Z-45/25 23236 Z-45/25J - Genie

Parts Manual

Serial Number Range

Part No. 107939CS

Rev C

November 2010

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Z-45/25 DC � Z-45/25J DC�� 23236 �� ......... 106726

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2010 � 11 �

Z4525 05 - 12345

PN - 77055

Country of manufacture: USA

This machine complies with:

Genie Industries

18340 NE 76th Street

Redmond, WA 98052

USA

ANSI A92.5CAN B.354.4

Model: Z-45/25

Serial number: Z452505-12345

Electrical schematic number: ES0274

Machine unladen weight:

Rated work load (including occupants): 500 lb / 227 kg

Maximum allowable inclination of the chassis:

0 deg

Gradeability: N/A

Maximum allowable side force : 150 lb / 670 N

Maximum number of platfrm occupants: 2

Model year: Manufacture date: 04/12/052005

Maximum wind speed : 28 mph/ 12.5 m/s

Maximum platform height : 45 ft 6 in/ 13.8 m

Maximum platform reach : 25 ft 3 in/ 7.7 m

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A-2 �� .............................................................................................. 3 - 8

A-3 �� ................................................................................................. 3 - 8

A-4 �� 30 �� ............................................................................................... 3 - 9

A-5 �� .............................................................. 3 - 9

A-6 �� ............................................................................................ 3 - 10

Z-45/25 DC • Z-45/25J DC �� 107939CS

2010 � 11 �

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B-2 �� ............................................................................................... 3 - 12

B-3 �� ............................................................................................... 3 - 13

B-4 �� ................................................................... 3 - 14

B-5 �� .............................................................................. 3 - 14

B-6 �� ........................................................ 3 - 15

B-7 �� .............................................................................. 3 - 16

B-8 �� ........................................................................................ 3 - 16

B-9 �� ............................................................................................ 3 - 17

B-10 �� - �� .............................................................................. 3 - 17

B-11 �� - �� ................................................................... 3 - 18

B-12 �� ...................................................................... 3 - 18

B-13 �� ........................................................................................ 3 - 19

B-14 �� ............................................................................................ 3 - 20

B-15 �� ............................................................................................ 3 - 20

D �� C ��

C-1 �� ................................................. 3 - 21

C-2 �� ............................................................ 3 - 22

D �� D ��

D-1 �� ..................................................................................... 3 - 25

D-2 �� ................................................................................. 3 - 25

D-3 �� ............................................................................................ 3 - 27

D-4 �� ............................................................................................ 3 - 28

D-5 �� ...................................................................... 3 - 29

D-6 �� ........................................................................................ 3 - 29

C �� E ��

E-1 �� ........................................................................................ 3 - 31

E-2 �� ...................................................................... 3 - 32

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2010 � 11 �

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2-2 �� ..................................................................................................... 4 - 6

2-3 �� ............................................................................ 4 - 8

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3-2 �� ............................................................................................ 4 - 12

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4-2 �� ...................................................................................................... 4 - 17

4-3 �� ..................................................................................... 4 - 20

4-4 �� ..................................................................................... 4 - 21

4-5 �� ........................................................................................ 4 - 22

C ��

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5-2 � �� ..................................................................................... 4 - 28

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2010 � 11 �

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7-5 �� .......................................................................................................... 4 - 35

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B ��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 �� .................................................... 6 - 11

C ��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 �� .................................................... 6 - 13

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2010 � 11 �

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C ��Z-45/25 � Z-45/25J�CE�� 31015 �� ................................................................................ 6 - 16

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B �� Z-45/25 � Z-45/25J�CE�� 31015 �� ................................................................................ 6 - 21

B �� Z-45/25 � Z-45/25J�CE�� 31015 �� ................................................................................ 6 - 23

C ��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 � 39313� ..................................................................... 6 - 26

B �� Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 � 39313� .......................................... 6 - 30

B �� Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 � 39313� .......................................... 6 - 31

C �� Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 � 39313� ......................................... 6 - 33

B ��Z-45/25 � Z-45/25J�CE�� 31015 � 39313� ..................................................................... 6 - 36

B �� Z-45/25 � Z-45/25J�CE�� 31015 � 39313� ............................................................................... 6 - 40

B �� Z-45/25 � Z-45/25J�CE�� 31015 � 39313� ............................................................................... 6 - 41

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A ��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 39313 �� ................................................................................ 6 - 46

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A �� Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 39313 �� .................................................... 6 - 51

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Z-45/25 DC • Z-45/25J DC �� 107939CS

2010 � 11 �

xii

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A ��Z-45/25 � Z-45/25J�CE�� 39313 �� ................................................................................ 6 - 56

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A �� Z-45/25 � Z-45/25J�CE�� 39313 �� ................................................................................ 6 - 64

A �� ...................................................................................................... 6 - 65

A CTE ��CE ....................................................................................................... 6 - 68

A �� ...................................................................................................... 6 - 69

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SAE �� 2 4 Nm

SAE �� 4 13 Nm

SAE �� 6 19 Nm

SAE �� 8 51 Nm

SAE �� 10 55 Nm

SAE �� 12 76 Nm

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3/4 -10 ��GR 8 515 Nm

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-6 31.2 Nm

-8 54.2 Nm

-10 93.6 Nm

-12 126.1 Nm

-16 188.5 Nm

-20 233.2 Nm

-24 282 Nm

SAE O �� - ��

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-4 21.7 Nm

-6 47.5 Nm

-8 81.3 Nm

-10 142.4 Nm

-12 190 Nm

-16 284.7 Nm

-20 352.5 Nm

-24 427.1 Nm

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SAE Dash ��

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-6 40 Nm

-8 55 Nm

-10 80 Nm

-12 115 Nm

-16 150 Nm

-20 190 Nm

-24 245 Nm

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(mm) ��

Nm Nm Nm Nm Nm Nm Nm Nm

5 1.8 2.4 4.63 6.18 6.63 8.84 7.75 10.36 3.05 4.07 7.87 10.5 11.3 15 13.2 17.67 5.12 6.83 13.2 17.6 18.9 25.2 22.1 29.4

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Nm Nm Nm Nm Nm Nm Nm Nm

8 7.41 9.88 19.1 25.5 27.3 36.5 32 42.610 14.7 19.6 37.8 50.5 54.1 72.2 63.3 84.412 25.6 34.1 66 88 94.5 125 110 14714 40.8 54.3 105 140 150 200 175 23416 63.6 84.8 170 226 235 313 274 36518 87.5 117 233 311 323 430 377 50320 124 165 330 441 458 610 535 71322 169 225 450 600 622 830 727 97024 214 285 570 762 791 1055 925 1233

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20 9 11.3 12.4 15.8 14.71/4

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Nm Nm Nm Nm Nm

18 17.6 23 24 33.9 28.45/16

24 19 25.7 27.1 36.6 32.516 31.2 42 44.7 59.6 51.5

3/824 35.2 47.4 50.1 66.4 58.314 50.1 66.4 67.8 94.7 82.7

7/1620 55.5 74.5 81.3 108.4 92.113 77.3 101.6 108.4 149 126

1/220 86.7 115 122 162 14212 108.4 149 162 203 176

9/1618 122 162 176 230 18911 149 203 217 284 244

5/818 176 230 244 325 27110 271 366 379 515 433

3/416 298 406 420 569 4749 433 583 610 827 691

7/814 474 637 678 908 7598 650 867 922 1233 10441 12 718 962 1016 1342 11397 800 1071 1315 1749 147711/8 12 908 1206 1464 1952 16547 1138 1518 1844 2467 20741 1/4 12 1260 1681 2047 2725 23046 1979 2643 3213 4284 3620

1 1/2 12 2223 2969 3620 4826 4067

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8


�� 107939CS Z-45/25 DC • Z-45/25J DC 6 - 11

�� B ��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 ��

TS57

TS59

TS58

TS51

TS60

TS61

TS63

TS62

P1

CB

1

RD

C45JSV GR/WH (C2B-7)

BK

RDBK

BK

GR

GR

/BK

WH-4A

WH/BK-5A

RD

BK

BK/WH-8A

BK-7A

RD

RD-27A

RD-1A

RD/BK-2A

RDBK

BKRD

GR/BK

GRGR

BK

P20BAT RD (C7B-4)

RD

BK

BL-10A

BL/BK-11A

GR/WH-19A BK

RD

RD

RD

RD

RD

RD

WH

-HM

BK

BA

SE

BO

XH

AR

NE

SS

GR/BK-18A

RD

RD

GR/BK-44A

1

2

NC

GR-17A

RD

RD

WH

BRN

RD

RD

OR/BK-15A

OR-14A

OR/BK

OR

TS55

BR

N-H

M

KS

1

RD C23-6

BK-22A

RD C23-7

RD

D2

RD 134A

WH

WH 23A

CB1CR1CR2CR3CR4CR5CR20G6KS1

10A48V48V

L37P1TS51TS55TS57TS58TS59TS60

LED

///

TS61TS62TS63

/

/

D4

D80

D82

D28

G6 ES0273G (NON-JIB MODELS)


