Serial Number Range
from SN Z40N16N-4000 toZ40N16N-4499
Z-40/23NZ-40/23N RJ from Z40NN-4500 to 4915
Part No. 1263372GT
Rev C4
November 2018
2 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
November 2018
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 3
November 2018
How to Read Your Serial Number
This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
001 Parts Stocking List001.1 Parts Stocking List.....................................................10
100 Decals101.1 Decals with Words.....................................................12
102.1 Decals with Symbols.................................................14
200 Chassis Components201.1 Front Axle Assembly..................................................16
202.1 Rear Axle Assembly..................................................18
203.1 Drive Chassis Components - View 1.........................20
204.1 Drive Chassis Components - View 2.........................22
205.1 Drive Chassis Components - View 3.........................24
206.1 Fuse Box Assembly...................................................26
207.1 Power Cables.............................................................28
208.1 Battery Charger.........................................................30
300 Turntable Components301.1 Turntable Rotator.......................................................32
302.1 Turntable Components - View 1.................................34
303.1 Turntable Components - View 2.................................36
304.1 Ground Control Box - View 1.....................................38
305.1 Ground Control Box - View 2.....................................40
306.1 Turntable Cover - View 1............................................42
307.1 Turntable Cover - View 2............................................44
308.1 Wire Harness Diagram..............................................46
400 Boom Components401.1 Boom Pins and Bearings...........................................48
402.1 Secondary Linkage....................................................50
403.1 Upper Pivot................................................................52
404.1 Primary Boom Wear Pads.........................................54
405.1 Primary and Extension Booms..................................56
406.1 Cable Track................................................................58
407.1 Jib Boom and Platform Rotator.................................60
408.1 Rotating Jib Boom Assembly.....................................62
500 Pumps and Manifolds501.1 Hydraulic Power Unit.................................................64
502.1 Function Manifold......................................................66
503.1 Jib Rotate Manifold....................................................68
504.1 Jib Manifold................................................................70
600 Platform Components601.1 Platform Components................................................72
602.1 Platform Control Box - View 1....................................74
603.1 Platform Control Box - View 2....................................76
604.1 Joystick Controller.....................................................78
700 Hydraulic Hoses and Fittings701.1 Drive Chassis............................................................80
702.1 Turntable Components...............................................82
703.1 Boom Components....................................................84
800 Accessories801.1 Flashing Beacon........................................................86
802.1 Air Line to Platform....................................................88
803.1 Platform Accessories - View 1...................................90
804.1 Platform Accessories - View 2...................................92
805.1 Auxiliary Rail Assembly.............................................94
806.1 Platform Overload......................................................96
807.1 Hostile Environmental Package - Primary BoomWipers.................................................................................98
808.1 Hostile Environmental Package - Cylinder Bellows..100
809.1 Inverter....................................................................102
810.1 Lift Guard Contact Alarm (from January 2017)........104
IndicesPart Number Index.............................................................106
Part Description Index.......................................................109
Cross ReferencesFittings Cross Reference...................................................114
4 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
November 2018
Table of Contents
This Page Intentionally Left Blank
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 5
November 2018
Table of Contents (continued)
6 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
November 2018
Notes
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 7
November 2018
Parts Stocking List
8 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
November 2018
How To Order Parts
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 9
November 2018
Fax Order Form
10 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
001 Parts Stocking List November 2018
001.1 Parts Stocking List
Description Qty.Part No.Item
— GENERAL SERVICE PARTS —A
PAINT,WET,TRAFFIC BLACK (1 GL)**1257733GT--1-gallon
PAINT, AEROSOL, TRAFFIC BLACK1258567GT--12-ounce spray paint
PAINT,AEROSOL,GENIE GRAY***1268GT--12-ounce spray paint
SEAL MARKER,CROSSCHECK,BLUE,TUBE
1283776GT--
PAINT,AEROSOL,BRIGHT BLUE***1484GT--12-ounce spray paint
O-RING KIT,FIELD SVC,ALL PROD*28750GT--O-ring kit, SAE
PAINT,WET,GENIE BLUE (1 GL)**32150GT--1-gallon
PAINT,WET,GENIE GRAY (1 GL)**32151GT--1-gallon
PLUG AND CAP KIT-SERVICE,37 **33994GT--Plug and cap kit, SAE
CHOCK,CYLINDER (SERVICE TOOL)36555GT--
O-RING KIT (ORFS FITTINGS)49612GT--O-ring kit, ORFS
PLUG AND CAP KIT-SERVICE,ORFS*49613GT--Plug and cap kit, ORFS
GREASE,DIELECTRIC 4 OZ**66399GT--
PARKER DIGITAL PRESSURE GAUGE93500GT--
--
— MANUALS —1
MANUAL,AEM SAFETY27581GT--
MANUAL,RESPON,A92.5 BOOM31779GT--
— HYD FILTERS —2
FILTER ELEMENT,10MICRON,PAPER*44788GT--
FILTER ASSY,SAE8,10 MIC,PAPR**78622GT--
— FUSES —3
FUSE,200 AMP18576GT--
FUSE,500 AMP,VERY FAST ACTING43179GT--
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 11
001 Parts Stocking ListNovember 2018
001.1 Parts Stocking List
12 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
100 Decals November 2018
101.1 Decals with Words
Description Qty.Part No.Item
DECAL KIT WORDS Z40119874GT--does not include items 23 25-28, 30, 31,38, 39, 40, 42 and 43
DECAL,ARROW BLUE...........................127204GT1
DECAL,ARROW YELLOW LRG 9".........127205GT2
DECAL,TRIANGLE,BLUE.......................227206GT3
DECAL,TRIANGLE,YELLOW.................227207GT4
DECAL,WARN,CRUSH HAZARDHAND......................................................2
28161GT5
DECAL,INSTRUCT,FOOTSWITCHOPER......................................................1
28165GT6
DECAL, POWER TO PLATFORM230V**.....................................................2
28174GT7
DECAL,WARNING-COMPARTACCESS.................................................2
28175GT8
DECAL,LABEL,MANUAL NOT HERE.....128176GT9
DECAL,WARN,CRUSH HAZARDPLAT.......................................................2
28177GT10
DECAL,WARN,FALL HAZARD...............128181GT11
DECAL,POWER TO PLATFORM 115V...228235GT12
DECAL,WARN,IMPROPEROPERATION...........................................1
28236GT13
DECAL,NOTICE,BATTERY CABLES.....228372GT14
DECAL,DANGER DO NOT ALTERSWTC.....................................................1
31060GT15
DECAL,DANGER,ELECTHAZARD,PLUG.......................................1
31508GT16
DECAL,NOTICE,CHARGER INSTRUC...131785GT17
DECAL,DANGER,TIP-OVERBATTERY................................................2
31787GT18
DECAL,DANGER,BATTERYSAFETY***..............................................2
31788GT19
DECAL,NOTICE,MAX LOAD 500 LBS....137052GT20
DECAL,LANYARD ANCHORAGEPOINT.....................................................2
40434GT21
DECAL,LABEL,PWR TO CHARGR230V........................................................1
43658GT22
DECAL,GENERATOR OPTION..............144779GT23
DECAL,LABEL,PWR TO CHARGR115V........................................................1
44980GT24
DECAL,LABEL, AIR LINE 110 PSI.........244981GT25
DECAL,INSTR,SIDE FRC/WIND,AUS.....144986GT26
DECAL,COSMETIC,GENIEBOOM,HORZ..........................................1
52969GT29
DECAL,LABEL,OPEN,LATCH................272833GT30
DECAL,LABEL,LIGHTS***......................172867GT31
DECAL,CHEVRON RANDO HD.............182366GT32
DECAL,LABEL,LOWER MIDRAIL..........197815GT33
Description Qty.Part No.Item
DECAL,NOTICE,SIDEFRC/WINDANSI......................................1
97893GT34
DECAL,BATT CONN DIAGRAM.............1114117GT35
DECAL,TIRE SPECS..............................4114131GT36
DECAL,GROUND CONTROLPANEL,Z40.............................................1
114132GT37
PLATFORM CONTROL PANEL,LABEL.....................................................1
114133GT38
DECAL,GENIE Z40/23NRJ.....................1114165GT39option
DECAL,WHEEL LOAD...........................4114180GT40
DECAL,LABEL,TRANSPORT.................1114114GT41
DECAL,AC INVERTER POWER,115V....2114350GT42
DECAL,DANGER,GENERAL SAFETY....2114389GT43
DECAL,DANGER,ELECT HAZARD***....2114390GT44
DECAL,DANGER,TILT ALARM..............1114397GT45
DECAL,LABEL,CLEAR...........................1114427GT46
DECAL,OPER INST,Z40 PLAT AUS.......1227131GT47
DECAL,OPER INST,DC BOOM GNDAU...........................................................1
227213GT48
LABEL,TCON SOFTWARE,Z40.............11256898GT49
LABEL, PCON SOFTWARE,Z40............11256899GT50
DECAL,GENIE Z40/23N.........................1114156GT51option
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 13
100 DecalsNovember 2018
101.1 Decals with Words
14 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
100 Decals November 2018
102.1 Decals with Symbols
Description Qty.Part No.Item
DECAL KIT SYMBOLS Z40119875GT--does not include items 8-10, and 22-25
DECAL,ARROW BLUE...........................127204GT1
DECAL,ARROW YELLOW LRG 9".........127205GT2
DECAL,TRIANGLE,BLUE.......................227206GT3
DECAL,TRIANGLE,YELLOW.................227207GT4
DECAL, POWER TO PLATFORM230V**.....................................................2
28174GT5
DECAL,POWER TO PLATFORM 115V...228235GT6
DECAL,LANYARD ANCHORAGEPOINT.....................................................2
40434GT7
DECAL,LABEL,PWR TO CHARGR230V........................................................1
43658GT8
DECAL,LABEL,PWR TO CHARGR115V........................................................1
44980GT9
DECAL,LABEL, AIR LINE 110 PSI.........244981GT10
DECAL,COSMETIC,GENIEBOOM,HORZ..........................................1
52969GT11
DECAL,LABEL,LIGHTS***......................172867GT12
DECAL,WARNING,CRUSHINGHAZARD.................................................4
82472GT13
DECAL,SYMBOL-COMP ACCESS........182473GT14
DECAL,SYMBOL-BATTERY SAFETY.....282481GT15
DECAL, SYMBOL - READ THEMANUAL.................................................2
82487GT16
DECAL,DANGER,ELEC.HAZ.STAYCLR.........................................................2
82544GT17
DECAL,WARN,CRUSH HAZARDPLAT.......................................................2
82548GT18
DECAL,LABEL,MAX CAPACITY***........182601GT19
DECAL,DANGER,MAX SIDEFRC,667N...............................................1
82602GT20
DECAL,DANGER,SIDE FRC 400N........182604GT21
DECAL,LABEL,LOWER MIDRAIL..........197815GT22
DECAL,GROUND CONTROLPANEL,Z40.............................................1
114132GT25
PLATFORM CONTROL PANEL,LABEL.....................................................1
114133GT26
DECAL,GENIE Z40/23NRJ.....................1114165GT28option
DECAL,WHEEL LOAD...........................4114180GT29
DECAL,LABEL,FALL HAZARD***..........1114247GT30
DECAL,LABEL,TIPOVER,TILT AL SY.....1114248GT31
DECAL,LABEL,TIP OVER LMTSWTCH...................................................1
114252GT32
DECAL,LABEL,DRIVE ENABLEPATCH.....................................................1
114298GT33
DECAL,SYM-ELEC HAZARD,PLUG......1114334GT34
Description Qty.Part No.Item
DECAL,LABEL,TRANSPORT.................2114114GT35
DECAL,LABEL,TIPOVER,BATTERIES....2114345GT36
DECAL,LABEL,CLEAR...........................1114427GT37
LABEL,TCON SOFTWARE,Z40.............11256898GT38
LABEL, PCON SOFTWARE,Z40............11256899GT39
DECAL,GENIE Z40/23N.........................1114156GT40
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 15
100 DecalsNovember 2018
102.1 Decals with Symbols
16 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
200 Chassis Components November 2018
201.1 Front Axle Assembly
Description Qty.Part No.Item
SCREW,HHF,3/8-16X1,8,ZAG................8824090GT1
ROD END,.375 X 2.25,ZAG....................41255452GT2
SCREW,HHC,M20-2.5X100,DIN933,1....2231514GT3
WASHER,FLAT,.75,SAE,HRD,ZAG........81256863GT4
SCREW,HHF,1/4-20X.75,8,ZAG.............3824078GT5
SUBASSY,STEER SENSOR..................1110998GT6includes items 7
COVER,STEERING SENSOR110452GT--
WASHER,FLAT, M5 YELLOW ZINC49413GT--
BUSHING, STRAIN RELIEF, 1"60746GT--
WASHER,LOCK,#10 PLTD6607GT--
SCREW,PHILLIPS,PHM,10-32 X 175041GT--
SENSOR,STEER ANGLE.......................1110533GT7
SPRING,COMP,300 OD X .63LG...........1119910GT8
STEER SENSOR ACTUATOR,HEX.......1110556GT9
PIN,1.5DIA X 3.45LG,1 HOLE................4110370GT10
PLUG,NYLON .38 BLACK DOMED21858GT--
CASTING ,FRONT AXLE,MACHINED....1110380GT11
ROD END,.375X3.69,ZAG......................4825019GT12
BEARING,1.5"ID X 1.75OD X1.25L........2110876GT13
WASHER,THRUST,1.5 X 3.5 X .187.......245074GT14
STEER YOKE ASSY,Z40........................2119877GT15
PLUG,NYLON .38 BLACK DOMED21858GT--
BEARING,1.00IDX1.25ODX1.00L25817GT--
HUB ASSEMBLY MODEL#60-8***.........245043GT16
LUG BOLT,5/8-18,WHEEL HUB***21166GT--
BEARING RACE (LARGE) (45873)40145GT--inner cone not included
BEARING RACE (SMALL) (45873)40146GT--outer cone not included
SEAL-GREASE,MODEL 60-845110GT--
CAP,DUST,45873 HUB KIT45111GT--
WASHER,SHIM,1.56X2.5X.061,ZAG.....21251565GT17
BUSHING,1.5ID X 1.75OD X 1.1LG.......2119426GT18
PIN,1.00DIAX3.44LG,2HOLE.................2110875GT19
CYLINDER,STEER,DOUBLERODDED**..............................................1
110362GT20
SEAL KIT (110362)119427GT--for 110362
GLAND NUT ASSY,Z40 STEER CYL1259444GT--for 110362
ROD END,20MM,Z40 STEER CYL***128514GT--
SCREW,HHC,1/2-13X2.5,8,ZAG............41257464GT21
WASHER,FLAT,1/2,SAE,HRD,ZAG........4825353GT22
NUT,TL,M20-2.5,DIN980,10,ZAB...........21263237GT23
Description Qty.Part No.Item
PLATE,STEERING LINK,MACHINED**...4110871GT24
WASHER,SHIM,1.01 X 1.63 X.062.........430748GT25
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 17
200 Chassis ComponentsNovember 2018
201.1 Front Axle Assembly
18 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
200 Chassis Components November 2018
202.1 Rear Axle Assembly
Description Qty.Part No.Item
SCREW,HHF,5/16-18X2,8,ZAG..............81257803GT1
MOTOR, DRIVE, AC, INT.BRK, Z40.......21255013GT2
SCREW,SHC,1/4-20X1.75,A574,ZAG.....81263236GT3
NUT,SERRATED,1/4-20,8,ZAG.............101256679GT4
MOTOR CONTROLLER,48VAC,3PH.....2110665GT5
CLAMP,CABLE,MOTOR CONTROLLER226254GT--
CONTACTOR,DRIVE,24V,180A***.........174267GT6
SPRING, RETURN (FOR 74267)74468GT--
FIXED CONTACT (FOR 74267)74469GT--
MOVING CONTACT (FOR PN 74267)74470GT--
BRACKET,CONTACTOR MOUNT..........1110880GT7
SCREW,PHPM,10-32X.38,ZAG..............2825349GT8
WASHER,FLAT,M5,DIN125,ZAB............2826215GT9
WASHER,FLAT,USS,1/4,ZAG...............10824113GT10
SCREW,HHC,1/4-20X1.5,8,ZAG............6824062GT11
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................4
56912GT12
COVER,REAR AXLE..............................2110554GT13
WELDMENT, REAR AXLE, Z40.............1236303GT14
SCREW,HHC,1/4-20X1.25,8,ZAG..........2824061GT15
NUT,TL,1/4-20,C,ZAG.............................2824024GT16
FORMING,FUSE MOUNT BRACKET.....1119432GT17
NUT,SERRATED,10-32,ZAG...................21264261GT18
SCREW,FHPM,10-32X.1,00,ZAG...........2826783GT19
FUSE BLOCK, ANN & ANL FUSE..........166717GT20
FUSE,200 AMP.......................................118576GT21
NUT,SERRATED,5/16-18,8,ZAG.............21255805GT22
O-RING,.188 X 5'OD,BUNA N,70A.........2110965GT23
WHEEL DRIVE. Z-40***..........................2107712GT24
O-RING,END COVER,4HP/4HB***106123GT--for 107712
SEAL KIT,WHEEL DRIVE(106148/106445/107712)
1286600GT--
for 107712
BEARING KIT,WHEEL DRIVE(106148/106445/107712)
1286601GT--
for 107712
LUG,WHEEL STUD,5/8-18,W1/4HB**21149GT--for 107712
SNAP RING,WHEEL DRIVE232486GT--for 107712 (large snap ring for end cover)
KIT,TORQUE HUB COVER(101584)**58320GT--for 107712
BEARING KIT-74097 TORQUE HUB**74714GT--for 107712 (inventory limited to stock onhand as component is no longer available)
SCREW,SHC,5/8-11X1.75,A574,ZAG...12824104GT25
Description Qty.Part No.Item
WASHER,FLAT,5/8,F436,HRD,ZAG.....121256182GT26
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 19
200 Chassis ComponentsNovember 2018
202.1 Rear Axle Assembly
20 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
200 Chassis Components November 2018
203.1 Drive Chassis Components - View 1
Description Qty.Part No.Item
CONVERTER, DC-DC, 48-26 VOLT**.....179452GT1
DC-DC CONVERTER, RETRO KIT216186GT--
HARNESS, KIT,48-24 CONVERTER,216228GT--
SCREW,PHILLIPS,PHM,10-32 X.625.....449826GT2
WASHER,FLAT,MS,#10,Y.......................86146GT3
NUT,NYLOCK,10-32...............................46178GT4
SCREW,HHF,1/4-20X.75,8,ZAG.............7824078GT5
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................3
56912GT6
Ref. CHARGER7refer to 208.1
MOUNTING BKT,DC-DCCONVERTER.........................................1
216397GT8
(one bracket per machine)
GROUND STRAP,24"LONG...................1107578GT9
SCREW,HHF,1/2-13X1.75,ZAG..............1826171GT10
NUT,SERRATED,1/2-13,8,ZAG...............11261724GT11
