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Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang...

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Company Propriety and Confidential 1 Zhejiang Tri-Star Special Textile Co., Ltd.
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Page 1: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 1

Zhejiang Tri-Star Special Textile Co., Ltd.

Page 2: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 2

Zhejiang Tri-Star Special Textile Co., Ltd.

Table Mat

Door Mat

Flooring

Decorative material

Will finish in 2015

Nomex

PPS

P84

Fiberglass

FNS

PP

PET

Water&oilproof

Acrylic

Anti-static

PTFE

Page 3: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 3

Zhejiang Tri-Star Special Textile Co., Ltd.

Established in 1988, Zhejiang Tri-Star Special Textile Co., Ltd. is specialized in the

production of PVC coated woven nets and industrial filter cloth. Our company occupies

an area of 200 acres, and has about 500 highly skilled employees.

Equipped with 100 sets of world-leading class multi-hole extrusion coaters and

flexible rapier shuttleless looms, the annual production capacity has reached 10,000,000-

square-meter nets. PVC coated woven nets are widely used for outdoor furniture, carpets,

curtains and place mats.

Meanwhile, we can also supply industrial filter cloth, such as polypropylene fiber

series products, dust-removing bags, polyamide fiber series products, high strength metal

polyester fiber cylinder dust-removing bags, high-performance coating-film filter material

series, monofilament series, needle felt cloth, and non-woven filter cloth. These products

are widely used for removing dust and smoke in metallurgical industry, iron and steel

industry, cement-making, chemical industry, medicine and other industries.

Our experienced engineers, quality supervision technicians and skilled international

sales personnel cooperate to manufacture a large variety of quality-guaranteed products,

and deliver them to customers promptly. Our aim is "quality first and reputation first".

Welcome for further inquiries, and we will provide all customers with better products and

perfect services.

Company Profile

Page 4: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 4

Zhejiang Tri-Star Special Textile Co., Ltd.

Why Tri-star?

• Good quality raw materials

• Filter cloths made with high-end production facilities

• Good sewing jobs by experienced workers

• Strict quality control implemented right from raw materials through to

ready-made products

• Experienced technical and engineering team, scientific technical

process

• Competitive price

• Excellent services from before sales through to export and after-sale

Tri-star Filter Gives You More Than a Solution.

We are here not to sell you a product but to provide a solution for your industrial

needs.

We give you experience and expertise.

We advise you on the best filtration solution for your baghouse needs so that you

can deliver

higher quality products that are not only more profitable but are produced faster and

managed more efficiently.

Tri-star Filter Delivers Quality, Value, and Service.

Page 5: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 5

Zhejiang Tri-Star Special Textile Co., Ltd.

For liquid filtration, you can make your choice by considering following aspects:

1. The type and dimension of the filter that your filter fabrics will be used in

2. The application - the environment (including the temperature, the PH value, etc.)

3. Your other requirements

For air filtration, you can make your choice by considering following aspects:

1. Dust removal efficiency

2. Air permeation

3. Easy dust removal

4. Long service life

How to choose the filter cloth?

Page 6: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 6

Properties Polyester

Fiber

Polyproylene

Fiber

Polyamide Fiber Polyvinyl

Alcohol Fiber

Acid-resisting Strong All Right Weak Non-acid

resisting soda

Alkalinity-

resisting

Weakness-

resisting

Strong All Right Weakness-

resisting

Corrosion-

resisting

All Right Bad Bad All Right

Electrification Bad All Right Good Normal

Splitting and

elongation

30%-40% Better than

polyester

18℃ -45℃ 15%-25%

Return Ability Very Good A little better than

Polyester

Very Good Weak

Abrasion

Resistance

Very Good Good Very Good Good

Heat-resisting 130℃ 90℃ 130℃ a little

Contraction

100℃ a little

Contraction

Melting-point 255℃-265℃ 165℃-170℃ 210℃-215℃ 220℃

Zhejiang Tri-Star Special Textile Co., Ltd.

Page 7: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 7

Zhejiang Tri-Star Special Textile Co., Ltd.