2010 � 11 � � 6 � • ��

6 - 126 - 11

��

Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 ��

� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

8


�� 107939CS Z-45/25 DC • Z-45/25J DC 6 - 13

�� C ��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 ��

OR

/BK

OR

/BK

-R6

GR

/WH

-R7

RD

-J7

GR

/WH

-45G

R/W

H

C27A

UX

RD

C29JS

HR

D/W

HC

30FW

DW

HC

31RE

VW

H/B

KC

32JSL

WH

/RD

C36S

TC

CB

LC

37ST

CB

L/BK

R41D

RE

OR

/BK

C44JD

AG

R/B

KC

45JSV

GR

/WH

C1P

BU

RD

C2P

BD

RD

/BK

C3B

AT

RD

/WH

C4T

RL

WH

C5T

RR

WH

/BK

C6LF

CW

H/R

DC

7PB

EB

KC

8PB

RB

K/W

HC

9HR

NB

K/R

D

C11S

BD

BL/B

KC

10SB

UB

L

C12D

RE

BL/W

H

C13D

RE

LB

L/RD

C14P

LUO

RC

15PLD

OR

/BK

C16D

RE

OR

/RD

C17P

RL

GR

C18P

RR

GR

/BK

C19LP

MP

GR

/WH

P26B

AT

BK

P25B

AT

RD

P24B

AT

WH

BK

-JIBG

ND

GR

/WH

-45G

R/W

H-45

BRN-J1BRN-BATGNDBRN-JIBGND

C28T

TAR

D/B

KC

1P-1

C1P

-3C

1P-4

C1P

-5

C1P

-2

C1P

-6

C1P

-10C

1P-11

C2P

-3

C2P

-6C

2P-7

C3P

-1C

3P-2

C3P

-3C

3P-4

C3P

-5C

3P-6

C3P

-7C

3P-8

C3P

-9C

3P-10

C3P

-11C

3P-12

C4P

-1C

4P-2

C4P

-3C

4P-4

C4P

-5C

4P-6

C4P

-7

C9P

-1C

9P-2

C9P

-3

R42B

AT

OR

/RD

C2P

-4

C1P

(GY

)

C2P

(BK

)

C4P

(BR

)

C3P

(GR

)

BK

WH

C134P

WR

RD

BR

N-B

AT

GN

D

P22B

AT

BK

P23S

WB

AT

WH

C7P

-1C

7P-2

C7P

-3

OR

/RD

RD

/BK

-R6

BRN-RELAY

C9H

RN

BK

/RD

RD

-HR

N

C27A

UX

RD

RD

-AU

X

RD

-DR

EB

K/W

H-D

RE

C13D

RE

LB

L/RD

C44JD

AG

R/B

K

C18P

RR

GR

/BK

C17P

RL

GR

C15P

LDO

R/B

KC

14PLU

OR

C32JSL WH/RD

C29JSH RD/WH

C30FWD WH

C31REV WH/BKOR/BK-R6RD-DRE

C12DRE BL/WH

RD-J7RD-SWRD/BK-R6BK/WH-DREC37STC BL/BK

C36STCC BL

P23S

WB

AT

WH

C7P

-2

C3B

AT

RD

/WH

C3-3

P22B

AT

BK

C7P

-1

P26F

SB

KC

9P-1

C5T

RR

WH

/BK

C4T

RL

WH

C10S

BU

BL

C2P

BD

RD

/BK

C8P

BR

BK

/WH

C7P

BE

BK

RD

-SW

C19LP

MP

GR

/WH

C6LF

CW

H/R

D

TS12 TS10

TS11

TS13

TS8

TS7

TS9

TS1

P3RD

BR

N-B

CI

GR-LFC

RD-RPM

RD

/BK

H1

GR

/WH

-45

L1

1

2

3

4

5

6

7

8

9

10

FWD

REV

20k

LIFT

DRIVE

RIGHT

LEFT

DP1

34

NO

BR

N-J1

C1P

BU

RD

C11S

BD

BL/B

K

P2

RD

-HR

N

P24BAT WH

GR

/WH

-R

7

R42B

AT

OR

/RD

BR

N-B

CI

A1

BP1

DP1

P2P3TS1

- /

TS7TS8

TS9TS10TS11TS12TS13

TS15

/

/

/

1 1 1

CR7CR6

RD

/BK

L48

D40

A1

C2P

-5

L48

12

NC

12 NC

1

2

NC

P3

H1

TS15

- +CR6 - CR7 -

BCI

18/19 CONTROL CABLE

C7P C9P

12V DCBATTERY

FOOTSWITCH

JIB(OPT.) OPTION OPTION

L1 LED - D -L48 LED -

GR

OR

WH

BK

RDWH/GRYLPRPL

BL

WH/YL

WH/RD

BP1GRRDBK/RD

BCI

D27

D82

D81

D69

D71

D73


2010 � 11 � � 6 � • ��

6 - 14

��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 ��

6 - 13

� 6 � • �� 2010 � 11 �

6 - 15 6 - 16

��Z-45/25 � Z-45/25J�CE�� 31015 ��

� 6 � • �� 2010 � 11 �

1

2

3

4

5

6

7

8


6 - 16 Z-45/25 DC • Z-45/25J DC �� 107939CS

�� C��Z-45/25 � Z-45/25J�CE�� 31015 ��

1. 2. 24V DC

L4 L48 D40

1

B-AP1 M- B+F1 F2

F2

+24V DC

GR

OU

ND

RIGHTBOX

LEFTMOTOR

CH

AR

GE

R

PUMP PUMP

-

+A1

A2

A1

A2

F1F2

AC POWER

BK

WH

48VD

CC

HA

RG

ER

PR2PR3

PR

IMA

RY

LIFT

PU

MP

AU

XILIA

RY

LIFT

PU

MP

AP1

PR

1S

EP

EX

CO

NT

RO

LLER

CO

NTA

CT

OR

CO

IL

CR

5B

RA

KE

RE

LEA

SE

CO

IL

BR

N

RIGHTMOTOR

87

30

85

86

+

F1

BR

NB

K

WH

RD

TILT

SE

NS

OR

CR4

BA

SE

CO

NT

RO

LB

OX

GR

OU

ND

HO

RN

RE

LAY

HO

UR

ME

TE

R

+

FB

CR

248V

DC

PO

WE

RR

ELA

Y

FLA

SH

ING

BE

AC

ON

(OP

TIO

N)

CR

148V

DC

PO

WE

RR

ELA

Y

2

U6ACURTIS 1244

SEPEX CONTROLLER

C30F

WD

WH

+48V DC

LEFTBOX

F2200A

F510A

F1200A

RD

/WH

WH

/RD

WH

/BK

WH

OR

/RD48V DC

AP2

PR1

14 161191 10

RE

VE

RS

E

PO

T.HI

+48VD

CIN

PU

T

DIO

DE

RE

TU

RN

PO

T.LOW

FO

RW

AR

D

24V DC

AP2

RD

20

C1P

-4

CB1

85

86

21

22

21

22

+

_

CR

5

20

OR

/RD

C6B

-39C

R5

RD

/BK

OR

/RD

RD

/BK

TB23

LS2(PRI)

OR

/RD

BL/W

H

LS4(SEC)

BK

-4

BK

/RD

GR

173 5

INT

ER

LOC

K

OF

F-LM

TS

PD

INP

CO

IL-PR

1

HM

BR

N

BR

N

85

86

87

30

86

85 87

30

RD

/WH

TB42

CR2

C12DRE BL/WH

CR1

OR

/RD

BK-(FS)

P20BAT RD

RD +

C9P-1 BK

RD

P2

P3HORN

TB22KS1

P1

GROUND

PLATFORM

RD-(FS)

TILTALARM

FS1

WH-(FS)

RD

(GND)

BK

C12DRE BL/WH

RD

P24BAT WH

R42BAT OR/RD

P42BAT OR/RD

BKPR2

PR3

PR2

PR3

CR5

C1P

-5C

31RE

VW

H/B

K

C1P

-6C

32JSL

WH

/RD

C1P

-3C

29JSH

RD

/WH

C3P

-9C

9HR

NB

K/R

D

C2P

-5C

134PW

RG

R

C1P

-2C

28TTA

RD

/BK

C3P

-3C

3BA

TR

D/W

H

C2P

-4R

42BA

TO

R/R

D

C9P-3

C9P-2

C1B

-6

C1B

-5

C1B

-4

C1B

-3

C2B

-5

C1B

-2

C3B

-3

C2B

-4

P20B

AT

RD

C7B

-4

C6B

-30

C6B

-31

C6B

-32

C6B

-29

C6B

-28

C6B

-9

C6B

-34

BK

-7

BK

BK

C10-3

C10-4

C10-1

C10-2

C11-2

C11-1

C11-4

C11-3

C6B

-20R

D

BK

C6B

-12

C6B-22

C6B

-25C

FIL

BK

P42BAT OR/RD C6B-3

C8-C

C8-A

C8-B

HO

RN

C7P-1

P22B

AT

114

LS1(EXT)

13

WH

-6

P26BATBK

RD

/BK

RD

BK

-5

WH

-5

WH

-4

RD

-5

BK

-5

WH

-7

BK

-6

CH

AS

SIS

GR

OU

ND

BK

2G

A

C31REV WH/BK

C30FWD WH

C32JSL WH/RD

C29JSH RD/WH

TB40

C2B

-2C

2P-2

C40LS

OR

C40LS OR

C6B

-24

C6B

-40O

R

OR OR

D40

P23B

AT

WH

C7P

-2C

7B-2

LS18

C7B

-1

C132 PLI BL/WH C1P-12

TB134

WH

GR/BK

H2

D2

C1B

-12

C3B

-9

2

2

F4500 A

C7B

-2C

7P-2

P23B

AT

WH

+

+

-+

+

-

+ -

+ -

+ -

+ -

D79

L37

10A

L4 H1

H6 L45

8

7

5

31

4

6

12

U33

C32

L48

3

L48 LED3

4

P22LS

BK


BK

/RD

D39

� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

8


�� 107939CS Z-45/25 DC • Z-45/25J DC 6 - 17

�� C ��Z-45/25 � Z-45/25J�CE�� 31015 ��

C6

B-4

WH

BK

(GND)

TU

RN

TA

BL

E

RO

TA

TE

LE

FT

SE

CO

ND

AR

Y

BO

OM

UP

SE

CO

ND

AR

Y

BO

OM

DO

WN

DE

SC

EN

TA

LA

RM

(O

PT

IO

N)

