ZF ECOMID - 9S109 (1304 051 445) - HINO FM2P

8/22/2019 ZF ECOMID - 9S109 (1304 051 445) - HINO FM2P

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SPARE PARTS CATALOGUE

CD-ROM 'ELCAT' 1/2004 07.05.2009

9 S 109

ZF parts list no.: 1304 051 445

customer: HINO MOTORS LTD.

Z F F R I E D R I C H S H A F E N A G


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ZF-ELCAT technical information sheet CD 1/2004 07.05.2she

parts list: 1304 051 445 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

item text mod. no.A10 CUSTOMER:HINO

COUNTRY:J

A14 CUST.SPEC.NO: CODE: 1088B

A16 33070-2112A

A20 APPLICATION:SOUTH AFRICA

F06 INSTAL.POSITION:HOR. LH *FLANGE MOUNTED*

F10 RATIO: 10,24- 0,74 *SG

G10,24* 6,57* 4,78* 3,53* 2,61* 1,86*G 1,35* 1,00* 0,74* R 9,44

F26 PLANET GEAR SET:I=3,530* 4 GEAR

F34 CONTROL:REMOTE CONTROL*HORIZONTAL RH *H-H

GP:PLASTIC PIPING

F36 POSITION DELETED 6693BF38 SEPARAT.CLUTCH: SYNCHRONIZED

F40 INPUT SHAFT : L=320,0*SAE 10C 1 3/4INCH

JOURNAL:D=25 G7*SHAFT:D=44,00*BUSH:WITHOUTF46 REL.BRG.CARRIER:L= 170,0 D= 57,000 E8

SEALING CAP:WITH

F50 OUTPUT :STANDARD BEARINGS

F52 OUTP.FLANGE RA:OD=222 *BOLT= 4XM16X1,50X50

L=103,0*

F62 GP HOUSING :HEXAGON SCREW

F64 CONN.OF GEARSHIFT:F66 CONTROL SHAFT DIMENSION:A=248,0*

F68 MEAS.POINT: SHIFTLEVER-LOCATION *F96 SET OF SPRINGS:LAYOUT Q1 *INSERTION:W074

F98 PAWL STOP: SPRING FORCE RG= 60N

G06 GEAR DETENT:SPRING FORCE NG+GG = 68N

G10 BALL JOINT:HEXAGON NUT + GEARSHIFT JOINT "

G16 SELECTION PATTERN:WII

G26 SPEEDO-DRIVE:I= 1,545*PROTECTING CAP:WITHEXTENSION

G30 SWITCH: RG*CLOSING *SHIFT RAIL

PROTECTING CAP:WITH *

G32 SWITCH: NG*OPENING *



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ZF-ELCAT technical information sheet CD 1/2004 07.05.2she


item text mod. no.G36 SWITCH: GP*CLOSING *


G50 AUXILIARY UNITS:WITHOUT WSK *

G60 AUXILIARY UNITS/ACCESSORIES

G64 HEAT EXCHANGER:WITHOUT * 1088B

G66 G.BOX VENTING:BREATHER

G74 RETARDER:WITHOUT

G76 CLUTCH HOUSING:WITHOUT*MOUNTING:M18X1,5X 85RELEASE SHAFT:BUSH LOOSE(RELEASE SHAFT)

SEAL:SCREW LOOSE(CLOSING COMPON.)

H50 ELECTRONIC:

H64 TRANSMITTER INPUT:WITHOUT

PROTECTING CAP:WITHOUTM00 DRAWING:

M02 INSTALLATION: 1304 651 071

M14 SECTION: 1304 051 410M16 SECTION: 1304 172 171

M18 SECTION: 1304 149 012

M50 ASSEMBLY INSTRUCTIONS:

M58 ASSEMBLY:OIL FILL+OVERFLO *HOUSING LEFT

M90 OIL CAPACITY: AP. 8,50L

M92 OIL GRADE ACC.TO ZF:TE-ML02

M94 MASS : APPRX. 170,0 KGM96 PAINT :DEEP-BLACK *RAL9005 ZFN915W

M98 PRESERVATION : KA2 T/KI2/ *ZFN 916S02 VEHICLE DATA 1 :

S04 MODEL:TRUCK *FM2P 6X 4

S06 MAX. G.V.M. 32*MAX. G.C.M. 50

S08 R DYN: 508*

S10 RA: I= 5,85

S14 HINO /P11C *KW221/2150*N.M1080/1400S18 CLUTCH: DAIKIN *430


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ZF-ELCAT summary of figures CD 1/2004 07.05.2she


figure part no.


figure: 062.01.01 GEARBOX HOUSING * depending on parts list no.

CD 1/2004 07.05.2009sheet 4


5/52


figure: 062.01.84 GEARBOX HOUSING * depending on parts list no.

CD 1/2004 07.05.2009sheet 5


6/52


figure: 062.01.90 CLOSING COMPON. * depending on parts list no.

CD 1/2004 07.05.2009sheet 6


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ZF-ELCAT parts list CD 1/2004 07.05.2she


figure: 062.01.01 GEARBOX HOUSING

062.01.84 GEARBOX HOUSING

062.01.90 CLOSING COMPON.

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant010 1304 301 331 1 HOUSING 0.000 F012 2 SCREW PLUG 1088B M16X1,5 * 45N.M*DICHTRING 0.000