Page 8: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 8

Woven Filter ClothMaterial: • PP-Polypropylene;

• PE-Polyester;

• PA-Polymaid;

• Nylon;

• PVA- Polyvinyl;

• Cotton;

• Fiberglass

Finish: • Heat setting;

• Calindering;

• Anti-static

Weaving Type: • Twill;

• Plain

Types:• Multifilament Filter Cloth

• Monofilament Filter Cloth

• Mono-muti filament Filter

Cloth

Zhejiang Tri-Star Special Textile Co., Ltd.

Page 9: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 9

Woven Filter Cloth

Zhejiang Tri-Star Special Textile Co., Ltd.

Polyester woven cloth

Features:

Good Acid-resistance;

Anti-oxidability;

High tensile strength,

Excellent abrasion resistant.

Working temperature:

<=90 ℃

Applications:

Food and beverage industry;

Pharmaceutical industry;

Non-ferrous metallurgy;

Chemical plant;

Building section and mining

industry, etc;

For the equipment of filter

presses’

Centrifuge filters,

Vacuum filters,

Belt filter presses, etc.

PP woven cloth

Features:

Acid-resistance;

Alkali-resistance;

Small specific gravity;

High tensile strength;

Abrasion proof.

Working temperature:

<=130 ℃

Applications:

Precision chemical industry,

Sugar-refinery,

Pharmaceutical,

Alumina industry, etc,

For equipments of frame filter

presses,

Belt filters,

Blend belt filter,

Disc filters, drum filters, centrifuge

filters, et

PA woven cloth

Features:

Good air and water permeability;

Suitable construction and and

finish treatment;

Not easy to be blocked;

The filter cakes can be peeled off

easily

Working temperature:

<=130 ℃

Applications:

Chemical,

Coal mining,

Building materials,

Melting,

For equipments in the strong

alkali operating conditions, such

as frame filter press, disc filters,

and centrifuge filters.

Page 10: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 10

Monofilament fabrics including 4 series:

• PET monofilament filter cloth

• PP monofilament filter cloth

• PA monofilament filter cloth

• PVC monofilament filter cloth

Applications:

• Chemical industry

• Mining Industry

• Coal Industry

• Food and beverage

• Metal Smelting

• Waste water dealing

Monofilament Filter Cloth

Zhejiang Tri-Star Special Textile Co., Ltd.

Page 11: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 11

Nylon Mesh Filter Cloth

Zhejiang Tri-Star Special Textile Co., Ltd.

Nylon Mesh Fabric Features:• Standard polyamide mesh

• High abrasion resistance

• High printing performance on 3D objects

• Very good ink flow properties

Mesh opening: 30 ~ 1800micron

Applications:• Printing industry,

• Flour industry

• Tea industry

• Plate-making in electronic, textile, ceramics industry,

• Melting filtration in space flight,

• Petroleum chemical and other high-tech fields

(such as filter sheet, filter bags making, etc.

Page 12: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 12

Nylon Mesh Filter Cloth Technical Details

Zhejiang Tri-Star Special Textile Co., Ltd.

Fabric Number Mesh count Thread Diameter Mesh Opening Open Surface Fabric thickness Weight

NO. cm/inch micron micron % micron g/m2

JPP5 5 12 500 1500 56 850 271

JPP6 6 16 400 1267 58 780 208

JPP7 7 18 350 1079 57 675 186

JPP8 8 20 350 900 52 685 212

JPP9 9 24 250 860 60 455 145

JPP10 10 25 300 700 49 576 195

JPP12 12 30 250 583 49 470 162

12 35 300 533 41 585 234

JPP14 14 40 300 414 34 595 273

JPP16 16 40 200 425 46 370 139

16 50 250 375 36 485 217

JPP20 20 50 150 350 49 375 98

20 50 200 300 36 385 173

JPP24 24 60 150 267 41 285 117

JPP28 28 70 120 237 44 215 87

JPP30 30 76 120 213 41 225 94

JPP32 32 80 100 213 46 165 69

JPP36 36 90 100 178 41 178 78

JPP40 40 100 100 150 36 190 87

JPP43 43 110 80 152 43 135 60

JPP48 48 120 80 130 38 145 62

JPP56 56 140 60 120 44 85 44

JPP59 59 150 60 110 42 98 46

JPP64 64 160 60 100 37 105 50

JPP72 72 180 50 90 41 82 39

JPP80 80 200 50 75 36 90 43

JPP100 100 250 40 60 36 65 35

JPP120 120 305 40 43 25 70 42

JPP130 130 330 40 37 23 75 45

Page 13: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 13

Woven FiberglassMaterial: • E-glass fiberglass;

