....140398GT10A
TRANSFORMER,CHARGER36314/4189640523GT10B
TRANSFORMER,CHARGER36315/4189740524GT10C
Ref. Chassis11
SCREW,HHC,1/4-20 X 2.7536294GT12
WASHER,FLAT,USS,1/4"Y6638GT13
NUT,NYLOCK,1/4-206091GT14
AMMETER-BOOM CHARGER...............113008-5GT15
CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT16
LOCKNUT,ELEC,1/2"..............................16935GT17
BRACKET,CHARGER GAUGEMOUNTING............................................1
36313GT18
SCREW,FUSE ASSY,#7 PHMS X .62540533GT19
WASHER,LOCK,#10, CHARGER FUSE40534GT20
SCREW,TIMER,#8 PHMS X.37540536GT21
Part No. 119818 Z-40/23N, Z-40/23N RJ 39
200 Chassis ComponentsApril 2018
208.1 Battery Charger (to Z40N09-765)
40 Z-40/23N, Z-40/23N RJ Part No. 119818
200 Chassis Components April 2018
208.2 Battery Charger (from Z40N09-766)
Description Qty.Part No.Item
CHARGER 48V/30A AUTO AC X-LED....1128375GT1(includes item 6) (order power cordseparately)
DECAL, POWER TO CHARGER,UNIV.......................................................1
133286GT--
HARN.CHARGER INTERLOCK Z34......1139858GT--
ASSY,LED,IES CHARGER228946GT--
CLIP,RETAINING,IES CHARGER228947GT--
Ref. Chassis2
SCREW,HHC,3/8-16 X 36326GT3
WASHER,FLAT,USS,3/8",Y6097GT4
NUT,NYLOCK,3/8-164828GT5
KIT,ASSY,LED,IES CHARGER...............1228973GT6
CONN,PLUG 120 AC/15A DOMESTIC...1119403GT7A
PLUG,PWR,UK,16AMP,3PIN,BLK144161GT7B
PLUG,FUSED,250V,13AMP,U.K.**25388GT7C
BUSHING,STRAIN RELIEF,.875/.40......1128118GT8A(domestic)
BUSHING,STRAIN RELIEF,.875/.30139318GT8B(UK)
BRACKET, CHARGER CORD AND LED128825GT9
CORD AC IEC320-C19 TO 220EU.........1128645GT10A
CORD AC IEC320-C19 TO 110US128377GT10B
CORD EURO AC IEC320-C19PIGTAIL128376GT10C
Part No. 119818 Z-40/23N, Z-40/23N RJ 41
200 Chassis ComponentsApril 2018
208.2 Battery Charger (from Z40N09-766)
42 Z-40/23N, Z-40/23N RJ Part No. 119818
300 Turntable Components April 2018
301.1 Turntable Rotator
Description Qty.Part No.Item
SCREW,SHC,5/8-11 X 2.75,A574........1274712GT1to SN Z4009-767
SCREW,HHC,5/8-11 X 2.75 GR8 BO....12139861GT--from SN Z4009-768
WASHER,FLAT,.625 HARDENED........3413064GT2
SCREW,SHC,5/8-11 X 4,A574...............621175GT3to SN Z4009-767
SCREW,HHC,5/8-11 X 4.00 GR8 BO.....6139865GT--from SN Z4009-768
SCREW,HHC,3/8-16 X .758255GT4
WASHER,LOCK,.3756021GT5
BRACKET,DRIVE SENSOR,ENABLE.....150469GT6
Ref Chassis Wire Harness (see figure308.1)
7
SWITCH,LIMIT,W/RLR ARM,NO/NC**....188356-11103GT8
LS ROT.HEAD W/O LEVER (ZCE01)106427GT--
HARNESS,LS,D.E. Z45110160GT--
ROLLER ARM,LIMIT SWITCH***97128GT--
SCREW,PHILLIPS,RHM,10-32 X 1.551063GT9
WASHER,FLAT,MS,#10,Y6146GT10
NUT,NYLOCK,10-326178GT11
RETAINING PIN, ASSY..........................154145-800GT12
PLATE,SWING LOCK,PAINTED***.........150776PGT13
NUT,NYLOCK,1/2-136198GT14
WASHER,FLAT,USS,1/2",Y6095GT15
SCREW,SHC,1/2-13 X 4.50 ZINC56680GT16
BEARING,SWING CHASSIS..................1101815GT17
HOSE ASSY 1/4,STR FEM,PIPETHRE..188635-4024GT--
SCREW,SHC,5/8-11 X 4.5,A574..........1625068GT18to SN Z4009-767
SCREW,HHC,5/8-11X4.50GR8PLAIN....................................................16
139866GT--
from SN Z4009-768
Ref: Swing Drive Assy19A77082 is no longer available; used to SN967, order 824050
MANIFOLD,TURNTABLE ROTATION***128446GT--for 77082; to SN 967
SEAL KIT,MANIFOLD TO MOTOR220255GT--for 128446; to SN 967
ELBOW,90D,520220-4-448904GT--not included, must order seperately
SEAL KIT,SWING MOTOR***77246GT--for 77082; to SN 967
Ref: Swing Drive Assy.............................119B147209 is no longer available; from SN 968to 2422, order 824050
SEAL KIT,SWING DRIVE***147210GT--for 147209; from SN 968 to 2422
Description Qty.Part No.Item
BRAKE KIT, SWING DRIVE147211GT--for 147209; from SN 968 to 2422
MANIFOLD KIT, SW DRIVE147212GT--for 147209; from SN 968 to 2422
SEAL KIT,MANIFOLD TO MOTOR220255GT--for 147209; from SN 968 to 2423
ELBOW,90D,520220-4-448904GT--not included, must order seperately
SWING DRIVE ASSEMBLY824050GT19Cfrom SN 2423, relaces 77082 and 147209
ELBOW,90D,520220-4-448904GT--not included, must order seperately
SEAL KIT, SWING DRIVE824051GT--for 824050; from SN 2423
VALVE BLOCK, SWING DRIVE824052GT--for 824050; from SN 2423
PROTECTOR,SLEW BOLT.....................1107651GT20
Part No. 119818 Z-40/23N, Z-40/23N RJ 43
300 Turntable ComponentsApril 2018
301.1 Turntable Rotator
44 Z-40/23N, Z-40/23N RJ Part No. 119818
300 Turntable Components April 2018
302.1 Turntable Components - View 1
Description Qty.Part No.Item
COVER,CENTER SWINGCHASSIS,PTD........................................1
119784PGT1
SCREW,HHC,1/4-20 X 16888GT2
WASHER,FLAT,USS,1/4"Y6638GT3
PLATE,FRONT COVER PAINTED..........170647PGT4
SCREW,HHC,1/2-13 X 1.25 GR510597GT5
WASHER,FLAT,USS,1/2",Y6095GT6
CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT7
BRACKET,HIGH PRESSURE FILTER.....188269PGT8
FILTER ASSY,HIGH PRESSW/SWITC................................................1
110448GT9
SWITCH,CLOGGING INDICATOR119900GT--
FILTER,ELEMENT,BETA(5)=100060857GT--
SCREW,HHC,3/8-16 X .758255GT10
WASHER,LOCK,.3756021GT11
WASHER,FLAT,USS,3/8",Y6097GT12
SENSOR,LEVEL,4.5 DEG......................194077GT13ANSI/CSA
LEVEL SENSOR,LS60,YL,2.5X4.5110382GT--CE models
SENSOR,LEVEL 3 DEG**42439GT--Austraila models
FORMING,SWING CHASSIS TRAYPTD.........................................................1
60106PGT14
MOTOR W/TACH 48VDC,3.5HP.............115Refer to 501.1
SCREW,HHC,3/8-16 X 1.25 GRD 56019GT16
NUT,NYLOCK,3/8-164828GT17
LATCH,FLEXIBLE...................................245363GT18
SCREW,PHILLIPS,PHM,10-32 X .7549816GT19
WASHER,FLAT,MS,#10,Y6146GT20
NUT,NYLOCK,10-326178GT21
FORMING,DRAW LATCH MOUNT.........2128319GT22
Ref., INVERTER.....................................123refer to 808.1
SCREW, HCC, 3/8-16 X 1.508516GT24
WASHER,FLAT,USS,5/16",Y5397GT25
BUMPER,RUBBER,COVERS.................250974GT26
BRACKET,RUBBERBUMPER,ENGCOVER...........................2
54363GT27
BULKHEAD,SWINGCHASSIS,LH,PAIN..................................1
60000-SGT28
SCREW,HHC,3/8-16 X 16175GT29
NUT,NYLOCK,1/4-206091GT30
Part No. 119818 Z-40/23N, Z-40/23N RJ 45
300 Turntable ComponentsApril 2018
302.1 Turntable Components - View 1
46 Z-40/23N, Z-40/23N RJ Part No. 119818
300 Turntable Components April 2018
303.1 Turntable Components - View 2
Description Qty.Part No.Item
WEAR PAD,4.88 X 1.5 X .5.....................154231GT1
NUT,NYLOCK,3/8-164828GT2
WASHER,FLAT,USS,5/16",Y5397GT3
SCREW, HCC, 3/8-16 X 1.508516GT4
POWER UNIT,AUX PUMP 24VDC.........136179GT5
MOTOR, 24V (36179)37184GT--
PUMP ASSEMBLY (36179)37185GT--
VALVE,CHECK (36179)37186GT--
SEAL KIT, 37185 PUMP37187GT--
GASKET, PUMP / MOTOR (36179)37191GT--
COUPLER, PUMP / MOTOR (36179)37192GT--
NYLON WASHER,(36179)49878GT--
SCREW,HHC,3/8-16 X 2.7514033GT6
WASHER,FLAT,USS,3/8",Y6097GT7
NUT, LP NYLOCK, 3/8-167713GT8
Ref. Ground Controls (refer to 304.1 or305.1)
9
WASHER,FLAT,USS,1/4"Y6638GT10
SCREW,HHC,1/4-20 X .756090GT11
BRACKET,GROUND CONTROL BOXPNT.........................................................1
119042PGT12
CONTROLLER ASSY,TCON (110989)....113AOriginal 110989 TCON Controller (to SN2761) is no longer available. For first-timereplacement, order both TCON (1256894)and PCON (1256897). New softwarerequired; contact Genie Service. Afterinstallation of both controllers, replaceindividually.
CONTROLLER ASSY,TCON Z401256894GT13B(from SN Z4015N-2762)
ZERK,GREASE,1/8 NPT........................128646GT14
CONNECTOR,BULKHEAD,FEMALE-4...148885GT15
HOSE ASSY 1/4,STR FEM,PIPETHRE..188635-4024GT16
SCREW,HHC,1/4-20 X 2.7536294GT17
NUT,NYLOCK,1/4-206091GT18
Ref. Function Manifold (refer to 502.1).....119
SCREW,HHC,3/8-16 X 1.25 GRD 56019GT20
SCREW,HHC,1/2-13 X 1.25 GR510597GT21
WASHER,LOCK,.3756021GT22
SCREW,HHC,3/8-16 X .758255GT23
WASHER,FLAT,USS,1/2",Y6095GT24
TANK BREATHER,NYLON **.................142019GT25
STRAP ASSY,29.25LG,W/RUBBER.......277435GT26
TANK,HYDRAULIC,8 GALLON,DC/BI.....150966GT27
PLUG,3/4 MAGNETIC PIPE SQ.DRV.....156022GT--
Description Qty.Part No.Item
STRAINER ASSEMBLY,1.25" NPT***.....145162GT28
BULKHEAD,SWING,RIGHT,Z45DC/BE.....................................................1
54443GT29
HORN,24VDC,SPADE TERMINALS***....181579GT30
BRACKET, RETURN FILTER..................150744-SGT31
CUP,PROP ROD,DC/BI...........................154360GT32
SCREW,HHC,1/4-20 X 16888GT33
SCREW,HHC,3/8-16 X 16175GT34
FORMING,SWING CHASSIS,RH...........150959GT35
BULKHEAD FITTING,PLASTIC X 8**.....139223GT36
WASHER/BULKHEAD***........................162088GT37
TUBE,PLASTIC .5 NPT X 18".................160065GT38
Part No. 119818 Z-40/23N, Z-40/23N RJ 47
300 Turntable ComponentsApril 2018
303.1 Turntable Components - View 2
48 Z-40/23N, Z-40/23N RJ Part No. 119818
300 Turntable Components April 2018
304.1 Ground Control Box - View 1
Description Qty.Part No.Item
BUTTON,PUSH,RED MUSHROOMHEAD......................................................1
66812GT1
BASE WITH 1 NC CONTACT, E-STOP66817GT--includes 1 N.C. contact
CONTACT,NC66818GT--
HOUR METER,10-80 VOLTS***.............119506GT2includes mounting bracket
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT3A
(Jib Rotate Option) (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT3B
(Jib Rotate Option) (from SN 1696)
SCREW,PHILLIPS,PHM,10-32 X .549819GT4
NUT,NYLOCK,10-326178GT5
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT6A
(Function Enable) (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT6B
(Function Enable) (from SN 1696)
ASSY, CIRCUIT BREAKER 15A.............1147094GT7
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT8A
(Secondary Boom Up/Down) (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT8B
(Secondary Boom Up/Down) (from SN1696)
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT9A
(Primary Boom Up/Down) (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT9B
(Primary Boom Up/Down) (from SN 1696)
ASSEMBLY,CIRCUIT BREAKER,15AMP1277226GT10
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT11A
(Jib Boom Up/Down) (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT11B
(Jib Boom Up/Down) (from SN 1696)
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT12A
(PlatformLevel) (to SN 1695)
Description Qty.Part No.Item
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT12B
(PlatformLevel) (from SN 1696)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT13A
(Turntable Rotate) (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT13B
(Turntable Rotate) (from SN 1696)
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT14A
(Platform Rotate) (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT14B
(Platform Rotate) (from SN 1696)
SCREW,HHC,1/4-20 X .756090GT15
WASHER,FLAT,USS,1/4"Y6638GT16
SCREW,PHILLIPS,PHM,6-32 X .549820GT17
NUT,NYLOCK,6-3212344GT18
CONN,RECEP 12 WAY,GRY FLANGE....173730GT19
ALARM,STEADY TONE***......................139540GT20order 72326 mounting ring separately
NUT - PLASTIC,RING FOR ALARMS72326GT--for 39540
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT21A
(Primary Boom Ext/Ret) (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT21B
(Primary Boom Ext/Ret) (from SN 1696)
PLUG,SANTOPRENE .5 BLACKDOME.....................................................2
229567GT22
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT23A
(Auxiliary Power) (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT23B
(Auxiliary Power) (from SN 1696)
LIGHT,LED IND. RED 24V NH................1824878GT24original light no longer available
KEYSWITCH,3 POS. W/KEYS***...........196008-SGT25A
KEY SINGLE***......................................183093GT--
NUT,RETAINER (96008).........................185239GT--
GASKET,KEYSWITCH,PLASTIC***.......188827GT--
SCREW,PHILLIPS,PHM,8-32 X.25**......696010GT--
Part No. 119818 Z-40/23N, Z-40/23N RJ 49
300 Turntable ComponentsApril 2018
304.1 Ground Control Box - View 1
Description Qty.Part No.Item
KEYSWITCH,3 POSW/KEYS,LOCKING.................................1
83131GT25B
KEY SINGLE***83093GT--
NUT,RETAINER (96008)85239GT--
GROUND CONTROL BOX W/DECALZ40..........................................................1
128008GT26
CONN,RECEP 8 WAY 14-18GA,FL........187755GT27
50 Z-40/23N, Z-40/23N RJ Part No. 119818
300 Turntable Components April 2018
304.1 Ground Control Box - View 1(continued)
This Page Intentionally Left Blank
Part No. 119818 Z-40/23N, Z-40/23N RJ 51
300 Turntable ComponentsApril 2018
304.1 Ground Control Box - View 1(continued)
52 Z-40/23N, Z-40/23N RJ Part No. 119818
300 Turntable Components April 2018
305.1 Ground Control Box - View 2
Description Qty.Part No.Item
ASSY VOLTAGE DIV AND DIODE..........1119584GT1
ANGLE,RELAYMNT,W/NUTSERTS,PNT........................1
54534GT2
includes nutserts
NUTSERT,1/4-20,STEEL CAD PLTD23404GT--
ASSY,RELAY SOCKET, AUTO34053GT--
RELAY,24VDC,40/30A,SEALED***.........456302GT3Ato SN 2778
RELAY,24VDC,40/30A,SEALED***.........556302GT3Bfrom SN 2779
CONN,RECEP 48 WAY,4 X 12................173736GT4
LOCK,RECEP 12 WAY, 14-18GA54255GT--
SCREW,SHM,PHP, #12 X .7573803GT5
SCREW,PHILLIPS,PHM,10-32 X .549819GT6
NUT,NYLOCK,10-326178GT7
STANDOFF, 1/4" PASS THRU, BLK........1106404GT8
GROUND CONTROL BOX ASSY...........1110973GT9
GASKET,GROUND CONTROL BOX119429GT--
CORROSION INHIBITOR,FOAM30997GT--
SCREW,PHIL,PHM,6-32 X 1/4 SS81551GT10
STANDOFF,6-32 X 3/8L X 1/4 HEX81550GT11
Part No. 119818 Z-40/23N, Z-40/23N RJ 53
300 Turntable ComponentsApril 2018
305.1 Ground Control Box - View 2
54 Z-40/23N, Z-40/23N RJ Part No. 119818
300 Turntable Components April 2018
306.1 Turntable Cover - View 1
Description Qty.Part No.Item
STRUT,GAS,200 LB***...........................2106069GT1
RETAINER,GAS SPRING***27377GT--
BALL STUD**..........................................233555GT2
WASHER,FLAT,USS,5/16",Y5397GT3
NUT,NYLOCK,10-326178GT4
FORMING,ENG.COVERSUPPORT,PNTD....................................1
50990-SGT5
HINGE,.375X.120THK.,SLOTTED..........275073GT6
NUT,NYLOCK,1/4-206091GT7
WASHER,FLAT,USS,1/4"Y6638GT8
WASHER,FENDER,.25 X 1.25 X.06212906GT9
SCREW,HHC,1/4-20 X 1.258915GT10
SCREW,HHC,1/4-20 X 16888GT11
NUT,NYLOCK,3/8-164828GT12
WASHER,FLAT,USS,3/8",Y6097GT13
SCREW, HCC, 3/8-16 X 1.508516GT14
FORMING,GAS STRUTMOUNT,PNTD**......................................1
107594GT15
SCREW,PHILLIPS,PHM,10-32 X .7549816GT16
WASHER,FLAT,MS,#10,Y6146GT17
NUT,NYLOCK,10-326178GT18
KEEPER,LATCH (45363)........................275076GT19
COVER ASSY W/WRD DECALS,LHZ40..........................................................1
119882GT20A
COVER ASSY W/SYM DECALS,LH101864GT20Bto SN Z4008-333
COVER ASSY W/SYM DECALS,LHT115412GT20Cfrom SN Z4008-334
COVER,TURNTABLE,LH,DC/BE50784GT20Ddoes not include decals, refer to section 1
PAD,REST,1"THICK,W/STUDS*.............156849GT21
NUT, LP NYLOCK, 3/8-16.......................27713GT22
Part No. 119818 Z-40/23N, Z-40/23N RJ 55
300 Turntable ComponentsApril 2018
306.1 Turntable Cover - View 1
56 Z-40/23N, Z-40/23N RJ Part No. 119818
300 Turntable Components April 2018
307.1 Turntable Cover - View 2
Description Qty.Part No.Item
SCREW,HHC,1-8 X 3 GRD.542078GT1
WASHER,LOCK,1"29605GT2
WASHER,FLAT,USS,1",Y38859GT3
COUNTERWEIGHT,CAST,5600LBS......1110472GT4
PLUG,NYLON .875 BLACK DOMED15243GT--
RIVET,STEEL,P, .25 X .375....................47265GT5
FORMING,CLEVIS PROP ROD,DC/BI....177034PGT6
SCREW,HHC,1/4-20 X 2.258179GT7
WASHER,FLAT,USS,1/4"Y6638GT8
NUT,NYLOCK,1/4-206091GT9
TUBE,PROP ROD,12.25"LG,DC/BI........154455PGT10
BUMPER, PLASTIC, 1.25 O.D.55753GT--
SCREW,HHC,1/4-20 X 1.........................66888GT11
WASHER,FENDER,.25 X 1.25 X.062.....612906GT12
COVER ASSY W/WRD DECALS,RHZ40..........................................................1
119884GT13A
COVER ASSY W/SYM DECALS,RH Z40119885GT13B
COVER,TANK SIDE,DC/BI77032GT13Cdoes not include decals, please refer tosection 1
SCREW,PHILLIPS,PHM,10-32 X .7549816GT14
KEEPER,LATCH (45363)........................175076GT15
PLATE,COVER LATCH BACKING..........150790GT16
NUT,NYLOCK,10-326178GT17
DOUBLER,BENT,COVER,DC/BI,RH......1139417PGT18
HINGE,.375X.120THK.,SLOTTED..........275073GT19
WASHER,FLAT,MS,#10,Y6146GT20
LATCH,FLEXIBLE...................................145363GT21
PLATE,DRAW LATCH MOUNT...............160015GT22
Part No. 119818 Z-40/23N, Z-40/23N RJ 57
300 Turntable ComponentsApril 2018
307.1 Turntable Cover - View 2
58 Z-40/23N, Z-40/23N RJ Part No. 119818
300 Turntable Components April 2018
308.1 Wire Harness Diagram
Description Qty.Part No.Item
KIT,REPAIR,DEUTSCH PLUG,W/TUBE58253GTA(small kit)
KIT,REPAIR,DEUTSCH CONNECTORS*83129GTB(large kit)
CRIMPER,DEUTSCH,LIGHT DUTY***61794GTC(tool)
HARNESS PROGRAM CAN PLUS1110803GTD
KIT, TRC RETROFIT, STNDRD1264822GTETelematics (includes 1264834)
INSTRN, TRC RETROFIT, STNDRD1264834GT--
HARNESS JIB MANIFOLD NRJ Z40......1107998GT1
