34
00384900B 2/05 Printed in USA ZT 1844XL & ZT 2148XL Parts Manual Models 992100 18hp - 1844XL 992101 21hp - 2148XL
00384900B 2/05Printed in USA
ZT 1844XL & ZT 2148XLParts Manual
Models992100 18hp - 1844XL992101 21hp - 2148XL
2
THE MANUAL
Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
• Record Engine Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTSUse only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
Decimals to Fractions.063 1/16 .563 9/16
.125 1/8 .625 5/8
.188 3/16 .688 11/16
.250 1/4 .750 3/4
.313 5/16 .813 13/16
.375 3/8 .875 7/8
.438 7/16 .938 15/16
.500 1/2 1.00 1
PRODUCT REGISTRATION
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:1. Refer to the manuals supplied with your unit.
They will guide you through safe and proper operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals, go to step number two.
2. Contact Your Dealer.
Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
TO SPEED PARTS ORDERING:1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
3
MODELS
Model 99210018hp Kohler with 44-Inch Mower DeckSerial No. 000101 and up
Model 99210121hp Kohler with 48-Inch Mower DeckSerial No. 000101 and up
TABLE OF CONTENTS
DECALS
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MAIN FRAME
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
POWER PLANT
Engine and Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Fuel Tanks and Hoses . . . . . . . . . . . . . . . . . . . . . . . . 9
DRIVE TRAIN
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Motors and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . 11Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
HYDRAULICS
Mechanical Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Hydraulic Tank, Filter, Motors andPump to Tank Circuit . . . . . . . . . . . . . . . . . . . . . . . . 14Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 15
OPERATOR CONTROLS
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ELECTRICAL
Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 19Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
MOWER DECKS
Deck, Discharge Chute and Baffles . . . . . . . . . . . . . 26Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . 27Anti Scalp Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . 30Belt Guards and Scraper . . . . . . . . . . . . . . . . . . . . . 31Belts, Spindles, Idlers, and Blades. . . . . . . . . . . . . . 32
© Copyright 2005 Ariens Company
4
DECALS
Model 992100, 101
Item Part No. Qty. Description
1 07756000 1 Decal, Danger Fan2 07754100 2 Decal, Hot Surface3 00173000 1 Decal, Deck Service4 07731400 2 Decal, Mower Pan Head Danger5 07742300 1 Decal, Warning6 69229100 1 Set, Decal Common Danger/Fuel7 05233900 1 Decal, Fuel Valve8 07735200 1 Decal, Danger
4
5
4
2
7
PD0261
8
6
1
3
5
DECALS
Model 992100, 101
Item Part No. Qty. Description
1 05305100 1 Decal, American Flag2 05225500 1 Decal, 15" Gravely Logo3 00260000 1 Decal, Control Panel (101)
00166300 1 Decal, Control Panel (100)4 07757500 1 Decal, Parking Brake Lever5 00166400 1 Decal, Height of Cut6 00369000 1 Decal, ZT 2148XL (101)
00368800 1 Decal, ZT 1844XL (100)7 07757600 1 Decal, Instructional Steering8 05359200 1 Decal, Service Instructions
7
2
4
PD0250
5
3
8
1
6