• C-glass fiberglass;

• Basalt fiber

Material finish: • Silicon treatment

• Graphite treatment

• PTFE

• Water and oil repellent

Weave type:• Plain

• Twill

• Double twill

• 1/3 Twill

• Double weft weave

Zhejiang Tri-Star Special Textile Co., Ltd.

Working temperature:

<=260 ℃Instant temperature:

300 ℃

Page 14: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 14

E-glass Woven Fiberglass

Zhejiang Tri-Star Special Textile Co., Ltd.

Brief introduction:Glass fiber filter cloth is one type of specially processed and made glass fabric. It is an ideal high temperature

resist filter cloth and glass cloth filter bags are widely used in industrial dust clean area, air pollution and valuable

dust recycling, etc.

Performance:1.Good heat resistance, suitable for long-time use under a temperature below 280 Degree C.

2.Good dust peeling performance, low power consumption for ash removal.

3.Good size stability, fiber shrinkage rate under normal use temperature is zero.

4.Good chemical resistance: except hydrofluoric acid. strong acid and strong alkaline. its stable for other medium.

5.Not absorbing moisture and humidity.

6.Filtering effciency can be over 99.5% etc.

Application:

• Widely used in industry of carbon black,

• Steel and non-ferrous metal processing,

• Cement industry,

• Chemical plant,

• Power plant, etc,

Page 15: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 15

Tri-star Old Factory Main Products

Non-Woven Needle Felt Filter ClothMaterial: Normal temperature

• Acrylic;

• PP-Polypropylene;

• PE-Polyester;

High temperature

• Nomex/Aramid;

• PPS;

• P84;

• Fiberglass;

• Teflon-PTFE Membrance

Finish: • Heat setting;

• Calindering;

• Singeing;

• PTFE

Series:• Normal temperature

• High temperature

• PTFE laminated film

type

• Water & oil repellent

Page 16: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential

16

Tri-star Old Factory Main Products

Process of Non-Woven Needle Felt

Page 17: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 17

Tri-star Old Factory Main Products

Polyester Needle Punched Filter felt

Polyester needle punched filter felt

Polyester needle felt is the most versatile, most cost effective and most widely used filter medium

for dust collection. It is strong, abrasion resistant, can work up to 150°C and has good resistance

to common acids, solvents and oxidising agents.

Disadvantages

Polyester's only real weakness is a tendency to hydrolyse at elevated temperature which means

that moisture can break down the fibres and cause them to revert to their basic constituents. This

results in powdering of the fibres and a serious loss of strength.

Application

• Mining

• Cement Industry

• Iron and Steel Industry

• Aluminum and Non Ferrous Industry

• Ceramic Industry

• Quarrying

• Plastics

• Milk Powder

• Flour Mills

(Applications under dry conditions up to temperatures of 150°C)

Page 18: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 18

Tri-star Old Factory Main Products

Polyester needle punched filter felt

Composition PET/PET scrim PET/PET scrim PET/PET scrim

Weight 450 gsm 500gsm 550gsm

Thickness (mm) 1.65mm – 1.75mm 1.75mm – 1.85mm 1.75mm – 2mm

Air permeability (L/m2/s) 300-400 250-350 150-250

Tensile

strength

(N/5×20c

m)

Warp ≥1100 ≥1100 ≥1100

Weft ≥1300 ≥1300 ≥1300

Tensile

elongation

(%)