C12DRE BL/WH

RD

TS55FUNCTION

ENABLE

TB5 TB11 TB10TB4

TURNTABLE

ROTATE

RD

TS62 TS60

SECONDARY

BOOM

C32JSL WH/RD

C31REV WH/BK

C29JSH RD/WH

TS12

TURNTABLE

ROTATE

SECONDARY

BOOMTS10 TS11

PRIMARY

BOOM

C30FWD WH

RD

/W

H

RD

PR

IM

AR

Y

BO

OM

DO

WN

PL

AT

FO

RM

LE

VE

LU

P

PR

IM

AR

YB

OO

M

EX

TE

ND

PR

IM

AR

YB

OO

M

RE

TR

AC

T

PR

IM

AR

Y

BO

OM

UP

PL

AT

FO

RM

LE

VE

LD

OW

N

PR

OP

OR

TIO

NA

L

FL

OW

CO

NT

RO

L

PR

2

PR

IM

AR

YP

UM

P

CO

NTA

CT

OR

CO

IL

GR

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H

PS

1B

RA

KE

PR

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SU

RE

SW

IT

CH

ST

EE

RL

EF

T

PR

3

AU

XIL

IA

RY

PU

MP

CO

NTA

CT

OR

RE

LA

Y

ST

EE

RR

IG

HT

CR

3

AU

XIL

IA

RY

PU

MP

CO

NTA

CT

OR

CO

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C6

B-2

7

CR3

N.C

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RA

KE

RE

LE

AS

EV

ALV

E

TR

AV

EL

AL

AR

M

LS3

BR

N-8

RD

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RE

TR

AC

T

TB7TB2 TB1 TB8 TB15 TB14

TS61

PRIMARY

BOOM

TS63

PRIMARY

BOOM

TS59

PLATFORM

LEVEL

TB18

TB6

GR/WH

TB17

TB19

TS57

PLATFORM

ROTATE

TS58

JIB

BOOM

TS7TS9

PRIMARY

BOOMTS13

PLATFORM

LEVEL

PLATFORM

ROTATE

BRN

RD

BK/RD

ROTARY

OEM

FLOW

CONTROL

BP1

TB27

GR/WH

TB36

TB37

PS

1

RD

AUXILIARY

PUMP

TS51

WH

-8

OR

/R

D

BK

-8

TB12

F

BCI

OPTION

E

TS1

2

3

4

5

1

DP1

RL

7

8

9

10

6

BR

N

RD/BK-R6

ENABLE

DRIVE

CR6

CR5

L1

DRIVE

ENABLE

LED

STEER

DRIVE

LIFT

RD

-A

UX

CR7

PL

AT

FO

RM

LE

VE

L

CU

TO

UT

DO

WN

RE

LA

YC

OIL

CR

10

B

DR

IV

EE

NA

BL

E

LIM

IT

SW

IT

CH

4

13

14

22

21

+

TS8

JIB

BOOM

PL

AT

FO

RM

RO

TA

TE

LE

FT

(JIB

UP

-O

PT

IO

N)

RIG

HT

LE

FT

DO

WN

UP

UP

DO

WN

EX

TE

ND

UP

DO

WN

LE

FT

UP

RIG

HT

DO

WN

DO

WN

UP

PL

AT

FO

RM

RO

TA

TE

RIG

HT

(JIB

DO

WN

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PT.)

UP

DO

WN

EX

TE

ND

RE

TR

AC

T

UP

DO

WN

UP

DO

WN

RIG

HT

LE

FT

LE

FT

RIG

HT

H3

+

TU

RN

TA

BL

E

RO

TA

TE

RIG

HT

+

H4

30

86

85

30

87

86

85

87

30

86

85

30

87a 87

OR/BK-R6REV

FWD

20K

CR19A

BRN

BK

WH

OR

/R

D

CR19B

CR19ACR19B

LVI/BCI OPTION

P42BAT OR/RD

85

86 30

87

CR20

PR2

CR

20

PR

IM

AR

YP

UM

P

CO

NTA

CT

OR

RE

LA

Y

BK

OR/RD

PR2

PR3

PR3

CR5CR5

TB44

C3

P-4

C4

TR

LW

H

C3

P-5

C4

TR

RW

H/B

K

C3

P-11

C11

SB

DB

L/B

K

C3

P-1

0C

10

SB

UB

L

C3

P-2

C2

PB

DR

D/B

K

C3

P-1

C1

PB

UR

D

C3

P-8

C8

PB

RB

K/W

H

C3

P-7

C7

PB

EB

K

C4

P-2

C1

4P

LU

OR

C4

P-3

C1

5P

LD

OR

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K

C4

5JS

VG

R/W

H

C3

7S

TC

BL

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K

C3

6S

TC

CB

L

R4

1D

RE

OR

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K

C4

P-4

C1

6D

RE

OR

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D

C3

P-1

2C

12

DR

EB

L/W

H

C4

P-1

C1

3D

RE

LB

L/R

D

C1

P-1

0

C1

P-11

C2

P-3

C1

P-1

C2

7A

UX

RD

C1

9L

PM

PG

R/W

H

C6

LF

CW

H/R

D

C2

P-7

C3

P-6

C4

P-7

C2

P-6

C4

4JD

AG

R/B

K

C4

P-6

C1

8P

RR

GR

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K

C4

P-5

C1

7P

RL

GR

C3

B-4

C3

B-5

C3

B-1

0

C3

B-11

C3

B-2

C3

B-1

C3

B-7

C3

B-8

C4

B-2

C4

B-3

C6

B-5

WH

/B

K

C6

B-1

0B

L

C6

B-11

BL

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K

C6

B-1

RD

C6

B-2

RD

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K

C6

B-7

BK

C6

B-8

BK

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H

C6

B-1

4O

R

C6

B-1

5O

R/B

K

C6

B-1

8G

R/B

K

C6

B-1

7G

R

C4

4D

AB

K

C4

B-6

GR

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K

C2

B-6

C3

B-6

WH

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D

C4

B-7

GR

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H

C6

B-6

WH

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D

C6

B-3

7B

L/B

K

C6

B-3

6B

L

C6

B-3

5

RD

/W

H

C4

B-4

C3

B-1

2

C4

B-1

C2

B-3

C1

B-11

C1

B-1

0

C1

B-1

C6B-38 GR/WH

C2

B-7

C6

B-2

6C

12

DR

EB

L/W

H

C129DA BK

RD

GR

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H

C6

B-1

9

C6

B-1

6C

16

DR

E

C6

B-1

3C

13

DR

EL

BL

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DC

6B

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1D

RE

GN

DB

RN

C7

B-3

BA

TG

ND

BR

NC

7P

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BA

TG

ND

BR

N

GR/WH

C1

3-1

C1

2-1

C1

3-2

C1

2-2

C1

6-1

C1

7-1

C1

8-2

C1

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ES0273G (NON-JIB MODELS)


� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

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2

3

4

5

6

7

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C32JSL WH/RD

C16DRE OR/RD

C13DREL BL/RD C4B-1

C4B-4

C6

B-2

5

C1B-2

C1B-3

C1B-4

C1B-5

C1B-6

C6

B-2

6C

12

DR

EB

L/W

H

C3

B-9

C6B-13

C6B-16

C6B-28

C6B-29

C6B-30

C6B-31

C6B-32

P2

0B

AT

RD

C7

B-2

P2

3B

AT

WH

GR

OU

ND

ST

UD

C7B-3 BATGND BRN

BR

N

P20BAT RD C7B-4

BK

OR

/R

D

OR

/R

D

GR

/W

H-C

R3

C6

B-1

2C

12

DR

EB

L/W

H

OR

/R

D-4

2A

C6

B-3

3C

44

DA

BK

PL

AT.

RO

TA

TE

RIG

HT

-(JIB

DO

WN

-O

PT

)

PL

AT.

RO

TA

TE

LE

FT

-(JIB

UP

-O

PT

)

D5

0B

KA

LA

RM

D3

0B

K-A

LA

RM

D2

9B

K-A

LA

RM

BK-ALARM

(JIB

-O

PT

IO

N)

DE

SC

EN

TA

LA

RM

44

44

C2

B-2

C4

0L

SO

R

SW

IT

CH

48

VO

LT

S4

2

C6

B-2

4C

40

LS

OR

C6

B-4

0C

40

LS

OR

BR

N

BK/RD

RD

GR/WH

RD/WH

C6B-21

BR

N

GR

/W

HC

2B

-7

C4

5JS

VG

R/W

H

BR

N-H

M

BK

BRN

BK

-K

S1

BRN GND

GR/BK H6

RD TS55

RD TS51

BK C7-1

BK 22D

BL/WH C1-12

RD H6

C3

2

13

45

67

81

2

C2

3-4

P2

2B

AT

BK

KE

YS

WE

IT

CH

PO

WE

R1

34

13

4

RD

KS

1

RD

H6

C6

B-3

4C

13

4P

WR

RD

C2

B-5

P1

34

BA

TR

D

ES0273K (NON-JIB MODELS)

ES0274L (JIB MODELS)

C7

C6

C4

B

BR

OW

N

C3

B

GR

EE

N

C2

B

BL

AC

K

C1

B

GR

AY

D7

2

D7

4

D6

0

D5

9

D7

8

D7

6

D8

5

C2

B-3

� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

8


�� 107939CS Z-45/25 DC • Z-45/25J DC 6 - 31

�� B ��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 � 39313�

TS57

TS59

TS58

TS51

TS60

TS61

TS63

TS62

P1

CB

1

RD


BK

RDBK

BK

GR

GR

/BK

WH-4A

WH/BK-5A

RD

BK

BK/WH-8A

BK-7A

RD

RD-27A

RD-1A

RD/BK-2A

RDBK

BKRD

GR/BK

GRGR

BK

P20BAT RD (C7B-4)

