APPENDIX E

APPENDIX E

ENGINE EMISSIONS REDUCTION SYSTEM OPERATION AND MAINTENANCE

MANUAL

[PAGE LEFT INTENTIONALLY BLANK]

Pat Road Booster Pump Station

Moreno Valley, CA

Operation and Maintenance Manual

2

Ultera Emission System

Operation & Maintenance Manual

Copyright, 2019

by

Tecogen, Inc.

All Rights Reserved.

This manual, or any part thereof, must not be reproduced

in any form without written permission from

Tecogen, Inc.

3

Table of Contents

Disclaimer

Neither Tecogen, nor any person acting on its behalf: (a) makes any warranty or representation, express or

implied, with respect to the accuracy, completeness, or usefulness of the information contained in this manual or

that the use of any information, apparatus, method, or process disclosed in this manual may not infringe privately

owned rights; or (b) assumes any liabilities with respect to the use of, or for damage resulting from the use of, any

information, apparatus, method, or process disclosed in this manual. Information is subject to change without

notice.

Safety ...................................................................................4

Unloading, Handling, & Storage .............................................6

System Description ..................................................................7

Customer Interconnection ................................................................. 8

Piping Schematic ............................................................................... 9

Wiring Schematic ............................................................................. 10

System Operation .................................................................. 11

Sequence of Operation .................................................................... 11

Adjusting Exhaust Temperature Setpoint ........................................ 12

Manual Operation of Exhaust Bypass Valve .................................... 12

Service Mode ................................................................................... 13

Emissions Tuning ............................................................................ 13

Alarms/Troubleshooting ........................................................14

Replacement/Spare Parts ......................................................17

Appendix 1 - Warranty Statement .........................................18

Appendix 2—Component Specifications .............................24

[Page Intentionally Left Blank]

4

GENERAL

Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the operation and

service of this equipment.

Connections located within the control enclosure should only be accessed by authorized service personnel.

Do not contact any part of the exhaust system on a hot engine. Exhaust temperatures are very high and the parts

take a long time to cool.

Relieve all pressure in water systems before any lines, fittings, or related items are disconnected or removed.

Be alert for possible pressure when disconnecting any device from a system that utilizes pressure. Do not check

for pressure leaks with your hand.

Support equipment and attachments properly when working beneath them.

Do not climb on, or jump off, components which cannot support your weight. Use an adequate ladder.

Always use tools that are in good condition and be sure you understand how to use them before performing any

service work.

When using pressurized air, wear protective glasses and protective clothing.

If a component is found to be defective, always replace components with those of equal or better quality as those

shown in the Parts List in Appendix A.

Do not inhale exhaust gases. Exhaust gases are highly toxic and could cause severe personal injury or death.

Ensure that the exhaust system is leak free and that all exhaust gases are properly vented away from personnel

and air handing equipment.

PPE (Personal Protective Equipment)

Safety shoes are recommended for all service personnel.

Safety glasses, or a face shield, is recommended when performing service that may result in splashing or spraying

of fluids (coolant, exhaust, air) or flying debris.

General purpose gloves (leather, fabric, canvas, metal mesh) are recommended for maintenance and service work.

FIRE OR EXPLOSION PREVENTION

Fire may result if lubricating oil or gas is sprayed on hot surfaces, and may cause personal injury and property

damage. Inspect all lines and tubes for wear or deterioration. They must be routed, supported, or clamped

securely. Tighten all connections to the recommended torque.

Collect drained liquids and wipe all coolant spills.

All lubricants are flammable. Do not weld on pipes or tubes that contain oil. Clean them thoroughly with

nonflammable solvent before welding.

Observe "No Smoking" signs.

Safety

5

Loose or damaged lines or tubes that allow coolant to leak can cause overheating and/or fire.

Wiring must be kept in good condition, properly routed, and firmly attached. Routinely inspect wiring for wear or

deterioration. Loose, unattached, or unnecessary wiring must be eliminated. All wires and cables must be of the

recommended gauge and fused if necessary. Do not use smaller gauge wire or bypass fuses.

Tight connections, recommended wiring, and cables properly cared for will help prevent arcing or sparking which

could cause a fire.

Always have a fire extinguisher on hand and know how to use it. Inspect it and have it serviced as recommended

on its instruction plate or label.

ELECTRIC SHOCK PREVENTION

Always observe proper lock-out / tag-out procedures

Always replace any protective guards or barriers after completing diagnostic or service work within any part of the

control assembly.

Do not perform any unauthorized modifications on this equipment. Contact Tecogen before performing any mod-

ifications not outlined in this manual. If authorized modifications are to be attempted, be sure to follow replace-

ment procedures carefully to assure that safety features are maintained.

Always make sure the unit is properly grounded. Never remove ground wires from equipment while the supply

power is connected.

BURN PREVENTION

Always inspect the cooling system with the engine stopped and cool. Operational cooling system temperatures

can range from 180ºF to 250ºF. Contact with hot coolant or vapor can cause personal injury or death.

Use caution when removing pressure taps or drain plugs. Hold a rag over the cap or plug to avoid being sprayed

or splashed by liquids under pressure.

Cooling system conditioner contains alkali; do not drink, or let conditioner contact skin or get in eyes.

Ethylene Glycol, used in some cooling systems, can be flammable if enough heat is applied. Avoid situations which

would allow coolant to be sprayed on hot exhaust system parts.

The engine cooling system is under pressure. Be very careful to relieve pressure before attempting to remove any

plug or fitting from any part of the cooling system.

Safety

6

Unloading, Handling & Storage

Unloading, Handling and Storage

Note

Tecogen does a final inspection of all equipment prior to shipment and cannot be

responsible for damage caused in transit. Inspect all equipment upon receipt and

make any claims for damages immediately to the carrier within the allowable time

limit.

Exhaust Heat Exchanger (EHX) - The EHX will be skid mounted. Storage should be indoors in a dry

location. It will be shipped with the temperature control valve motor installed. This protrusion with be

protected with extra packing material surround it. To remove from skid, attach a lifting hoist to the lift-

ing lugs located at either end of the top of the EHX. A forklift and scaffolding can also be of a great

benefit when moving the EHX in place. Care should be given to not damage the valve motor section of

the EHX.

Second Stage Housing & Catalyst—The catalyst housing will be skid mounted. It will contain the cata-

lyst element which will be installed inside the housing at the factory. Storage should be indoors in a dry

location. To remove from skid, attach a lifting hoist to the lifting lugs located at either end of the top of

the housing. A forklift and scaffolding can also be of a great benefit when moving the housing in place.

Other Miscellaneous - All other items; control panel, air pump, thermostatic valve, and instrumentation,

will be securely packed in boxes that should be handled with care. Storage should be indoors in a dry

location. All boxes should be able to be handled manually, without requiring any rigging equipment.

7

System Description

System Description

The Tecogen patented Ultera® System is a supplementary aftertreatment system installed downstream

of an engine’s three way catalyst (TWC). It consists of a heat exchanger to cool the exhaust, a second

stage catalyst, an air pump, and a controller.

When an engine is equipped with a Tecogen Ultera system, the engine’s air/fuel ratio (AFR) controller

should be set up so the emissions exiting the first stage catalyst are as follows: NOx ≤ 11 ppmvd @

15% O2 and CO ≤ 200 ppmvd @ 15% O2. The Ultera system is designed to reduce the remaining CO

to ≤ 70 ppmvd @ 15% O2.

Referring to the piping schematic EMWD-03-01, the system is described as follows:

Exhaust Side:

1. The exhaust gases leaving the engine’s three-way catalyst first stage catalyst are cooled in a water-

cooled exhaust heat exchanger (EHX).

2. The exhaust heat exchanger is equipped with an internal bypass valve to bypass hot exhaust gas

around the water coil under low load conditions in order to maintain the outlet temperature (TC2).

3. The Tecogen controller drives a stepper motor to open or close the bypass butterfly valve based

upon the exit temperature setpoint and TC2 measurement. The setpoint is typically 450—515 °F

for optimum performance.

4. The cooled exhaust gas exiting the EHX flows through a second stage catalyst.

5. Air is injected upstream of the catalyst (i.e. into the EHX), with an air pump, in order to facilitate

the oxidation of CO.

6. Whenever the Tecogen system receives the start signal from the engine control system, it will acti-

vate the air pump, exhaust valve control, and monitoring.

Water Side:

1. The water cooling system for the exhaust heat exchanger (EHX) is furnished by others as per the

requirements of EMWD-03-01. The Tecogen control system is providing on/off control of the

coolant circulating pump and monitoring of the cooling system. This includes pressure transducers

installed in the piping at the inlet and outlet of each pump, along with alarm annunciation func-

tions.

2. A thermostatic control valve at the inlet to the heat exchanger maintains a minimum water temper-

ature of 150 °F by mixing hot water leaving the EHX with the cooler water returning from the heat

rejection heat exchanger. This is to prevent condensation in the EHX at part load.

3. Whenever the Tecogen system receives the start signal from the engine controller, the coolant

pump is energized to circulate water through the exhaust heat exchanger.

4. Note that The EHX has two water coils. The outlet of each should include field-installed metering

valves to balance the water flow evenly between the two coils. This can be verified by ensuring

that outlet temperature of each coil, measured by T2 and T3, are equal.

8

System Description

Measurement Instrument Type Designation

EHX Water In Temperature Thermistor T1

EHX Water Out 1 Temperature Thermistor T2

EHX Water Out 2 Temperature Thermistor T3

Cold Water Supply Temperature Thermistor T4

Exhaust Inlet Temperature Thermocouple Type K TC1

Exhaust Outlet Temperature 1 Thermocouple Type K TC2

Exhaust Outlet Temperature 2 Thermocouple Type K TC3

Pump Inlet Pressure Pressure Transducer P1

Pump Outlet Pressure Pressure Transducer P2

Oxygen Sensor HEGO Sensor O2

Table 1 Instrumentation

Instrumentation

All of the instrumentation included in, and monitored by, the Tecogen system is presented in Table 1.

Customer Interconnection

The Tecogen system has customer interface control options that are presented in Table 2. Also refer to

Wiring Schematic EMWD-3-02.

Name I/O Connection Point Connection Type

Start Input Interface Board J8 MI1-1 & MI1-2 Customer Dry Contact, 12 VDC 24 mA

System Status Output Relay R4 11 & 14 Dry Switched Contacts, 250 VAC 8A Max

Alarm Output Relay R5 11 & 14 Dry Switched Contacts, 250 VAC 8A Max

Coolant Pump Start Output Relay R1 11 & 14 Dry Switched Contacts, 250 VAC 8A Max

Table 2 Customer I/O

9

10

11

Sequence of Operation

Start

1. The Tecogen control system will start upon a switch closure from the engine start system. The signal

is wired to the Interface Board connector J8-1 and J8-2.

Alternate: The Tecogen system will also start if the Exhaust Inlet Temperature thermocouple (TC1)

detects a high temperature already approaching setpoint (within100°F or higher).

Note: “Start” & “Stop” buttons on display are inactive.

2. The Tecogen controller will energize the coolant pump and the air pump.

3. The Tecogen controller will also begin modulating the exhaust temperature control valve on the heat

exchanger based upon the setpoint.

Shutdown

1. The system shutdown will be enabled when the start switch from the engine control system opens,

signaling that the engine is off. The coolant pump will operate for 1 minute after the opening of the

switch in order to properly cool down the EHX.

2. The system will annunciate an alarm output to shutdown the engine when the exhaust temperature

leaving the EHX is 50 °F above setpoint. When this alarm occur, the Tecogen control system will

indicate an alarm to the engine control system via a switched output wired to relay R5 (see Table 2).

System Operation

12

Adjusting Exhaust Temperature Setpoint

In order to adjust the exhaust outlet temperature setpoint, take the following steps:

1. Depress the setpoint value on the display so it is highlighted

2. Use the and arrow keys to increase or decrease the value.

3. Hit the highlighted setpoint value again to exit this mode.

Manual Operation of the Exhaust Bypass Valve

For diagnostic purposes, the exhaust bypass valve may be activated manually from the display. This can

be done when the engine is running or when it is off. Referring to the previous graphic and instruction

below:

1. Depress the value next to the valve (i.e. Bypass 1 [%]) so it is highlighted.

2. Use the and arrow keys to increase or decrease the value. This will move the valve either

open or closed. The value displayed is a percentage open (i.e. 50% open, 100 % open etc.). As the

valve opens, it allows more exhaust to bypass around the cooling coil. If the engine is running and

the bypass % is increased, the exhaust outlet temperature should also increase. Likewise, closing the

valve should reduce the exhaust outlet temperature. If the outlet exhaust temperature does not

change as the valve is moved, it indicates a problem with the stepper motor or driver on the circuit

board.

3. Hit the highlighted value again to exit this mode.

System Operation

Note: Display pictured is a sample

and does not represent the actual

project -specific display screen.

13

Service Mode

The system has a Service Mode feature that allows the outputs to be manually energized for diagnostic

purposes. For example, the operator may want to turn on the air pump to verify that they are working.

The steps are as follows:

1. With the engine off, switch DipSwitch 6-8 on the Interface Board to the “On” position.

2. Scroll to the Digital I/O page.

3. Depress “Off” next to the device you want to operate so it is highlighted.

4. Use the “+” to turn the device “On”. Use the “-” to turn the device “Off”.

5. Hit the highlighted value again to exit this mode.

6. Switch DipSwitch 6-8 on the Interface Board back to the “Off” position.

Emissions Tuning

In order to set up the system, exhaust emissions should be measured with a portable analyzer both at the

exit of the TWC and at the exit of the Tecogen second stage catalyst.

1. Set the exhaust temperature setpoint to 400 °F using the touchscreen display.

2. Measure the emissions leaving the engine’s first stage three-way catalyst. Adjust the AFR for mini-

mum NOx (i.e. < 10 ppm @ 15% O2). However, it should not be set too rich such that NOx goes to

0 and the CO rises quickly to an extremely high level. The CO should typically be < 100 -200 ppm

@ 15% O2 with a good first stage catalyst. So for example, an effective tuning of the AFR would be

a NOx level of 4-6 ppm @ 15% O2 and a CO level of 100—150 ppm @ 15% O2.