HARNESS JIB MANIFOLD RJ Z40110795GT--
HARNESS,PLAT BOX,Z40.....................1110802GT2
HARNESS LS PLUNGER LOAD LIMIT...1110796GT3
WIRE CABLE,12/3 CON.TPEJKT..........................................664-inches
43955GT4
ASSEMBLY FOOT SWITCH...................1110255GT5
HARNESS,LS,PRIM/EXT.......................188725GT6
HARNESS LS PRIMARY PIGTAIL Z40...1110798GT7
HARNESS BOOM CONTROL CABLEZ40..........................................................1
110794GT8
HARNESS LS OP SEC Z40...................1110800GT9
HARNESS TURNTABLE TCON Z40.......1110791GT10
HARNESS BASE BOX Z40....................1110801GT11
HARNESS FUSE BOX Z40....................1110812GT12A(to SN 1901)
HARNESS,FUSE BOX,Z40....................1162161GT12B(from SN 1902)
HARNESS MOTOR CTRL LEFT Z40.....1110792GT13A(to SN 2823)
HARNESS, MOTOR CTRL LT, Z40.........11257650GT13B(from SN 2824)
HARNESS MOTOR CTRL RIGHT Z40....1110793GT14A(to SN 1901)
HARNESS MOTOR CTRL RIGHT Z40....1216636GT14B(from SN 1902 to SN 2823)
HARNESS, MOTOR CTRL RT, Z40........11257649GT14C(from SN 2824)
HARNESS,SPEED DIAL***....................1110797GT15controller assy with wire harness
HARNESS,TILT ALARM,24V,CSA..........11260219GT16for CSA models only from SN Z40N07-100to Z40N15-2739
ASSY,RECEP,24V,CSA TILT...................11261450GT17Afor CSA models only from SN Z40N07-100to Z40N15-2739
KIT,TILT ALARM,DC AND BI-ENERGYMODELS
1285812GT17B
from SN 2731
Description Qty.Part No.Item
INSTRUCTIONS,INSTALL (LEVELSENSOR ALARM)
1285689GT--
for kit 1285812
HARN,PBOX,OPA,PLUS1......................11255859GT18A
PLUG,BLANKING...................................11255030GT18B
Part No. 119818 Z-40/23N, Z-40/23N RJ 59
300 Turntable ComponentsApril 2018
308.1 Wire Harness Diagram
60 Z-40/23N, Z-40/23N RJ Part No. 119818
400 Boom Components April 2018
401.1 Boom Pins and Bearings
Description Qty.Part No.Item
PIN,2.00DIAX24.00LG,CHAMFER***.....188676GT1
SCREW,HHC,1/2-13 X 1.58177GT2
ROD END,.5 X 3.75,ZAG1256267GT3
PIN,2.00DIAX12.88LG,CHAMFER***.....1107859GT4(replaced 107589)
BEARING,2.0IDX2.25ODX1.50L..........1618720GT5
BEARING,1.5IDX1.75ODX1.5L..............445071GT6
PIN,1.50DIAX7.50LG,1HOLE***.............2107727GT7
BEARING,FL,1.5IDX1.75ODX1.10LG.....454156GT8
PIN,2.00DIAX10.88LG,CHAMFER.........4107588GT9
SCREW,HHC,1/2-13 X 1, GR 533987GT10
SCREW,HHC,1/2-13 X 1.25 GR510597GT11
SCREW,HHC,3/8-16 X 36326GT12
NUT,NYLOCK,3/8-164828GT13
PIN,1.50DIAX13.88LG,2HOLE...............250455GT14
CYLINDER,ELEVATE,Z45/25***.............288203GT15
VALVE, CNTRBAL 3500 PSI, ATM VEN77303GT--
SEAL KIT,ELEVATE (88203)77521GT--
PIN,2.00DIAX11.38LG,CHAMFER.........2110776GT16
Part No. 119818 Z-40/23N, Z-40/23N RJ 61
400 Boom ComponentsApril 2018
401.1 Boom Pins and Bearings
62 Z-40/23N, Z-40/23N RJ Part No. 119818
400 Boom Components April 2018
402.1 Secondary Linkage
Description Qty.Part No.Item
SCREW,HHC,3/8-16 X 1.25 GRD 56019GT1
WASHER,FLAT,USS,5/16",Y5397GT2
NUT,NYLOCK,3/8-164828GT3
COVER, UPPER PIVOT.........................1237688GT4
SWITCH,LIMIT,W/RLLR ARM NO/NC.....288356-11205GT5
LS ROT.HEAD W/O LEVER (ZCE01)106427GT--
HARNESS LS PRIMARY DUAL Z40110799GT--
ROLLER ARM,LIMIT SWITCH***97128GT--
WIRE CABLE,16/2 SJO,BULK...37-inches1505GT6
SCREW,HHC,1/4-20 X 1.756637GT7
NUT,NYLOCK,1/4-206091GT8
UPPER SECONDARY ASSEMBLYZ40..........................................................1
119886GT9
COVER,UPPER LEVELARM,PAINTED........................................1
106621PGT10
BRACKET, CLAMP, PAINTED.................5128027PGT11
CLAMPING BLOCK, SECONDARY........4128028GT12
UPPER LEVELING ARM ASSY Z40......1119887GT13
COVER,LOWER LEVELARM,PAINTED........................................1
106622PGT14
LOWER LEVELING ARM ASSY Z40.....1119888GT15
MIDPIVOT,ASSEMBLY Z40....................1119889GT16USA/Canada/Australian
MIDPIVOT,ASSEMBLY Z40 (CE)119890GT--Europe/Asia/South America
WELDMENT, BOOM REST....................1106628GT17
PAD,REST,2"THICK,W/STUDS*.............156927GT18
SCREW,HHC,1/2-13 X 1, GR 533987GT19
WASHER,FLAT,.5 HARDENED13066GT20
WEAR PAD, MID-PIVOT.........................1106629GT21
SCREW,HHC,1/4-20 X 2.56884GT22
WASHER,FLAT,USS,1/4"Y6638GT23
CLAMPING BLOCK,SECONDARY.........1106630GT24
CONNECTING LINK, Z45/25..................150479-SGT25
LOWER SECONDARY TUBE ASSYZ40..........................................................1
119891GT26
SCREW,PHILLIPS,PHM,10-32 X 2.054239GT27
NUT,NYLOCK,10-326178GT28
NUT, LP NYLOCK, 3/8-167713GT29
PAD,REST,1"THICK,W/STUDS*.............156849GT30
SCREW,HHC,1/4-20X7.50110974GT31from SN 100 to 285
SCREW,HHC,1/4-20 X 16888GT--from SN 286
SERVICE KIT, SECONDARY REST.......1128290GT32from SN 100 to 285
Description Qty.Part No.Item
REST PAD,SECONDARY.......................1128288GT--from SN 286
SCREW,HHC,1/4-20 X .756090GT33
SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT34
BUMPER, PLASTIC, 1.25 O.D................255753GT35
UPPER PIVOT ASSEMBLY Z40.............1119892GT36
NUT,NYLOCK,1/4-206091GT37not used after serial number 285
Part No. 119818 Z-40/23N, Z-40/23N RJ 63
400 Boom ComponentsApril 2018
402.1 Secondary Linkage
64 Z-40/23N, Z-40/23N RJ Part No. 119818
400 Boom Components April 2018
403.1 Upper Pivot
Description Qty.Part No.Item
Ref., BEARING1refer to 405.1
Ref., PRIMARY BOOM...........................12refer to 405.1
WASHER,SHIM,1.27 X 2.13 X .06230255GT3
PIN,1.25DIAX3.37LG,1HOLE.................134276GT4
SCREW,HHC,3/8-16 X 16175GT5
WASHER,LOCK,.3756021GT6
ROD END,.375 X 2.25***25284GT7
CYLINDER,MASTER..............................1110317GT8
SEAL KIT,MASTER & SLAVE CYL77364GT--
PIN,1.25 DIA X 3.19 LG, PLATE.............170671GT9
PIN,1.75DIAX9.25LG,1HOLE.................150542GT10
SCREW, HCC, 3/8-16 X 1.508516GT11
ROD END,.375X3.69,ZAG825019GT12
NUT,NYLOCK,3/8-164828GT13
SCREW,HHC,1/2-13 X 2 GR56096GT14
WASHER,LOCK,0.5"6033GT15
ROD END,.5 X 3.75,ZAG1256267GT16
BEARING,POLYGON,BM5120...............41262633GT17
CYLINDER,PRIM LIFT JIB,Z45..............11263057GT18
VALVE,COUNTERBALANCE,3800 PSI77014GT--for 77188, 1263057
SEAL KIT,CYL,Z45 (77187&77188)77189GT--for 77188, 1263057
PIN,1.75DIAX11.88LG,CHAMFER.........170534GT19
UPPER PIVOT ASSEMBLY Z40.............1119892GT20includes item 15
BEARING,1.25IDX1.5ODX1.00L............130370GT21
PIN,2.00DIAX24.00LG,CHAMFER***.....188676GT22
WASHER,FLAT,2.01 X 3.5 X .0618730GT23
SCREW,HHC,1/2-13 X 1.58177GT24
Part No. 119818 Z-40/23N, Z-40/23N RJ 65
400 Boom ComponentsApril 2018
403.1 Upper Pivot
66 Z-40/23N, Z-40/23N RJ Part No. 119818
400 Boom Components April 2018
404.1 Primary Boom Wear Pads (to SN 681)
Description Qty.Part No.Item
Ref., PRIMARY BOOM1refer to 405.1
WEAR PAD,EXT BOOM***.....................6101429GT26 x 2 x 0.75 inches
SHIM,WEAR PAD .030............as-needed74134GT3
SCREW,HHC,1/4-20 X 16888GT4
WASHER,FLAT,USS,1/4"Y6638GT5
SCREW,HHC,1/4-20 X .756090GT6
WEAR PAD,EXT BOOM***.....................974044GT76 x 2 x 0.5 inches
Ref., EXTENSION BOOM8refer to 405.1
WEARPAD, LS, EXT. BOOM...................1128037GT9
Part No. 119818 Z-40/23N, Z-40/23N RJ 67
400 Boom ComponentsApril 2018
404.1 Primary Boom Wear Pads (to SN 681)
68 Z-40/23N, Z-40/23N RJ Part No. 119818
400 Boom Components April 2018
404.2 Primary Boom Wear Pads (from SN 682)
Description Qty.Part No.Item
Ref., PRIMARY BOOM1refer to 405.1
WEAR PAD,EXT BOOM***101429GT26 x 2 x 0.75 inches
SHIM,WEAR PAD .03074134GT3
SCREW,HHC,1/4-20 X 16888GT4
WASHER,LOCK,.256356GT5
WEAR PAD,EXT BOOM***74044GT66 x 2 x 0.5 inches
Ref., EXTENSION BOOM7refer to 405.1
WEARPAD, LS, EXT. BOOM128037GT8
SCREW,HHC,1/4-20 X .756090GT9
Part No. 119818 Z-40/23N, Z-40/23N RJ 69
400 Boom ComponentsApril 2018
404.2 Primary Boom Wear Pads (from SN 682)
70 Z-40/23N, Z-40/23N RJ Part No. 119818
400 Boom Components April 2018
405.1 Primary and Extension Booms
Description Qty.Part No.Item
PRIMARY BOOM, ASSY Z40.................11269536GT1Ato SN 681 (includes items 30-31)
PRIMARY BOOM, ASSY Z401269537GT1Bfrom SN 682 (includes items 30-31)
SCREW,HHC,1/4-20 X 1.756637GT2
WASHER,FLAT,USS,1/4"Y6638GT3
NUT,NYLOCK,1/4-206091GT4
WEAR PAD,EXTENSION CYLINDER.....2110752GT5
SNAP RING,EXTERNAL,1.25,ZAG........4824164GT6
WASHER,SHIM,1.27 X 2.13 X .062........430255GT7
PIN,1.25DIAX6.36LG,2RING..................250546GT8
WELDMENT, EXT. BOOM......................1110539GT9Ato SN 681
WELDMENT, EXT. BOOM, Z40128612GT9Bfrom SN 682
CYLINDER,EXTEND..............................1110658GT10
SEAL KIT (110658)***119526GT--
VALVE,COUNTERBALANCE119955GT--
VALVE,COUNTERBALANCE,1000 ATM77409GT--
NUT,NYLOCK,3/8-164828GT11
WASHER,FLAT,USS,3/8",Y6097GT12
CLAMP,HOSE,ALUMINUM.....................154530GT13to SN 681
CLAMP,PRIMARY BOOM.......................2119517GT14to SN 681
SWITCH,LIMIT,W/RLLR ARM,NO/NC*...188356-11165GT15
Ref., HARNESS,LS,PRIM/EXT--refer to 308.1
LS ROT.HEAD W/O LEVER (ZCE01)106427GT--
ROLLER ARM,LIMIT SWITCH***97128GT--
SCREW,PHILLIPS,PHM,10-32 X 2.054239GT16
NUT,NYLOCK,10-326178GT17
CONN,SQUEEZE,1/2NPT .38-.50,SM7056GT18
WIRE CABLE,16/2 SJO,BULK...42-inches1505GT19
PIN,1.25DIAX9.38LG,THREADED.........150584GT20
SCREW,HHC,3/8-16 X 16175GT21
ROD END,.375X3.69,ZAG......................1825019GT22
SPACER,NYLON,2.00 X 1.33 X.310.......177376GT23
SPACER,NYLON,2.01 X 1.28 X.135.......177375GT24
BOLT,CARRIAGE,1/4-20 X 1.00,G2.......379456GT25from SN 682
WASHER,FLAT,USS,1/4"Y.....................36638GT26from SN 682
NUT,NYLOCK,1/4-20..............................36091GT27from SN 682
CLAMP, PRI, HOSE/CABLE, Z45/51......3128601GT28from SN 682
Description Qty.Part No.Item
FORMING, HOSE CLAMP RETAINER....3128995GT29from SN 682
BEARING,2.0IDX2.25ODX1.50L............218720GT30
BEARING,1.25IDX1.5ODX1.00L............130370GT31
Part No. 119818 Z-40/23N, Z-40/23N RJ 71
400 Boom ComponentsApril 2018
405.1 Primary and Extension Booms
72 Z-40/23N, Z-40/23N RJ Part No. 119818
400 Boom Components April 2018
406.1 Cable Track (to SN 681)
Description Qty.Part No.Item
NUT,LOCKING-LG.FLANGE,1/4-2018504GT1
SCREW,BHHS,1/4-20 X .7514297GT2
SCREW,HHC,3/8-16 X 3.2521604GT3
WASHER,FLAT,USS,5/16",Y5397GT4
NUT,NYLOCK,3/8-164828GT5
BACKING, HOSE CLAMP PTD..............2106804PGT6
CLAMP,CABLETRACK,TOP...................1119522GT7
CLAMP,CABLETRACK,BOT...................1119523GT8
WLDMNT,CABLE TRACK TRAY,JIB.......154983GT9
NUT,NYLOCK,1/4-206091GT10
NUT, LP NYLOCK, 3/8-167713GT11
CHANNEL,CABLE TRKCOVER,JIB,PA........................................1
54984PGT12
CABLE TRACK,PLASTIC,26 LINK*........150451GT13
REPAIR LINK,7 LINKS***58919GT--
REPAIR LINK END SET (42763)*58920GT--
LINK,NYLATRAC KS6-5.4***58927GT--
TUBE,CABLE TRACK ARM,JIB.............154461GT14
Part No. 119818 Z-40/23N, Z-40/23N RJ 73
400 Boom ComponentsApril 2018
406.1 Cable Track (to SN 681)
74 Z-40/23N, Z-40/23N RJ Part No. 119818
400 Boom Components April 2018
406.2 Cable Track (from SN 682)
Description Qty.Part No.Item
Ref., PRIMARY BOOM1refer to 405.1
SCREW,BHHS,1/4-20 X .7514297GT2
WASHER,FLAT,USS,1/4"Y6638GT3
NUT,NYLOCK,1/4-206091GT4
BACKING PLATE, PULLTUBE................1128862GT5
CLAMP, CABLETRACK, TOP, Z40..........1128613GT6
CLAMP, CABLETRACK, BOT, Z40.........1128614GT7
SCREW,HHC,1/4-20 X 16888GT8
BOLT,CARRIAGE,1/4-20 X .75,G26878GT9
NUT,NYLOCK FLG,3/8-16,F,ZAG1274322GT10
11
COVER,CABLETRACK TRAY,Z40/45128308GT12
WLDMNT,CABLETRACKTRAY,Z40/45J.........................................1
128306GT13
CABLE TRACK,PLASTIC,26 LINK*........150451GT14Ato SN 768
REPAIR LINK,7 LINKS***58919GT--for 50451
REPAIR LINK END SET (42763)*58920GT--for 50451
LINK,NYLATRAC KS6-5.4***58927GT--for 50451
CABLE TRACK, NP400, 23 LINK139702GT14Bfrom SN 769
REPAIR LINK,7 LINKS NP400-7***111051GT--for 139702
REPAIR LINK,NP400-7***111052GT--for 139702
REPAIR END BRKT SET,NP400-7***111053GT--for 139702
TUBE, CABLETRACK ARM, Z40/45......1128309GT15
Part No. 119818 Z-40/23N, Z-40/23N RJ 75
400 Boom ComponentsApril 2018
406.2 Cable Track (from SN 682)
76 Z-40/23N, Z-40/23N RJ Part No. 119818
400 Boom Components April 2018
407.1 Jib Boom and Platform Rotator
Description Qty.Part No.Item
WIRE LOOM,1.88 DIA............109-inches42939GT--
SNAP RING,EXTERNAL,1.25,ZAG........2824164GT1
WASHER,SHIM,1.27 X 2.13 X.062..........................................as-needed
30255GT2
PIN,1.25DIAX7.64LG,2RING..................1128550GT3
BELLCRANK,ASSEMBLY.......................1119894GT4
BEARING,FL,1.25IDX1.5ODX1.25L35675GT--
SCREW, HCC, 3/8-16 X 1.508516GT5
NUT,NYLOCK,3/8-164828GT6
ROD END,.375X3.69,ZAG825019GT7
COMPRESSION MEMBER(BORED)***.............................................2
36054-SGT8
SCREW,HHC,1/4-20 X 1.258915GT9
WASHER,FLAT,USS,1/4"Y6638GT10
BLOCK,CABLE CLAMP,2/0 DOUBLE.....170606GT11
CYLINDER,JIB........................................1110318GT12
VALVE,CNTERBAL,CBBB-LHN@3000**31106GT--
SEAL KIT (54994)65789GT--
SCREW,HHC,1/4-20 X 2.258179GT13
NUT,NYLOCK,1/4-206091GT14
CLAMP,JIB BOOM..................................1119519GT15
SCREW,HHC,3/4-10 X 9.5 GR 8 YE.......156925GT16
WASHER,FLAT,.75 HARDENED33278GT17
NUT,NYLOCK,3/4-10,GRD.8..................177051GT18
WELDMENT,PLATFORMSUPPORT***..........................................1
56500-SGT19
SCREW,HHC,3/8-16 X .75,GR 8............694195GT20
WASHER,FLAT,313, HARDENED..........657201GT21
SCREW,HHC,1/4-20 X 1.56145GT22
WASHER,LOCK,.256356GT23
MANIFOLD,ROTATOR,180 DEG.***.......156929GT24
VALVE - COUNTERBALANCE**62506GT--
O-RING, ROTATOR MANIFOLD62507GT--
ROTATOR,PLAT,Z30/34/Z40...................1233717GT25A
SEAL AND BRG KIT,4.5K ROTATOR*147369GT--(for 94404)
BEARING,FL,1.25IDX1.5ODX1.25L35675GT--
ROTATOR,PLAT,Z30/34/Z40...................1233717GT25B(replaced 94404)
SEAL AND BRG KIT,4.5K ROTATOR233745GT--
BEARING,FL,1.25IDX1.41ODX1.50L30222GT--
JIB BOOM MACHINING.........................1119563GT26
SCREW,HHC,3/8-16 X 1.25 GRD 56019GT27
PIN,1.25DIA.X10.38LG,1HOLE..............236199GT28
PIN,1.25DIAX12.50LG,2HOLE...............242797GT29
Description Qty.Part No.Item
Ref., JIB MANIFOLD...............................130Refer to 504.1 or 504.2
FORMING,HOSE GUIDE PAINTED.......1119222PGT31
SCREW,HHC,1/4-20 X .756090GT32
PIN,1.25DIAX4.38LG,1HOLE.................1119032GT33
SCREW,HHC,3/8-16 X 16175GT34
CYLINDER,LEVELING...........................1110360GT35
BEARING,FL,1.25IDX1.41ODX.89L.......235088GT--rod end
BEARING,1.25 ID X 1.5 OD X .75..........247377GT--barrel end
VALVE,COUNTERBALANCE74735GT--
SEAL KIT, 9421794260GT--
BEARING,FL,1.25IDX1.5ODX1.25L.......235675GT36
PIN,1.25DIAX6.36LG,2RING..................150546GT37
Part No. 119818 Z-40/23N, Z-40/23N RJ 77
400 Boom ComponentsApril 2018
407.1 Jib Boom and Platform Rotator
78 Z-40/23N, Z-40/23N RJ Part No. 119818
400 Boom Components April 2018
408.1 Rotating Jib Boom Assembly
Description Qty.Part No.Item
WASHER,SHIM,1.27 X 2.13 X.062..........................................as-needed
30255GT1A
to SN 846
WASHER 1.27ID X1.88OD X.062128837GT1Bfrom SN 847
SNAP RING,EXTERNAL,1.25,ZAG........2824164GT2
PIN,1.25DIAX9.63LG,1HOLE.................174089GT3
SCREW,HHC,3/8-16 X 16175GT4
ROD END,.375X3.69,ZAG825019GT5
SCREW,HHC,1-8X12.75,5,ZAG824075GT6
WASHER,FLAT,1.000,HARDENED........2122079GT7
FORMING,HOSE GUIDE PAINTED.......1119222PGT8
SCREW,HHC,1/4-20 X .756090GT9
WASHER,FLAT,USS,1/4"Y6638GT10
SCREW,HHC,1/4-20 X 2.258179GT11
NUT,NYLOCK,1/4-206091GT12
Ref., ROTATING JIB MANIFOLD............113Refer to 503.1 or 503.2
CLAMP,JIB BOOM..................................1119519GT14
JIB BOOM MACHINING.........................1119563GT15
NUT,NYLOCK,3/8-164828GT16
SCREW,HHC,3/8-16 X 1.25 GRD 56019GT17
PIN,1.25DIA.X10.38LG,1HOLE..............236199GT18
SEAL AND BRG KIT,4.5K ROTATOR*147369GT19Afor 94404; to SN 1556
BEARING,FL,1.25IDX1.5ODX1.25L35675GT--
ROTATOR,PLAT,Z30/34/Z40...................1233717GT19Breplaced 94404
SEAL AND BRG KIT,4.5K ROTATOR233745GT--from SN 1557
BEARING,FL,1.25IDX1.41ODX1.50L30222GT--
MANIFOLD,ROTATOR,180 DEG.***.......156929GT20
VALVE - COUNTERBALANCE**62506GT--
O-RING, ROTATOR MANIFOLD62507GT--
WASHER,LOCK,.256356GT21
SCREW,HHC,1/4-20 X 1.56145GT22
COMPRESSION MEMBER(BORED)***.............................................2
36054-SGT23
SCREW,HHC,1/4-20 X 1.258915GT24
BLOCK,CABLE CLAMP,2/0 DOUBLE.....170606GT25
PIN,1.25DIAX12.50LG,2HOLE...............242797GT26
CYLINDER,JIB........................................1110318GT27
VALVE,CNTERBAL,CBBB-LHN@3000**31106GT--
SEAL KIT (54994)65789GT--
MANIFOLD,ROTATOR 200 DEG............174051GT28
VALVE - COUNTERBALANCE**62506GT--
Description Qty.Part No.Item
O-RING, ROTATOR MANIFOLD62507GT--
ROTATOR,JIB,180 DEG,15K..................1226540GT29This is a direct replacement for 94403 butthe seal kits are not backwards compatible.Please check the PN on rotator beforeordering one of the seal kits listed below.
