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157
5 Illustrated Parts
Breakdown
Organization Of This Chapter
This chapter contains drawings of the electromechanical assemblies
comprising the printer. The table following each illustration lists the illustrated
parts and their part numbers.
Items marked “Ref” (reference) are not spared, are part of another assembly,
or are shown elsewhere.
Illustrated Parts Breakdown
Figure 23. Covers and Media Hanger ................................................................................page 158
Figure 24. Power Supply, Belts, and Stepper Motor ..........................................................page 162
Figure 25. Shafts and Spindles ..........................................................................................page 166
Figure 26. Media Damper...................................................................................................page 168
Figure 27. Upper and Lower Support Assemblies..............................................................page 170
Figure 28. Six and Eight Inch Printhead, Pivoting Deck, and Upper Support Assy............page 174
Figure 29. Four Inch Printhead, Pivoting Deck, and Upper Support Assy..........................page 178
Figure 30. Platen and Lower Support Assemblies .............................................................page 182
Figure 31. Frame and Base Pan Assembly, Phase I..........................................................page 186
Figure 32. Frame and Base Pan Assembly, Phase II.........................................................page 188
Figure 33. Frame and Base Pan Assembly, Phase III........................................................page 190
Figure 34. Controller Board and I/O Assemblies ................................................................page 192
Figure 35. Screen, Gears, and Ribbon Drive Motors .........................................................page 196
Figure 36. Control Panel Assembly ....................................................................................page 198
Figure 37. Cable Assemblies and Interconnections ...........................................................page 200
Hardware Kit .......................................................................................................................page 202
Hardware Kit, Cutter Options..............................................................................................page 203
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158
Chapter 5 Illustrated Parts Breakdown
Figure 23. Covers and Media Hanger
1
2
3
4
5
7
8
9
10
11
12
13
5
14
1516
1a
6
1b
17
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159
Item
No.Part No. Description Notes
1 173108-001 Cover, Side, Frame, Ventless Models Do not replace a vented side
cover with this part.
1a 173108-002 Cover, Side, Frame, Vented Models Used with frames that have a
removable rear panel. See
Figure 35, page 196, item 6.
1b 171938-001 Cover, Side, Frame, Vented Models Used with frames that have a
fixed rear panel.
2 171943-001
171943-002
172151-001
Cover, Media, 8 inch
Cover, Media, 6 inch
Cover, Media, 4 inch
3 170171-004
170171-001
170171-003
Dashpot, 8 inch
Dashpot, 6 inch
Dashpot, 4 inch
4 203824-001 Screw, Flanged, Socket Head,
M4x10mm (4)
Available only in Hardware
Kit 171629-001 (page 202).
5 203433-001 Stud, Ball, 10mm (2)
6 203254-001 Screw, M5x10mm (2) Shown exploded in
Figure 23, but remain behind
controller board. Available in
Hardware Kit 171629-001
(page 202).
7 750471-001
750471-002
750471-003
Beam, Media Hanger, 8 inch
Beam, Media Hanger, 6 inch
Beam, Media Hanger, 4 inch
8 750474-901 Guide Assy, Media Hanger
9 203527-001 Clip, EMI (6) In Hardware Kit 171629-001
(page 202), but can also be
ordered separately.
10 Ref Bracket, Dashpot Figure 31, page 186,
Figure 32, page 188, and
Figure 33, page 190.
11 Ref Pan Assembly Figure 31, page 186,
Figure 32, page 188, and
Figure 33, page 190.
12 750923-001 Button, Damping (7) In Hardware Kit 171629-001
(page 202), but can also be
ordered separately.
13 170437-001 Label, Media Loading Not part of item 2.
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160
Chapter 5 Illustrated Parts Breakdown
14 Ref Label, Media/Ribbon Source Not part of item 2.
15 203711-001 Screw, Captive, M4x10mm (2) Available only in Hardware
Kit 171629-001 (page 202).
16 203326-001 Ring, Retaining, E, .156 Available only in Hardware
Kit 171629-001 (page 202).
17 170386-001 Window, Media Cover Part of item 2, but can also
be ordered separately.
Item
No.Part No. Description Notes
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(Parts lists continue on the next page.)
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162
Chapter 5 Illustrated Parts Breakdown
Figure 24. Power Supply, Belts, and Stepper Motor
2
3
4
56
7
8
9
10
11
12
13
15
16
14
1
3
1a17
14
17
19
18
20
21
21
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163
Item
No.Part No. Description Notes
1 173344-001 Power Supply Assembly Includes items 3, 4, 14, 17,
18, and 21. Can be used on
vented and ventless model
printers.
1a 750489-001 Power Supply Assembly, Vented
Printers
Includes items 3, 14, and 17.
Used on vented model
printers only.
2 203824-001 Screw, Flanged, Socket Head,
M4x10mm (2)
Available only in Hardware
Kit 171629-001 (page 202).
3 140822-007 Screw, M4x30mm (4) Part of items 1 and 1a.
Available only in Hardware
Kit 171629-001 (page 202).
