HYDRAULIC EXCAVATOR Model Code: ZX200-5G / ZX210LC-5G / ZX210H-5G Engine Rated Power: 125 kW (170 PS) Operating Weight: 20 300 kg / 21 200 kg / 21 300 kg Backhoe Bucket (ISO Heaped): 0.91 m 3 (H Type) / 0.91 m 3 (H Type) / 0.91 m 3 (Rock Bucket) ZAXIS series -5 13.12/MO/AK.GT2 Printed in China Add : No. 65, Taigu Road, Waigaoqiao Free Trade Zone, Pudong, Shanghai Postal code: 200131 Web: http://www.hitachi-c-m.com/cn Before use, read and understand the Operator's Manual for proper operation. The contents in this product brochure are subject to change without notice. Actual machines may vary from those shown in part of the pictures of this brochure. The pictures in this brochure are taken only for demonstration. For reasons of safety, be sure to park on firm level ground before leaving the machine. KSH-EN037
Before use, read and understand the Operator's Manual for proper operation.
The contents in this product brochure are subject to change without notice. Actual machines may vary from those shown in part of the pictures of this brochure.The pictures in this brochure are taken only for demonstration. For reasons of safety, be sure to park on firm level ground before leaving the machine.
KSH-EN037
ZAXIS – a name standing for industry-leading hydraulic ZAXIS – a name standing for industry-leading hydraulic
technologies and superb machine performance, never stops technologies and superb machine performance, never stops
the journey to explore customers’ visions and dreams....the journey to explore customers’ visions and dreams....
2 3
Comfortable and safe operating spaceComfort and Safety
Ample operating space and excellent visibility Suspension seat as a standard feature Cab conforming to OPG top guard level 1 standards
New multi-function monitoring system e-Service Owner’ s site
P12-13
More Production with Less FuelEconomical and effi cient performance
HIOS III hydraulic system adopted to increase operating speed effi ciently 125 kW (170 PS) high-output engine 11% reduction in fuel consumption in PWR mode; and 9% in ECO mode. (vs. ZX200-3G) Digging force instantly increased by 10% with power boost-ing device Swing torque increased by 13% (vs. ZX200-3G)
P4-5
Powerful and durable confi gurationDurability and Reliability
Reliable and durable engine New high-performance return oil fi lter element adopted to improve fi ltration performance D-section frame for higher rigidity of upperstructure
P6-7
Optimized layout for labor and time saving
Easy Maintenance
Grouped maintenance points Easier greasing for track adjuster SC painting protecting the surface from dirty
P10-11
Now a new generation of the "powerful and economical" ZAXIS-5 series hydraulic excavators bearing these
expectations are being presented to you, and we're sure that their comprehensive specification and impressive
performance will help you explore your wonderful future and make your dream come true.
Now a new generation of the "powerful and economical" ZAXIS-5 series hydraulic excavators bearing these
"Earning more profits, keeping business up and achieving life value" are the eternal pursuit of customers, so
the excavator used to realize the dream should be a productive, safe and reliable machine offering high profit,
comfortable experience and cost-efficient and easy maintenance in any condition.
4 5
More Production with Less FuelEconomical and effi cient performance
EFFICIENCY
New ZX200-5G employes the Hitachi HIOS III hydraulic system whose work speed
is enhanced through operating the actuator quickly, and besides, the system can
precisely control the hydraulic pump according to the work load to effectively reduce
the fuel consumption. What a rewarding product!
New ZX200-5G's swing torque increases by 13% (vs.
ZX200-3G). It is now easier to carry out lateral digging
with the help of more facilitating swing operation, and
swing performance on slopes has also been improved.
The swing dampener valve reduces coasting at stops of
swinging and increases the positioning accuracy of the
front attachment during operation.
Hydraulic Boosting System
The pressure oil which returns from
the boom cylinder will be used to
accelerate operation of the arm. This
design signifi cantly increases the arm
roll-in speed by 20% (vs. ZX200-3G)
during digging operation.
Spurred by the power boosting device, new ZAXIS series' digging force will instantly
increase by 10%. The operator can feel the evident difference during excavation
work, making it particularly suitable for digging hard foundations.
