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Zebra P630i P640i Laminator Upgrade Instructions · 2011. 9. 19. · Zebra® P630i & P640i...

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P1009331 Rev A Upgrade Kit 105927G-467 Installation Instructions 1 Zebra ® P630i & P640i Laminator Upgrade Instructions Introduction These instructions describe removing and replacing the Laminator Heater Cartridge and Heated Roller in a Zebra P630i or P640i Card Printer. These instructions apply equally to a P630i or P640i Printer; when reference is made to the Service Manual, see the Service Manual for your printer. Caution • This upgrade kit may only be installed by Zebra trained and certified personnel. Any attempt to install it by other than Zebra trained and certified personnel will void the product warranty and may cause damage to the equipment. Important • These instructions apply to RoHS-compliant printers only. Check the Part Number of your printer. A “G” in the last position on the right indicates that your printer is RoHS compliant; see the following example: P 6 3 0 i - 0 0 0 0 A - I D G
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Page 1: Zebra P630i P640i Laminator Upgrade Instructions · 2011. 9. 19. · Zebra® P630i & P640i Laminator Upgrade Instructions Introduction These instructions describe removing and replacing

P1009331 Rev A Upgrade Kit 105927G-467 Installation Instructions 1

Zebra® P630i & P640iLaminator Upgrade Instructions

Introduction

These instructions describe removing and replacing the Laminator Heater Cartridge and Heated Roller in a Zebra P630i or P640i Card Printer.

These instructions apply equally to a P630i or P640i Printer; when reference is made to the Service Manual, see the Service Manual for your printer.

Caution • This upgrade kit may only be installed by Zebra trained and certified personnel. Any attempt to install it by other than Zebra trained and certified personnel will void the product warranty and may cause damage to the equipment.

Important • These instructions apply to RoHS-compliant printers only. Check the Part Number of your printer. A “G” in the last position on the right indicates that your printer is RoHS compliant; see the following example:

P 6 3 0 i - 0 0 0 0 A - I D G

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2 Upgrade Kit 105927G-467 Installation Instructions P1009331 Rev A

Laminator Upgrade InstructionsParts List

Parts List.

Required Tools

This section lists the tools required for the installation of the Laminator Heater Cartridge and Heated Roller; specific tools are called out in each step as appropriate.

1. TORX T10 Driver2. 5/64" Hex Wrench3. Phillips #2 Screwdriver

Procedure

Kit: 105927G-467

QTY PART NUMBER DESCRIPTION

1 501151G Heater, Cartridge

1 204773-002 Heater Rod, Cartridge

3 P1009832 Screw

3 P1007201 Washer

1 751016 Lubricant, Triflunox 722

Electric Shock Caution • Before performing any of the procedures in this section, set the printer power to OFF (O) and disconnect the power cord.

Electrostatic Discharge Caution • All replacement procedures must be performed at a static-free work station, an anti-static wrist strap must be worn and properly terminated, or other appropriate protection must be used.

Caution • Before beginning any of the procedures that follow, read completely through this procedure. If you do not have the specified tools, or if any step(s) seem beyond your skill or experience level, do not attempt the procedure. You may cause additional damage to the printer.

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Laminator Upgrade InstructionsProcedure

P1009331 Rev A Upgrade Kit 105927G-467 Installation Instructions 3

Heater Rod Removal

Step 1. If not already done, remove the Rear Cover (see Service Manual). It is not necessary to remove the Main PCBA.

Step 2. Locate the Heater Rods; circled below.

Step 3. Disconnect the top Heater Rod from the Main PCBA (Remove the top rod connectors from J42A and J43).

Step 4. With a TORX T10 Driver, remove and the three screws that hold the top rod to the Frame. Discard the three screws.

Hot Surface • Wait 10 - 20 minutes for the printer to cool down.

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4 Upgrade Kit 105927G-467 Installation Instructions P1009331 Rev A

Laminator Upgrade InstructionsProcedure

Step 5. Slide out the top Heater Rod.

Step 6. Set the top Heater Rod aside.

Page 5: Zebra P630i P640i Laminator Upgrade Instructions · 2011. 9. 19. · Zebra® P630i & P640i Laminator Upgrade Instructions Introduction These instructions describe removing and replacing

Laminator Upgrade InstructionsProcedure

P1009331 Rev A Upgrade Kit 105927G-467 Installation Instructions 5

Heater Cartridge Removal and Replacement

Step 1. Locate the Heater Cartridge; circled below.

Step 2. From the front of the printer, loosen the thumb screw that holds the Heater Cartridge in place.

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6 Upgrade Kit 105927G-467 Installation Instructions P1009331 Rev A

Laminator Upgrade InstructionsProcedure

Step 3. Slide the Heater Cartridge out of the Laminator.

Step 4. Set the Heater Cartridge aside.

Step 5. Locate the replacement Heater Cartridge (PN 501151G).

Step 6. Apply a light coat of Triflunox 722 (PN 751016) all around the toothed surfaces and inside both gears.

Step 7. Reinstall the Heater Cartridge into the Laminator. Ensure that the gears mesh properly.

Note • Note that Triflunox 722 is a lubricant, which provides a tough coating that is extremely heat resistant while protecting against rust and oxidation at high temperatures.

Page 7: Zebra P630i P640i Laminator Upgrade Instructions · 2011. 9. 19. · Zebra® P630i & P640i Laminator Upgrade Instructions Introduction These instructions describe removing and replacing

Laminator Upgrade InstructionsProcedure

P1009331 Rev A Upgrade Kit 105927G-467 Installation Instructions 7

Heater Rod Replacement

Step 1. Locate the replacement Heater Rod (PN 204773-002).

Step 2. Apply a light coat of Triflunox 722 to the entire heating surface of the Heater Rod.

Step 3. From the rear of the printer, slide the Heater Rod into place.

Step 4. With a 5/64" Hex Driver, secure the three Screws (PN P1009832) and associated Washers (PN P1007201) that hold the Heater Rod to the Frame.

Step 5. Connect the top Heater Rod to the Main PCBA (Plug the top rod connectors into J42A and J43).

Step 6. Install the Rear Cover.

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8 Upgrade Kit 105927G-467 Installation Instructions P1009331 Rev A


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