SCREW,HHC,5/8-11X4,8,ZAG.............121256170GT12
WASHER,FLAT,5/8,F436,HRD,ZAG.....241256182GT13
NUT,TL,5/8-11,C,ZAG...........................121258049GT14
PLATE,REAR AXLE BOLT SPACER.......4110619GT15
TIRE/WHEEL ASSY,REAR,N-MARK......2110877GT16"Solid, Non-marking, rear (9 x 9.5 inch boltcenter)"
NUT,LUG,5/8-18 X 90 DEGREE,Z45.....1854627GT--
SCREW,HHF,1/4-20X1.75,8,ZAG...........7824082GT17
CLAMP,HOSE,UHMW............................1101723GT18
NUT,TL FLG,1/4-20,G,ZAG.....................8824027GT19
TIRE & WHEEL ASSY,FRONT N-M........294908GT20"Solid, Non-marking, front (8 x 8 inch boltcenter)"
NUT, LUG, 5/8-1/8 X 90 DEGREE*......1645109GT--
PLATE,FRONT ACCESS PAINTED........1110609PGT21
WASHER,FLAT,USS,1/4,ZAG.................3824113GT22
NUT,TL,1/4-20,C,ZAG.............................3824024GT23
BLOCK,CABLE CLAMP,2/0 DOUBLE.....170606GT24
Ref. ENCLOSURE,FUSE BOX25refer to 206.1
Ref. COVER, FUSE BOX26refer to 206.1
MOUNTING BRACKET,DCCONVERTER.........................................1
216185GT27
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 21
200 Chassis ComponentsNovember 2018
203.1 Drive Chassis Components - View 1
22 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
200 Chassis Components November 2018
204.1 Drive Chassis Components - View 2
Description Qty.Part No.Item
SCREW,HHC,1/4-20X1,8,ZAG...............8824060GT1
WASHER,FLAT,USS,1/4,ZAG.................8824113GT2
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................8
56912GT3
COVER,DRIVE CHASSIS,REAR............150371GT4
COVER,DR CHASSISFRONT,NON-OSC..................................1
50770-SGT5
COUNTERWEIGHT,CAST,554LBS........1119287GT6
SCREW,HHC,1-8X4.5,5,ZAG.................41268833GT7
WASHER,FLAT,1.0,USS,ZAG.................41256469GT8
PLATE,WASHER,FLAT,RETAINING.......4119815GT9
TUBE,CHASSIS SPACER......................4107574GT10
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 23
200 Chassis ComponentsNovember 2018
204.1 Drive Chassis Components - View 2
24 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
200 Chassis Components November 2018
205.1 Drive Chassis Components - View 3
Description Qty.Part No.Item
SCREW,THUMB,A-REG,3/8-16X1,ZAG..4824228GT1
SPRING CLIP,3/8-16,.05-.20X.73,ZAG....429868GT2
INSULATION,48V BATT.BOX LID...........1106241GT3models with AGM option
COVER,BATTERY BOX**.......................274704GT4
BATTERY CABLE ASSY,9.5"JUMPER....619520GT5
SCREW,HHF,5/16-18X1,8,ZAG824086GT6
NUT,SERRATED,5/16-18,8,ZAG1255805GT7
BOOT,CABLE TERMINAL,LG,RED,2/0...451147GT8
BATTERY, 390AH L16,WET...................856461GT9A
BATTERY,AGM,6V/390A,L16..................8823684GT9Bmodels with AGM option
BEARING,0.75IDX1.00ODX0.75L..........436369GT10
WASHER,THRUST,.75 X 1.38X.13.........436212GT11
WELDMENT, BATTERY BOX, LH...........1161554GT12
SCREW,HHF,1/4-20X.75,8,ZAG.............2824078GT13
CLAMP,1.00,#16 X 1/4,RUB CUSH........218666GT14
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................2
56912GT15
SCREW,HHF,1/4-20X1.75,8,ZAG...........4824082GT16
NUT,HH JAM,1/4-20,A,ZAG....................4824037GT17
BATTERY CABLE ASSEMBLY (Z40)......2128015GT18
FORMING,BATTERY CONNHANDLE**...............................................2
119787GT19
HARN ASSY, POWER PACK, Z40..........11251892GT20
WEAR PAD,4X2X.5 W/INSERT***..........245209GT21
SCREW,HHF,1/4-20X.625,8,ZAG...........41256855GT22
FORMING,BATTERY BOX LATCHRH**........................................................1
101426GT23A
(shown)
FORMING,BATTERY BOX LATCHLH**.........................................................1
101425GT23B
LATCH,ROTARY, W/KNOB,LEFT............166900GT24A(shown) installed on RIGHT side of chassis
LATCH,ROTARY, W/KNOB,RIGHT.........166901GT24Binstalled on LEFT side of chassis
SCREW,HHF,5/16-18X1.5,8,ZAG...........61255763GT25
NUT,TL FLG,5/16-18,G,ZAG...................6824028GT26
BOLT,CARRIAGE,3/8-16X1,5,ZAG.........6824125GT27
NUT,TL FLG,3/8-16,G,ZAG.....................6824029GT28
WELDMENT, BATTERY BOX, RH..........1161553GT29
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 25
200 Chassis ComponentsNovember 2018
205.1 Drive Chassis Components - View 3
26 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
200 Chassis Components November 2018
206.1 Fuse Box Assembly
Description Qty.Part No.Item
ASSEMBLY, ENCLOSURE, FUSE BOX119402GTA
FORMING,COVER,FUSE BOX..............1119399GT1
GASKET,FUSE ENCLOSURE................1119400GT2
FUSE,500 AMP,VERY FAST ACTING.....143179GT3
FUSE BLOCK, ANN & ANL FUSE..........266717GT4
SCREW,FHM,10-32 X .7517626GT--
NUT,TL FLG,10-32,F,ZAG824032GT--
FORMING,FUSE BOX............................1119401GT5
CONN RECEPT,FLANGED....................173723GT6
SCREW,PHPM,6-32X.5,ZAG..................2824214GT7
NUT,TL,6-32,A,ZAG................................2824019GT8
STRAIN RELIEF, 3/4, NPT, GRY............270684GT9A
PLUG,SANTOPRENE 1.125 BLKDOME.....................................................2
1251901GT9B
STRAIN RELIEF, 3/4, NPT, GRY............370684GT10
LOCKNUT,ELECTRIC,3/4"14041GT--
FUSE,50 AMP,VERY FAST ACTING......136372GT11
NUT,SERRATED,5/16-18,8,ZAG.............41255805GT12
WASHER,FLAT,#10,USS,ZAG................11253185GT13
SCREW,PHPM,10-32X.50,ZAG..............11251757GT14
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 27
200 Chassis ComponentsNovember 2018
206.1 Fuse Box Assembly
28 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
200 Chassis Components November 2018
207.1 Power Cables
Description Qty.Part No.Item
CABLE ASSY #2 RED ANDERSON.......1110807-3750GT1
CABLE ASSY #2 BLACK ANDERSON...1110808-7000GT2
CABLE ASSY #2 RED ANDERSON.......1110808-3350GT3
CABLE ASSY #2 RED ANDERSON.......1110807-4500GT4
CABLE ASSY #4 BLACK 5/16................1110809-9500GT5
CABLE ASSY #2 RED 5/16....................1110805-9450GT6
CABLE ASSY #2 BLACK 5/16 & 3/8......1110811-11250GT7
CABLE ASSY #2 RED 5/16 & 3/8...........1110810-10600GT8
CABLE ASSY #2 RED 5/16....................1110805-7750GT9
CABLE ASSY #2 RED 5/16....................2110805-1700GT10
CABLE ASSY #2 BLACK 5/16................1110806-1300GT11
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 29
200 Chassis ComponentsNovember 2018
207.1 Power Cables
30 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
200 Chassis Components November 2018
208.1 Battery Charger
Description Qty.Part No.Item
CHARGER 48V/30A AUTO AC X-LED....1128375GT1(includes item 6) (order power cordseparately)
DECAL, POWER TO CHARGER, UNIV133286GT--
HARN.CHARGER INTERLOCK Z34139858GT--
ASSY,LED,IES CHARGER228946GT--
CLIP,RETAINING,IES CHARGER228947GT--
Ref. Chassis2
SCREW,HHC,3/8-16X2,8,ZAG...............21256108GT3
WASHER,FLAT,3/8,USS,ZAG.................21255758GT4
NUT,TL FLG,3/8-16,G,ZAG.....................2824029GT5
KIT,ASSY,LED,IES CHARGER...............1228973GT6
CONN,PLUG 120 AC/15A DOMESTIC...1119403GT7A
PLUG,PWR,UK,16AMP,3PIN,BLK..........1144161GT7B
PLUG,FUSED,250V,13AMP,U.K.**.........125388GT7C
BUSHING,STRAIN RELIEF,.875/.40......1128118GT8A(domestic)
BUSHING,STRAIN RELIEF,.875/.30......1139318GT8B(UK)
BRACKET, CHARGER CORD AND LED128825GT9
CORD AC IEC320-C19 TO 220EU.........1128645GT10A
CORD AC IEC320-C19 TO 110US.........1128377GT10B
CORD EURO AC IEC320-C19PIGTAIL...1128376GT10C
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 31
200 Chassis ComponentsNovember 2018
208.1 Battery Charger
32 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
300 Turntable Components November 2018
301.1 Turntable Rotator
Description Qty.Part No.Item
SCREW,HHC,5/8-11X2.75,8,ZAG........121263234GT1
WASHER,FLAT,5/8,F436,HRD,ZAG.....341256182GT2
SCREW,HHC,5/8-11X4,8,ZAG...............61256170GT3
PROTECTOR,SLEW BOLT.....................1107651GT4
SCREW,HHF,3/8-16X.75,8,ZAG.............2824089GT5
BRACKET,DRIVE SENSOR,ENABLE.....150469GT6
Ref Chassis Wire Harness7(see figure 308.1)
SWITCH,LIMIT,W/RLR ARM,NO/NC**....188356-11103GT8
LS ROT.HEAD W/O LEVER (ZCE01)106427GT--
HARNESS,LS,D.E. Z45110160GT--
ROLLER ARM,LIMIT SWITCH***97128GT--
SCREW,PHPM,10-32X1.5,ZAG..............2824216GT9
NUT,SERRATED,10-32,ZAG...................21264261GT10
RETAINING PIN, ASSY..........................154145-800GT11
PLATE,SWING LOCK,PAINTED***.........150776PGT12
NUT,TL FLG,1/2-13,G,ZAG.....................11251997GT13
WASHER,FLAT,1/2,USS,ZAG.................21255760GT14
SCREW,SHC,1/2-13X3,A574,ZAG.........1824103GT15
BEARING,SWING CHASSIS..................1101815GT16
HOSE ASSY 1/4,STR FEM,PIPETHRE..188635-4024GT--
SCREW,HHC,5/8-11,4.5,8,ZAG............161263142GT17
SWING DRIVE ASSEMBLY....................1824050GT18replaces 77082 and 147209
ELBOW,90D,520220-4-448904GT--not included, must order seperately
SEAL KIT, SWING DRIVE824051GT--for 824050
VALVE BLOCK, SWING DRIVE824052GT--for 824050
SCREW,SHC,1/2-13X4.5,A574,ZAG......41263232GT19
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 33
300 Turntable ComponentsNovember 2018
301.1 Turntable Rotator
34 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
300 Turntable Components November 2018
302.1 Turntable Components - View 1
Description Qty.Part No.Item
COVER,CENTER SWING CHASSIS**....1119784GT1
SCREW,HHC,3/8-16X1,8,ZAG...............4824067GT2
WASHER,FLAT,3/8,USS,ZAG...............101255758GT3
SCREW,HHC,3/8-16X1.75,8,ZAG..........21256847GT4
NUT,TL FLG,3/8-16,G,ZAG...................12824029GT5
PLATE,FRONT COVER***......................170647GT6
SCREW,HHF,1/2-13X1.5,8,ZAG.............21253498GT7
NUT,TL FLG,1/2-13,G,ZAG.....................21251997GT8
CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT9
ALARM,INTERMITTENT TONE 6-30V*...118963GT10
ALARM,CHIME TONE 5-25VDC***........145462GT11
BRACKET,HIGH PRESSURE FILTER.....188269GT12
FILTER ASSY,HIGH PRESSW/SWITC................................................1
110448GT13
SWITCH,CLOGGING INDICATOR119900GT--
CONN,RECEP 4 WAY, 14-18GA60442GT--
FILTER,ELEMENT,BETA(5)=100060857GT--
SCREW,HHF,3/8-16X1,8,ZAG..............10824090GT14
SCREW,HHF,1/4-20X.75,8,ZAG.............3824078GT15
NUT,TL FLG,1/4-20,G,ZAG.....................5824027GT16
SENSOR,LEVEL,4.5 DEG......................194077GT17AANSI/CSA
LEVEL SENSOR,LS60,YL,2.5X4.5........1110382GT17BCE models
SENSOR,LEVEL 3 DEG**......................142439GT17CAustraila models
FORMING,SWING CHASSIS TRAY.......160106GT18
Ref. MOTOR W/TACH 48VDC,3.5HP......119Refer to 501.1
SCREW,HHF,1/4-20X1,8,ZAG................2824079GT20
LATCH,FLEXIBLE DRAW W/OKEEPER.................................................1
45363GT21
SCREW,PHPM,10-32X.75,ZAG..............2824215GT22
NUT,SERRATED,10-32,ZAG...................21264261GT23
FORMING,DRAW LATCH MOUNT.........1128319GT24
Ref. INVERTER.......................................125refer to 808.1
SCREW,HHC,3/8-16X1.25,8,ZAG824068GT26
BUMPER,RUBBER,COVERS.................250974GT27
BRACKET,RUBBERBUMPER,ENGCOVER...........................2
54363GT28
SCREW,HHC,3/8-16X1.5,8,ZAG............41256118GT29
BULKHEAD,SWING CHASSIS,LH.........160000GT30
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 35
300 Turntable ComponentsNovember 2018
302.1 Turntable Components - View 1
36 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
300 Turntable Components November 2018
303.1 Turntable Components - View 2
Description Qty.Part No.Item
WEAR PAD,4.88 X 1.5 X .5.....................154231GT1
SCREW,HHF,3/8-16X1.5,8,ZAG.............2824092GT2
NUT,TL FLG,3/8-16,G,ZAG.....................4824029GT3
POWER UNIT,AUX PUMP 24VDC.........136179GT4
MOTOR, 24V (36179)37184GT--
PUMP ASSEMBLY (36179)37185GT--
VALVE,CHECK (36179)37186GT--
SEAL KIT, 37185 PUMP37187GT--
GASKET, PUMP / MOTOR (36179)37191GT--
COUPLER, PUMP / MOTOR (36179)37192GT--
NYLON WASHER,(36179)49878GT--
SCREW,HHC,3/8-16X2,8,ZAG...............21256108GT5
WASHER,FLAT,3/8,USS,ZAG...............141255758GT6
NUT,TL,3/8-16,C,ZAG.............................5824025GT7
SCREW,HHF,5/16-18X2,8,ZAG..............21257803GT8
SCREW,HHC,3/8-16X1,8,ZAG824067GT9
WASHER,FLAT,5/16,USS,ZAG...............2825358GT10
NUT, TL JAM, 3/8-16, A, ZAG824038GT11
BULKHEAD FITTING,PLASTIC X 8**.....139223GT12
WASHER/BULKHEAD***........................162088GT13
TUBE,PLASTIC .5 NPT X 18".................160065GT14
Ref. Ground Controls15(refer to 304.1 or 305.1)
WASHER,FLAT,USS,1/4,ZAG.................7824113GT16
SCREW,HHC,1/4-20X1,8,ZAG...............3824060GT17
BRACKET,GROUND CONTROL BOX.....1119042GT18
CONTROLLER ASSY,TCON Z40...........11256894GT19
ZERK,GREASE,1/8 NPT........................128646GT20
CONNECTOR,BULKHEAD,FEMALE-4...148885GT21
HOSE ASSY 1/4,STR FEM,PIPETHRE..188635-4024GT22
Ref. Function Manifold23(refer to 502.1)
SCREW,HHC,3/8-16X1.25,8,ZAG..........1824068GT24
FORMING,SWING CHASSIS,RH...........150959GT25
WASHER,LOCK,3/8,ZAG.......................6824110GT26
SCREW,HHF,1/2-13X1.5,8,ZAG.............31253498GT27
WASHER,FLAT,1/2,USS,ZAG.................31255760GT28
SCREW,HHC,1/4-20X2.75,8,ZAG..........21256803GT29
NUT,TL,1/4-20,C,ZAG.............................4824024GT30
STRAP ASSY,29.25LG,W/RUBBER.......177435GT31
TANK BREATHER,NYLON **.................142019GT32
TANK,HYDRAULIC,8 GALLON,DC/BI.....150966GT33
Ref. Strainer assembly, 1.25" NPT***--(refer to 702.1)
Description Qty.Part No.Item
PLUG,3/4 MAGNETIC PIPE SQ.DRV56022GT--
BULKHEAD,SWING,RIGHT,Z45DC/BE.....................................................1
54443GT34
SCREW,HHF,3/8-16X1.25,8,ZAG...........2824091GT35
HORN,24VDC,SPADE TERMINALS***....181579GT36
BRACKET,RETURN FILTER**................150744GT37
CUP,PROP ROD,DC/BI...........................154360GT38
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 37
300 Turntable ComponentsNovember 2018
303.1 Turntable Components - View 2
38 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
300 Turntable Components November 2018
304.1 Ground Control Box - View 1
Description Qty.Part No.Item
GROUND CONTROL BOX ASSY...........1110973GTA
BUTTON,PUSH,RED MUSHROOMHEAD......................................................1
66812GT1
BASE WITH 1 NC CONTACT, E-STOP66817GT--includes 1 N.C. contact
CONTACT, N.C.66818GT--
HOUR METER,10-80 VOLTS***.............119506GT2includes mounting bracket
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT3
(Jib Rotate Option)
SCREW,PHPM,10-32X.50,ZAG..............31251757GT4
CLAMP,0.75,#12 X 1/4,RUB CUSH........313268GT5
NUT,NYLOCK,10-32...............................36178GT6
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT7
(Function Enable)
CIRCUIT BREAKER 15 AMP.................124018GT8
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT9
(Secondary Boom Up/Down)
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT10
(Primary Boom Up/Down)
CIRCUIT BREAKER, 15 AMP................138020GT11
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT12
(Jib Boom Up/Down)
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT13
(Platform Level)
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT14
(Turntable Rotate)
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT15
(Platform Rotate)
SCREW,HHF,1/4-20X.75,8,ZAG.............2824078GT16
SCREW,PHPM,6-32X.5,ZAG..................8824214GT17
NUT,NYLOCK,6-32.................................812344GT18
CONN,RECEP 8 WAY 14-18GA,FL........187755GT19
CONN,RECEP 12 WAY,GRY FLANGE....173730GT20
ALARM,STEADY TONE***......................139540GT21Does not include 72326 nut
NUT - PLASTIC,RING FOR ALARMS72326GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT22
(Primary Boom Ext/Ret)
PLUG,SANTOPRENE .5 BLACKDOME.....................................................2
229567GT23
Description Qty.Part No.Item
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT24
(Auxiliary Power)
LIGHT,LED IND. RED 24V NH................1824878GT25
KEYSWITCH,3 POS. W/KEYS***...........196008-SGT26
KEY SINGLE***83093GT--
NUT,RETAINER (96008)85239GT--
GASKET,KEYSWITCH,PLASTIC***88827GT--
SCREW,PHILLIPS,PHM,8-32 X.25**......696010GT--
REF. GROUND CONTROL BOXASSY......................................................1
27
refer to 305.1
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 39
300 Turntable ComponentsNovember 2018
304.1 Ground Control Box - View 1
40 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
300 Turntable Components November 2018
305.1 Ground Control Box - View 2
Description Qty.Part No.Item
ASSY VOLTAGE DIV AND DIODE..........1119584GT1
ANGLE,RELAYMNT,W/NUTSERTS,PNT........................1
54534GT2
includes nutserts
SCREW,HHF,1/4-20X.625,8,ZAG1256855GT--
NUTSERT,1/4-20,STEEL CAD PLTD23404GT--
RELAY,24VDC,40/30A,SEALED***.........556302GT3
ASSY,RELAY SOCKET, AUTO...............534053GT4
SCREW,PHPM,10-32X.50,ZAG1251757GT--
NUT,NYLOCK,10-326178GT--
CONN,RECEP 48 WAY,4 X 12................173736GT5
LOCK,RECEP 12 WAY, 14-18GA54255GT--
SCREW,PHPSH,#12-11X.75,ZAG..........6824226GT6
SCREW,PHPM,10-32X.50,ZAG..............21251757GT7
NUT,NYLOCK,10-32...............................26178GT8
STANDOFF, 1/4" PASS THRU, BLK........1106404GT9
GROUND CONTROL BOX ASSY...........1110929GT10
GASKET,GROUND CONTROL BOX119429GT--
CORROSION INHIBITOR,FOAM30997GT--
SCREW,PHPM,6-32X.25,ZAG................81257402GT11
STANDOFF,6-32,1/4 FEMALE HEX........41257403GT12
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 41
300 Turntable ComponentsNovember 2018
305.1 Ground Control Box - View 2
42 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
300 Turntable Components November 2018
306.1 Turntable Cover - View 1
Description Qty.Part No.Item
SCREW,HHC,1/4-20X1,8,ZAG.............14824060GT1
WASHER,FLAT,USS,1/4,ZAG...............12824113GT2
NUT,TL,1/4-20,C,ZAG.............................6824024GT3
HINGE,.375X.120THK.,SLOTTED..........275073GT4
FORMING,ENGINE COVERSUPPORT...............................................1
50990GT5
STRUT,GAS,200 LB***...........................1106069GT6
SCREW,HHC,3/8-16X1.75,8,ZAG..........21256847GT7
WASHER,FLAT,3/8,USS,ZAG.................21255758GT8
NUT,TL FLG,3/8-16,G,ZAG.....................2824029GT9
PAD,REST,1"THICK,W/STUDS*.............156849GT10
NUT,SERRATED,3/8-16,8,ZAG...............21257628GT11