3. Measure the emissions at the outlet of the second stage catalyst. The CO should be reduced by 95 -

99.5%. If not, ensure the air pump is working. If it is working, increase the temperature setpoint by

20 °F increments until satisfactory CO emissions are achieved.

4. Ideally, the NOx should be unchanged or lower than the levels exiting the TWC. If the NOx read-

ing has increased, this indicates that some reformation of NOx is occurring. In this case, the temper-

ature setpoint can be decreased if needed until satisfactory NOx emissions are achieved.

System Operation

14

Alarms /Troubleshooting

The alarm list is presented in Table 3 and Table 4a & 4b along with the trip limits, time delays and trou-

bleshooting recommendations. Table 3 presents “Engine Shutdown Alarms”, which are ones that will

activate the Alarm output interconnection switch to signal to an external device to shutdown the engine

(see Table 2). Table 4a and 4b are “ Operator Alert Alarms”. These will not signal the engine to shut-

down, but should be addressed in a timely manner. The alarm annunciation will display at the top of the

screen.

Table 3 Engine Shutdown Alarms

Alarms Limit Delay Description Corrective Action HI EXH HX OUT TEMP 800 °F

or 50 °F

Above Setpoint

The exhaust temperature leaving the exhaust heat exchanger has exceed-ed the limit.

1. Check the exhaust temperature control valve operation. This displayed position repre-sents the commanded position and not neces-sarily the actual position. See page 11 for Manual Operation of the Exhaust Bypass Valve.

2. With the engine off, energize the stepper motor and observe its motion. If faulty, check wiring and replace motor if necessary.

3. Check the thermocouple. An open circuit will result in an erroneous high temperature.

LO EXH HX OUT TEMP 50 °F Below Setpoint

The exhaust temperature leaving the exhaust heat exchanger has fallen below the limit.

1. Check the exhaust temperature control valve operation. This displayed position repre-sents the commanded position and not neces-sarily the actual position. See page 11 for Manual Operation of the Exhaust Bypass Valve.

2. With the engine off, energize the stepper motor and observe its motion. If faulty, check wiring and replace motor if necessary.

ANALOG FAULT Normal Range: 10 to 18 VDC

The 12 VDC power source (PS2 on EMWD2-11 wiring schematic) for the instrumentation is faulty.

1. Check that the PS2 output across Interface Board terminal J1-5 and J1-7 is 12 volts.

2. Check the input across terminal L and N on PS2 is 115 VAC.

3. If wiring is correct, replace power supply.

15

Alarms/Troubleshooting

Table 4a Operator Alert Alarms

Alarms Limit Delay Description Corrective Action LOGIC VOLTAGE FAULT Normal Range:

4.5 to 5.5 VDC The 5 VDC power source (PS1 on

EMWD-03-02 wiring schematic) to the microprocessor is faulty.

1. Check that the PS1 output across Interface Board terminals J1-1 and J1-2 is 5 volts.

2. Check the input across terminal L and N on PS1 is 115 VAC.

3. If wiring is correct, replace power supply.

HI WATER IN TEMP 220 °F The cooling water temperature returning from the heat rejection system and enter-ing the exhaust heat exchanger has ex-ceeded the limit.

1. Check the heat rejection heat exchanger oper-ation.

2. Check the sensor against a known measure-ment (i.e. infrared or mechanical thermometer. A thermistor that is short-circuited will read high (>900 °F).

LO WATER IN TEMP 40 °F 5 min. The cooling water temperature returning from the heat rejection system and enter-ing the exhaust heat exchanger has fall-en below the limit.

1. The temperature control valve may be mal-functioning. If it is not mixing properly, replace the thermostatic element.

2. The thermistor may be reading an open cir-cuit. Check wiring and continuity across thermis-

HI WATER OUT TEMP 220 °F The cooling water temperature leaving the EHX has exceeded the limit.

1. If the water inlet temperature is also higher than normal, check the heat rejection load heat exchanger operation. It may be that the heat recovered from the EHX's is not rejecting proper-ly to the system.

2. There may be insufficient flow. Check the pressure differential across the pump. If flow is insufficient, check the following:

a. Pump operation, air in the system, blockage

b. EHX may require cleaning

3. Check that the exhaust temperature control is maintaining setpoint.

4. Check the sensor against a known measure-ment (i.e. infrared or mechanical thermometer). A thermistor that is short-circuited will read high (> 900 °F).

LO WATER OUT TEMP 40 °F 5 min. The cooling water temperature leaving the EHX has fallen below the limit.

1. This thermostatic control valve at the inlet to the EHX may be malfunctioning. Check and repair as necessary.

2. If the thermistor is reading 40 °F or lower, this indicates an open circuit. Check wiring and conti-nuity across thermistor. Replace thermistor if necessary.

LO WATER FLOW 5 psid 15 sec. The pressure differential across the pump has fallen below the limit.

1. Check that the pump is operating.

2. Check that there is no air in the system or a blockage in the piping

3. With the pump off, check that both pressure transducers read the same value, and compare to a system gage. Replace pressure transducer if necessary.

HI WATER PRESS A HI WATER PRESS B

80 psig 1 min. The water pressure sensed at the outlet of the pump has exceeded the limit.

1. Check system pressure with the pump off to ensure that it is not too high. Adjust as neces-sary.

2. Check that all air is out of the system.

3. With the pump off, check that both pressure transducers read the same value, and compare to a system gage. Replace pressure transducer if necessary.

16

Alarms /Troubleshooting

Table 4b Operator Alert Alarms (Continued)

Alarms Limit Delay Description Corrective Action LO WATER PRESS 10 psig 1 min. The water pressure sensed at the outlet

of the pump has fallen below the limit. 1. Check that the pump is operating.

2. Check system pressure with the pump off to en-sure that it is not too low. Adjust as necessary.

3. With the pump off, check that both pressure transducers read the same value, and compare to a system gage. Replace pressure transducer if neces-sary.

HI EXH HX IN TEMP 1200 °F 3 sec. The exhaust temperature entering the exhaust heat exchanger has exceeded the limit.

1. Check the engine operation, tuning, etc.

2. Check the thermocouple.

LO EXH HX IN TEMP 200 °F 5 min. The exhaust temperature entering the exhaust heat exchanger has fallen below the limit.

1. Check the engine operation. It may be operating at an unusually low power level.

2. Check the thermocouple.

17

Replacement Parts

The replacement parts list is presented in Table 5. Please contact the Tecogen part department at 1-800-

678-0550.

Table 5 Replacement & Recommended Spare Parts

Tecogen Part

Number Part Description Qty per Engine UOM

Recommended

Spare Parts 80824 Adapter, Ethernet to Serial (modem) 1 ea 1

80829 Board, Daughter 1 ea 1

81951 Board, Touchscreen Controller Interface 1 ea 1

82108 Cable Assembly, O2 Sensor 1 ea

82106 Cable Assembly, Stepper Motor 1 ea

81603 Cable, DB9F to DB9M, 6' 1 ea

TBD Catalyst, Second Stage Replacement Element 1 ea 1

80951 Controller, Touchscreen (MUST BE PROGRAMMED) 1 ea 1

TBD Exhaust Heat Exchanger 1 ea

82103 Power Supply, PS1 - 5VDC, 1 ea 1

82104 Power Supply, PS2 - 12 VDC, 1 ea 1

TBD Pump, Air 1 ea 1

81902 Relay, 8A(250VAC), 12VDC, 2 ea 1

TBD Relay, 16A (250 VAC), 12 VDC 2 1 ea

77768 Sensor, Exhaust Oxygen 1 ea 1

81387 Stepper Motor, EHX Temperature Control Valve 1 ea 1

72075 Thermistor, Short Lead w/plug 4 ea 1

82090 Thermocouple, Type K 3 ea 1

80977 Transducer Assy, 0-100 PSIG w/connector 2 ea 1

18

Appendix 1—Warranty Statement

Date: October 2, 2019

Subj: ENGINE EMISSIONS REDUCTION SYSTEM (EERS) WARRANTY (FOR EMWD PAT ROAD BOOSTER PUMP STATION - PUMP OPTIMIZATION PROJECT)

The two (2) Tecogen Ultera Emission Retrofit Kits for the above project shall be warranted by Tecogen, as follows:

• One-year warranty on all Tecogen-supplied Ultera kit components, except for the BACT-Aid second-stage catalyst housing and elements (see attached "Tecogen Ultera Emissions Retrofit Kit Warranty Statement").

• One-year warranty on the second-stage catalyst housing, per BACT-Aid's standard warranty statement (see attached "Catalyst Housing Material/ Workmanship Warranty").

• Three-year warranty on the second-stage catalyst elements, per BACT-Aid's standard warranty statement (see attached "BACT-Aid NSCR Catalyst Three Year Warranty").

• Warranted emissions levels from the Engine Emissions Reduction System (EERS) shall be per Tecogen's "Engine Emissions Reduction System Emissions Specification" (see Tecogen's Shop Drawings Submittal).

Sincerely,

�c?� Robert A. Panora President & COO

Tecogen, Inc.

Main office: 45 First Avenue, Waltham, MA 02451 Western office: 2245 NW 111th Avenue, Portland, OR 97229

ph 781-466-6400 f 781-466-6466 ph 503-641-1768 f 503-641-2689

www.tecogen.com

TECOGEN ULTERA EMISSIONS RETROFIT KIT

WARRANTY STATEMENT

Tecogen warrants the Ultera Emissions Retrofit Kit (the “product”) to be free of defects in materials and workmanship under normal use

and service for eighteen (18) months from the date of shipment, twelve (12) months from the date of installation, or 8760 hours of operation,

whichever occurs first. Service parts replaced under this warranty are covered for twelve (12) months from the date of shipment or ninety

(90) days from the date of installation, whichever occurs first.

The product is covered if properly installed and maintained and operated under normal conditions. This warranty is based on proper

maintenance being performed on the engine by others, and the exclusive use of pipeline-quality natural gas as engine fuel.

[Note: This warranty applies to the full Ultera Emissions Retrofit Kit, except for the second-stage oxidation catalyst housing and

elements. They will be subject to slightly different warranties. They will be covered under the catalyst manufacturer’s (BACT-Aid’s)

standard warranties, which will be directly passed through to the buyer, without additional warranty coverage provided by Tecogen. See

attached BACT-Aid warranty statements for details.]

Any item which, within the warranty period, is promptly reported in writing to Tecogen as being defective and which is found to Tecogen's

reasonable satisfaction to be defective upon examination by Tecogen, will, at the option of Tecogen, be repaired or replaced with a new

item or factory-rebuilt item of at least the same quality as new.

Defective items replaced under this warranty shall, upon Tecogen's request, be returned to and shall become the property of Tecogen.

Materials, labor, and engineering shall be furnished by Tecogen for the repair or replacement of defective part or parts. Other costs, including

labor, associated with the removal, handling, shipment, and/or reinstallation of a repaired defective part shall be borne by the buyer.

Warranty does not cover, and Tecogen makes no warranty with respect to, any defect or failure resulting in whole or in part from: ordinary

wear and tear, abuse, misuse, corrosion, chemical damage, negligence, accident, changes in government regulation, fire, theft, improper

operation/ cleaning/ installation, overloading, war, riots, civil commotion, flood, storm, earthquake, or any similar event beyond the control

of Tecogen. This warranty excludes liability for corrosion, erosion, algae, scaling or slime due to improperly treated or untreated water in

this equipment.

Warranty is invalid if buyer: fails to protect product from weather or elements; removes product from its place of original installation;

removes, defaces or alters serial number; uses a provider not authorized by Tecogen to maintain, repair, or alter product; fails to follow

good and acceptable engineering specifications and trade practices and Tecogen's specifications and instructions for installation; or fails to

provide reasonable, necessary, and required maintenance and replacement of scheduled replacement parts or follow Tecogen's operation

and maintenance instructions.

Warranty of items furnished by Tecogen, but not manufactured by Tecogen, shall not extend beyond those transferable to buyer from the

manufacturer of such items. Warranty does not cover any components not furnished by Tecogen. Tecogen is not liable for any damage to

buildings or property (except damage to the product resulting from a defect covered by this warranty), loss of time or pay, personal injury,

or for any consequential incidental or special damages or expenses resulting from the product or its performance or failure to perform.

Tecogen is not responsible for any expenses incurred without prior authorization in writing from Tecogen.

All warranty claims must be sent to Tecogen in writing to the following address:

c/o Service Manager

Tecogen, Inc.

45 First Avenue

Waltham, MA 02451

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A

PARTICULAR PURPOSE. NO IMPLIED WARRANTY ARISING BY USAGE OR TRADE, COURSE OF DEALING OR COURSE

OF PERFORMANCE IS GIVEN BY TECOGEN OR SHALL ARISE BY OR IN CONNECTION WITH THE SALES AGREEMENT

AND/OR TECOGEN'S AND/OR BUYER'S CONDUCT IN RELATION THERETO OR TO EACH OTHER, AND IN NO EVENT

SHALL TECOGEN BE LIABLE ON ANY SUCH WARRANTY WITH RESPECT TO ANY PRODUCT.

Warranty gives buyer specific legal rights; however, buyer's actual legal rights may vary depending on the state of purchase.

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loss

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or d

amag

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sulti

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3 year NSCR Catalyst Performance Warranty

Page 1 of 2

Attachment E

BACT-Aid NSCR Catalyst Three Year Warranty

Support Product Services (Seller) warrants our BACT-Aid NSCR Catalyst for 26,280 hours of operation from first flue gas exposure or thirty-six (36) months from shipment, subject to the terms, conditions and operating parameters set forth below.

Process Parameters. The BACT-Aid NSCR Catalyst furnished hereunder has been sized and designed for the destruction rate specified in the RFQ or proposal. The destruction rate guarantees are applicable when operated within the process parameters provided in the RFQ or proposal.

Operation. Operation of the BACT-Aid NSCR Catalyst must be in accordance with the sizing data sheet furnished by Seller and the operating conditions of the system must be recorded and maintained in a process operating log on a regular basis, not less than every 24 hours, by Customer. Said operating logs shall be available to Seller at all times during the warranty period. Seller reserves the right to amend the sizing data sheet as determined in its sole discretion; provided that amendments to the sizing data sheet shall not be applied retroactively in determining Customer's compliance therewith.