4 Ref Fan Bracket Part of item 1.
5 204527-001 Washer, Nylon, 1.125x.500x.080 inch Available only in Hardware
Kit 171629-001 (page 202).
Optional.
6 174494-001 Pulley/Clutch Assy, Rewinder Use with the rewinder option
only. Ref.: Figure 25, item 4.
7 750581-001 Belt, Rewinder Use with the rewinder option
only.
8 171239-901 Pulley, Cluster
9 750580-001 Belt, Platen
10 203260-001 Spring, Stepper Motor Not part of item 12.
11 203824-001 Screw, Flanged, Socket Head,
M4x10mm (2)
Not part of item 12. Available
only in Hardware Kit
171629-001 (page 202).
12 172133-901 Field Kit, Stepper Motor Includes pulley and bracket,
but does not include items 10
and 11.
13 203252-001 Screw, Socket Head, M4x10mm Available only in Hardware
Kit, Cutter Options
175508-001 (page 203).
14 140664-002 Nut, M4 (4) Part of items 1 and 1a.
Available only in Hardware
Kit 171629-001 (page 202).
15 750599-001 Tensioner, Belt Use with the rewinder option
only.
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164
Chapter 5 Illustrated Parts Breakdown
16 105678-003 Ring, Retaining, E, .3125 Available only in Hardware
Kit 171629-001 (page 202).
17 171736-001 Fan Assembly, Power Supply Part of items 1 and 1a, but
can also be ordered
separately.
18 Ref Power Supply Part of item 1.
19 Ref Power Supply, Vented Printers Part of item 1a.
20 750695-001
171774-001
Cable Assy, Printhead Controller
Cable Assy, Printhead Controller
6 and 8 inch printers only.
4 inch printers only.
21 Ref Cable Assembly, Power Supply Part of items 1 and 1a.
Item
No.Part No. Description Notes
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(Parts lists continue on the next page.)
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166
Chapter 5 Illustrated Parts Breakdown
Figure 25. Shafts and Spindles
See page 168.
1
1
4
5
6
7
7
8
2
2
3
3
38
9
1011
14
13
12
7
A
4a
15
16
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167
Item
No.Part No. Description Notes
1 171409-001
171408-001
172264-001
Field Kit, Ribbon Spindle, 8 inch
Field Kit, Ribbon Spindle, 6 inch
Field Kit, Ribbon Spindle, 4 inch
Includes items 3, 7, 12 and
13. Not used on -DT models.
2 750569-001 Gear, Ribbon Drive, Final Not used on -DT models.
3 203278-001 Ring, Retaining, E, .375 Part of item 1. Available only
in Hardware Kit 171629-001
(page 202).
4
4a
178614-001
178614-002
178614-003
171407-001
171406-001
172263-001
Spares Kit, Rewinder, V3, 8 inch
Spares Kit, Rewinder, V3, 6 inch
Spares Kit, Rewinder, V3, 4 inch
Field Kit, Rewinder, 8 inch
Field Kit, Rewinder, 6 inch
Field Kit, Rewinder, 4 inch
Includes items 7, 10, 11, and
14. Rewinder option.
Replace with 178614-001.
Replace with 178614-002.
Replace with 178614-003.
5 750641-001 Spring, Media Damper
6 203480-001
203479-001
203478-001
Take-up Core, 8 inch
Take-up Core, 6 inch
Take-up Core, 4 inch
Additional core required
when using thermal ribbon.
Not used on -DT models.
7 203510-001 Washer, Nylon, .750x.443x.032 Part of items 1 and 4. Also
available in Hardware Kit
171629-001 (page 202).
8 203523-001 Washer, Nylon, .380x.683x.031 Available only in Hardware
Kit 171629-001 (page 202).
9 203526-001 Washer, .390x.656x.020 Available only in Hardware
Kit 171629-001 (page 202).
10 204527-001 Washer, Nylon, 1.125x.500x.080 inch Part of item 4. Also available
in Hardware Kit 171629-001
(page 202).
11 174494-001 Pulley Assy, Rewinder Part of item 4. Use with the
rewinder option only.
12 203513-001 Screw, Btn Hd, M3x4mm (2) Part of item 1. Available only
in Hardware Kit 171629-001
(page 202).
13 170528-001 Blade, Ribbon Spindle Part of item 1, but can also
be ordered separately. Not
on -DT models.
14 105678-003 Ring, Retaining, E, .3125 Part of item 4. Also available
in Hardware Kit 171629-001
(page 202).
15 203403-001 Screw, Set, 8-32x.375 (2) Also available in Hardware
Kit 171629-001 (page 202).
16 Ref Media Damper Stop
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168
Chapter 5 Illustrated Parts Breakdown
Figure 26. Media Damper
A
1
2
3
From page 166.
2a
3a
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169
Item
No.Part No. Description Notes
1 750477-001
171825-001
Shaft, Media Damper
Shaft, Media Damper
6 and 8 inch printers only.
4 inch printers only.
2
2a
175169-001
175169-002
175169-003
750472-001
750472-002
171246-001
Damper, Media, 8 inch
Damper, Media, 6 inch
Damper, Media, 4 inch
Damper, Media, 8 inch
Damper, Media, 6 inch
Damper, Media, 4 inch
Replace with 175169-001.
