Zelda Sword

7/28/2019 Zelda Sword

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http://www.instructables.com/id/Forging-Links-Master-Sword-Twilight-Princess-ver/

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Forging Links Master Sword - Twilight Princess versionby Jonny1983 on March 23, 2010

Table of Contents

Forging Links Master Sword - Twilight Princess version .................................................................................

Intro: Forging Links Master Sword - Twilight Princess version ..........................................................................

Step 1: Tools and materials ...................................................................................................

Step 2: Design ............................................................................................................

Step 3: Drawing and cutting the blade ...........................................................................................

Step 4: Starting the hilt - the doughnut ...........................................................................................

Step 5: Handle - laminate handle and cut wings ....................................................................................

Step 6: Guard - carve and glue wings ...........................................................................................

Step 7: Guard - carve wings ..................................................................................................

Step 8: Guard - the finer details ................................................................................................

Step 9: The pommel ........................................................................................................ 1

Step 10: More golden detailing and blade sharpening ............................................................................... 1

Step 11: Sanding, priming and painting .......................................................................................... 1

Step 12: Finally the handle grip ................................................................................................ 1

Related Instructables ........................................................................................................ 1

Comments ................................................................................................................ 1
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Intro: Forging Links Master Sword - Twilight Princess versionOkay so it's not literally forging because i t's made from wood, but it sounds better then making.I've been meaning to write this Instructable for almost a year after completing my Master Sword back in May 2009, but things have always seemed to get in the way unow.

I've always been a great fan of all of the Zelda games and I knew it was only time before I attempted to make a replica from one of the games.

So in this tutorial I will be showing you the steps I took to produce my Master Sword. I've gone for the sword from Twilight Princess as it's the most detailed Master Swto date and it looks the best.

Image Notes

1. This is a quick sheath I made to carry i t around in at the May09 MCM Expo. It's not as detailed as I wanted, but in the time frame I think it came out pretty good.

Step 1:Tools and materialsToolsSand paperSanding blocksFiles and raspsPencilsSet squareCoping sawDrill with various bitsCraft knifeDremel (rotary tool) with various bitsClamps (and lots of them)

MaterialsWood glueWood fillerPine strip woodBasswoodStringSpray paintEnamel paint


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Step 2:DesignSo the first step in any good project has to be design.After lots and lots of research I came up with the design I wanted to go for. Using lots of reference pics I drew a scale picture.Using the attached picture in this step you can see the dimensions I used for each part.


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Step 3:Drawing and cutting the bladeAfter a lot of thinking I decided to make mine out of 5mm thick strip pine laminated together to make a total thickness of 1cm. I'm sure the actual sword in the game is lot thinner but this is what I decided to work with.So the first thing I did was two cut my long piece of strip pine in two and then laminate the two pieces together using wood glue and lots of clamps.

After it dried I proceeded to draw on the sword design with a pencil and ruler.

The piece of strip pine I used was nowhere near wide enough to account for the guard, but you'll see in later steps how I assembled it.

After I was happy with the drawing I cut out outline with a millimeter or two margin. It's always best to leave a margin and sand down to the l ine then go under the line fill it in.


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Step 4:Starting the hilt - the doughnutThe hilt on the Master Sword is made of two main parts, the wings and the doughnut.

I made the doughnut out of a piece of pine wood by:-Drilling a whole in the middle-Drawing and cutting a circle around the outside of the whole-Using a coping saw to cut a taper on the top and bottom

-Sanding down the taper so it was uniform all the way around-Adding wood filler to cover imperfections in cutting or sanding.


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Step 5:Handle - laminate handle and cut wingsNext step I took was to laminate more strip pine onto the handle to help buff it out. After all the handle is round not flat.

After that I drew out the top part of the hilt onto a piece of strip pine, cut it out and then used it to trace another copy.

Step 6:Guard - carve and glue wingsNow that the two wing parts of the hilt are cut I started to cut pieces to fit between the gaps on the outside. Since my original piece of strip pine was quite narrow I hadfill it out quite a bit. If you use a thicker piece then you may be able to skip this step.

Once Iknew Ihad all the pieces I needed to fill it in I then cut the wing pieces into different parts (left and right wings and the middle diamond), and drew on the rest ofdetail.I also did some shaping to these pieces as it would be a lot harder to do it to them when they're attached.

Once I did the shaping of the inner parts I glued the wings on, and added the filling pieces on the inside.

I also shaped the handle using a rasp and file to round the corners, and gave and edge to the blade.


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Step 7:Guard - carve wingsOnce the wings were attached and the hilt was taking shape I proceeded to use a dremel to remove material to the wings, adding in the zig zag detail. These ended ucoming quite wavy as the bits I used in the dremel were quite small, but this was easily fixed with wood filler.

I then attached the diamonds, the doughnut and blade walls which are just above the wings. These walls are small pieces of basswood cut with a coping saw and glueon using wood glue.


