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7/30/2019 Zetkin Wall Thickness Calculations
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Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATION TABLE OF CONTENTSDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02
Sheet 2 of 23CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
Calculations
page
1 Wall thickness Calculation for Design internal pressure 3
2 Road Crossing Calculation - 1200mm Cover 4-6
3 Road Crossing Calculation - 1500mm Cover 7-9
4 Road Crossing Calculation - State Controlled Crossing 1200mm Cover 10-12
5 Road Crossing Calculation - State Controlled Crossing 1500mm Cover 13-15
6 Road Crossing Calculation - Unformed infrequent use 16-18
7 Resistance to Penetration Calculation 19
8 Pipe Ovality 20
9 Wall thickness Summary 20
10 Wall thickness Calculation for Design internal pressure of bends 2111 Buoyancy of Pipe 22
12 Permissible External Pressure 23
Attachments
1 American Lifelines Alliance: Guidelines for the design of Buried 34 pages
Steel Pipe, July 2001. Sections 1-6
2 Density of soils: Marks' Standard Handbook for Mechanical 1
Engineers, 8th Ed, pg 6-8
G
G
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3/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02
Sheet 3 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
1. Required Wall thickness Calculations as per AS2285.1
Design Pressure PD = 10.2 MPa
Nominal Pipe Outside Diameter D = 1067 mm
Design Factors FD = 0.8 Below Ground Pipe - Option 1
FD = 0.72 Below Ground Pipe - Option 2
FD = 0.67 Pipeline Assemblies - Above ground Pipe
Design Temperature (Below Ground Pipe) Td1 = 65oC
Design Temperature (Above Ground Pipe) Td2 = 85oC > 65
oC therefore derate of yield strength
required as per AS2885.1 3.4.3
Below Ground Piping:Specified Min Yield Strength API5L X70 YX70 = 485 MPa API5L - 2007 Standard Table 7
Specified Min Yield Strength API5L X80 YX80 = 555 MPa API5L - 2007 Standard Table 7
Above ground Piping
Reduction in yield = 0.07%/oC by which the design temperature exceeds 23
oC
therefore reduction in yield = 4.34 %
Specified Min Yield Strength API5L X70 YX70 = 463.95 MPa
Specified Min Yield Strength API5L X80 YX80 = 530.91 MPa
1.1. Wall Thickness for design internal pressure (tp) AS2285.1 section 5.4.3
equation 5.4.3
For Design Factor FD=0.8 (Below Ground Pipe):
Wall thickness for design internal pressure for API5L X70 tpX70 = 14.03 mm
Wall thickness for design internal pressure for API5L X80 tpX80 = 12.26 mm
For Design Factor FD=0.72 (Below Ground Pipe):
Wall thickness for design internal pressure for API5L X70 tpX70 = 15.58 mm
Wall thickness for design internal pressure for API5L X80 tpX80 = 13.62 mm
For Design Factor FD=0.67 (pipeline assembly sections - Above Ground Pipe) :
Wall thickness for design internal pressure for API5L X70 tpX70 = 17.51 mm
Wall thickness for design internal pressure for API5L X80 tpX80 = 15.30 mm
Summary - Calculated wall thickness requirements for internal pressure:
Grade FD
Nominal
Thickness (mm)
API5L X70 0.80 14.10
API5L X70 0.72 15.60
API5L X70 0.67 17.60
API5L X80 0.80 12.30
API5L X80 0.72 13.70
API5L X80 0.67 15.30
YD
Dp
F
DPt2
=
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Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02Sheet 4 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
2. Road Crossings as per AS2885.1 Clause 5.7.3 and API RP 1102 Section 4.
All road crossing except for state controlled road crossings, ie council controlled, maintained access roads crossings.
Design Pressure PD = 10.2 MPa
Nominal Pipe Outside Diameter D = 1067 mm
Specified Min Yield Strength API5L X70 YX70 = 485 MPa API5L - 2007 Standard Table 7
Specified Min Yield Strength API5L X80 YX80 = 555 MPa API5L - 2007 Standard Table 7
Pipe Wall Thickness for API5L X70 pipe twX70 = 18.00 mm (min required)
Pipe Wall Thickness for API5L X80 pipe twX80 = 15.20 mm (min required)
Temperature Derating Factor T = 1 AS2885.1 Section 3.4.3, T
7/30/2019 Zetkin Wall Thickness Calculations
5/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02Sheet 5 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
2.3 Cyclic Stresses API RP 1102 4.7.2.2.4.1
The cyclic circumferential stress due to highway vehicular load: (5)
Highway stiffness factor cyclic circumferential stress API5L X70 KHhX70 = 20.4 (figure 14)
Highway stiffness factor cyclic circumferential stress API5L X80 KHhX80 = 20.7 (figure 14)
Highway geometry factor for circumferential stress GHh = 0.95 (figure 15)
Highway pavement factor R = 1.1 Table 2 (Tandem axle no pavement)
Highway axle configuration factor L = 1 Table 2 (Tandem axle)
Impact Factor Fi = 1.18 (1+DLA)
Cyclic circumferential stress for API5L X70 SHhX70 = 18.87 MPa
Cyclic circumferential stress for API5L X80 SHhX80 = 19.14 MPa
The cyclic longitudinal stress due to Highway vehicular load: (6)
Highway stiffness factor cyclic longitudinal stress API5L X70 KLhX70 = 15 (figure 16)
Highway stiffness factor cyclic longitudinal stress API5L X80 KLhX80 = 15.1 (figure 16)
Highway geometry factor for longitudinal stress GLh = 0.77 (figure 17)
Highway pavement factor R = 1.1 Table 2
Highway axle configuration factor L = 1 Table 2
Impact Factor Fi = 1.18 (1+DLA)
Cyclic longitudinal stress for API5L X70 SLhX70 = 11.24 MPa
Cyclic Longitudinal stress for API5L X80 SLhX80 = 11.32 MPa
Cyclic stress due to internal pressure: (7)
Cyclic stress due to internal pressure API5L X70: SHiX70 = 297.22 MPa
Cyclic stress due to internal pressure API5L X80: SHiX80 = 352.91 MPa
2.4 Principal Stresses S1,S2,S3 API RP 1102 4.8.1.2
Maximum circumferential Stress: (9)
Maximum circumferential Stress API5L X70: S1X70 = 342.20 MPa
Maximum circumferential Stress API5L X80: S1X80 = 406.00 MPa
wRLFGKS iLhLhLh =
( )