SCREW,HHF,1/4-20X1,8,ZAG................1824079GT12
NUT,TL FLG,1/4-20,G,ZAG.....................9824027GT13
CLAMP,1.00,#16 X 1/4,RUB CUSH........118666GT14
FORMING,GAS STRUTMOUNT,PNTD**......................................1
107594GT15
NUT,TL FLG,5/16-18,G,ZAG...................2824028GT16
BALL STUD**..........................................233555GT17
SCREW,PHPM,10-32X.75,ZAG..............2824215GT18
NUT,SERRATED,10-32,ZAG...................21264261GT19
KEEPER,LATCH (45363)........................175076GT20
COVER,TURNTABLE,LH,DC/BE............150784GT21does not include decals, refer to section100
WASHER,FLAT,.25X1.25X.062,ZAG......8824119GT22
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 43
300 Turntable ComponentsNovember 2018
306.1 Turntable Cover - View 1
44 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
300 Turntable Components November 2018
307.1 Turntable Cover - View 2
Description Qty.Part No.Item
COUNTERWEIGHT,CAST,5600LBS......1110472GT1
PLUG,NYLON .875 BLACK DOMED......215243GT2
BUMPER, PLASTIC, 1.25 O.D................155753GT3
SCREW,HHF,1/4-20X2,8,ZAG................11253485GT4
NUT,TL FLG,1/4-20,G,ZAG...................10824027GT5
FORMING,CLEVIS PROP ROD,DC/BI....177034PGT6
TUBE,PROP ROD,12.25"LG,DC/BI........154455PGT7
SCREW,HHC,1/4-20X1,8,ZAG.............12824060GT8
WASHER,FLAT,.25X1.25X.062,ZAG......6824119GT9
COVER,TANK SIDE,DC/BI.....................177032GT10does not include decals, please refer tosection 1
RIVET, STL, STL, DOME, 1/4 X .375,ZAG.........................................................4
824207GT11
KEEPER,LATCH (45363)........................175076GT12
SCREW,PHPM,10-32X.75,ZAG..............4824215GT13
NUT,SERRATED,10-32,ZAG...................41264261GT14
DOUBLER,BENT,COVER,DC/BI,RH......1139417GT15
HINGE,.375X.120THK.,SLOTTED..........275073GT16
WASHER,FLAT,USS,1/4,ZAG...............12824113GT17
NUT,TL,1/4-20,C,ZAG.............................6824024GT18
LATCH,FLEXIBLE DRAW W/OKEEPER.................................................1
45363GT19
SCREW,HHF,1/4-20X1,8,ZAG................3824079GT20
PLATE,DRAW LATCH MOUNT...............160015GT21
SCREW,HHF,3/8-16X.75,8,ZAG.............2824089GT22
CLAMP,2.00,#32 X 3/8,RUB CUSH........239518GT23
SPRING CLIP,3/8-16,.05-.20X.73,ZAG....229868GT24
SCREW,HHC,1-8X3,8,ZAG....................2824074GT25
WASHER,LOCK,1.0,ZAG.......................21264259GT26
WASHER,FLAT,1.0,USS,ZAG.................21256469GT27
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 45
300 Turntable ComponentsNovember 2018
307.1 Turntable Cover - View 2
46 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
300 Turntable Components November 2018
308.1 Wire Harness Diagram
Description Qty.Part No.Item
KIT,REPAIR,DEUTSCH PLUG,W/TUBE58253GTA(small kit)
KIT,REPAIR,DEUTSH CONNECTORS**83129GTB(large kit)
CRIMPER,DEUTSCH,LIGHT DUTY***61794GTC(tool)
HARNESS PROGRAM CAN PLUS1110803GTD
KIT, TRC RETROFIT, STNDRD1264822GTETelematics (includes 1264834)
INSTRN, TRC RETROFIT, STNDRD1264834GT--
HARNESS JIB MANIFOLD NRJ Z40......1107998GT1A
HARNESS JIB MANIFOLD RJ Z40........1110795GT1B
HARNESS,PLAT BOX,Z40.....................1110802GT2
HARNESS LS PLUNGER LOAD LIMIT...1110796GT3
WIRE CABLE,12/3 CON.TPEJKT..........................................664-inches
43955GT4
ASSEMBLY FOOT SWITCH...................1110255GT5
HARNESS,LS,PRIM/EXT.......................188725GT6
HARNESS LS PRIMARY PIGTAIL Z40...1110798GT7
HARNESS BOOM CONTROL CABLEZ40..........................................................1
110794GT8
HARNESS LS OP SEC Z40...................1110800GT9
HARNESS TURNTABLE TCON Z40.......1110791GT10
HARNESS BASE BOX Z40....................1110801GT11
HARNESS,FUSE BOX,Z40....................1162161GT12
HARNESS, MOTOR CTRL LT, Z40.........11257650GT13
HARNESS, MOTOR CTRL RT, Z40........11257649GT14
HARNESS,SPEED DIAL***....................1110797GT15controller assy with wire harness
HARNESS,TILT 24V,CSA PROD............11261845GT16
INSTRUCTIONS,INSTALL (LEVELSENSOR ALARM)
1285689GT--
for kit 1285812
KIT,TILT ALARM,DC AND BI-ENERGYMODELS
1285812GT--
HARN,PBOX,OPA,PLUS1......................11255859GT17A
PLUG,BLANKING...................................11255030GT17B
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 47
300 Turntable ComponentsNovember 2018
308.1 Wire Harness Diagram
48 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
400 Boom Components November 2018
401.1 Boom Pins and Bearings
Description Qty.Part No.Item
PIN,2.00DIAX24.00LG,CHAMFER***.....188676GT1
SCREW,HHF,1/2-13X1.5,8,ZAG.............41253498GT2
ROD END,.5 X 3.75,ZAG........................81256267GT3
PIN,2.00DIAX12.88LG,CHAMFER***.....1107859GT4(replaced 107589)
BEARING,2.0IDX2.25ODX1.50L..........1618720GT5
BEARING,1.5IDX1.75ODX1.5L..............445071GT6
PIN,1.50DIAX7.50LG,1HOLE***.............2107727GT7
BEARING,FL,1.5IDX1.75ODX1.10LG.....454156GT8
PIN,2.00DIAX10.88LG,CHAMFER.........4107588GT9
SCREW,HHC,1/2-13X1.5,8,ZAG............41256844GT10
WASHER,LOCK,1/2,ZAG.......................4824111GT11
SCREW,HHC,3/8-16X3,8,ZAG...............61260940GT12
NUT,TL FLG,3/8-16,G,ZAG.....................6824029GT13
PIN,1.50DIAX13.88LG,2HOLE...............250455GT14
CYLINDER,ELEVATE,Z45/25***.............288203GT15
VALVE, CNTRBAL 3500 PSI, ATM VEN77303GT--
SEAL KIT,ELEVATE (88203)77521GT--
PIN,2.00DIAX11.38LG,CHAMFER.........2110776GT16
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 49
400 Boom ComponentsNovember 2018
401.1 Boom Pins and Bearings
50 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
400 Boom Components November 2018
402.1 Secondary Linkage
Description Qty.Part No.Item
SCREW,HHC,3/8-16X1.25,8,ZAG..........2824068GT1
WASHER,FLAT,3/8,USS,ZAG.................21255758GT2
NUT,TL FLG,3/8-16,G,ZAG.....................2824029GT3
COVER, UPPER PIVOT.........................1237688GT4
SWITCH,LIMIT,W/RLLR ARM NO/NC.....288356-11205GT5
REF. HARNESS LS PRIMARY DUAL Z40--refer to 308.1
LS ROT.HEAD W/O LEVER (ZCE01)106427GT--
ROLLER ARM,LIMIT SWITCH***97128GT--
WIRE CABLE,16/2 SJO,BULK...37-inches1505GT6
SCREW,HHF,1/4-20X1.75,8,ZAG.........10824082GT7
NUT,TL FLG,1/4-20,G,ZAG...................10824027GT8
WELDMENT,UPPER SECONDARY.......1107921GT9
COVER,UPPER LEVELARM,PAINTED........................................1
106621PGT10
BRACKET, CLAMP, PAINTED.................5128027PGT11
CLAMPING BLOCK, SECONDARY........4128028GT12
WELDMENT,UPPER LEVELING ARM....1107919GT13
COVER,LOWER LEVELARM,PAINTED........................................1
106622PGT14
WELDMENT,LOWER LEVELING ARM...1107917GT15
WELDMENT,MIDPIVOT,MACHINED......1106617GT16
WELDMENT, BOOM REST....................1106628GT17
PAD,REST,2"THICK,W/STUDS*.............156927GT18
SCREW,HHF,1/2-13X1.25,8,ZAG...........31255469GT19
WASHER,FLAT,1/2,USS,ZAG.................31255760GT20
WEAR PAD, MID-PIVOT.........................1106629GT21
SCREW,HHF,1/4-20X2.5,8,ZAG.............3824083GT22
WASHER,FLAT,USS,1/4,ZAG.................7824113GT23
CLAMPING BLOCK,SECONDARY.........1106630GT24
CONNECTING LINK, Z45/25..................150479-SGT25
WELDMENT,LOWER,SECONDARY......1107915GT26
SCREW,PHPM,10-32X2.25,ZAG............21256922GT27
NUT,NYLOCK,10-32...............................46178GT28
SCREW,HHC,1/4-20X1,8,ZAG...............4824060GT29
REST PAD,SECONDARY.......................1128288GT30
SCREW,HHF,1/4-20X.75,8,ZAG.............4824078GT31
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................4
56912GT32
BUMPER, PLASTIC, 1.25 O.D................255753GT33
WELDMENT,UPPER PIVOT...................1110576GT34
SCREW,PHPM,10-32X1.75,ZAG............21256177GT35
SCREW,HHC,3/8-16X1.25,8,ZAG..........2824068GT36Ato August 2017
NUT,SERRATED,3/8-16,8,ZAG...............21257628GT36Bfrom September 2017
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 51
400 Boom ComponentsNovember 2018
402.1 Secondary Linkage
52 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
400 Boom Components November 2018
403.1 Upper Pivot
Description Qty.Part No.Item
Ref. BEARING1refer to 405.1
Ref. PRIMARY BOOM............................12refer to 405.1
WASHER,SHIM,1.270X2.130X.062,Z.....2824151GT3
PIN,1.25DIAX3.37LG,1HOLE.................134276GT4
SCREW,HHC,3/8-16X1,8,ZAG824067GT5
WASHER,LOCK,3/8,ZAG824110GT6
ROD END,.375 X 2.25,ZAG1255452GT7
CYLINDER,MASTER..............................1110317GT8
SEAL KIT,MASTER & SLAVE CYL77364GT--
SCREW,HHF,3/8-16X.75,8,ZAG.............1824089GT9
PIN,1.25 DIA X 3.19 LG, PLATE.............170671GT10
PIN,1.75DIAX9.25LG,1HOLE.................150542GT11
SCREW,HHF,3/8-16X1.5,8,ZAG.............1824092GT12
ROD END,.375X3.69,ZAG......................1825019GT13
NUT,TL FLG,3/8-16,G,ZAG.....................1824029GT14
SCREW,HHF,1/2-13X 2,8,ZAG...............11256172GT15
ROD END,.5 X 3.75,ZAG........................11256267GT16
BEARING,POLYGON,BM5120...............41262633GT17
CYLINDER,PRIM LIFT JIB,Z45..............11263057GT18
VALVE,COUNTERBALANCE,3800 PSI77014GT--for 77188, 1263057
SEAL KIT,CYL,Z45 (77187&77188)77189GT--for 77188, 1263057
PIN,1.75DIAX11.88LG,CHAMFER.........170534GT19
Ref. UPPER PIVOT ASSEMBLY.............120refer to 402.1
BEARING,1.25IDX1.5ODX1.00L............230370GT21
Ref.PIN,2.00DIAX24.00LG,CHAMFER***.....1
22
refer to 401.1
WASHER,FLAT,2.01 X 3.5 X .06.............118730GT23
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 53
400 Boom ComponentsNovember 2018
403.1 Upper Pivot
54 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
400 Boom Components November 2018
404.1 Primary Boom Wear Pads
Description Qty.Part No.Item
Ref., PRIMARY BOOM1refer to 405.1
WEAR PAD,EXT BOOM***.....................8101429GT26 x 2 x 0.6875
SHIM,WEAR PAD .030.........................3074134GT3
SCREW,HHC,1/4-20X1,8,ZAG.............18824060GT4
WASHER,LOCK,1/4,ZAG.....................32824109GT5
WEAR PAD,EXT BOOM***.....................674044GT66 x 2 x 0.4375
Ref., EXTENSION BOOM7refer to 405.1
WEARPAD, LS, EXT. BOOM...................2128037GT8
SCREW,HHC,1/4-20X.75,8,ZAG..........14824059GT9
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 55
400 Boom ComponentsNovember 2018
404.1 Primary Boom Wear Pads
56 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
400 Boom Components November 2018
405.1 Primary and Extension Booms
Description Qty.Part No.Item
Ref. BEARING,1.25IDX1.5ODX1.00L.....11refer to 403.1
BOLT,CARRIAGE,1/4-20X.75,5,ZAG......3824124GT2
NUT,TL FLG,1/4-20,G,ZAG.....................7824027GT3
PRIMARY BOOM ASSEMBLY, Z40........1110516GT4
WELDMENT, PRIMARYBOOM, Z401269535GT--
CLAMP, PRI, HOSE/CABLE, Z40...........3128616GT5
FORMING, HOSE CLAMP RETAINER....3128995GT6
SCREW,HHF,1/4-20X1.75,8,ZAG...........4824082GT7
WEAR PAD,EXTENSION CYLINDER.....2110752GT8
SNAP RING,EXTERNAL,1.25,ZAG........4824164GT9
WASHER,SHIM,1.270X2.130X.062,Z.....4824151GT10
PIN,1.25DIAX6.36LG,2RING..................250546GT11
WELDMENT, EXT. BOOM, Z40..............1128612GT12
CYLINDER,EXTEND..............................1110658GT13
SEAL KIT (110658)***119526GT--
VALVE,COUNTERBALANCE119955GT--
VALVE,COUNTERBALANCE,1000 ATM77409GT--
SPACER,NYLON,2.01 X 1.28 X.135.......177375GT14
SPACER,NYLON,2.00 X 1.33 X.310.......177376GT15
SWITCH,LIMIT,W/RLLR ARM,NO/NC*...188356-11165GT16
Ref. HARNESS,LS,PRIM/EXT--refer to 308.1
LS ROT.HEAD W/O LEVER (ZCE01)106427GT--
ROLLER ARM,LIMIT SWITCH***97128GT--
CONN,SQUEEZE,1/2NPT .38-.50,SM7056GT17
WIRE CABLE,16/2 SJO,BULK1505GT18
NUT,SERRATED,10-32,ZAG...................21264261GT19
SCREW,PHPM,10-32X1.75,ZAG............21256177GT20
PIN,1.25DIAX9.38LG,THREADED.........150584GT21
BEARING,2.0IDX2.25ODX1.50L............218720GT22
SCREW,HHC,3/8-16X1,8,ZAG...............1824067GT23
WASHER,LOCK,3/8,ZAG.......................1824110GT24
ROD END,.375X3.69,ZAG......................1825019GT25
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 57
400 Boom ComponentsNovember 2018
405.1 Primary and Extension Booms
58 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
400 Boom Components November 2018
406.1 Cable Track
Description Qty.Part No.Item
Ref. PRIMARY BOOM1refer to 405.1
SCREW,HHF,1/4-20X3,8,ZAG................2824084GT2
NUT,TL FLG,1/4-20,G,ZAG...................11824027GT3
BACKING PLATE, PULLTUBE................1128862GT4
CLAMP, CABLETRACK, TOP, Z40..........1128613GT5
CLAMP, CABLETRACK, BOT, Z40.........1128614GT6
SCREW,HHC,1/4-20X1,8,ZAG...............1824060GT7
BOLT,CARRIAGE,1/4-20X.75,5,ZAG......4824124GT8
SCREW,HHC,1/4-20X.75,8,ZAG............4824059GT9
NUT,NYLOCK FLG,3/8-16,F,ZAG...........21274322GT10
COVER,CABLETRACK TRAY,Z40/45.....1128308GT11
WELDMENT, CABLETRACK TRAY........1139781GT12
WASHER,FLAT,USS,1/4,ZAG.................2824113GT13
CABLE TRACK, NP400, 23 LINK...........1139702GT14
REPAIR LINK,7 LINKS NP400-7***111051GT--for 139702
REPAIR LINK,NP400-7***111052GT--for 139702
REPAIR END BRKT SET,NP400-7***111053GT--for 139702
TUBE, CABLETRACK ARM, Z40/45......1128309GT15
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 59
400 Boom ComponentsNovember 2018
406.1 Cable Track
60 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
400 Boom Components November 2018
407.1 Jib Boom and Platform Rotator
Description Qty.Part No.Item
WIRE LOOM,1.88 DIA............109-inches42939GT--
PIN,1.25DIAX7.64LG,2RING..................1128550GT1
WASHER,SHIM,1.270X2.130X.062,Z824151GT2as-needed
SNAP RING,EXTERNAL,1.25,ZAG........2824164GT3
WELDMENT,BELLCRANK.....................1110528GT4
SCREW,HHF,3/8-16X1.5,8,ZAG.............6824092GT5
NUT,TL FLG,3/8-16,G,ZAG.....................4824029GT6
ROD END,.375X3.69,ZAG......................7825019GT7
COMPRESSION MEMBER(BORED)***.............................................2
36054-SGT8
SCREW,HHF,1/4-20X1.5,8,ZAG.............4824081GT9
CLAMP,RUBBER CUSHIONED-2 5/32....127497GT10
BLOCK,CABLE CLAMP,2/0 DOUBLE.....170606GT11
CYLINDER,JIB........................................1110318GT12
VALVE,CNTERBAL,CBBB-LHN@3000**31106GT--
SEAL KIT,9421894261GT--for 110318
SCREW,HHC,1/4-20X2.25,8,ZAG..........2824064GT13
WASHER,FLAT,USS,1/4,ZAG.................4824113GT14
NUT,TL FLG,1/4-20,G,ZAG.....................2824027GT15
CLAMP,JIB BOOM..................................1119519GT16
SCREW,HHC,3/4-10X9.5,8,ZAG............11273205GT17
WASHER,FLAT,.75,SAE,HRD,ZAG........11256863GT18
NUT,TL,3/4-10,C,ZAG.............................11257458GT19
SCREW,HHC,3/8-16X.75,8,ZAG............61256109GT20
WASHER,FLAT,3/8,SAE,HRD,ZAG........6826793GT21
REF. PLATFORM SUPPORT..................122refer to 601.1
MANIFOLD,ROTATOR,180 DEG.***.......156929GT23
VALVE - COUNTERBALANCE**62506GT--
O-RING, ROTATOR MANIFOLD62507GT--
ROTATOR,PLAT,Z30/34/Z40...................1233717GT24(replaced 94404)
SEAL AND BRG KIT,4.5K ROTATOR233745GT--(for 233717)
BEARING,FL,1.25IDX1.5ODX1.25L35675GT--
JIB BOOM MACHINING.........................1119563GT25
NUT,TL,3/8-16,C,ZAG.............................2824025GT26
PIN,1.25DIA.X10.38LG,1HOLE..............236199GT27
PIN,1.25DIAX12.50LG,2HOLE...............242797GT28
Ref. JIB MANIFOLD................................129refer to 504.1
FORMING,HOSE GUIDE PAINTED.......1119222PGT30
SCREW,HHC,1/4-20X.75,8,ZAG............2824059GT31
Description Qty.Part No.Item
WASHER,LOCK,1/4,ZAG.......................2824109GT32
PIN,1.25DIAX4.38LG,1HOLE.................1119032GT33
SCREW,HHC,3/8-16X1.25,8,ZAG..........1824068GT34
WASHER,LOCK,3/8,ZAG.......................1824110GT35
CYLINDER,LEVELING...........................1110360GT36
BEARING,FL,1.25IDX1.41ODX.89L35088GT--rod end
BEARING,1.25 ID X 1.5 OD X .7547377GT--barrel end
VALVE,COUNTERBALANCE74735GT--
SEAL KIT, 9421794260GT--
BEARING,FL,1.25IDX1.5ODX1.25L.......835675GT37
Ref. PIN...................................................138refer to 405.1
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 61
400 Boom ComponentsNovember 2018
407.1 Jib Boom and Platform Rotator
62 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
400 Boom Components November 2018
408.1 Rotating Jib Boom Assembly
Description Qty.Part No.Item
PIN,1.25DIAX9.63LG,1HOLE.................174089GT1
ROD END,.375X3.69,ZAG......................7825019GT2
WASHER,LOCK,3/8,ZAG.......................1824110GT3
SCREW,HHC,3/8-16X1.25,8,ZAG..........1824068GT4
SCREW,HHC,1-8X12.75,5,ZAG.............1824075GT5
WASHER, FLAT, F436, 1.0, ZAG............2824116GT6
FORMING,HOSE GUIDE PAINTED.......1119222PGT7
SCREW,HHC,1/4-20X.75,8,ZAG............2824059GT8
WASHER,LOCK,1/4,ZAG.......................2824109GT9
WASHER,FLAT,USS,1/4,ZAG.................4824113GT10
SCREW,HHC,1/4-20X2.25,8,ZAG..........2824064GT11
NUT,TL FLG,1/4-20,G,ZAG.....................2824027GT12
Ref. ROTATING JIB MANIFOLD.............113Refer to 503.1
CLAMP,JIB BOOM..................................1119519GT14
JIB BOOM MACHINING.........................1119563GT15
NUT,TL,3/8-16,C,ZAG.............................2824025GT16
SCREW,HHF,3/8-16X1.5,8,ZAG.............7824092GT17
PIN,1.25DIA.X10.38LG,1HOLE..............236199GT18
ROTATOR,PLAT,Z30/34/Z40...................1233717GT19replaced 94404
SEAL AND BRG KIT,4.5K ROTATOR233745GT--
BEARING,FL,1.25IDX1.5ODX1.25L35675GT--
MANIFOLD,ROTATOR,180 DEG.***.......156929GT20
VALVE - COUNTERBALANCE**62506GT--
O-RING, ROTATOR MANIFOLD62507GT--
SCREW,HHF,1/4-20X1.75,8,ZAG...........7824082GT21
COMPRESSION MEMBER(BORED)***.............................................2
36054-SGT22
CLAMP,RUBBER CUSHIONED-2 5/32....227497GT23
BLOCK,CABLE CLAMP,2/0 DOUBLE.....170606GT24
CYLINDER,JIB........................................1110318GT25
VALVE,CNTERBAL,CBBB-LHN@3000**31106GT--
SEAL KIT,9421894261GT--for 110318
NUT,TL FLG,3/8-16,G,ZAG.....................5824029GT26
PIN,1.25DIAX12.50LG,2HOLE...............242797GT27
MANIFOLD,ROTATOR 200 DEG............174051GT28
VALVE - COUNTERBALANCE**62506GT--
O-RING, ROTATOR MANIFOLD62507GT--
ROTATOR,JIB,180 DEG,15K..................1226540GT29
SEAL KIT, 15K ROTATOR226542GT--for 226540
BEARING,FL,1.25IDX1.5ODX1.25L35675GT--
NUT,TL,1-8,C,ZAG..................................1826794GT30