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Step 8:Guard - the finer detailsOnce the blade walls were dry I used wood filler to fill any gaps, then sanding it smooth.

I then had to come up with a way to do some of the swirly golden detailing on the hilt and the best idea I could come up with to achieve it was to glue string. Once drythen cover with wood filler and sand smooth. This actually works very well as long as you don't sand down to the string itself.

After the golden swirls were done on both sides I moved onto the Triforce symbol on the blade. This was simply cut from the same basswood I used for the blade wallThen sanded on the front to round the edges. Once glued to the blade I then used more wood filler to fill any gaps, then sand down.


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Step 9:The pommelThe pommel is made using the same techniques as the doughnut. I then used more string, and wood filler to finish it off. I find the string helped give more defined edgOnce I was happy with the shape I glued it to the end of the handle.


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Step 10:More golden detailing and blade sharpeningThe final bit of golden detailing appears just above the blade walls. AgainI used more string, glued then covered in wood filler and sanded down.

I then went on to measure the blade bevel and used a combination of rasp and file to bevel the edge.Something to note about the picture thought, I ended up going for a deeper bevel in the end. The depth pictured was far too short.

Step 11:Sanding, priming and paintingOnce finished with detailing I then spent a good hour at least using a high grit sand paper and sanding sponge to go over the whole sword to get a very smooth finish.I then did three coats of primer with light sanding between the coats.

Once happy with the primer I then sprayed the metallic coats on the blade, followed by painting the enamel gold and purple on the hilt and detailing.


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Step 12:Finally the handle gripI wanted the handle to have a soft grip, so I looked around for coloured leather but couldn't find any at a price I could afford. So plan B was to use tennis grip tape, andfound some in blue and green but the tone wasn't quite right.I found that the grip tape took the paint well, so I proceeded to use it and then painted on top of it.

After all the paint was thoroughly dry a few coats of lacquer was applied to help protect it.

And that's it!

Anyone got any questions just ask them and I'll do my best to answer them.


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Comments

36 comments Add Comment

jamesalex55 says: Mar 3, 2011. 11:46 PM REPIs this easy to make because I love the idea but whenever I've tried whittling/carving at scouts I've been really rubbish at it. Oh and what sort of weight is itbecause I'd like a sort of sword I could swing at people.

Dumchicken says: Mar 3, 2011. 1:28 PM REP(removed by bomb sqad

Dumchicken says: Mar 3, 2011. 1:26 PM REPum its not called the master sword in twilight princess its called the ordon sword.

linxou says: Jul 4, 2010. 11:49 PM REPexcuze me but what is the wite stuff on it

Jonny1983 says: Jul 5, 2010. 12:59 AM REPNot sure which white stuff you are talking about, both the wood filler and primer were white.

hpfreak21 says: Mar 28, 2010. 12:49 PM REPWow, this is gorgeous. Well done. Did you build your own sheath too?

Jonny1983 says: Mar 28, 2010. 3:46 PM REPYup, didn't take any pictures on that though. It was very rushed.

hpfreak21 says: Mar 28, 2010. 7:42 PM REPGot any tips on how to make it? Did you layer it like you did to build the sword? cause that's the only way I can think of to make it so that the swordwill fit.

Jonny1983 says: Mar 29, 2010. 1:14 AM REPYup, Iused the box method. Lay out a piece for the bottom, lay the sword on top and measure up some side pieces and top piece.Add a few millimeters to the sides to make sure the inside isn't too tight.

Ialso added some felt to the inside so it's nice and smooth for the sword to slip into. And also so it wouldn't scratch the blade.

Then I used more basswood on the outside for the detailing.

bbkrillin says: Oct 27, 2010. 8:51 PM REPwas going to ask about the sheath, but hpfreak21 beat me to it, great tutorial, not a massive Zelda fan myself but i bet this could serve as agreat guide to making any replica sword :)

hpfreak21 says: Mar 29, 2010. 5:10 AM REPGreat! Thank you!
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supernerd55 says: Oct 24, 2010. 4:00 PM REPdo you have an enlarged view of the wings/ triforce area? I cant read alot of the measurements.

VincentDA says: Sep 26, 2010. 8:38 AM REPHow much did this cost to make?

Maybe I'll commission you to make me one, since I'm too lazy to do it myself. :P

Appollo64 says: Sep 5, 2010. 5:38 PM REPI'm working on making my own master sword, but I'm not sure about the demensions. How long overall, blade length, blade width, guard width/height, and

hilt width/length was your sword?

Jonny1983 says: Sep 6, 2010. 1:11 AM REPIf you check Step 2, you'll find a picture with a lot of the dimensions I used.

Appollo64 says: Sep 6, 2010. 1:29 PM REPThat helps a lot, but what was the thickness of everything?

