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BOILER SUR VEY - Federal Corporation

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OKLAHOMA CITY (405) 239-7301 TULSA (918) 249-1918 (800) 289-3331 FAX: (405) 232-5438 (800) 955-1918 FAX: (918) 249-9014 1 1 Federal Corporation Boiler Survey Sheet BOILERS Capacity Range Steam ? Water ? Domestic Hot Water? Package? Burner ? Efficiency Cost Comparison Est. Life Expectancy Manufacturer Lead Time INPUT in MBH (BHP) L=low pres.15# H-high pres.150# L= low pres 30# H-high pres.125# P=Packaged KD=Knocked Down A=Atmospheric Gas PB=Power Burner GO=Gas and/or Oil DCA=Duct. Comb Air (Repre- sentative) 1=Small Watertube Boiler Cost (weeks) H u r s t Scotch Marine, steel 1,260 - 63,000 (30-1500 HP) L H L H P PB GO 83% 2 40+ CALL US H u r s t Firebox, steel 527 - 20,587 (15-615 HP) L L P PB GO 83% 2 40+ CALL US H u r s t Vertical Tubeless 6-100 HP L H L H P PB 83% 2 30 CALL US T h e r m a l S o l u t i o n s , copper tube 250 - 3,000 L H Y P PB Modulating DCA 88% 1.8 20 Fact. Stock T h e r m a l S o l u t i o n s , cop.tube, condensing 750 - 2,000 L H P PB Modulating DCA 97% 2 20 Fact. Stock P e e r l e s s 211A Series, C.I. Sec. 630 - 7,560 (15-181 HP) L L P KD A 80% 1.5 30 Fact. Stock P e e r l e s s 63/64 Series, C.I. Sec. 88 - 632 L L P KD A 80% 1.5 30 Fact. Stock P e e r l e s s LC Series, C.I. Sec. 686 - 4,663 (16-113 HP) L L P KD PB GO 81% 1.5 30 3-4 wks. P e e r l e s s MI Series, C.I. Sec. 70 - 260 L P A 82% 1.5 30 Fact. Stock P e e r l e s s PureFire, SS 50- 140 L P DCA-Modulating 96% 3 20 Fact. Stock L A A R S NeoTherm, SS 285 - 500 L H P DCA 90% 2 20 2-4 wls. L A A R S Mighty Therm, cop. tube 175 - 5,000 L H Y P A 81% 1 20 2-4 wks. L A A R S Mighty Therm II, Pennant 500-2,000 L H Y P PB w/DCA 85% 1.3 -- 1.5 20 OKC stock L A A R S Rheos 1,200 or 2,400 input L H Y P PB w/DCA 87% 1.5 20 stock-2 w. L A A R S Rheos + 1,200 or 2,400 input L H Y P PB w/DCA 98% 2 20 stock-2 w. R i t e , steel watertube 480 - 12,500 (11.5-300 HP) L H H P KD A or PB-GO 80% 1 35 4-6 wks. R i t e , Durafin watertube 300 - 10,000 (7-250 HP) H P PB 85% 2.4 35 4-6 wks. BOILER SURVEY WHICH BOILER?--BOILER TYPES, COST COMPARISON & AVAILABILLITY INFORMATION Federal Corporation stocks hot water boilers from 400,000 btuh through 1,500,000 btuh for immediate delivery. We also repre- sent many quality manufacturers: Hurst Boiler, Thermal Solutions, Rite Boiler, Peerless, and LAARS. NOBODY in Oklahoma has more boiler experience. At Federal, we are THE boiler people, and have been since 1918. The following spread sheet details the different types of boilers we offer and their characteristics. The Tech Tips (in the back of the catalog) provide useful information to make your decisions. Contact our office if you need further information on any type of boiler. We welcome the opportunity to visit your jobsite or to review plans with you to assist you in the selection of your next boiler.
Transcript

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 1

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NOB

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2 www.federalcorp.com

1

HURST____________________________________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 3

1

___________________________________HURST

4 www.federalcorp.com

1

HURST____________________________________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 5