Warranty Performance Compliance. Warranty performance compliance shall be determined by performance test procedures mutually agreed to by Customer and Seller.

Evidence of non-compliance shall be submitted in writing by Customer to Seller promptly. Seller reserves the right, with proper notice to Customer, to perform analytical measurements for the purpose of determining compliance or non-compliance with performance and operating conditions set forth above.

Performance Warranty. Provided that the Customer (i) has operated the BACT-Aid NSCR Catalyst within the Process Parameters specified; (ii) has maintained the BACT-Aid NSCR Catalyst in compliance with the instruction manual provided by Seller or process parameters specified to seller; and (iii) has given Seller access to the relevant process operating logs which have been maintained according to the schedule set forth above; then Seller warrants that, for 26,280 operating hours or thirty-six (36) months from the ship date, the BACT-Aid NSCR Catalyst will destroy a minimum of the performance guarantee specified.

In the event the BACT-Aid NSCR Catalyst fails to perform as described above during the warranty period, Seller shall have the option to:

(a) replace the non-performing catalyst at Seller's expense; or(b) reactivate the non-performing catalyst at Seller's expense; or(c) refund to Customer the full purchase price of the non-performing catalyst upon receipt of the non-performing catalyst

by Seller.

In the event the BACT-Aid NSCR Catalyst fails to perform as described above during the sixteenth (16th) through thirty-sixth (36th) months of operation, Seller shall have the option to:

(a)

(b)

(c)

replace the non-performing Catalyst with Seller responsible for that proportion of the replacement expense equal to thirty-six (36) minus the number of months since start-up, divided by thirty-six (36) (i.e., (36-N)÷36); and Customer responsible for the balance. (For example, if the Catalyst fails to perform during the eighteenth (18th) month, then Seller would be responsible for ((36-18)÷36 = .50) of the replacement cost.); or reactivate the non-performing Catalyst with Seller responsible for that proportion of the reactivation expense equal to thirty-six (36) minus the number of months since start-up, divided by thirty-six (36); and the Customer responsible for the balance; or refund to Customer that proportion of the purchase price of the Catalyst equal to thirty-six (36) minus the number of months since start-up, divided by thirty-six (36), upon receipt of the non-performing Catalyst by Seller.

FAILURE TO OPERATE THE BACT-AID NSCR CATALYST IN ACCORDANCE WITH THE PROCESSPARAMETERS LISTED ON THE CATALYST SIZING DATA SHEET AUTOMATICALLY VOIDS THIS WARRANTY

Attachment E BACT-Aid NSCR Catalyst Warranty

3 year NSCR Catalyst Performance Warranty

Page 2 of 2

Warranty Limitations.

(1) The maximum liability of Seller under this warranty shall not exceed the purchase price of the BACT-Aid NSCR Catalyst paid to Seller by the Customer. Seller shall in no event be liable for production losses or indirect or consequential damages resulting from the use of the BACT-Aid NSCR Catalyst or the failure of the BACT-Aid NSCR Catalyst to meet warranty.

(2) The following contaminants are known catalyst deactivators and contribute to shortened catalyst life: heavy and base metals such as lead, mercury, arsenic, antimony, sodium, potassium, lithium, zinc, copper, tin, iron, nickel and chrome: sulfur, silicon, phosphorous and fluorine, chlorine, bromine and iodine. Hence, the contents of these contaminants in the catalyst are recommended not to singularly or collectively accumulate to such a level that exceeds 350mg/m3 or 10 mg/ft3 of catalyst as determined by ICP-OES(inductive couple plasma - optical emissions spectroscopy) or glow discharge mass spectrophotometry. The presence levels of these contaminants void this warranty, unless otherwise expressly agreed to in writing by Seller.

(3) Exposure to excessive temperature significantly lowers catalyst life. Therefore, operation of the catalytic reactor at inlet temperatures in excess of 1250 degrees Fahrenheit shall void this warranty.

(4) The catalyst should be operated in exhaust streams, which are free of dust and other particulate matter. Exposure to such particulate contamination may result in temporary catalyst masking or blinding, and may require Customer, at Customer's expense, to periodically clean, or have cleaned, the catalyst according to procedures specified by Seller.

(5) Start-up of the BACT-Aid NSCR Catalyst must begin within 90 days of the date of shipment. Start-up shall be the date that exhaust gas is first passed over the catalyst. In no event will this warranty be effective more than twenty three (23) months from date of shipment.

(6) The warranty period shall include the total cumulative calendar months that have elapsed since the start-up date. For purposes of determining the warranty period, cumulative calendar months shall include: (i) all elapsed time during which the BACT-Aid NSCR Catalyst has been in operation and (ii) all non-operating elapsed time that has occurred through no fault of the BACT-Aid NSCR Catalyst. In the event of BACT-Aid NSCR Catalyst deficiency requiring shutdown for Seller's corrections, all operating and non-operating periods prior to such shutdown and subsequent to restart shall be considered cumulative for purposes of the warranty period; but such period of required shutdown shall not count toward the cumulative warranty period.

(7) Seller does not guarantee the BACT-Aid NSCR Catalyst against abrasion, corrosion, erosion or deposition. Portions of the BACT-Aid NSCR Catalyst which are not of Seller's manufacture are not covered by this warranty as to defects in materials and workmanship.

Indemnification. Customer shall indemnify, defend and hold harmless Seller from and against any and all claims, proceedings, liabilities, damages and expenses including legal fees arising out of or resulting from Customer's unauthorized, improper or negligent use or operation of the BACT-Aid NSCR Catalyst or Customer's violation of any of its obligations under this warranty.

No Default. Seller shall not be responsible for, and shall not be in default hereunder, in the event of any delay or failure to perform any services or deliver any products if due directly or indirectly to any cause beyond the reasonable control of Seller.

Entire Agreement. This warranty and the attached hereto constitute the entire agreement between Seller and Customer.

THESE WARRANTIES ARE EXCLUSIVE AND ARE IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARISING BY LAW OR CUSTOM, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.

20

Appendix 2—Component Specifications

Equipment Schedule

Exhaust Heat Exchanger Drawing

Exhaust Heat Exchanger Specifications

Second Stage Catalyst Specifications

Second Stage Catalyst Drawing

Air Pump

Three-Way Valve

Control Panel Schedule

Enclosure

Subpanel

Power Supply 5 VDC

Power Supply 12 VDC

Power Supply Circuit Breaker

HMI Color Touchscreen Display

Serial Server (Vlinx)

Relay 12 VDC Coil, 8A

Relay 12 VDC Coil, 16A

Wiring Duct, & Cover, 1” x 2”

Instrumentation Schedule

Thermocouples

Thermistors

Thermistor Well

Pressure Transducers

Transducer Cable Assembly

Stepper Motor Cable Assembly

24

45 First Avenue, Waltham, MA 02451 781-466-6400 • 781-466-6466 (fax) www.tecogen.com

®

Engine Emissions Reduction System

Equipment Schedule

Item Quantity Description

Exhaust Heat Exchanger

(EHX)

2 (1 per engine)

The EHX will reduce the temperature of the exhaust gas leaving the engine’s 1st stage catalyst. It will include an internal bypass valve controlled to maintain the outlet temperature in the range of 400 – 500 °F. The EHX requires a coolant system of 40%EG/Water with the heat rejected to the municipal water system. It also contains a connection for injection air used for oxidation in the second stage. The EHX will come equipped with a stepper motor to drive the internal bypass valve.

Second Stage Catalyst

2 (1 per engine) The second stage catalyst is located downstream of the EHX. Its purpose is to oxidize CO exiting the 1st stage catalyst using upstream air injection with the exhaust temperature controlled to 400 – 500 °F.

Air Pump 2 (1 per engine) The air pump is a regenerative blower that will provide oxidation air needed to oxidize CO in the second stage catalyst.

Thermostatic Valve

2 (1 per engine) This is a thermostatically controlled three-way mechanical valve that will ensure that a minimum coolant temperature is maintained into the EHX by mixing water hot water leaving the EHX with cold water returning from the heat rejection system (i.e. municipal water heat exchanger).

Control Panel 2 (1 per engine) The control panel will provide temperature control for the EHX by actuating the stepper motor-controlled bypass valve. It will also energize the air pump and provide diagnostic information and protection for the system.

Instrumentation 2 sets (1 per engine) Refer to the Instrumentation Schedule for the specific devices being provided.

48.0

12.9

36.0

31.5

30.6

6.0

13.8

13.1

33.3 1.4

1.25 TYP.

B

B

A

AEXHAUSTINLET

EXHAUST FLOWDIRECTION

12" 125# INLET FLANGE 304 STAINLESS STEEL

12" 125# OUTLET FLANGE304 STAINLESS STEEL

2" NPT COOLANTINLET CONNECTION304 STAINLESS STEEL

1-1/2" NPT AIRINJECTION PORT304 STAINLESS STEEL

1/2" NPT CONDENSATEDRAIN304 STAINLESS STEEL

TEMPERATURE CONTROLVALVE MOTOR

A

30.5

28.6

26.0 21.4SHELL DIA.

13.8

13.8

1-1/4" NPT COOLANT OUTLET CONNECTIONS (2)304 STAINLESS STEEL

45°

45°

SECTION B-B

O2 SENSOR PORT14MM

1/4" NPT ACCESS PORT304 STAINLESS STEEL

17.0 B.C.

1.00

8.54

8.54

45°

45° 45°

SECTION A-A

1/4" NPT ACCESS PORT (3)304 STAINLESS STEEL

NOTES:APPROXIMATE WEIGHT: 600LBS1.MATERIAL: ALL EXTERIOR COMPONENTS2.304 STAINLESS STEEL UNLESS NOTED

EXHAUSTOUTLET

A

A

REVISIONS

ECO REV. DESCRIPTION DATE APP'D

A5, A7, B2 A

CHANGED TO CIRCULAR MOTOR MOUNT RISER, ADDED DIMENSIONS,

ADDED MATERIAL NOTE9/18/2019

8

A

1234567

D

C

B

C

A

D

B

5 3 16 248 7

800HP

TECOGEN

11750-AM - 800 HP HX ASSYPART FILE NAME:

MODEL REF:

PROJECT:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NOVATIO ENGINEERING INC. ANY REPRODUCTION IN

PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NOVATIO ENGINEERING IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

UNLESS OTHERWISE SPECIFIED:DO NOT SCALE DRAWING•DIMENSIONS ARE IN INCHES•THIRD ANGLE PROJECTION•INTERPRET GEOMETRIC •TOLERANCING PER ASME Y14.5

TOLERANCES: ANGULAR: 0.1 X.X: 0.03 X.XX: 0.015 X.XXX: 0.005 X.XXXX: 0.0005

DRAWN

CHECKED

ENG APPR.

DATENAME

NOVATIO ENGINEERING INC.266 CALVARY STREET, WALTHAM, MA

DRAWING TITLE:

SIZE

DDWG. NO. REV

SCALE: 1:6

BK

--

--

8/9/2019

SHEET 1 OF 1

11750-DW2 A

800HP HX ASSY

PAGE LEFT INTENTIONALLY BLANK

Rev: 8/23/2019

Engine kW 608 557 481 456 304

Engine HP 815 746 645 611 407

Engine RPM 1200 1100 950 900 900

Exhaust Side

Heat Transfer Btu/hr 1,012,000 868,000 677,000 616,000 383,000

Exhaust Flow kg/bkW-hr 3.98 3.93 3.86 3.82 4.16

Exhaust Flow lb/hr 5336 4827 4094 3841 2789

Exhaust Temperature [°C] (Engine Out) °C 481 471 456 451 425

Exhaust Temperature [°C] (Engine Out) °F 898 880 853 844 797

EHX Gas Inlet Temperature deg F 1,048 1015 968 952 875

Exhaust Gas Outlet Temp deg F 400 400 400 400 400

Maxiumum Pressure Drop in WC

Coolant Side

Fluid

Number of Circuits

Coolant inlet temp deg F

Coolant outlet Temperature deg F 192 190 186 184 171

Coolant flow GPM 51.5 47 41 39 39

Max/Min Flow %

Coolant Pressure Drop (incl. ftgs.) psi 7.6 6.4 5 4.6 4.6

Minimum system pressure psi

Maximum system pressure psi

Air Injection

Air pump Connection in

Air Flow scfm

Physical Description

Estimated Weight lb

OAL (incl. conns) in

Diameter in

Exhaust Inlet Size in

Exhaust Outlet Size in

Water Inlet Connection in

Water Outlet Connections (2) in

40% EG/Water

2

150

600 +/- 10%

6 (+/- 20%)

Exhaust Heat Exchanger Specification

(2) 1 1/4" NPT

1 1/2" NPT

30

100

+/- 10%

28

48

26

12"- 125 lb Flg

2" NPT

12"- 125 lb Flg

Date: 10/4/2019

Customer:

Contact:

Project:

Engine:

Model

Power: BHP Formula:

Ex. Flow: ACFM Size:

Ex. Temp °F CPSI:

Min Temp: °F Layers:

Max Temp: °F Delta P:

CO NOX NMNEHC CH20 CO NOX VOC CH20

1.76 N/A 0.15 N/A 0.6 N/A 0.5 N/A

1. Catalyst Input Emissions do not exceed values listed above

2. Catalyst temperature is maintained between minimum and maximum limits listed above

3. Engine must me maintained properly

Catalyst Input Emissions (gr/bhp‐hr) Catalyst Output Emissions (gram/bhp‐hr)

OXIDATION CATALYST SELECTION DATA SHEET

Tecogen

Bill Martini

EMWD Pat Road Pump Station

Caterpillar G3512TA

815

1920

Catalyst Selected

BA‐OX‐3Y‐2350‐35‐SP

Support Product Services Inc. guarantees the output emissions of the selected catalyst size will not

exceed stated values for the length of the warranty indicated in the formula section under the

following conditions:

3 Year‐HPGM/SR

23.50" x 3.50"

300

1

2.65" H2O

400‐600

400

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25783 Jefferson Ave. Suite 110

Murrieta, CA 92562

(951) 245‐5788

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®

Ultera Air Pump Specification:

Type Regenerative Blower

Model S31

Flow 28 cfm @ 30 in wc

HP ½ HP

Voltage 115 V / 5.6 FLA

No. of filters 1

Height (w/o filter) 10”

Width 10”

Outlet Pipe Size 1 ½ “

• Dynamically balanced impeller attached directly to the motor shaft (no wear, no vibration, no seals and no lubrication).