0636 304 048 H 2 SCREW PLUG DIN 910 ST A3C M 16X1,5 0.000 F

0634 801 044 R 2 SEALING RING DIN 7603 ST A 16 X 20 0.000 F B

020 1 SEAL.COMPOUND WTB*5GR THREE BOND GRAU 0.000

0666 791 001 RH 1 SEAL.COMPOUND FA. THREE BOND GRAU TUBE 22 GRWW 0.000 F G

1215

0666 791 002 RH 1 SEAL.COMPOUND FA. THREE BOND GRAU 400 GRAM WW 0.000 F1215

024 1304 201 057 1 PIPE KPL. IN 1304 201 052(1) 0.000 F

030 1304 201 081 H 1 HOUSING KPL.II 0.000 F

040 3 HEXAGON SCREW M10X70 0.000

0736 010 180 3 HEXAGON SCREW M10X70 0.000 F050 14 HEXAGON SCREW M10X70 0.000

0736 010 180 14 HEXAGON SCREW M10X70 0.000 F

070 1304 301 269 1 PIPE 0.000 F080 0631 306 229 H 2 CYLINDRICAL PIN ZFN 6 NIROSTA 16 M 6X 36 0.000 F

100 1 SCREW PLUG M24X1,5 * 50N.M*O.DICHTRG. 0.000

0736 303 005 RH 1 SCREW PLUG M24X1,5 0.000 F P

110 1 SCREW PLUG 3007B M24X1,5 * 50N.M*O.DICHTRG. 0.000

0736 301 022 H 1 SCREW PLUG M24X1,5 0.000 F

120 0501 318 802 H 1 SCREEN INSERT 0945C 0.000 F

140 1304 305 043 H 1 REV.IDLER GEAR ENTHALT.IN 1304 305 029(1) 0.000 F150 1304 305 030 H 1 PIN 0.000 F

160 0735 358 192 H 2 ROLLER CAGE 40,0X60,0X26,0 FA.INA 0.000 F170 0630 502 022 1 RETAINING RING DIN 472 40X1,75 0.000 F G P B

200 1 SCREW PLUG M38X1,5 *120N.M*DICHTRING 0.000

0736 305 052 H 1 SCREW PLUG MAGNET 0.140 P F

0634 801 321 R 1 SEALING RING DIN 7603 AL A 38 X 44 0.000 F

210 1 SCREW PLUG M24X1,5 * 50N.M*O.DICHTRG. 0.000

0736 305 016 RH 1 SCREW PLUG M24X1,5 0.000 F220 1 TYPE PLATE WTB *BOUTHEON 0.000

0730 365 147 RH 1 TYPE PLATE EINHEITSSCHILD WW 0.000 F

0730 365 195 1 TYPE PLATE ZF-BOUTHEON MADE IN FRANCE WW 0.000

230 0731 101 047 H 4 BLIND RIVET 0.000 F

240 1 BREATHER M10X1KEG 0.000

0501 202 797 R 1 BREATHER KPL. 0.000 F P B


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ZF-ELCAT parts list CD 1/2004 07.05.2she


figure: 062.01.01 GEARBOX HOUSING

062.01.84 GEARBOX HOUSING


item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant250 1 SPACER 0.000

4068 301 198 1 SPACER 0.000 F

0634 801 015 RH 1 SEALING RING 2938C DIN 7603 CU A 10 X 14 0.000 F P G

260 1304 301 018 1 COVER ENTHALT.IN 1304 301 055(2) 0.000 F

270 1304 307 437 RH 1 GASKET 76941 0.000 F

280 4 HEXAGON SCREW M8X20 ISO4017/8.8 A3C 0.000

0636 015 299 RH 4 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 20 0.000 F G P

284 1 SEALING CAP 2717B 18 DIN443 FE/ZN8C 0.0000630 361 085 H 1 SEALING CAP DIN 443 FE/ZN8C 18 0.000 F

290 1 SEALING CAP 2717B 18 DIN443 FE/ZN8C 0.000

0630 361 085 H 1 SEALING CAP DIN 443 FE/ZN8C 18 0.000 F

300 1304 301 318 H 1 COVER 69575 ENTHALT.IN 1290 301 135(1) 0.000 F

310 1290 301 140 RH 1 GASKET 34606 ENTHALT.IN 1290 301 071(1) 0.000 F320 6 HEXAGON SCREW M10X22 DIN933ALT/8.8 A3C 0.000

0636 015 387 6 HEXAGON SCREW DIN 933 ALT 8.8 A3C AUSG.87-09 0.000 F

M 10 X 22410 1 SCREW PLUG M18X1,5 * 35N.M*DICHTRING 0.000

0636 302 021 1 SCREW PLUG DIN 908 ST A3C M 18X1,5 0.000 F G B

0634 801 062 R 1 SEALING RING 57730 DIN 7603 AL A 18 X 24 0.000 F P G


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figure: 062.02.01 INPUT SHAFT * depending on parts list no.

CD 1/2004 07.05.2009sheet 9


10/52


figure: 062.02.40 CONN.PLATE * depending on parts list no.

CD 1/2004 07.05.2009sheet 10


11/52

ZF-ELCAT parts list CD 1/2004 07.05.2shee


figure: 062.02.01 INPUT SHAFT

062.02.40 CONN.PLATE

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant010 1304 202 245 1 INPUT SHAFT KPL. 0.000 F/140 1304 302 440 H 1 COVER 0.000 F

/150 0630 502 063 H 1 RETAINING RING DIN 472 58X2 0.010 P F B

/160 0501 311 146 1 OIL DAM 0.000 F

020 0750 117 079 H 1 TA.ROLL.BEARING WTB 66,6X117,4X30,1 0.000 F

040 1 SHIM WTB 0730 004 335(2) 0.000

-A= 1,60- 2,60(ABSTUFUNG:0,05MM)