Replace with 175169-002.
Replace with 175169-003.
3 177719-001 Guide, Media Width
3a 175756-001 Guide, Media Width, Ext. Used with optional rewinder
or validator only.
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170
Chapter 5 Illustrated Parts Breakdown
Figure 27. Upper and Lower Support Assemblies
A
See page 174 and page 178.
See page 182.
1
3
4
6
5
7
8
B
2
9
10
12
11
13
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171
Item
No.Part No. Description Notes
1 750695-001
171774-001
Cable Assembly, Printhead/Controller
Cable Assembly, Printhead/Controller
6 and 8 inch printers only.
See item 20, page 162.
4 inch printers only. See item
20, page 162.
2 172268-001
171597-001
171598-001
Field Kit, Upper Support Assy, 4 inch
Field Kit, Upper Support Assy, 6 inch
Field Kit, Upper Support Assy, 8 inch
Does not include printhead
assembly.
3 203824-001 Screw, Flanged, Socket Head,
M4x10mm (4)
Available only in Hardware
Kit 171629-001 (page 202).
4 203824-001 Screw, Flanged, Socket Head,
M4x10mm (3)
Available only in Hardware
Kit 171629-001 (page 202).
5 172474-001
172474-002
172474-003
Peel/Tear Assembly, 8 inch
Peel/Tear Assembly, 6 inch
Peel/Tear Assembly, 4 inch
Used with pan 171962-001.
Includes item 7.
Used with pan 171962-002.
Includes item 7.
Used with pan 171962-003.
Includes item 7.
6 203254-001 Screw, M5x10mm (2) Available only in Hardware
Kit 171629-001 (page 202).
7 171892-001
171892-002
171892-003
171892-004
171892-005
171892-006
Door, Peel/Tear, 8 inch
Door, Peel/Tear, 6 inch
Door, Peel/Tear, 4 inch
Door, Peel/Tear, Cut-Down, 8 inch
Door, Peel/Tear, Cut-Down, 6 inch
Door, Peel/Tear, Cut-Down, 4inch
Used with pan 171962-001
(Figure 33), but can be
ordered separately.
Used with pan 171962-002
(Figure 33), but can be
ordered separately.
Used with pan 171962-003
(Figure 33), but can be
ordered separately.
Designed to support peeling
short label lengths. Does not
support any paper path assy.
8 172473-001
172473-002
172473-003
Field Kit, Paper Path Assy, 8 inch
Field Kit, Paper Path Assy, 6 inch
Field Kit, Paper Path Assy, 4 inch
9 Ref Cable Assembly, Power Supply Part of power supply. See
item 21, page 162.
10 Ref Pivoting Deck Part of item 2.
11 171969-001 Roller, Peel/Tear Used only on printers with
the rewinder option installed.
12 203419-001 Ring, Retaining E, .188 Available only in Hardware
Kit 171629-001 (page 202).
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172
Chapter 5 Illustrated Parts Breakdown
13 175063-901
175063-902
175063-903
Tear Bar, Adjustable, 4 inch
Tear Bar, Adjustable, 6 inch
Tear Bar, Adjustable, 8 inch
Supports Continuous and
Tear-Off Strip media handling
modes only.
Does not support any paper
path assy.
Includes thumbscrews and
Nylock nuts.
See “Tear Bar Assembly,
Adjustable” on page 152.
Item
No.Part No. Description Notes
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(Parts lists continue on the next page.)
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174
Chapter 5 Illustrated Parts Breakdown
Figure 28. Six and Eight Inch Printhead, Pivoting Deck, and Upper Support Assembly
134
5
6
7
13
10
13
12
8
14
16
17
1819
2
2
20
15
A
22
23 24
7
From page 170.
25 26
21
11
7
7
13
22
24
23
9
27
28
29
13
B
B
30
32
33
31
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175
Item
No.Part No. Description Notes
1 173609-001
173612-001
173615-001
173617-001
Field Kit, Printhead Assy, 203 dpi, 6 in
Field Kit, Printhead Assy, 300 dpi, 6 in
Field Kit, Printhead Assy, 203 dpi, 8 in
Field Kit, Printhead Assy, 300 dpi, 8 in
Includes items 31, 32, and
33. Does not include item 30.
2 203419-001 Ring, Retaining, E, .188 inch (3) Available only in Hardware
Kit 171629-001 (page 202).
3 170383-001
171089-001
Dial, Head Pressure Adjustment
Dial, Head Pressure Adjustment
Use with small knob only.
Use with large knob only.
4 170382-001
171088-001
Indicator, Head Pressure Dial
Indicator, Head Pressure Dial
Use with small knob only.
Use with large knob only.
5 170298-001
171087-001
Knob, Lead Screw, SM, .90 in OD
Knob, Lead Screw, LG, 1.15 in OD
Small knob.
Large knob.
6 170880-001 Pointer, Pressure Block
7 203281-001 Screw, Btn Hd Soc Cap, M3x6mm (7) Available only in Hardware
Kit 171629-001 (page 202).