• Inlet filter kit (washable filter) • Internal muffler • Power cord • Completely enclosed, fan-cooled, high-efficiency type motor with automatic thermal

overload (automatically restarts after cooling) • UL listed, CSA certified and CE compliant.

Three-Way Thermostatic Valves

EUROPE, MIDDLE EAST, AFRICA, ASIA + PACIFIC +44 1733 206 678 [email protected]

AMERICAS +1 262 548 6220 [email protected]

CHINA +86 0519 8158 0102 [email protected]

www.FPEvalves.com

Compact and Reliable Temperature Control

Fluid Power Energy (FPE) thermostatic valves utilize the principle of expanding wax, which in the semi-liquid state undergoes large expansion rates within a relatively narrow temperature range. The self-contained element activates a stainless steel sleeve, which directs flow. All FPE thermostatic valves are factory set at predetermined temperatures: no further adjustments are necessary.

When used in a diverting application, on start-up the total fluid flow is routed back to the main system. As fluid temperature rises to the control range, some fluid is diverted to the cooling system. As fluid temperature continues to increase, more flow is diverted. When the thermostat is in a fully stroked condition, all fluid flow is directed to the cooling system.

FPE thermostatic valves may also be used in a mixing application. Hot fluid enters the “B” port and colder fluid enters the “C” port. The flows mix and the thermostat adjusts flow through ports “B” and “C” to reach the desired temperature, exiting the “A” port.

Standard FPE thermostatic valve housings are made from aluminum and grey iron castings, however, ductile iron, bronze, steel and stainless steel housings are available.

Additional BSP, SAE and JIS threads available.

Including:2010 2” NPT2010-1 1½” NPT2010J24 1½” SAE O-ringA2010J32 2” SAE O-ringF2010 2” 125lbs FF flangeSF2010 2” 150lbs RF flangeSF2010X 2” 300lbs RF flangeFlange options available

Features and Benefits• Wide range of temperatures• Heavy duty• Self-contained• Replaceable element• Non-adjustable• Rugged construction• Tamper-proof• Operate in any orientation• Compact

1½” to 2”DN40 to DN50

Model 2010

http://www.fpevalves.com/ThermostaticControlValveModel2010.asp

mailto:emeaap%40FPEvalves.com?subject=

mailto:americas%40FPEvalves.com?subject=

mailto:china%40FPEvalves.com?subject=

http://www.FPEvalves.com

http://www.tracepartsonline.net/(S(ggvdcxbelqoi15zpffhbb00r))/PartDetails.aspx?Class=FPE&clsid=/F_FPE/FPE.010/FPE.010.050/&ManID=FPE&PartFamilyID=34-26092016-069697&PartID=34-26092016-069697&SrchRsltType=0&SrchRsltId=5




http://www.fpevalves.com/

http://www.tracepartsonline.net/(S(ggvdcxbelqoi15zpffhbb00r))/content.aspx?Class=FPE

JRoy

Text Box

Model : D2010-1V-150 1.5" NPT Ductile Iron Body Viton seals 150 F thermostat setting

Model 2010 Three-Way Thermostatic Valve SpecificationsAll units in inches (mm) or lbs (Kg); English (metric)

NOTE: Service Kits are supplied with Housing O-Rings & Housing Gaskets. Make sure to replace your original housing seal using the same style seal, and discard the extra component. If your valve was originally supplied with a gasket, DO NOT attempt to use an O-Ring, as the seal will leak without a groove to accept the O-Ring

Note: FPE reserves the right to substitute ordered material for better quality.

EUROPE, MIDDLE EAST, AFRICA, ASIA + PACIFIC +44 1733 206 678 [email protected]

AMERICAS +1 262 548 6220 [email protected]

CHINA +86 0519 8158 0102 [email protected]

www.FPEvalves.com

Service Kits (xxx represents temperature °F)Model O-Ring Gasket LipSeal Thermostat

2000-xxx 1 of Buna-N 1 1 1

2000V-xxx 1 of Viton 1 1 1

2000E-xxx 1 of Neoprene 1 1 1

Lip Seal Insertion Tools

Part Number Component

2071-IT Lip Seal Insertion Plug

Lip Seal Extraction Tools

Part Number Component

2071-RT Lip Seal Extraction Plug

Weights

A AL B D S & SS

21 (10) 10 (5) 25 (11) 21 (10) 23 (10)

Pressure ratings @ 250°F

Material A, AL B D S SS

psi 150 180 225 670 590

Bar 10.3 12.4 15.5 46.1 40.6

Replace * with body material type: A = Cast iron, AL = Aluminum B = Bronze, D = Ductile iron, S = Steel, SS = Stainless Steel.

Model Number

Body Material*

Connection Size

Principal Dimensions Units Flange DrillingNo. of

elementsX Y W Z V No. of

holesDia. of holes

Bolt circle

*2010-1 A, AL, B, D, S, SS 1½” NPT 3 13/16

(96)3 9/16 (90)

6 7/16 (163)

9 11/16 (246)

5½ (139) N/A N/A N/A 1

*2010 A, AL, B, D, S, SS 2” NPT 3 13/16

(96)3 9/16 (90)

6 7/16 (163)

9 11/16 (246)

5½ (139) N/A N/A N/A 1

*2010-1B A, AL, B, D, S, SS 1½” BSPT 3 13/16

(96)3 9/16 (90)

6 7/16 (163)

9 11/16 (246)

5½ (139) N/A N/A N/A 1

*2010B A, AL, B, D, S, SS 2” BSPT 3 13/16

(96)3 9/16 (90)

6 7/16 (163)

9 11/16 (246)

5½ (139) N/A N/A N/A 1

*2010-1A A, AL, B, D, S, SS 1½” BSPP 3 13/16

(96)3 9/16 (90)

6 7/16 (163)

9 11/16 (246)

5½ (139) N/A N/A N/A 1

*2010A A, AL, B, D, S, SS 2” BSPP 3 13/16

(96)3 9/16 (90)

6 7/16 (163)

9 11/16 (246)

5½ (139) N/A N/A N/A 1

*2010J24 A, AL, B, D, S, SS

SAE 24 1 7/8”-12

3 13/16 (96)

3 9/16 (90)

6 7/16 (163)

9 11/16 (246)

5½ (139) N/A N/A N/A 1

*2010J32 A, AL, B, D, S, SS

SAE 32 2½ -12

3 13/16 (96)

3 9/16 (90)

6 7/16 (163)

9 11/16 (246)

5½ (139) N/A N/A N/A 1

*F2010

A 2” 125lbs FF FLANGE

4 7/8 (123)

4 9/16 (115)

7 9/16 (192)

10 5/8 (269)

6 (152) 4 ¾

(19)4¾

(120) 1

B 2” 150lbs RF FLANGE

4¾ (120)

4 7/16 (112)

7 7/16 (188)

10 3/8 (263)

6 (152) 4 ¾

(19)4¾

(120) 1

D 2” 150lbs RF FLANGE

4¾ (120)

4 11/16 (119)

7 11/16 (195)

10 7/8 (276)

6 (152) 4 ¾

(19)4¾

(120) 1

S, SS 2” 150lbs RF FLANGE

4 7/8 (123)

4 9/16 (115)

7 9/16 (192)

10 11/16 (271)

6 (152) 4 ¾

(19.4¾

(120) 1

*F2010X S, SS 2” 300lbs RF FLANGE

5 (127)

4 11/16 (119)

7 15/16 (201)

10 11/16 (271)

6½ (165) 8 ¾

(19)5

(127) 1

Copyright 2017 FPE

mailto:emeaap%40FPEvalves.com?subject=

mailto:americas%40FPEvalves.com?subject=

mailto:china%40FPEvalves.com?subject=

http://www.FPEvalves.com

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®

Control Panel Schedule

(Qty of 2 Panels – 1 per Engine)

Item Tecogen PN

Quantity Per Panel

Mfr. PN

Enclosure 82081 1 Hoffman A122408LP

Subpanel 82082 1 Hoffman A12P24

Power Supply 5 VDC 82103 1 Meanwell MDR-20-5 (120 VAC to 5 VDC)

Power Supply 12 VDC 82104 1 Meanwell MDR-20-12 (120 VAC to 5 VDC)

Power Supply Circuit Breaker TBD 2 Eaton FAZ C 2/1 SP (2 amp rating)

HMI Color Touchscreen Display 80951 1 FDI uEZGUI-1788-70WVT-BA

Serial Server (Vlinx) 80824 1 B & F SmartWorx VESP211-232

Relay 12 VDC Coil, 8A (System Status & Alarm Output)

81902 2 Wago 788-311

Relay 12 VDC Coil, 16A (Coolant Pump & Air Pump)

TBD 2 Wago 788-303

Wiring Duct 1” x 2” 81243 L” - TBD Panduit (Allied 7033456)

Wiring Duct Cover, 1” x 2” 82142 L” - TBD Panduit (Allied 70333406

Notes:

1. Exception to 11023 Part 2.04B #13. Given that all instrumentation is low voltage, field wiring will

go directly to the Interface Board, and not a terminal strip, to minimize any voltage losses across

connections.

2. As an option to an Internet connection, a wireless Cradlepoint (not included in quote) can be

supplied by Tecogen for cellular access. This would avoid VPN access to the Tecogen panel

through the high security EMWD system. It would also require cellular service at a cost to the

customer of approximately $20 -$25/month.

1Subject to change without notice PH (763) 422-2211 • FX (763) 422-2600 • hoffmanonline.com © 2009 Hoffman Enclosures Inc.

Mild Steel: Wall-Mount Enclosures

Type 12 Wall-Mount Enclosures

Spec-00288 B

Spec-00288BPH (763) 422-2211FX (763) 422-2600 Mild SteelWall-Mount EnclosuresType 12 Wall-Mount Enclosures

Continuous Hinge with Clamps, Type 12

Industry Standards

UL 508A Listed; Type 12, 13; File No. E61997cUL Listed per CSA C22.2 No. 94; Type 12, 13; File No. E61997

NEMA/EEMAC Type 12 and 13CSA, File No. 42186: Type 12 IEC 60529, IP65

ApplicationFor applications requiring a bright white interior to increase control visibility, this enclosure includes a padlocking hasp and staple for security and screw-down clamps for secure closure.

Specifications • Enclosure bodies are 14 or 16 gauge steel. Doors are 14 gauge

steel. • Seams continuously welded and ground smooth • External wall-mounting brackets • Formed external return flanges around all sides of enclosure

opening • Screw-down door clamps • Removable heavy-gauge continuous hinge pin • Hasp and staple for padlocking • Data pocket is high-impact thermoplastic • Collar studs provided for mounting optional panels • Bonding provision on door

FinishWhite inside with ANSI 61 gray finish outside.

AccessoriesSee also Accessories.Drip Shield Kit for Type 12 EnclosuresElectric HeaterFast-Operating Clamp-Cover Junction Box ClampCompact Cooling FansSteel and Stainless Steel Window Kits

Modification and CustomizationHoffman excels at modifying and customizing products to your specifications. Contact your local Hoffman sales office or distributor for complete information.Bulletin: A12

Standard Product

Catalog Number AxBxC in./mm Body Gauge PanelConductivePanel

Panel SizeD x E in./mm

F in./mm

Numberof Clamps

DataPocket

A122406LP 12.00 x 24.00 x 6.00 305 x 610 x 152

16 A12P24 A12P24G 9.00 x 21.00229 x 533

3.0076

2 Small

A161206LP 16.00 x 12.00 x 6.00 406 x 305 x 152

16 A16P12 A16P12G 13.00 x 9.00330 x 229

1.2532

2 Small

A161606LP 16.00 x 16.00 x 6.00 406 x 406 x 152

16 A16P16 A16P16G 13.00 x 13.00330 x 330

3.0076

2 Small

A162006LP 16.00 x 20.00 x 6.00 406 x 508 x 152

16 A20P16 A20P16G 17.00 x 13.00432 x 330

3.0076

2 Small

A201206LP 20.00 x 12.00 x 6.00 508 x 305 x 152

16 A20P12 A20P12G 17.00 x 9.00432 x 229

1.2532

2 Small

A201606LP 20.00 x 16.00 x 6.00 508 x 406 x 152

16 A20P16 A20P16G 17.00 x 13.00432 x 330

3.0076

2 Small

A202006LP 20.00 x 20.00 x 6.00 508 x 508 x 152

16 A20P20 A20P20G 17.00 x 17.00432 x 432

3.0076

2 Small

A202406LP 20.00 x 24.00 x 6.00 508 x 610 x 152

16 A24P20 A24P20G 21.00 x 17.00533 x 432

3.0076

2 Small

A241206LP 24.00 x 12.00 x 6.00 610 x 305 x 152

16 A12P24 A12P24G 9.00 x 21.00229 x 533

1.2532

2 Small

A241606LP 24.00 x 16.00 x 6.00 610 x 406 x 152

16 A24P16 A24P16G 21.00 x 13.00533 x 330

3.0076

2 Small

A242006LP 24.00 x 20.00 x 6.00 610 x 508 x 152

16 A24P20 A24P20G 21.00 x 17.00533 x 432

3.0076

2 Small

A242406LP 24.00 x 24.00 x 6.00 610 x 610 x 152

16 A24P24 A24P24G 21.00 x 21.00533 x 533

3.0076

2 Small

A301606LP 30.00 x 16.00 x 6.00 762 x 406 x 152

14 A30P16 A30P16G 27.00 x 13.00686 x 330

3.0076

2 Small

A302006LP 30.00 x 20.00 x 6.00 762 x 508 x 152

14 A30P20 A30P20G 27.00 x 17.00686 x 432

3.0076

2 Small

A302406LP 30.00 x 24.00 x 6.00 762 x 610 x 152

14 A30P24 A30P24G 27.00 x 21.00686 x 533

3.0076

2 Large

A362406LP 36.00 x 24.00 x 6.00 914 x 610 x 152

14 A36P24 A36P24G 33.00 x 21.00838 x 533

3.0076

2 Large

A363006LP 36.00 x 30.00 x 6.00 914 x 762 x 152

14 A36P30 A36P30G 33.00 x 27.00838 x 686

3.0076

2 Large

A122408LP 12.00 x 24.00 x 8.00 305 x 610 x 203

16 A12P24 A12P24G 9.00 x 21.00229 x 533

3.0076

2 Small

A161208LP 16.00 x 12.00 x 8.00 406 x 305 x 203

16 A16P12 A16P12G 13.00 x 9.00330 x 229

1.2532

2 Small

2 Subject to change without notice PH (763) 422-2211 • FX (763) 422-2600 • hoffmanonline.com © 2009 Hoffman Enclosures Inc.