Warp <35 <35 <35

Weft <40 <40 <40

Broken strength (N/m2) 450 450 450

Continuous wokring Tem.(℃) ≤130 ≤130 ≤130

Short time working Tem.(℃) 150 150 150

Anti-acid Good Good Good

Anti-alkali Fair Fair Fair

Anti-abrasion Excellent Excellent Excellent

The stability of water solution Fair Fair Fair

Finishing treatmentSingeing, Heating setting,

Calendaring

Singeing, Heating setting,

Calendaring

Singeing, Heating setting,

Calendaring

Specification

Page 19: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 19

Tri-star Old Factory Main Products

Polyester Strip Anti-static Needle Felt

Polyester anti-static needle felt

It is easily resulted in the explosion and conflagration after the consistency of common industrial

powder and dust reaches the certain degree (explosion limit) if touching the static electricity light

and spark outside, such as flour powder, chemical dust, coal powder etc. In the field of the

dedusting filter bag, if we use the bag to collect dust, then the filter medium for bags must be anti-

static.

By combining the conducting fiber into the transversal yarn in the needle punched felt base cloth or

the conducting fiber and conducting material into the chemical fiber. Or conductive by addition of

the stainless steel thread in the scrim.

Applications:

• Areas subject to explosion hazards,

For example, coal milling collecting

• Filter dust with high electrostatic charge,

For example, mill powder and dust collection

Page 20: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 20

Tri-star Old Factory Main Products

Specification

Polyester Strip Anti-static Needle Felt

Composition PET/anti-static scrim

Weight (g/m2) 500

Thickness (mm) 1.80

Air permeability (L/m2/s) 200-350

Tensile strength (N/5×20cm)Warp ≥1000

Weft ≥1250

Tensile elongation (%)Warp <35

Weft <55

Broken strength (Mpa/min) 2.40

Working temperature(℃) ≤130

Short time working temperature (℃) 150

Anti-acid Good

Anti-alkali Fair

Anti-abrasion Excellent

The stability of water solution Fair

Finishing treatment Singeing, heat setting,calendaring

Page 21: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 21

Tri-star Old Factory Main Products

Polyester Anti-static Needle Felt

(blended with electric fiber)

Polyester anti-static needle felt (blended with electric fiber)

Filter Antistatic Needle-punched filter cloth easily resulted in the explosion and conflagration after the

consistency of common industrial power and dust reaches the certain after the degree(explosion limit) if

touching the static electricity light and spark outside, such as flour podwer. chemical dust, coal power

etc, In the field of the dedusting filter bag, if we use the bag to collect dust, then the filter medium for

bags must be anti-static.

Features:

• Antistatic function

• High Air Permeability

• Easy clear and long useful life

Applications:

• Coal Industry

• Cement industry

• Asphalt industry

• Carbon black industry

• Chemical industry

• Power plants Smelting industry

Page 22: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 22

Tri-star Old Factory Main Products

Specification

Polyester Anti-static Needle Felt

(blended with electric fiber)

Material Polyester,electric fiber scrim Polyester,electric fiber

Weight(g/m2) 500 500

Thickness(mm) 1.8 – 2 1.8 - 2

Air Permeability

(L/m2/s)200 - 300 200 - 300

Tensile strength

(n/5 x 20cm)

Warp >800 >800

Weft >1100 >1100

Elongation

(%)

Warp <35 <45

Weft <35 <45

Working

temperature

Continues ≤130 ≤130

Instant 150 150

Resistance(Ω)Surface 4.8*109 4.8*105

Volume 8.7*109 8.7*105

Finishing Treatment Singeing, Het setting, Calendering

Page 23: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 23

Tri-star Old Factory Main Products

Polyester Oil-water Repellent Needle Felt

Oil-water repellent needle felt

Function of Oil-water repellent treatment: By use of compounds containing fluorine technology,

impregnate filter materials, the formation of molecular barrier around each fiber. To reduce the

critical surface tension of the fiber so that it can effectively resist the water-based and oily liquid

stains. Compared with ordinary fabric, these fabric have a more glamorous appearance quality, it

will also kind of like the lotus leaf has a great anti-oil, splashing water, anti-stain effect, can

effectively prevent oil, water, stains penetrate fiber inner layer, thereby maintain a long-term dry

fabrics, clean. This fabric is ideal for filtration of gases mixed with oil and moisture in south rainness

area of china.