w
w
Hit
tDpS
2
=
HiHhHe SSSS ++=1
wRLFGKS iHhHhHh =
7/30/2019 Zetkin Wall Thickness Calculations
6/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02
Sheet 6 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
2.4 Principal Stresses S1,S2,S3 Cont..
Maximum Longitudinal Stress: (10)
Youngs Modulus of steel ES = 201138 MPa @55oC B31.3 Table C-6
Coefficient of thermal expansion T = 0.00001108 peroC @55
oC B31.3 Table C-5
Installation temperature T1 = 10oC Min Ground Temp as per BOD
Maximum operating temperature T2 = 55oC Max Gas Temp at CPP outlet
Poisson's Ratio of Steel S = 0.3
Maximum Longitudinal Stress API5L X70: S2X70 = 7.96 MPa
Maximum Longitudinal Stress API5L X80: S2X80 = 27.09 MPa
Maximum Radial Stress: S3 = -P = -MAOP (11)
S3 = -10.2 MPa
2.5 Total Effective Stress API RP 1102 4.8.1.3
The total effective stress: (12)
The total effective stress must satisfy : Seff < SMYS x F where F = 0.72 as per AS2885.1 5.7.3 (d)(i)
Total Effective Stress API5L X70 SeffX70 = 343.68 MPa < 349.2 MPa PASS
Total Effective Stress API5L X80 SeffX80 = 398.87 MPa < 399.6 MPa PASS
2.6 Check for Fatigue in Welds API RP 1102 4.8.2.1
Cyclic stress in girth Weld: (14)
Fatigue endurance limit of girth weld SFG = 82740 kPa Table 3
Cyclic longitudinal stress for API5L X70 SLhX70 = 11.24 MPa < 59.57 MPa PASS
Cyclic Longitudinal stress for API5L X80 SLhX80 = 11.32 MPa < 59.57 MPa PASS
Cyclic Stress in longitudinal weld: (20)
Fatigue endurance limit of longitudinal weld SFLX70 = 89635 kPa Table 3 (SAW to be conservat ive)
Fatigue endurance limit of longitudinal weld SFLX80 = 96530 kPa Table 3 (SAW to be conservat ive)
Cyclic circumferential stress for API5L X70 SHhX70 = 18.87 MPa < 64.54 MPa PASS
Cyclic circumferential stress for API5L X80 SHhX80 = 19.14 MPa < 69.50 MPa PASS
( ) ( )HiHeSTSLh SSTTESS ++= 122
( ) ( ) ( )[ ]213
2
32
2
21
2
1SSSSSSSeff ++=
FSS FGLh
FSS FLHh
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7/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02
Sheet 7 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
3. Road Crossings as per AS2885.1 Clause 5.7.3 and API RP 1102 Section 4. - 1500mm Cover
All road crossing except for state controlled road crossings, ie council controlled, maintained access roads crossings.
Design Pressure PD = 10.2 MPa
Nominal Pipe Outside Diameter D = 1067 mm
Specified Min Yield Strength API5L X70 YX70 = 485 MPa API5L - 2007 Standard Table 7
Pipe Wall Thickness for API5L X70 pipe twX70 = 18.00 mm (Wall thickness selected)
Temperature Derating Factor T = 1 AS2885.1 Section 3.4.3, T
7/30/2019 Zetkin Wall Thickness Calculations
8/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02Sheet 8 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
3.3 Cyclic Stresses API RP 1102 4.7.2.2.4.1
The cyclic circumferential stress due to highway vehicular load: (5)
Highway stiffness factor cyclic circumferential stress API5L X70 KHhX70 = 20.4 (figure 14)
Highway geometry factor for circumferential stress GHh = 0.83 (figure 15)
Highway pavement factor R = 1.1 Table 2 (Tandem axle no pavement)
Highway axle configuration factor L = 1 Table 2 (Tandem axle)
Impact Factor Fi = 1.15 (1+DLA)
Cyclic circumferential stress for API5L X70 SHhX70 = 16.06 MPa
The cyclic longitudinal stress due to Highway vehicular load: (6)
Highway stiffness factor cyclic longitudinal stress API5L X70 KLhX70 = 15 (figure 16)
Highway geometry factor for longitudinal stress GLh = 0.68 (figure 17)
Highway pavement factor R = 1.1 Table 2
Highway axle configuration factor L = 1 Table 2
Impact Factor Fi = 1.15 (1+DLA)
Cyclic longitudinal stress for API5L X70 SLhX70 = 9.68 MPa
Cyclic stress due to internal pressure: (7)
Cyclic stress due to internal pressure API5L X70: SHiX70 = 297.22 MPa
3.4 Principal Stresses S1,S2,S3 API RP 1102 4.8.1.2
Maximum circumferential Stress: (9)
Maximum circumferential Stress API5L X70: S1X70 = 345.04 MPa
wRLFGKS iLhLhLh =
( )
w
w
Hit
tDpS
2
=
HiHhHe SSSS ++=1
wRLFGKS iHhHhHh =
7/30/2019 Zetkin Wall Thickness Calculations
9/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02Sheet 9 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