0730 004 812 1 SHIM A=2,60 NB 0.000 F0730 004 811 1 SHIM A=2,55 NB 0.000 F

0730 004 810 1 SHIM A=2,50 NB 0.000 F

0730 004 809 1 SHIM A=2,45 NB 0.000 F

0730 004 808 1 SHIM A=2,40 NB 0.000 F


0730 004 805 1 SHIM A=2,25 NB 0.000 F


0730 004 802 1 SHIM A=2,10 NB 0.000 F

0730 004 801 1 SHIM A=2,05 NB 0.000 F

0730 004 800 1 SHIM A=2,00 NB 0.000 F

0730 005 646 1 SHIM A=1,95 NB 0.000 F

0730 005 645 1 SHIM A=1,90 NB 0.000 F


0730 005 642 1 SHIM A=1,75 NB 0.000 F

0730 005 641 1 SHIM A=1,70 NB 0.000 F

0730 005 640 1 SHIM A=1,65 NB 0.000 F

0730 005 639 1 SHIM A=1,60 NB 0.000 F

080 1304 302 316 H 1 CONN.PLATE ENTHALT.IN 1304 302 315(0) 0.000 F

090 0750 111 149 RH 1 SHAFT SEAL WTB 48X65X10 0.000 F

100 0501 316 990 RH 1 GASKET 2849A 0.000 F110 6 HEXAGON SCREW M8X30 ISO4017/8.8 A3C 0.000

0636 015 321 RH 6 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 30 0.000 F P G

250 1304 302 232 1 SEALING CAP 0.000 F

260 0630 501 051 1 RETAINING RING DIN 471 82X2,5 0.028 P F


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figure: 062.03.04 LAYSHAFT * depending on parts list no.

CD 1/2004 07.05.2009sheet 12


13/52


figure: 062.03.80 LAYSHAFT * depending on parts list no.

CD 1/2004 07.05.2009sheet 13


14/52



figure: 062.03.04 LAYSHAFT

062.03.80 LAYSHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant010 1304 303 269 1 LAYSHAFT 42021 Z16 0.000 F020 0750 117 083 RH 1 TA.ROLL.BEARING WTB 50,8X95,2X27,7 0.000 F

030 1304 303 209 1 DOUBLE GEAR ENTHALT.IN 1304 303 152(1) 0.000 F

040 1304 303 210 1 HELICAL GEAR ENTHALT.IN 1304 303 150(1) 0.000 F

070 1304 303 285 1 HELICAL GEAR 42021 ENTHALT.IN 1304 303 148(1) 0.000 F

080 1 RETAINING RING 42021 WTB 0.000

-A= 1,65- 2,50(ABSTUFUNG:0,05MM)

0630 531 050 1 RETAINING RING DIN 471 40X2,5 NB 0.000 F P0630 501 287 1 RETAINING RING DIN 471 40X2,45 NB 0.000 F

0630 531 314 1 RETAINING RING DIN 471 40X2,4 NB 0.000 F B

0630 531 315 1 RETAINING RING DIN 471 40X2,3 NB 0.000 F


0630 501 135 1 RETAINING RING DIN 471 40X2,1 NB 0.000 F0630 531 049 H 1 RETAINING RING DIN 471 40X2 NB 0.000 F P


0630 501 300 1 RETAINING RING DIN 471 40X1,8 NB 0.000 F0630 501 031 H 1 RETAINING RING DIN 471 40X1,75 NB 0.006 P F G B


090 0735 371 749 H 1 TA.ROLL.BEARING 73327 40,0X80,0X32,0 FA.TIMKEN 0.000 F

100 1 SHIM WTB 0730 004 595(1) 0.000

-A= 1,90- 3,10(ABSTUFUNG:0,05MM)

0730 004 799 1 SHIM A=3,10 NB 0.000 F


0730 004 797 1 SHIM A=2,95 NB 0.000 F

0730 004 796 1 SHIM A=2,90 NB 0.000 F

0730 004 795 1 SHIM A=2,85 NB 0.000 F

0730 004 794 1 SHIM A=2,80 NB 0.000 F

0730 004 793 1 SHIM A=2,75 NB 0.000 F

0730 004 792 1 SHIM A=2,70 NB 0.000 F


0730 004 789 1 SHIM A=2,55 NB 0.000 F

0730 004 788 H 1 SHIM A=2,50 NB 0.000 F

0730 004 787 H 1 SHIM A=2,45 NB 0.000 F P

0730 001 795 H 1 SHIM A=2,40 NB 0.000 F P

0730 003 417 1 SHIM A=2,35 NB 0.000 F


15/52



figure: 062.03.04 LAYSHAFT

062.03.80 LAYSHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant0730 001 796 H 1 SHIM A=2,30 NB 0.000 F0730 003 416 H 1 SHIM A=2,25 NB 0.000 F

0730 001 797 H 1 SHIM A=2,20 NB 0.000 F P

0730 003 415 H 1 SHIM A=2,15 NB 0.000 F

0730 001 798 1 SHIM A=2,10 NB 0.000 F P

0730 003 414 H 1 SHIM A=2,05 NB 0.000 F

0730 001 799 H 1 SHIM A=2,00 NB 0.000 F P

0730 004 786 H 1 SHIM A=1,95 NB 0.000 F0730 004 785 H 1 SHIM A=1,90 NB 0.000 F

150 0501 004 549 H 1 PUMP 58839 0.000 F

160 1304 303 297 R 1 GASKET 50477 0.000 F


0636 015 321 RH 8 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 30 0.000 F P G0630 302 090 RH 8 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S


16/52


figure: 062.04.04 MAIN SHAFT * depending on parts list no.

CD 1/2004 07.05.2009sheet 16


17/52



figure: 062.04.04 MAIN SHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant010 1304 304 449 1 MAIN SHAFT ENTHALT.IN 1304 304 455(0) 0.000 F050 0735 320 500 H 1 NEEDLE CAGE 75,0X83,0X35,0 FA.INA 0.000 F

060 1304 304 428 1 HELICAL GEAR Z38 IN 1304 304 425(0) 0.000 F

100 1304 304 443 1 SLEEVE CARRIER 0.000 F

110 1304 304 444 1 SLIDING SLEEVE 0.000 F

120 1 RETAINING RING WTB 0.000

-A= 2,40- 2,80(ABSTUFUNG:0,10MM)

0630 501 195 1 RETAINING RING DIN 471 60X2,8 NB 0.000 F0630 501 194 H 1 RETAINING RING DIN 471 60X2,7 NB 0.000 F




200 0750 115 225 1 NEEDLE CAGE WTB 60,0X68,0X39,0 0.000 F210 1304 304 437 1 HELICAL GEAR RG/Z35 IN 1304 304 434(0) 0.000 F