(101)
(100)
6
FRAME
Model 992100, 101
Item Part No. Qty. Description
1 00372251 1 Frame, Compact-Z2 06530400 3 Nut, Spin Lock Flange .312-183 09297253 1 Access Panel4 00366451 1 Bumper, Rear5 07415400 10 Screw, Tapping .38-16 x .75 Hex Washer Head6 07533600 3 Bumper, Rubber7 09297451 1 Seat Support8 00298953 1 Panel, Inspection9 06220800 1 Bolt, Round Head Square Short Neck .31-18 x .74 Grade 5
10 06514900 1 Nut, Push .312
PD0291
1
4
5
6
8
3
7
5
2
9
10
7
SEAT
Model 992100, 101
Item Part No. Qty. Description
1 00367800 1 Seat2 06545400 4 Nut, Nyloc Flange 5/16-18 3 034738 2 Bushing, Flange .515 x .750 x .745 x 1.00 4 00164351 1 Seat Pivot Mount5 09282700 1 Rod, Seat Frame Pivot6 05717100 2 Ring, Retaining External .50 x .057 06441900 2 Washer, Flat Steel .531 x 1.06 x .0958 044486 1 Cable, Hood9 05946800 2 Bolt, Hex .25-20 x .75 Grade 5
10 06500012 2 Nut, Nyloc Flange .25-2011 07531700 1 Knob, Wing .312-18
PD0300
6 7
7
62
5
4
1
38 10
9
9
10
3
8
ENGINE AND CLUTCH
Model 992100, 101
Item Part No. Qty. Description1 08200031 1 Engine, 18hp Kohler Courage (100)
08200032 1 Engine, 21hp Kohler Command (101)2 09294800 1 Muffler, Kohler (101)
00255200 1 Muffler, Kohler Courage Single (100)3 07200010 1 V-Belt, 53.7 Inches 4 07414100 3 Screw, Tapping Hex Washer Head .38-16 x 1.00 (101)
07414100 4 Screw, Tapping Hex Washer Head .38-16 x 1.00 (100)5 05952400 1 Bolt, Hex .31-18 x 1.50 Grade 5 (101)6 06545400 1 Nut, Nyloc Flange 5/16-187 07328200 1 Pulley-V 4.00 x 1.00 with Key8 039160 1 Key, Square .25 x .625 x .25 SAE 8630 OR SAE 10359 00385500 1 Clutch, Electric10 06309300 1 Washer, Locking .44 x .10911 05965700 1 Bolt, Hex .44-20 x 3.00 Grade 512 00367551 1 Clutch, Stop13 00924300 21” Hose, Gas Line .25 I.D. (101)
00924300 13.5” Hose, Gas Line .25 I.D. (100)14 06939100 3 Hose, Clamp15 00924300 6” Gas Line 1/4” I. D.16 03493200 1 Cock, Oil Drain (100)17 06308600 4 Washer, Lock .31 x .078 Regular (Included with item 1) (101)
06308600 2 Washer, Lock .31 x .078 Regular (Included with item 1) (100)18 06538600 4 Nut, Hex M8-1.25 (Included with item 1) (101)
06538600 2 Nut, Hex M8-1.25 (Included with item 1) (100)19 00368000 1 Weldment, Manifold (100)20 07412000 3 Screw, Tapping .25-20 x .50 (100)21 00255400 1 Muffler Clamp (100)22 00531500 1 Spacer, 1.005 x 1.5075 x .37523 00538800 1 Pipe Nipple .375 x 3.00 (101)24 07023500 1 Elbow, .375-18 (101)25 00113800 1 Pipe Plug (101)26 21525900 AR Plug, Spark RC12YC (101)
21541700 AR Plug, Spark (100)27 21539500 AR Filter, Fuel (101)
21541500 AR Filter, Fuel (100)28 21397200 AR Filter, Oil KOH CV20 (101)
21541400 AR Filter, Engine Oil (100)29 21536400 AR Filter, Air (101)
21541600 AR Filter, Air (100)30 21536300 AR Element, Pre-Cleaner (101)31 03439100 1 Button
See"Fuel Tanks"
A
1
3
45
6
7
89
1011
12
1314
15
14
23
2217182
PD0310
14
42
21
2019
(100)
24
2517
18
28
26
2729
30
2017
31
4
9
FUEL TANKS AND HOSES
Model 992100, 101
Item Part No. Qty. Description
1 09298200 1 Tank, Gas- Right Hand2 07000018 8 Bolt, SEMS .31-18 x .623 00924300 6”1 Hose, Gas Line 6.25”-.25" I.D.4 06939100 4 Hose, Clamp5 00262700 1 Tank, Left Hand Fuel (Eye-Q)6 09258200 1 Valve, Fuel7 00273700 2 Cap, Fuel8 050246 AR Grommet (Black color will not replace orange color)