Compared with conventional models (ZX200-3G), new ZX200-5G produces
a 14% (110 kW 125 kW) increase in engine output. In comparison with the
conventional ZX200-3G, the new one is a fuel-thrifty excavator that can reduce fuel
consumption by 11%* and increase production by 5%* in the PWR mode, thereby
raising fuel effi ciency by 18%* thanks to the HIOS III hydraulic system and engine
control system, while the ECO mode brings a 9%* and 6%* improvement in fuel
consumption and fuel effi ciency respectively.
* Represents the comparative data Hitachi obtained during its excavator loading operation tests.
The new hydraulic system features a hydraulic boosting system and boom
recirculation system, which not only enhances the work speed, but also precisely
controls the hydraulic pump according to the work load to effectively reduce fuel
consumption.
Improvement in Swing Performance
Digging Force Signifi cantly Enhanced by Power Boosting Device
High Output and Low Fuel Consumption
Swift Front Movements with HIOS III Hydraulic System
*HIOS: Human & Intelligent Operation System
Boom Recirculation System
When the boom is lowered, hydraulic
oil recirculates within the boom circuit
assisted by boom weight. Therefore, the
system delivers more pressure oil to the
arm from the pump, thus signifi cantly
increasing arm speed by 15% (vs.
ZX200-3G) during combined operation of
arm and boom lowering.
Cross-section View
Shock
Shock
Shock
6 7
Durability and ReliabilityPowerful and durable confi guration
DURABILITY
The service life is closely connected to customers’ profi t. Considering the tough working conditions, new ZX200-5G is equiped with proved engine to improve durability, ensuring that the machine can operate steadily for a long time.
The X-beam frame with integrated welded structure, together with bigger center frame boxes at idler and motor sides, contributes to the higher strength of the machine.Track adjusters absorb impacts to crawlers, and idlers and adjusters are integrated to increase durability. The travel motor bracket’s upper and lower plates have been lengthened to improve stress distribution and weld reliability. The bushing on the upper roller is made of wear-resistant material, and the section shape of the idler bracket has been changed, bringing higher rigidity.
WC (Tungsten-Carbide) thermal spray is applied on the contact surface of the connection between the arm end and the bucket, delivering signifi cant reduction in wear of the contact surface and rattling. New HN bushings are utilized at the boom-arm joint and arm cylinder mounting area for better lubrication and higher durability. A reinforced resin thrust plate mounted on front attachment joints,helps reduce wearing noise. Welded reinforced link A is adopted. A fl at-bottom bucket is used, and the welding portion is protected by a wear plate. The Arm cylinder and boom cylinders (rod extending ends) cushion shocks at stroke ends to reduce noise and extend service life.
The acclaimed D-section frame for upperstructure is designed to withstand fi erce external shocks.
This reputable engine has a track record showing impressive durability at countless job sites around the world. The engine featuring a rugged design employs a direct-injection system. The cooling system well keeps the engine cool. The warming up system will warm up the machine automatically. Compared with the previous model ZX200-3G, the machine boasts a high engine output of up to 125 kW, 14% up.
A new high performance return oil fi lter element is adopted in the hydraulic oil tank to improve fi ltration performance, thereby ensuring the cleanliness and extending the service life of the hydraulic system.
The fuel refi ll port is equiped with a waterproof cover with a key pin to deliver a good waterproof and dustproof effect and simplify daily fuel management.
Undercarriage
Front Attachment
Upperstructure
Reliable and Durable High-Output Engine
New High Performance Return Oil Filter Element
Fuel Tank Cap with a Key Pin
Sturdy D-section frame Undercarriage
Integrated idler and adjusterX-beam structure
Reinforced resin thrust plate
Flat-bottom bucket
Side plate
Side reinforcingplate
Welding part
Wear plate
Bottom plate
Flat-bottom bucket
WC thermal spraying
Fuel tank cap with a key pin
New-type HN bushing
95mm wider
8 9
Comfort and SafetyComfortable and safe operating space
COMFORT AND SAFETY
It is important for operator to carry out work comfortably and safely. New ZX200-
5G offers ample operating space and excellent visibility. Numerous user-friendly
designs to promote a satisfying operating experience.
The robust cab, meeting the OPG Top Guard Level 1 standards, protects the operator
from falling objects. Since a neutral engine start system is employed, the engine
can start only when the lock lever is at the "lock" position, which eliminates the risk
of misoperation at the time of the operator getting on and off the machine to avoid
possible dangers.