230 0735 371 605 1 TA.ROLL.BEARING 50,8X104,7X30,1 FA.NTN 0.000 F

240 1304 304 448 1 SUN GEAR Z34 IN 1304 304 088(1) 0.000 F250 1 RETAINING RING WTB 0.000

-A= 2,10- 3,20(ABSTUFUNG:0,05MM)

0630 501 151 R 1 RETAINING RING DIN 471 50X3,2 NB 0.000 F




0630 531 065 H 1 RETAINING RING DIN 471 50X3 NB 0.014 S P F0630 501 111 1 RETAINING RING DIN 471 50X2,95 NB 0.000 F







0630 501 118 1 RETAINING RING DIN 471 50X2,6 NB 0.000 F0630 501 160 1 RETAINING RING DIN 471 50X2,55 NB 0.000 F

0630 531 064 1 RETAINING RING DIN 471 50X2,5 NB 0.100 P F






18/52




item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant0630 501 295 1 RETAINING RING DIN 471 50X2,25 NB 0.000 F0630 501 146 1 RETAINING RING DIN 471 50X2,2 NB 0.000 F B



260 1312 304 150 RH 1 PIPE ENTHALT.IN 1312 304 149(3) 0.000 F

350 0735 320 816 2 NEEDLE CAGE 75,0X83,0X23,0 FA.SKF 0.000 F


370 1304 304 408 R 1 CLUTCH BODY 0.000 F380 1304 204 051 H 1 SYNCHRONIZER KPL.1+2G 0.000

/010 1304 304 591 R 1 SYNCHRO.BODY ENTHALT.IN 1304 304 592(1) 0.000 F

/020 1304 304 597 RH 1 SLIDING SLEEVE ENTHALT.IN 1304 304 596(1) 0.000 F

/030 1304 304 681 RH 2 SYNCHRO.RING 3969B 0.000 F

/050 1297 304 436 RH 3 PRESSURE PIECE IN 1268 304 509(2) 0.000 F/060 0732 040 409 R 3 COMPR.SPRING 0.000 F P

450 1304 304 408 R 1 CLUTCH BODY 0.000 F

460 1304 304 050 1 BUSH 0.000 F462 1 RETAINING RING WTB 0.000

-A= 1,90- 2,40(ABSTUFUNG:0,10MM)





0630 501 041 H 1 RETAINING RING DIN 471 60X2 NB 0.010 P F B0630 501 278 H 1 RETAINING RING DIN 471 60X1,9 NB 0.000 F

470 0750 115 227 RH 1 NEEDLE CAGE WTB 75,0X83,0X40,0 0.000 F

480 1304 304 367 1 HELICAL GEAR 2G/Z31 IN 1304 304 333(1) 0.000 F

490 0735 321 011 H 2 NEEDLE CAGE 60,0X68,0X23,0 FA.SKF 0.000 F


510 1304 304 660 RH 1 CLUTCH BODY 68056 ENTHALT.IN 1304 304 059(1) 0.000 F

520 1304 204 052 H 1 SYNCHRONIZER KPL.3+4G 0.000

/110 1304 304 051 R 1 SYNCHRO.BODY ZF-B114V 9S-90 0.000 F/120 6002 305 515 RH 1 SLIDING SLEEVE ENTHALT.IN 1304 304 193(1) 0.000 F

/130 1238 304 394 R 3 PRESSURE PIECE 0.000 F

/140 1249 304 222 RH 3 BALL PIN 0.000 F P

/150 0732 040 409 R 3 COMPR.SPRING 0.000 F P

524 1304 304 683 R 2 SYNCHRO.RING 77271 0.000 F



19/52




item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant-A= 1,90- 2,20(ABSTUFUNG:0,10MM)0630 501 146 1 RETAINING RING DIN 471 50X2,2 NB 0.000 F B


0630 501 035 H 1 RETAINING RING DIN 471 50X2 NB 0.010 P F B


540 1304 304 660 RH 1 CLUTCH BODY 68056 ENTHALT.IN 1304 304 059(1) 0.000 F

550 0735 371 748 H 1 TA.ROLL.BEARING 73328 32,0X29,5 FA.TIMKEN 0.000 F


20/52


figure: 062.06.20 GEARSHIFT SYST. * depending on parts list no.

CD 1/2004 07.05.2009sheet 20


21/52


figure: 062.06.46 CONN.PARTS * depending on parts list no.

CD 1/2004 07.05.2009sheet 21


22/52



figure: 062.06.20 GEARSHIFT SYST.