Spec-00288 B

Catalog Number AxBxC in./mm Body Gauge PanelConductivePanel

Panel SizeD x E in./mm

F in./mm

Numberof Clamps

DataPocket

A161608LP 16.00 x 16.00 x 8.00 406 x 406 x 203

16 A16P16 A16P16G 13.00 x 13.00330 x 330

3.0076

2 Small

A162008LP 16.00 x 20.00 x 8.00 406 x 508 x 203

16 A20P16 A20P16G 17.00 x 13.00432 x 330

3.0076

2 Small

A201208LP 20.00 x 12.00 x 8.00 508 x 305 x 203

16 A20P12 A20P12G 17.00 x 9.00432 x 229

1.2532

2 Small

A201608LP 20.00 x 16.00 x 8.00 508 x 406 x 203

16 A20P16 A20P16G 17.00 x 13.00432 x 330

3.0076

2 Small

A202008LP 20.00 x 20.00 x 8.00 508 x 508 x 203

16 A20P20 A20P20G 17.00 x 17.00432 x 432

3.0076

2 Small

A202408LP 20.00 x 24.00 x 8.00 508 x 610 x 203

16 A24P20 A24P20G 21.00 x 17.00533 x 432

3.0076

2 Small

A241208LP 24.00 x 12.00 x 8.00 610 x 305 x 203

16 A12P24 A12P24G 9.00 x 21.00229 x 533

1.2532

2 Small

A241608LP 24.00 x 16.00 x 8.00 610 x 406 x 203

16 A24P16 A24P16G 21.00 x 13.00533 x 330

3.0076

2 Small

A242008LP 24.00 x 20.00 x 8.00 610 x 508 x 203

14 A24P20 A24P20G 21.00 x 17.00533 x 432

3.0076

2 Small

A242408LP 24.00 x 24.00 x 8.00 610 x 610 x 203

16 A24P24 A24P24G 21.00 x 21.00533 x 533

3.0076

2 Small

A243008LP 24.00 x 30.00 x 8.00 610 x 762 x 203

14 A30P24G A30P24G 27.00 x 21.00686 x 533

3.0076

2 Small

A302008LP 30.00 x 20.00 x 8.00 762 x 508 x 203

14 A30P20 A30P20G 27.00 x 17.00686 x 432

3.0076

2 Small

A302408LP 30.00 x 24.00 x 8.00 762 x 610 x 203

14 A30P24 A30P24G 27.00 x 21.00686 x 533

3.0076

2 Large

A303008LP 30.00 x 30.00 x 8.00 762 x 762 x 203

14 A30P30 A30P30G 27.00 x 27.00686 x 686

3.0076

2 Large

A303608LP 30.00 x 36.00 x 8.00 762 x 914 x 203

14 A36P30 A36P30G 33.00 x 27.00838 x 686

3.0076

2 Large

A362408LP 36.00 x 24.00 x 8.00 914 x 610 x 203

14 A36P24 A36P24G 33.00 x 21.00838 x 533

3.0076

2 Large

A363008LP 36.00 x 30.00 x 8.00 914 x 762 x 203

14 A36P30 A36P30G 33.00 x 27.00838 x 686

3.0076

2 Large

A363608LP 36.00 x 36.00 x 8.00 914 x 914 x 203

14 A36P36 A36P36G 33.00 x 33.00838 x 838

3.0076

2 Large

A422408LP 42.00 x 24.00 x 8.00 1067 x 610 x 203

14 A42P24 A42P24G 39.00 x 21.00991 x 533

3.0076

2 Large

A423008LP 42.00 x 30.00 x 8.00 1067 x 762 x 203

14 A42P30 A42P30G 39.00 x 27.00991 x 686

3.0076

2 Small

A423608LP 42.00 x 36.00 x 8.00 1067 x 914 x 203

14 A42P36 A42P36G 39.00 x 33.00991 x 838

3.0076

2 Large

A482408LP 48.00 x 24.00 x 8.00 1219 x 610 x 203

14 A48P24 A48P24G 45.00 x 21.001143 x 533

3.0076

3 Large

A483008LP 48.00 x 30.00 x 8.00 1219 x 762 x 203

14 A48P30 A48P30G 45.00 x 27.001143 x 686

3.0076

3 Small

A483608LP 48.00 x 36.00 x 8.00 1219 x 914 x 203

14 A48P36 A48P36G 45.00 x 33.001143 x 838

3.0076

3 Large

A603608LP 60.00 x 36.00 x 8.00 1524 x 914 x 203

14 A60P36 A60P36G 57.00 x 33.001448 x 838

3.0076

3 Large

A161210LP 16.00 x 12.00 x 10.00 406 x 305 x 254

14 A16P12 A16P12G 13.00 x 9.00330 x 229

1.2532

2 Small

A201610LP 20.00 x 16.00 x 10.00 508 x 406 x 254

14 A20P16 A20P16G 17.00 x 13.00432 x 330

3.0076

2 Small

A202010LP 20.00 x 20.00 x 10.00 508 x 508 x 254

14 A20P20 A20P20G 17.00 x 17.00432 x 432

3.0076

2 Small

A241210LP 24.00 x 12.00 x 10.00 610 x 305 x 254

14 A12P24 A12P24G 9.00 x 21.00229 x 533

1.2532

2 Small

A242010LP 24.00 x 20.00 x 10.00 610 x 508 x 254

14 A24P20 A24P20G 21.00 x 17.00533 x 432

3.0076

2 Small

A242410LP 24.00 x 24.00 x 10.00 610 x 610 x 254

14 A24P24G A24P24G 21.00 x 21.00533 x 533

3.0076

2 Small

A302010LP 30.00 x 20.00 x 10.00 762 x 508 x 254

14 A30P20 A30P20G 27.00 x 17.00686 x 432

3.0076

2 Small

A302410LP 30.00 x 24.00 x 10.00 762 x 610 x 254

14 A30P24 A30P24G 27.00 x 21.00686 x 533

3.0076

2 Large

A362410LP 36.00 x 24.00 x 10.00 914 x 610 x 254

14 A36P24 A36P24G 33.00 x 21.00838 x 533

3.0076

2 Large

A363010LP 36.00 x 30.00 x 10.00 914 x 762 x 254

14 A36P30 A36P30G 33.00 x 27.00838 x 686

3.0076

2 Large

A423010LP 42.00 x 30.00 x 10.00 1067 x 762 x 254

14 A42P30 A42P30G 39.00 x 27.00991 x 686

3.0076

2 Small

A423610LP 42.00 x 36.00 x 10.00 1067 x 914 x 254

14 A42P36 A42P36G 39.00 x 33.00991 x 838

3.0076

2 Large

A483010LP 48.00 x 30.00 x 10.00 1219 x 762 x 254

14 A48P30 A48P30G 45.00 x 27.001143 x 686

3.0076

3 Small

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4 Subject to change without notice PH (763) 422-2211 • FX (763) 422-2600 • hoffmanonline.com © 2009 Hoffman Enclosures Inc.



Spec-00288 B

Panels and Panel accessories Panels for enclosures

nVent.com/HOFFMANSUBJECT TO CHANGE WITHOUT NOTICEaccessories7 Spec-00310 Y

Panels For TYPe 3r, 4, 4X, 12 and 13 enclosUres

Steel panels are 11 or 12 gauge, finished with white polyester powder paint or a conductive, corrosion-resistant coating. Larger panels have flanges on two or four sides. Some larger steel panels are 11 gauge and include extra holes for panel lifting. Aluminum panels are 5052-H32 aluminum alloy. Larger panels have flanges on four sides. Aluminum panels are protected on one side with a plastic film. Stainless steel panels are Type 316 stainless steel. Panel mounting hardware is furnished with all enclosures which accept these panels.BULLETIN: PNLFS, PNLJ, PNLWM

Catalog Number MaterialPanel SizeD x E (in.)

Panel SizeD x E (mm)

Panel Gaugeor Thickness

EdgeFlanges T (in.) T (mm)

Numberof Holes

A12P24 Painted steel 9.00 x 21.00 229 x 533 12 ga. 0 — — 4A12P24G Conductive steel 9.00 x 21.00 229 x 533 12 ga. 0 — — 4A16P12 Painted steel 13.00 x 9.00 330 x 229 12 ga. 0 — — 4A16P12G Conductive steel 13.00 x 9.00 330 x 229 12 ga. 0 — — 4A16P12SS6 Stainless Steel 13.00 x 9.00 330 x 229 12 ga. 0 — — 4A16P12AL Aluminum 13.00 x 9.00 330 x 229 0.10 in./3 mm 0 — — 4A16P16 Painted steel 13.00 x 13.00 330 x 330 12 ga. 0 — — 4A16P16G Conductive steel 13.00 x 13.00 330 x 330 12 ga. 0 — — 4A16P16SS6 Stainless Steel 13.00 x 13.00 330 x 330 12 ga. 0 — — 4A16P16AL Aluminum 13.00 x 13.00 330 x 330 0.10 in./3 mm 0 — — 4A18P18 Painted steel 15.00 x 15.00 381 x 381 12 ga. 0 — — 4A18P18G Conductive steel 15.00 x 15.00 381 x 381 12 ga. 0 — — 4A20P12 Painted steel 17.00 x 9.00 432 x 229 12 ga. 0 — — 4A20P12G Conductive steel 17.00 x 9.00 432 x 229 12 ga. 0 — — 4A20P16 Painted steel 17.00 x 13.00 432 x 330 12 ga. 0 — — 4A20P16G Conductive steel 17.00 x 13.00 432 x 330 12 ga. 0 — — 4A20P16SS6 Stainless Steel 17.00 x 13.00 432 x 330 12 ga. 0 — — 4A20P16AL Aluminum 17.00 x 13.00 432 x 330 0.10 in./3 mm 0 — — 4A20P20 Painted steel 17.00 x 17.00 432 x 432 12 ga. 0 — — 4A20P20G Conductive steel 17.00 x 17.00 432 x 432 12 ga. 0 — — 4A20P20SS6 Stainless steel 17.00 x 17.00 432 x 432 12 ga. 0 — — 4A20P20AL Aluminum 17.00 x 17.00 432 x 432 0.10 in./3 mm 0 — — 4A24P16 Painted steel 21.00 x 13.00 533 x 330 12 ga. 0 — — 4A24P16G Conductive steel 21.00 x 13.00 533 x 330 12 ga. 0 — — 4A24P16SS6 Stainless Steel 21.00 x 13.00 533 x 330 12 ga. 0 — — 4A24P20 Painted steel 21.00 x 17.00 533 x 432 12 ga. 2 0.75 19 4A24P20G Conductive steel 21.00 x 17.00 533 x 432 12 ga. 2 0.75 19 4A24P20SS6 Stainless Steel 21.00 x 17.00 533 x 432 12 ga. 2 0.75 19 4A24P20AL Aluminum 21.00 x 17.00 533 x 432 0.10 in./3 mm 4 0.75 19 4A24P24 Painted steel 21.00 x 21.00 533 x 533 12 ga. 2 0.75 19 4A24P24G Conductive steel 21.00 x 21.00 533 x 533 12 ga. 2 0.75 19 4A24P24SS6 Stainless Steel 21.00 x 21.00 533 x 533 12 ga. 2 0.75 19 4A24P24AL Aluminum 21.00 x 21.00 533 x 533 0.10 in./3 mm 2 0.75 19 4A30P16 Painted steel 27.00 x 13.00 686 x 330 12 ga. 2 0.75 19 4A30P16G Conductive steel 33.00 x 27.00 838 x 686 12 ga. 2 0.75 19 4A30P20 Painted steel 27.00 x 17.00 686 x 432 12 ga. 2 0.75 19 4A30P20G Conductive steel 27.00 x 17.00 686 x 432 12 ga. 2 0.75 19 4A30P20SS6 Stainless Steel 27.00 x 17.00 686 x 432 12 ga. 2 0.75 19 4A30P24 Painted steel 27.00 x 21.00 686 x 533 12 ga. 2 0.75 19 4A30P24G Conductive steel 27.00 x 21.00 686 x 533 12 ga. 2 0.75 19 4A30P24SS6 Stainless Steel 27.00 x 21.00 686 x 533 12 ga. 2 0.75 19 4A30P24AL Aluminum 27.00 x 21.00 686 x 533 0.10 in./3 mm 2 0.75 19 4A30P30 Painted steel 27.00 x 27.00 686 x 686 12 ga. 4 0.75 19 4A30P30G Conductive steel 27.00 x 27.00 686 x 686 12 ga. 4 0.75 19 4A30P30SS6 Stainless Steel 27.00 x 27.00 686 x 686 12 ga. 4 0.75 19 4A36P16 Painted steel 33.00 X 13.00 838 X 330 12 ga. 2 0.75 19 4A36P16G Conductive steel 33.00 x 13.00 838 x 330 12 ga. 2 0.75 19 4A36P24 Painted steel 33.00 x 21.00 838 x 533 12 ga. 2 0.75 19 6A36P24G Conductive steel 33.00 x 21.00 838 x 533 12 ga. 2 0.75 19 6A36P24SS6 Stainless Steel 33.00 x 21.00 838 x 533 12 ga. 2 0.75 19 6A36P24AL Aluminum 33.00 x 21.00 838 x 533 0.10 in./3 mm 2 0.75 19 6A36P30 Painted steel 33.00 x 27.00 838 x 686 12 ga. 4 0.75 19 6A36P30G Conductive steel 33.00 x 27.00 838 x 686 12 ga. 4 0.75 19 6A36P30SS6 Stainless Steel 33.00 x 27.00 838 x 686 12 ga. 4 0.75 19 6A36P30AL Aluminum 33.00 x 27.00 838 x 686 0.10 in./3 mm 4 0.75 19 6A36P36 Painted steel 33.00 x 33.00 838 x 838 12 ga. 4 0.75 19 8A36P36G Conductive steel 33.00 x 33.00 838 x 838 12 ga. 4 0.75 19 8A36P36SS6 Stainless Steel 33.00 x 33.00 838 x 838 12 ga. 4 0.75 19 8A40P24 Painted steel 37.00 x 21.00 940 x 533 12 ga. 4 0.75 19 6A40P24G Conductive steel 37.00 x 21.00 940 x 533 12 ga. 4 0.75 19 6A40P30 Painted steel 37.00 x 29.00 940 x 737 12 ga. 4 0.75 19 4A40P30G Conductive steel 37.00 x 29.00 940 x 737 12 ga. 4 0.75 19 4A42P24 Painted steel 39.00 x 21.00 991 x 533 12 ga. 2 0.75 19 6A42P24G Conductive steel 39.00 x 21.00 991 x 533 12 ga. 2 0.75 19 6A42P30 Painted steel 39.00 x 27.00 991 x 686 12 ga. 4 0.75 19 6