RD

BK

BL-10A

BL/BK-11A

GR/WH-19A BK

RD

RD

RD

RD

RD

RD

WH

-HM

BK

BA

SE

BO

XH

AR

NE

SS

GR/BK-18A

RD

RD

GR/BK-44A

1

2

NC

GR-17A

RD

RD

WH

BRN

RD

RD

OR/BK-15A

OR-14A

OR/BK

OR

TS55

BR

N-H

M

KS

1

RD C23-6

BK-22A

RD C23-7

RD

D2

RD 134A

WH

WH 23A


10A 48V48V


LED

///

TS61TS62TS63

/

/

D4

D80

D82

D28

G6 ES0274L (JIB MODELS)


2010 � 11 � � 6 � • ��

6 - 32

��

Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 � 39313�

6 - 31

� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

8


�� 107939CS Z-45/25 DC • Z-45/25J DC 6 - 33

�� C ��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 � 39313�

OR

/BK

OR

/BK

-R6

GR

/WH

-R7

RD

-J7

C27A

UX

RD

C29JS

HR

D/W

HC

30FW

DW

HC

31RE

VW

H/B

KC

32JSL

WH

/RD

C36S

TC

CB

LC

37ST

CB

L/BK

R41D

RE

OR

/BK

C44JD

AG

R/B

KC

45JSV

GR

/WH

C1P

BU

RD

C2P

BD

RD

/BK

C3B

AT

RD

/WH

C4T

RL

WH

C5T

RR

WH

/BK

C6LF

CW

H/R

DC

7PB

EB

KC

8PB

RB

K/W

HC

9HR

NB

K/R

D

C11S

BD

BL/B

KC

10SB

UB

L

C12D

RE

BL/W

H

C13D

RE

LB

L/RD

C14P

LUO

RC

15PLD

OR

/BK

C16D

RE

OR

/RD

C17P

RL

GR

C18P

RR

GR

/BK

C19LP

EG

R/W

H

P26B

AT

BK

P25B

AT

RD

P24B

AT

WH

BR

-JIBG

ND


C28T

TAR

D/B

KC

1P-1

C1P

-3C

1P-4

C1P

-5

C1P

-2

C1P

-6

C1P

-10C

1P-11

C2P

-3

C2P

-6C

2P-7

C3P

-1C

3P-2

C3P

-3C

3P-4

C3P

-5C

3P-6

C3P

-7C

3P-8

C3P

-9C

3P-10

C3P

-11C

3P-12

C4P

-1C

4P-2

C4P

-3C

4P-4

C4P

-5C

4P-6

C4P

-7

C9P

-1C

9P-2

C9P

-3

R42B

AT

OR

/RD

C2P

-4

C1P

(GY

)

C2P

(BK

)

C4P

(BR

)

C3P

(GR

)

BK

WH

C134P

WR

RD

BR

N-B

AT

GN

D

P22B

AT

BK

P23B

AT

WH

C7P

-1C

7P-2

C7P

-3

OR

/RD

RD

/BK

-R6

BRN-RELAY

C9H

RN

BK

/RD

RD

-HR

N

C27A

UX

RD

RD

-AU

X

RD

-DR

EB

K/W

H-D

RE

C13D

RE

LB

L/RD

C44JD

AG

R/B

K

C18P

RR

GR

/BK

C17P

RL

GR

C15P

LDO

R/B

KC

14PLU

OR

C32JSL WH/RD

C29JSH RD/WH

C30FWD WH


C12DRE BL/WH


C36STCC BL

P23B

AT

WH

C7P

-2

C3B

AT

RD

/WH

C3-3

P22B

AT

BK

C7P

-1

P26F

SB

KC

9P-1

C5T

RR

WH

/BK

C4T

RL

WH

C10S

BU

BL

C2P

BD

RD

/BK

C8P

BR

BK

/WH

C7P

BE

BK

RD

-SW

C19LP

EG

R/W

HC

6LFC

WH

/RD

TS12 TS10

TS11

TS13

TS8

TS7

TS9

TS1

P3RD

BR

N-B

CI

GR-LFC

RD-RPM

RD

/BK

H1

GR

/WH

-45

L1

1

2

3

4

5

6

7

8

9

10

FWD

REV

20k

LIFT

DRIVE

RIGHT

LEFT

DP1

34

NO

BR

N-J1

C1P

BU

RD

C11S

BD

BL/B

K

P2

RD

-HR

N

P24BAT WH

GR

/WH

-R

7

R42B

AT

OR

/RD

BR

N-B

CI

A1

BP1

DP1

P2P3TS1

- /

TS7TS8

TS9TS10TS11TS12TS13

TS15

/

/

/

1.

2. 34515 C1 CR14

CR7CR6

RD

/BK

L48

D40

A1

C2P

-5

L48

12

NC

12 NC

1

2

NC

P3

H1

TS15

- +

CR6 - CR7 -

BCI

18/19 CONTROL CABLE

C7P C9P

12V DCBATTERY

FOOTSWITCH


L1 LED - -L48 LED -

GR

OR

WH

BK

RDWH/GRYLPRPL

BL

WH/YL

WH/RD

BP1GRRDBK/RD

BCI

D27

D82

D81

D69

D71

D73

CR14GR/WH

C1P134PWR RD

GR

/WH

-45

C45JS

VG

R/W

H

GR

/WH

-45

R45JS

VG

R/W

H

P134P

WR

RD

GR/WH +

RD OUTPUT

BRN -

C1

CR14 -


2010 � 11 � � 6 � • ��

6 - 346 - 33

��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 31015 � 39313�

� 6 � • �� 2010 � 11 �

6 - 35

��Z-45/25 � Z-45/25J�CE�� 31015 � 39313�

6 - 36

� 6 � • �� 2010 � 11 �

1

2

3

4

5

6

7

8


6 - 36 Z-45/25 DC • Z-45/25J DC �� 107939CS

�� B��Z-45/25 � Z-45/25J�CE�� 31015 � 39313�

P22LS

BK

L48

C133P

LAB

L/RD

C2P

-1C

2B-1

C32

U6ACURTIS 1244

SEPEX CONTROLLER

F4500A

1

2

C3B

-9

C1B

-12

D2

H2

GR/BK

WH

TB134

C1P-12C132PLI BL/WH

C7B

-1

C7B

-2C

7P-2

P23B

ATW

H

OROR

C6B

-40O

R

C6B

-24

C40LS

OR

C2P

-2C

2B-2

TB40

C29JSH RD/WH

C32JSL WH/RD

C30FWD WH

C31REV WH/BK

BK

2G

AC

HA

SS

ISG

RO

UN

D

BK

-6

WH

-7

BK

-5

WH

-5

WH

-4

WH

-5

BK

-5

RD

RD

/BK

BK P26BAT

WH

-6

13LS1

(EXT)14

1

P22B

AT

C7P-1

HO

RN

C8-B

C8-A

C8-C

P42BAT OR/RD C6B-3

C6B

-25C

FILB

K

C6B-22

C12DRE BL/WH

C6B

-12

BK

C6B

-20R

D

C11-3

C11-4

C11-1

C11-2

C10-2

C10-1

C10-4

C10-3

BK

BK

BK

-7

C6B

-34

C6B

-9B

K/R

D

C6B

-28

C6B

-29

C6B

-32

C6B

-31

C6B

-30

C7B

-4P

20BAT

RD

C2B

-4

C3B

-3

C1B

-2

C2B

-5

C1B

-3

C1B

-4

C1B

-5

C1B

-6

C9P-2

C9P-3

R42B

ATO

R/R

DC

2P-4

C3B

ATR

D/W

HC

3P-3

C28TTA

RD

/BK

C1P

-2

P134P

WR

GR

C2P

-5

C9H

RN

BK

/RD

C3P

-9

C29JS

HR

D/W

HC

1P-3

C32JS

LW

H/R

DC

1P-6

C31R

EV

WH

/BK

C1P

-5

CR5

PR3PR2

PR3PR2

BK

P42BAT OR/RD

R42BAT OR/RD

P24BAT WH

RD

C12DRE BL/WH

BK

(GND)

TILTALARM

RD

WH-(FS)

FS1

H1

RD-(FS)

PLATFORM

GROUND

P1

KS1

TB22

HORNP3

P2

RD

C9P-1 BK

+RD

P20BAT RD

BK-(FS)

OR

/RD

CR1

CR2

TB42

RD

/WH

30

8785

86

30

87

86

85

BR

N

BR

N

HM

CO

IL-PR

1

OFF-LM

TS

PD

INP

INTE

RLO

CK

53 17

BK

/RD

BK

-4

LS4(SEC)

BL/W

H

OR

/RD

LS2(PRI)

TB23

RD

/BK

OR

/RD

C6B

-39C

R5

RD

/BK

OR

/RD

20

CR

5

_

+

22

21

22

21

86

85

CB1

10A

C1P

-4

RD

20

AP2

24 V

FOR

WA

RD

PO

T.LOW

DIO

DE

RE

TUR

N

+48VIN

PU

T

PO

T.HI

RE

VE

RS

E

101 9 11 1614

PR1

AP2 48V

OR

/RD

WH

WH

/BK

WH

/RD

RD

/WH

F1200A

F510A

F2200A

LEFTBOX

+48 V

C30FW

DW

H

2

CR

148V

DC

PO

WE

RR

ELAY

FLAS

HIN

GB

EA

CO

N(O

PTIO

N)