062.06.46 CONN.PARTS

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant

030 1304 306 089 H 1 BEARING PLATE 0.000 F040 1304 306 022 1 LOCKING PIECE 0.000 F

048 1304 306 078 H 1 GEAR SHIFT RAIL 35502 0.000

050 1304 306 096 1 GEAR SHIFT FORK 43471 ENTHALT.IN 1304 306 095(2) 0.000 F

060 1304 306 093 1 RELAY LEVER 43471 0.000 F

070 1290 306 066 2 SLIDING PAD IN 1290 306 194(2) 0.000 F P

072 1 ARTICULAT.BOLT M18X1,5 SK6 0.000

1304 306 108 1 ARTICULAT.BOLT M18X1,5 0.000 F0730 300 093 1 SPRING WASHER 0.000 F


1304 306 092 2 ARTICULAT.BOLT M18X1,5 0.000 F

0730 300 093 2 SPRING WASHER 0.000 F

098 1304 306 051 H 1 GEAR SHIFT RAIL 0.000100 1304 306 009 1 GEAR SHIFT FORK 1+2G 0.000 F

110 1290 306 066 2 SLIDING PAD IN 1290 306 194(2) 0.000 F P

120 2 ARTICULAT.BOLT M18X1,5 SK6 0.0001304 306 108 2 ARTICULAT.BOLT M18X1,5 0.000 F

0730 300 093 2 SPRING WASHER 0.000 F

138 1304 306 078 H 1 GEAR SHIFT RAIL 35502 0.000

140 1304 306 077 H 1 GEAR SHIFT FORK R+CG 0.000 F

150 1290 306 066 2 SLIDING PAD IN 1290 306 194(2) 0.000 F P


1304 306 108 2 ARTICULAT.BOLT M18X1,5 0.000 F0730 300 093 2 SPRING WASHER 0.000 F

180 1304 306 140 H 1 LOCKING LEVER 3974B 9/16S-109 0.000 F

190 1304 306 090 H 1 BEARING PLATE 40327 9/16 S 90 HINTEN WAAGRECHT 0.000 F200 0730 009 856 H 1 RING 9468B 0.000 F

210 0732 041 374 1 COMPR.SPRING 0.000 F

220 1 SCREW PLUG M14X1,5 * 35N.M*DICHTRING 0.000

0636 302 068 H 1 SCREW PLUG DIN 908 ST A3C M 14X1,5 0.000 F P S B

0730 008 057 R 1 SEALING RING 0091C A=1,50 0.000 F260 1 SWITCH SCHL*45N.M*DICHTRING 0.000

0501 311 807 H 1 SWITCH 0.000 F P


270 0635 460 024 1 BALL DIN 5401 13 G20 0.000 F P


0636 302 021 1 SCREW PLUG DIN 908 ST A3C M 18X1,5 0.000 F G B


23/52



figure: 062.06.20 GEARSHIFT SYST.



0634 801 062 R 1 SEALING RING 57730 DIN 7603 AL A 18 X 24 0.000 F P G600 1304 207 002 1 PIN KPL. 0.000 F

610 1268 307 170 RH 1 GASKET ENTHALT.IN 1290 306 272(2) 0.000 F

620 1304 307 083 1 PLATE ENTHALT.IN 1304 307 082(2) 0.000 F


0636 015 411 H 2 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 28 0.000 F

0630 302 090 RH 2 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S

640 1 SWITCH 59885 OEFF*45N.M*DICHTRING 0.0000501 313 916 RH 1 SWITCH 58602 ENTHALT.IN 0501 313 966(1) 0.000 F P

0634 801 062 R 1 SEALING RING DIN 7603 AL A 18 X 24 0.000 F P G


660 1295 307 390 1 PLATE ENTHALT.IN 1295 307 389(3) 0.000 F

670 2 HEXAGON SCREW M8X20 ISO4017/8.8 A3C 0.0000636 015 299 RH 2 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 20 0.000 F G P


0636 302 021 1 SCREW PLUG DIN 908 ST A3C M 18X1,5 0.000 F G B0634 801 062 R 1 SEALING RING 57730 DIN 7603 AL A 18 X 24 0.000 F P G


24/52


figure: 062.07.08 G.SHIFT HOUSING * depending on parts list no.

CD 1/2004 07.05.2009sheet 24


25/52


figure: 062.07.49 G.SHIFT SHAFT * depending on parts list no.

CD 1/2004 07.05.2009sheet 25


26/52



figure: 062.07.08 G.SHIFT HOUSING

062.07.49 G.SHIFT SHAFT


010 1304 307 385 H 1 G.SHIFT HOUSING ENTHALT.IN 1304 307 417(0) 0.000020 1304 307 338 R 1 GASKET 0.000 F


0636 010 634 1 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X105 0.000 F G




0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S038 1 HEXAGON SCREW M8X105 ISO4014/8.8 A3C 0.000




0636 010 634 1 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X105 0.000 F G0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S


0636 010 540 1 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X 75 0.000 F G0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S


0636 010 540 1 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X 75 0.000 F G




0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S058 1 HEXAGON SCREW M8X75 ISO4014/8.8 A3C 0.000


0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S060 0635 303 053 H 1 NEEDLE SLEEVE FA. INA ST KAEFIG 0.000 F P B

HK 2520 25X32X20

070 1304 307 019 2 DETENT LEVER 0.000 F

080 1304 307 336 4 PIN ENTHALT.IN 1304 307 334(3) 0.000 F

110 2 SCREW PLUG M18X1,5 * 35N.M*DICHTRING 0.0000636 302 021 2 SCREW PLUG DIN 908 ST A3C M 18X1,5 0.000 F G B


230 1304 307 407 1 G.SHIFT SHAFT ENTHALT.IN 1304 307 408(1) 0.000 F

240 1238 307 411 R 1 PROTECTING CAP ENTHALT.IN 1304 307 093(2) 0.000 F

300 1304 307 258 1 DRIVER 0.000 F

310 1304 307 259 1 DRIVER 0.000 F


27/52






320 1304 307 260 1 DRIVER 0.000 F330 0735 470 126 6 ROLLER 8,0X8,0 FA.INA 0.000 F

340 1304 307 442 1 DETENT PART 2848A ENTHALT.IN 1304 307 441(1) 0.000 F

360 0631 329 071 1 SLOT.PIN DIN 1481 ALT 0.000 F P

6 X 36 AUSG.78-11

362 0631 329 029 1 SLOT.PIN DIN 1481 ALT 0.000 F P

3,5X 36 AUSG.78-11

370 1304 307 255 1 DETENT BUSH ENTHALT.IN 1308 307 009(2) 0.000 F380 0631 329 069 RH 1 SLOT.PIN ISO 8752 ST 6 X 30 0.000 F P