8 750586-001
171086-001
750586-002
171086-002
Shaft, Head Pressure, 8 inch
Shaft, Head Pressure, 8 inch
Shaft, Head Pressure, 6 inch
Shaft, Head Pressure, 6 inch
For small knob.
For large knob.
For small knob.
For large knob.
9 203824-001 Screw, Flanged, Socket Head,
M4x10mm (3)
Available only in Hardware
Kit 171629-001 (page 202).
10 171746-001 Sensor, Head Up
11 170193-001 Holder, Sensor
12 171277-001 Clip, Head Retainer (2) Right clip not shown.
13 203513-001 Screw, Btn Hd Soc Cap, M3x4mm (7) Available only in Hardware
Kit 171629-001 (page 202).
14 173838-001
173838-002
Brush Assembly, Anti-Static, 8 inch
Brush Assembly, Anti-Static, 6 inch
15 170574-001
170574-002
Gimbal, Adjustable, 8 inch
Gimbal, Adjustable, 6 inch
16 203251-001 Screw, Hx Skt Btn Hd, ZI, M3x8mm (2) Available only in Hardware
Kit 171629-001 (page 202).
17 171121-001 Ground Wire, Antistatic
18 172196-001 Rack, Gimbal Pivot, 6 and 8 inch
19 171730-001 Handle, Pressure Pad
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176
Chapter 5 Illustrated Parts Breakdown
20 171591-001
171592-001
Head Pressure Block Assy, 6 inch (2)
Head Pressure Block Assy, 8 inch (2)
21 171642-001 Field Kit, Gimbal Spring/Guard Set
22 171996-001 Bushing, Ribbon Guide, RH
23 171996-002 Bushing, Ribbon Guide, LH
24 170261-001
170261-002
Shaft, Ribbon Guide, 8 inch
Shaft, Ribbon Guide, 6 inch
25 203431-001 Washer, Curved, .194 Available only in Hardware
Kit 171629-001 (page 202).
26 171642-001 Field Kit, Gimbal Spring/Guard Set
27 170876-001 Spacer, Gimbal (3)
28 171864-001 Retainer, Head Latch, Inboard
29 171864-002 Retainer, Head Latch, Outboard
30 175116-001 Cable, Upper Media Sensor Not part of item 1.
31 Ref
Ref
Bracket, Head Mount, 8 inch
Bracket, Head Mount, 6 inch
Part of item 1.
32 175174-901
175174-902
Printhead Cover/Upper Media Sensor
Assembly, 8 inch
Printhead Cover/Upper Media Sensor
Assembly, 6 inch
Part of item 1, but can be
ordered separately.
33 203281-001 Screw, Btn Hd Soc Cap, M3x6mm (3) Part of item 1. Also available
in Hardware Kit 171629-001
(page 202).
Item
No.Part No. Description Notes
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(Parts lists continue on the next page.)
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178
Chapter 5 Illustrated Parts Breakdown
Figure 29. Four Inch Printhead, Pivoting Deck, and Upper Support Assembly
For RFID models, see Figure 99 on page 340.
3
4
5
6
7
13
10
13
12
8
14
16
17
1819
2
2
20
15
A
22
23
24
7
From page 170.
25
26
21
11
77
13
22
24
23
9
27
28
29
13
B
B
7
1
32
33
31
30
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179
Item
No.Part No. Description Notes
1 173603-001
173606-001
Field Kit, Printhead Assy, 203 dpi, 4 in
Field Kit, Printhead Assy, 300 dpi, 4 in
Includes items 31, 32, and
33. Does not include item 30.
For SL5000e and T5000e SR
models, see Figure 99,
page 340, item 3.
2 203419-001 Ring, Retaining, E, .188 inch (3) Available only in Hardware
Kit 171629-001 (page 202).
3 170383-001
171089-001
Dial, Head Pressure Adjustment
Dial, Head Pressure Adjustment
Small knob version.
Large knob version.
4 170382-001
171088-001
Indicator, Head Pressure Dial
Indicator, Head Pressure Dial
For small knob.
For large knob.
5 170298-001
171087-001
Knob, Lead Screw, SM, .90 in OD
Knob, Lead Screw, LG, 1.15 in OD
Small knob.
Large knob. Not on -DT
models.
6 171458-001 Handle, Pressure Pad, 4 inch Not on -DT models.
7 203281-001 Screw, Btn Hd Soc Cap, M3x6mm (7) Available only in Hardware
Kit 171629-001 (page 202).
8 171173-001
172142-001
Shaft, Head Pressure, 4 inch
Shaft, Head Pressure, 4 inch
For small knob.
For large knob.
9 203824-001 Screw, Flanged, Socket Head,
M4x10mm (3)
Available only in Hardware
Kit 171629-001 (page 202).
10 171746-001 Sensor, Head Up
11 170193-001 Holder, Sensor
12 171277-001 Clip, Head Retainer (2) Right clip not shown.
13 203513-001 Screw, Button Head, M3x4mm (7) Available only in Hardware
Kit 171629-001 (page 202).
14 173858-001 Brush Assembly, Anti-Static, 4 inch Not on -DT models.