1

____________________________________HURST

6 www.federalcorp.com

1

RITE_____________________________________

NEW FROM RITE

The high efficiency

“Bulletproof” hot water

boiler

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 7

1

_____________________________________RITE

WWW.RITEBOILER.COM

8 www.federalcorp.com

1Peerless BoilersPeerless Boilers

PUREFIRE™High Efficiency, Gas-Fired Condensing Boiler

Direct Vent, Sealed Combustion

4 Sizes � 16 to 140 MBH Input � 96% AFUE* � Natural or LP Gas

PUREFIRE™ Boilers are the Most Thoroughly Tested High Efficiency Boilers in the World!Four Sizes Available; Made in America!• PF-50 – 16 to 50 MBH Input Modulation• PF-80 – 26 to 80 MBH Input Modulation• PF-110 – 36 to 110 MBH Input Modulation• PF-140 – 46 to 140 MBH Input Modulation

State-of-the-Art Control Board Features• Outdoor Reset and Domestic Hot Water Priority• LCD Status Display Module Features Plain English,

Easy-to-Read Status and Troubleshooting Text• System Test Mode for Manual Control of Firing Rate• Energy Saving Heat Recovery Function Improves Domestic

Hot Water Performance and Reduces Off Cycle Losses• Standby Temperature of Domestic Hot Water is Controlled

by Economic Low Fire Operation

Fully Modulating Burner for Maximum Efficiency• 3 to 1 Flame Modulation Assures Dependable Operation and

Increases Boiler Efficiency• Dual Flame Sensing to Promote Reliable Firing and Safe Operation• Uses Standard Schedule 40 PVC Plastic Pipe for Venting

Condensate System• Built-in Neutralizer System with Float Switch Protection

Other Great Features!• All PUREFIRE Boilers Have ASME and ETL Approvals

for U.S. and Canada• Environmentally Friendly, Low Emissions with a Rating

of Less than 30PPM LoNOx, Exceeds National as well asStringent Southern California Standards

• Sleek, Modern Design with Easy to Access Controlsand Visible System/Boiler Monitoring

• High Grade Stainless Steel Burner and Heat Exchanger• Compact, Lightweight, Small Footprint• Zero Clearance to Combustibles - Allows for

Maximum Installation Flexibility• Blocked Flue and Heat Exchanger Sensors for

Safe Operation• 120 Volt Convenience Outlet• Leveling Legs to Insure Proper

Installation and Condensate Removal• Sealed Cabinet Prevents

Combustion Noises and Odors

We are pleased to offer one of the most comprehensive warranty programs in the industry. The Peerless PUREFIRE

condensing boiler carries a full one-year warranty on the entire boiler. We will also purchase an additional warrantythat covers labor for replacing warranted parts from the 31st day through the first year after installation, providedthe warranty registration card is returned. In addition, we offer a limited, pro-rated, 12-year warranty on the heatexchanger of the PUREFIRE boiler. Five and ten-year extended warranties on parts and labor may also be purchased. This summary is not a specific warranty. Please consult us for complete warranty information.

PeerlessBoilers.com FAB-PF R0 (6/08-XM)Printed in U.S.A

Features:

ENERGY

STAR®

Rated!

*Actual reading: 95.85% AFUE

NEW

PRODUCT!

As an ENERGY STAR®

Partner, PB Heat, LLC has determined thatthis product meets the ENERGY STAR

®guidelines for energy efficiency.

Standard Equipment:

Optional Equipment:• Concentric PVC, Polypropylene or Stainless Steel Vent

Termination Kits• Wall Mounting Kit• Floor Mounted Steel Boiler Stand• Domestic Water Tank Sensor• 50 PSIG Relief Valve• Accessories and Repair Parts Readily Available• Low Water Cut-Off

• One Year Parts and Labor Warranty • Factory Tested Pre-Mixed Gas Burner Technology• Built-in Condensate Neutralizer System with Float Switch• Combination Temperature-Pressure Gauge and 30 PSIG Relief

Valve Along with the Required Piping Tees for Proper Mounting• PVC Screened Air Intake and Exhaust Terminals• Outdoor Sensor• Leveling Legs

Printed onRecycled Paper

A Complete

Warranty

Program!