382 0631 329 027 1 SLOT.PIN ISO 8752 ST 3,5X 28 0.000 F

500 1 DETENT COVER WTB 0.000

1304 307 257 H 1 DETENT COVER ENTHALT.IN 1304 307 320(1) WW 0.000

1304 307 321 H 1 DETENT COVER ENTHALT.IN 1304 307 320(1) WW 0.000510 1304 307 437 RH 1 GASKET 76941 0.000 F

530 0635 460 034 2 BALL DIN 5401 6,350 G20 0.000 F G

540 0631 306 849 2 CYLINDRICAL PIN ZFN 6 16MNCR5 E 6 M 6X 60 0.000 F550 1304 307 339 H 3 G.SHIFT DETENT 0.000 F

580 0732 042 471 3 COMPR.SPRING 0.000 F

600 6038 202 045 1 CUT-OFF VALVE 6472C KPL.H-H*ABLUFTDROSSEL 2,50 0.000 F

604 0501 209 188 2 BALL ROLLER KPL. 0.000 F


0636 010 575 4 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X 65 0.000 F

0630 001 075 RH 4 WASHER DIN 125 ALT 200HV A3C AUSG.90- 0.000 F P G8,4

620 0634 313 505 R 1 O-RING ZFN 744 ACM -80-10 42 X 3 0.000 F

650 1 INSERT WTB 0.0001304 307 315 H 1 INSERT WW 0.000 F

1304 307 194 H 1 INSERT IN 1304 307 317(2) WW 0.000

660 0634 314 021 H 1 O-RING ZFN 744 ACM -70-10 36,2 X 3 0.000


0636 015 321 RH 2 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 30 0.000 F P G0630 302 090 RH 2 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S

680 0750 115 335 H 1 BALL ROLLER WTB 0.000 F

690 1304 307 331 H 1 COVER ENTHALT.IN 1304 307 329(2) 0.000 F


800 1 DETENT PLUNGER 60N*50N.M*60GRAD 0.000

1304 207 016 H 1 DETENT PLUNGER 54991 KPL. IN 1304 207 015(1) 0.000 F


28/52






0634 801 332 R 1 SEALING RING 79020 DIN 7603 ST FE/ZN8C A 16 X 22 0.000 F


29/52


figure: 062.08.02 SHIFT TURRET * depending on parts list no.

CD 1/2004 07.05.2009sheet 29


30/52



figure: 062.08.02 SHIFT TURRET


010 1 G.SHIFT COVER WTB 0.0001304 307 158 H 1 G.SHIFT COVER WW 0.000 F

1304 307 042 H 1 G.SHIFT COVER WW 0.000

020 0501 318 308 RH 1 GASKET 4991B 0.000 F


0636 015 393 R 4 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 50 0.000 F


064 0635 303 053 H 1 NEEDLE SLEEVE FA. INA ST KAEFIG 0.000 F P BHK 2520 25X32X20

120 0730 260 330 R 1 BEARING BUSH A=20,00 0.000 F

130 0634 300 302 R 1 SHAFT SEAL ZFN 132 NB 25 X 35X 7 B 0.000 F

150 0634 307 367 R 1 ROD WIPER FA. CFW 88NBR/101 0.000 F P G

AS 25X 35X 7 X10300 1304 307 375 H 1 COVER 0.000 F

310 0501 318 308 RH 1 GASKET 4991B 0.000 F

320 4 HEXAGON SCREW M8X30 ISO4017/8.8 A3C 0.0000636 015 321 RH 4 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 30 0.000 F P G



31/52


figure: 062.12.02 SET OF SPRINGS * depending on parts list no.

CD 1/2004 07.05.2009sheet 31


32/52



figure: 062.12.02 SET OF SPRINGS


180 0732 040 985 R 2 COMPR.SPRING 0.000 F370 0730 003 740 1 WASHER A=2,00 0.000 F

390 0730 003 740 1 WASHER A=2,00 0.000 F

400 0732 040 237 1 COMPR.SPRING 0.000 F

500 0630 501 248 1 RETAINING RING FA. ORBIS 25X2 AS25-00 0.000 F P B

672 0732 040 819 1 COMPR.SPRING 0.000 F


33/52


figure: 062.14.84 SUPPORT * depending on parts list no.

CD 1/2004 07.05.2009sheet 33


34/52



figure: 062.14.84 SUPPORT


050 0501 204 714 1 BALL JOINT KPL. IN 0501 206 327(2) 0.000 F060 1 HEXAGON NUT M14X1,5 DIN934ALT/8 A3C 0.000

0637 006 180 H 1 HEXAGON NUT DIN 934 ALT 8 A3C AUSG.87-10 0.000 F

M 14X1,5

090 1 LOCKING NUT M10X1 DIN980ALT/8 A3C 0.000

0637 011 589 H 1 HEXAGON NUT DIN 980 ALT 8 A3C AUSG.87-05 0.000 F G

V M 10X1


35/52


figure: 062.43.02 GP HOUSING * depending on parts list no.

CD 1/2004 07.05.2009sheet 35


36/52


figure: 062.43.40 CLOSING COMPON. * depending on parts list no.

CD 1/2004 07.05.2009sheet 36


37/52



figure: 062.43.02 GP HOUSING



010 1304 301 322 1 HOUSING III 0.000 F020 1304 301 305 1 GASKET 7698C 0.000 F










050 1 HEXAGON SCREW M10X70 0.0000736 010 180 1 HEXAGON SCREW M10X70 0.000 F








068 1 HEXAGON SCREW M10X70 0.0000736 010 180 1 HEXAGON SCREW M10X70 0.000 F




080 0631 306 229 H 2 CYLINDRICAL PIN ZFN 6 NIROSTA 16 M 6X 36 0.000 F

090 0750 116 197 H 1 BALL BEARING WTB 80,0X140,0X26,0 0.000 F P

100 1 SHIM WTB 0730 006 531(3) 0.000-A= 1,30- 2,20(ABSTUFUNG:0,10MM)