00387300 AR Grommet (Orange color will not replace black color)9 00257351 1 Panel, Control (101)
09299551 1 Panel, Control (100)10 06116700 6 Screw, Machine 10-24 x .50 Hex Washer Head (101)
06116700 4 Screw, Machine 10-24 x .50 Hex Washer Head (100)11 06900002 1 Cable, Throttle Choke (101)12 06536000 4 Nut, Locking Nylon 10-24 With Insert (101)
06536000 2 Nut, Locking Nylon 10-24 With Insert (100)13 06949500 1 Cable, Choke (101)
06900009 1 Cable, Choke/Throttle (100)14 00361951 1 Bracket, Fuel Valve Mounting15 06215700 2 Bolt, Round Head Square Neck .31-18 x .75 Grade 516 06545400 2 Nut, Nyloc Flange 5/16-1817 00924300 29” Hose, Gas Line 29”-.25" I.D.18 049767 2 Cowl Strip 1.75” Long19 215391200 AR Fitting, Tank Elbow .31 Hose
1
2
3
2
5
67
8
7
8
2
4
PD0482
1010
11
12
9
13
Asee
“Engine and Clutch”
1415
16
18
2
184
4
4
(101)
9
(100) 17
19
10
TRANSMISSION
Model 992100, 101
Item Part No. Qty. Description1 09297600 1 Pump, Hydraulic BDP-10A Left Hand2 050995 2 Key, Straight 5mm x 25mm x 5mm3 051138 2 Sheave 4.0 x .1994 416904 2 Washer, Flat Steel .281 x 1.00 x .0635 06308400 2 Washer, Locking .25 x .062 6 05969800 2 Bolt, Hex M6 x 1.00 x 127 05900008 4 Bolt, Hex .25-20 x .50 Grade 58 06444300 5 Washer, Flat Steel .39 x .75 x .1259 06545500 2 Nut, Nyloc Flange 3/8-1610 09285200 1 Pump, Hydraulic BDP-10A Right Hand11 09219000 1 Assembly, Idler Arm Guard Drive (Includes 12 & 13)12 09217051 1 Weldment, Idler Arm Ground Drive13 05435800 2 Bearing, 1.00 x 1.12 x .7514 06533500 1 Nut, Coupling .375-16 x 1.75 15 08336000 1 Spring, Tension .120 x .845 x 6.5016 05965800 1 Bolt, Hex .50-13 x 3.50 Grade 517 07053100 1 Bearing, Pedestal Powdered Metal18 06500010 1 Nut, Nyloc Flange .50-1319 07327500 1 Idler, Flat 4.00 x 1.0620 05962900 1 Bolt, Hex .38-16 x 2.25 Grade 521 09274900 1 Fan, Cooling22 06442800 4 Washer, Flat Steel .656 x 1.31 x .09523 09282900 2 Bracket, Return to Neutral/Damper24 02513500 2 Spacer .344 x 1.00 x .37525 05947500 2 Bolt, Hex .31-18 x 1.25 Grade 526 06545400 2 Nut, Nyloc Flange 5/16-1827 06437200 2 Washer, Flat Steel .344 x .688 x .06528 05957900 1 Bolt, Hex .38-16 x 1.50 Grade 5 29 59203600 AR Kit, Pump Seal (BDP-10A)(One kit required for each pump)30 06308800 1 Washer, Locking .38 x .09431 05959400 1 Bolt, Hex .38-16 x .75 Grade 5 32 06224500 4 Bolt-Round Head Square Neck .44-14 x 1.50 Grade 5 33 06500009 4 Nut, Nyloc Flange .44-14 34 06541700 2 Nut, Locking Nylon M8-1.25
PD0410
1
2 3
45
63
4 56
2
7 7
32
33
33
10
14
12
15
13
16 17
19 20
29
8
18
11
9
9
21
22
22
23
2425
27
28
26
30
31
32
34
11
MOTORS AND WHEELS
Model 992100, 101
Item Part No. Qty. Description
1 09296351 2 Weldment, Front Fork2 05406900 4 Bearing, Cone with Grease, 1.0 x .583 038109 4 Bearing, Cup 1.980 x .4204 00531400 2 Bearing Seal 1.5 x 2 x .185 00531500 2 Spacer, PM, 1.03 I.D. x 1.5 O.D. x .3756 00160700 4 Spacer, Wheel7 124549 AR Key, Woodruff .31 x 1.00 (Included with Item 12)8 07160100 2 Wheel/Tire Assembly 5.25 x 13.009 05978200 2 Bolt, Hex .50-13 x 7.50 Grade 5 10 06500010 2 Nut, Nyloc Flange .50-1311 07100025 1 Wheel, Tire Assembly 20 x 10-10 12 04915500 2 Motor, Hydraulic Wheel13 05948700 20 Bolt, Hex .38-16 x 1.00 Grade 514 06308800 8 Washer, Locking .38 x .094 Regular15 09296600 2 