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Deployment of Third-Generation Cellulosic
Biorefineries
Tim Eggeman, Ph.D., P.E.TAPPI International Bioenergy & Bioproducts Conference
Memphis, TNOctober 16th, 2009
Company History• Incorporated in 2002
• Series A ($6MM) in 2006– Led by Mohr Davidow Ventures (MDV) and Firelake Capital
Management– Proved out technology at lab scale
• Series B ($34MM) in 2008– Co-led by Globespan Capital Partners and PrairieGold
Venture Partners, follow on from Series A VCs – Valero Energy Corporation – Money raised for Demo plant
• Current Status = Execution on Demo Plant
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ZeaChem TechnologyCONFIDENTIAL
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• “Third-generation”― Best of bio & thermo chemical processes
― Hybrid cellulosic technology – “Prius”
― Highest theoretical yield 160 gal/BDT
• Proven components & processes― Natural organism; no enzymes
― Ultra-low CO2 net impact
• Product platform flexibility― Biofuels (ethanol, butanol)
― Biochemicals (ethyl acetate, propylene)
ThermoChemical
BioChemical
ZeaChem Technology
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HydrogenResidue to Gasifier
Sales
Biomass:• Hardwood• Softwood• Switch Grass• Corn Stover
EthanolSales
Ethyl Acetate
Sugar Solution
Acetic Acid
ZeaChem’s Core Technology
Theoretical Yields
Cellulose, 40
HemicelluloseSugars, 18
HemicelluloseAcetate, 2
Lignin, 30
Other, 10
Biochemical OnlyYield: 78-112 gal(neat)/BDT
39-56
Biochemical Processing
100
Balance61-44
Thermochemical OnlyYield: 112 gal(neat)/BDT
56
100
Balance30
Mixed Alcohol Synthesis
Thermochemical Processing
Balance14
Syngas70
Values in Italics Indicate Chemical Energy Flow Normalized to Biomass = 100
Yield assumes 200 gal(neat)/BDT for 100% Chemical Efficiency
Syngas FermentationYield: 112 gal(neat)/BDT
56
100
Thermochemical Processing
BiochemicalProcessing
Balance30
Balance14
Syngas70
ZeaChem HybridYield: 156 gal(neat)/BDT
78
100
60 40
Thermochemical Processing
Biochemical Processing
Hydrogenolysis
Balance4
Residue8
Balance18
Ester52
H2
30
6
$/g
al
Yield Drives Economics
Ethanol Price
ZeaChem Pilot Plant
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Fermentation Data
0
10
20
30
40
50
60
70
0 50 100 150Time, Hr
Ace
tic A
cid,
g/l
Corn SyrupPoplar Hydrolyzate
Exceeds TargetTiter in 60 Hours
Target Titer = 50 g/l
Fermentation Works WellWith Hydrolyzates.
Mixed Sugars, Wood BreakdownProducts, etc. Issues Are Solved.
About GreenWood Resources
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A Resource That Lasts Forever™
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• ZeaChem process is feedstock agnostic– Hardwood, softwood, grasses, corn stover, etc.
• Dedicated sustainable energy crops– Geographic diversity, “Grow where we go”
• Contract with GreenWood Resources – Supply high yield hybrid poplar feedstock
• Benefits– Efficient harvesting, cost effective– “Store on the stump”– Integrate energy crop + biorefinery =
minimal footprint, low CO2
Feedstock Strategy
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Efficient Harvesting
Maximizing Land Productivity
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miles/gal,Efficiency
Auto
gal/BDTYield,
Factory
BDT/ac/yrYield,Farm
rmiles/ac/yty,Productivi
Landxx
Solving “Food vs Fuel” DebateFarmYield
FactoryYield
AutoEff.
LandProd.
CornEthanol
150Bu/ac/yr
2.7Gal/bu
14Mile/gal EtOH
5,670Mile/ac/yr
1st Gen.Cellulosics
7.5BDT/ac/yr
90Gal/BDT
14Mile/gal EtOH
9,450Mile/ac/yr
AdvancedCellulosics
15BDT/ac/yr
135Gal/BDT
14Mile/gal EtOH
28,350Mile/ac/yr
AdvancedCellulosics +
Auto Efficiency
15BDT/ac/yr
135Gal/BDT
25Mile/gal EtOH
50,625Mile/ac/yr
0 20,000 40,000 60,000
Ad. Cell. +Auto Eff.
AdvancedCellulosics
1st Gen.Cellulosics
Corn Ethanol
Land Productivity, Mile/ac/yr
ZeaChem Carbon Advantage
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Fuel Technology GHG % Reduction from Gasoline
Gasoline 0%
Corn Ethanol 21-24%
Cellulosic Ethanol w/Stover 86-89%
ZeaChem w/Energy Farm 94-98%
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Ethanol Ethylenes Propylene &Acrylics
Propylene Glycol(consumer product additive)
C2 Chain C3 Chain
• Start with C2 chain: ethanol, ethyl acetate
• Expand to C3 chain – and beyond– Dramatically increases market scope– Hedge against market volatility
Advancing Biofuels and Biochemicals Markets
• Construction begins in 2009, Operation begins in 2010• Hybrid poplar + others feedstocks• 75 Construction jobs, 25 Operating jobs• Next Steps:
– Scale to 1st Commercial Plant– Retrofits to pulp mills and corn ethanol plants
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Deployment of Demo Plant
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• Strategic Partners
• Feedstock
• VC Investors
• Research
Partnerships
• Multi-stakeholder organization to develop comprehensive voluntary sustainability standards for the production of biomass and its conversion to bioenergy– Feedstock developers and producers, Environmental NGOs,
Biorefinery developers, Petroleum industry
• Sustainability categories include:– Biological diversity, Climate change, Integrated Resource
Management planning, Socio-economic well-being, Soil quality, Water quality and quantity
• Will recognize existing sustainability standards including Forest Stewardship Council (FSC), Sustainable Forestry Initiative (SFI), and Program for the Endorsement of Forest Certification (PEFC)
• Draft standard open for public review and comments through November 9th
www.csbp.org
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• Highest yield, best of biochemical and thermochemical
• Proven technology, naturally occurring organism
• Dedicated sustainable energy crops
• Product flexibility: biofuels and biochemicals
• Deploying at demo plant scale
ZeaChem Summary