15 171161-001 Gimbal, Adjustable, 4 inch Not on -DT models.
16 203251-001 Screw, Hx Skt Btn Hd, ZI, M3x8mm (2) Available only in Hardware
Kit 171629-001 (page 202).
17 171121-001 Ground Wire, Antistatic Not on -DT models.
18 172197-001 Rack, Gimbal Pivot, 4 inch Not on -DT models.
19 171458-001 Handle, Pressure Pad, 4 inch Not on -DT models.
20 172266-001 Head Pressure Block Assy, 4 inch (2) Not on -DT models.
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Chapter 5 Illustrated Parts Breakdown
21 171146-001 Spring, Leaf (2) Not on -DT models.
22 171996-001 Bushing, Ribbon Guide, RH Not on -DT models.
23 171996-002 Bushing, Ribbon Guide, LH Not on -DT models.
24 171166-001 Shaft, Ribbon Guide, 4 inch Not on -DT models.
25 203431-001 Washer, Curved, .194 Available only in Hardware
Kit 171629-001 (page 202).
26 171377-001 Guard, Leaf Spring (2) Not on -DT models.
27 170876-001 Spacer, Gimbal (3) Not on -DT models.
28 171864-001 Retainer, Head Latch, Inboard
29 171864-002 Retainer, Head Latch, Outboard
30 175116-001 Cable, Upper Media Sensor Not part of item 1.
31 Ref Bracket, Head Mount, 4 inch Part of item 1.
32 175174-903 Printhead Cover/Upper Media Sensor
Assembly, 4 inch
Part of item 1, but can be
ordered separately.
For SL5000e and T5000e SR
models, see Figure 99,
page 340, item 3.
33 203513-001 Screw, Btn Hd Soc Cap, M3x4mm (3) Part of item 1. Also available
in Hardware Kit 171629-001
(page 202).
Item
No.Part No. Description Notes
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(Parts lists continue on the next page.)
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182
Chapter 5 Illustrated Parts Breakdown
Figure 30. Platen and Lower Support Assemblies
1
4
2, 2a
B
From page 170.
5
7
6
3
8
9
9a
12
11
10
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183
Item
No.Part No. Description Notes
1 171405-001
171404-001
172261-001
Field Kit, Platen Assembly, 8 inch
Field Kit, Platen Assembly, 6 inch
Field Kit, Platen Assembly, 4 inch
Includes: platen shaft, 8 inch
750572-001; bearing, ball,
sealed (2) 151944-001;
bearing, roller (2) 203376-
001; and spacer, platen (2)
170258-001.
Includes: platen shaft, 6 inch
750572-002; bearing, ball,
sealed (2) 151944-001;
bearing, roller (2) 203376-
001; and spacer, platen (2)
170258-001.
Includes: platen shaft, 4 inch;
bearing, ball, sealed (2)
151944-001; bearing, roller
(2) 203376-001; and spacer,
platen (2) 170258-001.
2 173623-001
173621-001
173622-001
Field Kit, Lower Support Assy, Dual,
4 inch
Field Kit, Lower Support Assy, Dual,
6 inch
Field Kit, Lower Support Assy, Dual,
8 inch
Includes item 9. Does not
include platen assy, peel/tear
assy, or lower media sensor
assy. Used in dual media
sensor models only.
For SL5000e and T5000e SR
models, see Figure 99,
page 340, item 9.
2a 172270-001
171624-001
171625-001
Field Kit, Lower Support Assy, Single,
4 in
Field Kit, Lower Support Assy, Single,
6 inch
Field Kit, Lower Support Assy, Single,
8 inch
Includes item 9a. Does not
include platen assy, peel/tear
assy, or lower media sensor
assy. Used in single media
sensor models only.
3 203257-001 Ring, Retaining, .875 Available only in Hardware
Kit 171629-001 (page 202).
4 171714-001 Lever, Deck Lock Includes magnet.
5 173624-001 Field Kit, Media Sensor Assy, Lower Used in dual media sensor
models only.
6 203419-001 Ring, Retaining, E, .188 inch Part of item 1, but also
available in Hardware Kit
171629-001 (page 202).
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184
Chapter 5 Illustrated Parts Breakdown
7 203414-001 Washer, Wavy, .870 ID Available only in Hardware
Kit 171629-001 (page 202).
8 203513-001 Screw, Btn Hd Soc Cap, M3x4mm (2) Available only in Hardware
Kit 171629-001 (page 202).
9 173255-001
173255-002
173255-003
Media Guard, PH3, 8 inch
Media Guard, PH3, 6 inch
Media Guard, PH3, 4 inch
Part of item 2. Used in dual
media sensor models only.
For SL5000e and T5000e SR
models, see Figure 99,
page 340, item 8.
9a 171484-001
171484-002
171484-003
Media Guard, Wide, 8 inch
Media Guard, Wide, 6 inch
Media Guard, Wide, 4 inch
Part of item 2a. Used in
single media sensor models
only.
10 203281-001 Screw, Btn Hd Soc Cap, M3x6mm (2) Available only in Hardware
Kit 171629-001 (page 202).