3.4 Principal Stresses S1,S2,S3 Cont..
Maximum Longitudinal Stress: (10)
Youngs Modulus of steel ES = 201138 MPa @55oC B31.3 Table C-6
Coefficient of thermal expansion T = 0.00001108 peroC @55
oC B31.3 Table C-5
Installation temperature T1 = 10 C Min Ground Temp as per BOD
Maximum operating temperature T2 = 55oC Max Gas Temp at CPP outlet
Poisson's Ratio of Steel S = 0.3
Maximum Longitudinal Stress API5L X70: S2X70 = 8.08 MPa
Maximum Radial Stress: S3 = -P = -MAOP (11)
S3 = -10.2 MPa
3.5 Total Effective Stress API RP 1102 4.8.1.3
The total effective stress: (12)
The total effective stress must satisfy : Seff < SMYS x F where F = 0.72 as per AS2885.1 5.7.3 (d)(i)
Total Effective Stress API5L X70 SeffX70 = 346.46 MPa < 349.2 MPa PASS
3.6 Check for Fatigue in Welds API RP 1102 4.8.2.1
Cyclic stress in girth Weld: (14)
Fatigue endurance limit of girth weld SFG = 82740 kPa Table 3
Cyclic longitudinal stress for API5L X70 SLhX70 = 9.68 MPa < 59.57 MPa PASS
Cyclic Stress in longitudinal weld: (20)
Fatigue endurance limit of longitudinal weld SFLX70 = 89635 kPa Table 3 (SAW to be conservat ive)
Cyclic circumferential stress for API5L X70 SHhX70 = 16.06 MPa < 64.54 MPa PASS
( ) ( )HiHeSTSLh SSTTESS ++= 122
( ) ( ) ( )[ ]213
2
32
2
21
2
1SSSSSSSeff ++=
FSS FGLh
FSS FLHh
7/30/2019 Zetkin Wall Thickness Calculations
10/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02Sheet 10 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
4. Road Crossings as per AS2885.1 Clause 5.7.3 and API RP 1102 Section 4. - State Controlled Road Crossing 1200 mm Cover
Design Pressure PD = 10.2 MPa
Nominal Pipe Outside Diameter D = 1067 mm
Specified Min Yield Strength API5L X70 YX70 = 485 MPa API5L - 2007 Standard Table 7
Pipe Wall Thickness for API5L X70 pipe twX70 = 23.50 mm (Wall thickness selected)
Temperature Derating Factor T = 1 AS2885.1 Section 3.4.3, T
7/30/2019 Zetkin Wall Thickness Calculations
11/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02Sheet 11 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
4.3 Cyclic Stresses API RP 1102 4.7.2.2.4.1
The cyclic circumferential stress due to highway vehicular load: (5)
Highway stiffness factor cyclic circumferential stress API5L X70 KHhX70 = 18.5 (figure 14)
Highway geometry factor for circumferential stress GHh = 0.95 (figure 15)
Highway pavement factor R = 1.1 Table 2 (Tandem axle no pavement)
Highway axle configuration factor L = 1 Table 2 (Tandem axle)
Impact Factor Fi = 1.18 (1+DLA)
Cyclic circumferential stress for API5L X70 SHhX70 = 17.11 MPa
The cyclic longitudinal stress due to Highway vehicular load: (6)
Highway stiffness factor cyclic longitudinal stress API5L X70 KLhX70 = 14 (figure 16)
Highway geometry factor for longitudinal stress GLh = 0.77 (figure 17)
Highway pavement factor R = 1.1 Table 2
Highway axle configuration factor L = 1 Table 2
Impact Factor Fi = 1.18 (1+DLA)
Cyclic longitudinal stress for API5L X70 SLhX70 = 10.49 MPa
Cyclic stress due to internal pressure: (7)
Cyclic stress due to internal pressure API5L X70: SHiX70 = 226.46 MPa
4.4 Principal Stresses S1,S2,S3 API RP 1102 4.8.1.2
Maximum circumferential Stress: (9)
Maximum circumferential Stress API5L X70: S1X70 = 260.14 MPa
wRLFGKS iLhLhLh =
( )
w
w
Hit
tDpS
2
=
HiHhHe SSSS ++=1
wRLFGKS iHhHhHh =
7/30/2019 Zetkin Wall Thickness Calculations
12/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02Sheet 12 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