Description Qty.Part No.Item
SNAP RING,EXTERNAL,1.25,ZAG........2824164GT31
WASHER,SHIM,1.270X1.875X.062,Z.....2824152GT32
PIN,SLAVE CYLINDER..........................1139655GT33
MACH,SUPPORT ROTATOR..................174081GT34
BEARING,1.25IDX1.50ODX1.25L74866GT--
CYLINDER,LEVELING...........................1110360GT35
BEARING,FL,1.25IDX1.41ODX.89L35088GT--rod end
BEARING,1.25 ID X 1.5 OD X .7547377GT--barrel end
VALVE,COUNTERBALANCE74735GT--
SEAL KIT, 9421794260GT--
SCREW,HHC,1/2-13X1.25,8,ZAG..........81256843GT36
WASHER,FLAT,1/2,SAE,HRD,ZAG........8825353GT37
BEARING,FL,1.25IDX1.5ODX1.25L.......235675GT38
REF. PIN..................................................139Refer to 405.1
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 63
400 Boom ComponentsNovember 2018
408.1 Rotating Jib Boom Assembly
64 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
500 Pumps and Manifolds November 2018
501.1 Hydraulic Power Unit
Description Qty.Part No.Item
MOTOR W/TACH 48VDC,3.5HP.............1110573GT1
SPRING-BRUSH,40844, SCISSORS.....144750GT2
BRUSH COVER -PLATE-(48504)*..........158936GT3
BRUSH SET 4 EA...................................158932GT4
SCREW,HH TAPETITE THRD8-32X.5052913GT5
SCREW,HHTAPTITE THREAD8-32X.3852914GT6
SENSOR KIT, SPEED (110573).............1128009GT7includes sensor, magnet, and fasteners
SCREW,SHC,3/8-24X1.25,A574,ZAG.....2824100GT8
WASHER,LOCK,3/8,ZAG.......................2824110GT9
WASHER,FLAT,3/8,SAE,HRD,ZAG........2826793GT10
PUMP,4CC GEAR,CCW***.....................196193GT11
SEAL KIT,BOSCH PUMP233641GT--for 96193; pump stamping 9510090001
SEAL KIT,BOSCH PUMP***85197GT--for 96193; pump stamping 9510290001
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 65
500 Pumps and ManifoldsNovember 2018
501.1 Hydraulic Power Unit
66 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
500 Pumps and Manifolds November 2018
502.1 Function Manifold
Description Qty.Part No.Item
MANIFOLD,FUNCTION110338GTA
VALVE,PROPORTIONAL 3 POS 4 WY107788GT1BU, Primary boom extend/retract
COIL, 20V, ZENER DIODE DEUTSCH119827GT--
SEAL KIT, VALVE44229GT--
ORIFICE DISC,.046",GREEN47092GT2BM, Secondary boom down
VALVE,PROP,3 POS,4-WAY***94614GT3BS, Primary boom up/down
COIL, 20V, ZENER DIODE DEUTSCH119827GT--
SEAL KIT, VALVE44229GT--
VALVE,PROPORTIONAL 3 POS 4 WY*119828GT4BC, Steer left/right
COIL, 20V, ZENER DIODE DEUTSCH119827GT--
SEAL KIT, VALVE44229GT--
VALVE,PROP,3 POS,4-WAY***94614GT5BN, Secondary boom up/down
COIL, 20V, ZENER DIODE DEUTSCH119827GT--
SEAL KIT, VALVE44229GT--
VALVE,RELIEF 2100 PSI119829GT6BP, Secondary down
SEAL KIT, VALVE44227GT--
VALVE, COMPENSATOR, 80 PSI110180GT7BL, Turntable rotate curcuit
VALVE,PROPORTIONAL 3 POS 4 WY*107816GT8BK, Turntable rotate left/right
COIL, 20V, ZENER DIODE DEUTSCH119827GT--
SEAL KIT, VALVE44229GT--
VALVE,SHUTTLE826779GT9BJ Turntable rotate curcuit
VALVE,CB.CBBC-LHN@1000***54063GT10BT, Primary down
SEAL KIT (39345)43018GT--
VALVE,PROPORTIONAL RELIEF119830GT11BW, System relief
COIL, 24V, DEUTSCH NO DIODE119825GT--
SEAL KIT, VALVE44227GT--
VALVE,NEEDLE,FINE ADJUSTMENT**101055GT12BH, Platform level up/down
VALVE,CHECK,GS68 (SIZE8 8)52368GT13"BA, Prevents oil from draining out ofjib/rotate manifold back to tank"
SEAL KIT, VALVE44227GT--
VALVE, CHECK 25 PSI107740GT14BX, System relief valve circuit
VALVE,CHECK,GS68 (SIZE8 8)52368GT15"BY, Prevents oil from draining out ofjib/rotate manifold back to tank"
Description Qty.Part No.Item
SEAL KIT, VALVE44227GT--
VALVE,SHUTTLE44216GT16BF, Platform level
SEAL KIT-FOR PN.44216 & 82677944235GT--
VALVE,CHECK,DUAL PILOT,135 PSI101958GT17BE, Platform level
VALVE, CHECK 25 PSI107740GT18"BB, Prevents oil from draining out ofmanifold"
VALVE RELIEF,2500PSI(88513)**101114GT19BD, Platform level Relief
VALVE,SOLENOID 3 POS.4 WAY***39346GT20BG, Platform level up/down
COIL, 20V, ZENER DIODE DEUTSCH119827GT--
SEAL KIT, VALVE44229GT--
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 67
500 Pumps and ManifoldsNovember 2018
502.1 Function Manifold
68 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
500 Pumps and Manifolds November 2018
503.1 Jib Rotate Manifold
Description Qty.Part No.Item
MANIFOLD,ROTATING JIB,Z40128570GTA
VALVE,PROP,3 POS,4-WAY***94614GT1AA, Jib boom up / down
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
E-COIL WASHER,#8,DUAL COIL97372GT--
VALVE,PROPORTIONAL 3 POS 4 WY*107816GT2AB, Platform rotate
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
SPACER-DUAL COIL,#8***44236GT--
VALVE,PROPORTIONAL 3 POS 4 WY*107816GT3AC, Jib boom rotate
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
SPACER-DUAL COIL,#8***44236GT--
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 69
500 Pumps and ManifoldsNovember 2018
503.1 Jib Rotate Manifold
70 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
500 Pumps and Manifolds November 2018
504.1 Jib Manifold
Description Qty.Part No.Item
MANIFOLD,JIB,Z40***128569GTA
VALVE,PROP,3 POS,4-WAY***...............194614GT1AA, Platform rotate
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
E-COIL WASHER,#8,DUAL COIL97372GT--
VALVE,PROPORTIONAL 3 POS 4WY*.........................................................1
107816GT2
AB, Jib boom up / down
COIL, 20V, DEUTSCH NO DIODE119836GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE44229GT--
E-COIL WASHER,#8,DUAL COIL97372GT--
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 71
500 Pumps and ManifoldsNovember 2018
504.1 Jib Manifold
72 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
600 Platform Components November 2018
601.1 Platform Components
Description Qty.Part No.Item
WELDMENT,PLATFORM 46X30106633GTAdoes not include decals, refer to section 1,Australia
WELDMENT,PLATFORM 56X30106634GTBdoes not include decals, refer to section 1,Australia
PLAT.ASSY.W/DECAL 4'Z40 ANSI119895GTCUSA and Canadian models
PLAT.ASSY.W/DECAL 4' Z40 CE119896GTDEuropean models
PLAT.ASSY.W/DECAL 5'Z40 ANSI119897GTEUSA and Canadian models
PLAT.ASSY.W/DECAL 5'Z40 CE119898GTFEuropean models
PLAT.ASSY.W/DECAL 4' Z40 ASIA128010GTGAsia and South American models
PLAT.ASSY.W/DECAL 5'Z40 ASIA128011GTHAsia and South American models
GUARD,FOOTSWITCH,W/DECAL STEEL32710GT1AUSA/Canada/Australia models
FOOTSWITCH HOUSING,PAINTED......130807P-SGT1BCE/Asia/South America models
ASSY,FOOT SWITCH,GOLDCONTACT...............................................1
228308GT2
SCREW,HHC,1/4-20X.75,8,ZAG............2824059GT3
NUT,TL FLG,1/4-20,G,ZAG824027GT4
FLOORING,PLATFORM 46X30***.........156465GT5A
FLOORING,PLATFORM,56X30..............156576GT5B
PLATFORM STEP ***.............................156656GT6
SCREW,HHF,1/4-20X.75,8,ZAG824078GT7
SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT8
WIRE CABLE,12/3 CON.TPEJKT..........................................720-inches
43955GT9
CONN. SQZ,1/2NPT .39-.56 MED..........17057GT10
T-BOX,2.75 X 4.5 X 2.0...........................110775GT11
LOCKNUT,ELEC,1/2"..............................16935GT12
OUTLET, 110V........................................113585GT13ANorth America
RECEPTACLE,UK,110V.........................1T112560GT13BUK (for use after T112563 is installed)
PLATE,UK,POWER TO PLATT112561GT--UK
SVC KIT,UK RECEPT.REPLACEMENTT112563GT--UK
SCREW,PHPM,6-32X.5,ZAG824214GT14
GASKET,COVER,GFCI,WEATHERPROOF.274052GT15
FORMING,DECAL PLATE***..................156617GT16
COVER,GFCI,WEATHERPROOF45437GT17
SCREW,PHILLIPS,PHM,8-32 X.37533759GT18
Description Qty.Part No.Item
SCREW, HHF, 1/4-20 X .5, 8, ZAG.........4824077GT19
MANUAL BOX W/DECALS***.................144743GT20AUSA/Canada/Australia
BOX,INSTRUCTION STORAGE.............124514GT20B"Europe/Asia/South America (decalrequired; refer to Section100)"
SCREW,HHF,5/16-18X1.25,8,ZAG.........2824087GT21
NUT,TL FLG,5/16-18,G,ZAG...................2824028GT22
SLIDING MIDRAIL KIT,PTD....................1102992GT23
MIDRAIL GUIDE ( HOOK )12443GT--
WIRE LOOM,3/8 POLY SLIT20973GT--
CABLE TIE,4" BLK,HEAT RESISTNT21121GT--
PLAT RAIL ASSY 4'ANSI/CSA...............1101981GT24AUSA/Canada/Australia (railing only; referto the top of the parts list for completeplatform)
PLAT RAIL ASSY, 4' CE..........................1101982GT24BCE/Asia/South America (railing only; referto the top of the parts list for completeplatform)
PLAT RAILING ASSY,5'ANSI..................1119913GT24CUSA/Canada/Australia (railing only; referto the top of the parts list for completeplatform)
PLAT RAILING ASSY 5' CE....................1119914GT24DCE/Asia/South America (railing only; referto the top of the parts list for completeplatform)
WELDMENT,PLATFORMSUPPORT***..........................................1
56500-SGT25
SCREW,HHF,1/4-20X1.5,8,ZAG.............2824081GT26
CLAMP,CABLE STRAIN RELIEF............1119518GT27
FORMING,CLAMP MOUNT...................1119221GT28
SCREW,FHPM,10-32X.75,ZAG824225GT29
NUT,NYLOCK,10-326178GT30
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 73
600 Platform ComponentsNovember 2018
601.1 Platform Components
74 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
600 Platform Components November 2018
602.1 Platform Control Box - View 1
Description Qty.Part No.Item
CONN,RECEP 24 WAY,W/FLANGE.......173753GT1
CLAMP,0.75,#12 X 1/4,RUB CUSH........213268GT2
CONN,RECEP 12 WAY,GRY FLANGE....173730GT3
LOCK,RECEP 12 WAY, 14-18GA54255GT--
ALARM,STEADY TONE***......................139540GT4Does not include 72326 nut
NUT - PLASTIC,RING FOR ALARMS72326GT--
SCREW,PHPM,6-32X.25,ZAG................81257402GT5
STANDOFF,6-32 X 1/2L X 1/4 HEX........488287GT6
ASSY VOLTAGE DIV AND DIODE..........1119584GT7
PCB VOLTAGE DIV(BLANK) Z40119583GT--
SCREW,PHPM,6-32X.5,ZAG................10824214GT8
NUT,NYLOCK,6-32...............................1012344GT9
SCREW,HHF,1/4-20X2.25,8,ZAG...........21257866GT10
NUT,SERRATED,1/4-20,8,ZAG...............21256679GT11
REF. PLATFORM CONTROL BOX BASEASSY......................................................1
12
refer to 603.1
SCREW,PHPM,10-32X.50,ZAG..............21251757GT13
NUT,TL,10-32,A,ZAG..............................2824036GT14
CONN RECEPT,FLANGED....................173723GT15
LOCK,RECEP 4 WAY,14-18GA60443GT--
CONTROLLER ASSY PCON Z40..........11256897GT16
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 75
600 Platform ComponentsNovember 2018
602.1 Platform Control Box - View 1
76 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
600 Platform Components November 2018
603.1 Platform Control Box - View 2
Description Qty.Part No.Item
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT1
secondary boom up/down
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT2
platform rotate
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT3
jib boom up/down
PLUG,SANTOPRENE .5 BLACKDOME.....................................................1
229567GT4A
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT4B
jib rotate if equipped
PLUG,SANTOPRENE .5 BLACKDOME.....................................................6
229567GT5
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT6
auxiliary power
LIGHT,LED IND. RED 24V NH................1824878GT7Aauxiliary power
PLUG,SANTOPRENE .5 BLACKDOME.....................................................1
229567GT7B
PLUG,SANTOPRENE .5 BLACKDOME.....................................................1
229567GT8A
LIGHT,LED IND. RED 24V NH................1824878GT8Bplatform overload if equipped
BUTTON,PUSH,RED MUSHROOMHEAD......................................................1
66812GT9
BOOT(BELLOWS),E-STOP,BLACK146478GT--
BASE WITH 1 NC CONTACT, E-STOP66817GT--includes 1 N.C. contacts
JOYSTICK,1 AXISROCKER,DEUTSCH..............................1
101005GT10A
(OEM joystick) drive/steer
JOYSTICK,SINGLE AXIS W/STEER......1101005HGT10B(aftermarket joystick) drive/steer
SCREW,PHPM-ST,M5-0.8X20,DIN750...81257404GT11
NUT,NYLOCK,M5-0.8233647GT12
LID, PLATFORM CONTROL BOX...........1139789GT13
GASKET,PLATFORM CONTROL BOX110851GT--
KNOB,BLACK PLASTIC,.25 SHAFT......1101648GT14
HARNESS,SPEED DIAL***110797GT--"controller assy with wire harness; doesnot include 101648 knob, order separately(includes 119958)"
LIGHT,LED IND. RED 24V NH................1824878GT15
LCD DISPLAY ENGAGE4***..................1110859GT16
BUMPER,5/16DIAX7/64PROJ,ADH.......6119976GT--
GUARD,DISPLAY,POLYCARB................1110853GT17
Description Qty.Part No.Item
GASKET,DISPLAY GUARD....................1110854GT18
BRACKET,DISPLAY RETAINER.............1110852PGT19
NUT,SERRATED,1/4-20,8,ZAG...............41256679GT--
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT20
drive enable
CLAMP,0.50,#8 X 1/4,RUB CUSH..........16833GT21
CLAMP,0.75,#12 X 1/4,RUB CUSH........213268GT22
BOLT,SHS,5/16X.25X1/4-20,ZAG...........21263233GT23
SCREW,HHF,1/4-20X.75,8,ZAG.............4824078GT24
PLATFORM CONTROL BOX BASEASSY......................................................1
110848GT25
(includes nutserts)
BUTTON,PUSH,BLACK W/SEAL***.......166813GT26
BASE, W/1 N.O. CONTACTS***66815GT--includes 1 N.O. contact
CONTACT,N.O.***66816GT--
JOYSTICK,2AXIS,ROCKER,DEUTSCH.....................1
101173GT27A
"(OEM joystick) boom up/down,extend/retract and turntable rotate"
JOYSTICK,DUAL AXIS W/STEER..........1101173HGT27B"(aftermarket joystick) boom up/down,extend/retract and turntable rotate"
SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1
128580GT28
platform level
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 77
600 Platform ComponentsNovember 2018
603.1 Platform Control Box - View 2
78 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
600 Platform Components November 2018
604.1 Joystick Controller
Description Qty.Part No.Item
JOYSTICK,2 AXIS,ROCKER,DEUTSCH101173GT--(calibration required after replacement),OEM joystick
JOYSTICK,DUAL AXIS W/STEER101173HGT--(calibration required after replacement),aftermarket joystick
JOYSTICK,1 AXIS ROCKER,DEUTSCH101005GT--(calibration required after replacement),OEM joystick
JOYSTICK,SINGLE AXIS W/STEER101005HGT--(calibration required after replacement),aftermarket joystick
BOOT, ROCKER JOYSTICK 75565........175443GT1
ROCKER,RETAINER, 75565..................175444GT2
ROCKER ASSY.,MAGNETIC 75565.......175445GT3
SPRING,SWITCH CENTERING,75565...175446GT4
SWITCH SHIELD,ROCKJOYSTK75565........................................1
75447GT5
SUPPORT,SENSOR,JOYSTICK.............175448GT6
KNOB,ROCKER JOYSTICK 75565........175449GT7
SCREW, PHM, #6-32 X .625 ZINC.........1T112626GT8
BOOT,JOYSTICK....................................1139598GT9
SPRING,JOYSTK CENTR,62390/91......110no longer available from supplier
COLLAR,JOYSTICK,CENTER...............1119915GT11
SEAL, CONNECTOR (DTJOYSTICKS)...........................................1
128000GT12
SLEEVE,CONNECTOR,DTJOYSTICKS............................................1
128001GT13
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 79
600 Platform ComponentsNovember 2018
604.1 Joystick Controller
80 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
700 Hydraulic Hoses and Fittings November 2018
701.1 Drive Chassis
Description Qty.Part No.Item
ELBOW,45D,520320-4............................248907GT1
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-9878GT2
CONN,520120-4***.................................248905GT3
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 81
700 Hydraulic Hoses and FittingsNovember 2018
701.1 Drive Chassis
82 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
700 Hydraulic Hoses and Fittings November 2018
702.1 Turntable Components
Description Qty.Part No.Item
CONN,520102-8-8..................................248944GT1
ASSY,HOSE,HYD,TANK TOFUN.MAN................................................1
1275788GT2
HOSE ASSY,1/2,STR FEM,STR FEM.....1119812-2021GT3
CONN, 520120-6....................................148916GT4
ELBOW,90D,520220-4-6***....................148911GT5
HOSE ASSY,1/4,90 DEG FEM,STR F.....149164-2143GT6
STRAINER ASSEMBLY,1.25" NPT***.....145162GT7
CONN,520102-12...................................148966GT8
HOSE ASSY 3/4" 90 DEG STR FEM.....149150-2430GT9
CONN,520120-12-10..............................148975GT10
VALVE,CHK,#8PORT-#8MALEORFS.....148999GT11
TEE,BRANCH,520433-8.........................148939GT12
HOSE ASSY,1/2,90 FEM,STR FEM.......175278-1829GT13
HOSE ASSY,1/4,STR FEM.STR FEM.....249119-2578GT14
ELBOW,90D,520220-8-12.......................248947GT15
ELBOW,90D,520220-4-4.........................248904GT16
HOSE ASSY,1/2,STR FEM,STR FEM.....181812-4792GT17
CONN,520120-4***.................................248905GT18
CONN,520120-6-8..................................148930GT19
CONN,520120-8***.................................148933GT20
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 83
700 Hydraulic Hoses and FittingsNovember 2018
702.1 Turntable Components
84 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
700 Hydraulic Hoses and Fittings November 2018
703.1 Boom Components
Description Qty.Part No.Item
ELBOW,90D,520220-4-4.........................348904GT1
FITTING,ELBOW,90D,520220-6-4..........148926GT2
CONN,520120-6-4..................................648927GT3
HOSE ASSY,1/4"STR FEM,STR FEM.....249120-2481GT4
CONN,520120-4***...............................1448905GT5
HOSE ASSY,1/4"90 FEM,STR FEM.......149114-4911GT6
HOSE ASSY,1/4,90 FEM,STR FEM.......149117-4891GT7
HOSE ASSY,1/4"STR FEM,STR FEM.....249120-1881GT8
HOSE ASSY,1/4,STR FEM,STR MALE...1119813-24791GT9
HOSE ASSY,1/4,STR FEM,STR MALE...149121-24788GT10
HOSE ASSY,1/4"STR FEM,STR FEM.....249120-31981GT11
CONN,LONG,520122-6..........................248917GT12
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-33278GT13
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-34978GT14
HOSE ASSY,1/4,STR FEM,STR FEM.....349119-19978GT15
FITTING,TEE,BRANCH,520429-4***.....248890GT16
HOSE ASSY,1/4,STR FEM,STR MALE...149121-3088GT17
CONN, 520120-6....................................148916GT18
HOSE ASSY,1/4,STR FEM,STR FEM.....149119-33678GT19
HOSE ASSY,1/4.STR FEM,STR FEM*....149119-34078GT20
HOSE ASSY 1/4.STR FEM,STR MALE..149121-19488GT21
HOSE ASSY,1/4"STR FEM,STR FEM.....149120-3081GT22