CR

248V

DC

PO

WE

RR

ELAY

FB

+

HO

UR

ME

TER

HO

RN

RE

LAY

BA

SE

CO

NTR

OL

BO

XG

RO

UN

D

CR4

TILTS

EN

SO

RR

D

WH

BK

BR

N

F1

+

86

85

30

87

RIGHTMOTOR

BR

N

CR

5B

RA

KE

RE

LEA

SE

CO

IL

PR

1S

EP

EX

CO

NTR

OLLE

RC

ON

TAC

TOR

CO

IL

AP1

AU

XILIA

RY

LIFTP

UM

P

PR

IMA

RY

LIFTP

UM

P

PR3 PR2

WH

BK

AC POWER

F2 F1

A2

A1

A2

A1+

_

PUMPPUMP

CH

AR

GE

R

LEFTMOTORRIGHT

BOX

GR

OU

ND

+24 V

1.2. 24V DC

F2

F2F1 B+M-AP1 B-

P134PWR RD

R42BAT OR/RD

C30FW

D

C31R

EV

C32JS

L

C29JS

H

C12FTS

C40LS

C179D

PR

GR

+ _

+ _

+ _

+ _

+ _

+ _

+ _

+ _

1 3

5

7

812

6

4

D79

L37


DRIVELIGHTSTS48

WORKLIGHTSTS49

CR4530

87

86

85

C2P

-11C

2B-11

C2P

-12C

2B-12

BK

(16/2)

WH

(16/2)

L30L30

WH

(16/2)

WH

(16/2)

BK BK

CR2330

87

86

85

F187A

48V

(AP2)

L29L29

WH

(16/2)

WH

(16/2)

BK

BK

WO

RK

LIGH

TS(O

PTIO

N)

DR

IVE

LIGH

TS(O

PTIO

N)

C40LS OR

3

L4 L48 D40 4

L48 LED

H6+

L45

U33

L4

2 D40

3

LS18

D39

� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

8


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�� B ��Z-45/25 � Z-45/25J�CE�� 31015 � 39313�

PR3

CR20

LVI/BCI OPTION

RE

TR

AC

T

(GND)

PR3

PR2

BK

C1

4-1

C1

5-1

C1

9-1

C1

8-1

TU

RN

TA

BL

E

RO

TA

TE

LE

FT

C1

4-2

TU

RN

TA

BL

E

RO

TA

TE

RIG

HT

DE

SC

EN

TA

LA

RM

(O

PT

IO

N)

SE

CO

ND

AR

Y

BO

OM

DO

WN

SE

CO

ND

AR

Y

BO

OM

UP

C1

5-2

C1

9-2

H4

+

C1

8-2

C6

B-5

WH

/B

K

C6

B-4

WH

TB4

C6

B-11

BL

/B

K

C6

B-1

0B

L

TB5

TB11TB10

C2

1-1

C2

0-1

C1

7-1

C1

6-1

C1

2-1

C1

3-1

PR

IM

AR

Y

BO

OM

UP

PR

IM

AR

Y

BO

OM

DO

WN

PR

IM

AR

YB

OO

M

RE

TR

AC

T

PR

IM

AR

YB

OO

M

EX

TE

ND

C1

2-2

C1

3-2

C1

6-2

C1

8-2

PL

AT

FO

RM

LE

VE

LD

OW

N

PL

AT

FO

RM

LE

VE

LU

P

C2

1-2

C2

0-2

C6

B-8

BK

/W

H

C6

B-7

BK

C6

B-2

RD

/B

K

C6

B-1

RD

TB2TB1 TB8

TB7

C6

B-1

5O

R/B

K

C6

B-1

4O

R

TB15

TB14

C2

2-1

C2

3-1

PL

AT

FO

RM

RO

TA

TE

RIG

HT

(JIB

DO

WN

-O

PT.)

PL

AT

FO

RM

RO

TA

TE

LE

FT

(JIB

UP

-O

PT

IO

N)

CR

20

PR

IM

AR

YP

UM

P

CO

NTA

CT

OR

RE

LA

Y

PR

OP

OR

TIO

NA

L

FL

OW

CO

NT

RO

L

PR

3

AU

XIL

IA

RY

PU

MP

CO

NTA

CT

OR

RE

LA

Y

C2

3-2

C2

2-2

C4

4D

AB

K

RD

C6

B-6

WH

/R

D

C6

B-1

7G

R

C6

B-1

8G

R/B

K

C6

B-2

7

GR

/W

H

86

85

TB17

TB18

GR/WH

30

87a 87

TB6

TB19

CR19A

PRIMARY

BOOM

P42BAT OR/RD

TS55

C12DRE BL/WH

RD

CR5

WH

C2

PB

DR

D/B

K

C1

0S

BU

BL

C11

SB

DB

L/B

K

C4

TR

RW

H/B

K

C4

TR

LW

H

RIG

HT

TURNTABLE

ROTATE

FUNCTION

ENABLE

LE

FT

TS62

RD

C3

B-4

C3

B-5

SECONDARY

BOOM

TS60

DO

WN

UP

C3

B-11

C3

B-1

0

C3

B-1

C3

B-2

C3

P-4

C3

P-5

LE

FT

TS12

RIG

HT

TURNTABLE

ROTATE

C3

P-1

0

C3

P-11

C1

PB

UR

D

C3

P-2

C3

P-1

SECONDARY

BOOM

DO

WN

87A

30

CR19B

UP

TS10

DO

WN

87A

30

TS11

UP

C30FWD WH

C29JSH RD/WH

C31REV WH/BK

C32JSL WH/RD

R42BAT OR/RD

P24BAT WH

WHPLATFORM

ROTATE

C4

5JS

VG

R/W

H

C1

5P

LD

OR

/B

K

C1

4P

LU

OR

C7

PB

EB

K

C8

PB

RB

K/W

H

DO

WN

TS61

UP

PRIMARY

BOOMBOOM

TS63

EX

TE

ND

PRIMARY

BOOM

C3

B-7

C3

B-8

PLATFORM

LEVEL

DO

WN

TS59

C2

B-7

UP

GR/WH

C4

B-3

C4

B-2

C3

P-7

C3

P-8

EX

TE

ND

PRIMARY

BOOM

RE

TR

AC

T

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BR

N

CR

20

RE

LA

Y

LIF

TP

UM

P

OR

/R

D

BR

N

87

a

86

30

85

87

BRN

OR

/R

D

RD/BK

OR/BK

RD/WH

OR/RD

87

87

a

85

30

86

GR/WH

CR

3

RE

LA

Y

AU

XIL

IA

RY

CO

NT

RO

L

BR

N

87

a

86

30

85

RD

87

GR

/W

H

BRN

CR

5

BR

AK

E

RE

LE

AS

E

RE

LA

Y

GR

/W

H

87

a

86

30

85

87

C9

HR

NB

K/R

D

C6

B-9

R9

HR

N

C6

B-3

9C

R5

RD

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K

C2

B-3

C4

1D

RE

OR

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K

C6

B-3

5R

48

BR

KR

D/W

H

C3

B-3

C3

BA

TR

D/W

H

C6

B-3

P4

2B

AT

OR

/R

D

C6

B-2

7R

27

AU

X

C6

B-1

9R

19

LP

EG

R/W

H

C3

B-2

C2

PB

DR

D/B

K

C3

B-4

C4

TR

LW

H

C3

B-5

C5

TR

RW

H/B

K

C3

B-6

C6

LF

CW

H/R

D

C3

B-7

C7

PB

EB

K

C3

B-8

C8

PB

RB

K/W

H

C3

B-1

0C

10

SB

UB

L

C3

B-11

C11

SB

DB

L/B

K

C3

B-1

2C

12

DR

EB

L/W

H

C4

B-2

C1

4P

LU

OR

C4

B-3

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5P

LD

OR

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K

C4

B-5

C1

7P

RL

GR

C4

B-6

C1

8P

RR

GR

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K

C4

B-7

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9L

PE

GR

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C1

B-1

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7A

UX

RD

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TC

BL

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B-1

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ST

CC

BL

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AT

OR

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D

C2

B-6

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29

DA

GR

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K

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B-1

C1

PB

UR

D

C6

B-2

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PB

DR

D/B

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B-4

C4

TR

LW

H

C6

B-5

C5

TR

RW

H/B

K

C6

B-6

C6

LF

CW

H/R

D

C6

B-7

C7

PB

EB

K

C6

B-8

C8

PB

RB

K/W

H

C6

B-1

0C

10

SB

UB

L

C6

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SB

DB

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14

PL

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R

C6

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15

PL

DO

R/B

K

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B-1

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17

PR

LG

R

C6

B-1

8C

18

PR

RG

R/B

K

C6

B-3

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19

LP

EG

R/W

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C6

B-2

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22

LS

BK

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B-3

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36

ST

CC

BL

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B-3

7C

37

ST

CB

L/B

K

C6

B-2

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42

BA

TO

R/R

D

BK

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C28TTA RD/BK

C29JSH RD/WH

C30FWD WH

C31REV WH/BK

C32JSL WH/RD

C16DRE OR/RD

C13DREL BL/RD C4B-1

C4B-4

C6

B-2

5

C1B-2

C1B-3

C1B-4

C1B-5

C1B-6

C6

B-2

6C

12

DR

EB

L/W

H

C3

B-9

C6B-13

C6B-16

C6B-28

C6B-29

C6B-30

C6B-31

C6B-32

P1

82

BA

TR

D

C7

B-2

P2

3B

AT

WH

GR

OU

ND

ST

UD

C7B-3 BATGND BRN

BR

N

P182BAT RD C7B-4

BK

OR

/R

D

OR

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D

GR

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H-C

R3

C6

B-1

2C

12

DR

EB

L/W

H

OR

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D-4

2A

C6

B-3

3C

12

9D

AR

D/B

K

PL

AT.

RO

TA

TE

RIG

HT

-(JIB

DO

WN

-O

PT

)

PL

AT.