This treatment can apply to almost all felt types.

Production Steps

fiber opening and scutching - weaving - folding –

re-needle punched - mainly needle punched – calendering –

water and oil resistant deep soaking treatment –

drying and high TP burning - heat setting - finished goods

Page 24: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 24

Tri-star Old Factory Main Products

Specification

Polyester Oil-water Repellent Needle Felt

Compositions PET / PET scrim

Weight (g/ m2) 500

Thickness (mm) 1.8

Air permeability (L/m2/s) 150-300

Tensile strength

(N/5 20cm)

wrap ≥1200

weft ≥1300

Tensile Elongation(%)wrap ≤30

weft ≤45

Broken strength

(Mpa/min)1.15

Continuous working temperature(℃) ≤130

Short time Working temperature(℃) 150

Anti-acid Excellent

Anti-alkali Fair

Anti-abrasion Excellent

The stability of water solution Fair

Finishing treatmentSingeing, Heat-setting, Calendering,

Water-oil repellent treatment

Page 25: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 25

Tri-star Old Factory Main Products

PP Needle Punched Felt

PP needle punched felt

Polypropylene is a relatively low temperature fiber with quite excellent chemical resistance which

finds use in specialist applications such as the chemical industry.

The fibers cannot hydrolyze, the only chemical weakness being a susceptibility to oxidizing agents.

Other than that they can be used almost universally provided the temperature is below 90°C.The

fiber is of a low density (it floats in water) and so a given denier of fiber is much larger in diameter

than the polyester equivalent. This leads to felts being quite thick, almost 50% thicker than for the

same polyester weight. The fiber is very prone to static build up so the felts are often augmented by

the incorporation of either conductive fibers or a conductive scrim or a combination of the two. This

then helps to dissipate potential static electric discharges.

Features:

• Smooth surface, more defined pore size and good air permeability

• Low temperature resistance ( 88-110 ℃)

• Excellent resistant to hydrolysis, acids and alkalizes.

• Lower fiber release, Lower density, High mechanical characteristics

Applications:

• Galvanic industry and Chemical industry

• Pre-filtering solvents and acids

• Pre-filter to extend final filter life

• Final filter for noncritical filtrations

• Liquid-solid separation with strong acid and alkali conditions filter press

• Air filtration under 100℃

Page 26: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 26

Tri-star Old Factory Main Products

Specification

PP Needle Punched Felt

Compositions PP/PP ordinary scrim

Weight (g/ m2) 600 800

Thickness (mm) 2.1 2.3

Air permeability (L/m2/s) 12.6 10.8

Tensile strength

(N/5 20cm)

wrap >960 >1200

weft >1060 >1500

Tensile Elongation(%)wrap <35 <35

weft <55 <55

Broken strength

(Mpa/min)2.15 2.10

Continuous working temperature(℃) 88 88

Short time Working temperature(℃) 110 110

Anti-acid Excellent Excellent

Anti-alkali Excellent

Anti-abrasion Excellent

The stability of water solution Excellent

Finishing treatment High temperature hot pressing,Singeing

Page 27: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 27

Tri-star Old Factory Main Products

Acrylic Coated Needle FeltAcrylic Coated needle felt

Polyester needle felt is the most versatile, most cost effective and most widely used filter medium

for dust collection. It is strong, abrasion resistant, can work up to 150°C and has good resistance

to common acids, solvents and oxidising agents.

Disadvantages

Polyester's only real weakness is a tendency to hydrolyse at elevated temperature which means

that moisture can break down the fibres and cause them to revert to their basic constituents. This

results in powdering of the fibres and a serious loss of strength.

Application

Because of its favourable price/quality ratio, polyester is the most common fibre used in filter media.