http://hoffman.nvent.com/en/hoffman/Panels-for-Type-3R-4-4X-12-and-13-Enclosures

http://hoffman.nvent.com/en/hoffman/A12P24

http://hoffman.nvent.com/en/hoffman/A12P24G



http://hoffman.nvent.com/en/hoffman/A16P12SS6

http://hoffman.nvent.com/en/hoffman/A16P12AL




























































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SPECIFICATION

MDR-20-5 MDR-20-12 MDR-20-15 MDR-20-24MODEL

DC VOLTAGE

RATED CURRENT

CURRENT RANGE

RATED POWER

OUTPUT VOLTAGE ADJ. RANGE

LINE REGULATION

LOAD REGULATION

SETUP, RISE TIME Note.5

HOLD UP TIME (Typ.)

VOLTAGE RANGE

FREQUENCY RANGE

EFFICIENCY (Typ.)

AC CURRENT (Typ.)INPUT

INRUSH CURRENT (Typ.)

SAFETY STANDARDS

WORKING HUMIDITY

WORKING TEMP.

DC OK ACTIVE SIGNAL (max.)

STORAGE TEMP., HUMIDITY

TEMP. COEFFICIENT

VIBRATION

MTBF

DIMENSIONOTHERS

NOTE

PACKING

OVERLOAD

OVER VOLTAGE

5V 12V 15V 24V

3A 1.67A 1.34A 1A

0 ~ 3A 0 ~ 1.67A 0 ~ 1.34A 0 ~ 1A

15W 20W 20W 24W

80mVp-p 120mVp-p 120mVp-p

13.5 ~ 16.5V

150mVp-p

21.6 ~ 26.4V

±2.0% ±1.0% ±1.0% ±1.0%

10.8 ~ 13.2V4.75 ~ 5.5V

±1.0% ±1.0% ±1.0% ±1.0%

±1.0% ±1.0% ±1.0% ±1.0%

500ms, 30ms/230VAC 1000ms, 30ms/115VAC at full load

50ms/230VAC 20ms/115VAC at full load

85 ~ 264VAC 120 ~ 370VDC

47 ~ 63Hz

76% 80% 81% 84%

0.55A/115VAC 0.35A/230VAC

COLD START 20A/115VAC 40A/230VAC

105 ~ 160% rated output power

Protection type : Constant current limiting, recovers automatically after fault condition is removed

5.75 ~ 6.75V

3.75 ~ 6V / 50mA

Protection type : Shut down o/p voltage, re-power on to recover

13.8 ~ 16.2V

9 ~ 13.5V / 40mA

17.25 ~ 20.25V

11.5 ~ 16.5V / 40mA

27.6 ~ 32.4V

18 ~ 27V / 20mA

-20 ~ +70 (Refer to "Derating Curve")℃

20 ~ 90% RH non-condensing

-40 ~ +85 , 10 ~ 95% RH℃

± ℃ ℃0.03%/ (0 ~ 50 )

Component:10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC60068-2-6

236.9K hrs min. MIL-HDBK-217F (25 )℃

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File Name:MDR-20-SPEC 2019-06-14

UL508, TUV EN62368-1 , BSMI CNS14336-1 approved, EAC TP TC 004 , AS/NZS 62368.1

Compliance to EN55011, EN55032 (CISPR32), EN61204-3 Class B, EN61000-3-2,-3, Class BEAC TP TC 020, CNS13438

Compliance to EN61000-4-2, 3, 4, 5, 6, 8, 11, EN55024,EN61000-6-1,EN61204-3, light industry level, criteria A, EAC TP TC 020

20W Single Output Industrial DIN Rail Power Supply M DR-20 s er ies

RIPPLE & NOISE (max.) Note.2

VOLTAGE TOLERANCE Note.3

ENVIRONMENT

PROTECTION

SAFETY &

EMC(Note 4)

WITHSTAND VOLTAGE

ISOLATION RESISTANCE

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22.5*90*100mm (W*H*D)

0.17Kg; 72pcs/13.2Kg/0.91CUFT

LEAKAGE CURRENT <1mA / 240VAC

FUNCTION

I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC

I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH℃

EMC IMMUNITY

EMC EMISSION

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Block Diagram

Application of DC OK Active Signal

Derating Curve

Mechanical Specification

-20 0 10 20 30 40 50 60 70 (VERTICAL)

20

40

60

80

100

AMBIENT TEMPERATURE ( )℃

LO

AD

(%

)

CIRCUIT

DETECTION

O.L.P.

EMI

FILTER

RECTIFIERS

&

FILTER

POWER

SWITCH-

FILTER

&

RECTIFIERS+V

DC OK

-VI/P

ING

CONTROL

O.V.P.

DC OK

Output Derating VS Input Voltage

INPUT VOLTAGE (VAC) 60Hz

85 10095 120115 160140 200180 240220 264

LO

AD

(%

)

90

100

80

70

60

50

40

Install DIN rail TS35/7.5 or TS35/15

35

+V

55

22.5

90

5 5

-V

100

DC OK

(a) 5V signal (b) LED (c) Relay

RModel

5V

12V

15V

24V

R

≧ Ω200

≧ Ω1.5K

≧ Ω2K

≧ Ω3.9KV-

5.1V

DC OK

R

V-

DC OK

V-

Relay RL

Case No. 956 Unit:mm

Model Model

5V 5V

12V 12V

15V 15V

24V 24V

R RL

≧ Ω1K ≧ Ω120

≧ Ω2.4K ≧ Ω700

≧ Ω3K ≧ Ω700

≧ Ω4.7K ≧ Ω1.2K

+

FG

20W Single Output Industrial DIN Rail Power Supply M DR-20 s er ies

fosc : 60KHz

DC OK

DCOK

+V ADJ

N L

File Name:MDR-20-SPEC 2019-06-14

V4-T1-82 Volume 4—Circuit Protection CA08100005E—March 2013 www.eaton.com

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1.3 Miniature Circuit Breakers and Supplementary Protectors

UL 1077 DIN Rail Supplementary Protectors

Optimum and Efficient Protection for Every Application

FAZ Circuit Breakers ContentsDescription Page

FAZ Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . V4-T1-82

Catalog Number Selection . . . . . . . . . . . . . . . . . V4-T1-83

Standards and Certifications . . . . . . . . . . . . . . . V4-T1-83

Product Selection . . . . . . . . . . . . . . . . . . . . . . . . V4-T1-84

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . V4-T1-90

Technical Data and Specifications . . . . . . . . . . . V4-T1-93

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . V4-T1-100

WMZS Circuit Breaker . . . . . . . . . . . . . . . . . . . . . V4-T1-103

FAZ Circuit BreakersProduct OverviewOptimum product quality, tested reliability and safety stand for best protection of personnel, installations and plant. Eaton’s FAZ DIN rail mountable circuit breaker is designed for use in control panel applications.

Powerful offering for machine and system buildersThe FAZ is available with B, C, D, K, S, and Z characteristics in accordance with UL 1077, CSA C22.2 No.235 and IEC 60947-2. These devices are CE marked.

Application Description● Supplementary protection● Control circuits● Lighting● Business equipment● Appliances

Features● Complete range of UL

1077 recognized DIN rail mounted miniature circuit breakers up to 63A current rating

● Standard ratings of 10 kAIC up to 277/480 Vac

● Current limiting design provides fast short-circuit interruption that reduces the let-through energy, which can damage the circuit

● Suitable for supplementary protection

● Thermal-magnetic overcurrent protection

● Six levels of short-circuit protection, categorized by B, C, D, K, S, and Z curves

● Trip-free design—breaker can not be defeated by holding the handle in the ON position

● Captive screws cannot be lost

● Fulfill UL 1077, CSA C22.2 No.235 and also IEC 60947-2 Standard

● Field-installable shunt trip and auxiliary switch subsequent mounting

● Module width of only 17.7 mm (per pole)

● Contact position indicator (red/green)

● Easy installation on DIN rail

● Possibility for sealing the toggle in ON or OFF position

Volume 4—Circuit Protection CA08100005E—March 2013 www.eaton.com V4-T1-83

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Standards and CertificationsFAZ complies with the latest national and international standards.

● UL 1077, CSA C22.2 No. 235● Apply to supplementary

protectors intended for use as overcurrent, or overvoltage or undervoltage protection within an appliance or other electrical equipment where branch circuit protection is already provided, or is not required

● RoHS compliant● VDE compliant

● Devices with B, C, and D curves are VDE compliant

● CCC● Devices with B, C,

and D curves are CCC compliant

● ABS compliant

1.3Miniature Circuit Breakers and Supplementary Protectors


Discover These Advanced Features

Catalog Number Selection

Note1 In = Rated current for instantaneous trip characteristics.

Breakers install on

standard DIN rail

Available in one-, two-,

three-, four-pole, 1+N and 3+N models

Color-coded indicator provides breaker

status for easy troubleshooting

Captive Posidrive

terminal screws with finger and back-of-hand protection (IP20)

Trip-free design;

breaker cannot be defeated by holding the handle in the

ON position

Breaker information printed on the front of the device for quick

identification

Breaker Family

FAZ = Supplementary protector Ampere Rating

0.5 = 0.5A1 = 1A2 = 2A3 = 3A4 = 4A5 = 5A6 = 6A7 = 7A8 = 8A10 = 10A

13 = 13A 15 = 15A 16 = 16A 20 = 20A 25 = 25A 30 = 30A 32 = 32A 40 = 40A50 = 50A63 = 63A

Trip Characteristics 1

B = 3–5X InC = 5–10X InD = 10–20X InK = 8–12X InS = 13–17X InZ = 2–3X In

Number of Poles

1 = Single-pole2 = Two-pole3 = Three-pole

4 = Single-pole1N = Single-pole +

neutral3N = Three-pole +

neutral

Single Package

SP = Single packaging of single-pole curve B, C and D for select amperes only

Blank = Standard packaging

FAZ C 6 / 1 SP

JFreeman

Oval

Volume 4—Circuit Protection CA08100005E—March 2013 www.eaton.com V4-T1-85

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1.3Miniature Circuit Breakers and Supplementary Protectors


FAZ C curve (5–10X In current rating)● Designed for inductive loads● Response time of instantaneous trip: 5–10X In current rating● UL recognized and CSA Certified as supplementary protectors● For international and domestic use (conform to IEC 60947-2)● UL file number 177451

Suitable for applications where medium levels of inrush current are expected. Instantaneous trip is 5–10X rating of device (In). Applications include small transformers, lighting, pilot devices, control circuits and coils. Medium magnetic trip point.

C Curve (5–10X In Current Rating)—Designed Inductive Loads 1

C Curve (5–10X In Current Rating)—Designed Inductive Loads, continued 1

Notes1 In North America, these switches are UL recognized and CSA Certified as supplementary protection devices. Per the intent of NEC (National Electrical Code), Article 240,

and CEC (Canadian Electrical Code), Part 1 C22.1, supplementary breakers cannot be used as a substitute for the branch circuit protective device. They can be used to provide overcurrent protection within an appliance or other electrical equipment where branch circuit overcurrent protection is already provided, or is not required.

2 Option for single packaging on single-pole B, C and D curves only; add suffix SP when ordering.

Single-Pole 2 Two-Pole Three-Pole

AmperesCatalogNumber

CatalogNumber

CatalogNumber

0.5 FAZ-C0.5/1-SP FAZ-C0.5/2 FAZ-C0.5/3

1 FAZ-C1/1-SP FAZ-C1/2 FAZ-C1/3

1.6 FAZ-C1.6/1-SP FAZ-C1.6/2 FAZ-C1.6/3



















Single-Pole

Two-Pole

Three-Pole

Four-PoleSingle-Pole+ Neutral

Three-Pole+ Neutral

AmperesCatalogNumber

CatalogNumber

CatalogNumber

0.5 FAZ-C0.5/4 FAZ-C0.5/1N FAZ-C0.5/3N

1 FAZ-C1/4 FAZ-C1/1N FAZ-C1/3N

1.6 FAZ-C1.6/4 FAZ-C1.6/1N FAZ-C1.6/3N



















0.0005t

[sec]

NI / I

7200

1.1

3

1.4

5

3600

1200

600

300

120

60

30

10

5

2

1

0.5

0.2

0.1

0.05

0.02

0.005

0.01

0.002

0.001

504030201510987654321

1 C2

Specified non-tripping currentINT = 1.13 x IN for t > 1 h

Specified tripping currentIT = 1.45 x IN for t < 1 h

� Type C: 5 x IN: t > 0.1 s� Type C: 10 x IN: t < 0.1 s

Four-Pole

Single-Pole + Neutral

Three-Pole + Neutral

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www.teamfdi.com(256) 883-1240

@TeamFDI#TeamFDI

Features

Youtube.com/FDIProducts

7.0" Resistive Touch Screen LCD GUI

0.55”

The uEZ GUI® provides everything you need right out of the box to have a touch screen GUI instantly in your project.