2049 309 532 1 SHIM A=2,20 NB 0.047 P

2049 309 533 1 SHIM A=2,10 NB 0.045 P

2049 309 534 1 SHIM A=2,00 NB 0.043 P

2049 309 535 1 SHIM A=1,90 NB 0.041 P

2049 309 536 1 SHIM A=1,80 NB 0.050 P


38/52



figure: 062.43.02 GP HOUSING



0730 006 532 1 SHIM A=1,70 NB 0.000 F P0730 006 533 1 SHIM A=1,60 NB 0.000 F P

0730 006 534 1 SHIM A=1,50 NB 0.000 F

0730 007 781 1 SHIM A=1,40 NB 0.000 F

0730 007 782 1 SHIM A=1,30 NB 0.000 F

200 1304 301 034 1 COVER ENTHALT.IN 1238 308 199(1) 0.000 F

210 1238 308 201 RH 1 GASKET 34612 ENTHALT.IN 1238 308 202(2) 0.000 F

220 4 HEXAGON SCREW M12X28 DIN933ALT/8.8 A3C 0.0000636 016 181 4 HEXAGON SCREW DIN 933 ALT 8.8 A3C AUSG.87-09 0.000 F

M 12 X 28


39/52


figure: 062.44.03 PLANETARY DRIVE * depending on parts list no.

CD 1/2004 07.05.2009sheet 39


40/52


figure: 062.44.57 PLANETARY DRIVE * depending on parts list no.

CD 1/2004 07.05.2009sheet 40


41/52



figure: 062.44.03 PLANETARY DRIVE

062.44.57 PLANETARY DRIVE


030 1304 232 095 H 1 PLANET CARRIER 66708 KPL. IN 1304 232 035(1) 0.000 F040 1304 232 037 1 PLANET GEAR SET KPL. 0.000 F

050 0730 103 102 12 INTERM.WASHER A=1,50 IN 0730 105 951(2) 0.000 F P

060 0501 304 692 8 WASHER ENTHALT.IN 0501 304 086(2) 0.000 F P

070 0735 470 115 160 NEEDLE ROLLER 5,0X15,3 FA.INA 0.000 F

080 1304 332 111 H 4 PLANET SHAFT 0.000 F

090 0631 329 037 4 SLOT.PIN ISO 8752 ST 4 X 26 0.000 F P B

110 1304 332 215 1 RING GEAR CARR. ENTHALT.IN 1304 332 214(0) 0.000 F116 1304 333 012 1 BUSH 0.000 F

120 0750 116 165 RH 1 BALL BEARING WTB 80,0X110,0X16,0 0.000 F

130 1 SNAP RING 0420A WTB 0730 513 754(2) 0.000

-A= 2,00- 2,50(ABSTUFUNG:0,10MM)

0730 513 755 H 1 SNAP RING A=2,50 NB 0.000 F0730 513 756 H 1 SNAP RING A=2,40 NB 0.000 F

0730 513 757 H 1 SNAP RING A=2,30 NB 0.000 F

0730 513 758 H 1 SNAP RING A=2,20 NB 0.000 F0730 513 759 H 1 SNAP RING A=2,10 NB 0.000 F

0730 513 760 H 1 SNAP RING A=2,00 NB 0.000 F

140 1304 332 178 H 1 RING GEAR Z86 0.000 F

150 0730 505 140 1 LOCKING WIRE A=2,00 IN 0730 505 052(2) 0.000 F

200 1304 238 006 1 OUTPUT FLANGE KPL. 0.000

220 0634 313 223 R 1 O-RING ZFN 744 ACM -70-10 59,2 X 5,7 0.000 F

250 1304 338 045 1 WASHER ENTHALT.IN 1295 332 063(1) 0.000 F260 2 HEXAGON SCREW M12X45 DIN933ALT/8.8 A3C 0.000

0636 016 173 2 HEXAGON SCREW DIN 933 ALT 8.8 A3C AUSG.87-09 0.000 F P

M 12 X 45


42/52


figure: 062.45.04 SYNCHRONIZER * depending on parts list no.

CD 1/2004 07.05.2009sheet 42


43/52



figure: 062.45.04 SYNCHRONIZER


110 1304 233 006 H 1 CLUTCH BODY KPL. IN 1304 233 008(0) 0.000 F130 1313 333 001 R 1 SYNCHRO.BODY ENTHALT.IN 1296 333 014(1) 0.000 F


-A= 3,70- 4,00(ABSTUFUNG:0,10MM)

0630 501 061 RH 1 RETAINING RING DIN 471 125X4 NB 0.000 F B



0630 501 175 R 1 RETAINING RING DIN 471 125X3,7 NB 0.000 F150 2 SYNCHRO.RING 78513 WTB*SINT/SCHMIEDE*MOLYB. 0.000

1296 333 044 RH 2 SYNCHRO.RING 0198A WW 0.000

1296 333 045 RH 2 SYNCHRO.RING 0198A IN 1296 333 055(1) WW 0.000 F

160 1304 333 011 1 SLIDING SLEEVE ENTHALT.IN 1304 333 013(1) 0.000 F

170 1240 304 278 R 9 PRESSURE PIECE ZF_B119-167 0.000 F P180 0732 040 385 R 9 COMPR.SPRING 0.000 F P

190 0732 040 386 R 9 COMPR.SPRING 0.000 F P

200 1304 233 013 H 1 CLUTCH BODY 2334A KPL. IN 1304 233 012(2) 0.000 F


44/52


figure: 062.46.05 GP SHIFT SYSTEM * depending on parts list no.

CD 1/2004 07.05.2009sheet 44


45/52


figure: 062.46.40 CONN.PARTS * depending on parts list no.