4.4 Principal Stresses S1,S2,S3 Cont..
Maximum Longitudinal Stress: (10)
Youngs Modulus of steel ES = 201138 MPa @55oC B31.3 Table C-6
Coefficient of thermal expansion T = 0.00001108 peroC @55
oC B31.3 Table C-5
Installation temperature T1 = 10 C Min Ground Temp as per BOD
Maximum operating temperature T2 = 55oC Max Gas Temp at CPP outlet
Poisson's Ratio of Steel S = 0.3
Maximum Longitudinal Stress API5L X70: S2X70 = -16.89 MPa
Maximum Radial Stress: S3 = -P = -MAOP (11)
S3 = -10.2 MPa
4.5 Total Effective Stress API RP 1102 4.8.1.3
The total effective stress: (12)
The total effective stress must satisfy : Seff < SMYS x F where F = 0.72 as per AS2885.1 5.7.3 (d)(i)
Total Effective Stress API5L X70 SeffX70 = 273.74 MPa < 349.2 MPa PASS
4.6 Check for Fatigue in Welds API RP 1102 4.8.2.1
Cyclic stress in girth Weld: (14)
Fatigue endurance limit of girth weld SFG = 82740 kPa Table 3
Cyclic longitudinal stress for API5L X70 SLhX70 = 10.49 MPa < 59.57 MPa PASS
Cyclic Stress in longitudinal weld: (20)
Fatigue endurance limit of longitudinal weld SFLX70 = 89635 kPa Table 3 (SAW to be conservat ive)
Cyclic circumferential stress for API5L X70 SHhX70 = 17.11 MPa < 64.54 MPa PASS
( ) ( )HiHeSTSLh SSTTESS ++= 122
( ) ( ) ( )[ ]213
2
32
2
21
2
1SSSSSSSeff ++=
FSS FGLh
FSS FLHh
7/30/2019 Zetkin Wall Thickness Calculations
13/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02Sheet 13 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
5. Road Crossings as per AS2885.1 Clause 5.7.3 and API RP 1102 Section 4. - State Controlled Road Crossing 1500 mm Cover
Design Pressure PD = 10.2 MPa
Nominal Pipe Outside Diameter D = 1067 mm
Specified Min Yield Strength API5L X70 YX70 = 485 MPa API5L - 2007 Standard Table 7
Pipe Wall Thickness for API5L X70 pipe twX70 = 23.50 mm (Wall thickness selected)
Temperature Derating Factor T = 1 AS2885.1 Section 3.4.3, T
7/30/2019 Zetkin Wall Thickness Calculations
14/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02Sheet 14 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
5.3 Cyclic Stresses API RP 1102 4.7.2.2.4.1
The cyclic circumferential stress due to highway vehicular load: (5)
Highway stiffness factor cyclic circumferential stress API5L X70 KHhX70 = 18.5 (figure 14)
Highway geometry factor for circumferential stress GHh = 0.83 (figure 15)
Highway pavement factor R = 1.1 Table 2 (Tandem axle no pavement)
Highway axle configuration factor L = 1 Table 2 (Tandem axle)
Impact Factor Fi = 1.15 (1+DLA)
Cyclic circumferential stress for API5L X70 SHhX70 = 14.57 MPa
The cyclic longitudinal stress due to Highway vehicular load: (6)
Highway stiffness factor cyclic longitudinal stress API5L X70 KLhX70 = 14 (figure 16)
Highway geometry factor for longitudinal stress GLh = 0.68 (figure 17)
Highway pavement factor R = 1.1 Table 2
Highway axle configuration factor L = 1 Table 2
Impact Factor Fi = 1.15 (1+DLA)
Cyclic longitudinal stress for API5L X70 SLhX70 = 9.03 MPa
Cyclic stress due to internal pressure: (7)
Cyclic stress due to internal pressure API5L X70: SHiX70 = 226.46 MPa
5.4 Principal Stresses S1,S2,S3 API RP 1102 4.8.1.2
Maximum circumferential Stress: (9)
Maximum circumferential Stress API5L X70: S1X70 = 261.18 MPa
wRLFGKS iLhLhLh =
( )
w
w
Hit
tDpS
2
=
HiHhHe SSSS ++=1
wRLFGKS iHhHhHh =
7/30/2019 Zetkin Wall Thickness Calculations
15/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02Sheet 15 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
5.4 Principal Stresses S1,S2,S3 Cont..
Maximum Longitudinal Stress: (10)
Youngs Modulus of steel ES = 201138 MPa @55oC B31.3 Table C-6
Coefficient of thermal expansion T = 0.00001108 peroC @55
oC B31.3 Table C-5
Installation temperature T1 = 10 C Min Ground Temp as per BOD
Maximum operating temperature T2 = 55oC Max Gas Temp at CPP outlet
Poisson's Ratio of Steel S = 0.3
Maximum Longitudinal Stress API5L X70: S2X70 = -17.27 MPa
Maximum Radial Stress: S3 = -P = -MAOP (11)
S3 = -10.2 MPa
5.5 Total Effective Stress API RP 1102 4.8.1.3
The total effective stress: (12)
The total effective stress must satisfy : Seff < SMYS x F where F = 0.72 as per AS2885.1 5.7.3 (d)(i)
Total Effective Stress API5L X70 SeffX70 = 274.98 MPa < 349.2 MPa PASS
5.6 Check for Fatigue in Welds API RP 1102 4.8.2.1
Cyclic stress in girth Weld: (14)
Fatigue endurance limit of girth weld SFG = 82740 kPa Table 3
Cyclic longitudinal stress for API5L X70 SLhX70 = 9.03 MPa < 59.57 MPa PASS
Cyclic Stress in longitudinal weld: (20)
Fatigue endurance limit of longitudinal weld SFLX70 = 89635 kPa Table 3 (SAW to be conservat ive)
Cyclic circumferential stress for API5L X70 SHhX70 = 14.57 MPa < 64.54 MPa PASS
( ) ( )HiHeSTSLh SSTTESS ++= 122
( ) ( ) ( )[ ]213
2
32
2
21
2
1SSSSSSSeff ++=
FSS FGLh
FSS FLHh
7/30/2019 Zetkin Wall Thickness Calculations
16/59
Zektin Group
407 Royal Parade
Parkville VIC 3052
Ph: (61) 3 8480 1000
Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02
Sheet 16 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
6. Road Crossings as per AS2885.1 Clause 5.7.3 and API RP 1102 Section 4
6.1 Crossing at unformed roads/tracks used infrequently:
Design Pressure PD = 10.2 MPa
Nominal Pipe Outside Diameter D = 1067 mm
Specified Min Yield Strength API5L X70 YX70 = 485 MPa API5L - 2007 Standard Table 7
Specified Min Yield Strength API5L X80 YX80 = 555 MPa API5L - 2007 Standard Table 7
Pipe Wall Thickness for API5L X70 pipe twX70 = 14.10 mm Wall thickness (design factor = 0.8)
Pipe Wall Thickness for API5L X80 pipe twX80 = 12.30 mm Wall thickness (design factor = 0.8)
Temperature Derating Factor T = 1 AS2885.1 Section 3.4.3, T
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CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02Sheet 17 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
6.3 Cyclic Stresses API RP 1102 4.7.2.2.4.1
The cyclic circumferential stress due to highway vehicular load: (5)
Highway stiffness factor cyclic circumferential stress API5L X70 KHhX70 = 20.4 (figure 14)
Highway stiffness factor cyclic circumferential stress API5L X80 KHhX80 = 20.2 (figure 14)
Highway geometry factor for circumferential stress GHh = 1 (figure 15)
Highway pavement factor R = 1.1 Table 2 (Tandem axle no pavement)
Highway axle configuration factor L = 1 Table 2 (Tandem axle)
Impact Factor Fi = 1.235 (1+DLA)
Cyclic circumferential stress for API5L X70 SHhX70 = 20.79 MPa
Cyclic circumferential stress for API5L X80 SHhX80 = 20.58 MPa
The cyclic longitudinal stress due to Highway vehicular load: (6)
Highway stiffness factor cyclic longitudinal stress API5L X70 KLhX70 = 15.1 (figure 16)
Highway stiffness factor cyclic longitudinal stress API5L X80 KLhX80 = 15 (figure 16)
Highway geometry factor for longitudinal stress GLh = 0.75 (figure 17)
Highway pavement factor R = 1.1 Table 2
Highway axle configuration factor L = 1 Table 2
Impact Factor Fi = 1.235 (1+DLA)
Cyclic longitudinal stress for API5L X70 SLhX70 = 11.54 MPa
Cyclic Longitudinal stress for API5L X80 SLhX80 = 11.46 MPa
Cyclic stress due to internal pressure: (7)
Cyclic stress due to internal pressure API5L X70: SHiX70 = 380.84 MPa
Cyclic stress due to internal pressure API5L X80: SHiX80 = 437.31 MPa
6.4 Principal Stresses S1,S2,S3 API RP 1102 4.8.1.2
Maximum circumferential Stress: (9)
Maximum circumferential Stress API5L X70: S1X70 = 423.40 MPa
Maximum circumferential Stress API5L X80: S1X80 = 483.31 MPa
wRLFGKS iLhLhLh =
( )
w
w
Hit
tDpS
2
=
HiHhHe SSSS ++=1
wRLFGKS iHhHhHh =
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Zektin Group
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CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02
Sheet 18 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
6.4 Principal Stresses S1,S2,S3 Cont..
Maximum Longitudinal Stress: (10)
Youngs Modulus of steel ES = 201138 MPa @55oC B31.3 Table C-6
Coefficient of thermal expansion T = 0.00001108 peroC @55
oC B31.3 Table C-5
Installation temperature T1 = 10oC Min Ground Temp as per BOD
Maximum operating temperature T2 = 55oC Max Gas Temp at CPP outlet
Poisson's Ratio of Steel S = 0.3
Maximum Longitudinal Stress API5L X70: S2X70 = 32.04 MPa
Maximum Longitudinal Stress API5L X80: S2X80 = 49.99 MPa
Maximum Radial Stress: S3 = -P = -MAOP (11)
S3 = -10.2 MPa
6.5 Total Effective Stress API RP 1102 4.8.1.3
The total effective stress: (12)
The total effective stress must satisfy : Seff < SMYS x F where F = 0.9 as per AS2885.1 5.7.3 (d)(i)(B)
Total Effective Stress API5L X70 SeffX70 = 414.10 MPa < 436.5 MPa PASS
Total Effective Stress API5L X80 SeffX80 = 466.33 MPa < 499.5 MPa PASS
6.6 Check for Fatigue in Welds API RP 1102 4.8.2.1
Cyclic stress in girth Weld: (14)
Fatigue endurance limit of girth weld SFG = 82740 kPa Table 3
Cyclic longitudinal stress for API5L X70 SLhX70 = 11.54 MPa < 74.47 MPa PASS
Cyclic Longitudinal stress for API5L X80 SLhX80 = 11.46 MPa < 74.47 MPa PASS
Cyclic Stress in longitudinal weld: (20)
Fatigue endurance limit of longitudinal weld SFLX70 = 89635 kPa Table 3 (SAW to be conservat ive)
Fatigue endurance limit of longitudinal weld SFLX80 = 96530 kPa Table 3 (SAW to be conservat ive)
Cyclic circumferential stress for API5L X70 SHhX70 = 20.79 MPa < 80.67 MPa PASS
Cyclic circumferential stress for API5L X80 SHhX80 = 20.58 MPa < 86.88 MPa PASS
( ) ( )HiHeSTSLh SSTTESS ++= 122
( ) ( ) ( )[ ]213
2
32
2
21
2
1SSSSSSSeff ++=
FSS FGLh
FSS FLHh
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Zektin Group
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CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02
Sheet 19 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
7. Resistance to penetration Calculation (AS2885.1 Clause 4.11.3)