Each uEZ GUI unit is available in two convenient forms. To get your project started quickly we offer a full development kit complete with JTAG debugger, power supply, cables, a microSD card and full documentation. The Dev Kit Part Number is uEZGUI-1788-70WVT . Once your design is complete, we also offer a cost-effective production module for prototypes or even for high volume production. The module includes the touchscreen display, all of the necessary hardware, and is supported by the uEZ® / FreeRTOS™ open source software. The uEZ GUI module is available off-the-shelf from any of our franchised distributors under Part Number uEZGUI-1788-70WVT-BA .

Module <$200 in volume! 7.0” TFT WVGA 800x480 LCD Panel with Integrated Touch Screen NXP LPC1788 120MHz CPU with 512KB Internal Flash 8MB of SDRAM, 16MB on Rev 5.1 and later (optional to 32MB) 8MB of NOR FLASH (optional to 16MB) 4GB microSD Memory Card USB Device Mini-AB PC communications USB Device Mini-B connector for 5.0VDC power NV Data Storage via 4kB Internal EEPROM Low power, Real-Time Clock with Supercap Backup Speaker, 3-axis Accelerometer, Temperature Sensor Mini-JTAG Debug Connector

-UART, I2C, SPI, USB Host/Device, RMII Ethernet

µEZGUI

7.04WR

®

Rev 2.2 12/30/2014 - Future Designs Inc - All brand names and product names are trademarks or registered trademarks of their respective holder

www.teamfdi.com(256) 883-1240

@TeamFDI#TeamFDI

Youtube.com/FDIProducts

Ordering Information

Kit Part Number: uEZGUI-1788-70WVT Suggested Resale Price: $405.00(USD) Order Online at: www.uEZGUI.com or fromany of our franchised distributors

Warranty: 30-day money back guarantee Phone 256-883-1240 Fax 256-883-1241 [email protected]

7.0" Resistive Touch Screen LCD GUI

Module Specifications

The uEZGUI-1788-70WVT-BA is the stand alone System On Module version and is priced at less than $200.00 in volume. This unit is designed to be used as an “off-the-shelf ” Graphical User Interface (GUI) or Human Machine Interface (HMI) in a variety of end customer applications. The miniature, self-contained design is well suited to embed directly into your product or FDI offers prepackaged versions. FDI also offers low cost customization services for customer specific hardware, software or packaging applications at volumes of 500 units or more.

Software

Module P/N: uEZGUI-1788-70WVT-BAContrast Ratio: 500 typicalLuminance: 280 cd/m2 typicalViewing Angle Horizontal: 70° L / 70° RViewing Angle Vertical: 60° U /70° DPower consumption typ/max: 600/1100mA @ 5.0VDCOperating Temperature Range: -20°C to +70°C

Kit Contents

μEZ® (pronounced Muse) is an open source rapid development platform that supplies application developers with an extensivelibrary of open source software, drivers, and processor support - all under a common framework. μEZ® allows companies to focuson innovation and their value-added applications while minimizing development time and maximizing software reuse.

The diagram to the right shows a typical embedded application stack. The μEZ® components comprise three primary categories to simplify embedded application development:

Software Included:

Kit Contents: Production Module

AC Power Supply

Download Users Manual, documents, schematics, and software examples at: www.uEZGUI.com

VESP211 Series_1717dsAll product specifications are subject to change without notice.

www.advantech-bb.com

Corporate Headquarters: 707 Dayton Road, PO Box 1040 Ottawa, IL 61350 USA 815-433-5100 Fax 433-5104 European Office: Westlink Commercial Park, Oranmore Co. Galway Ireland +353 91 792444 Fax +353 91 792445

[email protected]@advantech-bb.com

Ultra Compact EthernetSerial Servers VESP211 Series

VESP211 series Ethernet Serial Servers connect serial devices (RS-232, RS-422 or RS-485) to Ethernet networks, allowing the serial device to become a node on the network. The serial port can be accessed over a LAN/WAN using Direct IP Mode, Virtual COM Port, or Paired Mode connections. VESP211 series Ethernet Serial Servers feature 10BaseT or 100BaseTX copper network. The product is built for use in harsh environments, featuring a heavy-duty metal enclosure that is panel (standard) or DIN rail mountable (with optional adapter). The product can operate from a range of DC power inputs and features a barrel connector. It is shipped with a power supply that features a universal AC input with interchangeable blades for North America, Europe, UK, Australia, and China.

Ease of UseConfiguration, upgrades and monitoring are simple, easy tasks with Vlinx™ Manager Software. It installs right on your PC giving you access to the serial server via your desktop. Manage remotely over a LAN or WAN via the built-in web server. This is helpful for off-site troubleshooting and can be done with a simple web browser.

• Ethernet enable serial devices• Ultra compact design fits into the tightest spaces• RS-232, RS-422/485, and RS-232/422/485 models • TCP/IP interface• IP30 metal enclosure• UL 60950 Listed

ACCESSORIES232NM9 - Null Modem Crossover Cable for DTE to DTE connectionDRAD35 - DIN Rail Adaptor Clip (pair)SMI6-12-V-P5 - Power Supply, 12 VDC 6 Watt, 5MM Plug, International AC Input, International AC Blades

PRODUCT FEATURES

ORDERING INFORMATIONMODEL NUMBER SERIAL

PROTOCOLSERIAL PORT

ETHERNET PORTS

ETHERNET CONNECTOR

VESP211 RS-232/422/485 DB9M 1 RJ45

VESP211-232 RS-232 DB9M 1 RJ45

VESP211-485 RS-422/485 Removable Terminal Block 1 RJ45

JRoy

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Corporate Headquarters: 707 Dayton Road, PO Box 1040 Ottawa, IL 61350 USA 815-433-5100 Fax 433-5104 European Office: Westlink Commercial Park, Oranmore Co. Galway Ireland +353 91 792444 Fax +353 91 792445

[email protected]@advantech-bb.com

SPECIFICATIONS SERIAL TECHNOLOGYRS-232 (DB9) TD, RD, DTR, DSR, RTS, CTS, DCD plus Signal GroundRS-485 2-Wire Data A(-), Data B(+), GNDRS-422/485 4-Wire TDA(-), TDB(+), RDA(-), RDB(+), GNDSerial Protocols & Connectors

VESP211:VESP211-232:VESP211-485:

RS-232/422/485 (DB9 male)RS-232 (DB9 male)RS-422/485 (removable terminal block)

Data Rate Up to 230.4 KbpsPOWERSource Power supply included (w/ international blade kit) Input Voltage 12V DC Power Connector Dimensions 5.5 x 2.1 mm Power Consumption 2.5 Watts Max.POWER SUPPLY (INCLUDED)Input Voltage 90 to 264 V ACFrequency 47 to 63 HzPower Consumption No load; Level VI = 0.1W; ErP Tier 1 = 0.075WOperating Temperature 0 to +40 °C (+32 to +104 °F) Storage Temperature -10 to +70 °C (-14 to +158 °F) Operating Humidity 20 to 80%Storage Humidity 10 to 90%Internation Blade Kit North America, Europe, U.K., Australia, China, JapanMECHANICALLED Indicators Serial Port, Ethernet, Ready LED’sSwitches Reset ButtonDimensions VESP211 - 7.938 x 5.257 x 2.209 cm

(3.125 x 2.070 x 0.870 in)Enclosure Metal, IP30ENVIRONMENTALOperating Temperature 0 to +40 °C (+32 to +104 °F) with included power supply

-40 to +80 °C (-40 to +176 °F) without power supplyOperating Humidity 10 to 95% non-condensingMTBF Calculation Method MIL 217 F Parts Count Reliability Prediction

MTBF VESP211: 1316219 hoursVESP211-232: 1153248 hoursVESP211-485: 1000086 hours

NETWORKSerial Memory 8 KB per portNetwork Memory 4 KBLAN 10/100 Mbps Auto-detecting, 10BaseT or 100BaseTXEthernet IEEE 802.3 auto detecting & auto MDI/MDI-X, 10BaseT and

100Base TXPROTOCOLSProtocols TCP, IPv4, UDP, ARP, HTTP 1.0, ICMP/PING, DHCP/BOOTPIP Mode Static, DHCPTCP/UDPUDP

User definableUnicast or Multicast

OTHERConnection Mode Server, Client, VCOM, PairedClient Connection At power up or upon data arrivalSearch Serial direct COM and Ethernet Auto Search or specific IPDiagnostics Display PC IP, ping, test VCOMFirmware Upgrade via Vlinx™ ManagerCONFIGURATION SOFTWAREVlinx™ Manager Windows XP (32/64 bit), 2003 Server (32/64 bit), Vista (32/64 bit),

2008 Server (32/64 bit), 7 (32/64 bit), 8/8.1 (32/64 bit), 10 (32/64 bit)REGULATORY / CERTIFICATIONS / SAFETYCompliance FCC Part 15 Class B

EMC

2004/108/EC, Electromagnetic Compatibility Directive2011/65/EU, Reduction of Hazardous Substances DirectiveEN55022:2010+AC:2011, Information Technology Equipment - Class

B RF EmissionsEN55024:2010, Information Technology Equipment - Immunity (Light Industrial Environments)EN61000-4-2:2009, ESD ImmunityEN61000-4-3:2006+A2:2010, Radiated Field Immunity (RFI)EN61000-4-4:2012, EFT/Burst ImmunityEN61000-4-5:2006, Electrial Surges ImmunityEN61000-4-6:2009, RF Conducted Immunity

UL UL 60950 File# E353510

5.257 cm2.070 in

2.209 cm0.870 in

7.303 cm2.875 in

8.890 cm3.500 in

7.938 cm3.125 in

MECHANICAL DIAGRAM - VESP-211-485-x

Ultra Compact EthernetSerial Servers VESP211 Series

Data sheet | Item number: 788-311Relay module; Nominal input voltage: 12 VDC; 2 changeover contacts; Limiting continuous current: 8 A; Red status indicator; Module width: 15 mm; 2,50 mm2; graywww.wago.com/788-311

22.08.2019 Page /1 11

Current-carrying capacity curve

Similiar to picture

Color:

http://www.wago.com/788-311

Data sheet | Item number: 788-311www.wago.com/788-311

22.08.2019 Page /2 11

DC load limit curve

Item description

Note:

Reinforced insulation between coil and contacts

A separator plate (e.g., 209-191) must be used for voltages greater than 250 V between adjacent relay modules and for compliance with the reinforced insulation requirements.

To protect the relay coils and contacts, inductive loads must be dampened with an effective protection circuit.

DataTechnical Data

Control circuit

Nominal input voltage UN DC 12 V

Input voltage range ±10 %

Nominal input current at UN 36 mA

Load circuit:

Number of changeover/switchover contacts 2

Contact material (relay) AgNi 90/10

Limiting continuous current 8 A

Max. make current (resistive) (AC) 15 A / 4 s

Max. switching voltage AC 250 V

Max. switching power (resistive) AC 2000 VA; DC see load limit curve

Switching capacity AC-15: 3 A / AC 250 V; DC-13: 2 A / DC 24 V

Recommended minimum load 12 V / 10 mA



22.08.2019 Page /3 11


Pull-in time (typ.) 8 ms

Drop-out time (typ.) 13 ms

Bounce time (typ) 10 ms

Electrical life (N.O.; resistive load; 23 °C) 10 x 10 switching operations3

Mechanical life 30 x 10 switching operations6

Max. switching load with load/without load 6 min / 1200 min-1 -1

Signaling

Status indication LED red

Safety and protection:

Rated voltage 250 V

Rated impulse voltage 4 kV

Pollution degree 3

Dielectric strength, control/load circuit (AC, 1 min) 5 kVrms

Dielectric strength open contact (AC, 1 min) 1 kVrms

Dielectric strength, load/load circuit (AC, 1 min) 2.5 kVrms

Protection class IP20

Connection data

Connection technology Push-in CAGE CLAMP®

Solid conductor 0.34 … 2.5 mm² / 22 … 14 AWG

Fine-stranded conductor 0.34 … 2.5 mm² / 22 … 14 AWG

Strip length 9 … 10 mm / 0.35 … 0.39 inch

Geometrical Data

Width 15 mm / 0.591 inch

Height from upper-edge of DIN-35 rail 54 mm / 2.126 inch

Depth 86 mm / 3.386 inch

Mechanical data

Type of mounting DIN-35 rail

Material Data

Color gray

Fire load 0.669 MJ

Weight 45.408 g



22.08.2019 Page /4 11

Environmental Requirements

Pollution degree 3

Surrounding air (operating) temperature at UN -40 … 70 °C

Surrounding air (storage) temperature -40 … 70 °C

Processing temperature -25 … +50 °C

Standards and specifications

Standards/specifications EN 61010-2-201; EN 61810-1; EN 61373; UL 508

Elementary relay

WAGO elementary relay 788-152

Commercial data

Product Group 6 (Interface Electronics)

Country of origin CN

GTIN 4055143184120

Approvals / Certificates

Other Approvals

Logo Approval Additional Approval TextCertificate name

ULUL International Netherlands B.V. (ORDINARY LOCATIONS)

UL 508 E175199 Sec.6 (ORDINARY LOCATIONS)

UL-Approvals



UL 508 E175199 Sec.6

Compatible products

Jumper

Item no.: 788-113 www.wago.com/788-113



Data sheet | Item number: 788-303Relay module; Nominal input voltage: 12 VDC; 1 changeover contact; Limiting continuous current: 16 A; Red status indicator; Module width: 15 mm; 2,50 mm2; graywww.wago.com/788-303

22.08.2019 Page /1 11

Current-carrying capacity curve

Similiar to picture

Color:



22.08.2019 Page /2 11

DC load limit curve

Item description

Note:

Reinforced insulation between coil and contacts

A separator plate (e.g., 209-191) must be used for voltages greater than 250 V between adjacent relay modules and for compliance with the reinforced insulation requirements.

To protect the relay coils and contacts, inductive loads must be dampened with an effective protection circuit.