RO

TA

TE

LE

FT

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UP

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PT

)

D5

0C

12

9D

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D/B

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D3

0C

12

9D

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D/B

K

C1

29

DA

RD

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K

C129DA RD/BK

(JIB

-O

PT

IO

N)

DE

SC

EN

TA

LA

RM

44

44

C2

B-2

C4

0L

SO

R

SW

IT

CH

48

VO

LT

S4

2

C6

B-2

4C

40

LS

OR

C6

B-4

0C

40

LS

OR

BR

N

BK/RD

RD

GR/WH

RD/WH

C6B-21

BR

N

GR

/W

HC

2B

-7

C4

5JS

VG

R/W

H

BR

N-H

M

BK

BRN

BK

-K

S1

BRN GND

GR/BK H6

RD TS55

RD TS51

BK C7-1

BK 22D

BL/WH C1-12

RD H6

C3

2

13

45

67

81

2

C2

3-4

P2

2B

AT

BK

KE

YS

WE

IT

CH

PO

WE

R1

34

13

4

RD

KS

1

RD

H6

C6

B-3

4C

23

AL

AR

MR

D

C2

B-5

P1

34

BA

TR

D

ES0273L (NON-JIB MODELS)

ES0274M (JIB MODELS)

C7

C6

C4

B

BR

OW

N

C3

B

GR

EE

N

C2

B

BL

AC

K

C1

B

GR

AY

D7

2

D7

4

D6

0

D5

9

D7

8

D7

6

D8

5

D2

9

� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

8


�� 107939CS Z-45/25 DC • Z-45/25J DC 6 - 51

�� A ��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 39313 ��

TS57

TS59

TS58

TS51

TS60

TS61

TS63

TS62

P1

CB

1

RD


BK

RDBK

BK

GR

GR

/BK

WH-4A

WH/BK-5A

RD

BK

BK/WH-8A

BK-7A

RD

RD-27A

RD-1A

RD/BK-2A

RDBK

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GR/BK

GRGR

BK

P182BAT RD (C7B-4)

RD

BK

BL-10A

BL/BK-11A

GR/WH-19A BK

RD

RD

RD

RD

RD

RD

WH

-HM

BK

BA

SE

BO

XH

AR

NE

SS

GR/BK-18A

RD

RD

GR/BK-44A

1

2

NC

GR-17A

RD

RD

WH

BRN

RD

RD

OR/BK-15A

OR-14A

OR/BK

OR

TS55

BR

N-H

M

KS

1

RD C23-6

BK-22A

RD C23-7

RD

D2

RD 134A

WH

WH 23A


10A 48V48V


LED

///

TS61TS62TS63

/

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D80

D82

D28

G6 ES0274M (JIB MODELS)


2010 � 11 � � 6 � • ��

6 - 526 - 51

��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 39313 ��

� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

8


�� 107939CS Z-45/25 DC • Z-45/25J DC 6 - 53

�� A ��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 39313 ��

OR

/BK

OR

/BK

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GR

/WH

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RD

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C27A

UX

RD

C29JS

HR

D/W

HC

30FW

DW

HC

31RE

VW

H/B

KC

32JSL

WH

/RD

C36S

TC

CB

LC

37ST

CB

L/BK

R41D

RE

OR

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C129JD

AG

R/B

KC

45JSV

GR

/WH

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BU

RD

C2P

BD

RD

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C3B

AT

RD

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C4T

RL

WH

C5T

RR

WH

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C6LF

CW

H/R

DC

7PB

EB

KC

8PB

RB

K/W

HC

9HR

NB

K/R

D

C11S

BD

BL/B

KC

10SB

UB

L

C12D

RE

BL/W

H

C13D

RE

LB

L/RD

C14P

LUO

RC

15PLD

OR

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C16D

RE

OR

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C17P

RL

GR

C18P

RR

GR

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C19LP

EG

R/W

H

P26B

AT

BK

P25B

AT

RD

P24B

AT

WH

BR

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ND


C28T

TAR

D/B

KC

1P-1

C1P

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1P-4

C1P

-5

C1P

-2

C1P

-6

C1P

-10C

1P-11

C2P

-3

C2P

-6C

2P-7

C3P

-1C

3P-2

C3P

-3C

3P-4

C3P

-5C

3P-6

C3P

-7C

3P-8

C3P

-9C

3P-10

C3P

-11C

3P-12

C4P

-1C

4P-2

C4P

-3C

4P-4

C4P

-5C

4P-6

C4P

-7

C9P

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9P-2

C9P

-3

R42B

AT

OR

/RD

C2P

-4

C1P

(GY

)

C2P

(BK

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C4P

(BR

)

C3P

(GR

)

BK

WH

C134P

WR

RD

BR

N-B

AT

GN

D

P22B

AT

BK

P23B

AT

WH

C7P

-1C

7P-2

C7P

-3

OR

/RD

RD

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BRN-RELAY

C9H

RN

BK

/RD

RD

-HR

N

C27A

UX

RD

RD

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X

RD

-DR

EB

K/W

H-D

RE

C13D

RE

LB

L/RD

C129JD

AG

R/B

K

C18P

RR

GR

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C17P

RL

GR

C15P

LDO

R/B

KC

14PLU

OR

C32JSL WH/RD

C29JSH RD/WH

C30FWD WH


C12DRE BL/WH


C36STCC BL

P23B

AT

WH

C7P

-2

C3B

AT

RD

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C3-3

P22B

AT

BK

C7P

-1

P26F

SB

KC

9P-1

C5T

RR

WH

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C4T

RL

WH

C10S

BU

BL

C2P

BD

RD

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C8P

BR

BK

/WH

C7P

BE

BK

RD

-SW

C19LP

EG

R/W

HC

6LFC

WH

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TS12 TS10

TS11

TS13

TS8

TS7

TS9

TS1

P3RD

BR

N-B

CI

GR-LFC

RD-RPM

RD

/BK

H1

GR

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-45

L1

1

2

3

4

5

6

7

8

9

10

FWD

REV

20k

LIFT

DRIVE

RIGHT

LEFT

DP1

34

NO

BR

N-J1

C1P

BU

RD

C11S

BD

BL/B

K

P2

RD

-HR

N

P24BAT WH

GR

/WH

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7

R42B

AT

OR

/RD

BR

N-B

CI

A1

BP1

DP1

P2P3TS1

- /

TS7TS8

TS9TS10TS11TS12TS13

TS15

/

/

/

1.

2. 34515 C1 CR14

CR7CR6

RD

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D40

A1

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12

NC

12 NC

1

2

NC

P3

H1

TS15

- +

CR6 - CR7 -

BCI

18/19 CONTROL CABLE

C7P C9P

12V DCBATTERY

FOOTSWITCH


L1 LED - L48 LED -

GR

OR

WH

BK

RDWH/GRYLPRPL

BL

WH/YL

WH/RD

BP1GRRDBK/RD

BCI

D27

D82

D81

D69

D71

D73

CR14GR/WH

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GR

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C45JS

VG

R/W

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GR

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R45JS

VG

R/W

H

P134P

WR

RD

GR/WH +

RD OUTPUT

BRN -

C1

CR14 -

ES0273L (NON-JIB MODELS)ES0274M (JIB MODELS)

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2010 � 11 � � 6 � • ��

6 - 546 - 53

��Z-45/25 � Z-45/25J�ANSI • CSA • AS�� 39313 ��

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� 6 � • �� 2010 � 11 �

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2

3

4

5

6

7

8


6 - 56 Z-45/25 DC • Z-45/25J DC �� 107939CS

�� A��Z-45/25 � Z-45/25J�CE�� 39313 ��

P22LS

BK

L48

C133P

LAB

L/RD

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2B-1

C32

U6ACURTIS 1244

SEPEX CONTROLLER

F4500A

1

2

C3B

-9

C1B

-12

D2

H2

GR/BK

WH

TB134

C1P-12C132PLI GR

C7B

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C7B

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7P-2

P23B

ATW

H

OROR

C6B

-40O

R

C6B

-24

C40LS

OR

C2P

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2B-2

TB40

C29JSH RD/WH

C32JSL WH/RD

C30FWD WH

C31REV WH/BK

BK

2G

AC

HA

SS

ISG

RO

UN

D

BK

-6

WH

-7

BK

-5

WH

-5

WH

-4

WH

-5

BK

-5

RD

RD

/BK

P26BAT

WH

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13LS1

(EXT)14

1

P22BAT BK C7P-1

HO

RN

C8-B

C8-A

C8-C

P42BAT OR/RD C6B-3

C6B

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FILB

K

C6B-22

C12DRE BL/WH

C6B

-12

BK

C6B

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D

C11-3

C11-4

C11-1

C11-2

C10-2

C10-1

C10-4

C10-3

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BK

BK

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C6B

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C6B

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K/R

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C6B

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C6B

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C6B

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C6B

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C6B

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C7B

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182BAT

RD

C2B

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C3B

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C1B

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C2B

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C1B

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C1B

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C1B

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C1B

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C9P-2

C9P-3

R42B

ATO

R/R

DC

2P-4

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ATR

D/W

HC

3P-3

C28TTA

RD

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C1P

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P134P

WR

GR

C2P

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C9H

RN

BK

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C3P

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HR

D/W

HC

1P-3

C32JS

LW

H/R

DC

1P-6

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EV

WH

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C1P

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CR5

PR3PR2

PR3PR2

BK

P42BAT OR/RD

R42BAT OR/RD

P24BAT WH

RD

C12DRE BL/WH

BK

(GND)

TILTALARM

RD

WH-(FS)

FS1

H1

RD-(FS)

PLATFORM

GROUND

P1

KS1

TB22

P3HORN

P2

C9P-1 BK+RD

P182BAT RD

BK-(FS)

OR

/RD

CR1

CR2

TB42

RD

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30

8785

86

30

87

86

85

BR

N

BR

N

HM

CO

IL-PR

1

OFF-LM

TS

PD

INP

INTE

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CK

53 17

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/RD

BK

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LS4(SEC)

BL/W

H

OR

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LS2(PRI)