As per AS2885.1 clause 4.11.3, the effectiveness of resistance to penetration may be determined using calculations as per Appendix M
As per Appendix M, In principle, penetration should not occur if: Rp>BxF (M2)
Where:
Rp is the force required to penetrate the pipe (kN): (M3)
F is the maximum force applied to the pipeline by the machine (kN): (M4)
Factor B as per table M5. B = 1
Pipe wall thickness required for API5L X70 twX70 = 11.60 mm (min required)
Pipe wall thickness required for API5L X80 twX80 = 11.00 mm (min required)
Ultimate tensile Strength of API5L X70 UX70= 570 MPa API5L-2007 Table 7
Ultimate tensile Strength of API5L X80 UX80= 625 MPa API5L-2007 Table 7
Based on the excavator tooth dimensions provided in AS2885.1 table M3, the following Rp and Fbucketforces are
calculated for various excavator sizes:
Excavator
Weight (t)L at point W at point RpX70 RpX80 BxF L at point W at point RpX70 RpX80 BxF
5.0 51.0 4.0 327.2 327.7 36.4 6.0 5.0 138.8 139.0 36.4
10.0 56.0 14.0 509.6 510.3 70.5 8.0 7.0 167.0 167.2 70.5
15.0 63.0 13.0 547.4 548.2 102.4 11.0 9.0 197.0 197.3 102.4
20.0 76.0 13.0 630.7 631.6 132.0 13.0 10.0 214.4 214.7 132.0
25.0 89.0 18.0 754.8 755.9 159.4 11.0 17.0 224.3 224.7 159.4
30.0 102.0 21.0 861.2 862.4 184.5 12.0 20.0 236.6 236.9 184.5
35.0 121.0 23.0 1004.0 1005.5 207.4 14.0 22.0 253.5 253.9 207.4
40.0 127.0 24.0 1051.3 1052.9 228.0 16.0 25.0 271.5 271.9 228.0
55.0 143.0 30.0 1191.5 1193.3 276.4 17.0 25.0 278.5 279.0 276.4
As per the table above. The wall thickness calculated for both the X70 and X80 pipe is sufficient to provide resistance to penetration
for excavators up to and including 55t weight using buckets with general purpose, single point penetration or twin pointed tiger teeth.
This applies to areas where penetration resistance can be reasonably relied on to satisfy the requirements of the safety management study
ie where B = 1 or less as per table M5.
For high consequence areas where penetration must never occur:
Factor B as per table M5. B = 1.3
Pipe wall thickness required for API5L X70 twX70 = 15.00 mm (min required)
Pipe wall thickness required for API5L X80 twX80 = 14.20 mm (min required)
ExcavatorWeight (t)
L at point W at point RpX70 RpX80 BxF L at point W at point RpX70 RpX80 BxF
5.0 51.0 4.0 423.1 423.0 47.3 6.0 5.0 179.5 179.5 47.3
10.0 56.0 14.0 658.9 658.8 91.7 8.0 7.0 215.9 215.9 91.7
15.0 63.0 13.0 707.8 707.7 133.1 11.0 9.0 254.8 254.7 133.1
20.0 76.0 13.0 815.5 815.4 171.6 13.0 10.0 277.2 277.2 171.6
25.0 89.0 18.0 976.0 975.8 207.2 11.0 17.0 290.1 290.0 207.2
30.0 102.0 21.0 1113.6 1113.3 239.9 12.0 20.0 305.9 305.9 239.9
35.0 121.0 23.0 1298.3 1298.1 269.6 14.0 22.0 327.8 327.7 269.6
40.0 127.0 24.0 1359.5 1359.2 296.4 16.0 25.0 351.0 351.0 296.4
55.0 143.0 30.0 1540.7 1540.4 359.3 17.0 25.0 360.2 360.1 359.3
In high consequence areas where penetration must never occur, the wall thickness calculated for the X70 and X80 pipe above are
sufficient to provide resistance to penetration for excavators up to and including 55t weight using buckets with general purpose teeth,
single point penetration or twin pointed tiger teeth.
General Purpose Teeth Single Point penetration tooth and twin pointed tiger teeth
General Purpose Teeth Single Point penetration tooth and twin pointed tiger teeth
( )( )
+
++=
14.34.224100007.0
W
WLtR Uwp
( )2045.05.7 OPOP WWF =
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Fax: (61) 3 8480 1055
CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02
Sheet 20 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
8. Pipe ovality As per Guidelines for the design of Buried Steel Pipe, American Lifelines Alliance. (Appendix 1)
Outside Diameter of Pipe D = 1067 mm
Deflection lag factor Dl = 1.5 4.2.1
Bedding constant K = 0.1 4.2.1
Soil Load on pipe Pv = 0.0142 MPa (Soil Density x Depth. Based on values used in section 2. )
Soil Load on pipe Pv2 = 0.0227 MPa (Soil Density x Depth. Based on values used in section 2. )
Modulus of Soil Reaction E' = 3.4 MPa (Table A-1 Stiff clays, medium dense sands and gravels)
Youngs Modulus of Steel ES = 200500 MPa @65oC
Depth of Soil above pipe C = 750 mm (Worst Case, for traffic crossing at unformed roads)
Depth of Soil above pipe C2 = 1200 mm (Min Depth for crossings at formed roads)
Load at surface (Road Crossings) Ps = 12232 kg (120kN load as per M1600 moving tra ffic. AS2885.1 V4)
Offset Distance from pipe to line of
application of surface load d = 0 mm
External load transmitted to pipe
(4-1)
For unformed roads: Pp = 0.1019 MPa
For formed roads: Pp2 = 0.0398 MPa
Unformed Road: Total load on pipe (Pv + PpF) P = 0.1313 MPa (Where F is impact factor as per table 4.1-2) F = 1.15
Formed Road: Total load on pipe (Pv + PpF) P = 0.0625 MPa (Where F is impact factor as per table 4.1-2) F = 1
Pipe ovality due to earth and live loads:
(4-2) Where R = pipe radius
Note: effects of internal/external lining
have been ignored.