Bracket, Wheel Motor16 06545500 12 Nut, Nyloc Flange 3/8-1617 06441500 4 Washer, Flat Steel .755 x 1.375 x .06218 00595500 2 Nut, Slotted .75-1619 06712300 2 Pin, Cotter .16 x 1.00 20 038919 2 Cap, Dust21 06713400 2 Pin-Cotter .09 x 1.25 Extended Prong Square Cut22 05435700 AR Bearing, 25MM I.D. x 52MM OD x 15MM (Included with item 8)23 06528300 AR Nut, Hex .75-2024 00383500 2 Brake, Mechanism with Pad25 05975900 12 Bolt, Hex M6-1 x 1626 06517600 10 Nut, Lug .50-2027 00377400 2 Hub, 5-Bolt Brake Drum28 06500011 2 Nut, Locking Top Flange .31-1829 09267300 2 Pin. Pivot
PD0342
1
2
3
4
5
6
89
1216
21
17
18
19
20
211
10
15
22
714
13
6
2317
27
29
24
25
26
28
12
BRAKES
Model 992100, 101
Item Part No. Qty. Description
1 00373300 1 Weldment, Brake Pivot2 05946900 2 Bolt, Hex .31-18 x 1.00 Grade 53 010174 2 Bushing, Flange .762 x 1.00 x .58 x 1.48 Nylon4 06413300 2 Washer, Hardened Thrust .760 x 1.25 x .0945 06436200 4 Washer, Flat Steel .406 x .812 x .065 6 00258600 1 Weldment, Brake Arm7 09267700 1 Slide, Interlocking Brake8 05534700 1 Bushing, Flange9 05709200 1 Ring, Retaining External .625 x .05
10 05503100 2 Bushing, Flange .50 x .75 x .75 x 1.0011 09284000 1 Weldment, Mechanical Brake12 06714800 3 Pin, Hair13 00277400 1 Weldment, Brake Actuating14 124545 1 Key, Woodruff .13 x .6315 06219200 2 Bolt, Round Head Square Neck .31-18 x 1.25 Grade 516 05717100 2 Ring, Retaining External .50 x .0517 039360 1 Knob, Steering Lock18 09268400 1 Linkage, Brake Actuating19 09275900 1 Interlock, Safety Switch20 06545400 4 Nut, Nyloc Flange 5/16-1821 09299100 1 Linkage, Brake Compact-Z22 09268100 1 Weldment, Parking Brake Hub23 08328700 2 Spring, Tension .061 x .50 x 3.024 06529800 2 Nut, Locking Center .31-1825 06439200 1 Washer, Flat Steel .505 x 1.00 x .06226 06814900 1 Pin, Clevis .38 x 1.2527 08800400 1 Clevis,.38-24 Adjustable28 06445100 2 Washer-Flat-Steel .630 x 1.250 x .06229 06706900 1 Pin, Cotter .09 x .75 Extended Prong Square Cut30 06441500 1 Washer-Flat-Steel .755 x 1.375 x .06231 05714600 1 Ring, Retaining External .689 x .07732 06608700 1 Key-Woodruff .19 x .75 33 06529400 8 Nut, Hex .38-1634 09267300 2 Pin, Pivot35 08328500 2 Spring, Compression .143 x .710 x 2.0036 06436200 2 Washer, Flat Steel .406 x .812, .06537 00370200 2 Linkage, Brake
PD0351
6
5
7
8
5
10
11
13
14
15
16
12 17
18
9
20
21
29
516
19
22
1512
102
20
20
24
2323
25
2627 1
3
3
4
12
428
32
3031
34
33
3335
36
3137
13
MECHNICAL LIFT
Model 992100, 101
Item Part No. Qty. Description
1 06500010 1 Nut, Locking Top Flange .50-132 06430200 3 Washer, Flat Steel .531 x 1.25 x .103 07053100 1 Bearing, Pedestal Powdered Metal4 09286251 1 Weldment, Mechanical Lift5 05961900 1 Bolt, Round Head Square Neck .50-13 x 3.75 Grade 56 09299651 1 Lock-Up, Mechanical Lift7 08338100 1 Spring, Compression 1.13 x 1.48 x 5.10 8 09299300 1 Weldment, Mechanical Lift Shaft9 09299451 1 Weldment, Mechanical Lift Cover10 06545500 21 Nut, Nyloc Flange 3/8-1611 07412900 4 Screw, Tapping .38-16 x .50 Hex Washer Head12 05961100 1 Bolt, Hex .38-16 x 3.25 Grade 513 05717100 1 Ring, Retaining External .50 x .0514 01593500 1 Pin, Spring Ball .375 O.D. x 1.5015 05963300 1 Bolt, Hex .38-16 x 2.00 Grade 5
DeckLift
APD0360
1
25
6
8
910
11
12
13
7
4
3 2
2