Robust CabMore Comfort and Safety Features
A suspension seat is provided as a standard feature, thus alleviating operation fatigue.
The seat can be freely reclined and slid forward and backward. New slide rails are
adopted to achieve less rattling. The new pressurized cab keeps dust and particles
from entering.
Comfortable Suspension Seat
New ZX200-5G's cab offers plenty of legroom and excellent visibility. Compared with
the previous ZX200-3G, its door pillar moves 100 mm back and the cab hight becomes
90 mm higher for improving ease of entry, and the legroom is enlarged by 95mm and
50mm in length and width respectively. Front glass window is enlarged, especially at
the right bottom side and lower side of the cab, for better visibility. The control panel
and control levers are arranged within easy reach of the operator. Ample air conditioner
vents are located reasonably for smooth and uniform air circulation inside the cab.
Ample Operating Space and Excellent Visibility
Expanded legroom
Robust cab Neutral engine start system Suspension seat Engine shut-off lever Travel direction mark
Control panel LED room light Glove compartment
Large overhead window Evacuation hammer
Large storage space
Excellent visibility
Easy removal of dust and dirt from equipment using compressed air
ENGINE
RadiatorHydraulic Oil Cooler Intercooler
Parallel Layout
10 11
Easy MaintenanceOptimized layout for labor and time saving
EASY MAINTENANCE
New ZX200-5G features a strategic arrangement of the daily maintenance parts
to save customers' time and operation cost, making maintenance work more
convenient and easier.
The hydrauic oil cooler, radiator and intercooler are laid out in parallel for easier
cleaning around the engine. The air condenser is openable to simplify cleaning.
The dust-proof indoor net is placed at the external side of the air condenser and
fuel cooler, and dismounting and mounting work from ground level is possible.
The radiator which is equiped with a cover for cleaning on the top can be cleaned
by blowing in compressed air.
Easier Cleaning Around the Engine
The hydrophilic coating makes it hard for any dirt to adhere to
the surface; even dirt adherence does happen, the dirt can be
easily removed.
Track adjuster greasing points are repositioned for easier
lubrication, and well protected from muck build-up. In addition,
side frame tops of the undercarriage are sloped to prevent build-up
muck, making it easier to keep the machine clean.
Maintenance points are concentrated inside left and right covers
that are readily accessible from ground level for convenient daily
maintenance work, including water draining from the fuel tank,
replenishment of coolant, and replacement of fi lters. The fuel tank
is anti-corrosion coated on its inside, and has a large cleaning
port at the bottom, which effectively keeps fuel clean. Handrails
are provided at convenient locations for easy getting on and off.
Plenty slip-resistant plates are positioned for safe maintenance.
The exterior air fi lter is outside the cab for easier cleaning and
replacement.
The 400 L large capacity fuel tank lays the hardware
foundation for long time operation.
Replacement interval:
Engine oil and engine oil fi lter: 500 h
Hydraulic oil: 5 000 h
Hydraulic oil fi lter: 1 000 h
Fuel fi lter: 500 h
Low Maintenance Cost
SC (Self Cleaning) PaintingEasier Greasing for Track Adjuster
The new multi-function monitoring system comprises a 7-inch high-resolution color display and a multi-function controller. Menu items can be selected by the multi-function controller on the control panel. The color LCD panel is easily visible even in the daylight. The brightness of the screen can be switched between daytime mode and nighttime mode using the ‘0’ on the ten-key touchpad. A rear view camera always displays the view behind the machine.
The operator can change over valves, adjust circuit flow, and check settings from the multi-function monitor. When using a breaker that requires frequent change of hydraulic oil and filters, an extra hour meter on the multi-function monitor displays operating hours of the breaker, suggesting appropriate replacement timing for oil and filters.
The new ZAXIS is programmed with 32 languages, making it possible to work in the language appropriate to the region in question in the event that the machine is transported to other countries.
New Multi-function Monitoring System
Attachment Replacing Support System and Breaker Hour Meter
Multiple Languages Support
The onboard "e-Service Owner's site", assisted by a powerful information network, has led preventive servicing management to a new era of electronic information. HITACHI provides customers with shared machine information that is to be used as the judging factor for the timing of periodic inspection and hydraulic oil replacement. In case of machine abnormality, fault diagnosis can be made from alert information to find the cause. Also, technical personnel can be sent for field service according to the machine location information. This contributes to quick and accurate service that reduces operational downtime caused by machine fault.