SEAL KIT,15K ROTATOR147370GT--FOR 94403. REFER TO THEMANUFACTURER SN STAMPED ON THEROTATOR BARREL. FOR ROTATOR SND1A009 AND EARLIER, USE SEAL KITP/N 147370. FOR ROTATOR SERIALNUMBERS D1A010 AND LATER, USESEAL KIT P/N 226542
SEAL KIT, 15K ROTATOR226542GT--FOR 226540. REFER TO THEMANUFACTURER SN STAMPED ON THEROTATOR BARREL. FOR ROTATOR SND1A009 AND EARLIER, USE SEAL KITP/N 147370. FOR ROTATOR SERIALNUMBERS D1A010 AND LATER, USESEAL KIT P/N 226542
NUT,NYLOCK,1-8,GR8...........................1123143GT30
WASHER,LOCK,1"29605GT31
PIN,SLAVE CYLINDER..........................156749GT32Ato SN 811
PIN,SLAVE CYLINDER139655GT32Bfrom SN 812
MACH,SUPPORT ROTATOR..................174081GT33
BEARING,1.25IDX1.50ODX1.25L74866GT--
CYLINDER,LEVELING...........................1110360GT34
BEARING,FL,1.25IDX1.41ODX.89L.......235088GT--rod end
BEARING,1.25 ID X 1.5 OD X .75..........247377GT--barrel end
VALVE,COUNTERBALANCE74735GT--
SEAL KIT, 9421794260GT--
SCREW,HHC,1/2-13X1.25,GR8,Y..........8123663GT35
WASHER,FLAT,.5 HARDENED13066GT36
BEARING,FL,1.25IDX1.5ODX1.25L.......235675GT37
PIN,1.25DIAX6.36LG,2RING..................150546GT38
Part No. 119818 Z-40/23N, Z-40/23N RJ 79
400 Boom ComponentsApril 2018
408.1 Rotating Jib Boom Assembly
80 Z-40/23N, Z-40/23N RJ Part No. 119818
500 Pumps and Manifolds April 2018
501.1 Hydraulic Power Unit
Description Qty.Part No.Item
MOTOR W/TACH 48VDC,3.5HP.............1110573GT1
SPRING-BRUSH,40844, SCISSORS.....144750GT2
BRUSH COVER -PLATE-(48504)*..........158936GT3
BRUSH SET 4 EA...................................158932GT4
SCREW,HH TAPETITE THRD8-32X.5052913GT5
SCREW,HHTAPTITE THREAD8-32X.3852914GT6
SENSOR KIT, SPEED (110573).............1128009GT7includes sensor, magnet, and fasteners
SCREW,HHC,3/8-24 X 1 GR 8 YEL32317GT8
WASHER,LOCK,.3756021GT9
KIT,Z40 FUNC PUMPREPLACEMENT*....................................1
147557GT10A
to SN 830
SEAL KIT,BOSCH PUMP233641GT--for 147557 and 96193; pump stamping9510090001
SEAL KIT,BOSCH PUMP***85197GT--for 147557 and 96193; pump stamping9510290001
PUMP,4CC GEAR,CCW***96193GT--for use ONLY after first-time installation of147557
PUMP,4CC GEAR,CCW***96193GT10Bfrom SN 831
SEAL KIT,BOSCH PUMP233641GT--for 96193; pump stamping 9510090001
SEAL KIT,BOSCH PUMP***85197GT--for 96193; pump stamping 9510290001
SEAL KIT,SHAFT,4CC PUMP119956GT10Cfor 119951 pump; from SN 100 to 830
SEAL KIT W/SHAFT SEAL,4CC PUMP119957GT10Cfor 119951 pump; from SN 100 to 830
Part No. 119818 Z-40/23N, Z-40/23N RJ 81
500 Pumps and ManifoldsApril 2018
501.1 Hydraulic Power Unit
82 Z-40/23N, Z-40/23N RJ Part No. 119818
500 Pumps and Manifolds April 2018
502.1 Function Manifold
Description Qty.Part No.Item
MANIFOLD,FUNCTION110338GT--
VALVE,PROPORTIONAL 3 POS 4 WY107788GT1BU, Primary boom extend/retract
COIL, 20V, ZENER DIODE DEUTSCH119827GT--
SEAL KIT, VALVE44229GT--
ORIFICE DISC,.046",GREEN47092GT2BM, Secondary boom down
VALVE,PROP,3 POS,4-WAY***94614GT3BS, Primary boom up/down
COIL, 20V, ZENER DIODE DEUTSCH119827GT--
SEAL KIT, VALVE44229GT--
VALVE,PROPORTIONAL 3 POS 4 WY*119828GT4BC, Steer left/right
COIL, 20V, ZENER DIODE DEUTSCH119827GT--
SEAL KIT, VALVE44229GT--
VALVE,PROP,3 POS,4-WAY***94614GT5BN, Secondary boom up/down
COIL, 20V, ZENER DIODE DEUTSCH119827GT--
SEAL KIT, VALVE44229GT--
VALVE,RELIEF 2100 PSI119829GT6BP, Secondary down
SEAL KIT, VALVE44227GT--
VALVE, COMPENSATOR, 80 PSI110180GT7BL, Turntable rotate curcuit
VALVE,PROPORTIONAL 3 POS 4 WY*107816GT8BK, Turntable rotate left/right
COIL, 20V, ZENER DIODE DEUTSCH119827GT--
SEAL KIT, VALVE44229GT--
VALVE,SHUTTLE826779GT9BJ Turntable rotate curcuit
VALVE,CB.CBBC-LHN@1000***54063GT10BT, Primary down
SEAL KIT (39345)43018GT--
VALVE,PROPORTIONAL RELIEF119830GT11BW, System relief
COIL, 24V, DEUTSCH NO DIODE119825GT--
SEAL KIT, VALVE44227GT--
VALVE,NEEDLE,FINE ADJUSTMENT**101055GT12BH, Platform level up/down
VALVE,CHECK,GS68 (SIZE8 8)52368GT13BA, Prevents oil from draining out ofjib/rotate manifold back to tank
SEAL KIT, VALVE44227GT--
VALVE, CHECK 25 PSI107740GT14BX, System relief valve circuit
VALVE,CHECK,GS68 (SIZE8 8)52368GT15BY, Prevents oil from draining out ofjib/rotate manifold back to tank
Description Qty.Part No.Item
SEAL KIT, VALVE44227GT--
VALVE,SHUTTLE44216GT16BF, Platform level
SEAL KIT-FOR PN.44216 & 82677944235GT--
VALVE,CHECK,DUAL PILOT,135 PSI101958GT17BE, Platform level
VALVE, CHECK 25 PSI107740GT18BB, Prevents oil from draining out ofmanifold
VALVE RELIEF,2500PSI(88513)**101114GT19BD, Platform level Relief
VALVE,SOLENOID 3 POS.4 WAY***39346GT20BG, Platform level up/down
COIL, 20V, ZENER DIODE DEUTSCH119827GT--
SEAL KIT, VALVE44229GT--
Part No. 119818 Z-40/23N, Z-40/23N RJ 83
500 Pumps and ManifoldsApril 2018
502.1 Function Manifold
84 Z-40/23N, Z-40/23N RJ Part No. 119818
500 Pumps and Manifolds April 2018
503.1 Jib Rotate Manifold (to SN 611)
Description Qty.Part No.Item
MANIFOLD,ROTATING JIB*** (110354GT)--Note: this part is obsolete and has beenreplaced by 128570; software upgrade torev C or later required when replacing; referto section 503.2 after replacement
VALVE,PROP,3 POS,4-WAY***94614GT1AA, Jib boom up / down
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
E-COIL WASHER,#8,DUAL COIL97372GT--
VALVE,PROP,3 POS,4-WAY***94614GT2AB, Platform rotate
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
E-COIL WASHER,#8,DUAL COIL97372GT--
VALVE,PROP,3 POS,4-WAY***94614GT3AC, Jib boom rotate
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
E-COIL WASHER,#8,DUAL COIL97372GT--
Part No. 119818 Z-40/23N, Z-40/23N RJ 85
500 Pumps and ManifoldsApril 2018
503.1 Jib Rotate Manifold (to SN 611)
86 Z-40/23N, Z-40/23N RJ Part No. 119818
500 Pumps and Manifolds April 2018
503.2 Jib Rotate Manifold (from SN 612)
Description Qty.Part No.Item
MANIFOLD,ROTATING JIB,Z40128570GT--Backwards compatible for units before SN612 with rev C Software
VALVE,PROP,3 POS,4-WAY***94614GT1AA, Jib boom up / down
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
E-COIL WASHER,#8,DUAL COIL97372GT--
VALVE,PROPORTIONAL 3 POS 4 WY*107816GT2AB, Platform rotate
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
SPACER-DUAL COIL,#8***44236GT--
VALVE,PROPORTIONAL 3 POS 4 WY*107816GT3AC, Jib boom rotate
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
SPACER-DUAL COIL,#8***44236GT--
Part No. 119818 Z-40/23N, Z-40/23N RJ 87
500 Pumps and ManifoldsApril 2018
503.2 Jib Rotate Manifold (from SN 612)
88 Z-40/23N, Z-40/23N RJ Part No. 119818
500 Pumps and Manifolds April 2018
504.1 Jib Manifold (to SN 677)
Description Qty.Part No.Item
MANIFOLD,NON-ROTATING JIB(110355GT)
--
Note: this part is obsolete and has beenreplaced by 128569; software upgrade torev C or later required when replacing; referto section 504.2 after replacement
VALVE,PROP,3 POS,4-WAY***...............194614GT1AB, Platform rotate
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
E-COIL WASHER,#8,DUAL COIL97372GT--
VALVE,PROP,3 POS,4-WAY***...............194614GT2AA, Jib boom up / down
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
E-COIL WASHER,#8,DUAL COIL97372GT--
Part No. 119818 Z-40/23N, Z-40/23N RJ 89
500 Pumps and ManifoldsApril 2018
504.1 Jib Manifold (to SN 677)
90 Z-40/23N, Z-40/23N RJ Part No. 119818
500 Pumps and Manifolds April 2018
504.2 Jib Manifold (from SN 678)
Description Qty.Part No.Item
MANIFOLD,JIB,Z40***128569GT--
VALVE,PROP,3 POS,4-WAY***...............194614GT1AC, Platform rotate
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
E-COIL WASHER,#8,DUAL COIL97372GT--
VALVE,PROPORTIONAL 3 POS 4WY*.........................................................1
107816GT2
AA, Jib boom up / down
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
E-COIL WASHER,#8,DUAL COIL97372GT--
Part No. 119818 Z-40/23N, Z-40/23N RJ 91
500 Pumps and ManifoldsApril 2018
504.2 Jib Manifold (from SN 678)
92 Z-40/23N, Z-40/23N RJ Part No. 119818
600 Platform Components April 2018
601.1 Platform Components
Description Qty.Part No.Item
WELDMENT,PLATFORM 46X30106633GT--does not include decals, refer to section 1,Australia, from SN Z40N11-991
WELDMENT,PLATFORM 56X30106634GT--does not include decals, refer to section 1,Australia, from SN Z40N11-991
PLAT.ASSY.W/DECAL 4'Z40 ANSI119895GT--USA and Canadian models
PLAT.ASSY.W/DECAL 4' Z40 CE119896GT--European models
PLAT.ASSY.W/DECAL 5'Z40 ANSI119897GT--USA and Canadian models
PLAT.ASSY.W/DECAL 5'Z40 CE119898GT--European models
PLAT.ASSY.W/DECAL 4' Z40 ASIA128010GT--Asia and South American models
PLAT.ASSY.W/DECAL 5'Z40 ASIA128011GT--Asia and South American models
SCREW,HHC,1/4-20 X 16888GT1
WASHER,FLAT,USS,1/4"Y6638GT2
NUT,NYLOCK,1/4-206091GT3
SCREW,FHM,10-32 X .7517626GT4
NUT,NYLOCK,10-326178GT5
GUARD,FOOTSWITCH,W/DECALSTEEL.....................................................1
32710GT6
USA/Canada/Australia models
FOOTSWITCH HOUSING,PAINTED30807P-SGT--CE/Asia/South America models
ASSEMBLY, FOOT SWITCH...................1128042GT7Ato SN 1503
FOOT SWITCH128043GT--for PN 128042
WIRE CABLE,16/4 CON.TPEJKT............................................60-inches
43960GT--
for PN 128042
KIT, FOOTSWITCH, Z40 WORD............1228471GT7Bupgrade kit for USA/Canada/Australiamodels to SN 1503
ASSY,FOOT SWITCH,GOLD CONTACT228308GT--for kits 228471 & 228472
KIT, FOOTSWITCH, Z40 SYM................1228472GT7CCE/Asia/South America models to SN 1503
ASSY,FOOT SWITCH,GOLD CONTACT228308GT--for kits 228471 & 228472
ASSY,FOOT SWITCH,GOLD CONTACT228308GT7Dafter SN 1504
FLOORING,PLATFORM 46X30,PAINT...156465PGT8
FLOORING,PLATFORM,56X30,PNTD....156576PGT--
PLATFORM STEP * PAINTED................156656PGT9
SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT10
Description Qty.Part No.Item
WIRE CABLE,12/3 CON.TPEJKT..........................................720-inches
43955GT11
CONN. SQZ,1/2NPT .39-.56 MED..........17057GT12
T-BOX, 2.75 x 4.5 x 2.0...........................110775GT13
GASKET,COVER,GFCI,WEATHERPROOF.274052GT14
DECAL PLATE W/DECALS,ANSI, Z40....1119911GT15AUSA/Canada and Australia
ASSY, DECAL PLATE, Z40228782GT15BAustralia
DECAL PLATE W/DECALS, CE ,Z40119912GT15CCE/Asia/South American
COVER,GFCI,WEATHERPROOF..........145437GT16includes mounting fasteners; USA/Canada
SCREW,PHILLIPS,PHM,8-32 X.37533759GT17
SCREW,HHC,5/16-18 X 1.2513000GT18
WASHER,FLAT,313, HARDENED57201GT19
NUT,NYLOCK,5/16-186782GT20
SCREW,HHC,1/4-20 X .756090GT21
MANUAL BOX W/DECALS***.................144743GT22AUSA/Canada/Australia
BOX,INSTRUCTION STORAGE24514GT22BEurope/Asia/South America (decalrequired; refer to Section100)
SLIDING MIDRAIL KIT,PTD....................1102992GT23
MIDRAIL GUIDE ( HOOK )12443GT--
WIRE LOOM,3/8 POLY SLIT20973GT--
CABLE TIE,4" BLK,HEAT RESISTNT21121GT--
PLAT RAIL ASSY 4'ANSI/CSA...............1101981GT24USA/Canada/Australia (railing only; referto the top of the parts list for completeplatform)
PLAT RAIL ASSY, 4' CE101982GT--CE/Asia/South America (railing only; referto the top of the parts list for completeplatform)
PLAT RAILING ASSY,5'ANSI119913GT--USA/Canada/Australia (railing only; referto the top of the parts list for completeplatform)
PLAT RAILING ASSY 5' CE119914GT--CE/Asia/South America (railing only; referto the top of the parts list for completeplatform)
WELDMENT,PLATFORMSUPPORT***..........................................1
56500-SGT25
SCREW,HHC,1/4-20 X 1.756637GT26
CLAMP,0.50,#8 X 1/4,RUB CUSH..........16833GT27
CLAMP,CABLE STRAIN RELIEF............1119518GT28
FORMING,CLAMP MOUNT PAINTED....1119221PGT29
Part No. 119818 Z-40/23N, Z-40/23N RJ 93
600 Platform ComponentsApril 2018
601.1 Platform Components
Description Qty.Part No.Item
LOCKNUT,ELEC,1/2"6935GT30
OUTLET,110V GFCI***...........................113585GT31ANorth America
RECEPTACLE,UK,110VT112560GT31BUK (for use after T112563 is installed)
PLATE,UK,POWER TO PLAT.................1T112561GT31BUK
SVC KIT,UKRECEPT.REPLACEMENT......................1
T112563GT31B
UK
SCREW,PHILLIPS,PHM,6-32 X .5..........649820GT32
94 Z-40/23N, Z-40/23N RJ Part No. 119818
600 Platform Components April 2018
601.1 Platform Components(continued)
This Page Intentionally Left Blank
Part No. 119818 Z-40/23N, Z-40/23N RJ 95
600 Platform ComponentsApril 2018
601.1 Platform Components(continued)
96 Z-40/23N, Z-40/23N RJ Part No. 119818
600 Platform Components April 2018
602.1 Platform Control Box - View 1
Description Qty.Part No.Item
PLATFORM CONTROL BOX BASE ASSY110848GT--
CONN,RECEP 24 WAY,W/FLANGE.......173753GT1
CLAMP,0.75,#12 X 1/4,RUB CUSH13268GT2
ALARM,STEADY TONE***......................139540GT3order 72326 mounting ring separately
NUT - PLASTIC,RING FOR ALARMS72326GT--for 39540
CONN,RECEP 12 WAY,GRY FLANGE....173730GT4
SCREW,PHIL,PHM,6-32 X 1/4 SS81551GT5
STANDOFF,6-32 X 1/2L X 1/4 HEX88287GT6
ASSY VOLTAGE DIV AND DIODE..........1119584GT7
PCB VOLTAGE DIV(BLANK) Z40119583GT--
SCREW,PHILLIPS,PHM,6-32 X .549820GT8
NUT,NYLOCK,6-3212344GT9
PLAT. CONTROL BOX W/DECAL Z40.....1128014GT10
GASKET,PLATFORM CONTROL BOX110851GT--
CONN RECEPT,FLANGED....................173723GT11
SCREW,PHIL,PHM,10-32 X .5,SSTL54365GT12
NUT,NYLOCK,10-326178GT13
CONTROLLER ASSY PCON Z40(110990)..................................................1
14A
Original 110990 PCON Controller (to SN2761) is no longer available. For first-timereplacement, order both PCON (1256897)and TCON (1256894). New softwarerequired; contact Genie Service. Afterinstallation of both controllers, replaceindividually.