CD 1/2004 07.05.2009sheet 45


46/52



figure: 062.46.05 GP SHIFT SYSTEM



010 1304 334 075 1 GEAR SHIFT RAIL 0.000 F020 0750 112 047 R 1 FLANGE PACKING WTB 22X36X14,5 0.000 F

030 1315 334 041 1 PISTON ENTHALT.IN 1315 334 040(1) 0.000 F

032 0734 307 287 2 SEALING RING 50X100X7,5 FA.KACO 0.000 F

060 0750 112 096 R 1 GUIDE RING WTB 0.000 F

070 1 LOCKING NUT M16X1,5 ZFN99 0.000

0737 006 095 R 1 LOCKING NUT MS16X1,5 0.000 F

080 1304 334 079 H 1 CYLINDER 0.000 F090 0634 313 338 1 O-RING ZFN 744 FPM -80-10 108 X 3 0.000 F

100 3 HEXAGON SCREW AM10X65 DIN6921ALT/10.9A3C 0.000

0636 023 023 H 3 HEXAGON SCREW DIN 6921 ALT 10.9 A3CSM AUSG.83- 0.000 F

A M 10X 65

110 1304 334 063 1 GEAR SHIFT FORK 0.000 F

120 2 ARTICULAT.BOLT 0894B M24X1,5 SK6 0.000

1315 334 011 2 ARTICULAT.BOLT M24X1,5 0.000 F

0730 300 005 2 SPRING WASHER 0.000 F P140 1272 334 003 2 SLIDING PAD --- 0.000 F

150 1 DETENT PLUNGER 105N*50N.M*90GRAD 0.000

1313 207 004 RH 1 DETENT PLUNGER 55005 KPL. IN 1313 207 001(2) 0.000 F P

0634 801 332 R 1 SEALING RING DIN 7603 ST FE/ZN8C A 16 X 22 0.000 F

200 0635 460 024 1 BALL DIN 5401 13 G20 0.000 F P

208 1 SWITCH SCHL*45N.M*DICHTRING 0.000

0501 311 807 H 1 SWITCH 0.000 F P0634 801 062 R 1 SEALING RING 57730 DIN 7603 AL A 18 X 24 0.000 F P G


47/52


figure: 062.47.03 SPEEDO.COVER * depending on parts list no.

CD 1/2004 07.05.2009sheet 47


48/52



figure: 062.47.03 SPEEDO.COVER


010 1304 301 243 1 COVER ENTHALT.IN 1304 301 350(0) 0.000 F020 0634 303 110 1 O-RING 73612 ZFN 744 NBR -70-10 138 X 3 0.003 P F

030 0634 316 181 1 O-RING ZFN 744 ACM -70-10 10 X 3 0.000 F

050 5 HEXAGON SCREW 8083B M10X60Z1 DIN933ALT10.9/A3C 0.000

0636 015 601 H 5 HEXAGON SCREW DIN 933 ALT 10.9 A3CSM AUSG.87- 0.000 F

M 10 X 60 Z1

060 0734 319 459 R 1 SHAFT SEAL 105X125X12/9,5 FA.CFW 0.000 F

100 1 SPEEDO SHAFT M30X1,5 0.0001304 208 002 1 SPEEDO SHAFT KPL. 0.000 F

/150 0634 300 185 RH 1 SHAFT SEAL ZFN 132 NB 10 X 15X 3 BOF 0.001 P F

0634 801 324 RH 1 SEALING RING DIN 7603 ST FE/ZN8C A 30 X 36 0.000 F

104 0501 318 416 1 INTERM.PIECE ENTHALT.IN 0501 318 418(3) 0.000

106 0501 318 415 1 EXTENSION ENTHALT.IN 0501 318 417(3) 0.000

130 1304 308 001 1 SPEEDO.WORM 0.000 F


0636 302 021 1 SCREW PLUG DIN 908 ST A3C M 18X1,5 0.000 F G B0634 801 062 R 1 SEALING RING 57730 DIN 7603 AL A 18 X 24 0.000 F P G


49/52


figure: 062.57.02 RANGE SELECTION * depending on parts list no.

CD 1/2004 07.05.2009sheet 49


50/52



figure: 062.57.02 RANGE SELECTION


010 6007 202 077 1 PIPE KPL.450,00MM 0.000 F/110 0750 146 001 H 1 RING PIECE WTB 0.000 F

/120 0632 702 904 H 1 PIPE 8722A DIN 73378 PA12PHL-SW METERWA 0.000 F

12 X 2

/130 0750 146 001 H 1 RING PIECE WTB 0.000 F

020 1 UNION SCREW 3946B 10 DIN7643 0.000

0637 835 515 H 1 UNION SCREW DIN 7643 10 0.000 F P G S

0730 008 057 R 2 SEALING RING A=1,50 0.000 F030 1 UNION SCREW 3946B 10 DIN7643 0.000


0730 008 057 R 2 SEALING RING A=1,50 0.000 F

050 6007 202 081 1 PIPE KPL.515,00MM 0.000 F

/110 0750 146 001 H 1 RING PIECE WTB 0.000 F

/120 0632 702 904 H 1 PIPE 8722A DIN 73378 PA12PHL-SW METERWA 0.000 F

12 X 2

/130 0750 146 001 H 1 RING PIECE WTB 0.000 F060 1 UNION SCREW 3946B 10 DIN7643 0.000


0730 008 057 R 2 SEALING RING A=1,50 0.000 F

070 1 UNION SCREW 3946B 10 DIN7643 0.000


0730 008 057 R 2 SEALING RING A=1,50 0.000 F

140 0659 160 068 H 2 CABLE CLIP FA. HELLERMANN PA6.6 SCHWARZ 0.000 FT30L-W 3,6X200


51/52


figure: 062.92.43 CLUTCH HOUSING * depending on parts list no.

CD 1/2004 07.05.2009sheet 51


52/52



figure: 062.92.43 CLUTCH HOUSING


020 10 HEXAGON SCREW 0369B M18X1,5X85 ISO8765/8.8 A3C 0.0000636 020 403 10 HEXAGON SCREW ISO 8765 8.8 A3C M 18X1,5 X 85 0.000 F

0630 001 021 10 WASHER DIN 125 ALT 200HV AUSG.90-03 0.000 F P G

19


0636 015 388 H 4 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 12 0.000 F G

150 6060 301 122 2 BUSH A=30,00 IN 6060 301 121(3) 0.000 F

160 6060 301 122 2 BUSH A=30,00 IN 6060 301 121(3) 0.000 F

**** END ****

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