11 171635-001 Field Kit, Media Sensor Assy Includes item 12. Used in
single media sensor models
only.
12 170545-001 Handle, Media Sensor Part of item 11, but can be
ordered separately. Used in
single media sensor models
only.
Item
No.Part No. Description Notes
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185
(Parts lists continue on the next page.)
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186
Chapter 5 Illustrated Parts Breakdown
Figure 31. Frame and Base Pan Assembly, Phase I
12
3
45
6
7
8
9
11
10
12
13
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187
Item
No.Part No. Description Notes
1 203824-001 Screw, Flanged, Socket Head,
M4x10mm (4)
Available only in Hardware
Kit 171629-001 (page 202).
2 750908-001 Bracket, Dashpot, 6 and 8 inch
3 750659-001 Pad, Rubber (4)
4 203824-001 Screw, Flanged, Socket Head,
M4x10mm (11)
Available only in Hardware
Kit 171629-001 (page 202).
5 171939-001
171939-002
172148-001
Pan Assembly, 8 inch
Pan Assembly, 6 inch
Pan Assembly, 4 inch
Includes item 11.
6 750923-001 Button, Damping (7)
7 170219-001 Sensor, Label Taken, Front Cover
Mounted
Used in early models only.
Later models use a frame
mounted label taken sensor.
(Figure 36, page 198, item 6.)
8 171942-001
171942-002
172152-001
Cover, Front, 8 inch
Cover, Front, 6 inch
Cover, Front, 4 inch
9 203251-001 Screw, Hx Skt Btn Hd, ZI, M3x8mm Available only in Hardware
Kit 171629-001 (page 202).
10 202721-001 Clip, Plastic Bearing Available only in Hardware
Kit 171629-001 (page 202).
11 750631-001 Magnet Part of item 5, but can also be
ordered separately.
12 750852-001 Plate, I/O, Blank
13 750892-001 Screen, Fan
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188
Chapter 5 Illustrated Parts Breakdown
Figure 32. Frame and Base Pan Assembly, Phase II
1
2
3
45
6
7
8
8
8
9
10
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189
Item
No.Part No. Description Notes
1 203824-001 Screw, Flanged, Socket Head,
M4x10mm (4)
Available only in Hardware
Kit 171629-001 (page 202).
2 750908-001
177508-001
Bracket, Dashpot, 6 and 8 inch
Bracket, Dashpot, 4 inch
3 750659-001 Pad, Rubber (4)
4 203824-001 Screw, Flanged, Socket Head,
M4x10mm (11)
Available only in Hardware
Kit 171629-001 (page 202).
5 171962-001
171962-002
171962-003
Pan Assembly, 8 inch
Pan Assembly, 6 inch
Pan Assembly, 4 inch
6 750923-001 Button, Damping (7) Available only in Hardware
Kit 171629-001 (page 202).
7 203682-001 Plug, .4375 inch Only on four inch printers
without the rewinder option.
Available only in Hardware
Kit 171629-001 (page 202).
8 203643-001 Plug, .5 inch (4) Available only in Hardware
Kit 171629-001 (page 202).
9 750852-001 Plate, I/O, Blank
10 750892-001 Screen, Fan
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190
Chapter 5 Illustrated Parts Breakdown
Figure 33. Frame and Base Pan Assembly, Phase III
1
2
3
45
6
7
8
8
8
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191
Item
No.Part No. Description Notes
1 203824-001 Screw, Flanged, Socket Head,
M4x10mm (4)
Available only in Hardware
Kit 171629-001 (page 202).
2 750908-001
177508-001
Bracket, Dashpot, 6 and 8 inch
Bracket, Dashpot, 4 inch
3 750659-001 Pad, Rubber (4)
4 203824-001 Screw, Flanged, Socket Head,
M4x10mm (11)
Available only in Hardware
Kit 171629-001 (page 202).
5 171962-001
171962-002
171962-003
Pan Assembly, 8 inch
Pan Assembly, 6 inch
Pan Assembly, 4 inch
6 750923-001 Button, Damping (7) Available only in Hardware
Kit 171629-001 (page 202).
7 203682-001 Plug, .4375 inch (2) Used only on printers without
the rewinder option.
Available only in Hardware
Kit 171629-001 (page 202).
8 203643-001 Plug, .5 inch (3) Available only in Hardware
Kit 171629-001 (page 202).
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192
Chapter 5 Illustrated Parts Breakdown
Figure 34. Controller Board and I/O Assemblies
1
3
4
5
7
8
9
1011
14
12
15
16
13
6
18
18
19
20
21
2, 2a
17
9a
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193
Item
No.Part No. Description Notes
1 750906-001 Grommet, Rubber
2 175077-901 Controller PCBA, V5 Includes items 19, 20, and
21. Used in dual and single
media sensor models.
2a 171662-901 Controller PCBA, V4 Includes items 19, 20, and
21. Used in single media
sensor models only.