CONTROLLER ASSY PCON Z401256897GT14B(from SN Z4015N-2762)
NUT,LP NYLOCK,1/4-206889GT15
WASHER,FLAT,USS,1/4"Y6638GT16
SCREW,HHC,1/4-20 X 2.258179GT17
Part No. 119818 Z-40/23N, Z-40/23N RJ 97
600 Platform ComponentsApril 2018
602.1 Platform Control Box - View 1
98 Z-40/23N, Z-40/23N RJ Part No. 119818
600 Platform Components April 2018
603.1 Platform Control Box - View 2
Description Qty.Part No.Item
--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT1A
drive enable (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT1B
drive enable (fromSN 1696)
SCREW,HHC,1/4-20 X .756090GT2
WASHER,FLAT,USS,1/4"Y6638GT3
JOYSTICK,2AXIS,ROCKER,DEUTSCH.....................1
101173GT4A
(OEM joystick) boom up/down,extend/retract and turntable rotate
JOYSTICK,DUAL AXIS W/STEER101173HGT4B(aftermarket joystick) boom up/down,extend/retract and turntable rotate
SCREW PH M5-0.8X20 DIN 7500CE139338GT5
NUT HEX M5-0.8 CLASS 8 ZINC104030GT6
BUTTON,PUSH,BLACK W/SEAL***.......166813GT7
BASE, W/1 N.O. CONTACTS***66815GT--includes 1 N.O. contact
CONTACT,N.O.***66816GT--
PLUG,SANTOPRENE .5 BLACKDOME.....................................................6
229567GT8
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT9A
secondary boom up/down (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOM SHDR128580GT9Bsecondary boom up/down (from SN 1696)
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT10A
platform level (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOM SHDR128580GT10Bplatform level (from SN 1696)
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT11A
platform rotate (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOM SHDR128580GT11Bplatform rotate (from SN 1696)
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT12A
jib boom up/down (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOM SHDR128580GT12Bjib boom up/down (from SN 1696)
Description Qty.Part No.Item
PLUG,SANTOPRENE .5 BLACKDOME.....................................................1
229567GT13A
SWITCH TOGGLE SPDT 3P MOM SHDR128580-SGT13Bjib rotate if equipped (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOM SHDR128580GT13Cjib rotate if equipped (from SN 1696)
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580-SGT14A
auxiliary power (to SN 1695)
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE SPDT 3P MOM SHDR128580GT14Bauxiliary power (from SN 1696)
LIGHT,LED IND. RED 24V NH................1824878GT15Aauxiliary power (from SN 1696), originalcomponent no longer available
PLUG,SANTOPRENE .5 BLACK DOME229567GT15B
PLUG,SANTOPRENE .5 BLACKDOME.....................................................1
229567GT16
LIGHT,LED IND. RED 24V NH824878GT--platform overload if equipped, originalcomponent no longer available
BUTTON,PUSH,RED MUSHROOMHEAD......................................................1
66812GT17
BOOT(BELLOWS),E-STOP,BLACK146478GT--(from SN Z4010-936)
BASE WITH 1 NC CONTACT, E-STOP66817GT--includes 1 N.C. contacts
SCREW,SHS,1/4-20 X .25 ZINC88315GT18
JOYSTICK,1 AXISROCKER,DEUTSCH..............................1
101005GT19
(OEM joystick) drive/steer
JOYSTICK,SINGLE AXIS W/STEER101005HGT19(aftermarket joystick) drive/steer
LIGHT,LED IND. RED 24V NH................1824878GT20original component no longer available
KNOB,BLACK PLASTIC,.25 SHAFT......1101648GT21
HARNESS,SPEED DIAL***....................1110797GT21controller assy with wire harness; does notinclude 101648 knob, order separately(includes 119958)
LCD DISPLAY ENGAGE4***..................1110859GT22
GUARD,DISPLAY,POLYCARB................1110853GT23
GASKET,DISPLAY GUARD....................1110854GT24
BRACKET,DISPLAY RETAINER.............1110852PGT25
LID, PLATFORM CONTROL BOX139789GT26A(from SN Z4010-857)
KIT, Z40 PBOX LID REPLACEMENT139795GT26B(to SN Z4010-856)
PLATFORM CONTROL BOX BASE ASSY110848GT27(includes nutserts)
Part No. 119818 Z-40/23N, Z-40/23N RJ 99
600 Platform ComponentsApril 2018
603.1 Platform Control Box - View 2
100 Z-40/23N, Z-40/23N RJ Part No. 119818
600 Platform Components April 2018
604.1 Joystick Controller
Description Qty.Part No.Item
JOYSTICK,2 AXIS,ROCKER,DEUTSCH101173GT--(calibration required after replacement),OEM joystick
JOYSTICK,DUAL AXIS W/STEER101173HGT--(calibration required after replacement),aftermarket joystick
JOYSTICK,1 AXIS ROCKER,DEUTSCH101005GT--(calibration required after replacement),OEM joystick
JOYSTICK,SINGLE AXIS W/STEER101005HGT--(calibration required after replacement),aftermarket joystick
BOOT, ROCKER JOYSTICK 75565........175443GT1
ROCKER,RETAINER, 75565..................175444GT2
ROCKER ASSY.,MAGNETIC 75565.......175445GT3
SPRING,SWITCH CENTERING,75565...175446GT4
SWITCH SHIELD,ROCKJOYSTK75565........................................1
75447GT5
SUPPORT,SENSOR,JOYSTICK.............175448GT6
KNOB,ROCKER JOYSTICK 75565........175449GT7
SCREW, PHM, #6-32 X .625 ZINC.........1T112626GT8
BOOT,JOYSTICK....................................1139598GT9
SPRING,JOYSTK CENTR,62390/91......110no longer available from supplier
COLLAR,JOYSTICK,CENTER...............1119915GT11
SEAL, CONNECTOR (DTJOYSTICKS)...........................................1
128000GT12
SLEEVE,CONNECTOR,DTJOYSTICKS............................................1
128001GT13
Part No. 119818 Z-40/23N, Z-40/23N RJ 101
600 Platform ComponentsApril 2018
604.1 Joystick Controller
102 Z-40/23N, Z-40/23N RJ Part No. 119818
700 Hydraulic Hoses and Fittings April 2018
701.1 Drive Chassis
Description Qty.Part No.Item
ELBOW,45D,520320-4............................248907GT1
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-9878GT2
CONN,520120-4***.................................248905GT3
Part No. 119818 Z-40/23N, Z-40/23N RJ 103
700 Hydraulic Hoses and FittingsApril 2018
701.1 Drive Chassis
104 Z-40/23N, Z-40/23N RJ Part No. 119818
700 Hydraulic Hoses and Fittings April 2018
702.1 Turntable Components
Description Qty.Part No.Item
CONN,520102-8-8..................................248944GT1
HOSE ASSY,1/2,90 FEM,STR FEM.......149143-2429GT2
HOSE ASSY,1/2,STR FEM,STR FEM.....1119812-2021GT3
FITTING,CONN,520120-6......................148916GT4
ELBOW,90D,520220-4-6***....................148911GT5
HOSE ASSY,1/4,90 DEG FEM,STR F.....149164-2143GT6
STRAINER ASSEMBLY,1.25" NPT***.....145162GT7
CONN,520102-12...................................148966GT8
HOSE ASSY 3/4" 90 DEG STR FEM.....149150-2430GT9
CONN,520120-12-10..............................148975GT10
VALVE,CHK,#8PORT-#8MALEORFS.....148999GT11
TEE,BRANCH,520433-8.........................148939GT12
HOSE ASSY,1/2,90 FEM,STR FEM.......175278-1829GT13
HOSE ASSY,1/4,STR FEM.STR FEM.....249119-2578GT14
ELBOW,90D,520220-8-12.......................248947GT15
ELBOW,90D,520220-4-4.........................248904GT16
HOSE ASSY,1/2,STR FEM,STR FEM.....181812-4792GT17
CONN,520120-4***.................................248905GT18
FITTING,CONN,520120-6-8***...............148930GT19
CONN,520120-8***.................................148933GT20
Part No. 119818 Z-40/23N, Z-40/23N RJ 105
700 Hydraulic Hoses and FittingsApril 2018
702.1 Turntable Components
106 Z-40/23N, Z-40/23N RJ Part No. 119818
700 Hydraulic Hoses and Fittings April 2018
703.1 Boom Components
Description Qty.Part No.Item
ELBOW,90D,520220-4-4.........................348904GT1
FITTING,ELBOW,90D,520220-6-4..........148926GT2
CONN,520120-6-4..................................648927GT3
HOSE ASSY,1/4"STR FEM,STR FEM.....249120-2481GT4
CONN,520120-4***...............................1448905GT5
HOSE ASSY,1/4"90 FEM,STR FEM.......149114-4911GT6
HOSE ASSY,1/4,90 FEM,STR FEM.......149117-4891GT7
HOSE ASSY,1/4"STR FEM,STR FEM.....249120-1881GT8
HOSE ASSY,1/4,STR FEM,STR MALE...1119813-24791GT9
HOSE ASSY,1/4,STR FEM,STR MALE...149121-24788GT10
HOSE ASSY,1/4"STR FEM,STR FEM.....249120-31981GT11
CONN,LONG,520122-6..........................248917GT12
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-33278GT13
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-34978GT14
HOSE ASSY,1/4,STR FEM,STR FEM.....349119-19978GT15
FITTING,TEE,BRANCH,520429-4***.....248890GT16
HOSE ASSY,1/4,STR FEM,STR MALE...149121-3088GT17
FITTING,CONN,520120-6......................148916GT18
HOSE ASSY,1/4,STR FEM,STR FEM.....149119-33678GT19
HOSE ASSY,1/4.STR FEM,STR FEM*....149119-34078GT20
HOSE ASSY 1/4.STR FEM,STR MALE..149121-19488GT21
HOSE ASSY,1/4"STR FEM,STR FEM.....149120-3081GT22
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-3378GT23
Part No. 119818 Z-40/23N, Z-40/23N RJ 107
700 Hydraulic Hoses and FittingsApril 2018
703.1 Boom Components
108 Z-40/23N, Z-40/23N RJ Part No. 119818
800 Accessories April 2018
801.1 Flashing Beacon
Description Qty.Part No.Item
SCREW,PHILLIPS,PHM,8-32 X 1.2549821GT1
STROBE,FIREBOLT,12-80VDC,AMB**...156704GT2(replaced 20189)
FLASHTUBE,U SHAPED,360DEG,BULB122019GT--
FLASHTUBE,STRAIGHT,360DEG,BULB226393GT--
LENS,AMBER,STROBE,FIREBOLT72282GT--
WASHER,FLAT,MS,#8,Y35461GT3
NUT,NYLOCK,8-3218605GT4
Part No. 119818 Z-40/23N, Z-40/23N RJ 109
800 AccessoriesApril 2018
801.1 Flashing Beacon
110 Z-40/23N, Z-40/23N RJ Part No. 119818
800 Accessories April 2018
802.1 Air Line to Platform
Description Qty.Part No.Item
OPT,AIRLINE TO PLAT,Z40110515GT--
HOSE ASSY,3/8 STR FEM STR FEM.....170644-66292GT1
FEMALE BULKHEAD CONNECTOR-8...249212GT2
WASHER,FLAT,.75 HARDENED33278GT3
MALE PIPE THD,1/4" SER,3/8"X18........149214GT4
NUT,NYLOCK,3/8-164828GT5
WASHER,FLAT,USS,3/8",Y6097GT6
SCREW, HCC, 3/8-16 X 1.508516GT7
MPT,CPLR,1/4"SER,3/8"X18..................149215GT8
BRACKET,AIR LINE TO PLAT PAINT.....1119249PGT9
Part No. 119818 Z-40/23N, Z-40/23N RJ 111
800 AccessoriesApril 2018
802.1 Air Line to Platform
112 Z-40/23N, Z-40/23N RJ Part No. 119818
800 Accessories April 2018
803.1 Platform Accessories - View 1
Description Qty.Part No.Item
PIPE CRADLE ASSY. SERV (ONE)**85300GTA(ANSI & CE only) (This is a singleassembly. Qty 2 of 85300GT required tocomplete a set)
INSTRUCTIONS-PIPE CRADLE,BOOMS65630GT--
WORKLIGHT OPTION 48V110514GTB
OPTION,EURO TOEBOARD60922GTC
WORKLIGHT,48 VOLT............................2107858GT1
SCREW,HHF,5/16-18X.75,8,ZAG824085GT2
TRIMLOCK,BLACK,5/32".......................219018-1100GT3
BUMPER, PLASTIC, 1.25 O.D................455753GT4
STRAP, CONDUIT HOLDER 60"***........256570GT5
NUT,NYLOCK FLG,1/4-20,F,ZAG...........81277924GT6
SCREW,HHF,1/4-20X2.5,8,ZAG.............4824083GT7
WELDMENT, PIPE CRADLE..................256525GT8
WELDMENT,PIPE CRADLE MOUNT.....481368GT9
U-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG................................................8
1251600GT10
NUT,NYLOCK FLG,3/8-16,F,ZAG.........161274322GT11
TOEBOARD,ENTRY EUROPEANPNTD**...................................................1
94745PGT12
SCREW,HHF,1/4-20X.625,8,ZAG...........41256855GT13
SCREW,HHF,1/4-20X1.5,8,ZAG.............4824081GT14
BRACKET,WORK LIGHT MOUNT5/16"........................................................2
35956GT15
Part No. 119818 Z-40/23N, Z-40/23N RJ 113
800 AccessoriesApril 2018
803.1 Platform Accessories - View 1
114 Z-40/23N, Z-40/23N RJ Part No. 119818
800 Accessories April 2018
804.1 Platform Accessories - View 2
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X .6258914GT1
WASHER,FLAT,USS,1/4"Y6638GT2
CLAMP,1.25X.5 RUBBER-CUSHION56424GT3
NUT,NYLOCK,1/4-206091GT4
MESH,HALF HEIGHT,5'***74007GT5
MESH,HALF HEIGHT RH,4'***...............274009GT5
BUMPER, PLASTIC, 1.25 O.D................255753GT6
MESH,HALF,SWING GATE***................154457GT7
KIT,SWING GATE W/SPRING................1128368GT8
WELDMENT,SWING GATE,ALUMINUM128374GT--
SPRING,SHORT PLATFORM GATE42104GT--
HINGE CASTING9596GT--Special welding requirements forinstallation of this component. Stronglysuggest ordering 128368 OR contact GenieService for welding requirements.
KIT,FIELD INSTALL,SWING GATE119950GT8Aincludes 128368, 33674, 1487 and 1488
HINGE CASTING9596GT--Special welding requirements forinstallation of this component. Stronglysuggest ordering 119950 OR contact GenieService for welding requirements.