• Mining

• Cement Industry

• Iron and Steel Industry

• Aluminum and Non Ferrous Industry

• Ceramic Industry

• Quarrying

• Plastics

• Milk Powder

• Flour Mills

(Applications under dry conditions up to temperatures of 150°C)

Page 28: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 28

Tri-star Old Factory Main Products

Specification

Acrylic Needle Felt

Composition Acrylic fiber

Thickness (mm) 2.0

Air permeability (L/m2/s) 150-300

Tensile strength

(N/5×20cm)

Warp ≥1200

Weft ≥1300

Tensile elongation (%)Warp <20

Weft <44

Broken strength (N/m2) 450

Continuous wokring Tem. (℃) ≤140

Short time working Tem.(℃) 160

Anti-acid Fair

Anti-alkali Fair

Anti-abrasion Excellent

The stability of water solution Fair

Finishing treatmentSingeing, Calendering, heat setting(Mirror

treatment)

Page 29: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 29

Tri-star Old Factory Main Products

Nomex Needle FeltMetamax needle felt(Nomex felt)

Metamax needle felt is meta-aramid fiber invented and manufactured by Heading Filter. NOMEX

fibers are from the generic fiber group called meta-aramid. Another brand name from this fiber

group is CONEX and NOMEX. .

Features:

• Chemical Resistance to weak Acids, weak Alkalis and Organic Solvents

• Thermal stability and low contraction performance;

• Wearability and the folding endurance make it the perfect product for many kinds of dust structure

and the dust quantity.

• High break elongation ratio guaranteed the end product of filter materials with high intensity, good

product longevity, and better tolerance to injection;

• Perfect combination of performance with price – high performance to price ratio

• It is flame resistant with self-extinguish nature and non-melt drop.

Applications:

• Tail gas/fume/dust from metallurgical plant

• Chemical Resistance to weak Acids, weak Alkalis and Organic Solvents

• Carbon black plant, iron works(blast furnace gas)

• Cement plant (tail gas from vertical kiln),

• Petroleum fumes from mixing round the beton and asphaltum

• Coal fired boiler

Page 30: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 30

Tri-star Old Factory Main Products

Specification

Nomex Needle Felt

Composition Nomex/Nomex scrim

Weight (g/m2) 450 500 550

Thickness (mm) 2.1 2.3 2.5

Air permeability (L/m2/s) 21 17 14

Tensile strength (N/5×20cm)Warp >800 >800 >800

Weft >1150 >1200 >1300

Tensile elongation (%)Warp <35 <35 <35

Weft <55 <55 <55

Broken strength (Mpa/min) 2.55 2.50 2.40

Working temperature (℃) ≤ 204

Short time working temperature (℃) 240

Anti-acid Medial

Anti-alkali Excellent

Anti-abrasion Excellent

The stability of water solution Medial

Finishing treatment High temperature hot pressing,Singeing

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Company Propriety and Confidential 31

Tri-star Old Factory Main Products

PPS Needle-punched Filter Felt

PPS (Polyphenylene Sulfide) Fibers Features

• Exceptional Stability for a Wide Range of Temperature and Frequency Variations

• Be suitable for the oxygen content below 15%;

• Chemical Resistance to Acids, Alkalis and Organic Solvents

• Containing moisture in the flue gas; Hydrolysis Resistance

• Very stable in finished felt form with stability standards at 2% shrink or stretch.

• Favorable temperature resistance melting point 285℃, limited oxygen index 34~35;

Disadvantages

Fair resistance to oxidation under high temperature

When the oxygen in the smoke ( O2 content) over 10% and the operating temperature over 165℃,

PPS will be in decomposition.

Applications

• Coal - Fired Boilers bag houses

• Municipal Solid Waste Boilers and Waste incinerator

• Calciners / Catalysts

• Electric power plant

• Electrolysis and other Specialty membranes

• Waste to energy

• Iron and non ferrous Metal Industry Specification

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Company Propriety and Confidential