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-2178GT23
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 85
700 Hydraulic Hoses and FittingsNovember 2018
703.1 Boom Components
86 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
800 Accessories November 2018
801.1 Flashing Beacon
Description Qty.Part No.Item
SCREW, PHPM, 10-32 X 1.0, ZAG.........3826516GT1
STROBE,FIREBOLT,12-80VDC,AMB**...156704GT2(replaced 20189)
FLASHTUBE,U SHAPED,360DEG,BULB122019GT--
FLASHTUBE,STRAIGHT,360DEG,BULB226393GT--
LENS,AMBER,STROBE,FIREBOLT72282GT--
NUT,TL FLG,10-32,F,ZAG.......................3824032GT3
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 87
800 AccessoriesNovember 2018
801.1 Flashing Beacon
88 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
800 Accessories November 2018
802.1 Air Line to Platform
Description Qty.Part No.Item
OPT,AIRLINE TO PLAT,Z40....................1110515GTA
SCREW,HHF,3/8-16X1.5,8,ZAG.............1824092GT1
NUT,TL FLG,3/8-16,G,ZAG.....................1824029GT2
HOSE ASSY,3/8 STR FEM STR FEM.....170644-66292GT3
FEMALE BULKHEAD CONNECTOR-8...249212GT4
WASHER,FLAT,.75,SAE,HRD,ZAG........21256863GT5
MALE PIPE THD,1/4" SER,3/8"X18........149214GT6
BRACKET,AIR LINE TO PLAT PAINT.....1119249PGT7
MPT,CPLR,1/4"SER,3/8"X18..................149215GT8
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 89
800 AccessoriesNovember 2018
802.1 Air Line to Platform
90 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
800 Accessories November 2018
803.1 Platform Accessories - View 1
Description Qty.Part No.Item
PIPE CRADLE ASSY. SERV (ONE)**85300GTA(ANSI & CE only) (This is a singleassembly. Qty 2 of 85300GT required tocomplete a set)
INSTRUCTIONS-PIPE CRADLE,BOOMS65630GT--
WORKLIGHT OPTION 48V110514GTB
OPTION,EURO TOEBOARD60922GTC
WORKLIGHT,48 VOLT............................2107858GT1
SCREW,HHF,5/16-18X.75,8,ZAG824085GT2
TRIMLOCK,BLACK,5/32".......................219018-1100GT3
BUMPER, PLASTIC, 1.25 O.D................455753GT4
STRAP, CONDUIT HOLDER 60"***........256570GT5
NUT,NYLOCK FLG,1/4-20,F,ZAG...........81277924GT6
SCREW,HHF,1/4-20X2.5,8,ZAG.............4824083GT7
WELDMENT, PIPE CRADLE..................256525GT8
WELDMENT,PIPE CRADLE MOUNT.....481368GT9
U-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG................................................8
1251600GT10
NUT,NYLOCK FLG,3/8-16,F,ZAG.........161274322GT11
TOEBOARD,ENTRY EUROPEANPNTD**...................................................1
94745PGT12
SCREW,HHF,1/4-20X.625,8,ZAG...........41256855GT13
SCREW,HHF,1/4-20X1.5,8,ZAG.............4824081GT14
BRACKET,WORK LIGHT MOUNT5/16"........................................................2
35956GT15
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 91
800 AccessoriesNovember 2018
803.1 Platform Accessories - View 1
92 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
800 Accessories November 2018
804.1 Platform Accessories - View 2
Description Qty.Part No.Item
CLAMP,1.25X.5 RUBBER-CUSHION....1256424GT1
SCREW,HHF,1/4-20X.75,8,ZAG...........22824078GT2
NUT,TL FLG,1/4-20,G,ZAG...................22824027GT3
MESH,HALF HEIGHT,5'***.....................274007GT4A
MESH,HALF HEIGHT RH,4'***...............274009GT4B
CONTROL BOX COVER, LH..................1101677GT5
RIVET,ALUM,P,.188 X .2587085GT6
HINGE,CONTROL BOX..........................277860GT7
LID,CONTROL BOX COVER..................1101678GT8
LID,CONTROL BOX COVER..................1101679GT9
BUMPER,RUBBER***.............................634619GT10
SCREW,HHC,1/4-20X.63,8,ZAG............21268957GT11
WASHER,FLAT,USS,1/4,ZAG.................2824113GT12
SCREW,HHF,1/4-20X.625,8,ZAG...........41256855GT13
CONTROL BOX COVER, RH.................1101676GT14
MESH,HALF,SWING GATE***................154457GT15
BUMPER,BATTERY BOX & RAILS........143392GT16
KIT,SWING GATE W/SPRING................1128368GT17A
WELDMENT,SWING GATE,ALUMINUM128374GT--
SPRING,SHORT PLATFORM GATE42104GT--
KIT,FIELD INSTALL,SWING GATE.........1119950GT17Bincludes 128368, 33674, 1487 and 1488
RIVET, STL, STL, DOME, 1/4 X .375,ZAG.......................................................14
824207GT18
PIN,LOCK,SHORT***.............................133674GT19
GATE LATCH CASTING--DRILLED........11487GT20
RAILING CATCH CASTING--DRILLED...11488GT21
TOOL TRAY ACCESSORY***.................19599-SGT22
BUMPER, PLASTIC, 1.25 O.D................255753GT23
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 93
800 AccessoriesNovember 2018
804.1 Platform Accessories - View 2
94 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
800 Accessories November 2018
805.1 Auxiliary Rail Assembly
Description Qty.Part No.Item
SCREW,BHTC,1/4-20X1,ZAG..............121259715GT1
NUT,TL FLG,1/4-20,G,ZAG...................12824027GT2
KIT, AUX. RAIL, 4' PLATFORM...............1T112779GT3Aincludes 1, 2, 4 and 5
KIT, AUX. RAIL, 5' PLATFORM...............1T112780GT3Bincludes 1, 2, 4 and 5
SUPPORT, RAILING.............................12122073GT4
BUMPER, PLASTIC, 1.25 O.D................255753GT5
Ref. PLAT RAIL ASSY6refer to 601.1
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 95
800 AccessoriesNovember 2018
805.1 Auxiliary Rail Assembly
96 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
800 Accessories November 2018
806.1 Platform Overload
Description Qty.Part No.Item
OPT, PLAT SPT, LOAD SENSE110509GTA
CLAMP,CABLE STRAIN RELIEF............1119518GT1
FORMING,CLAMP MOUNT...................1119221GT2
SCREW,HHF,1/4-20X1.5,8,ZAG.............2824081GT3
NUT,TL FLG,1/4-20,G,ZAG.....................8824027GT4
SCREW,HHF,1/4-20X.75,8,ZAG.............2824078GT5
WELDMENT,PLATFORM SUPPORT.....194176GT6
PIN,0.75DIAX5.75LG,CHAMFER...........461726GT7
SCREW,HHF,1/4-20X1.25,8,ZAG...........4824080GT8
ROD END, .25 X 2.75, ZAG....................4825020GT9
WASHER,SHIM .0151 THK......as-needed110789GT10
BEARING,GARLOCK,12FDU12.............825685GT11
SCREW, PHPM, 10-32 X 1.0, ZAG.........2826516GT12
NUT,NYLOCK,10-32...............................26178GT13
NUT,TL FLG,3/8-16,G,ZAG.....................1824029GT14
RETAINER,SPRING,1.21 X .375............161975GT15
SPRING,COMP,1" OD,232 LB/IN............161974GT16
WELDMENT,LOAD SUPPORT...............294191GT17includes item 10 and 11
SWITCH,ROLLER PLUNGER LIMIT......161973GT18
MOUNT,SWITCH....................................161972GT19
BUMPER,RUBBER***.............................134619GT20
SCREW,HHF,3/8-16X2,8,ZAG................11253478GT21
WELDMENT,ROTATOR SUPPORT........194170GT22
CLAMP,0.31,#5 X 1/4,RUB CUSH..........145470GT23
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 97
800 AccessoriesNovember 2018
806.1 Platform Overload
98 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
800 Accessories November 2018
807.1 Hostile Environmental Package - Primary Boom Wipers
Description Qty.Part No.Item
OPTION,HOSTILE ENVIRONMENT......1110510GTA
KIT, WIPER, Z-40/23N............................1147344GTB(order kit for first time replacement of p/n119076P)
SCREW,HHC,1/4-20X2.25,8,ZAG..........4824064GT1
WASHER,LOCK,1/4,ZAG.......................4824109GT2
WASHER,FLAT,USS,1/4,ZAG.................4824113GT3
TUBE,RD,STL,DOM,.75OD X .375ID.....4119077GT4
BOLT,CARRIAGE,1/4-20X.75,5,ZAG.....10824124GT5
NUT,TL FLG,1/4-20,G,ZAG...................10824027GT6
FORMING,WIPER MOUNT....................2128972GT7
WIPER,PRIMARY BOOM.......................1128971GT8
PLATE,WIPER BACKING.......................2128973GT9
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 99
800 AccessoriesNovember 2018
807.1 Hostile Environmental Package - Primary Boom Wipers
100 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
800 Accessories November 2018
808.1 Hostile Environmental Package - Cylinder Bellows
Description Qty.Part No.Item
KIT,CYLINDER BELLOW,Z40119772GTA
BELLOWS,PRIMARY CYLINDER,JIB.....154638GT1
BELLOWS,MASTER CYLINDER............154640GT2
BELLOWS,STEER CYLINDER...............2110873GT3not shown
BELLOWS,SECONDARY,ELEVATECYL.........................................................2
54652GT4
BELLOWS,SLAVE CYLINDER...............154639GT5
LABEL,DEUTZ STARTER CABLE..........199462GT6
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 101
800 AccessoriesNovember 2018
808.1 Hostile Environmental Package - Cylinder Bellows
102 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
800 Accessories November 2018
809.1 Inverter
Description Qty.Part No.Item
FUSE,50 AMP,VERY FAST ACTING......136372GT1
FUSE BLOCK, ANN & ANL FUSE..........166717GT2
BOOT,CABLE TERM,MED.RED,4/08910GT--
SCREW,HHF,1/4-20X1,8,ZAG................6824079GT3
NUT,TL FLG,1/4-20,G,ZAG.....................6824027GT4
FORMING,FUSE MOUNT BRACKET.....11272488GT5
SCREW,FHS,10-32X1,F835,ZAG...........21257046GT6
NUT,TL FLG,10-32,F,ZAG.......................4824032GT7
NUT,SERRATED,3/8-16,8,ZAG...............41257628GT8
SCREW,PHPM,10-32X.75,ZAG..............2824215GT9
INVERTER,48VDC,120VAC/60HZ..........1150026GT10
HARNESS,INVERTER139325GT--
WIRE LOOM,3/8 NYLON,HITEMP........................................48-inches
53471GT--
CLAMP,1.00,#16 X 1/4,RUB CUSH........218666GT11
BOOT,CABLE TERM,MED.RED,4/0.......28910GT12A
STUD,POWER 3/8" RED........................194981GT12Bbattery positive
STANDOFF, 3/8" BLACK.........................194982GT12Cground
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 103
800 AccessoriesNovember 2018
809.1 Inverter
104 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
800 Accessories November 2018
810.1 Lift Guard Contact Alarm (from January 2017)
Description Qty.Part No.Item
From January 2017, this option became astandard installation on all models unlessthe customer specifically request not tohave it installed
--
KIT,LIFT GUARD CONTACT ALARM,4'-5'PLATFORM
1279136GT--
HARNESS, OPA2, Z401278499GT--
RELAY,24VDC,40/30A,SLD W/BRKT*78098GT--
MODULE, PLUS+1, CONTACT ALARM1278121GT--located inside the Platform Control Box
SCREW,HHF,10-24X.51264934GT1
SPRING CLIP,10-24,.025-.125X.468,ZAG73575GT2
NUT,NYLOCK,6-3212344GT3
SCREW,PHPM,6-32X.875,ZAG1256859GT4
ASSEMBLY, LIGHT, CONTACTALARM....................................................2
1278111GT5
DECAL, INSTRUCTION, CONTACTALARM
1278542GT6
SCREW,HHF,1/4-20X.75,8,ZAG824078GT7
NUT,NYLOCK FLG,1/4-20,F,ZAG1277924GT8
ASSEMBLY, SENSOR, PROX, CONTACTALARM....................................................1
1278119GT9
ASSY, SENSOR W/HOUSING1278433GT10(Includes holder item 1277877 and sensorpart 1278119)
HOLDER, SENSOR................................11277877GT--
FORMING, SENSOR HOLDER..............11277873GT11
ASSEMBLY, OPA CABLE, SMALL..........11278417GT12
NUT,1/4-20,8,ZAG1261184GT--Part of assembly 1278417
MAGNET, 1/4-20, 15 LB.1278124GT--Part of assembly 1278417
GRIP, CABLE1278368GT--Part of assembly 1278417
OPA WIRE ASSY, SMALL1278459GT--Part of assembly 1278417
SCREW,PHPM,10-32X1.25,ZAG825352GT13
NUT,SERRATED,10-32,ZAG1264261GT14
WELDMENT, RIGHT OPA, SMALL.........11278175GT15
PLATE, CABLE AND WIRE COVER.......11277875GT16
GUIDE, CABLE.......................................11277876GT17
NUT,NYLOCK FLG,3/8-16,F,ZAG1274322GT18
SCREW,HHF,3/8-16X1,8,ZAG824090GT19
CLAMP, 1.25 INCH TUBE.......................21278363GT20
WELDMENT, LEFT OPA, SMALL...........11278177GT21
DECAL, INSTRUCTION, ACTUATORSWITCH SOCKET..................................1
1278982GT22
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 105
800 AccessoriesNovember 2018
810.1 Lift Guard Contact Alarm (from January 2017)
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
PagePart Number
77, 79101005GT .................77, 79101005HGT ...............67101055GT .................67101114GT .................77, 79101173GT .................77, 79101173HGT ...............25101425GT .................25101426GT .................55101429GT .................77101648GT .................93101676GT .................93101677GT .................93101678GT .................93101679GT .................21101723GT .................33101815GT .................67101958GT .................73101981GT .................73101982GT .................73102992GT .................43106069GT .................19106123GT .................25106241GT .................41106404GT .................33, 51, 57106427GT .................51106617GT .................51106621PGT ...............51106622PGT ...............51106628GT .................51106629GT .................51106630GT .................73106633GT .................73106634GT .................23107574GT .................21107578GT .................49107588GT .................43107594GT .................33107651GT .................19107712GT .................49107727GT .................67107740GT .................7310775GT ...................67107788GT .................67, 69, 71107816GT .................91107858GT .................49107859GT .................51107915GT .................51107917GT .................51107919GT .................51107921GT .................47107998GT .................33110160GT .................67110180GT .................47110255GT .................53110317GT .................61, 63110318GT .................67110338GT .................61, 63110360GT .................17110362GT .................17110370GT .................17110380GT .................35110382GT .................35110448GT .................17110452GT .................45110472GT .................97110509GT .................99110510GT .................91110514GT .................89110515GT .................57110516GT .................61110528GT .................17110533GT .................19110554GT .................17110556GT .................65110573GT .................
PagePart Number
51110576GT .................21110609PGT ...............21110619GT .................57110658GT .................19110665GT .................57110752GT .................49110776GT .................97110789GT .................47110791GT .................47110794GT .................47110795GT .................47110796GT .................47, 77110797GT .................47110798GT .................47110800GT .................47110801GT .................47110802GT .................47110803GT .................29110805-1700GT ........29110805-7750GT ........29110805-9450GT ........29110806-1300GT ........29110807-3750GT ........29110807-4500GT ........29110808-3350GT ........29110808-7000GT ........29110809-9500GT ........29110810-10600GT ......29110811-11250GT ......77110848GT .................77110851GT .................77110852PGT ...............77110853GT .................77110854GT .................77110859GT .................17110871GT .................101110873GT .................17110875GT .................17110876GT .................21110877GT .................19110880GT .................41110929GT .................19110965GT .................39110973GT .................17110998GT .................59111051GT .................59111052GT .................59111053GT .................13, 15114114GT .................13114117GT .................13114131GT .................13, 15114132GT .................13, 15114133GT .................13, 15114156GT .................13, 15114165GT .................13, 15114180GT .................15114247GT .................15114248GT .................15114252GT .................15114298GT .................15114334GT .................15114345GT .................13114350GT .................13114389GT .................13114390GT .................13114397GT .................13, 15114427GT .................61119032GT .................37119042GT .................99119077GT .................73, 97119221GT .................61, 63119222PGT ...............89119249PGT ...............23119287GT .................27119399GT .................
PagePart Number
27119400GT .................27119401GT .................27119402GT .................31119403GT .................17119426GT .................17119427GT .................41119429GT .................19119432GT .................73, 97119518GT .................61, 63119519GT .................57119526GT .................61, 63119563GT .................75119583GT .................41, 75119584GT .................101119772GT .................35119784GT .................25119787GT .................83119812-2021GT ........85119813-24791GT ......23119815GT .................67119825GT .................67119827GT .................67119828GT .................67119829GT .................67119830GT .................69, 71119836GT .................13119874GT .................15119875GT .................17119877GT .................73119895GT .................73119896GT .................73119897GT .................73119898GT .................35119900GT .................17119910GT .................73119913GT .................73119914GT .................79119915GT .................93119950GT .................57119955GT .................77119976GT .................87122019GT .................95122073GT .................39, 75, 10512344GT ...................7312443GT ...................171251565GT ...............911251600GT ...............27, 39, 41, 751251757GT ...............251251892GT ...............271251901GT ...............33, 351251997GT ...............271253185GT ...............971253478GT ...............451253485GT ...............35, 37, 491253498GT ...............191255013GT ...............471255030GT ...............17, 531255452GT ...............511255469GT ...............31, 35, 37, 43, 511255758GT ...............33, 37, 511255760GT ...............251255763GT ...............19, 25, 271255805GT ...............471255859GT ...............31, 371256108GT ...............611256109GT ...............351256118GT ...............21, 331256170GT ...............531256172GT ...............51, 571256177GT ...............19, 21, 331256182GT ...............49, 531256267GT ...............23, 451256469GT ...............19, 75, 771256679GT ...............371256803GT ...............