BUMPER,BATTERY BOX & RAILS43392GT9
RIVET,STEEL,P, .25 X .3757265GT--
PIN,LOCK,SHORT***.............................133674GT10
GATE LATCH CASTING--DRILLED........11487GT11
RAILING CATCH CASTING--DRILLED...11488GT12
RIVET,ALUM,P,.188 X .2587085GT13
HINGE,CONTROL BOX..........................277860GT14
LID,CONTROL BOX COVER..................1101678GT15
LID,CONTROL BOX COVER..................1101679GT16
BUMPER,RUBBER***.............................634619GT17
CONTROL BOX COVER, RH.................1101676GT18
CONTROL BOX COVER, LH..................1101677GT19
TOOL TRAY............................................19599-SGT20
Part No. 119818 Z-40/23N, Z-40/23N RJ 115
800 AccessoriesApril 2018
804.1 Platform Accessories - View 2
116 Z-40/23N, Z-40/23N RJ Part No. 119818
800 Accessories April 2018
805.1 Platform Overload
Description Qty.Part No.Item
OPT, PLAT SPT, LOAD SENSE110509GT--
WELDMENT,PLATFORM SUPPORT.....194176GT1
PIN,0.75DIAX5.75LG,CHAMFER...........461726GT2
SCREW,HHC,1/4-20 X 16888GT3
ROD END,.250 X 2.75 LG......................445748GT4
NUT,NYLOCK,1/4-206091GT5
BEARING,GARLOCK,12FDU12.............825685GT6
SCREW,PHIL,PHM,10-24X1.5 ZINC73634GT7
WASHER,FLAT,MS,#10,Y6146GT8
NUT,NYLOCK,3/8-164828GT9
RETAINER,SPRING,1.21 X .375............161975GT10
SPRING,COMP,1" OD,232 LB/IN............161974GT11
LOAD SUPPORT WITH BEARINGS......2101512GT12includes item 6
SWITCH,ROLLER PLUNGER LIMIT......161973GT13
NUT,NYLOCK,10-245365GT14
WASHER,SHIM .0151 THK......as-needed110789GT15
MOUNT,SWITCH....................................161972GT16
BUMPER,RUBBER***.............................134619GT17
WASHER,FLAT,USS,3/8",Y6097GT18
SCREW,HHC,3/8-16 X 3.2521604GT19
WELDMENT,ROTATOR SUPPORT........194170GT20
Part No. 119818 Z-40/23N, Z-40/23N RJ 117
800 AccessoriesApril 2018
805.1 Platform Overload
118 Z-40/23N, Z-40/23N RJ Part No. 119818
800 Accessories April 2018
806.1 Hostile Environmental Package - Primary Boom Wipers
Description Qty.Part No.Item
OPTION,HOSTILE ENVIRONMENT110510GT--
SCREW,HHC,1/4-20 X 2.25....................48179GT1
WASHER,LOCK,.25................................46356GT2
WASHER,FLAT,USS,1/4"Y...................146638GT3
TUBE,RD,STL,DOM,.75OD X .375ID.....4119077GT4
FORMING,WIPER MOUNT....................2128972GT5
KIT, WIPER, Z-40/23N147344GT--(order kit for first time replacement of p/n119076P)
WIPER,PRIMARY BOOM.......................1128971GT6
PLATE,WIPER BACKING.......................2128973GT7
NUT,LP NYLOCK,1/4-20.......................106889GT8
BOLT,CARRIAGE,1/4-20 X .75,G2.......106878GT9
Part No. 119818 Z-40/23N, Z-40/23N RJ 119
800 AccessoriesApril 2018
806.1 Hostile Environmental Package - Primary Boom Wipers
120 Z-40/23N, Z-40/23N RJ Part No. 119818
800 Accessories April 2018
807.1 Hostile Environmental Package - Cylinder Bellows
Description Qty.Part No.Item
KIT,CYLINDER BELLOW,Z40119772GT--
BELLOWS,PRIMARY CYLINDER,JIB.....154638GT1
BELLOWS,MASTER CYLINDER............154640GT2
BELLOWS,STEER CYLINDER...............2110873GT3not shown
BELLOWS,SECONDARY,ELEVATECYL.........................................................2
54652GT4
BELLOWS,SLAVE CYLINDER...............154639GT5
LABEL,DEUTZ STARTER CABLE..........199462GT6
Part No. 119818 Z-40/23N, Z-40/23N RJ 121
800 AccessoriesApril 2018
807.1 Hostile Environmental Package - Cylinder Bellows
122 Z-40/23N, Z-40/23N RJ Part No. 119818
800 Accessories April 2018
808.1 Inverter
Description Qty.Part No.Item
FUSE,50 AMP,VERY FAST ACTING......136372GT1
FUSE BLOCK, ANN & ANL FUSE..........166717GT2
BOOT,CABLE TERM,MED.RED,4/0.......28910GT2
SCREW,HHC,1/4-20 X 1.56145GT3
WASHER,FLAT,USS,1/4"Y6638GT4
NUT,NYLOCK,1/4-206091GT5
FORMING,FUSE MOUNT BRACKET.....1119432GT6
SCREW,PHILLIPS,FHM,10-32X1.0049824GT7
WASHER,FLAT,MS,#8,Y35461GT8
SCREW,PHILLIPS,FHM,10-32X1.0049824GT9
NUT,NYLOCK,3/8-164828GT10
WASHER,FLAT,MS,#10,Y6146GT11
SCREW,PHILLIPS,PHM,10-32 X .7549816GT12
SCREW,HHC,1/4-20 X 16888GT13
CLAMP,1.00,#16 X 1/4,RUB CUSH........218666GT14
INVERTER,48VDC,120VAC/60HZ..........1150026GT15
HARNESS,INVERTER............................1139325GT--
WIRE LOOM,3/8 NYLON,HITEMP........................................48-inches
53471GT--
BOOT,CABLE TERM,MED.RED,4/0.......28910GT16A
STUD,POWER 3/8" RED........................194981GT16Abattery positive
STANDOFF, 3/8" BLACK.........................194982GT16Bground
Part No. 119818 Z-40/23N, Z-40/23N RJ 123
800 AccessoriesApril 2018
808.1 Inverter
124 Z-40/23N, Z-40/23N RJ Part No. 119818
800 Accessories April 2018
809.1 Lift Guard Contact Alarm (from January 2017)
Description Qty.Part No.Item
From January 2017, this option became astandard installation on all models unlessthe customer specifically request not tohave it installed
--
KIT,LIFT GUARD CONTACT ALARM,4'-5'PLATFORM
1279136GT--
HARNESS, OPA2, Z401278499GT--
RELAY,24VDC,40/30A,SLD W/BRKT*78098GT--
MODULE, PLUS+1, CONTACT ALARM1278121GT--located inside the Platform Control Box
SCREW,HHF,10-24X.51264934GT1
SPRING CLIP,10-24,.025-.125X.468,ZAG73575GT2
NUT,NYLOCK,6-3212344GT3
SCREW,PHPM,6-32X.875,ZAG1256859GT4
ASSEMBLY, LIGHT, CONTACTALARM....................................................2
1278111GT5
DECAL, INSTRUCTION, CONTACTALARM
1278542GT6
SCREW,HHF,1/4-20X.75,8,ZAG824078GT7
NUT,NYLOCK FLG,1/4-20,F,ZAG1277924GT8
ASSEMBLY, SENSOR, PROX, CONTACTALARM....................................................1
1278119GT9
ASSY, SENSOR W/HOUSING1278433GT10(Includes holder item 1277877 and sensorpart 1278119)
HOLDER, SENSOR................................11277877GT--
PLATE, SENSOR HOLDER....................11277873GT11
ASSEMBLY, OPA CABLE, SMALL..........11278417GT12
NUT,1/4-20,8,ZAG1261184GT--Part of assembly 1278417
MAGNET, 1/4-20, 15 LB.1278124GT--Part of assembly 1278417
GRIP, CABLE1278368GT--Part of assembly 1278417
OPA WIRE ASSY, SMALL1278459GT--Part of assembly 1278417
SCREW,PHPM,10-32X1.25,ZAG825352GT13
NUT,SERRATED,10-32,ZAG1264261GT14
WELDMENT, RIGHT OPA, SMALL.........11278175GT15
PLATE, CABLE AND WIRE COVER.......11277875GT16
GUIDE, CABLE.......................................11277876GT17
NUT,NYLOCK FLG,3/8-16,F,ZAG1274322GT18
SCREW,HHF,3/8-16X1,8,ZAG824090GT19
CLAMP, 1.25 INCH TUBE.......................21278363GT20
WELDMENT, LEFT OPA, SMALL...........11278177GT21
DECAL,INSTRUCTION,ACTUATORSWITCH SOCKET..................................1
1278982GT22
Part No. 119818 Z-40/23N, Z-40/23N RJ 125
800 AccessoriesApril 2018
809.1 Lift Guard Contact Alarm (from January 2017)
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
PagePart Number
99, 101101005GT .................99, 101101005HGT ...............83101055GT .................83101114GT .................99, 101101173GT .................99, 101101173HGT ...............31101425PGT ...............31101426PGT ...............67, 69101429GT .................117101512GT .................99101648GT .................115101676GT .................115101677GT .................115101678GT .................115101679GT .................25101723GT .................43101815GT .................55101864GT .................83101958GT .................93–94101981GT .................93–94101982GT .................93–94102992GT .................99104030GT .................45, 47, 6110597GT ...................1910598GT ...................55106069GT .................21, 23106123GT .................31106241GT .................53106404GT .................43, 63, 71106427GT .................21, 23106508GT .................63106621PGT ...............63106622PGT ...............63106628GT .................63106629GT .................63106630GT .................93–94106633GT .................93–94106634GT .................73106804PGT ...............27, 29107574PGT ...............25107578GT .................61107588GT .................55107594GT .................43107651GT .................21, 23107712GT .................61107727GT .................83107740GT .................93–9410775GT ...................83107788GT .................83, 87, 91107816GT .................113107858GT .................61107859GT .................59107998GT .................43110160GT .................83110180GT .................59110255GT .................65110317GT .................77, 79110318GT .................83110338GT .................21110356GT .................77, 79110360GT .................19110362GT .................19110370GT .................45110382GT .................45110448GT .................19110452GT .................57110472GT .................117110509GT .................119110510GT .................113110514GT .................111110515GT .................19110533GT .................71110539GT .................23110554GT .................25110554PGT ...............
PagePart Number
19110556GT .................21110561GT .................81110573GT .................25110609PGT ...............25110619PGT ...............19110622GT .................71110658GT .................21, 23110665GT .................71110752GT .................61110776GT .................117110789GT .................59110791GT .................59110792GT .................59110793GT .................59110794GT .................59110795GT .................59110796GT .................59, 99110797GT .................59110798GT .................63110799GT .................59110800GT .................59110801GT .................59110802GT .................59110803GT .................35, 37110804-1200GT ........35, 37110804-1400GT ........35, 37110804-1800GT ........35, 37110805-1700GT ........35, 37110805-7750GT ........35110805-9450GT ........35, 37110806-1300GT ........35, 37110807-3750GT ........35110807-4500GT ........35110808-3550GT ........35, 37110808-7000GT ........35110809-9500GT ........35, 37110810-10600GT ......35, 37110811-11250GT ......59110812GT .................97, 99110848GT .................97110851GT .................99110852PGT ...............99110853GT .................99110854GT .................99110859GT .................19110871GT .................121110873GT .................19110875GT .................19110876GT .................25110877GT .................25110878GT .................21, 23110880GT .................25110885PGT ...............25110886PGT ...............21, 23110965GT .................53110973GT .................63110974GT .................19110998GT .................75111051GT .................75111052GT .................75111053GT .................13–14, 17114114GT .................13–14114117GT .................13–14, 17114129GT .................13–14, 17114130GT .................13–14114131GT .................13–14, 17114132GT .................13–14, 17114133GT .................13–14114134GT .................13–14, 17114156GT .................13–14, 17114165GT .................13–14, 17114180GT .................17114247GT .................17114248GT .................17114252GT .................
PagePart Number
17114298GT .................17114334GT .................17114345GT .................13–14114350GT .................13–14114389GT .................13–14114390GT .................13–14114397GT .................13–14, 17114427GT .................77119032GT .................47119042PGT ...............119119077GT .................93–94119221PGT ...............77, 79119222PGT ...............111119249PGT ...............27, 29119287GT .................33119399GT .................33119400GT .................33119401GT .................33119402GT .................41119403GT .................19119426GT .................19119427GT .................53119429GT .................23, 123119432GT .................21119438GT .................71119517GT .................93–94119518GT .................77, 79119519GT .................73119522GT .................73119523GT .................71119526GT .................77, 79119563GT .................97119583GT .................53, 97119584GT .................121119772GT .................21119781GT .................45119784PGT ...............31119787PGT ...............105119812-2021GT ........107119813-24791GT ......27, 29119815PGT ...............83119825GT .................83119827GT .................83119828GT .................83119829GT .................83119830GT .................85, 87, 89, 91119836GT .................13–14119874GT .................17119875GT .................19119876GT .................19119877GT .................31119878GT .................31119879GT .................31119880GT .................31119881GT .................55119882GT .................57119884GT .................57119885GT .................63119886GT .................63119887GT .................63119888GT .................63119889GT .................63119890GT .................63119891GT .................63, 65119892GT .................77119894GT .................93–94119895GT .................93–94119896GT .................93–94119897GT .................93–94119898GT .................21119899GT .................45119900GT .................19119910GT .................93–94119911GT .................93–94119912GT .................
PagePart Number
93–94119913GT .................93–94119914GT .................101119915GT .................115119950GT .................71119955GT .................81119956GT .................81119957GT .................109122019GT .................79122079GT .................79123143GT .................33, 49–50, 97, 125
12344GT ...................
79123663GT .................93–9412443GT ...................1131251600GT ...............371251859GT ...............371251860GT ...............371251861GT ...............311251892GT ...............371251915GT ...............231255013GT ...............591255030GT ...............591255859GT ...............61, 651256267GT ...............1131256855GT ...............1251256859GT ...............471256894GT ...............971256897GT ...............13–14, 171256898GT ...............14, 171256899GT ...............591257649GT ...............591257650GT ...............111257733GT ...............111258567GT ...............191259444GT ...............591260219GT ...............1251261184GT ...............591261450GT ...............651262633GT ...............651263057GT ...............1251264261GT ...............591264822GT ...............591264834GT ...............1251264934GT ...............111268GT .....................711269536GT ...............711269537GT ...............75, 113, 1251274322GT ...............49–501277226GT ...............1251277873GT ...............1251277875GT ...............1251277876GT ...............1251277877GT ...............113, 1251277924GT ...............1251278111GT ...............1251278119GT ...............1251278121GT ...............1251278124GT ...............1251278175GT ...............1251278177GT ...............1251278363GT ...............1251278368GT ...............1251278417GT ...............1251278433GT ...............1251278459GT ...............1251278499GT ...............1251278542GT ...............1251278982GT ...............1251279136GT ...............101128000GT .................101128001GT .................50128008GT .................81128009GT .................93–94128010GT .................93–94128011GT .................
126 Z-40/23N, Z-40/23N RJ Part No. 119818
April 2018
Part Number Index
PagePart Number
97128014GT .................31128015GT .................31128016GT .................31128017GT .................63128027PGT ...............63128028GT .................21, 23128030GT .................67, 69128037GT .................93–94128042GT .................93–94128043GT .................29128066GT .................41128118GT .................63128288GT .................63128290GT .................75128306GT .................75128308GT .................75128309GT .................45128319GT .................115128368GT .................115128374GT .................41128375GT .................41128376GT .................111283776GT ...............41128377GT .................43128446GT .................19128514GT .................77128550GT .................591285689GT ...............91128569GT .................87128570GT .................49–50, 99128580-SGT ..............49–50, 99128580GT .................591285812GT ...............71128601GT .................71128612GT .................75128613GT .................75128614GT .................41128645GT .................21, 231286600GT ...............21, 231286601GT ...............41128825GT .................79128837GT .................75128862GT .................119128971GT .................119128972GT .................119128973GT .................71128995GT .................55, 5712906GT ...................31, 93–9413000GT ...................3113002GT ...................3913008-3GT ................3913008-5GT ................3913008-6GT ................21, 23, 25, 4313064GT ...................19, 63, 7913066GT ...................9713268GT ...................39, 41133286GT .................9413585GT ...................2713775GT ...................41139318GT .................123139325GT .................99139338GT .................57139417PGT ...............101139598GT .................79139655GT .................75139702GT .................39139720GT .................99139789GT .................99139795GT .................41139858GT .................43139861GT .................43139865GT .................43139866GT .................4714033GT ...................73, 7514297GT ...................41144161GT .................
PagePart Number
99146478GT .................49–50147094GT .................43147210GT .................43147211GT .................43147212GT .................119147344GT .................77, 79147369GT .................79147370GT .................81147557GT .................111484GT .....................1151487GT .....................1151488GT .....................123150026GT .................63, 711505GT .....................5715243GT ...................31161940GT .................31161941GT .................59162161GT .................93–9417626GT ...................3918078GT ...................23, 31, 3318503GT ...................7318504GT ...................11, 23, 3318576GT ...................1918596GT ...................10918605GT ...................12318666GT ...................61, 7118720GT ...................6518730GT ...................11319018-1100GT ..........21, 2319418GT ...................49–5019506GT ...................3119520GT ...................3919533GT ...................93–9420973GT ...................93–9421121GT ...................2121149GT ...................1921166GT ...................4321175GT ...................73, 11721604GT ...................25216185GT .................25216186GT .................25216228GT .................25216397GT .................59216636GT .................43220255GT .................21, 23226254GT .................109226393GT .................79226540GT .................79226542GT .................13–14227131GT .................13–14227213GT .................93–94228308GT .................93–94228471GT .................93–94228472GT .................93–94228782GT .................41228946GT .................41228947GT .................41228973GT .................49–50, 99229567GT .................21, 23232486GT .................81233641GT .................77, 79233717GT .................77, 79233745GT .................5323404GT ...................23236301GT .................63237688GT .................93–9424514GT ...................4325068GT ...................19, 6525284GT ...................4125388GT ...................11725685GT ...................1925817GT ...................2125926GT ...................13–14, 1727204GT ...................13–14, 1727205GT ...................13–14, 1727206GT ...................
PagePart Number
13–14, 1727207GT ...................49–50, 9927246GT ...................3927262GT ...................3927263GT ...................5527377GT ...................1127581GT ...................3927830GT ...................13–1428161GT ...................13–1428165GT ...................13–14, 1728174GT ...................13–1428175GT ...................13–1428176GT ...................13–1428177GT ...................13–1428181GT ...................13–14, 1728235GT ...................13–1428236GT ...................13–1428372GT ...................4728646GT ...................1128750GT ...................57, 7929605GT ...................2729764GT ...................3129868GT ...................13–1430080GT ...................77, 7930222GT ...................65, 71, 77, 7930255GT ...................65, 7130370GT ...................93–9430807P-SGT .............5330997GT ...................13–1431060GT ...................77, 7931106GT ...................13–1431508GT ...................1131779GT ...................13–1431785GT ...................13–1431787GT ...................13–1431788GT ...................1132150GT ...................1132151GT ...................8132317GT ...................93–9432710GT ...................19, 77, 11133278GT ...................5533555GT ...................11533674GT ...................93–9433759GT ...................61, 6333987GT ...................1133994GT ...................5334053GT ...................6534276GT ...................115, 11734619GT ...................77, 7935088GT ...................109, 12335461GT ...................77, 7935675GT ...................11335956GT ...................77, 7936054-SGT ................2736128GT ...................4736179GT ...................77, 7936199GT ...................3136212GT ...................39, 4736294GT ...................3936313GT ...................3136369GT ...................12336372GT ...................1136555GT ...................13–1437052GT ...................4737184GT ...................4737185GT ...................4737186GT ...................4737187GT ...................4737191GT ...................4737192GT ...................5738859GT ...................4739223GT ...................8339346GT ...................49–50, 9739540GT ...................1940145GT ...................1940146GT ...................3940398GT ...................
PagePart Number
13–14, 1740434GT ...................3940523GT ...................3940524GT ...................3940532GT ...................3940533GT ...................3940534GT ...................3940536GT ...................3940537GT ...................3940538GT ...................4742019GT ...................5742078GT ...................11542104GT ...................4542439GT ...................77, 7942797GT ...................7742939GT ...................8343018GT ...................11, 3343179GT ...................11543392GT ...................13–14, 1743658GT ...................59, 93–9443955GT ...................93–9443960GT ...................85, 87, 89, 9144174GT ...................8344216GT ...................8344227GT ...................83, 85, 87, 89, 9144229GT ...................8344235GT ...................8744236GT ...................93–9444743GT ...................8144750GT ...................13–1444779GT ...................13–14, 1744980GT ...................13–14, 1744981GT ...................13–1444986GT ...................1945043GT ...................6145071GT ...................1945074GT ...................1945110GT ...................1945111GT ...................47, 10545162GT ...................3145209GT ...................45, 5745363GT ...................93–9445437GT ...................11745748GT ...................8347092GT ...................77, 7947377GT ...................41, 45, 47, 55, 61, 63, 65, 71,
4828GT .....................
73, 77, 79, 111, 117, 1234748885GT ...................10748890GT ...................43, 105, 10748904GT ...................103, 105, 10748905GT ...................10348907GT ...................10548911GT ...................105, 10748916GT ...................10748917GT ...................10748926GT ...................10748927GT ...................10548930GT ...................10548933GT ...................10548939GT ...................10548944GT ...................10548947GT ...................10548966GT ...................10548975GT ...................10548999GT ...................10749114-4911GT ..........10749117-4891GT ..........10749119-19978GT ........10549119-2578GT ..........10749119-33278GT ........10749119-33678GT ........10749119-3378GT ..........10749119-34078GT ........10749119-34978GT ........