Wall
thickness
(mm)
Area Moment
of inertia (I)
mm4
Ovality (dy/D)
Vertical
Deflection
of pipe (dy)
mm
14.10 233.60 0.038 40.74
15.60 316.37 0.032 33.62
18.00 486.00 0.011 11.77
12.30 155.07 0.048 50.99
13.70 214.28 0.040 42.86
15.30 298.46 0.016 16.62
As per AS2885.1 Section V6, the guideline usually adopted is that deflection of the pipe should not exceed 5% of the pipe diameter. This criteria will be
applied to buried pipe for sections that are not regular road crossings and therefore heavy wall pipe is not used i.e. 0.8 and 0.72 design factor pipe.
Design Criteria for API RP 1102 is based on a maximum vertical deflection of 3% of the vertical diameter. This criteria is applied to the Heavy Wall pipe
that is to be used at all regular road crossings. As per the table above, deflection of ppe is within the allowable limits and therefore ok.
9. Wall thickness Calculation Summary
Pipeline Pipeline
Pipeline
Assemblies Pipeline Pipeline
Pipeline
Assemblies
API5L X70 API5L 70 API5L X70 API5L X80 API5L X80 API5L X80
R1,R2 R1,R2 R1,R2 R1,R2 R1,R2 R1,R2
0.8 0.72 0.67 0.8 0.72 0.67
14.03 15.58 17.51 12.26 13.62 15.30
14.03 15.58 17.51 12.26 13.62 15.30
0.00 0.00 0.00 0.00 0.00 0.00
14.10 15.60 17.60 12.30 13.70 15.30
High
Consequence
Areas and
API5L X70 API5L X80
11.60 11.0011.60
T1,T2,S,I
0.67
15.30
11.00
Material
11.60 15.00
High Consequence Areas
and crossings
T1,T2,S,I
0.67
17.51
thickness for penetration
resistance (mm)
tn (mm) 18.00 15.30
round up round upround up round upround up
Hydrotest and
constructability round up
14.2011.00
15.20N/AN/AN/AN/A 18.00
tw (mm)
Allowances (mm)
round up
N/A
round up
0.00
18.00 15.30
0.00
N/A
X80 FD=0.72 - Soil Load Only
X80 Heavy Wall - Soil and External Loading
Thickness required at
road crossings (mm)
X70 FD=0.8 - Soil Load Only
X70 FD=0.72 - Soil Load Only
X70 Heavy Wall - Soil and External Loading
X80 FD=0.8 - Soil Load Only
Location
FD
tp (mm)
Yes
Yes
Yes
Deflection acceptable
Unformed Road (dy/D < 0.05)
Formed Road (dy/D
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CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02
Sheet 21 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
10. Wall Thickness for design internal pressure of bends (tp) AS2285.1 section 5.4.4
The minimum wall thickness for design internal pressure of bends shall be determined by:
equation 5.4.4(1)
Where at the extrados of the bend: Where at the intrados of the bend:
Where R = Bend radius at centreline of pipe = 6402 mm (6D)
Wall thickness used in bend manufacture:
API 5L X70 Heavy Wall Pipe tX70 = 18.00
API 5L X80 Heavy Wall Pipe tX80 = 15.30
Material Yield Strength of Bend After Forming:
Min Yield Strength of bend API5L X70 YX70 = 450 MPa (Assumed to be SMYS - 5ksi)
Min Yield Strength of bend API5L X80 YX80 = 520 MPa (Assumed to be SMYS - 5ksi)
Bends may be used above ground therefore de-rate yield strength for above ground temperature:
Min Yield Strength for bend design API5L X70 YX70 = 430.5 MPa
Min Yield Strength for bend design API5L X80 YX80 = 497.4 MPa
mean pipe wall radius for API5L X70 heavy wall pipe rmX70 = 524.50 mm
mean pipe wall radius for API5L X80 heavy wall pipe rmX80 = 525.85 mm
For extrados: FPX70 = 0.96
FPX80 = 0.96
For intrados: FPX70 = 1.04
FPX80 = 1.04
Minimum allowable thickness of bend after forming (FD=0.8 - Above Ground)
Minimum thickness of extrados for API5L X70 tpX70 = 15.20 mm
Minimum thickness of intrados for API5L X70 tpX70 = 16.51 mm
Minimum thickness of extrados for API5L X80 tpX80 = 13.16 mm
Minimum thickness of intrados for API5L X80 tpX80 = 14.29 mm
Actual bend thickness after forming:
Thinning allowance for bend 6.8 % (Based on 6D bend)
Thickness of API5L X70 bend after forming 16.78 mm
Actual design factor of bend 0.75
Thickness of API5L X80 bend after forming 14.26 mm
Actual design factor of bend 0.77
YD
PDp
F
DFPt
2=
( )mm
p rR
rR
F +
+=
2
2
( )mm
p rR
rR
F
= 2
2
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CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02