32

Tri-star Old Factory Main Products

Specification

PPS Needle-punched Filter Felt

Compositions PPS fiber with PTFE Dipping PPS fiber with PTFE Membrane

Weight (g/ m2) 500 500

Thickness (mm) 1.8 1.8

Air permeability (L/m2/s) 150-250 50-100

Tensile strength

(N/5 20cm)

wrap ≥1050 ≥1050

weft ≥1250 ≥1250

Tensile Elongation(%)wrap ≤30 ≤30

weft ≤30 ≤30

Continuous working temperature(℃) ≤190 ≤190

Short time Working temperature(℃) 220 220

Anti-acid Excellent Excellent

Anti-alkali Excellent Excellent

Anti-abrasion Excellent Excellent

The stability of water solution Excellent Excellent

Finishing treatmentHeat - setting, Singeing, PTFE

Dipping

Heat - setting, Singeing, PTFE

Membrane

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Company Propriety and Confidential 33

Tri-star Old Factory Main Products

P84 Needle Felt

Features

• Excellent steady under high temperature and resistance to acid

• P84 can operate continuously, under practical and low acid working conditions,

at temperatures up to 500°F(260 °C).

• High filtration efficiency, high tensile strength.

• The complex cross sectional shapes create 30-90% more collection surface

area when compared to round or oval shaped fibers.

• Low back washing pressure, maximun flexibility

• The unique tri-lobal fiber structure of P84 provides customers with high

efficiency filtration, low pressure drop, and reduced cleaning energy.

• Excellent dust cake release

• P84 has irregular, tri-lobal fibers that provide better collection efficiencies and

enhanced dust cake release properties.

Applications

• Incinerator plants

• Cement Kiln gas

• Low acid coal fired boilers

• Asphalt/hot mix plants flue gas

• Minerals processing

• Soil remediation facilities

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34

Tri-star Old Factory Main Products

Specification

P84 Needle Felt

Composition P84/P84 scrim

Weight (g/m2) 450 500 550

Thickness (mm) 2.1 2.3 2.5

Air permeability (L/m2/s) 19 15 12

Tensile strength (N/5×20cm)Warp 650 700 800

Weft 1150 1200 1300

Tensile elongation (%)Warp <35 <35 <35

Weft <55 <55 <55

Broken strength (Mpa/min) 2.55 2.50 2.40

Working temperature (℃) ≤ 260

Short time working temperature (℃) 280

Anti-acid Excellent

Anti-alkali Fair

Anti-abrasion Excellent

The stability of water solution Medial

Finishing treatment High temperature hot pressing,Singeing

Page 35: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 35

Tri-star Old Factory Main Products

PTFE Nedle Felt

Features:

• Be composed of 100% pure PTFE;

• Can operate at 240 °C continuously;

• Acid and alkali Resistance, corrosion resistance,have storong chemical stability

(0-14 PH)

• Can be used under high humidity environment;

• Low shrinkage rate even if under high temperature,

• Aging resistance;

• No enviroment pollution

Applications:

• Combustion

• Coal burning boiler

• waste incineration

• carbon black producing

• Tio2 producing for fume treatment or dust collection

Page 36: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential

36

Tri-star Old Factory Main Products

Specification

PTFE Nedle Felt

Compositions 100% PTFE

Weight (g/ m2) 800

Thickness (mm) 1.0~1.5

Air permeability (L/m2/s) 1.8-3.6

Tensile strength

(N/5 20cm)

wrap ≥600

weft ≥800

Tensile Elongation(%)wrap <20

weft <50

Broken strength

(Mpa/min)1.95

Continuous working temperature(℃) ≤250

Short time Working temperature(℃) 300

Anti-acid Excellent

Anti-alkali Excellent

Anti-abrasion Excellent

The stability of water solution Excellent

Finishing treatment Singeing, Heat setting, Calendering

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Company Propriety and Confidential 37

Tri-star Old Factory Main Products

Fiber Glass Non Woven Needle Felt

Features:

• High temperature resistant

• Reasonable structure and excellent performance

• Anti-abrasion, stable size, little elongation shrinkage ratio, high intension,

• High porosity, small filter resistance to gas,

• High temperature resistant.

Applications:

• Chemical, steel iron,

• Melting,

• Carbon black,

• Electricity,

• Cement etc and all kinds of filter bag.