3 172087-001
172088-001
SIMM, Flash, 4 MB
SIMM, Flash, 10 MB
4 173024-001
170978-001
Field Kit, SIMM, DRAM, 8 MB
Field Kit, SIMM, DRAM, 16 MB
5 152439-901 Cable Assembly, Centronics I/O
6 203548-001 Clamp, Ferrite, Enclosed Radio frequency interference
suppressor.
7 203824-001 Screw, Flanged, Socket Head,
M4x10mm (6)
Available only in Hardware
Kit 171629-001 (page 202).
8 203464-001 Thermal Gap Filler Pad Must be installed under the
controller PCBA, item 2.
9 170826-001 Field Kit, Internal 10/100Base-T Internal NIC assembly.
9a 171747-001 Field Kit, External 10/100Base-T External NIC assembly.
10 170397-901 Expansion-CT Subassembly Includes items 17 and 21, CT
PCBA, and bracket.
11 203516-001 Expansion Cable, 60-pin
12 203328-001 Socket Strip, 60-pin
13 140752-002 Cable Assembly, Twinax, Smart T
14 203281-001 Screw, Btn Hd Soc Cap, M3x6mm (2) Available only in Hardware
Kit 171629-001 (page 202).
15 Ref PAL, Security See Table 10 on page 144.
16 102559-405 Screw, w/Lockwasher, 4-40x.31 (2) Available only in Hardware
Kit 171629-001 (page 202).
17 175291-001 Plate, CT Adapter
18 202379-001 Wire Saddle Blind Hole (4) Available only in Hardware
Kit 171629-001 (page 202).
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194
Chapter 5 Illustrated Parts Breakdown
19 203326-001 Ring, Retaining, E, .156 (6) Part of items 2 and 2a, but
also available in Hardware Kit
171629-001 (page 202).
20 203711-001 Screw, Captive, Btn Hd, M4x10mm (6) Part of items 2 and 2a, but
also available in Hardware Kit
171629-001 (page 202).
21 202434-001 Kit, Screw, M/F, 4-40 (2) Part of items 2, 2a, and 10,
but also available in
Hardware Kit 171629-001
(page 202).
Item
No.Part No. Description Notes
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195
(Parts lists continue on the next page.)
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196
Chapter 5 Illustrated Parts Breakdown
Figure 35. Screen, Gears, and Ribbon Drive Motors
1
2
2
3
3
4
4
6
6a
5
7
8
19
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197
Item
No.Part No. Description Notes
1 750568-001 Gear, Ribbon Drive, Intermediate Not on -DT models.
2 203419-001 Ring, Retaining, E Available only in Hardware
Kit 171629-001 (page 202).
3 171403-001 Field Kit, DC Motor Does not include item 4.
Not on -DT models.
4 204002-001 Screw, Flanged, Socket Head,
M4x12mm (2 per motor)
Not part of item 3. Available
only in Hardware Kit
171629-001 (page 202).
5 203251-001 Screw, Hx Skt Btn Hd, ZI, M3x8mm (6) Available only in Hardware
Kit 171629-001 (page 202).
6 173179-003 Plate, Rear Panel, Ventless Model
6a 173179-002 Plate, Rear Panel, Vented Model
7 175330-001 Plate, I/O, Blank, Wide Fits items 6 and 6a.
8 175286-001 Plate, Parallel, Blank Fits items 6 and 6a.
9 203824-001 Screw, Flanged, Socket Head,
M4x10mm (6)
Available only in Hardware
Kit 171629-001 (page 202).
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198
Chapter 5 Illustrated Parts Breakdown
Figure 36. Control Panel Assembly
t53
ipb
11
1
2
8
3
4
5
6
7
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199
Item
No.Part No. Description Notes
1 170644-001 Control Panel Assembly Does not include overlay.
Includes item 8.
2 750561-001
170504-001
171731-001
171732-001
171733-001
171734-001
171735-001
Overlay, Control Panel, English
Overlay, Control Panel, International
Overlay, Control Panel, French
Overlay, Control Panel, German
Overlay, Control Panel, Italian
Overlay, Control Panel, Spanish
Overlay, Control Panel, Brazilian
Portuguese
3 170625-001 Lens, Control Panel
4 203475-001 Finger, Control Panel Ground
5 203513-001 Screw, Btn Hd, M3x4mm (2) Available only in Hardware
Kit 171629-001 (page 202).
6 171896-001 Sensor, Label Taken, Frame Mounted Early models use the front
cover mounted label taken
sensor instead of this sensor.
(Figure 31, page 186,
item 7.)
7 203251-001 Screw, Hx Skt Btn Hd, ZI, M3x8mm Available only in Hardware
Kit 171629-001 (page 202).
8 750547-001 Housing, Control Panel Part of item 1.
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200
Chapter 5 Illustrated Parts Breakdown
Figure 37. Cable Assemblies and Interconnections
14
1115
5
1312
6
716
86
9
1
2
3 4
10
17
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201
Item
No.Part No. Description Notes
1 152439-901 Centronics I/O Cable Assembly
2 171947-001 Field Kit, Cable Assy, Validator option Includes ferrite.
3 750695-001
171774-001
Printhead/Controller Cable Assembly
Printhead/Controller Cable Assembly
6 and 8 inch printers.
4 inch printers.