TB23

RD

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OR

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C6B

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R5

RD

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OR

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20

CR

5

_

+

22

21

22

21

86

85

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RD

20

AP2

24 V

FOR

WA

RD

PO

T.LOW

DIO

DE

RE

TUR

N

+48VIN

PU

T

PO

T.HI

RE

VE

RS

E

101 9 11 1614

PR1

AP2 48V

OR

/RD

WH

WH

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WH

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RD

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F510A

F2200A

LEFTBOX

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C30FW

DW

H

2

CR

148V

DC

PO

WE

RR

ELAY

FLAS

HIN

GB

EA

CO

N(O

PTIO

N)

CR

248V

DC

PO

WE

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FB

+

HO

UR

ME

TER

HO

RN

RE

LAY

BA

SE

CO

NTR

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BO

XG

RO

UN

D

CR4

TILTS

EN

SO

RR

D

WH

BK

BR

N

F1

+

86

85

30

87

RIGHTMOTOR

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CR

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RA

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RE

LEA

SE

CO

IL

PR

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EX

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RC

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TAC

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AP1

AU

XILIA

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PR

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BK

AC POWER

F2 F1

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A1

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AR

GE

R

LEFTMOTORRIGHT

BOX

GR

OU

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C31R

EV

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L

C29JS

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C12FTS

C40LS

C179D

PR

GR

+ _

+ _

+ _

+ _

+ _

+ _

+ _

+ _

1 3

5

7

812

6

4

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L37


DRIVELIGHTSTS48

WORKLIGHTSTS49

CR4530

87

86

85

C2P

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2B-11

C2P

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2B-12

BK

(16/2)

WH

(16/2)

L30L30

WH

(16/2)

WH

(16/2)

BK BK

CR2330

87

86

85

F187A

48V

(AP2)

L29L29

WH

(16/2)

WH

(16/2)

BK

BK

WO

RK

LIGH

TS(O

PTIO

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DR

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LIGH

TS(O

PTIO

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C40LS OR

3

L4 L48 D40 4

L48 LED

H6+

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U33

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2 D40

3

LS18A

D39

D88

LS18BOR

WH

BK

RD

BK

RD

R204.7K

COM

NO

U3530A

2 SEC.5

2 9

8

3

+

-

D90

� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

8


�� 107939CS Z-45/25 DC • Z-45/25J DC 6 - 57

�� A ��Z-45/25 � Z-45/25J�CE�� 39313 ��

PR3

CR20

LVI/BCI OPTION

RE

TR

AC

T

(GND)

PR3

PR2

BK

C1

4-1

C1

5-1

C1

9-1

C1

8-1

TU

RN

TA

BL

E

RO

TA

TE

LE

FT

C1

4-2

TU

RN

TA

BL

E

RO

TA

TE

RIG

HT

DE

SC

EN

TA

LA

RM

(O

PT

IO

N)

SE

CO

ND

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LED - -

///

TS61TS62TS63

/

/

G6 ES0273L (NON-JIB MODELS)


D80

D82

D28

D4

G6

L45 LED - -

U33

2010 � 11 � � 6 � • ��

6 - 62

��Z-45/25 � Z-45/25J�CE�� 39313 ��

6 - 61

� 6 � • �� 2010 � 11 �

6 - 63

��Z-45/25 � Z-45/25J�CE�� 39313 ��

6 - 64

� 6 � • �� 2010 � 11 �

1

2

3

4

5

6

7

8


6 - 64 Z-45/25 DC • Z-45/25J DC �� 107939CS

�� A

OR

/BK

OR

/BK

-R6

GR

/WH

-R7

RD

-J7

C27A

UX

RD

C29JS

HR

D/W

HC

30FW

DW

HC

31RE

VW

H/B

KC

32JSL

WH

/RD

C36S

TC

CB

LC

37ST

CB

L/BK

R41D

RE

OR

/BK

C129JD

AG

R/B

KC

45JSV

GR

/WH

C1P

BU

RD

C2P

BD

RD

/BK

C3B

AT

RD

/WH

C4T

RL

WH

C5T

RR

WH

/BK

C6LF

CW

H/R

DC

7PB

EB

KC

8PB

RB

K/W

HC

9HR

NB

K/R

D

C11S

BD

BL/B

KC

10SB

UB

L

C12D

RE

BL/W

H

C13D

RE

LB

L/RD

C14P

LUO

RC

15PLD

OR

/BK

C16D

RE

OR

/RD

C17P

RL

GR

C18P

RR

GR

/BK

C19LP

EG

R/W

H

P26B

AT

BK

P25B

AT

RD

P24B

AT

WH

BR

-JIBG

ND


C28T

TAR

D/B

KC

1P-1

C1P

-3C

1P-4

C1P

-5

C1P

-2

C1P

-6

C1P

-10C

1P-11

C2P

-3

C2P

-6C

2P-7

C3P

-1C

3P-2

C3P

-3C

3P-4

C3P

-5C

3P-6

C3P

-7C

3P-8

C3P

-9C

3P-10

C3P

-11C

3P-12

C4P

-1C

4P-2

C4P

-3C

4P-4

C4P

-5C

4P-6

C4P

-7

C9P

-1C

9P-2

C9P

-3

R42B

AT

OR

/RD

C2P

-4

C1P

(GY

)

C2P

(BK

)

C4P

(BR

)

C3P

(GR

)

BK

WH

C134P

WR

RD

BR

N-B

AT

GN

D

P22B

AT

BK

P23B

AT

WH

C7P

-1C

7P-2

C7P

-3

OR

/RD

RD

/BK

-R6

BRN-RELAY

C9H

RN

BK

/RD

RD

-HR

N

C27A

UX

RD

RD

-AU

X

RD

-DR

EB

K/W

H-D

RE

C13D

RE

LB

L/RD

C129JD

AG

R/B

K

C18P

RR

GR

/BK

C17P

RL

GR

C15P

LDO

R/B

KC

14PLU

OR

C32JSL WH/RD

C29JSH RD/WH

C30FWD WH


C12DRE BL/WH


C36STCC BL

P23B

AT

WH

C7P

-2

C3B

AT

RD

/WH

C3-3

P22B

AT

BK

C7P

-1

P26F

SB

KC

9P-1

C5T

RR

WH

/BK

C4T

RL

WH

C10S

BU

BL

C2P

BD

RD

/BK

C8P

BR

BK

/WH

C7P

BE

BK

RD

-SW

C19LP

EG

R/W

HC

6LFC

WH

/RD

TS12 TS10

TS11

TS13

TS8

TS7

TS9

TS1

P3RD

BR

N-B

CI

GR-LFC

RD-RPM

GR

/WH

-45

L1

1

2

3

4

5

6

7

8

9

10

FWD

REV

20k

LIFT

DRIVE

RIGHT

LEFT

DP1

34

NO

BR

N-J1

C1P

BU

RD

C11S

BD

BL/B

K

P2

RD

-LS18

P24BAT WH

GR

/WH

-R

7

R42B

AT

OR

/RD

BR

N-B

CI

A1

BP1

DP1

P2P3

TS1

- /-

TS7TS8

TS9TS10TS11TS12TS13

TS15

/

/

/

1.

CR7CR6

RD

/BK

L48

D40

A1

C2P

-5

12

NC

12 NC

1

2

NC

H1

TS15

- +

CR6 - CR7 -

BCI

18/19 CONTROL CABLE

C7P C9P

12V DCBATTERY

FOOTSWITCH


L1 LED - -L4 LED - -

GR

OR

WH

BK

RDWH/GRYLPRPL

BL

WH/YL

WH/RD

BP1GRRDBK/RD

BCI

D27

D82

D81

D69

D71

D73

CR14GR/WH

C1P134PWR RD

GR

/WH

-45

C45JS

VG

R/W

H

GR

/WH

-45

R45JS

VG

R/W

H

P134P

WR

RD

GR/WH +

RD OUTPUT

BRN -

C1

CR14 -

CR8

C40LS

OR

C2P

-2

RD

-J7

P24B

AT

WH

BRN-RELAY

GR

/BK

-H1

(D39)