14
15
10
14
HYDRAULIC TANK, FILTER, MOTORS AND PUMP TO TANK CIRCUIT
Model 992100, 101
Item Part No. Qty. Description
1 09072100 1 Head, Filter2 05900008 2 Bolt, Hex .25-20 x .50 Grade 5 3 07062100 4 Adapter, Hydraulic4 09246900 1 Oil Filter5 00161051 1 Tank, Hydraulic6 00346100 1 Breather Dipstick7 07000012 2 Fitting, Hydraulic Straight M8O-M4F 8 07412900 2 Screw, Tapping .38-16 x .50 Hex Washer Head9 07063600 3 Fitting, Hydraulic 10 00277900 1 Hose, Hydraulic11 07063800 2 Fitting, Hydraulic12 07064200 1 Fitting, Hydraulic13 00275400 1 Hose, Hydraulic14 00275600 2 Hose, Hydraulic15 09286900 1 Shield, Heat 5.50 x 4.5016 07000011 1 Fitting, Hydraulic 45 Degree17 07059900 4 Fitting, Hydraulic18 00357300 2 Hose, Hydraulic .50-11-3K19 00357400 2 Hose, Hydraulic .50-12-3K
PD0370
1 24
6
8
16
10
13
9
139 14
11
7
15
7
12
11
9
17
19
17
3
317
18
5
17
15
HYDRAULIC DIAGRAM
Model 992100, 101
�
�
������������� ��
����
���������
����� ��
���������
����� ��
�
��������
��
��������
���������
��
�������
����������� � ��
����
��������������
�������
���������
����� ��
���������
����� ��
PD0430
16
STEERING CONTROLS
Model 992100, 101
PD0400
1
4
5
8
89
9
10
13
13
14
14
1511 16
17
12
15
22
5
12
25
12
23
26
12
14
21
20
12
3
24
3
35
3
18
24
6
34 217
16
27
282
197
19
29
29
30
32
17
STEERING CONTROLS
Model 992100, 101
Item Part No. Qty. Description
1 09285300 2 Assembly, Steering Rod2 07415400 8 Screw, Tapping .38-16 x .75 Hex Washer Head3 05436800 4 Bushing .625 x .75 x .504 06436200 4 Washer, Flat Steel .406 x .812 x .0655 05957400 6 Bolt, Hex .31-18 x 1.75 Grade 5 6 06437500 2 Washer, Flat Steel .328 x 1.00 x .094 7 06535900 2 Nut, Hex Jam .375-168 09285751 2 Control Arm9 09294600 2 Housing, Bushing10 00372300 4 Eccentric11 05947500 2 Bolt, Hex .31-18 x 1.25 Grade 512 06545400 416 Nut, Nyloc Flange 3/8-1813 09235500 1 Handle Weldment Left-Hand
09235600 1 Handle Weldment Right-Hand14 035172 4 Bushing, Flange Nylon .762 x 1.48 x .44 15 09235400 2 Spacer16 09211400 2 Caplug, Handlebar17 09246800 2 Grip, Handlebar18 05974000 2 Bolt, Hex .375-16 x 1.7519 05958000 4 Bolt, Hex .38-16 x 1.25 Grade 520 06545500 2 Nut, Nyloc Flange 3/8-1621 00188700 2 Damper22 05946900 6 Bolt, Hex .31-18 x 1.00 Grade 523 00163700 2 Weldment, Pivot Arm24 06308600 4 Washer, Locking .31 x .078 Regular25 124545 2 Key, Woodruff .13 x .6326 03704900 2 Wave Washer27 09287351 1 Stop, Steering-Right Hand28 09287451 1 Stop, Steering-Left Hand29 06537200 4 Nut, Locking Jam Center .375-1630 06927100 1 Cable, Hood31 06439500 1 Washer, Flat Steel .265 x .50 x .08732 05946800 1 Bolt-Hex .25-20 x .75 Grade 533 06500012 1 Nut, Nyloc Flange .25-2034 06541700 2 Nut, Locking Nylon M8-1.2535 05952400 2 Bolt, Hex .31-18 x 1.50 Grade 5
18
DECK LIFT
Model 992100, 101
Item Part No. Qty. Description
1 09296500 1 Weldment, Lift Arm2 050203 1 Ring, Retaining External 1.00 x .0783 018355 2 Bushing, Flange Nylon 1.020 x 1.385 x .75 x 1.75 4 124553 1 Key, Woodruff .25 x 1.00 5 06443000 2 Washer, Flat Steel 1.062 x 2.0 x .1346 09289800 1 Weldment, Lift Arm-Front7 09290000 1 Weldment, Lift Arm Shaft-Left Hand8 010174 4 Bushing, Flange Nylon .762 x 1.0 x .580 x 1.48 9 036407 2 Washer, Hardened Steel .758 x 1.23 x .03110 026300 2 Ring, Retaining External .689 x .07711 09289900 1 Weldment, Lift Arm Shaft-Right Hand12 00164700 2 Rod, Lift Assist13 06442800 1 Washer, Flat Steel .656 x 1.31 x .09514 05800001 4 Pin, Roll .25 x 1.25 Stainless Steel15 06435300 1 Washer, Hardened Thrust 1.00 x 1.55 x .0316 00270100 1 Grip, Pedal