4 170070-901 Cable Assembly, Power Supply/
Controller PCBA
5 Ref Part of Power Supply Assembly
6 Ref Part of Ribbon Drive DC Motor Not on -DT models.
7 750560-001 Cable Assembly, Control Panel
8 Ref Part of Stepper Motor Field Kit
9 102512-001
102512-004
102512-007
Power Cord, 125 Volt, 10A, 8 feet
Power Cord, 250 Volt, 6A Detachable
Power Cord, 240 Volt, 6A/10A, UK
10 Ref Power Supply to Printhead cable Part of power supply.
11 171628-901 Media Sensor Used in single media sensor
models only.
12 170219-001
171896-001
Sensor, Label Taken, Front Cover
Mounted
Sensor, Label Taken, Frame Mounted
Used in early models.
(Figure 33, item 7.)
Used in later models.
(Figure 36, item 6.)
13 171746-001 Sensor, Head Up
14 Ref Cable assembly, part of Media Cutter
option
15 175174-901
175174-902
175174-903
Printhead Cover/Upper Media Sensor
Assembly, 8 inch
Printhead Cover/Upper Media Sensor
Assembly, 6 inch
Printhead Cover/Upper Media Sensor
Assembly, 4 inch
Used in dual media sensor
models only. Part of the
printhead assembly.
16 173624-001 Lower Media Sensor Assembly Used in dual media sensor
models only.
17 175116-001 Cable, Upper Media Sensor Used in dual media sensor
models only.
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202
Chapter 5 Illustrated Parts Breakdown
Hardware Kit
Hardware Kit 171629-001 contains an assortment of fasteners used in the
printer. The contents of the kit are listed below.
Part No. Description Qty Notes
101480-001 Tie Wrap, 4 inch 4
102559-405 Screw, w/lock washer, 4-40x.31 2
105625-005 Screw, Set, Oval, 8-32x3/8 2 Use on aluminum pulley.
105678-003 Ring, Retaining, .3125 inch 1
140664-002 Nut, Hex, Steel, Zinc Plated, M4 2
140822-007 Screw, M4x30mm 2
173587-001 Clutch, Intermediate, Rewinder 3
202379-001 Wire Saddle Blind Hole 2
202434-001 Kit, Screw, M/F, 4-40 1
202721-001 Clip, Plastic Bearing 2
203225-001 Washer, Nylon, .25 1 For inboard front door
hinge to take up excess
clearance.
203251-001 Screw, Hx Socket Button Head, ZI, M3x8mm 5
203255-001 Screw, Set, Hex Socket Head, M4x8mm 1 Use on plastic pulley.
203257-001 Ring, Retaining, .875 1
203278-001 Ring, Retaining, E, .375 2
203281-001 Screw, Button Head, Socket Cap, M3x6mm 2
203326-001 Ring, Retaining, E, .156 2
203345-001 Washer, Wavy 1 For outboard front door
hinge to take up excess
clearance.
203414-001 Washer, Wave, .870 OD 1
203419-001 Ring, Retaining E, .188 2
203431-001 Washer, Curved, .194 ID 1
203510-001 Washer, Nylon, .750x.443x.032 2
203513-001 Screw, Button Head, Socket Cap, M3x4mm 5
203523-001 Washer, Nylon, .380x.683x.031 2
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Hardware Kit, Cutter Options
203
Hardware Kit, Cutter Options
Hardware Kit, Cutter Options 175508-001 contains an assortment of
fasteners used in the standard and heavy duty cutters. The contents of the kit
are listed below.
203526-001 Washer, .390x.656x.020 2
203527-001 Clip, EMI 3
203590-001 Grommet, Hole 4 For DC and stepper
motors.
203643-001 Plug, Frame, .5 inch 2 Frame plugs.
203662-001 Nut, Locking, M10 1
203682-001 Plug, Frame, .4375 inch 2 For 4 inch rewinder hole.
203711-001 Screw, Captive, Btn Hd, M4x10mm 2 Use to fasten frame side
cover.
203824-001 Screw, Flanged, Socket Head, M4x10mm 10
204002-001 Screw, Flange, Soc Hd, Bk, M4x12mm 2
204014-001 Screw, Button, Socket Head, SS, M5x10mm 2
204527-001 Washer, Nylon, 1.125x.500x.080 inch 1
750923-001 Button, Damping 3
Part No. Description Qty Notes
Part No. Description Qty Notes
140988-005 Screw, Phil Head, M2x8mm 2 Use in heavy duty cutter.
203251-001 Screw, Hex Socket Btn Head, M3x8mm, ZI 8 Use in all cutters.
203252-001 Screw, Hex Socket Head, M4x10mm, ZI 2 Use in all cutters.
203254-001 Screw, Hex Socket Head, M5x16mm, ZI 2 Use in heavy duty cutter.
203513-001 Screw, Btn Head Socket Cap, M3x4mm 6 Use in heavy duty cutter.
203715-001 Finger, Ground, Cutter 1 Use in heavy duty cutter.
204014-001 Screw, Btn Head Socket Cap, M5x10mm 2 Use in all cutters.
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