L4

C132P

LI1G

RC

1P-12

RD

CR8 -

LS18

C132P

LI1B

L/WH

C1P

-12

BK

U35

R20

2+

3- 5

P26BAT BK

P26B

AT

BK

P2

C3B

AT

RD

/WH

C3B

-3

LS18 - BK

BK

C134P

WR

RD

D88

D90

LS18 - WH

C134PWR RD

BR - GND

RD

C134P

WR

RD

LS18A

OR

-LS

18A

R20 - 4700

U35


��Z-45/25 � Z-45/25J�CE�� 39313 ��

� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

8


�� 107939CS Z-45/25 DC • Z-45/25J DC 6 - 65

�� A

DC AMMETER CABLEAC POWER CABLE

CONTROLLER

BATTERY

BK

-FR

OM

CH

AR

GE

R

1. 16

LEFT SIDEDRIVE MOTOR

CHASSISGROUND

F1 A1

BK-2GA

BK-2GABRN-J8

BK-FROM CHARGERBK-2GA

RD-2GARD-10GA

F2 A2

RD-2GARD-10GA

F2200A

48V DC

RD

-2G

A

BK

-2G

A

BK

-2G

A

BRN-J8

23

C31

RE

VW

H/B

K

R27AUX RD

12

OR

/RD

BR

N-J

8

BK-2GA

RD-2GA

RD-10GA

BR

N-J

8

24

RD-2GARD-10GA

OR

/RD

RD

-2G

A

4 3 1267 511 10 9 8

F1 F2

SEPEX MOTOR CONTROLLER

B- M- B+

CF

ILB

K

R42

BAT

OR

/RD

C30

FW

DW

H

R42

BA

TO

R/R

D

C12

DR

EB

L/W

H

C40

LSO

R

GR

CR

5R

D/B

K

2022 21 19 18C

29JS

HR

D/W

H

C32

JSL

WH

/RD

1617 15 1314

BRN-J8RD

AP-2-

+

-

+

-

+

-

+

+

_

LEFT SIDEBATTERY PACK

+

-

R42BAT OR/RDR42BAT OR/RD

P42BAT OR/RD

RD-20-12GA

LIFT PUMPCONTACTOR

PR-2

DIODE

GR

/WH

-19

BK-2GABK-2GA

BK-2GA

RD-2GA

R42BAT OR/RD

PR-1

DRIVE CONTACTOR

F5 10A

PR-1

TOP VIEW OFDRIVE CONTACTOR

AUXILIARY LIFTPUMP

A2

D1

D1

PRIMARYLIFT PUMPA1

FUNCTION HARNESSTO GROUND CONTROL BOXCONNECTOR C6B

ACBATTERYCHARGER

RD-2GA

BK

-2G

AR

D-2

GA

A1

BK-2GA

RD-2GARD-10GA

RD-2GARD-P182-12GA

RD

-2G

A

RIGHT SIDEDRIVE MOTOR

A2 F2

F1

F1200A

24V DC

BK-2GABK-2GA

AUXILIARY PUMPCONTACTOR

PR-3

+

-AP-1

RD

-2G

A

AMMETER

+

-

+

+4

12

3

ACCHARGER

PLUG

-

5 6 7

89

-

+

-

-

+

-

RIGHT SIDEBATTERY PACK

+

BK BK BKBK

DIODEDIODE

BK

WH

RD-10GA

F4500A

P42

BA

TO

R/R

D

WH

-FR

OM

CH

AR

GE

R

33

LEDCHARGERINDICATOR

33

FOR REFERENCE ONLY - F4 MOUNTS ON PR-1

U6A

ES0273L (NON-JIB MODELS)ES0274 (JIB MODELS)

��

2010 � 11 � � 6 � • ��

6 - 666 - 65

��

� 6 � • �� 2010 � 11 �

6 - 67 6 - 68

CTE ��CE

� 6 � • �� 2010 � 11 �

1

2

3

4

5

6

7

8


6 - 68 Z-45/25 DC • Z-45/25J DC �� 107939CS

�� ACTE ��CE

ES0276N

C21-1

SCHEMATIC - PLATFORM LEVEL CUTOUT

PL

AT

FO

RM

LE

VE

LD

OW

N

GROUND BR

BRN

C1

5P

LD

OR

/B

K

CR18B

C1

5P

LD

OR

/B

K

TB15

P22LS BK LIM

IT

SW

IT

CH

ES

TB14

C1

4P

LU

OR

CR18A

C1

4P

LU

OR

TB40

LOAD WEIGHING LIM. SW. +12V (2)

LOAD WEIGHING LIM. SW. +12V (1)

BOOM STOWED

PLATFORM LEVEL DOWN

PLATFORM LEVEL UP

WIRING DIAGRAM

CR18A

PLATFORM LEVEL UP

OR-TS59

OR/BK-TS59

14

15

P22LS BK

P134FB WH-FH

RD-KS

C40LS1 OR CR18A#3040

134

134

GROUND BOLT

C15PLD OR/BK C21-1

C14PLU OR C20-1

BRN

CR18B

PLATFORM LEVEL DOWN

C15PLD OR/BK CR18B#86

C14PLU OR CR18A#86

C15PLD OR/BK C4B-3

C14PLU OR C4B-2

14

15

P134BAT BK-LS5 C37-3

P134TTS RD A

P134BAT RD-LS17 C38-1

C40LS1 OR C10-2

C40LS1 OR C2B-2

40

134

134

FU

NC

TIO

NH

AR

NE

SS

C21-2

C20-1

C20-2

PL

AT

FO

RM

LE

VE

LU

P

� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

8


�� 107939CS Z-45/25 DC • Z-45/25J DC 6 - 69

�� A

ES0276N

WIRING DIAGRAM

C6B-22 R42BAT OR/RD

SCHEMATIC

48V DCOUTPUT

LED1. I1 P LED 20%2. U I2 LED 80%3. LED 100%4. LED 5. LED 6. LED

10A 1.2.3.

C56-1 BKC56-2 WH

DIODE

TOP VIEW OFDRIVE CONTACTOR

PR-1

DRIVE CONTACTOR

PR-1

14 131517 1618192122 20

C179D

PR

GR

891011 57 6 2 1342412

23

BATTERY

CONTROLLER

C56-1 BK

ACBATTERYCHARGER

U6ACURTIS 1244


PR1COIL

53 17

GR

BK

20

DIO

DE

RE

TUR

N

+48VIN

PU

T

101 9 11 1614

R42B

ATO

R/R

D

2

F2F1 B+M- B-


LEDCHARGERINDICATOR

BK

R42BAT OR/RDR42BAT OR/RD

C56-2 WH

ACBATTERYCHARGER

WH

R42BAT OR/RD

(N.O.)

WH

R42BAT OR/RD

��

2010 � 11 � � 6 � • ��

6 - 706 - 69

��

� 6 � • �� 2010 � 11 �

6 - 71 6 - 72

�� LVI/BCI ��

�� 31015 ��

� 6 � • �� 2010 � 11 �

1

2

3

4

5

6

7

8


6 - 72 Z-45/25 DC • Z-45/25J DC �� 107939CS

�� A�� LVI/BCI ��

�� 31015 ��

C1P

(GY

)

C2P

(BK

)

C4P

(BR

)

C3P

(GR

)

BRN-RELAY

TS12 TS10 TS11 TS13

TS8 TS7 TS9TS1

P3TS15

L1

1

2

3

4

5

6

7

8

9

10

FWD

REV

20k

LIFT

DRIVE

RIGHT

LEFT

DP1

34 NO

P2

BCI

LVITS10TS11 /

12345678

12 NC

12 NC

RESET IS SET TO "B",DISCHARGE IS SET TO "N"

C40LS

OR

RD

-LVI

RD

-LR19B

BL-L10

BL-LR

19AR

42BA

TO

R/R

D

OR

-LVI

OR

/BK

-LVI

OR

/RD

-LVI

P24B

AT

WH

BR

N-LV

I

C3P

-1

C2P

-4

C3P

-10

WHWHOR/RDOR/BK

OR

OR/RD

CR8

CR19BCR19ACR7CR6

OR

-LVI

OR

/BK

-LVI

OR

/RD

-LVI

RD

-LR19B

BL-LR

19A

H1

12 NC

GR

BP1 OR

WH

BK

RDWH/BKYLPRPL

BL

WH/YL

WH/RD

GRRDBK/RD

BCI

3 5 4

LVI

18/19 CONTROL CABLE

12V DCBATTERY

FOOTSWITCH

C7P C9PJIB

(OPT.) OPTIONOPTION

CR19ACR19B


� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

8


�� 107939CS Z-45/25 DC • Z-45/25J DC 6 - 73

�� A �� LVI/BCI ��

�� 31014 ��

C1P

(GY

)

C2P

(BK

)

C4P

(BR

)

C3P

(GR

)

18/19 CONTROL CABLE

C9PC7P

12V DCBATTERY

FOOTSWITCH

OPTIONJIB

(OPT.)

TS12 TS10 TS11 TS13

TS8 TS7 TS9TS1

P3TS15

GR1

2

3

4

5

6

7

8

9

10

FWD

REV

20k

LIFT

DRIVE

RIGHT

LEFT

OR

WH

BK

RD

YL

PRPL

BL

WH/YL

WH/RD

WH/GR

DP1

34 NO

P2

12 NC

12 NC

LVI / BCI

RD

RD

-TS

11

BL

BL-T

S10

LVI#8

R42B

AT

OR

/RD

C2P

-4

C3P

-1C

3P-10

CR8

CR19BCR19ACR7CR6

RD

-CR

19B#87A

BL-C

R19B

#87A

H1

12 NC

LVI#3

BK

LVI#4 BR

OR

/RD

R42B

AT

C2P

-4

BR

-GN

D

BK

CR

19B#85

WH

P24B

AT

1

5

4

8

WH

/RD

WH

CR

19A#86

WH

-TS

1

BP1GR

RD

BK/RD

OPTION

TS1LVI / BCI

TS10TS11 /

CR19ACR19B


2010 � 11 � � 6 � • ��

6 - 74

�� LVI/BCI ��

�� 31014 ��

6 - 73

� 6 � • ��2010 � 11 �

1

2

3

4

5

6

7

8


�� 107939CS Z-45/25 DC • Z-45/25J DC 6 - 75

�� C ��

PR1PR2

T

2.1 gpm7.9 L/min

0.5 gpm1.9L/min

M M

3200 psi221 bar

0.060 inch1.5 mm

0.4 gpm1.5 L/min

PS

COM N.C.N.O.

ST1 PR1ST2 PR2

MM

1.5:13800 psi262 bar

J1 J2

PL1 PL2

3:13500 psi241 bar

S1

SW1 SW2

V2

0.030 inch0.76 mm

V1

2100 psi145 bar

SEC1 SEC2 P1

3:13800 psi262 bar

4.5:13500 psi241 bar

P2 EXT

3:11000 psi69 bar

RET

3:13000 psi207 bar

3:13000 psi207 bar

V2 V1

0.037 inch0.94 mm

0.030 inch0.76 mm

P

3:11500 psi103 bar

2500 psi172 bar

PR1PR2RE

RL

0.030 inch0.76 mmT

R

S

P A

KBC

U

W

D

E

LM

J

AA

Q

I

O

F

V

G

N

X

YZ

H

HZ45DCR

2010 � 11 � � 6 � • ��

6 - 76

��

6 - 75

Part No.

107939CS

Rev C

Z-4

5/2

5•

Z-4

5/2

5J

DC

Po

we

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32

36

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��

��

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