PD0420
1
23
4
5
6
7
89
108
8
11 89
12
12
14
14
3
15
14
14
13
16
19
CONTINUITY DIAGRAM
Model 992100, 101
PD0320
20
ELECTRICAL SYSTEM
Model 992100
PD0270
To Starter
1
2
3
45
6
7
8
9
10
11
12
13 14
15
16 17
1819
19
20
2821
22
23
24
25
29
30
113
30
25
26
27
31
20
1918
32
32
21
ELECTRICAL SYSTEM
Model 992100
Item Part No. Qty. Description
1 09089700 1 Key Switch 2 00360600 1 Harness, Wiring IZ/CZ 6-Pin3 07533200 3 Boot, Eyelet Terminal4 09287000 1 Key with Shield5 04935700 1 Hour Meter6 01545600 1 Switch, Clutch With Retainer Ring7 03679000 1 Solenoid8 01554800 1 Battery9 015258 1 Hold Down10 06226400 2 Bolt, Round Head Square Neck .25-20 x 7.5011 06437300 2 Washer, Flat Steel .281 x .620 x .065 12 06533200 2 Nut, Hex .25-2013 05946800 2 Bolt, Hex .25-20 x .75 Grade 5 14 039619 2 Insulator15 00182600 1 Cable, Positive Battery 9.00"16 042130 1 Ground Cable17 02754100 1 Switch, Snap Mounting (N.O.)18 06116700 2 Screw, Machine 10-24 x .50 Hex Washer Head19 06536000 4 Nut, Locking Nylon 10-24 With Insert 20 040216 AR Relay (Included with Harness)21 03657100 1 Switch, Single Pole22 06116900 2 Screw, Machine 10-24 x .75 Hex Washer Head23 09282851 1 Mount, Brake Switch24 06537500 2 Nut, Locking Wing .25-2025 07412000 4 Screw, Tapping .25-20 x .50 Hex Washer Head26 06536700 2 Nut, Jam .31-2427 06308600 2 Washer, Locking .31 x .078 Regular28 09351100 AR Fuse, 25 Amp (Included with Harness)29 00580600 AR Fuse, 20 Amp30 09293500 AR Diode, Connector Shell31 03492500 1 Cable, Starter32 06308400 2 Washer, Lock .25 x .062
22
ELECTRICAL SYSTEM
Model 992101
PD 3610
1
2
12
1223
87
13
11
9
14
6
5
25
11
9
17
20
193
26
4
21
24
17
22
15
16
18
10
27
27
23
ELECTRICAL SYSTEM
Model 992101
Item Part No. Qty. Description
1 09089700 1 Key Switch 2 00359400 1 Harness, IZ-6 Pin (EYE-Q)3 09287000 1 Key with Shield4 01545600 1 Switch, Clutch With Retainer Ring5 09293500 2 Diode, Connector Shell6 01554800 1 Battery7 015258 1 Hold Down8 06226400 2 Bolt, Round Head Square Neck .25-20 x 7.509 06437300 2 Washer, Flat Steel .281 x .620 x .065 10 06533200 2 Nut, Hex .25-2011 05946800 2 Bolt, Hex .25-20 x .75 Grade 512 039619 2 Insulator13 09295800 1 Cable, Positive, 26 inch14 042130 1 Cable, Negative Battery 15 036313 4 Cable Tie16 06116700 2 Screw, Machine 10-24 x .50 Hex Washer Head17 06536000 5 Nut, Locking Nylon 10-24 With Insert 18 040216 AR Relay (Included with Harness)19 02754100 1 Switch, Snap 20 03657100 1 Switch, Single Pole21 06116900 3 Screw, Machine 10-24 x .75 Hex Washer Head22 09282851 1 Mount, Brake Switch23 06537500 2 Nut, Locking Wing .25-2024 07412000 2 Screw, Tapping .25-20 x .50 Hex Washer Head25 00524600 AR Fuse, 30 Amp (Included with Harness)26 04935700 1 Hour Meter27 06308400 2 Washer, Lock .25 x .062
24
WIRING DIAGRAM
Model 992100, 101
�
�
!
�"
#
���
��
�������$���%&%!�#�'
!�#�'
!����
"
!����%&%(�����
!�#�'
��)%&%*�����
������
#�����'���
��)
!�#�'
����������� !���%&%�$���
!�#'������$
����
��#������$
"
��������$
+,
-
"
.