Sheet 22 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
11. Buoyancy of Pipe As per Guidelines for the design of Buried Steel Pipe, American Lifelines Alliance Section 6.
Upward force on straight buried pipe from water table being above the pipe is:
Depth of soil cover C = 750 mm Minimum depth of cover
Distance from top of pipe to ground water table hw = 750 mm (Worst Case)
Pipe Density p = 7800 kg/m
Water buoyancy factor RW = 0.67 (3-2, Rw=1-0.33(hw/C))
Dry density of backfill. d = 1600 kg/m (dry sand, gravel,packed, Appendix 2)
Density of Water w = 1000 kg/m
Safety Factor SF = 1.2
Weight of water displaced by bare pipe per meter WW = 1073.0 kg/m Ww = (PI*D2/4)*wxSF
Effective Weight of soil above pipe Ws = 857.9 kg/m Ws = (RwdC)*D
Wall
thickness
(mm)
Weight of
Pipe. Wpkg/m
Buoyancy
force on pipe
FB (kg/m)
Concrete
coating
required?
Concrete
coating
required?
14.10 364 -149 Not Required Yes
15.60 402 -187 Not Required Yes
18.00 463 -248 Not Required Yes
12.30 318 -103 Not Required Yes
13.70 354 -138 Not Required Yes
15.30 394 -179 Not Required Yes
Calculate concrete coating thickness required:
Coating
Thickness
(mm)
Weight of
Water
Displaced
by Coated
Pipe (kg/m)
Weight of
Concrete
kg/m
Design
Buoyancy
force on pipe
(kg/m)
Actual
Buoyancy
force on
coated pipe
(kg/m)
154 1782.2 1418 0 -297
147 1744.1 1342 0 -291
135 1683.3 1221 0 -281
163 1828.1 1510 0 -305
156 1792.4 1439 0 -299
148 1751.7 1357 0 -292
Note: Concrete density assumed to be 2400kg/m3
in calculation of required thickness. Thickness calculated by iteration of concrete coating thickness
until design buoyancy force on pipe is zero. The safety factor is applied to the weight of water displaced to ensure sufficient negative buoyancy.
X80 FD=0.8
X80 FD=0.72
X80 Heavy Wall
X70 FD=0.8
X70 FD=0.72
X70 FD=0.8
X70 FD=0.72
X70 Heavy Wall
X80 FD=0.8
X80 FD=0.72
Buoyancy Force on pipe (no
soil cover) (kg/m)
709
671
X70 Heavy Wall
610
755
719
679X80 Heavy Wall
PSWBWWWF =
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CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02
Sheet 23 of 23
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
12. Permitted External Line Pipe Pressure AS2285.1 section 5.4.5
The permitted external pressure shall be determined from the following equation:
equation 5.4.5(1)
Where:
equation 5.4.5(2)
equation 5.4.5(3)
equation 5.4.5(4)
equation 5.4.5(5)
Nominal Pipe Outside Diameter D = 1067 mm
Minimum Pipe Diameter Dmin = 1059.0 mm (At installation = -0.75%D ovality as per pipe spec)
Maximum Pipe Diameter Dmax = 1075.0 mm (At installation = +0.75%D ovality as per pipe spec)
Youngs Modulus of Steel E = 201138 MPa @65oC B31.3 Table C-6
Poisson's ratio = 0.3
Specified Min Yield Strength API5L X70 YX70 = 485 MPa API5L - 2007 Standard Table 7
Specified Min Yield Strength API5L X80 YX80 = 555 MPa API5L - 2007 Standard Table 7
tw FD DM fo PP PEL PEXT Equ 5.4.5(1)
(mm) (mm) MPa MPa MPa
X70 FD=0.8 14.1 0.80 1052.90 0.015 10.39 1.06 0.890 0.03
X70 FD=0.72 15.6 0.72 1051.40 0.015 10.36 1.44 1.160 0.03
X70 Heavy Wall 18.0 0.67 1049.00 0.015 11.15 2.23 1.694 0.05
X80 FD=0.8 12.3 0.80 1054.70 0.015 10.36 0.70 0.613 0.02
X80 FD=0.72 13.7 0.72 1053.30 0.015 10.39 0.97 0.823 0.03
X80 Heavy Wall 15.3 0.67 1051.70 0.015 10.82 1.36 1.113 0.03
Note: Iterate PEXT in table above until Equ 5.4.5(1) = 0
The permitted External Pressure (PEXT) on the pipeline is therefore summarised in the table below:
tw PEXT(mm) MPa
X70 FD=0.8 14.1 0.890
X70 FD=0.72 15.6 1.160
X70 Heavy Wall 18.0 1.694
X80 FD=0.8 12.3 0.613
X80 FD=0.72 13.7 0.823
X80 Heavy Wall 15.3 1.113
05.1
12
=+
++ pELEXTEL
w
o
pEXT PPPPt
DfPP
( )
3
21
2
=
M
w
ELD
tEP
=
M
w
yDPD
tFP 2
D
DDfo
minmax
=
wM tDD =
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CALCULATIONDOCUMENT No : P09QGC02-000-CAL-L-002
PROJECT / JOB TITLE : QCLNG E05 Pipeline QGC Doc No: QCLNG-BG00-PLE-CAL-000002
CLIENT : Queensland Gas Company JOB No. P09QGC02Sheet
CALCULATION TITLE: Pipe Wall Thickness Calculations to AS2885.1
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