The cellphone system is an application designed for Chinese customers. Our customers can obtain machine information, including working time, fuel remaining amount and location information, in time through SMS. After successful setting through the dealer, customers can receive daily and monthly reports, maintenance conditions and other information.
e-Service Owner’s site
Cellphone System
Remote Maintenance Management of Machine Information
Maintenance Information
Machine Location
Alarm Information
Work Management
Fuel Remaining Amount
Working Time
Asset Management
Machine Location
Production Management
Maintenance Information
Customer
Customer
Operating History Analysis
Abnormality Cause Analysis
Send Service PersonnelAfter Locating Your Machine
Hitachi
Work Information
Remote Access to Machine Information
Cellphone System
Quick and Accurate Service
Internet
Cellphone System
Information SharingHitachiInformation
Center
“e-Service Owner’s site”
Overview of "e-Service Owner's site" Management
Maintenance Information
Suggests the optimum replacement timing for oil and filters.
Identify the current position of customer's machine on the map.
Machine Location Operation record
Identify the operating records of customer's machine.
Main menu Work Mode Engine oil Breaker settings Operating hours of the breaker
GSM(China Mobile)
12 13
Note: for machines produced in China, the "e-Service Owner’s site" function is only available on the Chinese mainland (excluding Hong Kong, Macau and Taiwan).
Various versions Specifi cations
H-Boom (a thread base for mounting breaker piping is provided as a standard feature)
Standard link B
H-arm including damage prevention plates
Reinforced link B
H-arm including damage prevention plates and square bars(a thread base for mounting breaker piping is provided as a standard feature)
0.91 m3 H-bucket
0.91 m3 rock bucket
600 mm reinforced triple grouser shoes
Reinforced idler bracket
Reinforced idler bracket
Damage prevention plate
Reinforced track guard (1 on each side)
Reinforced track guards (2 on each side)
Reinforced side steps (bolted)
Reinforced side steps (bolted)
6.0 mm reinforced undercover
400 kg heavier counterweight
H boom
400 kg heavier counterweight
Pre-cleaner
Lower cab front guard
ENGINEModel ....................... lsuzu CC-6BG1TType .......................... 4-cycle water-cooled, direct injectionAspiration ................. Turbocharged, intercooledNo. of cylinders ......... 6Rated power
ISO 9249, net ........... 125 kW (170 PS) at 2 100 min-1 (rpm)SAE J1349, net ......... 125 kW (170 PS) at 2 100 min-1 (rpm)
Maximum torque ....... 637 Nm (65 kgfm) at 1 800 min-1 (rpm)Piston displacement .... 6.494 LBore and stroke ........ 105 mm × 125 mmBatteries ................... 2 × 12 V/88 Ah
UPPERSTRUCTURERevolving FrameD-section frame skirt for resistance to deformation.
Swing DeviceAxial piston motor with planetary reduction gear is bathed in oil. Swing circle is single-row. Swing parking brake is of a spring-set/hydraulic-released disc type.
Travel DeviceEach track is driven by 2-speed axial piston motor.Parking brake is of a spring-set/hydraulic-released disc type. Automatic transmission system: High-Low.
Travel speeds ............. High : 0 to 5.5 km/hLow : 0 to 3.5 km/h
SERVICE REFILL CAPACITIESFuel tank ................................................................................... 400.0 L Engine coolant ............................................................................ 23.0 L Engine oil .................................................................................... 25.0 L Swing device ................................................................................ 6.2 L Travel device (each side) ............................................................... 6.8 LHydraulic system ...................................................................... 240.0 LHydraulic oil tank ...................................................................... 135.0 L
WEIGHTS AND GROUND PRESSURE
Model Shoe width Arm lengthBucket capacity(ISO heaped)
I Track shoe width (triple grouser shoe) 600 600 600
J Undercarriage width 2 800 2 990 2 800
K Overall width 2 860 2 990 2 860
* L Track height with triple grouser shoes 920 920 920
M Overall length with 2.91m arm 9 660 9 660 9 660
N Overall height of boom with 2.91m arm 3 010 3 010 3 010
* Excluding track shoe lug
N
8
11
10
9
8
7
6
5
4
3
2
1
9
7
6
5
4
3
2
1
0
14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Ground Line
m
m
A
A'
BB'
C
D
D'
F
E
2.5 m
C
A
B
D/D'
M
F’F
K
E
H
J
I
L
G
Unit: mm
16 17
Equipment
ZX200-5G /
ZX210LC-5GZX210H-5G
MONITOR SYSTEM Alarm buzzers: overheat, engine oil pressure, overload
Alarms: overheat, engine warning, engine oil pressure, alternator, minimum fuel level, hydraulic fi lter restriction, air fi lter restriction, work mode, overload, etc.