Jonny1983 says: Sep 7, 2010. 1:35 AM REPThe thickness was double the strip pine thickness as I laminated two pieces together. So I'd say it was about 10mm thick, as I think it was 5mmthick pine.

Iridium7 says: Aug 27, 2010. 8:28 PM REPThis is just perfect. My woodshop teacher told me I can make anything I want. Whoohoo!

Koelker12 says: Jul 1, 2010. 7:06 PM REPYou sir, are awesome. This instructable is amazing. I'm going to begin building one myself soon, and I was wondering if you got the pine from a store likeLowes or Home Depot. Also, ever consider making a shield to match?

Jonny1983 says: Jul 2, 2010. 12:53 AM REPI live in the UK, we don't have those stores. I got it from a store called WIckes which i'm guessing is like Home Depot. I'll probably make the shield in thfuture, I already know exactly how I'm going to make it. It's just a matter of doing it, but for now my Iron Man Mark VI is taking priority. Check out my blofor future developments: http://www.jonnysreplicas.com/

neovenatar says: Aug 1, 2010. 11:21 AM REPWickes, it,s got our name on it.

Koelker12 says: Jul 2, 2010. 6:43 AM REPOh alright, thanks man

Koelker12 says: Jul 1, 2010. 7:08 PM REPAlso, how many hours did you put into this?

Jonny1983 says: Jul 2, 2010. 12:54 AM REPI'd say a good 50-60 hours at least. It's a labor of love.

linxou says: May 21, 2010. 4:13 A(removed by author or community request)

Jonny1983 says: May 21, 2010. 5:52 AM REPThere's a technical drawing on Step 2, this should help you get started.
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Aqueous_Snake says: May 5, 2010. 12:11 PM REPHow did you go about drawing the the designs? Did you have tools help you or did you do it all by hand? My main concern being the top part of the hilt andgetting both sides to be symetrical.

Jonny1983 says: May 5, 2010. 1:13 PM REPIwas lucky enough to have a plate which was almost a perfect fit. I used this to draw all my curves.

FFVIIBOY says: Apr 22, 2010. 2:21 PM REPhey dude ive been using this pic to make a knex master sword, then i covered the handle with blue tape and the blade with silver it is so cool, i used metalsilver tape so its all hard and shiny but it bends a little

FFVIIBOY says: Mar 31, 2010. 3:11 PM REPDude this is sick

Jonny1983 says: Apr 1, 2010. 1:06 AM REPThank you very much :D

FFVIIBOY says: Apr 1, 2010. 1:23 PM REPYour Welcome! i only have legend of Zelda phantom hourglass but you can play the VERYFIRSTLEGENDOFZELDAgame herenintendo8.com/game/810/legend_of_zelda/

Iridium7 says: Apr 16, 2010. 9:52 PM REPalready played the game on the NES. Ganon was a dissapointment for me. Battle was too quick.

FFVIIBOY says: Apr 17, 2010. 6:50 AM REPalso congradulations on makin my 50th reply

FFVIIBOY says: Apr 17, 2010. 6:50 AM REPsorry i meant 500th reply :D

FFVIIBOY says: Apr 17, 2010. 6:49 AM REPCool but dude, do NOT go to the Link (no pun intended) i gave you cuz u cant save on that site i played all day and then lost all my data thefound a site were i can save but someone saved over m file, eventually i downloaded it on my computer, now i can download any NES gam:D
http://www.instructables.com/id/Forging-Links-Master-Sword-Twilight-Princess-ver/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/FFVIIBOY/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/FFVIIBOY/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Forging-Links-Master-Sword-Twilight-Princess-ver/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/FFVIIBOY/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/FFVIIBOY/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Forging-Links-Master-Sword-Twilight-Princess-ver/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/FFVIIBOY/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/FFVIIBOY/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Forging-Links-Master-Sword-Twilight-Princess-ver/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/Iridium7/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/Iridium7/?utm_source=pdf&utm_campaign=commentshttp://nintendo8.com/game/810/legend_of_zelda/http://www.instructables.com/id/Forging-Links-Master-Sword-Twilight-Princess-ver/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/FFVIIBOY/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/FFVIIBOY/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Forging-Links-Master-Sword-Twilight-Princess-ver/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/Jonny1983/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/Jonny1983/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Forging-Links-Master-Sword-Twilight-Princess-ver/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/FFVIIBOY/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/FFVIIBOY/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Forging-Links-Master-Sword-Twilight-Princess-ver/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/FFVIIBOY/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/FFVIIBOY/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Forging-Links-Master-Sword-Twilight-Princess-ver/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/Jonny1983/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/Jonny1983/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Forging-Links-Master-Sword-Twilight-Princess-ver/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/Aqueous_Snake/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/Aqueous_Snake/?utm_source=pdf&utm_campaign=comments

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Zelda Sword

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