��#�����#(
�����#���
�����������) (�����%&%��)
������
!#����(
!#!�#�'
!�#�'
(�����%&
��)
(�����%&%��)
��)%&%*�����
��#�����������)
" , + / 0 . 1 -
�����%&%�$���
,
"
/
0
������
#�2���#�(����������(
�$���%&%!�#�'
������
��)%&%�$���
�(�34$#�����
���������
'�(�����$
!���%&%�$���
!�#�'
��������$
"
������%&%�
$���
��)
(�����%&%��)
������$�
$���%����
����
!#
����% ����%"
��#�����������)
!�#�'
"
"
!�#�'
���%���#(
1.�,5
1.10 1/
������
!�#�'
�����%&%�$���
PD0331
25
NOTES
26
DECK, DISCHARGE CHUTE AND BAFFLES
Model 992100, 101
Item Part No. Qty. Description1 00375051 1 Weldment, Deck 48” (101)
00374051 1 Weldment, Deck 44” (100)2 01574051 1 Baffle, Left Front 48” (101)
01572451 1 Baffle, Left Front 44” (100)3 01574151 1 Baffle, Center Front 48” (101)
01572551 1 Baffle, Center Front 44” (100)4 01574251 1 Baffle, Right Front 48” (101)
01572651 1 Baffle, Right Front 44” (100)5 06212200 6 Bolt-Round Head Square Neck .31-18 x .62 Grade 56 06545400 11 Nut, 5/16-18 Flange Nyloc7 01597751 1 Flat Spring8 06542000 1 Nut, Locking Top Flange .38-169 01599151 1 Bracket, Chute Lock10 06223900 1 Bolt-Round Head Square Neck .38-16 x .7511 01574615 1 Deflector, 44”/48”12 08307200 1 Spring, Torsion .095 x .50 x 1.0013 02202900 1 Bushing, Sleave .334 x .502 x 1.43714 06224100 1 Bolt-Round Head Square Neck .38-16 x 1.25 Grade 515 03624200 1 Pin16 06219900 4 Bolt-Round Head Square Neck .25-20 x .75 Grade 517 02709551 1 Hinge Plate18 01585500 1 Deflector, Chute 42”19 06500012 4 Nut, Nyloc Flange .25-2020 05706300 1 Ring, Retaining Exterior21 06545500 1 Nut, 3/8-16 Flange Nyloc22 05948700 5 Bolt, Hex .38-16 x 1.00 Grade 5 (101)
05948700 4 Bolt, Hex .38-16 x 1.00 Grade 5 (100)23 06500011 1 Nut, Center Locking Jam .31-1824 05946900 1 Bolt, Hex .31-18 x 1.00 Grade 5 (100)
PD4070
1
2
6
5
16 3
22
22
6
58
6
7
6
156
10
11
17 9
22
6
5
4
2223
6
5
1213
14
1918
20
22 (101)24 (100)
21
16
27
MOUNTING BRACKETS
Model 992101
Item Part No. Qty. Description
1 00362351 2 Bracket, Deck Hanging2 00345451 2 Bracket, Deck Mounting3 00345551 2 Bracket, Deck Hanging4 06545500 12 Nut, 3/8-16 Flange Nyloc5 06223600 12 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 56 06224100 1 Bolt, Round Head Square Neck .38-16 x 1.25 Grade 57 06537200 4 Nut, Locking Jam .375-168 06223900 3 Bolt, Round Head Square Neck .38-16 x .75 Grade 5
PD0490
3
1
2
4
2
3
5
15
4
5
4
4
455
6
7
7
8
28
MOUNTING BRACKETS
Model 992100
Item Part No. Qty. Description
1 00362351 2 Bracket, Deck Hanging2 00345451 2 Bracket, Deck Mounting3 00345551 2 Bracket, Deck Hanging4 06545500 12 Nut, 3/8-16 Flange Nyloc5 06223600 12 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 56 06224100 1 Bolt, Round Head Square Neck .38-16 x 1.25 Grade 57 06537200 4 Nut, Locking Jam .375-168 06223900 3 Bolt, Round Head Square Neck .38-16 x .75 Grade 5
PD0491
3
12
4
2
3
5
1
5
4
5
4
4
4
55
6
7
7
8
29
MOUNTING ARMS
Model 992100, 101
Item Part No. Qty. Description
1 05900003 2 Bolt, Hex .875-9 x 3.002 05512600 2 Bushing, Sleeve .875 x 1.25 x .5313 06539700 2 Nut, Locking Center .875-94 09282000 2 Assembly, Mower Mounting (Includes Items 5 and 6)5 09282151 AR Arm, Mower Mounting6 05435900 AR Bearing, .75 x .875 x 1.007 09238900 2 Weldment, Mower Mounting Pin8 05932600 2 Bolt, Hex .38-16 x .889 06545500 2 Nut, Nyloc Flange 3/8-16