Display of meters: coolant temperature, hour, fuel rate, clock
Languages selection
Other displays: work mode, auto-idle, glow, rearview monitor, operating conditions, etc.
LIGHTSBoom light with cover
Cab roof front light
2 working lights
UPPERSTRUCTURE Electric fuel refi lling pump
Fuel level fl oat
Hydraulic oil level gauge
Rear view camera
Rear view mirror (right & left side)
Swing parking brake
Tool box
Undercover
Utility space
2 × 88 Ah batteries
4 200 kg counterweight / — —
4 600 kg counterweight — /
6.0 mm reinforced undercover
ZX200-5G
ZX210LC-5GZX210H-5G
UNDERCARRIAGEBolt-on sprocket
Reinforced track links with pin seals
Reinforced lower fl ange
Reinforced idler bracket
Reinforced side step
Track guard (each side) and hydraulic track adjuster
Travel motor covers
Travel parking brake
Upper and lower rollers
2 track guards
4 tie down hooks
600 mm triple grouser shoesReinforced
9.0 mm reinforced track undercover
FRONT ATTACHMENTSCentralized lubrication system
Dirt seal on all bucket pins
Flanged pin
HN bushing
Reinforced resin thrust plate
Reinforced link B —
WC (tungsten-carbide) thermal spraying
0.80 m3 H-bucket
0.80 m3 rock bucket —
0.91 m3 H-bucket
0.91 m3 rock bucket —
1.0 m3 H-bucket — / —
2.91 m H-arm
5.68 m H-boom
ATTACHMENTSAttachment basic piping
Breaker and crusher piping
High performance full fl ow fi lter with restriction indicator
Line fi lter
Parts for breaker and crusher
2 pump combined fl ow for attachment basic piping
MISCELLANEOUSe-Service Owner’s site
Lockable fuel refi lling cap
Lockable machine covers
Onboard information controller
Skid-resistant tapes, plates and handrails
Standard tool kit
Travel direction mark on track frame
ZX200-5G /
ZX210LC-5GZX210H-5G
ENGINEAir cleaner double fi lters
Auto idle system
Cartridge-type engine oil fi lter
Cartridge-type fuel pre-fi lter
Cartridge-type fuel main fi lter
Dry-type air fi lter with evacuator valve(with air fi lter restriction indicator)
Dust-proof indoor net
ECO/PWR mode control
Engine warm-up device
Fan guard
Pre-cleaner
Radiator reserve tank
Water separator
50 A alternator
HYDRAULIC SYSTEMAuto power lift
Control valve with main relief valve
Full-fl ow fi lter
Full-fl ow fi lter with restriction indicator
Hose rupture valve
One extra port for control valve
Pilot fi lter
Power boost
Suction fi lter
Work mode selector
ZX200-5G /
ZX210LC-5GZX210H-5G
CABAll-weather sound suppressed steel cab
AM-FM radio with 2 speakers
Ashtray
Auto control air conditioner
AUX. terminal and storage
Cab (Center pillar reinforced structure)
Drink holder
Drink holder (hot & cool)
Electric double horn
Engine shut-off lever
Evacuation hammer
Fire extinguisher bracket
Floor mat
Footrest
Front window washer
Front windows on upper, lower and left sides can be opened
Glove compartment
Hot & cool box
Intermittent windshield wipers
Key cylinder light
LED room light with door courtesy
Lower cab front guard
OPG top guard Level 1 (ISO 10262) compliant cab
Pilot control shut-off lever
Rear tray
Retractable seat belt
Rubber radio antenna
Seat belt
Seat : mechanial suspension seat
Seat adjustment parts : backrest, armrest, height and angle, slide forward / back
Short wrist control levers
Upper cab front guard
4 fl uid-fi lled elastic mounts
24 V cigarette lighter
: Standard equipment : Optional equipment — : N/A : Standard equipment : Optional equipment — : N/A