PagePart Number
631256843GT ...............491256844GT ...............35, 431256847GT ...............25, 41, 91, 931256855GT ...............1051256859GT ...............17, 61, 891256863GT ...............371256894GT ...............751256897GT ...............13, 151256898GT ...............13, 151256899GT ...............511256922GT ...............1031257046GT ...............41, 751257402GT ...............411257403GT ...............771257404GT ...............611257458GT ...............171257464GT ...............43, 51, 1031257628GT ...............471257649GT ...............471257650GT ...............111257733GT ...............19, 371257803GT ...............751257866GT ...............211258049GT ...............111258567GT ...............171259444GT ...............951259715GT ...............491260940GT ...............1051261184GT ...............211261724GT ...............471261845GT ...............531262633GT ...............531263057GT ...............331263142GT ...............331263232GT ...............771263233GT ...............331263234GT ...............191263236GT ...............171263237GT ...............451264259GT ...............19, 33, 35, 43, 45, 57, 105
1264261GT ...............
471264822GT ...............471264834GT ...............1051264934GT ...............231268833GT ...............931268957GT ...............111268GT .....................571269535GT ...............1031272488GT ...............611273205GT ...............59, 91, 1051274322GT ...............831275788GT ...............1051277873GT ...............1051277875GT ...............1051277876GT ...............1051277877GT ...............91, 1051277924GT ...............1051278111GT ...............1051278119GT ...............1051278121GT ...............1051278124GT ...............1051278175GT ...............1051278177GT ...............1051278363GT ...............1051278368GT ...............1051278417GT ...............1051278433GT ...............1051278459GT ...............1051278499GT ...............1051278542GT ...............1051278982GT ...............1051279136GT ...............79128000GT .................79128001GT .................
106 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
November 2018
Part Number Index
PagePart Number
65128009GT .................73128010GT .................73128011GT .................25128015GT .................51128027PGT ...............51128028GT .................55128037GT .................31128118GT .................51128288GT .................59128308GT .................59128309GT .................35128319GT .................93128368GT .................93128374GT .................31128375GT .................31128376GT .................111283776GT ...............31128377GT .................17128514GT .................61128550GT .................471285689GT ...............71128569GT .................69128570GT .................39, 77128580GT .................471285812GT ...............57128612GT .................59128613GT .................59128614GT .................57128616GT .................31128645GT .................191286600GT ...............191286601GT ...............31128825GT .................59128862GT .................99128971GT .................99128972GT .................99128973GT .................57128995GT .................39, 75, 7713268GT ...................31133286GT .................7313585GT ...................31139318GT .................103139325GT .................45139417GT .................79139598GT .................63139655GT .................59139702GT .................59139781GT .................77139789GT .................31139858GT .................2714041GT ...................31144161GT .................77146478GT .................99147344GT .................111484GT .....................931487GT .....................931488GT .....................103150026GT .................51, 571505GT .....................4515243GT ...................25161553GT .................25161554GT .................47162161GT .................2717626GT ...................11, 1918576GT ...................25, 43, 10318666GT ...................49, 5718720GT ...................5318730GT ...................3518963GT ...................9119018-1100GT ..........3919506GT ...................2519520GT ...................7320973GT ...................7321121GT ...................1921149GT ...................1721166GT ...................
PagePart Number
21216185GT .................21216186GT .................21216228GT .................21216397GT .................1721858GT ...................19226254GT .................87226393GT .................63226540GT .................63226542GT .................13227131GT .................13227213GT .................73228308GT .................31228946GT .................31228947GT .................31228973GT .................39, 77229567GT .................17231514GT .................19232486GT .................65233641GT .................77233647GT .................61, 63233717GT .................61, 63233745GT .................4123404GT ...................19236303GT .................51237688GT .................3924018GT ...................7324514GT ...................3125388GT ...................9725685GT ...................1725817GT ...................13, 1527204GT ...................13, 1527205GT ...................13, 1527206GT ...................13, 1527207GT ...................61, 6327497GT ...................1127581GT ...................1328161GT ...................1328165GT ...................13, 1528174GT ...................1328175GT ...................1328176GT ...................1328177GT ...................1328181GT ...................13, 1528235GT ...................1328236GT ...................1328372GT ...................3728646GT ...................1128750GT ...................25, 4529868GT ...................5330370GT ...................1730748GT ...................7330807P-SGT .............4130997GT ...................1331060GT ...................61, 6331106GT ...................1331508GT ...................1131779GT ...................1331785GT ...................1331787GT ...................1331788GT ...................1132150GT ...................1132151GT ...................7332710GT ...................4333555GT ...................9333674GT ...................7333759GT ...................1133994GT ...................4134053GT ...................5334276GT ...................93, 9734619GT ...................61, 6335088GT ...................61, 6335675GT ...................9135956GT ...................61, 6336054-SGT ................3736179GT ...................61, 6336199GT ...................
PagePart Number
2536212GT ...................2536369GT ...................27, 10336372GT ...................1136555GT ...................1337052GT ...................3737184GT ...................3737185GT ...................3737186GT ...................3737187GT ...................3737191GT ...................3737192GT ...................3938020GT ...................3739223GT ...................6739346GT ...................4539518GT ...................39, 7539540GT ...................1740145GT ...................1740146GT ...................13, 1540434GT ...................3742019GT ...................9342104GT ...................3542439GT ...................61, 6342797GT ...................6142939GT ...................6743018GT ...................11, 2743179GT ...................9343392GT ...................13, 1543658GT ...................47, 7343955GT ...................69, 7144174GT ...................6744216GT ...................6744227GT ...................67, 69, 7144229GT ...................6744235GT ...................6944236GT ...................7344743GT ...................6544750GT ...................1344779GT ...................1144788GT ...................13, 1544980GT ...................13, 1544981GT ...................1344986GT ...................1745043GT ...................4945071GT ...................1745074GT ...................2145109GT ...................1745110GT ...................1745111GT ...................8345162GT ...................2545209GT ...................35, 4545363GT ...................7345437GT ...................3545462GT ...................9745470GT ...................6747092GT ...................61, 6347377GT ...................3748885GT ...................8548890GT ...................33, 83, 8548904GT ...................81, 83, 8548905GT ...................8148907GT ...................8348911GT ...................83, 8548916GT ...................8548917GT ...................8548926GT ...................8548927GT ...................8348930GT ...................8348933GT ...................8348939GT ...................8348944GT ...................8348947GT ...................8348966GT ...................8348975GT ...................8348999GT ...................8549114-4911GT ..........8549117-4891GT ..........
PagePart Number
8549119-19978GT ........8549119-2178GT ..........8349119-2578GT ..........8549119-33278GT ........8549119-33678GT ........8549119-34078GT ........8549119-34978GT ........8149119-9878GT ..........8549120-1881GT ..........8549120-2481GT ..........8549120-3081GT ..........8549120-31981GT ........8549121-19488GT ........8549121-24788GT ........8549121-3088GT ..........8349150-2430GT ..........8349164-2143GT ..........8949212GT ...................8949214GT ...................8949215GT ...................1749413GT ...................1149612GT ...................1149613GT ...................2149826GT ...................3749878GT ...................2350371GT ...................4950455GT ...................3350469GT ...................5150479-SGT ................5350542GT ...................5750546GT ...................5750584GT ...................3750744GT ...................2350770-SGT ................3350776PGT .................4350784GT ...................3750959GT ...................3750966GT ...................3550974GT ...................4350990GT ...................2551147GT ...................6752368GT ...................6552913GT ...................6552914GT ...................13, 1552969GT ...................10353471GT ...................6754063GT ...................3354145-800GT ............4954156GT ...................3754231GT ...................41, 7554255GT ...................3754360GT ...................3554363GT ...................3754443GT ...................4554455PGT .................9354457GT ...................4154534GT ...................2154627GT ...................10154638GT ...................10154639GT ...................10154640GT ...................10154652GT ...................45, 51, 91, 93, 9555753GT ...................3756022GT ...................4156302GT ...................9356424GT ...................2556461GT ...................7356465GT ...................7356500-SGT ................9156525GT ...................9156570GT ...................7356576GT ...................7356617GT ...................7356656GT ...................8756704GT ...................4356849GT ...................
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 107
November 2018
Part Number Index (continued)
PagePart Number
19, 21, 23, 25, 51, 73
56912GT ...................
5156927GT ...................61, 6356929GT ...................4758253GT ...................1958320GT ...................6558932GT ...................6558936GT ...................3560000GT ...................4560015GT ...................3760065GT ...................3560106GT ...................3560442GT ...................7560443GT ...................1760746GT ...................3560857GT ...................9160922GT ...................216146GT .....................9761726GT ...................21, 39, 41, 51, 73, 97
6178GT .....................
4761794GT ...................9761972GT ...................9761973GT ...................9761974GT ...................9761975GT ...................3762088GT ...................61, 6362506GT ...................61, 6362507GT ...................9165630GT ...................176607GT .....................1166399GT ...................19, 27, 10366717GT ...................39, 7766812GT ...................7766813GT ...................7766815GT ...................7766816GT ...................39, 7766817GT ...................3966818GT ...................2566900GT ...................2566901GT ...................776833GT .....................736935GT .....................5370534GT ...................35, 577056GT .....................737057GT .....................21, 61, 6370606GT ...................8970644-66292GT ........3570647GT ...................5370671GT ...................2770684GT ...................8772282GT ...................39, 7572326GT ...................1372833GT ...................13, 1572867GT ...................10573575GT ...................27, 7573723GT ...................39, 7573730GT ...................4173736GT ...................7573753GT ...................9374007GT ...................9374009GT ...................5574044GT ...................6374051GT ...................7374052GT ...................6374081GT ...................6374089GT ...................5574134GT ...................1974267GT ...................1974468GT ...................1974469GT ...................1974470GT ...................2574704GT ...................1974714GT ...................61, 6374735GT ...................6374866GT ...................
PagePart Number
1775041GT ...................43, 4575073GT ...................43, 4575076GT ...................8375278-1829GT ..........7975443GT ...................7975444GT ...................7975445GT ...................7975446GT ...................7975447GT ...................7975448GT ...................7975449GT ...................5377014GT ...................4577032GT ...................4577034PGT .................5377189GT ...................4977303GT ...................5377364GT ...................5777375GT ...................5777376GT ...................5777409GT ...................3777435GT ...................4977521GT ...................9377860GT ...................10578098GT ...................1178622GT ...................2179452GT ...................9181368GT ...................3781579GT ...................8381812-4792GT ..........1382366GT ...................25823684GT .................27824019GT .................19, 21, 37, 43, 45824024GT .................37, 61, 63824025GT .................21, 35, 43, 45, 51, 57, 59, 61,
824027GT .................
63, 73, 93, 95, 97, 99, 10325, 43, 73824028GT .................25, 31, 35, 37, 43, 49, 51, 53, 61, 63, 89, 97
824029GT .................
27, 87, 103824032GT .................75824036GT .................25824037GT .................37824038GT .................33824050GT .................33824051GT .................33824052GT .................55, 59, 61, 63, 73824059GT .................23, 37, 43, 45, 51, 55, 59
824060GT .................
19824061GT .................19824062GT .................61, 63, 99824064GT .................35, 37, 53, 57824067GT .................35, 37, 51, 61, 63824068GT .................45824074GT .................63824075GT .................73824077GT .................17, 21, 25, 35, 39, 51, 73, 77, 93, 97, 105
824078GT .................
35, 43, 45, 103824079GT .................97824080GT .................61, 73, 91, 97824081GT .................21, 25, 51, 57, 63824082GT .................51, 91824083GT .................59824084GT .................91824085GT .................25824086GT .................73824087GT .................33, 45, 53824089GT .................17, 35, 105824090GT .................37824091GT .................37, 53, 61, 63, 89824092GT .................
PagePart Number
65824100GT .................33824103GT .................19824104GT .................55, 61, 63, 99824109GT .................37, 53, 57, 61, 63, 65
824110GT .................
49824111GT .................19, 21, 23, 37, 43, 45, 51, 59, 61, 63, 93, 99
824113GT .................