1
3 2
13
4
5 6
6
8
7
9
9
2
30
ANTI SCALP ROLLERS
Model 992100, 101
Item Part No. Qty. Description
1 03471700 2 Wheel, 5 x 32 06545500 10 Nut, 3/8-16 Flange Nyloc3 01574851 2 Bracket, Anti Scalp4 07056800 2 Bolt, Shoulder .38-16 x 2.50 Hex Washer Head Grade 55 06223600 8 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 56 06714500 2 Pin, Spring Clip7 00355651 2 Bracket, Roller Mount8 03114100 2 Roller9 00356500 2 Pin, Roller
PD4080
1
2
4
5
7
8
5
53
2
2
2
31 45
6
7
2
2
9
5
31
BELT GUARDS AND SCRAPER
Model 992100, 101
Item Part No. Qty. Description
1 01577000 1 Stripper, Rubber 48” (101)01577500 1 Stripper, Rubber 44” (100)
2 06542000 3 Nut, Locking Top Flange .38-163 01577651 1 Bar, Retaining Stripper 44” (100)
01577151 1 Bar, Retaining Stripper 48” (101)4 06545500 9 Nut, 3/8-16 Flange Nyloc5 01520100 2 Cover6 01577451 1 Bar, LH Retaining Stripper7 05948700 4 Bolt, Hex .38-16 x 1.008 06223600 5 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
PD0500
2
5
6
1
4
4
3
7
78
4
2
4
5
2
32
BELTS, SPINDLES, IDLERS AND BLADES
Model 992100, 101
PD0510
1
2
6
514
1912
11
13
58
11
109
1
3
7
73
25(101)
16
17
6
18
17
2
21
22
312
2
8
4
4
22
227
23 24
26
27
26
2828
26
8
15
19
20
27
27
28
30
3030
6
29
31
25 (100)
25(101)
25(101)
25 (100)25
(100)
32
33
16
33
BELTS, SPINDLES, IDLERS AND BLADES
Model 992100, 101
Item Part No. Qty. Description
1 01610300 3 Sheave, 32” Deck2 06400006 3 Washer, Flat Steel .406 x 1.50 x .2453 05900013 3 Bolt-Hex .38-16 x 1.00 Grade 84 07327100 2 Pulley, Idler 4.005 06425500 3 Washer, Flat Steel .375 x 1.125 x .0656 06545500 15 Nut, 3/8-16 Flange Nyloc7 06443600 5 Washer, Flat Steel .469 x 2.00 x .258 06611100 3 Key, Square .25 x .38 x .259 06308800 2 Washer, Lock .38 x .094
10 06533500 1 Nut, Coupling .375-16 x 1.7511 06435700 2 Washer, Flat Steel .38 x .875 x .08312 07056500 2 Bolt, Shoulder .38-16 x .5013 06224300 1 Bolt, Round Head Square Neck .38-16 x 2.00 Grade 514 07300006 1 Idler, Flat .38 x 4.00 x 1.0615 06543600 1 Nut, Locking Top Flange .50-1316 06430200 2 Washer, Flat Steel .531 x 1.250 x .1017 05435800 2 Bearing, 1.00 x 1.12 x .7518 00373851 1 Weldment, Idler Arm19 07053100 1 Bearing, Pedestal20 06400011 1 Washer, Flat Steel .531 x 3.00 x .2521 05960100 1 Bolt, Hex .50-13 x 3.75 Grade 522 51510000 1 Assembly, Spindle23 05962900 2 Bolt, Hex .38-16 x 2.25 Grade 524 05900013 1 Bolt, Hex .38-16 x 1.0025 06435200 3 Washer, Flat .640 x 1.81 x .25026 06445700 3 Washer, Beveled .63 x 1.625 x .1427 04919100 3 Blade, Mower 16.19” (101)
01593900 3 Blade, Mower 15.50” (100)28 05978900 3 Bolt, Hex .62-18 x 1.75 Grade 829 00377500 1 Assembly, Idler Arm (Contains items 17 &18)30 06224200 12 Bolt, Round Head Square Neck .38-16 x 1.50 Grade 531 08300008 1 Spring, Extension (Deck Idler)32 07241600 1 V-Belt, HA x 142.7 EFF. Length33 06443400 1 Washer, Flat Steel .380 x 1.50 x .12534 06436400 1 Washer, Flat Steel .511 x 1.441 x .125
GRAVELYA Division of Ariens Company655 West Ryan StreetP.O. Box 157Brillion, WI 54110-0157920-756-2141Fax 920-756-2407www.gravely.com