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Company Propriety and Confidential

38

Tri-star Old Factory Main Products

Specification

Material Fiberglass fiber

Weight(g/m2) 850 900

Air permeability(m2m2/min) 9~18 8~15

Tensile strength

(N/5×20cm)

Warp >1850 >1800

Weft >1600 >1800

Tensile Elongation

(%)

Warp <10 <10

Weft <10 <10

Broken strength(Mpa/min) 3.1 3.0

Working temperature(℃) 260~300 260~300

Anti-acid Excellent Excellent

Anti-alkali Medial Medial

Anti-abrasion Bad Bad

The stability of water solution Medial Medial

Finishing treatment Teflon treatment Teflon membrane

Fiber Glass Non Woven Needle Felt

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Company Propriety and Confidential 39

Tri-star Old Factory Main Products

Filter Press Cloth

Types of Filter Cloth• Polypropylene

• Polyester

• Polyamide/Nylon

• Cotton

• Polyethylene

• Felt

Applications

• Standard filter presses

• Membrane filter presses

• Cartridge filters

• Electrophoresis

• Reverse osmosis

• Belt presses

• Vacuum belt filters

• Gravity belt filters

• Candle filters,

• Bag filters

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Company Propriety and Confidential 40

Centrifuge Filter Bags

Zhejiang Tri-Star Special Textile Co., Ltd.

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Company Propriety and Confidential 41

All of our filter bags are available in many different weights, treatments and coatings to

suit the industry application.

Dust Collector Filter Bags

Zhejiang Tri-Star Special Textile Co., Ltd.

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Company Propriety and Confidential 42

Dust Collector Filter BagsMaterial:

• Nomex/ Aramid;

• PPS - Ryton;

• Acrylic;

• PP-Polypropylene;

• PE-Polyester;

•P84;

• Fiberglass;

• PTFE Membrance

Available Coating & Treatment

• Acrylic Coating

• Antistatic Treatment With Carbon Fiber

• Antistatic Treatment With Copper Wire

• Antistatic Treatment With Stainless Steel Fiber

• Water & Oil Repellent

•PTFE Coating

• Media with PTFE laminated

Areas of application

• Cement and lime industries

• Steel and aluminum industries

• Incineration plants

• oil-powered plants

• Toxic fumes filtration in the ceramics industry

• Gas filtration at high temperatures

Zhejiang Tri-Star Special Textile Co., Ltd.

Page 43: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 43

Micron Liquid Filter Bags

Zhejiang Tri-Star Special Textile Co., Ltd.

Page 44: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 44

Zhejiang Tri-Star Special Textile Co., Ltd.

Spare Parts• Filter cage

• Venturi

• Bag circle

• Steel circle/wire

Material:• SS

• SS304

• 316

• 316L

Material finish:• Zinc plating

• Powder coating

• Silicone coating

Page 45: Zhejiang Tri-Star Special Textile Co., Ltd. · 2016. 5. 8. · E-glass Woven Fiberglass Zhejiang Tri-Star Special Textile Co., Ltd. Brief introduction: Glass fiber filter cloth is

Company Propriety and Confidential 45

Application Fields

Tri-star Filter Cloth

Filter cloth is used for solid/liquid separation.

Tri-star Liquid Filter Bag

- Paints & lacquer industry

- Wastewater treatment

- Pharmaceutical industry

- Food industry

- Chemical industry

- Beer, wine & spirit industry

- Adhesive

Tri-star Dust Collector Bag

Dust collector bag is used for collecting valuable industrial dust or dedusting harmful industrial dust.

Tri-star dust collector bag is well designed to meet your specific requirements. The industries they serve:

- cement industry: Kiln retro-fits, process and nuisance dust collectors

- asphalt industry: Asphalt and aggregate dryer baghouses

- carbon black: Product collection

- chemical industry

- power plant dedusting

- smelting industry

Zhejiang Tri-Star Special Textile Co., Ltd.

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Company Propriety and Confidential 46

Application Fields

Zhejiang Tri-Star Special Textile Co., Ltd.

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Zhejiang Tri-Star Special Textile Co., Ltd.

Application Cases

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