Part No. 119818 Z-40/23N, Z-40/23N RJ 127
April 2018
Part Number Index (continued)
PagePart Number
10349119-9878GT ..........10749120-1881GT ..........10749120-2481GT ..........10749120-3081GT ..........10749120-31981GT ........10749121-19488GT ........10749121-24788GT ........10749121-3088GT ..........10549143-2429GT ..........10549150-2430GT ..........10549164-2143GT ..........11149212GT ...................11149214GT ...................11149215GT ...................2149407GT ...................21, 2349413GT ...................1149612GT ...................1149613GT ...................45, 55, 57, 12349816GT ...................21, 2349818GT ...................33, 49–50, 5349819GT ...................33, 49–50, 94, 9749820GT ...................10949821GT ...................12349824GT ...................2549826GT ...................4749878GT ...................73, 7550451GT ...................6150455GT ...................4350469GT ...................6350479-SGT ................6550542GT ...................71, 77, 7950546GT ...................7150584GT ...................4750744-SGT ................27, 2950770-SGT ................4350776PGT .................5550784GT ...................5750790GT ...................2350793GT ...................4750959GT ...................4750966GT ...................4550974GT ...................5550990-SGT ................4351063GT ...................3151147GT ...................8352368GT ...................27, 2952707-SGT ................8152913GT ...................8152914GT ...................13–1452947GT ...................13–14, 1752969GT ...................12353471GT ...................1175365GT .....................45, 47, 55, 63, 735397GT .....................8354063GT ...................4354145-800GT ............6154156GT ...................4754231GT ...................63, 7154239GT ...................5354255GT ...................4754360GT ...................4554363GT ...................9754365GT ...................4754443GT ...................5754455PGT .................11554457GT ...................7354461GT ...................7154530GT ...................5354534GT ...................2554627GT ...................12154638GT ...................12154639GT ...................12154640GT ...................12154652GT ...................3954794GT ...................3954795GT ...................
PagePart Number
3954796GT ...................3954797GT ...................7354983GT ...................7354984PGT .................57, 63, 113, 11555753GT ...................4756022GT ...................5356302GT ...................11556424GT ...................3156461GT ...................93–9456465PGT .................77, 93–9456500-SGT ................11356525GT ...................11356570GT ...................93–9456576PGT .................93–9456656PGT .................4356680GT ...................10956704GT ...................7956749GT ...................55, 6356849GT ...................23, 25, 27, 29, 63, 93–94
56912GT ...................
7756925GT ...................6356927GT ...................77, 7956929GT ...................77, 93–9457201GT ...................5958253GT ...................3958494GT ...................73, 7558919GT ...................73, 7558920GT ...................73, 7558927GT ...................8158932GT ...................8158936GT ...................2559746GT ...................4560000-SGT ................5760015GT ...................316002GT .....................4760065GT ...................4560106PGT .................19, 45, 47, 63, 77, 79
6019GT .....................
19, 43, 45, 47, 65, 81
6021GT .....................
19, 656033GT .....................11, 4560857GT ...................25, 31, 47, 49–50, 63, 67, 69, 77, 79, 93–94, 99
6090GT .....................
21, 23, 25, 39, 45, 47, 55, 57,
6091GT .....................
63, 71, 73, 75, 77, 79, 93–94, 115, 117, 12311360922GT ...................25, 43, 45, 476095GT .....................25, 656096GT .....................41, 45, 47, 55, 71, 111, 117
6097GT .....................
21, 23, 25, 77, 79, 123
6145GT .....................
25, 33, 39, 43, 45, 55, 57, 117, 123
6146GT .....................
11761726GT ...................19, 45, 47, 65, 71, 77, 79
6175GT .....................
23, 25, 39, 43, 45, 49–50, 53,
6178GT .....................
55, 57, 63, 71, 93–94, 975961794GT ...................11761972GT ...................11761973GT ...................11761974GT ...................11761975GT ...................25, 436198GT .....................4762088GT ...................
PagePart Number
77, 7962506GT ...................77, 7962507GT ...................41, 616326GT .....................19, 23, 25, 31, 69, 77, 79, 119
6356GT .....................
11365630GT ...................77, 7965789GT ...................21, 236607GT .....................3166094GT ...................25, 63, 71, 93–946637GT .....................19, 21, 23, 25, 27, 29, 39, 45,
6638GT .....................
47, 49–50, 55, 57, 63, 67, 71, 75, 77, 79, 93–94, 97, 99, 115, 119, 1231166399GT ...................23, 33, 12366717GT ...................49–50, 9966812GT ...................9966813GT ...................9966815GT ...................9966816GT ...................49–50, 9966817GT ...................49–5066818GT ...................3166900GT ...................3166901GT ...................1967443GT ...................93–946782GT .....................93–946833GT .....................236873GT .....................75, 1196878GT .....................636884GT .....................19, 25, 27, 29, 45, 47, 55, 57,
6888GT .....................
63, 67, 69, 75, 93–94, 117, 12325, 97, 1196889GT .....................39, 946935GT .....................6570534GT ...................39, 45, 717056GT .....................93–947057GT .....................25, 77, 7970606GT ...................11170644-66292GT ........4570647PGT .................6570671GT ...................3370684GT ...................10972282GT ...................49–50, 9772326GT ...................57, 1157265GT .....................13–1472833GT ...................13–14, 1772867GT ...................12573575GT ...................11773634GT ...................33, 9773723GT ...................49–50, 9773730GT ...................5373736GT ...................9773753GT ...................5373803GT ...................11574007GT ...................11574009GT ...................67, 6974044GT ...................7974051GT ...................93–9474052GT ...................7974081GT ...................7974089GT ...................67, 6974134GT ...................21, 2374267GT ...................21, 2374468GT ...................21, 2374469GT ...................21, 2374470GT ...................4374712GT ...................21, 2374714GT ...................77, 7974735GT ...................7974866GT ...................55, 5775073GT ...................
PagePart Number
55, 5775076GT ...................10575278-1829GT ..........10175443GT ...................10175444GT ...................10175445GT ...................10175446GT ...................10175447GT ...................10175448GT ...................10175449GT ...................6577014GT ...................5777032GT ...................5777034PGT .................7777051GT ...................47, 55, 63, 737713GT .....................6577189GT ...................4377246GT ...................6177303GT ...................6577364GT ...................7177375GT ...................7177376GT ...................7177409GT ...................4777435GT ...................6177521GT ...................11577860GT ...................12578098GT ...................2579452GT ...................7179456GT ...................11381368GT ...................5381550GT ...................53, 9781551GT ...................4781579GT ...................61, 658177GT .....................57, 77, 79, 97, 119
8179GT .....................
10581812-4792GT ..........13–1482366GT ...................31823684GT .................43824050GT .................43824051GT .................43824052GT .................79824075GT .................125824078GT .................113824081GT .................113824083GT .................113824085GT .................125824090GT .................71, 77, 79824164GT .................31824228GT .................1782472GT ...................1782473GT ...................1782481GT ...................49–50, 99824878GT .................1782487GT ...................19, 65, 71, 77, 79825019GT .................125825352GT .................1782544GT ...................1782548GT ...................43, 45, 478255GT .....................1782601GT ...................1782602GT ...................1782604GT ...................83826779GT .................49–5083093GT ...................5983129GT ...................5083131GT ...................19, 45, 47, 55, 65, 77, 111
8516GT .....................
8185197GT ...................49–5085239GT ...................11385300GT ...................11587085GT ...................5087755GT ...................6188203GT ...................4588269PGT .................9788287GT ...................9988315GT ...................
128 Z-40/23N, Z-40/23N RJ Part No. 119818
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Part Number Index (continued)
PagePart Number
4388356-11103GT ........7188356-11165GT ........6388356-11205GT ........43, 4788635-4024GT ..........61, 6588676GT ...................5988725GT ...................49–5088827GT ...................1238910GT .....................1158914GT .....................31, 55, 77, 798915GT .....................1193500GT ...................4594077GT ...................11794170GT ...................11794176GT ...................7794195GT ...................77, 7994260GT ...................83, 85, 87, 89, 9194614GT ...................11394745PGT .................2594908GT ...................12394981GT ...................12394982GT ...................1159596GT .....................1159599-SGT ..................49–5096008-SGT ................49–5096010GT ...................8196193GT ...................43, 63, 7197128GT ...................85, 87, 89, 9197372GT ...................13–14, 1797815GT ...................13–1497893GT ...................12199462GT ...................94T112560GT ...............94T112561GT ...............94T112563GT ...............101T112626GT ...............55T115412GT ...............
Part No. 119818 Z-40/23N, Z-40/23N RJ 129
April 2018
Part Number Index (continued)
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.
AALARM,STEADY TONE***.....49–50, 97AMMETER-BOOM CHARGER.....39ANGLE,RELAY MNT,W/NUTSERTS,PNT.....53ASSEMBLY FOOT SWITCH.....59ASSEMBLY, ENCLOSURE, FUSE BOX.....33ASSEMBLY, FOOT SWITCH.....93–94ASSEMBLY, LIGHT, CONTACT ALARM.....125ASSEMBLY, OPA CABLE, SMALL.....125ASSEMBLY, SENSOR, PROX, CONTACTALARM.....125
ASSEMBLY,CIRCUIT BREAKER,15AMP....49–50
ASSY VOLTAGE DIV AND DIODE.....53, 97ASSY, CIRCUIT BREAKER 15A.....49–50ASSY, DECAL PLATE, Z40.....93–94ASSY, SENSOR W/HOUSING.....125ASSY,FOOT SWITCH,GOLD CONTACT.....93–94
ASSY,LED,IES CHARGER.....41ASSY,RECEP,24V,CSA TILT.....59ASSY,RELAY SOCKET, AUTO.....53
BBACKING PLATE, PULLTUBE.....75BACKING, HOSE CLAMP PTD.....73BALL STUD**.....55BASE WITH 1 NC CONTACT, E-STOP......49–50, 99
BASE, W/1 N.O. CONTACTS***.....99BATTERY BOX ASSY, LH.....31BATTERY BOX ASSY, RH.....31BATTERY BOX ASSY,LH SIDE Z40.....31BATTERY BOX ASSY,RH SIDE Z40.....31BATTERY CABLE ASSEMBLY (Z40).....31BATTERY CABLE ASSEMBLY Z40,LFT.....31BATTERY CABLE ASSY Z40,RIGHT.....31BATTERY CABLE ASSY,9.5"JUMPER.....31BATTERY, 390AH L16,WET.....31BATTERY,AGM,6V/390A,L16.....31BEARING KIT,WHEEL DRIVE(106148/106445/107712).....21, 23
BEARING KIT-74097 TORQUE HUB**.......21, 23
BEARING RACE (LARGE) (45873).....19BEARING RACE (SMALL) (45873).....19BEARING,0.75IDX1.00ODX0.75L.....31BEARING,1.00IDX1.25ODX1.00L.....19BEARING,1.25 ID X 1.5 OD X .75.....77, 79BEARING,1.25IDX1.50ODX1.25L.....79BEARING,1.25IDX1.5ODX1.00L.....65, 71BEARING,1.5"ID X 1.75OD X1.25L.....19BEARING,1.5IDX1.75ODX1.5L.....61BEARING,2.0IDX2.25ODX1.50L.....61, 71BEARING,FL,1.25IDX1.41ODX.89L.....77, 79BEARING,FL,1.25IDX1.41ODX1.50L.....77, 79BEARING,FL,1.25IDX1.5ODX1.25L.....77, 79BEARING,FL,1.5IDX1.75ODX1.10LG.....61BEARING,GARLOCK,12FDU12.....117BEARING,POLYGON,BM5120.....65BEARING,SWING CHASSIS.....43BELLCRANK,ASSEMBLY.....77BELLOWS,MASTER CYLINDER.....121BELLOWS,PRIMARY CYLINDER,JIB.....121
B E L L O W S , S E C O N D A R Y, E L E VAT ECYL......121
BELLOWS,SLAVE CYLINDER.....121BELLOWS,STEER CYLINDER.....121BLOCK,CABLE CLAMP,2/0 DOUBLE...25, 77, 79
BOLT,CARRIAGE,1/4-20 X .75,G2.....75, 119BOLT,CARRIAGE,1/4-20 X 1.00,G2.....71BOOT(BELLOWS),E-STOP,BLACK.....99BOOT, ROCKER JOYSTICK 75565.....101BOOT,CABLE TERM,MED.RED,4/0.....123BOOT,CABLE TERMINAL,LG,RED,2/0.....31BOOT,JOYSTICK.....101BOOT,TOGGLE SWITCH,SHORT*......49–50, 99
BOX,INSTRUCTION STORAGE.....93–94BRACKET, CHARGER CORD AND LED.....41BRACKET, CLAMP, PAINTED.....63BRACKET, RETURN FILTER.....47BRACKET,AIR LINE TO PLAT PAINT.....111BRACKET,CHARGER GAUGEMOUNTING.....39
BRACKET,CONTACTOR MOUNT.....21, 23BRACKET,DISPLAY RETAINER.....99BRACKET,DRIVE SENSOR,ENABLE.....43BRACKET,GROUND CONTROL BOXPNT.....47
BRACKET,HIGH PRESSURE FILTER.....45B R A C K E T , R U B B E RBUMPER,ENGCOVER.....45
BRACKET,WORK LIGHT MOUNT 5/16".....113Brake.....23BRAKE (110356) Z40.....21BRAKE KIT, SWING DRIVE.....43BRUSH COVER -PLATE-(48504)*.....81BRUSH SET 4 EA.....81BULKHEAD FITTING,PLASTIC X 8**.....47BULKHEAD,SWING CHASSIS,LH,PAIN.....45BULKHEAD,SWING,RIGHT,Z45 DC/BE.....47BUMPER, PLASTIC, 1.25 O.D......57, 63, 113, 115
BUMPER,BATTERY BOX & RAILS.....115BUMPER,RUBBER***.....115, 117BUMPER,RUBBER,COVERS.....45BUSHING,1.5ID X 1.75OD X 1.1LG.....19BUSHING,STRAIN RELIEF,.875/.30.....41BUSHING,STRAIN RELIEF,.875/.40.....41BUTTON,PUSH,BLACK W/SEAL***.....99BUTTON,PUSH,RED MUSHROOMHEAD.....49–50, 99
CCABLE ASSY #2 BLACK 5/16.....35, 37CABLE ASSY #2 BLACK 5/16 & 3/8.....35, 37CABLE ASSY #2 BLACK ANDERSON......35, 37
CABLE ASSY #2 RED 5/16.....35, 37CABLE ASSY #2 RED 5/16 & 3/8.....35, 37CABLE ASSY #2 RED ANDERSON.....35, 37CABLE ASSY #4 BLACK.....37CABLE ASSY #4 BLACK 5/16.....35CABLE ASSY #4 RED.....37CABLE ASSY #4 RED 5/16.....35, 37CABLE ASSY, BATT JUMPER, Z40.....37CABLE ASSY, FUSE JUMPER, Z40.....37CABLE TIE,4" BLK,HEAT RESISTNT.....93–94