63824116GT .................43, 45824119GT .................57, 59, 99824124GT .................25824125GT .................53, 57, 61824151GT .................63824152GT .................57, 61, 63824164GT .................45, 93824207GT .................27, 39, 73, 75824214GT .................35, 43, 45, 103824215GT .................33824216GT .................73824225GT .................41824226GT .................25824228GT .................1582472GT ...................1582473GT ...................1582481GT ...................39, 77824878GT .................1582487GT ...................17, 53, 57, 61, 63825019GT .................97825020GT .................19825349GT .................105825352GT .................17, 63825353GT .................37825358GT .................1582544GT ...................1582548GT ...................1582601GT ...................1582602GT ...................1582604GT ...................21826171GT .................19826215GT .................87, 97826516GT .................67826779GT .................19826783GT .................61, 65826793GT .................63826794GT .................3983093GT ...................4783129GT ...................6585197GT ...................3985239GT ...................9185300GT ...................9387085GT ...................3987755GT ...................4988203GT ...................3588269GT ...................7588287GT ...................3388356-11103GT ........5788356-11165GT ........5188356-11205GT ........33, 3788635-4024GT ..........4988676GT ...................4788725GT ...................3988827GT ...................1038910GT .....................1193500GT ...................3594077GT ...................9794170GT ...................9794176GT ...................9794191GT ...................61, 6394260GT ...................61, 6394261GT ...................67, 69, 7194614GT ...................9194745PGT .................2194908GT ...................10394981GT ...................
PagePart Number
10394982GT ...................939599-SGT ..................3996008-SGT ................3996010GT ...................6596193GT ...................33, 51, 5797128GT ...................69, 7197372GT ...................13, 1597815GT ...................1397893GT ...................10199462GT ...................73T112560GT ...............73T112561GT ...............73T112563GT ...............79T112626GT ...............95T112779GT ...............95T112780GT ...............
108 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
November 2018
Part Number Index (continued)
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.
AALARM,CHIME TONE 5-25VDC***.....35ALARM,INTERMITTENT TONE 6-30V*.....35ALARM,STEADY TONE***.....39, 75ANGLE,RELAY MNT,W/NUTSERTS,PNT.....41ASSEMBLY FOOT SWITCH.....47ASSEMBLY, ENCLOSURE, FUSE BOX.....27ASSEMBLY, LIGHT, CONTACT ALARM.....105ASSEMBLY, OPA CABLE, SMALL.....105ASSEMBLY, SENSOR, PROX, CONTACTALARM.....105
ASSY VOLTAGE DIV AND DIODE.....41, 75ASSY, SENSOR W/HOUSING.....105ASSY,FOOT SWITCH,GOLD CONTACT.....73ASSY,HOSE,HYD,TANK TO FUN.MAN......83ASSY,LED,IES CHARGER.....31ASSY,RELAY SOCKET, AUTO.....41
BBACKING PLATE, PULLTUBE.....59BALL STUD**.....43BASE WITH 1 NC CONTACT, E-STOP......39, 77
BASE, W/1 N.O. CONTACTS***.....77BATTERY CABLE ASSEMBLY (Z40).....25BATTERY CABLE ASSY,9.5"JUMPER.....25BATTERY, 390AH L16,WET.....25BATTERY,AGM,6V/390A,L16.....25BEARING KIT,WHEEL DRIVE(106148/106445/107712).....19
BEARING KIT-74097 TORQUE HUB**.....19BEARING RACE (LARGE) (45873).....17BEARING RACE (SMALL) (45873).....17BEARING,0.75IDX1.00ODX0.75L.....25BEARING,1.00IDX1.25ODX1.00L.....17BEARING,1.25 ID X 1.5 OD X .75.....61, 63BEARING,1.25IDX1.50ODX1.25L.....63BEARING,1.25IDX1.5ODX1.00L.....53BEARING,1.5"ID X 1.75OD X1.25L.....17BEARING,1.5IDX1.75ODX1.5L.....49BEARING,2.0IDX2.25ODX1.50L.....49, 57BEARING,FL,1.25IDX1.41ODX.89L.....61, 63BEARING,FL,1.25IDX1.5ODX1.25L.....61, 63BEARING,FL,1.5IDX1.75ODX1.10LG.....49BEARING,GARLOCK,12FDU12.....97BEARING,POLYGON,BM5120.....53BEARING,SWING CHASSIS.....33BELLOWS,MASTER CYLINDER.....101BELLOWS,PRIMARY CYLINDER,JIB.....101B E L L O W S , S E C O N D A R Y, E L E VAT ECYL......101
BELLOWS,SLAVE CYLINDER.....101BELLOWS,STEER CYLINDER.....101BLOCK,CABLE CLAMP,2/0 DOUBLE...21, 61, 63
BOLT,CARRIAGE,1/4-20X.75,5,ZAG.....57, 59, 99
BOLT,CARRIAGE,3/8-16X1,5,ZAG.....25BOLT,SHS,5/16X.25X1/4-20,ZAG.....77BOOT(BELLOWS),E-STOP,BLACK.....77BOOT, ROCKER JOYSTICK 75565.....79BOOT,CABLE TERM,MED.RED,4/0.....103BOOT,CABLE TERMINAL,LG,RED,2/0.....25BOOT,JOYSTICK.....79BOX,INSTRUCTION STORAGE.....73
BRACKET, CHARGER CORD AND LED.....31BRACKET, CLAMP, PAINTED.....51BRACKET,AIR LINE TO PLAT PAINT.....89BRACKET,CONTACTOR MOUNT.....19BRACKET,DISPLAY RETAINER.....77BRACKET,DRIVE SENSOR,ENABLE.....33BRACKET,GROUND CONTROL BOX.....37BRACKET,HIGH PRESSURE FILTER.....35BRACKET,RETURN FILTER**.....37B R A C K E T , R U B B E RBUMPER,ENGCOVER.....35
BRACKET,WORK LIGHT MOUNT 5/16".....91BRUSH COVER -PLATE-(48504)*.....65BRUSH SET 4 EA.....65BULKHEAD FITTING,PLASTIC X 8**.....37BULKHEAD,SWING CHASSIS,LH.....35BULKHEAD,SWING,RIGHT,Z45 DC/BE.....37BUMPER, PLASTIC, 1.25 O.D........45, 51, 91, 93, 95
BUMPER,5/16DIAX7/64PROJ,ADH......77BUMPER,BATTERY BOX & RAILS.....93BUMPER,RUBBER***.....93, 97BUMPER,RUBBER,COVERS.....35BUSHING, STRAIN RELIEF, 1".....17BUSHING,1.5ID X 1.75OD X 1.1LG.....17BUSHING,STRAIN RELIEF,.875/.30.....31BUSHING,STRAIN RELIEF,.875/.40.....31BUTTON,PUSH,BLACK W/SEAL***.....77BUTTON,PUSH,RED MUSHROOMHEAD.....39, 77
CCABLE ASSY #2 BLACK 5/16.....29CABLE ASSY #2 BLACK 5/16 & 3/8.....29CABLE ASSY #2 BLACK ANDERSON.....29CABLE ASSY #2 RED 5/16.....29CABLE ASSY #2 RED 5/16 & 3/8.....29CABLE ASSY #2 RED ANDERSON.....29CABLE ASSY #4 BLACK 5/16.....29CABLE TIE,4" BLK,HEAT RESISTNT.....73CABLE TRACK, NP400, 23 LINK.....59CAP,DUST,45873 HUB KIT.....17CASTING ,FRONT AXLE,MACHINED.....17CHARGER 48V/30A AUTO AC X-LED.....31CHOCK,CYLINDER (SERVICE TOOL).....11CIRCUIT BREAKER 15 AMP.....39CIRCUIT BREAKER, 15 AMP.....39CLAMP, 1.25 INCH TUBE.....105CLAMP, CABLETRACK, BOT, Z40.....59CLAMP, CABLETRACK, TOP, Z40.....59CLAMP, PRI, HOSE/CABLE, Z40.....57CLAMP,0.31,#5 X 1/4,RUB CUSH.....97CLAMP,0.50,#8 X 1/4,RUB CUSH.....77CLAMP,0.75,#12 X 1/4,RUB CUSH......39, 75, 77
CLAMP,1.00,#16 X 1/4,RUB CUSH......25, 43, 103
CLAMP,1.25X.5 RUBBER-CUSHION.....93CLAMP,2.00,#32 X 3/8,RUB CUSH.....45CLAMP,CABLE STRAIN RELIEF.....73, 97CLAMP,CABLE,MOTOR CONTROLLER.....19CLAMP,HOSE,UHMW.....21CLAMP,JIB BOOM.....61, 63CLAMP,RUBBER CUSHIONED-2 5/32......61, 63
CLAMPING BLOCK, SECONDARY.....51
CLAMPING BLOCK,SECONDARY.....51CLIP,RETAINING,IES CHARGER.....31COIL, 20V, DEUTSCH NO DIODE.....69, 71COIL, 20V, ZENER DIODE DEUTSCH.....67COIL, 24V, DEUTSCH NO DIODE.....67COLLAR,JOYSTICK,CENTER.....79COMPRESSION MEMBER (BORED)***.....61, 63
CONN RECEPT,FLANGED.....27, 75CONN, 520120-6.....83, 85CONN,520102-12.....83CONN,520102-8-8.....83CONN,520120-12-10.....83CONN,520120-4***.....81, 83, 85CONN,520120-6-4.....85CONN,520120-6-8.....83CONN,520120-8***.....83CONN,LONG,520122-6.....85CONN,PLUG 120 AC/15A DOMESTIC.....31CONN,RECEP 12 WAY,GRY FLANGE.......39, 75
CONN,RECEP 24 WAY,W/FLANGE.....75CONN,RECEP 4 WAY, 14-18GA.....35CONN,RECEP 48 WAY,4 X 12.....41CONN,RECEP 8 WAY 14-18GA,FL.....39CONN,SQUEEZE,1/2NPT .38-.50,SM....35, 57CONN. SQZ,1/2NPT .39-.56 MED......73CONNECTING LINK, Z45/25.....51CONNECTOR,BULKHEAD,FEMALE-4.....37CONTACT, N.C......39CONTACT,N.O.***.....77CONTACTOR,DRIVE,24V,180A***.....19CONTROL BOX COVER, LH.....93CONTROL BOX COVER, RH.....93CONTROLLER ASSY PCON Z40.....75CONTROLLER ASSY,TCON Z40.....37CONVERTER, DC-DC, 48-26 VOLT**.....21CORD AC IEC320-C19 TO 110US.....31CORD AC IEC320-C19 TO 220EU.....31CORD EURO AC IEC320-C19PIGTAIL.....31CORROSION INHIBITOR,FOAM.....41COUNTERWEIGHT,CAST,554LBS.....23COUNTERWEIGHT,CAST,5600LBS.....45COUPLER, PUMP / MOTOR (36179).....37COVER, UPPER PIVOT.....51COVER,BATTERY BOX**.....25COVER,CABLETRACK TRAY,Z40/45.....59COVER,CENTER SWING CHASSIS**.....35COVER,DR CHASSIS FRONT,NON-OSC....23COVER,DRIVE CHASSIS,REAR.....23COVER,GFCI,WEATHERPROOF.....73COVER,LOWER LEVEL ARM,PAINTED.....51COVER,REAR AXLE.....19COVER,STEERING SENSOR.....17COVER,TANK SIDE,DC/BI.....45COVER,TURNTABLE,LH,DC/BE.....43COVER,UPPER LEVEL ARM,PAINTED.....51CRIMPER,DEUTSCH,LIGHT DUTY***.....47CUP,PROP ROD,DC/BI.....37CYLINDER,ELEVATE,Z45/25***.....49CYLINDER,EXTEND.....57CYLINDER,JIB.....61, 63CYLINDER,LEVELING.....61, 63CYLINDER,MASTER.....53CYLINDER,PRIM LIFT JIB,Z45.....53CYLINDER,STEER,DOUBLE RODDED**.....17
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 109
November 2018
Part Description Index
DDC-DC CONVERTER, RETRO KIT.....21DECAL KIT SYMBOLS Z40.....15DECAL KIT WORDS Z40.....13DECAL, INSTRUCTION, ACTUATOR SWITCHSOCKET.....105
DECAL, INSTRUCTION, CONTACTALARM.....105
DECAL, POWER TO CHARGER, UNIV.....31DECAL, POWER TO PLATFORM 230V**...13, 15
DECAL, SYMBOL - READ THE MANUAL.....15DECAL,AC INVERTER POWER,115V.....13DECAL,ARROW BLUE.....13, 15DECAL,ARROW YELLOW LRG 9".....13, 15DECAL,BATT CONN DIAGRAM.....13DECAL,CHEVRON RANDO HD.....13D E C A L , C O S M E T I C , G E N I EBOOM,HORZ.....13, 15
DECAL,DANGER DO NOT ALTER SWTC....13DECAL,DANGER,BATTERY SAFETY***.....13DECAL,DANGER,ELEC.HAZ.STAY CLR.....15DECAL,DANGER,ELECT HAZARD***.....13DECAL,DANGER,ELECT HAZARD,PLUG....13DECAL,DANGER,GENERAL SAFETY.....13DECAL,DANGER,MAX SIDE FRC,667N.....15DECAL,DANGER,SIDE FRC 400N.....15DECAL,DANGER,TILT ALARM.....13DECAL,DANGER,TIP-OVER BATTERY.....13DECAL,GENERATOR OPTION.....13DECAL,GENIE Z40/23N.....13, 15DECAL,GENIE Z40/23NRJ.....13, 15DECAL,GROUND CONTROLPANEL,Z40.....13, 15
DECAL,INSTR,SIDE FRC/WIND,AUS.....13DECAL,INSTRUCT,FOOTSWITCH OPER....13DECAL,LABEL, AIR LINE 110 PSI.....13, 15DECAL,LABEL,CLEAR.....13, 15DECAL,LABEL,DRIVE ENABLE PATCH.....15DECAL,LABEL,FALL HAZARD***.....15DECAL,LABEL,LIGHTS***.....13, 15DECAL,LABEL,LOWER MIDRAIL.....13, 15DECAL,LABEL,MANUAL NOT HERE.....13DECAL,LABEL,MAX CAPACITY***.....15DECAL,LABEL,OPEN,LATCH.....13DECAL,LABEL,PWR TO CHARGR 115V....13, 15
DECAL,LABEL,PWR TO CHARGR 230V....13, 15
DECAL,LABEL,TIP OVER LMT SWTCH.....15DECAL,LABEL,TIPOVER,BATTERIES.....15DECAL,LABEL,TIPOVER,TILT AL SY.....15DECAL,LABEL,TRANSPORT.....13, 15DECAL,LANYARD ANCHORAGE POINT...13, 15
DECAL,NOTICE,BATTERY CABLES.....13DECAL,NOTICE,CHARGER INSTRUC.....13DECAL,NOTICE,MAX LOAD 500 LBS.....13DECAL,NOTICE,SIDE FRC/WINDANSI.....13DECAL,OPER INST,DC BOOM GND AU.....13DECAL,OPER INST,Z40 PLAT AUS.....13DECAL,POWER TO PLATFORM 115V......13, 15
DECAL,SYM-ELEC HAZARD,PLUG.....15DECAL,SYMBOL-BATTERY SAFETY.....15DECAL,SYMBOL-COMP ACCESS.....15DECAL,TIRE SPECS.....13DECAL,TRIANGLE,BLUE.....13, 15DECAL,TRIANGLE,YELLOW.....13, 15
DECAL,WARN,CRUSH HAZARD HAND.....13DECAL,WARN,CRUSH HAZARD PLAT.....13, 15
DECAL,WARN,FALL HAZARD.....13DECAL,WARN,IMPROPER OPERATION.....13DECAL,WARNING,CRUSHING HAZARD.....15DECAL,WARNING-COMPART ACCESS.....13DECAL,WHEEL LOAD.....13, 15DOUBLER,BENT,COVER,DC/BI,RH.....45
EE-COIL WASHER,#8,DUAL COIL.....69, 71ELBOW,45D,520320-4.....81ELBOW,90D,520220-4-4.....33, 83, 85ELBOW,90D,520220-4-6***.....83ELBOW,90D,520220-8-12.....83
FFEMALE BULKHEAD CONNECTOR-8.....89FILTER ASSY,HIGH PRESS W/SWITC.....35FILTER ASSY,SAE8,10 MIC,PAPR**.....11FILTER ELEMENT,10MICRON,PAPER*.....11FILTER,ELEMENT,BETA(5)=1000.....35FITTING,ELBOW,90D,520220-6-4.....85FITTING,TEE,BRANCH,520429-4***.....85FIXED CONTACT (FOR 74267).....19FLASHTUBE,STRAIGHT,360DEG,BULB.....87FLASHTUBE,U SHAPED,360DEG,BULB.....87FLOORING,PLATFORM 46X30***.....73FLOORING,PLATFORM,56X30.....73FOOTSWITCH HOUSING,PAINTED.....73FORMING, HOSE CLAMP RETAINER.....57FORMING, SENSOR HOLDER.....105FORMING,BATTERY BOX LATCH LH**.....25FORMING,BATTERY BOX LATCH RH**.....25FORMING,BATTERY CONN HANDLE**.....25FORMING,CLAMP MOUNT.....73, 97FORMING,CLEVIS PROP ROD,DC/BI.....45FORMING,COVER,FUSE BOX.....27FORMING,DECAL PLATE***.....73FORMING,DRAW LATCH MOUNT.....35FORMING,ENGINE COVER SUPPORT.....43FORMING,FUSE BOX.....27FORMING,FUSE MOUNT BRACKET...19, 103FORMING,GAS STRUT MOUNT,PNTD**.....43FORMING,HOSE GUIDE PAINTED.....61, 63FORMING,SWING CHASSIS TRAY.....35FORMING,SWING CHASSIS,RH.....37FORMING,WIPER MOUNT.....99From January 2017, this option became astandard installation on all models unless thecustomer specifically request not to have itinstalled.....105
FUSE BLOCK, ANN & ANL FUSE.......19, 27, 103
FUSE,200 AMP.....11, 19FUSE,50 AMP,VERY FAST ACTING.....27, 103FUSE,500 AMP,VERY FAST ACTING.....11, 27
GGASKET, PUMP / MOTOR (36179).....37GASKET,COVER,GFCI,WEATHERPROOF..73GASKET,DISPLAY GUARD.....77GASKET,FUSE ENCLOSURE.....27GASKET,GROUND CONTROL BOX.....41GASKET,KEYSWITCH,PLASTIC***.....39GASKET,PLATFORM CONTROL BOX.....77GATE LATCH CASTING--DRILLED.....93
GLAND NUT ASSY,Z40 STEER CYL.....17GREASE,DIELECTRIC 4 OZ**.....11GRIP, CABLE.....105GROUND CONTROL BOX ASSY.....39, 41GROUND STRAP,24"LONG.....21GUARD,DISPLAY,POLYCARB.....77GUARD,FOOTSWITCH,W/DECAL STEEL...73GUIDE, CABLE.....105
HHARN ASSY, POWER PACK, Z40.....25HARN,PBOX,OPA,PLUS1.....47HARN.CHARGER INTERLOCK Z34.....31HARNESS BASE BOX Z40.....47HARNESS BOOM CONTROL CABLE Z40...47HARNESS JIB MANIFOLD NRJ Z40.....47HARNESS JIB MANIFOLD RJ Z40.....47HARNESS LS OP SEC Z40.....47HARNESS LS PLUNGER LOAD LIMIT.....47HARNESS LS PRIMARY PIGTAIL Z40.....47HARNESS PROGRAM CAN PLUS1.....47HARNESS TURNTABLE TCON Z40.....47HARNESS, KIT,48-24 CONVERTER,.....21HARNESS, MOTOR CTRL LT, Z40.....47HARNESS, MOTOR CTRL RT, Z40.....47HARNESS, OPA2, Z40.....105HARNESS,FUSE BOX,Z40.....47HARNESS,INVERTER.....103HARNESS,LS,D.E. Z45.....33HARNESS,LS,PRIM/EXT.....47HARNESS,PLAT BOX,Z40.....47HARNESS,SPEED DIAL***.....47, 77HARNESS,TILT 24V,CSA PROD.....47HINGE,.375X.120THK.,SLOTTED.....43, 45HINGE,CONTROL BOX.....93HOLDER, SENSOR.....105HORN,24VDC,SPADE TERMINALS***.....37HOSE ASSY 1/4,STR FEM,PIPETHRE.....33, 37
HOSE ASSY 1/4.STR FEM,STR MALE.....85HOSE ASSY 3/4" 90 DEG STR FEM.....83HOSE ASSY,1/2,90 FEM,STR FEM.....83HOSE ASSY,1/2,STR FEM,STR FEM.....83HOSE ASSY,1/4"90 FEM,STR FEM.....85HOSE ASSY,1/4"STR FEM,STR FEM.....85HOSE ASSY,1/4,90 DEG FEM,STR F.....83HOSE ASSY,1/4,90 FEM,STR FEM.....85HOSE ASSY,1/4,STR FEM,STR FEM.....81, 85HOSE ASSY,1/4,STR FEM,STR MALE.....85HOSE ASSY,1/4,STR FEM.STR FEM.....83HOSE ASSY,1/4.STR FEM,STR FEM*.....85HOSE ASSY,3/8 STR FEM STR FEM.....89HOUR METER,10-80 VOLTS***.....39HUB ASSEMBLY MODEL#60-8***.....17
IINSTRN, TRC RETROFIT, STNDRD.....47INSTRUCTIONS,INSTALL (LEVEL SENSORALARM).....47
INSTRUCTIONS-PIPE CRADLE,BOOMS.....91INSULATION,48V BATT.BOX LID.....25INVERTER,48VDC,120VAC/60HZ.....103
JJIB BOOM MACHINING.....61, 63JOYSTICK,1 AXIS ROCKER,DEUTSCH.....77, 79
110 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
November 2018
Part Description Index (continued)
JOYSTICK,2 AXIS,ROCKER,DEUTSCH.....77, 79
JOYSTICK,DUAL AXIS W/STEER.....77, 79JOYSTICK,SINGLE AXIS W/STEER.....77, 79
KKEEPER,LATCH (45363).....43, 45KEY SINGLE***.....39KEYSWITCH,3 POS. W/KEYS***.....39KIT, AUX. RAIL, 4' PLATFORM.....95KIT, AUX. RAIL, 5' PLATFORM.....95KIT, TRC RETROFIT, STNDRD.....47KIT, WIPER, Z-40/23N.....99KIT,ASSY,LED,IES CHARGER.....31KIT,CYLINDER BELLOW,Z40.....101KIT,FIELD INSTALL,SWING GATE.....93KIT,LIFT GUARD CONTACT ALARM,4'-5'PLATFORM.....105
KIT,REPAIR,DEUTSCH PLUG,W/TUBE.....47KIT,REPAIR,DEUTSH CONNECTORS**.....47KIT,SWING GATE W/SPRING.....93KIT,TILT ALARM,DC AND BI-ENERGYMODELS.....47
KIT,TORQUE HUB COVER(101584)**.....19KNOB,BLACK PLASTIC,.25 SHAFT.....77KNOB,ROCKER JOYSTICK 75565.....79
LLABEL, PCON SOFTWARE,Z40.....13, 15LABEL,DEUTZ STARTER CABLE.....101LABEL,TCON SOFTWARE,Z40.....13, 15LATCH,FLEXIBLE DRAW W/O KEEPER....35, 45
LATCH,ROTARY, W/KNOB,LEFT.....25LATCH,ROTARY, W/KNOB,RIGHT.....25LCD DISPLAY ENGAGE4***.....77LENS,AMBER,STROBE,FIREBOLT.....87LEVEL SENSOR,LS60,YL,2.5X4.5.....35LID, PLATFORM CONTROL BOX.....77LID,CONTROL BOX COVER.....93LIGHT,LED IND. RED 24V NH.....39, 77LOCK,RECEP 12 WAY, 14-18GA.....41, 75LOCK,RECEP 4 WAY,14-18GA.....75LOCKNUT,ELEC,1/2".....73LOCKNUT,ELECTRIC,3/4".....27LS ROT.HEAD W/O LEVER (ZCE01)....33, 51, 57
LUG BOLT,5/8-18,WHEEL HUB***.....17LUG,WHEEL STUD,5/8-18,W1/4HB**.....19