DataTechnical Data

Control circuit

Nominal input voltage UN DC 12 V

Input voltage range ±10 %

Nominal input current at UN 36 mA

Load circuit:

Number of changeover/switchover contacts 1

Contact material (relay) AgNi 90/10

Limiting continuous current 16 A

Max. make current (resistive) (AC) 30 A / 4 s

Max. switching voltage AC 250 V

Max. switching power (resistive) AC 4000 VA; DC see load limit curve

Switching capacity AC-15: 6 A / AC 250 V; DC-13: 2 A / DC 24 V




22.08.2019 Page /3 11


Pull-in time (typ.) 8 ms

Drop-out time (typ.) 6 ms

Bounce time (typ) 6 ms

Electrical life (N.O.; resistive load; 23 °C) 30 x 10 switching operations3

Mechanical life 30 x 10 switching operations6

Max. switching load with load/without load 6 min / 1200 min-1 -1

Signaling

Status indication LED red

Safety and protection:

Rated voltage 250 V

Rated impulse voltage 4 kV

Pollution degree 3

Dielectric strength, control/load circuit (AC, 1 min) 5 kVrms

Dielectric strength open contact (AC, 1 min) 1 kVrms

Protection class IP20

Connection data

Connection technology Push-in CAGE CLAMP®

Solid conductor 0.34 … 2.5 mm² / 22 … 14 AWG

Fine-stranded conductor 0.34 … 2.5 mm² / 22 … 14 AWG

Strip length 9 … 10 mm / 0.35 … 0.39 inch

Geometrical Data

Width 15 mm / 0.591 inch

Height from upper-edge of DIN-35 rail 54 mm / 2.126 inch

Depth 86 mm / 3.386 inch

Mechanical data

Type of mounting DIN-35 rail

Material Data

Color gray

Weight 45.86 g



22.08.2019 Page /4 11

Environmental Requirements

Pollution degree 3

Surrounding air (operating) temperature at UN -40 … 70 °C

Surrounding air (storage) temperature -40 … 70 °C

Processing temperature -25 … +50 °C

Standards and specifications

Standards/specifications EN 61010-2-201; EN 61810-1; EN 61373; UL 508 (max. 10 A)

Elementary relay

WAGO elementary relay 788-150

Commercial data

Product Group 6 (Interface Electronics)

Country of origin CN

GTIN 4055143184106

Approvals / Certificates

Other Approvals



UL 508 E175199 Sec.6 (ORDINARY LOCATIONS)

UL-Approvals



UL 508 E175199 Sec.6

Compatible products

General accessories




®

Instrumentation Schedule

Item Tgn PN Quantity Mfr. PN Notes

Thermocouples 82090 6 (3 per

engine)

Omega NB1-CAIN-14U-6

Thermocouples shall be installed in customer piping using ½” FPT stainless steel couplings. Contractor shall run Type K thermocouple wire back to the Tecogen control panel in conduit.

Thermistors 72075 8 (4 per

engine)

TE Connectivity 30K5D106

Each thermistor requires a ¼” FPT port installed in water piping by contractor. Also, contractor shall run two (2) 22 ga conductors back to the Tecogen panel in conduit.

Thermistor Well

72080 8 (4 per

engine)

Tecogen Drawing 050-11-096 Rev B

Each thermistor will be supplied with a well to isolate the sensor from the fluid stream for easy removal.

Pressure Transducers

80977 4 (2 per

engine)

TDH30CG010003B004 Each pressure transducer requires a ¼” FPT port installed in the water piping by contractor. Cable assemblies will be furnished by Tecogen.

Transducer Cable Assy. (P-1 & P-2)

TBD 4 (2 per

engine)

TDPACX – 03M Length 3-meter for P-1. Contractor shall run cable back to Tecogen panel.

O2 Sensor 77768 2 (1 per

engine)

GM 19178939 Port in EHX inlet (for diagnostic purposes only). Cable assembly provided by Tecogen.

O2 Sensor Cable

82108 2 (1 per

engine)

Made by Tecogen Standard length – 50 feet. Contractor shall run cable back to Tecogen panel

Stepper Motor Cable Assy

82106 2 (1 per

engine)

Made by Tecogen Standard length – 50 feet. Contractor shall run cable back to Tecogen panel

Vlinx (in control panel)

80824 2 (1 per control panel)

B & F SmartWorx VESP211-232

Cat 5 cable shall be run to Tecogen serial server in control panel from building internet system


®

Thermocouples:

• Tecogen PN 82090

• Omega NB1-CAIN-14U-6

• Cast iron head

• Type K

• ½” mounting thread

• 6” long

• Inconel Sheath

• ¼” sheath diameter

• Ungrounded

Sensor Solutions

PRODUCT DATA SHEET: 30K5D106

• CORPORATE HEADQUARTERS • USA Temperature Products Group Measurement Specialties Inc. Measurement Specialties, Inc. 1000 Lucas Way, 910 Turnpike Road, Hampton, VA, USA 23666 Shrewsbury, MA, USA, 01545. www.Meas-Spec.com Tel.: 508 – 842 - 0516 Fax: 508 – 842 – 0342 E-mail: [email protected]

The information provided in this data sheet is not intended as a substitute for any testing that you may need to undertake to determine the suitability of the product for your application. Page 1 of 2

The technical information contained in this document is prohibited from transfer or disclosure in any manner to non-U.S. persons in the United States or abroad without prior approval by the U.S. Commerce Department or EAR exemption. EAR Classification: EAR99

Product Description Customer: Tecogen, Inc. Spherical End Probe with connector Customer Part No: 72075

Application Measurement Specialties PN: 30K5D106 REV K

Sample/Reference No.: N/A Electrical Specifications RoHS Compliant

Parameter Value

Zero power resistance @ +25°C 30,000 Ohms Nom.

Temperature Tolerance from 0°C to 70°C ± 0.2°C

Beta Value 0/50 3811K

Tolerance on Beta Value 0/50 ± 0.33%

MEAS-SPEC Resistance vs. Temperature Curve #5 Mechanical Details

MEAS-SPEC Approval

Engineering: Ken Carrier Date: Sep-21-2016

Customer Approval (The Customer signs acceptance of the mechanical/electrical specification for the NTC Thermistor)

Customer Approval: Date:

Sensor Solutions

PRODUCT DATA SHEET: 30K5D106

• CORPORATE HEADQUARTERS • USA Temperature Products Group Measurement Specialties Inc. Measurement Specialties, Inc. 1000 Lucas Way, 910 Turnpike Road, Hampton, VA, USA 23666 Shrewsbury, MA, USA, 01545. www.Meas-Spec.com Tel.: 508 – 842 - 0516 Fax: 508 – 842 – 0342 E-mail: [email protected]

The information provided in this data sheet is not intended as a substitute for any testing that you may need to undertake to determine the suitability of the product for your application. Page 2 of 2

Resistance/Temperature Chart

Temp (°C) R Ohms 0 94980.0 1 90413.0 2 86089.8 3 81996.2 4 78118.8 5 74445.3 6 70963.8 7 67663.5 8 64533.9 9 61565.4 10 58749.0 11 56076.2 12 53538.8 13 51129.4 14 48841.0 15 46666.8 16 44600.6 17 42636.6 18 40769.1 19 38993.1 20 37303.5 21 35695.7 22 34165.5 23 32708.7 24 31321.4 25 30000.0 26 28741.0 27 27541.3 28 26397.7 29 25307.3 30 24267.5 31 23275.6 32 22329.3 33 21426.1 34 20564.0 35 19740.9 36 18954.8 37 18204.0 38 17486.6 39 16801.0 40 16145.7 41 15519.2 42 14920.1 43 14347.1

Temp (°C) R Ohms 44 13798.9 45 13274.3 46 12772.2 47 12291.6 48 11831.4 49 11390.6 50 10968.5 51 10564.0 52 10176.4 53 9804.9 54 9448.7 55 9107.2 56 8779.7 57 8465.5 58 8164.1 59 7874.8 60 7597.2 61 7330.7 62 7074.8 63 6829.1 64 6593.0 65 6366.2 66 6148.3 67 5938.9 68 5737.6 69 5544.1 70 5358.0 71 5179.0 72 5006.9 73 4841.2 74 4681.8 75 4528.4 76 4380.8 77 4238.6 78 4101.7 79 3969.9 80 3842.9 81 3720.6 82 3602.7 83 3489.1 84 3379.6 85 3274.0 86 3172.2 87 3074.0

Temp (°C) R Ohms 88 2979.3 89 2888.0 90 2799.9 91 2714.9 92 2632.8 93 2553.6 94 2477.1 95 2403.3 96 2331.9 97 2263.1 98 2196.5 99 2132.3 100 2070.1 101 2010.1 102 1952.1 103 1896.0 104 1841.8 105 1789.3 106 1738.6 107 1689.6 108 1642.1 109 1596.2 110 1551.8 111 1508.8 112 1467.2 113 1426.9 114 1387.9 115 1350.1 116 1313.5 117 1278.1 118 1243.8 119 1210.5 120 1178.3 121 1147.1 122 1116.8 123 1087.5 124 1059.0 125 1031.5


INNOVATIVE SENSORSFOR INDUSTRIAL AND HOME AUTOMATION

®

The TDH30 SeriesLow Cost OEM PressureTransducer

APPLICATIONSThe TDH30 Series Pressure Transducer utilizes piezoresistance

technology in an all stainless steel body. It is compact in size,

has long term stability, ease of installation and is very

economical as well as reliable.

The TDH30 sets a new price-performance standard for

low cost, high volume commercial and industrial

applications.

FEATURES

• 3 to 10,000 psi Range• Various Outputs• Compact Design• 316 Stainless steel Housing

• Low Cost• Industrial 1% Accuracy• Custom Outputs and Ranges Available• OEM Tested and Approved• Low power consumption

ELECTRICAL CONNECTIONS

3

2

4

1

N/C

V+

Output+

+

-

-

C om

Load

0-5VDCOutput

3

2

4

1

N/C

N/C

V +Output

+-+ -Load

4-20mAOutput

DIN 4 pin (9.4)

Signal Function Color Electrical Connector

0-5V

4-20mA

Signal Function Color PinCom Black A

B deR + ylppuS0-5VOutput + White C

A kcalB tuptuO4-20mASupply + Red B

3 pin Packard

12

3

4

Pin

Output Black 2Supply V Red 1

Supply V + Red 1Com Black 2Output White 3N/A N/A 4

A B

C

Black

• Hydraulic / Mobile Hydraulic

• Pneumatic Systems

• Food and Beverage Industry

• Pumps and Compressors

• Energy and water management

• Construction and Agricultural Equipment

DESCRIPTION

SERIES: TDH30

JRoy

Text Box

PN:80977 0 - 100 psi, 0 - 5 V TDH30CG010003B004

INNOVATIVE SENSORSFOR INDUSTRIAL AND HOME AUTOMATION

®

SPECIFICATIONS

Performance @ 25°C (77 °F)Accuracy 1% FS, BFSLStability 0.2% FSThermal Error 1% FSCompensated Temperatures -10 to 75 ° C (14 to 167 ° F)Operating Temperatures -20 to 80 ° C (-4 to 176 ° F)Current Consumption Approx 4mA for 0-5 & 0.5-4.5 voltage output, 11mA for 0-10 voltage output, 23mA for current output (4-20mA)Zero and Span Offset Tolerance 1.5%Shock 50g, 11ms, 1/2 signVibration 11g peak from 10 to 400 HzReverse Polarity Protection Yes

Mechanical ConfigurationPressure Port 1/4 NPT (standard) *Electrical Connection 9.4 mini DIN, 3 pin Packard *Ingress Rating IP65 with T-Direct standard 9.4 DIN cable IP66 with T-Direct standard Packard cableHousing 316 stainless steelDiaphragm Material 3-75psi = 316 SS, >75-1600psi = ceramic, >1600- 10,000psi = 17-4 SSSealing Material Neoprene Approvals CE

ORDERING

Pressure ranges and outputs listed above are quick ship versions**= Consult factory for further OEM options

REV: 4.18Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Transducers Direct web site, it is up to the customer to determine the suitability of the product in the application.

Series TDH30

Pressure Range 0050(psi) 0015 0025 0050 0100 0250 0500 1000 3000 5000 **

Pressure Port 03

03= 1/4” NPT Male**

Output B

B = 4-20mAC = 0-5V (3 wire) **

Electrical Connection D00

D00= 4 pin Mini 9.4 DINB00= 3 pin Packard**

Accuracy 4

4= 1%**

DIMENSIONS

®

27 /

24

27 /

24

Pressure Type G

G = Gauge

Dimensions are in inches and for reference only

InputSupply Voltage / (Output) 8-28 VDC (0-5V, 4-20mA) 5 VDC (0.5-4.5V) 12-36 VDC (0-10V)Pressure Range 3 to 10,000 psiProof Pressure 1.5 x full scaleBurst Pressure 3 x full scaleFatigue Life More than 4 million cycles

For best performance use shielded cables.

Mating connectors and cable assemblies sold separately.

* Consult factory for further OEM options.

JRoy

Text Box

C

JRoy

Text Box

0100

JRoy

Line

JRoy

Line

JRoy

Line

JRoy

Text Box

B00

CABLE DIAMETER - 5.3mm

PIN

A

B

C

WIRE COLOR

BLACK

RED

WHITE

15

PACKARD CABLE ASSEMBLYTDPACX-XXM

Conductors - 3 x 22 AWG

Current/Voltage - 4A/250V

Max Temp - 176° F

Protection Class - IP66

Jacket - PUR

Dimensions in mm and for reference only

Transducers Direct • 12115 Ellington Ct. • Cincinnati, OH 45249 • phone: 513-583-949 • fax: 513-583-9476

18

1, 3 & 6 meters (standard)

Custom lengths available in quantity

60mm +/- 5mm

JFreeman

Typewritten text

TDPACX-03M (3 METER LONG)

JFreeman

Typewritten text

transducersdirect.com

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22

45 First Avenue

Waltham, MA 02451

http://www.tecogen.com

(781) 466-6400

(800) 678-0550 (Parts / Service)

1019

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APPENDIX E

Documents