CABLE TRACK, NP400, 23 LINK.....75CABLE TRACK,PLASTIC,26 LINK*.....73, 75CAP,DUST,45873 HUB KIT.....19CAPACITOR,6 MFD,660VAC-CHARGR*.....39CASE COVER ONLY 18710/18720.....39CHANNEL,CABLE TRK COVER,JIB,PA.....73CHARGER 48V/30A AUTO AC X-LED.....41CHARGER,48V,100-125VAC,60H,25A.....39CHARGER,48V,110/60,12A,EERATNG.....39CHARGER,48V,110VAC,60H,25A.....39CHARGER,48V,200-250VAC,50H,25A.....39CHARGER,48V,200-250VAC,60H,25A.....39CHOCK,CYLINDER (SERVICE TOOL).....11CLAMP, 1.25 INCH TUBE.....125CLAMP, CABLETRACK, BOT, Z40.....75CLAMP, CABLETRACK, TOP, Z40.....75CLAMP, PRI, HOSE/CABLE, Z45/51.....71CLAMP,0.50,#8 X 1/4,RUB CUSH.....93–94CLAMP,0.75,#12 X 1/4,RUB CUSH.....97CLAMP,1.00,#16 X 1/4,RUB CUSH.....123CLAMP,1.25X.5 RUBBER-CUSHION.....115CLAMP,CABLE STRAIN RELIEF.....93–94CLAMP,CABLE,MOTOR CONTROLLER.....21, 23
CLAMP,CABLETRACK,BOT.....73CLAMP,CABLETRACK,TOP.....73CLAMP,HOSE,ALUMINUM.....71CLAMP,HOSE,UHMW.....25CLAMP,JIB BOOM.....77, 79CLAMP,PRIMARY BOOM.....71CLAMPING BLOCK, SECONDARY.....63CLAMPING BLOCK,SECONDARY.....63CLIP,RETAINING,IES CHARGER.....41COIL, 20V, DEUTSCH NO DIODE.......85, 87, 89, 91
COIL, 20V, ZENER DIODE DEUTSCH.....83COIL, 24V, DEUTSCH NO DIODE.....83COLLAR,JOYSTICK,CENTER.....101COMPRESSION MEMBER (BORED)***.....77, 79
CONN RECEPT,FLANGED.....33, 97CONN,520102-12.....105CONN,520102-8-8.....105CONN,520120-12-10.....105CONN,520120-4***.....103, 105, 107CONN,520120-6-4.....107CONN,520120-8***.....105CONN,LONG,520122-6.....107CONN,PLUG 120 AC/15A DOMESTIC.....41CONN,RECEP 12 WAY,GRY FLANGE.......49–50, 97
CONN,RECEP 24 WAY,W/FLANGE.....97CONN,RECEP 48 WAY,4 X 12.....53CONN,RECEP 8 WAY 14-18GA,FL.....50CONN,SQUEEZE,1/2NPT .38-.50,SM.......39, 45, 71
CONN. SQZ,1/2NPT .39-.56 MED......93–94CONNECTING LINK, Z45/25.....63CONNECTOR,BULKHEAD,FEMALE-4.....47CONTACT,N.O.***.....99CONTACT,NC.....49–50CONTACTOR,DRIVE,24V,180A***.....21, 23CONTROL BOX COVER, LH.....115CONTROL BOX COVER, RH.....115CONTROLLER ASSY PCON Z40.....97CONTROLLER ASSY PCON Z40(110990).....97
130 Z-40/23N, Z-40/23N RJ Part No. 119818
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Part Description Index
CONTROLLER ASSY,TCON (110989).....47CONTROLLER ASSY,TCON Z40.....47CONVERTER, DC-DC, 48-26 VOLT**.....25CORD AC IEC320-C19 TO 110US.....41CORD AC IEC320-C19 TO 220EU.....41CORD EURO AC IEC320-C19PIGTAIL.....41CORROSION INHIBITOR,FOAM.....53COUNTERWEIGHT,CAST,554LBS.....27, 29COUNTERWEIGHT,CAST,5600LBS.....57COUPLER, PUMP / MOTOR (36179).....47COVER ASSY W/SYM DECALS,LH.....55COVER ASSY W/SYM DECALS,RH Z40.....57COVER ASSY W/WRD DECALS,LH Z40.....55COVER ASSY W/WRD DECALS,RH Z40.....57COVER, UPPER PIVOT.....63COVER,CABLETRACK TRAY,Z40/45.....75COVER,CENTER SWING CHASSIS,PTD....45C O V E R , D R C H A S S I SFRONT,NON-OSC.....27, 29
COVER,GFCI,WEATHERPROOF.....93–94COVER,LOWER LEVEL ARM,PAINTED.....63COVER,REAR AXLE.....23COVER,REAR AXLE PAINTED.....25COVER,STEERING SENSOR.....19COVER,TANK SIDE,DC/BI.....57COVER,TURNTABLE,LH,DC/BE.....55COVER,UPPER LEVEL ARM,PAINTED.....63COVR W/DECALS,NON-STEER Z45/25.....27, 29
CRIMPER,DEUTSCH,LIGHT DUTY***.....59CUP,PROP ROD,DC/BI.....47CYLINDER,ELEVATE,Z45/25***.....61CYLINDER,EXTEND.....71CYLINDER,JIB.....77, 79CYLINDER,LEVELING.....77, 79CYLINDER,MASTER.....65CYLINDER,PRIM LIFT JIB,Z45.....65CYLINDER,STEER,DOUBLE RODDED**.....19
DDC-DC CONVERTER, RETRO KIT.....25DECAL KIT SYMBOLS Z40.....17DECAL KIT WORDS Z40.....13–14DECAL PLATE W/DECALS, CE ,Z40.....93–94DECAL PLATE W/DECALS,ANSI, Z40.......93–94
DECAL, INSTRUCTION, CONTACTALARM.....125
DECAL, LABEL - CHEVRON RANDO.....13–14DECAL, POWER TO CHARGER, UNIV.....39, 41
DECAL, POWER TO PLATFORM 115V**...13–14, 17
DECAL, POWER TO PLATFORM 230V**...13–14, 17
DECAL, SYMBOL - READ THE MANUAL.....17DECAL,AC INVERTER POWER,115V....13–14DECAL,ARROW BLUE.....13–14, 17DECAL,ARROW YELLOW LRG 9".......13–14, 17
DECAL,BATT CONN DIAGRAM.....13–14D E C A L , C O S M E T I C , G E N I EBOOM,HORZ.....13–14, 17
DECAL,DANGER DO NOT ALTERSWTC.....13–14
DECAL,DANGER,BATTERY SAFETY***....13–14
DECAL,DANGER,ELEC.HAZ.STAY CLR.....17DECAL,DANGER,ELECT HAZARD***....13–14
D E C A L , D A N G E R , E L E C THAZARD,PLUG.....13–14
DECAL,DANGER,GENERAL SAFETY......13–14
DECAL,DANGER,MAX SIDE FRC,667N.....17DECAL,DANGER,SIDE FRC 400N.....17DECAL,DANGER,TILT ALARM.....13–14DECAL,DANGER,TIP-OVER BATTERY.....13–14
DECAL,GENERATOR OPTION.....13–14DECAL,GENIE Z40/23N.....13–14, 17DECAL,GENIE Z40/23NRJ.....13–14, 17DECAL,GROUND CONTROLPANEL,Z40.....13–14, 17
DECAL,INSTR,SIDE FRC/WIND,AUS.....13–14D E C A L , I N S T R U C T, F O O T S W I T C HOPER.....13–14
DECAL,INSTRUCTION,ACTUATOR SWITCHSOCKET.....125
DECAL,LABEL,AIR LINE 110 PSI.....13–14, 17DECAL,LABEL,CLEAR.....13–14, 17DECAL,LABEL,DRIVE ENABLE PATCH.....17DECAL,LABEL,FALL HAZARD***.....17DECAL,LABEL,LIGHTS***.....13–14, 17DECAL,LABEL,LOWER MIDRAIL.....13–14, 17DECAL,LABEL,MANUAL NOT HERE.....13–14DECAL,LABEL,MAX CAPACITY***.....17DECAL,LABEL,OPEN,LATCH.....13–14DECAL,LABEL,PWR TO CHARGR 115V....13–14, 17
DECAL,LABEL,PWR TO CHARGR 230V....13–14, 17
DECAL,LABEL,TIP OVER LMT SWTCH.....17DECAL,LABEL,TIPOVER,BATTERIES.....17DECAL,LABEL,TIPOVER,TILT AL SY.....17DECAL,LABEL,TRANSPORT.....13–14, 17DECAL,LANYARD ANCHORAGE POINT...13–14, 17
DECAL,NOTICE,BATTERY CABLES.....13–14DECAL,NOTICE,CHARGER INSTRUC......13–14
DECAL,NOTICE,MAX LOAD 500 LBS....13–14DECAL,NOTICE,SIDE FRC/WINDANSI.....13–14
DECAL,OP INST.,PLATFORM.....13–14DECAL,OPER INST,DC BOOM GND AU....13–14
DECAL,OPER INST,Z40 PLAT AUS.....13–14DECAL,OPERATING INSTR,GROUND.....13–14
DECAL,SYM-ELEC HAZARD,PLUG.....17DECAL,SYMBOL-BATTERY SAFETY.....17DECAL,SYMBOL-COMP ACCESS.....17DECAL,TIRE SPECS.....13–14DECAL,TRIANGLE,BLUE.....13–14, 17DECAL,TRIANGLE,YELLOW.....13–14, 17DECAL,WARN,CRUSH HAZARD HAND....13–14
DECAL,WARN,CRUSH HAZARD PLAT.....13–14, 17
DECAL,WARN,FALL HAZARD.....13–14DECAL,WARN,IMPROPER OPERATION...13–14
DECAL,WARNING,CRUSHING HAZARD.....17DECAL,WARNING-COMPART ACCESS....13–14
DECAL,WHEEL LOAD.....13–14, 17DOUBLER,BENT,COVER,DC/BI,RH.....57
EE-COIL WASHER,#8,DUAL COIL....85, 87, 89, 91
ELBOW,45D,520320-4.....103ELBOW,90D,520220-4-4.....43, 105, 107ELBOW,90D,520220-4-6***.....105ELBOW,90D,520220-8-12.....105
FFEMALE BULKHEAD CONNECTOR-8.....111FILTER ASSY,HIGH PRESS W/SWITC.....45FILTER,ELEMENT,BETA(5)=1000.....11, 45FITTING,CONN,520120-6.....105, 107FITTING,CONN,520120-6-8***.....105FITTING,ELBOW,90D,520220-6-4.....107FITTING,TEE,BRANCH,520429-4***.....107FIXED CONTACT (FOR 74267).....21, 23FLASHTUBE,STRAIGHT,360DEG,BULB....109FLASHTUBE,U SHAPED,360DEG,BULB...109FLOORING,PLATFORM 46X30,PAINT......93–94
FLOORING,PLATFORM,56X30,PNTD.......93–94
FOOT SWITCH.....93–94FOOTSWITCH HOUSING,PAINTED.....93–94FORMING, HOSE CLAMP RETAINER.....71FORMING,BATTERY BOX LATCH LH.....31FORMING,BATTERY BOX LATCH RH.....31FORMING,BATTERY CONN HANDLE,PT....31FORMING,CLAMP MOUNT PAINTED....93–94FORMING,CLEVIS PROP ROD,DC/BI.....57FORMING,COVER,FUSE BOX.....33FORMING,DRAW LATCH MOUNT.....45FORMING,ENG.COVER SUPPORT,PNTD...55FORMING,FRONT CHARGER MOUNT.....25FORMING,FUSE BOX.....33FORMING,FUSE MOUNT BRACKET...23, 123FORMING,GAS STRUT MOUNT,PNTD**.....55FORMING,HOSE GUIDE PAINTED.....77, 79FORMING,REAR CHARGER MOUNT.....25FORMING,SWING CHASSIS TRAY PTD.....45FORMING,SWING CHASSIS,RH.....47FORMING,WIPER MOUNT.....119From January 2017, this option became astandard installation on all models unless thecustomer specifically request not to have itinstalled.....125
FRONT AXLE ASSY,Z40.....19FUSE ASSY-BOOM CHARGER.....39FUSE BLOCK, ANN & ANL FUSE.......23, 33, 123
FUSE,200 AMP.....11, 23, 33FUSE,50 AMP,VERY FAST ACTING.....123FUSE,500 AMP,VERY FAST ACTING.....11, 33
GGASKET, PUMP / MOTOR (36179).....47GASKET,COVER,GFCI,WEATHERPROOF.93–94
GASKET,DISPLAY GUARD.....99GASKET,FUSE ENCLOSURE.....33GASKET,GROUND CONTROL BOX.....53GASKET,KEYSWITCH,PLASTIC***.....49–50GASKET,PLATFORM CONTROL BOX.....97GATE LATCH CASTING--DRILLED.....115GLAND NUT ASSY,Z40 STEER CYL.....19GREASE,DIELECTRIC 4 OZ**.....11GRIP, CABLE.....125
Part No. 119818 Z-40/23N, Z-40/23N RJ 131
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Part Description Index (continued)
GROUND CONTROL BOX ASSY.....53GROUND CONTROL BOX W/DECAL Z40....50GROUND STRAP,24"LONG.....25GUARD,DISPLAY,POLYCARB.....99G U A R D , F O O T S W I T C H , W / D E C A LSTEEL.....93–94
GUIDE, CABLE.....125
HHARN ASSY, POWER PACK, Z40.....31HARN,PBOX,OPA,PLUS1.....59HARN.CHARGER INTERLOCK Z34.....41HARNESS BASE BOX Z40.....59HARNESS BOOM CONTROL CABLE Z40...59HARNESS FUSE BOX Z40.....59HARNESS JIB MANIFOLD NRJ Z40.....59HARNESS JIB MANIFOLD RJ Z40.....59HARNESS LS OP SEC Z40.....59HARNESS LS PLUNGER LOAD LIMIT.....59HARNESS LS PRIMARY DUAL Z40.....63HARNESS LS PRIMARY PIGTAIL Z40.....59HARNESS MOTOR CTRL LEFT Z40.....59HARNESS MOTOR CTRL RIGHT Z40.....59HARNESS PROGRAM CAN PLUS1.....59HARNESS TURNTABLE TCON Z40.....59HARNESS, KIT,48-24 CONVERTER,.....25HARNESS, MOTOR CTRL LT, Z40.....59HARNESS, MOTOR CTRL RT, Z40.....59HARNESS, OPA2, Z40.....125HARNESS,FUSE BOX,Z40.....59HARNESS,INVERTER.....123HARNESS,LS,D.E. Z45.....43HARNESS,LS,PRIM/EXT.....59HARNESS,PLAT BOX,Z40.....59HARNESS,SPEED DIAL***.....59, 99HARNESS,TILT ALARM,24V,CSA.....59HEATSINK ASSY W/DIODES (23442).....39HINGE CASTING.....115HINGE,.375X.120THK.,SLOTTED.....55, 57HINGE,CONTROL BOX.....115HOLDER, SENSOR.....125HORN,24VDC,SPADE TERMINALS***.....47HOSE ASSY 1/4,STR FEM,PIPETHRE.....43, 47
HOSE ASSY 1/4.STR FEM,STR MALE.....107HOSE ASSY 3/4" 90 DEG STR FEM.....105HOSE ASSY,1/2,90 FEM,STR FEM.....105HOSE ASSY,1/2,STR FEM,STR FEM.....105HOSE ASSY,1/4"90 FEM,STR FEM.....107HOSE ASSY,1/4"STR FEM,STR FEM.....107HOSE ASSY,1/4,90 DEG FEM,STR F.....105HOSE ASSY,1/4,90 FEM,STR FEM.....107HOSE ASSY,1/4,STR FEM,STR FEM......103, 107
HOSE ASSY,1/4,STR FEM,STR MALE.....107HOSE ASSY,1/4,STR FEM.STR FEM.....105HOSE ASSY,1/4.STR FEM,STR FEM*.....107HOSE ASSY,3/8 STR FEM STR FEM.....111HOUR METER,10-80 VOLTS***.....49–50HUB ASSEMBLY MODEL#60-8***.....19
IINSTRN, TRC RETROFIT, STNDRD.....59INSTRUCTIONS,INSTALL (LEVEL SENSORALARM).....59
INSTRUCTIONS-PIPE CRADLE,BOOMS...113INSULATION,48V BATT.BOX LID.....31INVERTER,48VDC,120VAC/60HZ.....123
JJIB BOOM MACHINING.....77, 79JOYSTICK,1 AXIS ROCKER,DEUTSCH.....99, 101
JOYSTICK,2 AXIS,ROCKER,DEUTSCH.....99, 101
JOYSTICK,DUAL AXIS W/STEER.....99, 101JOYSTICK,SINGLE AXIS W/STEER.....99, 101
KKEEPER,LATCH (45363).....55, 57KEY SINGLE***.....49–50KEYSWITCH,3 POS W/KEYS,LOCKING.....50KEYSWITCH,3 POS. W/KEYS***.....49–50KIT, Z40 PBOX LID REPLACEMENT.....99KIT, FOOTSWITCH, Z40 SYM.....93–94KIT, FOOTSWITCH, Z40 WORD.....93–94KIT, TRC RETROFIT, STNDRD.....59KIT, WIPER, Z-40/23N.....119KIT,ASSY,LED,IES CHARGER.....41KIT,CYLINDER BELLOW,Z40.....121KIT,FIELD INSTALL,SWING GATE.....115KIT,LIFT GUARD CONTACT ALARM,4'-5'PLATFORM.....125
KIT,REPAIR,DEUTSCH CONNECTORS*.....59KIT,REPAIR,DEUTSCH PLUG,W/TUBE.....59KIT,SWING GATE W/SPRING.....115KIT,TILT ALARM,DC AND BI-ENERGYMODELS.....59
KIT,UNIV CHRGR UPGRADE,Z40/Z45.....39KIT,Z40 FUNC PUMP REPLACEMENT*.....81KNOB,BLACK PLASTIC,.25 SHAFT.....99KNOB,ROCKER JOYSTICK 75565.....101
LLABEL, PCON SOFTWARE,Z40.....13–14, 17LABEL,DEUTZ STARTER CABLE.....121LABEL,TCON SOFTWARE,Z40.....13–14, 17LATCH,FLEXIBLE.....45, 57LATCH,ROTARY, W/KNOB,LEFT.....31LATCH,ROTARY, W/KNOB,RIGHT.....31LCD DISPLAY ENGAGE4***.....99LENS,AMBER,STROBE,FIREBOLT.....109LEVEL SENSOR,LS60,YL,2.5X4.5.....45LID, PLATFORM CONTROL BOX.....99LID,CONTROL BOX COVER.....115LID-BATTERY BOX W/DECALS Z40.....31LID-BATTERY BOX W/SYMBOLS Z40.....31LIGHT,LED IND. RED 24V NH.....49–50, 99LINK,NYLATRAC KS6-5.4***.....73, 75LOAD SUPPORT WITH BEARINGS.....117LOCK,RECEP 12 WAY, 14-18GA.....53LOCKNUT,ELEC,1/2".....39, 94LOWER LEVELING ARM ASSY Z40.....63LOWER SECONDARY TUBE ASSY Z40.....63LS ROT.HEAD W/O LEVER (ZCE01)....43, 63, 71
LUG BOLT,5/8-18,WHEEL HUB***.....19LUG,WHEEL STUD,5/8-18,W1/4HB**.....21
MMACH,SUPPORT ROTATOR.....79MACHINING, HUB MOUNT, Z40.....23MAGNET, 1/4-20, 15 LB......125MALE PIPE THD,1/4" SER,3/8"X18.....111MANIFOLD KIT, SW DRIVE.....43MANIFOLD,FUNCTION.....83
MANIFOLD,JIB,Z40***.....91MANIFOLD,NON-ROTATING JIB(110355GT).....89
MANIFOLD,ROTATING JIB*** (110354GT)...85MANIFOLD,ROTATING JIB,Z40.....87MANIFOLD,ROTATOR 200 DEG......79MANIFOLD,ROTATOR,180 DEG.***.....77, 79MANIFOLD,TURNTABLE ROTATION***.....43MANUAL BOX W/DECALS***.....93–94MANUAL,AEM SAFETY.....11MANUAL,RESPON,A92.5 BOOM.....11MESH,HALF HEIGHT RH,4'***.....115MESH,HALF HEIGHT,5'***.....115MESH,HALF,SWING GATE***.....115MIDPIVOT,ASSEMBLY Z40.....63MIDPIVOT,ASSEMBLY Z40 (CE).....63MIDRAIL GUIDE ( HOOK ).....93–94MODULE, PLUS+1, CONTACT ALARM.....125MOTOR CONTROLLER,48VAC,3PH.....21, 23MOTOR W/TACH 48VDC,3.5HP.....45, 81MOTOR, 24V (36179).....47MOTOR, DRIVE, AC, INT.BRK, Z40.....23MOTOR,DRIVE,AC 4.3KW W/BRAKE.....21MOUNT,CABLE TIE,SWIVEL,NYLON.....21MOUNT,SWITCH.....117MOUNTING BKT,DC-DC CONVERTER.....25MOUNTING BRACKET,DC CONVERTER....25MOVING CONTACT (FOR PN 74267).....21, 23MPT,CPLR,1/4"SER,3/8"X18.....111
NNUT - PLASTIC,RING FOR ALARMS...49–50, 97
NUT HEX M5-0.8 CLASS 8 ZINC.....99NUT, LP NYLOCK, 3/8-16.....47, 55, 63, 73NUT,1/4-20,8,ZAG.....125NUT,LOCKING-LG.FLANGE,1/4-20.....73NUT,LOCKING-LG.FLANGE,5/16-18....23, 31, 33
NUT,LP NYLOCK,1/4-20.....25, 97, 119NUT,LP NYLOCK,5/16-18.....31NUT,LUG,5/8-18 X 90 DEGREE,Z45.....25NUT,NYLOCK FLG,1/4-20,F,ZAG.....113, 125NUT,NYLOCK FLG,3/8-16,F,ZAG.......75, 113, 125
NUT,NYLOCK,1-8.....27NUT,NYLOCK,1-8,GR8.....79NUT,NYLOCK,1/2-13.....25, 43NUT,NYLOCK,1/4-20.....21, 23, 25, 39, 45, 47, 55, 57, 63, 71, 73, 75, 77, 79, 93–94, 115, 117, 123
NUT,NYLOCK,10-24.....117NUT,NYLOCK,10-32.....23, 25, 39, 43, 45, 49–50, 53, 55, 57, 63, 71, 93–94, 97
NUT,NYLOCK,3/4-10,GRD.8.....77NUT,NYLOCK,3/8-16.....41, 45, 47, 55, 61, 63, 65, 71, 73, 77, 79, 111, 117, 123
NUT,NYLOCK,5/16-18.....93–94NUT,NYLOCK,5/8-11,GR.8.....25NUT,NYLOCK,6-32.....33, 49–50, 97, 125NUT,NYLOCK,8-32.....109NUT,NYLOCK,M20X2.50.....19NUT,RETAINER (96008).....49–50NUT,SERRATED,10-32,ZAG.....125NUT-COIL SHORT.....85, 87, 89, 91NUT-THIN HEAVY HEX, 1/4-20.....31NUTSERT,1/4-20,STEEL CAD PLTD.....53NYLON WASHER,(36179).....47