MMACH,SUPPORT ROTATOR.....63MAGNET, 1/4-20, 15 LB......105MALE PIPE THD,1/4" SER,3/8"X18.....89MANIFOLD,FUNCTION.....67MANIFOLD,JIB,Z40***.....71MANIFOLD,ROTATING JIB,Z40.....69MANIFOLD,ROTATOR 200 DEG......63MANIFOLD,ROTATOR,180 DEG.***.....61, 63MANUAL BOX W/DECALS***.....73MANUAL,AEM SAFETY.....11MANUAL,RESPON,A92.5 BOOM.....11MESH,HALF HEIGHT RH,4'***.....93MESH,HALF HEIGHT,5'***.....93MESH,HALF,SWING GATE***.....93MIDRAIL GUIDE ( HOOK ).....73MODULE, PLUS+1, CONTACT ALARM.....105MOTOR CONTROLLER,48VAC,3PH.....19
MOTOR W/TACH 48VDC,3.5HP.....65MOTOR, 24V (36179).....37MOTOR, DRIVE, AC, INT.BRK, Z40.....19MOUNT,SWITCH.....97MOUNTING BKT,DC-DC CONVERTER.....21MOUNTING BRACKET,DC CONVERTER....21MOVING CONTACT (FOR PN 74267).....19MPT,CPLR,1/4"SER,3/8"X18.....89
NNUT - PLASTIC,RING FOR ALARMS.....39, 75NUT, LUG, 5/8-1/8 X 90 DEGREE*.....21NUT, TL JAM, 3/8-16, A, ZAG.....37NUT,1/4-20,8,ZAG.....105NUT,HH JAM,1/4-20,A,ZAG.....25NUT,LUG,5/8-18 X 90 DEGREE,Z45.....21NUT,NYLOCK FLG,1/4-20,F,ZAG.....91, 105NUT,NYLOCK FLG,3/8-16,F,ZAG....59, 91, 105NUT,NYLOCK,10-32.....21, 39, 41, 51, 73, 97NUT,NYLOCK,6-32.....39, 75, 105NUT,NYLOCK,M5-0.8.....77NUT,RETAINER (96008).....39NUT,SERRATED,1/2-13,8,ZAG.....21NUT,SERRATED,1/4-20,8,ZAG.....19, 75, 77NUT,SERRATED,10-32,ZAG.....19, 33, 35, 43, 45, 57, 105
NUT,SERRATED,3/8-16,8,ZAG.....43, 51, 103NUT,SERRATED,5/16-18,8,ZAG.....19, 25, 27NUT,TL FLG,1/2-13,G,ZAG.....33, 35NUT,TL FLG,1/4-20,G,ZAG......21, 35, 43, 45, 51, 57, 59, 61, 63, 73, 93, 95, 97, 99, 103
NUT,TL FLG,10-32,F,ZAG.....27, 87, 103NUT,TL FLG,3/8-16,G,ZAG......25, 31, 35, 37, 43, 49, 51, 53, 61, 63, 89, 97
NUT,TL FLG,5/16-18,G,ZAG.....25, 43, 73NUT,TL,1-8,C,ZAG.....63NUT,TL,1/4-20,C,ZAG.....19, 21, 37, 43, 45NUT,TL,10-32,A,ZAG.....75NUT,TL,3/4-10,C,ZAG.....61NUT,TL,3/8-16,C,ZAG.....37, 61, 63NUT,TL,5/8-11,C,ZAG.....21NUT,TL,6-32,A,ZAG.....27NUT,TL,M20-2.5,DIN980,10,ZAB.....17NUT-COIL SHORT.....69, 71NUTSERT,1/4-20,STEEL CAD PLTD.....41NYLON WASHER,(36179).....37
OO-RING KIT (ORFS FITTINGS).....11O-RING KIT,FIELD SVC,ALL PROD*.....11O-RING, ROTATOR MANIFOLD.....61, 63O-RING,.188 X 5'OD,BUNA N,70A.....19O-RING,END COVER,4HP/4HB***.....19OPA WIRE ASSY, SMALL.....105OPT, PLAT SPT, LOAD SENSE.....97OPT,AIRLINE TO PLAT,Z40.....89OPTION,EURO TOEBOARD.....91OPTION,HOSTILE ENVIRONMENT.....99ORIFICE DISC,.046",GREEN.....67OUTLET, 110V.....73
PPAD,REST,1"THICK,W/STUDS*.....43PAD,REST,2"THICK,W/STUDS*.....51PAINT, AEROSOL, TRAFFIC BLACK.....11PAINT,AEROSOL,BRIGHT BLUE***.....11PAINT,AEROSOL,GENIE GRAY***.....11PAINT,WET,GENIE BLUE (1 GL)**.....11
PAINT,WET,GENIE GRAY (1 GL)**.....11PAINT,WET,TRAFFIC BLACK (1 GL)**.....11PARKER DIGITAL PRESSURE GAUGE.....11PCB VOLTAGE DIV(BLANK) Z40.....75PIN,0.75DIAX5.75LG,CHAMFER.....97PIN,1.00DIAX3.44LG,2HOLE.....17PIN,1.25 DIA X 3.19 LG, PLATE.....53PIN,1.25DIA.X10.38LG,1HOLE.....61, 63PIN,1.25DIAX12.50LG,2HOLE.....61, 63PIN,1.25DIAX3.37LG,1HOLE.....53PIN,1.25DIAX4.38LG,1HOLE.....61PIN,1.25DIAX6.36LG,2RING.....57PIN,1.25DIAX7.64LG,2RING.....61PIN,1.25DIAX9.38LG,THREADED.....57PIN,1.25DIAX9.63LG,1HOLE.....63PIN,1.50DIAX13.88LG,2HOLE.....49PIN,1.50DIAX7.50LG,1HOLE***.....49PIN,1.5DIA X 3.45LG,1 HOLE.....17PIN,1.75DIAX11.88LG,CHAMFER.....53PIN,1.75DIAX9.25LG,1HOLE.....53PIN,2.00DIAX10.88LG,CHAMFER.....49PIN,2.00DIAX11.38LG,CHAMFER.....49PIN,2.00DIAX12.88LG,CHAMFER***.....49PIN,2.00DIAX24.00LG,CHAMFER***.....49PIN,LOCK,SHORT***.....93PIN,SLAVE CYLINDER.....63PIPE CRADLE ASSY. SERV (ONE)**.....91PLAT RAIL ASSY 4'ANSI/CSA.....73PLAT RAIL ASSY, 4' CE.....73PLAT RAILING ASSY 5' CE.....73PLAT RAILING ASSY,5'ANSI.....73PLAT.ASSY.W/DECAL 4' Z40 ASIA.....73PLAT.ASSY.W/DECAL 4' Z40 CE.....73PLAT.ASSY.W/DECAL 4'Z40 ANSI.....73PLAT.ASSY.W/DECAL 5'Z40 ANSI.....73PLAT.ASSY.W/DECAL 5'Z40 ASIA.....73PLAT.ASSY.W/DECAL 5'Z40 CE.....73PLATE, CABLE AND WIRE COVER.....105PLATE,DRAW LATCH MOUNT.....45PLATE,FRONT ACCESS PAINTED.....21PLATE,FRONT COVER***.....35PLATE,REAR AXLE BOLT SPACER.....21PLATE,STEERING LINK,MACHINED**.....17PLATE,SWING LOCK,PAINTED***.....33PLATE,UK,POWER TO PLAT.....73PLATE,WASHER,FLAT,RETAINING.....23PLATE,WIPER BACKING.....99PLATFORM CONTROL BOX BASE ASSY....77PLATFORM CONTROL PANEL, LABEL.....13, 15
PLATFORM STEP ***.....73PLUG AND CAP KIT-SERVICE,37 **.....11PLUG AND CAP KIT-SERVICE,ORFS*.....11PLUG,3/4 MAGNETIC PIPE SQ.DRV.....37PLUG,BLANKING.....47PLUG,FUSED,250V,13AMP,U.K.**.....31PLUG,NYLON .38 BLACK DOMED.....17PLUG,NYLON .875 BLACK DOMED.....45PLUG,PWR,UK,16AMP,3PIN,BLK.....31PLUG,SANTOPRENE .5 BLACK DOME.....39, 77
PLUG,SANTOPRENE 1.125 BLK DOME.....27POWER UNIT,AUX PUMP 24VDC.....37PRIMARY BOOM ASSEMBLY, Z40.....57PROTECTOR,SLEW BOLT.....33PUMP ASSEMBLY (36179).....37PUMP,4CC GEAR,CCW***.....65
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 111
November 2018
Part Description Index (continued)
RRAILING CATCH CASTING--DRILLED.....93RECEPTACLE,UK,110V.....73Ref Chassis Wire Harness.....33REF. GROUND CONTROL BOX ASSY.....39REF. HARNESS LS PRIMARY DUAL Z40.....51REF. PIN.....63REF. PLATFORM CONTROL BOX BASEASSY.....75
REF. PLATFORM SUPPORT.....61RELAY,24VDC,40/30A,SEALED***.....41RELAY,24VDC,40/30A,SLD W/BRKT*.....105REPAIR END BRKT SET,NP400-7***.....59REPAIR LINK,7 LINKS NP400-7***.....59REPAIR LINK,NP400-7***.....59REST PAD,SECONDARY.....51RETAINER,SPRING,1.21 X .375.....97RETAINING PIN, ASSY.....33RIVET, STL, STL, DOME, 1/4 X .375,ZAG.....45, 93
RIVET,ALUM,P,.188 X .25.....93ROCKER ASSY.,MAGNETIC 75565.....79ROCKER,RETAINER, 75565.....79ROD END, .25 X 2.75, ZAG.....97ROD END,.375 X 2.25,ZAG.....17, 53ROD END,.375X3.69,ZAG.....17, 53, 57, 61, 63ROD END,.5 X 3.75,ZAG.....49, 53ROD END,20MM,Z40 STEER CYL***.....17ROLLER ARM,LIMIT SWITCH***.....33, 51, 57ROTATOR,JIB,180 DEG,15K.....63ROTATOR,PLAT,Z30/34/Z40.....61, 63
SSCREW, HHF, 1/4-20 X .5, 8, ZAG.....73SCREW, PHM, #6-32 X .625 ZINC.....79SCREW, PHPM, 10-32 X 1.0, ZAG.....87, 97SCREW,BHTC,1/4-20X1,ZAG.....95SCREW,FHM,10-32 X .75.....27SCREW,FHPM,10-32X.1,00,ZAG.....19SCREW,FHPM,10-32X.75,ZAG.....73SCREW,FHS,10-32X1,F835,ZAG.....103SCREW,HH TAPETITE THRD8-32X.50.....65SCREW,HHC,1-8X12.75,5,ZAG.....63SCREW,HHC,1-8X3,8,ZAG.....45SCREW,HHC,1-8X4.5,5,ZAG.....23SCREW,HHC,1/2-13X1.25,8,ZAG.....63SCREW,HHC,1/2-13X1.5,8,ZAG.....49SCREW,HHC,1/2-13X2.5,8,ZAG.....17SCREW,HHC,1/4-20X.63,8,ZAG.....93SCREW,HHC,1/4-20X.75,8,ZAG.....55, 59, 61, 63, 73
SCREW,HHC,1/4-20X1,8,ZAG.......23, 37, 43, 45, 51, 55, 59
SCREW,HHC,1/4-20X1.25,8,ZAG.....19SCREW,HHC,1/4-20X1.5,8,ZAG.....19SCREW,HHC,1/4-20X2.25,8,ZAG.....61, 63, 99SCREW,HHC,1/4-20X2.75,8,ZAG.....37SCREW,HHC,3/4-10X9.5,8,ZAG.....61SCREW,HHC,3/8-16X.75,8,ZAG.....61SCREW,HHC,3/8-16X1,8,ZAG....35, 37, 53, 57SCREW,HHC,3/8-16X1.25,8,ZAG...35, 37, 51, 61, 63
SCREW,HHC,3/8-16X1.5,8,ZAG.....35SCREW,HHC,3/8-16X1.75,8,ZAG.....35, 43SCREW,HHC,3/8-16X2,8,ZAG.....31, 37SCREW,HHC,3/8-16X3,8,ZAG.....49SCREW,HHC,5/8-11,4.5,8,ZAG.....33SCREW,HHC,5/8-11X2.75,8,ZAG.....33
SCREW,HHC,5/8-11X4,8,ZAG.....21, 33SCREW,HHC,M20-2.5X100,DIN933,1.....17SCREW,HHF,1/2-13X 2,8,ZAG.....53SCREW,HHF,1/2-13X1.25,8,ZAG.....51SCREW,HHF,1/2-13X1.5,8,ZAG.....35, 37, 49SCREW,HHF,1/2-13X1.75,ZAG.....21SCREW,HHF,1/4-20X.625,8,ZAG....25, 41, 91, 93
SCREW,HHF,1/4-20X.75,8,ZAG.....17, 21, 25, 35, 39, 51, 73, 77, 93, 97, 105
SCREW,HHF,1/4-20X1,8,ZAG........35, 43, 45, 103
SCREW,HHF,1/4-20X1.25,8,ZAG.....97SCREW,HHF,1/4-20X1.5,8,ZAG.....61, 73, 91, 97
SCREW,HHF,1/4-20X1.75,8,ZAG....21, 25, 51, 57, 63
SCREW,HHF,1/4-20X2,8,ZAG.....45SCREW,HHF,1/4-20X2.25,8,ZAG.....75SCREW,HHF,1/4-20X2.5,8,ZAG.....51, 91SCREW,HHF,1/4-20X3,8,ZAG.....59SCREW,HHF,10-24X.5.....105SCREW,HHF,3/8-16X.75,8,ZAG.....33, 45, 53SCREW,HHF,3/8-16X1,8,ZAG.....17, 35, 105SCREW,HHF,3/8-16X1.25,8,ZAG.....37SCREW,HHF,3/8-16X1.5,8,ZAG.....37, 53, 61, 63, 89
SCREW,HHF,3/8-16X2,8,ZAG.....97SCREW,HHF,5/16-18X.75,8,ZAG.....91SCREW,HHF,5/16-18X1,8,ZAG.....25SCREW,HHF,5/16-18X1.25,8,ZAG.....73SCREW,HHF,5/16-18X1.5,8,ZAG.....25SCREW,HHF,5/16-18X2,8,ZAG.....19, 37SCREW,HHTAPTITE THREAD8-32X.38.....65SCREW,PHILLIPS,PHM,10-32 X 1.....17SCREW,PHILLIPS,PHM,10-32 X.625.....21SCREW,PHILLIPS,PHM,8-32 X.25**.....39SCREW,PHILLIPS,PHM,8-32 X.375.....73SCREW,PHPM,10-32X.38,ZAG.....19SCREW,PHPM,10-32X.50,ZAG.....27, 39, 41, 75
SCREW,PHPM,10-32X.75,ZAG.....35, 43, 45, 103
SCREW,PHPM,10-32X1.25,ZAG.....105SCREW,PHPM,10-32X1.5,ZAG.....33SCREW,PHPM,10-32X1.75,ZAG.....51, 57SCREW,PHPM,10-32X2.25,ZAG.....51SCREW,PHPM,6-32X.25,ZAG.....41, 75SCREW,PHPM,6-32X.5,ZAG.....27, 39, 73, 75SCREW,PHPM,6-32X.875,ZAG.....105SCREW,PHPM-ST,M5-0.8X20,DIN750.....77SCREW,PHPSH,#12-11X.75,ZAG.....41SCREW,SHC,1/2-13X3,A574,ZAG.....33SCREW,SHC,1/2-13X4.5,A574,ZAG.....33SCREW,SHC,1/4-20X1.75,A574,ZAG.....19SCREW,SHC,3/8-24X1.25,A574,ZAG.....65SCREW,SHC,5/8-11X1.75,A574,ZAG.....19SCREW,THUMB,A-REG,3/8-16X1,ZAG.....25SEAL AND BRG KIT,4.5K ROTATOR.....61, 63SEAL KIT (110362).....17SEAL KIT (110658)***.....57SEAL KIT (39345).....67SEAL KIT, 15K ROTATOR.....63SEAL KIT, 37185 PUMP.....37SEAL KIT, 94217.....61, 63SEAL KIT, SWING DRIVE.....33SEAL KIT, VALVE.....67, 69, 71SEAL KIT,94218.....61, 63SEAL KIT,BOSCH PUMP.....65
SEAL KIT,BOSCH PUMP***.....65SEAL KIT,CYL,Z45 (77187&77188).....53SEAL KIT,ELEVATE (88203).....49SEAL KIT,MASTER & SLAVE CYL.....53S E A L K I T, W H E E L D R I V E(106148/106445/107712).....19
SEAL KIT-FOR PN.44216 & 826779.....67S E A L M A R K E R , C R O S SCHECK,BLUE,TUBE.....11
SEAL, CONNECTOR (DT JOYSTICKS).....79SEAL-GREASE,MODEL 60-8.....17SENSOR KIT, SPEED (110573).....65SENSOR,LEVEL 3 DEG**.....35SENSOR,LEVEL,4.5 DEG.....35SENSOR,STEER ANGLE.....17SHIM,WEAR PAD .030.....55SLEEVE,CONNECTOR,DT JOYSTICKS.....79SLIDING MIDRAIL KIT,PTD.....73SNAP RING,EXTERNAL,1.25,ZAG......57, 61, 63
SNAP RING,WHEEL DRIVE.....19SPACER,NYLON,2.00 X 1.33 X.310.....57SPACER,NYLON,2.01 X 1.28 X.135.....57SPACER-DUAL COIL,#8***.....69SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....19, 21, 23, 25, 51, 73
SPRING CLIP,10-24,.025-.125X.468,ZAG...105SPRING CLIP,3/8-16,.05-.20X.73,ZAG.......25, 45
SPRING, RETURN (FOR 74267).....19SPRING,COMP,1" OD,232 LB/IN.....97SPRING,COMP,300 OD X .63LG.....17SPRING,JOYSTK CENTR,62390/91.....79SPRING,SHORT PLATFORM GATE.....93SPRING,SWITCH CENTERING,75565.....79SPRING-BRUSH,40844, SCISSORS.....65STANDOFF, 1/4" PASS THRU, BLK.....41STANDOFF, 3/8" BLACK.....103STANDOFF,6-32 X 1/2L X 1/4 HEX.....75STANDOFF,6-32,1/4 FEMALE HEX.....41STEER SENSOR ACTUATOR,HEX.....17STEER YOKE ASSY,Z40.....17STRAIN RELIEF, 3/4, NPT, GRY.....27STRAINER ASSEMBLY,1.25" NPT***.....83STRAP ASSY,29.25LG,W/RUBBER.....37STRAP, CONDUIT HOLDER 60"***.....91STROBE,FIREBOLT,12-80VDC,AMB**.....87STRUT,GAS,200 LB***.....43STUD,POWER 3/8" RED.....103SUBASSY,STEER SENSOR.....17SUPPORT, RAILING.....95SUPPORT,SENSOR,JOYSTICK.....79SVC KIT,UK RECEPT.REPLACEMENT.....73SWING DRIVE ASSEMBLY.....33SWITCH SHIELD,ROCK JOYSTK75565.....79SWITCH TOGGLE SPDT 3P MOMSHDR.....39, 77
SWITCH,CLOGGING INDICATOR.....35SWITCH,LIMIT,W/RLLR ARM NO/NC.....51SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....57SWITCH,LIMIT,W/RLR ARM,NO/NC**.....33SWITCH,ROLLER PLUNGER LIMIT.....97
TT-BOX,2.75 X 4.5 X 2.0.....73TANK BREATHER,NYLON **.....37TANK,HYDRAULIC,8 GALLON,DC/BI.....37TEE,BRANCH,520433-8.....83TIRE & WHEEL ASSY,FRONT N-M.....21
112 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
November 2018
Part Description Index (continued)
TIRE/WHEEL ASSY,REAR,N-MARK.....21TOEBOARD,ENTRY EUROPEAN PNTD**...91TOOL TRAY ACCESSORY***.....93TRIMLOCK,BLACK,5/32".....91TUBE, CABLETRACK ARM, Z40/45.....59TUBE,CHASSIS SPACER.....23TUBE,PLASTIC .5 NPT X 18".....37TUBE,PROP ROD,12.25"LG,DC/BI.....45TUBE,RD,STL,DOM,.75OD X .375ID.....99
UU-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG.....91
VVALVE - COUNTERBALANCE**.....61, 63VALVE BLOCK, SWING DRIVE.....33VALVE RELIEF,2500PSI(88513)**.....67VALVE, CHECK 25 PSI.....67VALVE, CNTRBAL 3500 PSI, ATM VEN.....49VALVE, COMPENSATOR, 80 PSI.....67VALVE,CB.CBBC-LHN@1000***.....67VALVE,CHECK (36179).....37VALVE,CHECK,DUAL PILOT,135 PSI.....67VALVE,CHECK,GS68 (SIZE8 8).....67VALVE,CHK,#8PORT-#8MALEORFS.....83VALVE,CNTERBAL,CBBB-LHN@3000**....61, 63
VALVE,COUNTERBALANCE.....57, 61, 63VALVE,COUNTERBALANCE,1000 ATM.....57VALVE,COUNTERBALANCE,3800 PSI.....53VALVE,NEEDLE,FINE ADJUSTMENT**.....67VALVE,PROP,3 POS,4-WAY***.....67, 69, 71VALVE,PROPORTIONAL 3 POS 4 WY.....67VALVE,PROPORTIONAL 3 POS 4 WY*.....67, 69, 71
VALVE,PROPORTIONAL RELIEF.....67VALVE,RELIEF 2100 PSI.....67VALVE,SHUTTLE.....67VALVE,SOLENOID 3 POS.4 WAY***.....67
WWASHER, FLAT, F436, 1.0, ZAG.....63WASHER,FLAT, M5 YELLOW ZINC.....17WASHER,FLAT,#10,USS,ZAG.....27WASHER,FLAT,.25X1.25X.062,ZAG.....43, 45WASHER,FLAT,.75,SAE,HRD,ZAG......17, 61, 89
WASHER,FLAT,1.0,USS,ZAG.....23, 45WASHER,FLAT,1/2,SAE,HRD,ZAG.....17, 63WASHER,FLAT,1/2,USS,ZAG.....33, 37, 51WASHER,FLAT,2.01 X 3.5 X .06.....53WASHER,FLAT,3/8,SAE,HRD,ZAG.....61, 65WASHER,FLAT,3/8,USS,ZAG.........31, 35, 37, 43, 51
WASHER,FLAT,5/16,USS,ZAG.....37WASHER,FLAT,5/8,F436,HRD,ZAG.....19, 21, 33
WASHER,FLAT,M5,DIN125,ZAB.....19WASHER,FLAT,MS,#10,Y.....21WASHER,FLAT,USS,1/4,ZAG.........19, 21, 23, 37, 43, 45, 51, 59, 61, 63, 93, 99
WASHER,LOCK,#10 PLTD.....17WASHER,LOCK,1.0,ZAG.....45WASHER,LOCK,1/2,ZAG.....49WASHER,LOCK,1/4,ZAG.....55, 61, 63, 99WASHER,LOCK,3/8,ZAG....37, 53, 57, 61, 63, 65
WASHER,SHIM .0151 THK......97WASHER,SHIM,1.01 X 1.63 X.062.....17WASHER,SHIM,1.270X1.875X.062,Z.....63WASHER,SHIM,1.270X2.130X.062,Z...53, 57, 61
WASHER,SHIM,1.56X2.5X.061,ZAG.....17WASHER,THRUST,.75 X 1.38X.13.....25WASHER,THRUST,1.5 X 3.5 X .187.....17WASHER/BULKHEAD***.....37WEAR PAD, MID-PIVOT.....51WEAR PAD,4.88 X 1.5 X .5.....37WEAR PAD,4X2X.5 W/INSERT***.....25WEAR PAD,EXT BOOM***.....55WEAR PAD,EXTENSION CYLINDER.....57WEARPAD, LS, EXT. BOOM.....55WELDMENT, BATTERY BOX, LH.....25WELDMENT, BATTERY BOX, RH.....25WELDMENT, BOOM REST.....51WELDMENT, CABLETRACK TRAY.....59WELDMENT, EXT. BOOM, Z40.....57WELDMENT, LEFT OPA, SMALL.....105WELDMENT, PIPE CRADLE.....91WELDMENT, PRIMARYBOOM, Z40.....57WELDMENT, REAR AXLE, Z40.....19WELDMENT, RIGHT OPA, SMALL.....105WELDMENT,BELLCRANK.....61WELDMENT,LOAD SUPPORT.....97WELDMENT,LOWER LEVELING ARM.....51WELDMENT,LOWER,SECONDARY.....51WELDMENT,MIDPIVOT,MACHINED.....51WELDMENT,PIPE CRADLE MOUNT.....91WELDMENT,PLATFORM 46X30.....73WELDMENT,PLATFORM 56X30.....73WELDMENT,PLATFORM SUPPORT.....97WELDMENT,PLATFORM SUPPORT***.....73WELDMENT,ROTATOR SUPPORT.....97WELDMENT,SWING GATE,ALUMINUM.....93WELDMENT,UPPER LEVELING ARM.....51WELDMENT,UPPER PIVOT.....51WELDMENT,UPPER SECONDARY.....51WHEEL DRIVE. Z-40***.....19WIPER,PRIMARY BOOM.....99WIRE CABLE,12/3 CON.TPE JKT.....47, 73WIRE CABLE,16/2 SJO,BULK.....51, 57WIRE LOOM,1.88 DIA......61WIRE LOOM,3/8 NYLON,HI TEMP.....103WIRE LOOM,3/8 POLY SLIT.....73WORKLIGHT OPTION 48V.....91WORKLIGHT,48 VOLT.....91
ZZERK,GREASE,1/8 NPT.....37
—— FUSES —.....11— GENERAL SERVICE PARTS —.....11— HYD FILTERS —.....11— MANUALS —.....11
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 113
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Part Description Index (continued)
114 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
November 2018
Fitting Cross References
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 115
November 2018
Fitting Cross References (Continued)
116 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
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Fitting Cross References (Continued)
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 117
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Fitting Cross References (Continued)
118 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
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Fitting Cross References (Continued)
Part No. 1263372GT Z-40/23N, Z-40/23N RJ 119
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Fitting Cross References (Continued)
120 Z-40/23N, Z-40/23N RJ Part No. 1263372GT
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Fitting Cross References (Continued)
Parts M
anualZ
-40/23N
Z-40/23N
RJ
from S
N Z
40N16N
-4000 to Z40N
16N-4499
from Z
40NN
-4500 to 4915
Part No.1263372GT
Rev C4