132 Z-40/23N, Z-40/23N RJ Part No. 119818
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Part Description Index (continued)
OO-RING KIT (ORFS FITTINGS).....11O-RING KIT,FIELD SVC,ALL PROD*.....11O-RING, ROTATOR MANIFOLD.....77, 79O-RING,.188 X 5'OD,BUNA N,70A.....21, 23O-RING,END COVER,4HP/4HB***.....21, 23OPA WIRE ASSY, SMALL.....125OPT, PLAT SPT, LOAD SENSE.....117OPT,AIRLINE TO PLAT,Z40.....111OPTION,EURO TOEBOARD.....113OPTION,HOSTILE ENVIRONMENT.....119ORIFICE DISC,.046",GREEN.....83OUTLET,110V GFCI***.....94
PPAD,REST,1"THICK,W/STUDS*.....55, 63PAD,REST,2"THICK,W/STUDS*.....63PAINT, AEROSOL, TRAFFIC BLACK.....11PAINT,AEROSOL,BRIGHT BLUE***.....11PAINT,AEROSOL,GENIE GRAY***.....11PAINT,WET,GENIE BLUE (1 GL)**.....11PAINT,WET,GENIE GRAY (1 GL)**.....11PAINT,WET,TRAFFIC BLACK (1 GL)**.....11PARKER DIGITAL PRESSURE GAUGE.....11PCB VOLTAGE DIV(BLANK) Z40.....97PIN,0.75DIAX5.75LG,CHAMFER.....117PIN,1.00DIAX3.44LG,2HOLE.....19PIN,1.25 DIA X 3.19 LG, PLATE.....65PIN,1.25DIA.X10.38LG,1HOLE.....77, 79PIN,1.25DIAX12.50LG,2HOLE.....77, 79PIN,1.25DIAX3.37LG,1HOLE.....65PIN,1.25DIAX4.38LG,1HOLE.....77PIN,1.25DIAX6.36LG,2RING.....71, 77, 79PIN,1.25DIAX7.64LG,2RING.....77PIN,1.25DIAX9.38LG,THREADED.....71PIN,1.25DIAX9.63LG,1HOLE.....79PIN,1.50DIAX13.88LG,2HOLE.....61PIN,1.50DIAX7.50LG,1HOLE***.....61PIN,1.5DIA X 3.45LG,1 HOLE.....19PIN,1.75DIAX11.88LG,CHAMFER.....65PIN,1.75DIAX9.25LG,1HOLE.....65PIN,2.00DIAX10.88LG,CHAMFER.....61PIN,2.00DIAX11.38LG,CHAMFER.....61PIN,2.00DIAX12.88LG,CHAMFER***.....61PIN,2.00DIAX24.00LG,CHAMFER***.....61, 65PIN,LOCK,SHORT***.....115PIN,SLAVE CYLINDER.....79PIPE CRADLE ASSY. SERV (ONE)**.....113PLAT RAIL ASSY 4'ANSI/CSA.....93–94PLAT RAIL ASSY, 4' CE.....93–94PLAT RAILING ASSY 5' CE.....93–94PLAT RAILING ASSY,5'ANSI.....93–94PLAT. CONTROL BOX W/DECAL Z40.....97PLAT.ASSY.W/DECAL 4' Z40 ASIA.....93–94PLAT.ASSY.W/DECAL 4' Z40 CE.....93–94PLAT.ASSY.W/DECAL 4'Z40 ANSI.....93–94PLAT.ASSY.W/DECAL 5'Z40 ANSI.....93–94PLAT.ASSY.W/DECAL 5'Z40 ASIA.....93–94PLAT.ASSY.W/DECAL 5'Z40 CE.....93–94PLATE, CABLE AND WIRE COVER.....125PLATE, SENSOR HOLDER.....125PLATE,COVER LATCH BACKING.....57PLATE,DRAW LATCH MOUNT.....57PLATE,FRONT ACCESS PAINTED.....25PLATE,FRONT COVER PAINTED.....45PLATE,REAR AXLE BOLT SPACER.....25PLATE,STEERING LINK,MACHINED**.....19PLATE,SWING LOCK,PAINTED***.....43
PLATE,UK,POWER TO PLAT.....94PLATE,WASHER,FLAT,RETAINING,PT......27, 29
PLATE,WIPER BACKING.....119PLATFORM CONTROL BOX BASEASSY.....97, 99
PLATFORM CONTROL PANEL, LABEL.....13–14, 17
PLATFORM STEP * PAINTED.....93–94PLUG AND CAP KIT-SERVICE,37 **.....11PLUG AND CAP KIT-SERVICE,ORFS*.....11PLUG,3/4 MAGNETIC PIPE SQ.DRV.....47PLUG,BLANKING.....59PLUG,FUSED,250V,13AMP,U.K.**.....41PLUG,NYLON .875 BLACK DOMED.....57PLUG,PWR,UK,16AMP,3PIN,BLK.....41PLUG,SANTOPRENE .5 BLACK DOME.....49–50, 99
POWER UNIT,AUX PUMP 24VDC.....47PRIMARY BOOM, ASSY Z40.....71PROTECTOR,SLEW BOLT.....43PUMP ASSEMBLY (36179).....47PUMP,4CC GEAR,CCW***.....81
RRAILING CATCH CASTING--DRILLED.....115RECEPTACLE,UK,110V.....94Ref Chassis Wire Harness (see figure308.1).....43
Ref: Swing Drive Assy.....43RELAY,24VDC,40/30A,SEALED***.....53RELAY,24VDC,40/30A,SLD W/BRKT*.....125RELAY,CHARGER .TIMER(19531/32).....39RELAY,CHARGER TIMER**.....39REPAIR END BRKT SET,NP400-7***.....75REPAIR LINK END SET (42763)*.....73, 75REPAIR LINK,7 LINKS NP400-7***.....75REPAIR LINK,7 LINKS***.....73, 75REPAIR LINK,NP400-7***.....75REST PAD,SECONDARY.....63RETAINER,GAS SPRING***.....55RETAINER,SPRING,1.21 X .375.....117RETAINING PIN, ASSY.....43RIVET,ALUM,P,.188 X .25.....115RIVET,STEEL,P, .25 X .375.....57, 115ROCKER ASSY.,MAGNETIC 75565.....101ROCKER,RETAINER, 75565.....101ROD END,.250 X 2.75 LG.....117ROD END,.375 X 2.25***.....19, 65ROD END,.375X3.69,ZAG.....19, 65, 71, 77, 79ROD END,.5 X 3.75,ZAG.....61, 65ROD END,20MM,Z40 STEER CYL***.....19ROLLER ARM,LIMIT SWITCH***.....43, 63, 71ROTATOR,JIB,180 DEG,15K.....79ROTATOR,PLAT,Z30/34/Z40.....77, 79
SSCREW PH M5-0.8X20 DIN 7500CE.....99SCREW, HCC, 3/8-16 X 1.50....19, 45, 47, 55, 65, 77, 111
SCREW, HHC, 1-8 X 4, GRID .2.....29SCREW, PHM, #6-32 X .625 ZINC.....101SCREW,BHHS,1/4-20 X .75.....73, 75SCREW,CHARGER COVER,#10 X .5.....39SCREW,FHM,10-32 X .75.....93–94SCREW,FHM,10-32 X 1.....23SCREW,FUSE ASSY,#7 PHMS X .625.....39SCREW,HEATSINK/DIODE ASSY.....39
SCREW,HH TAPETITE THRD8-32X.50.....81SCREW,HHC,1-8 X 3 GRD.5.....57SCREW,HHC,1-8 X 5 GRD.2.....27SCREW,HHC,1-8X12.75,5,ZAG.....79SCREW,HHC,1/2-13 X 1, GR 5.....61, 63SCREW,HHC,1/2-13 X 1.25 GR5.....45, 47, 61SCREW,HHC,1/2-13 X 1.5.....61, 65SCREW,HHC,1/2-13 X 2 GR5.....25, 65SCREW,HHC,1/2-13 X 3.....19SCREW,HHC,1/2-13X1.25,GR8,Y.....79SCREW,HHC,1/4-20 X .625.....115SCREW,HHC,1/4-20 X .75.......25, 31, 47, 49–50, 63, 67, 69, 77, 79, 93–94, 99
SCREW,HHC,1/4-20 X 1.....19, 25, 27, 29, 45, 47, 55, 57, 63, 67, 69, 75, 93–94, 117, 123
SCREW,HHC,1/4-20 X 1.25.....31, 55, 77, 79SCREW,HHC,1/4-20 X 1.5.......21, 23, 25, 77, 79, 123
SCREW,HHC,1/4-20 X 1.75.....25, 63, 71, 93–94
SCREW,HHC,1/4-20 X 2.25.....57, 77, 79, 97, 119
SCREW,HHC,1/4-20 X 2.5.....63SCREW,HHC,1/4-20 X 2.75.....39, 47SCREW,HHC,1/4-20X7.50.....63SCREW,HHC,3/4-10 X 9.5 GR 8 YE.....77SCREW,HHC,3/8-16 X .75.....43, 45, 47SCREW,HHC,3/8-16 X .75,GR 8.....77SCREW,HHC,3/8-16 X 1.....19, 45, 47, 65, 71, 77, 79
SCREW,HHC,3/8-16 X 1.25 GRD 5.....19, 45, 47, 63, 77, 79
SCREW,HHC,3/8-16 X 2.75.....47SCREW,HHC,3/8-16 X 3.....41, 61SCREW,HHC,3/8-16 X 3.25.....73, 117SCREW,HHC,3/8-24 X 1 GR 8 YEL.....81SCREW,HHC,5/16-18 X 1 GR5.....31SCREW,HHC,5/16-18 X 1.25.....31, 93–94SCREW,HHC,5/16-18 X 2.....23SCREW,HHC,5/8-11 X 2.75 GR8 BO.....43SCREW,HHC,5/8-11 X 4.0***.....25SCREW,HHC,5/8-11 X 4.00 GR8 BO.....43SCREW,HHC,5/8-11X4.50GR8 PLAIN.....43SCREW,HHC,M20 X 90 GR.8.8.....19SCREW,HHF,1/4-20X.625,8,ZAG.....113SCREW,HHF,1/4-20X.75,8,ZAG.....125SCREW,HHF,1/4-20X1.5,8,ZAG.....113SCREW,HHF,1/4-20X2.5,8,ZAG.....113SCREW,HHF,10-24X.5.....125SCREW,HHF,3/8-16X1,8,ZAG.....125SCREW,HHF,5/16-18X.75,8,ZAG.....113SCREW,HHTAPTITE THREAD8-32X.38.....81SCREW,PHIL,PHM,10-24X1.5 ZINC.....117SCREW,PHIL,PHM,10-32 X .5,SSTL.....97SCREW,PHIL,PHM,6-32 X 1/4 SS.....53, 97SCREW,PHILLIPS,FHM,10-32X1.00.....123SCREW,PHILLIPS,PHM,10-32 X .38.....21, 23SCREW,PHILLIPS,PHM,10-32 X .5.....33, 49–50, 53
SCREW,PHILLIPS,PHM,10-32 X .75....45, 55, 57, 123
SCREW,PHILLIPS,PHM,10-32 X 2.0.....63, 71SCREW,PHILLIPS,PHM,10-32 X.625.....25SCREW,PHILLIPS,PHM,6-32 X .5.......33, 49–50, 94, 97
SCREW,PHILLIPS,PHM,8-32 X 1.25.....109SCREW,PHILLIPS,PHM,8-32 X.25**.....49–50SCREW,PHILLIPS,PHM,8-32 X.375.....93–94SCREW,PHILLIPS,RHM,10-32 X 1.5.....43
Part No. 119818 Z-40/23N, Z-40/23N RJ 133
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Part Description Index (continued)
SCREW,PHPM,10-32X1.25,ZAG.....125SCREW,PHPM,6-32X.875,ZAG.....125SCREW,SHC,1/2-13 X 4.50 ZINC.....43SCREW,SHC,1/4-20 X 1.75.....21, 23SCREW,SHC,5/8-11 X 1.75.....21, 23SCREW,SHC,5/8-11 X 2.75,A574.....43SCREW,SHC,5/8-11 X 4,A574.....43SCREW,SHC,5/8-11 X 4.5,A574.....43SCREW,SHC,M6 X 224 X 30,GR 8.8.....21SCREW,SHM,PHP, #12 X .75.....53SCREW,SHS,1/4-20 X .25 ZINC.....99SCREW,THUMB,A-REG,3/8-16X1,ZAG.....31SCREW,TIMER,#8 PHMS X.375.....39SEAL AND BRG KIT,4.5K ROTATOR.....77, 79SEAL AND BRG KIT,4.5K ROTATOR*........77, 79
SEAL KIT (110362).....19SEAL KIT (110658)***.....71SEAL KIT (39345).....83SEAL KIT (54994).....77, 79SEAL KIT W/SHAFT SEAL,4CC PUMP.....81SEAL KIT, 15K ROTATOR.....79SEAL KIT, 37185 PUMP.....47SEAL KIT, 94217.....77, 79SEAL KIT, SWING DRIVE.....43SEAL KIT, VALVE.....83, 85, 87, 89, 91SEAL KIT,15K ROTATOR.....79SEAL KIT,BOSCH PUMP.....81SEAL KIT,BOSCH PUMP***.....81SEAL KIT,CYL,Z45 (77187&77188).....65SEAL KIT,ELEVATE (88203).....61SEAL KIT,MANIFOLD TO MOTOR.....43SEAL KIT,MASTER & SLAVE CYL.....65SEAL KIT,SHAFT,4CC PUMP.....81SEAL KIT,SWING DRIVE***.....43SEAL KIT,SWING MOTOR***.....43S E A L K I T, W H E E L D R I V E(106148/106445/107712).....21, 23
SEAL KIT,WHEEL DRIVE,4HB***.....21, 23SEAL KIT-FOR PN.44216 & 826779.....83S E A L M A R K E R , C R O S SCHECK,BLUE,TUBE.....11
SEAL, CONNECTOR (DT JOYSTICKS).....101SEAL-GREASE,MODEL 60-8.....19SENSOR KIT, SPEED (110573).....81SENSOR,LEVEL 3 DEG**.....45SENSOR,LEVEL,4.5 DEG.....45SENSOR,STEER ANGLE.....19SERVICE KIT, SECONDARY REST.....63SHIM,WEAR PAD .030.....67, 69SLEEVE,CONNECTOR,DT JOYSTICKS....101SLIDING MIDRAIL KIT,PTD.....93–94SNAP RING,EXTERNAL,1.25,ZAG......71, 77, 79
SNAP RING,WHEEL DRIVE.....21, 23SPACER,NYLON,2.00 X 1.33 X.310.....71SPACER,NYLON,2.01 X 1.28 X.135.....71SPACER-DUAL COIL,#8***.....87SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....23, 25, 27, 29, 63, 93–94
SPRING CLIP,10-24,.025-.125X.468,ZAG...125SPRING CLIP,3/8-16,.05-.20X.73,ZAG.....31SPRING, RETURN (FOR 74267).....21, 23SPRING,COMP,1" OD,232 LB/IN.....117SPRING,COMP,300 OD X .63LG.....19SPRING,JOYSTK CENTR,62390/91.....101SPRING,SHORT PLATFORM GATE.....115SPRING,SWITCH CENTERING,75565.....101SPRING-BRUSH,40844, SCISSORS.....81
STANDOFF, 1/4" PASS THRU, BLK.....53STANDOFF, 3/8" BLACK.....123STANDOFF,6-32 X 1/2L X 1/4 HEX.....97STANDOFF,6-32 X 3/8L X 1/4 HEX.....53STEER SENSOR ACTUATOR,HEX.....19STEER YOKE ASSY,Z40.....19STRAIN RELIEF, 3/4, NPT, GRY.....33STRAINER ASSEMBLY,1.25" NPT***....47, 105STRAP ASSY,29.25LG,W/RUBBER.....47STRAP, CONDUIT HOLDER 60"***.....113STROBE,FIREBOLT,12-80VDC,AMB**.....109STRUT,GAS,200 LB***.....55STUD,POWER 3/8" RED.....123SUBASSY,STEER SENSOR.....19SUPPORT,SENSOR,JOYSTICK.....101SVC KIT,UK RECEPT.REPLACEMENT.....94SWING DRIVE ASSEMBLY.....43SWITCH SHIELD,ROCK JOYSTK75565.....101SWITCH TOGGLE SPDT 3P MOMSHDR.....49–50, 99
SWITCH,CLOGGING INDICATOR.....45SWITCH,LIMIT,W/RLLR ARM NO/NC.....63SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....71SWITCH,LIMIT,W/RLR ARM,NO/NC**.....43SWITCH,ROLLER PLUNGER LIMIT.....117
TT-BOX, 2.75 x 4.5 x 2.0.....93–94TANK BREATHER,NYLON **.....47TANK,HYDRAULIC,8 GALLON,DC/BI.....47TEE,BRANCH,520433-8.....105TIMER (23442)(41896)(36314).....39TIMER(24059,41897,41898,41899).....39TIRE & WHEEL ASSY,FRONT N-M.....25TIRE/WHEEL ASSY,REAR,N-MARK.....25TOEBOARD,ENTRY EUROPEANPNTD**.....113
TOOL TRAY.....115TRANSFORMER,CHARGER36314/41896...39TRANSFORMER,CHARGER36315/41897...39TRIMLOCK,BLACK,5/32".....113TRNSFRMR(36316 &17)(41898 &99).....39TUBE, CABLETRACK ARM, Z40/45.....75TUBE,CABLE TRACK ARM,JIB.....73TUBE,CHASSIS SPACER PAINTED.....27, 29TUBE,PLASTIC .5 NPT X 18".....47TUBE,PROP ROD,12.25"LG,DC/BI.....57TUBE,RD,STL,DOM,.75OD X .375ID.....119
UU-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG.....113
UPPER LEVELING ARM ASSY Z40.....63UPPER PIVOT ASSEMBLY Z40.....63, 65UPPER SECONDARY ASSEMBLY Z40.....63
VVALVE - COUNTERBALANCE**.....77, 79VALVE BLOCK, SWING DRIVE.....43VALVE RELIEF,2500PSI(88513)**.....83VALVE, CHECK 25 PSI.....83VALVE, CNTRBAL 3500 PSI, ATM VEN.....61VALVE, COMPENSATOR, 80 PSI.....83VALVE,CB.CBBC-LHN@1000***.....83VALVE,CHECK (36179).....47VALVE,CHECK,DUAL PILOT,135 PSI.....83VALVE,CHECK,GS68 (SIZE8 8).....83VALVE,CHK,#8PORT-#8MALEORFS.....105
VALVE,CNTERBAL,CBBB-LHN@3000**....77, 79
VALVE,COUNTERBALANCE.....71, 77, 79VALVE,COUNTERBALANCE,1000 ATM.....71VALVE,COUNTERBALANCE,3800 PSI.....65VALVE,NEEDLE,FINE ADJUSTMENT**.....83VALVE,PROP,3 POS,4-WAY***.......83, 85, 87, 89, 91
VALVE,PROPORTIONAL 3 POS 4 WY.....83VALVE,PROPORTIONAL 3 POS 4 WY*.....83, 87, 91
VALVE,PROPORTIONAL RELIEF.....83VALVE,RELIEF 2100 PSI.....83VALVE,SHUTTLE.....83VALVE,SOLENOID 3 POS.4 WAY***.....83
WWASHER 1.27ID X1.88OD X.062.....79WASHER,FENDER,.25 X 1.25 X.062.....55, 57WASHER,FLAT, M5 YELLOW ZINC.....21, 23WASHER,FLAT,.5 HARDENED.....19, 63, 79WASHER,FLAT,.625 HARDENED........21, 23, 25, 43
WASHER,FLAT,.75 HARDENED.....19, 77, 111WASHER,FLAT,1.000,HARDENED.....79WASHER,FLAT,1.063 X 2 X .134.....27WASHER,FLAT,1.56 X 2.5 X .061.....19WASHER,FLAT,2.01 X 3.5 X .06.....65WASHER,FLAT,313, HARDENED.....77, 93–94WASHER,FLAT,M6 PLTD......21WASHER,FLAT,MS,#10,Y.........25, 33, 39, 43, 45, 55, 57, 117, 123
WASHER,FLAT,MS,#8,Y.....109, 123WASHER,FLAT,USS,1",Y.....57WASHER,FLAT,USS,1/2",Y.....25, 43, 45, 47WASHER,FLAT,USS,1/4"Y.......19, 21, 23, 25, 27, 29, 39, 45, 47, 49–50, 55, 57, 63, 67, 71, 75, 77, 79, 93–94, 97, 99, 115, 119, 123
WASHER,FLAT,USS,3/8",Y......41, 45, 47, 55, 71, 111, 117
WASHER,FLAT,USS,5/16",Y.....45, 47, 55, 63, 73
WASHER,LOCK,#10 PLTD.....21, 23WASHER,LOCK,#10, CHARGER FUSE.....39WASHER,LOCK,.25.....19, 23, 25, 31, 69, 77, 79, 119
WASHER,LOCK,.375.....19, 43, 45, 47, 65, 81WASHER,LOCK,0.5".....19, 65WASHER,LOCK,1".....57, 79WASHER,LOCK,M6.....21WASHER,SHIM .0151 THK......117WASHER,SHIM,1.27 X 2.13 X .062.....65, 71, 77, 79
WASHER,THRUST,.75 X 1.38X.13.....31WASHER,THRUST,1.5 X 3.5 X .187.....19WASHER/BULKHEAD***.....47WEAR PAD, MID-PIVOT.....63WEAR PAD,4.88 X 1.5 X .5.....47WEAR PAD,4X2X.5 W/INSERT***.....31WEAR PAD,EXT BOOM***.....67, 69WEAR PAD,EXTENSION CYLINDER.....71WEARPAD, LS, EXT. BOOM.....67, 69WELDMENT, BOOM REST.....63WELDMENT, EXT. BOOM.....71WELDMENT, EXT. BOOM, Z40.....71WELDMENT, LEFT OPA, SMALL.....125WELDMENT, PIPE CRADLE.....113WELDMENT, RIGHT OPA, SMALL.....125WELDMENT,PIPE CRADLE MOUNT.....113
134 Z-40/23N, Z-40/23N RJ Part No. 119818
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Part Description Index (continued)
WELDMENT,PLATFORM 46X30.....93–94WELDMENT,PLATFORM 56X30.....93–94WELDMENT,PLATFORM SUPPORT.....117WELDMENT,PLATFORM SUPPORT***.....77, 93–94
WELDMENT,REAR AXLE.....21WELDMENT,ROTATOR SUPPORT.....117WELDMENT,SWING GATE,ALUMINUM.....115WHEEL DRIVE. Z-40***.....21, 23WIPER,PRIMARY BOOM.....119WIRE CABLE,12/3 CON.TPE JKT....59, 93–94WIRE CABLE,16/2 SJO,BULK.....63, 71WIRE CABLE,16/4 CON.TPE JKT.....93–94WIRE LOOM,1.88 DIA......77WIRE LOOM,3/8 NYLON,HI TEMP.....123WIRE LOOM,3/8 POLY SLIT.....93–94WLDMNT,CABLE TRACK TRAY,JIB.....73WLDMNT,CABLETRACK TRAY,Z40/45J.....75WORKLIGHT OPTION 48V.....113WORKLIGHT,48 VOLT.....113
ZZERK,GREASE,1/8 NPT.....47
—— FUSES —.....11— GENERAL SERVICE PARTS —.....11— HYD FILTERS —.....11— MANUALS —.....11
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Parts M
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40N16-3178
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40N16-3999
Part No.119818
Rev D7