PEERLESS CAST IRON BOILERS_____________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 9

1

PEERLESS CAST IRON BOILERS_____________ _____________PEERLESS CAST IRON BOILERS

Type: ResidentialConstruction: Cast IronFuel: Gas-Fired (MI - Natural or LP; MIH - Natural)Input: 65 to 260 MBHOutput: 54 to 211 MBH GrossVenting: Natural DraftTrim: WaterIgnition: MI - Standing Pilot or Intermittent;

MIH - Intermittent

Ser ies M I/MIH

ASME

·Packaged Residential Hot Water Boilers

·Natural or LP Gas

·Natural Draft (Chimney) Venting

·Standing Pilot or Intermittent Ignition

·Low Profile Design

·Steel Push Nipples

4

Note: Minimum Supply Gas Pressure: Standard 5 in. W.C. Natural Gas - 11 in. W.C. LP Gas.1 Net I=B=R water ratings based on an allowance of 1.15.2 Consult factory before selecting a boiler for installations having unusual piping and pickup requirements, such as intermittent system operation, extensive piping

systems, etc.3 Heating Capacity and Annual Fuel Utilization Efficiency (AFUE) ratings are based on U.S. Government test. Before purchasing this appliance, read important information

about its estimated annual energy consumption or energy efficiency rating that is available from your retailer.

Gas

-Fir

ed

Series MI/MIH Boiler Ratings

Series MI/MIH

ModelNumber

Input,MBH

HeatingCapacity³,

MBH

Net I=B=RRatingsWater¹,²,

MBH

Standing PilotAFUE³,

%

IntermittentIgnitionAFUE³,

%

MI-03 70 58 50 80.2 82.2

MI-04 105 86 75 80.2 82.1

MI-05 140 115 100 80.2 82.0

MI-06 175 143 124 80.3 82.0

MI-07 195 160 139 80.5 82.0

MI-08 227.5 186 162 80.3 82.0

MI-09 260 211 183 80.1 82.0

MIH-03 65 54 47 – 83.2

MIH-04 97.5 81 70 – 83.1

MIH-05 130 108 94 – 83.0

MIH-06 162.5 135 117 – 83.0

WaterContent,

gal

4.72

6.00

7.28

8.56

9.84

11.12

12.40

4.72

6.00

7.28

8.56

Ser ies 64Type: Semi-CommercialConstruction: Cast IronFuel: Gas-Fired (Natural or LP)Input: 345 to 632.5 MBHOutput: 279 to 525 MBH GrossVenting: Natural DraftTrim: Water or SteamIgnition: Spark Ignition (Standing

Pilot Ignition standard on 64-07 & 64-08 models)

13

Gas

-Fir

ed

·Packaged or Knockdown Gas Boiler

·Natural or LP Gas

·Natural Draft (Chimney) Venting

·Single Vent Draft Hood

·Standing Pilot or Spark Ignition

1 Net I=B=R Ratings are based on Gross Output less an allowance for normal piping and pickup as determined by the Testing and Rating Standard for Low Pressure Cast Iron HeatingBoilers of the Hydronics Institute. Water ratings are based on a piping and pickup factor of 1.15. Steam ratings are based on a piping and pickup factor of 1.33. Consult PB Heatbefore selecting a boiler for gravity hot water installations or for installations having unusual piping and pickup requirements such as exposed piping, night set-back, etc. Ratingsshown are for elevations up to 2,000 feet. For elevations above 2,000 feet, ratings should be reduced at the rate of 4% for each 1,000 feet above sea level.

2 Minimum Natural Gas Inlet Pressure: 5.0" W.C. except for 64-08 STDG 5.3", 64-12 STDG 5.1".3 Combustion efficiency and gross output are determined in accordance with ANSI Z21.13 / CSA 4.9, Gas-Fired Low-Pressure Steam and Hot Water Boilers.

Series 64 Boiler RatingsMinimum Inlet Gas Pressure: Natural Gas @ 5.0 in. W.C.², LP Gas @ 11.0 in. W.C.

Series 64

ModelNumber

Input,MBH

Gross Output³ Net I=B=R Ratings¹ ThermalEfficiency

CombustionEfficiency³

WaterMBH

Steam,MBH

Steam,sqft

Water,MBH

Steam,MBH

Water,%

Steam,%

Water,%

Steam,%

64-07 345.0 286 279 873 249 210 81.0 79.0 83.0 81.0

64-08 399.0 331 323 1,010 288 242 81.0 79.0 83.0 81.0

64-09 460.0 382 373 1,165 332 280 81.0 79.0 83.0 81.0

64-10 517.5 430 419 1,310 374 314 81.0 79.0 83.0 81.0

64-11 575.0 477 466 1,456 415 349 81.1 79.0 83.0 81.0

64-12 632.5 525 512 1,601 457 384 81.0 79.0 83.0 81.0

Water Content,

galApprox.ShippingWeight,

lb

Water Steam

22.8 15.5 945

25.2 17.0 1,081

27.6 18.6 1,218

30.0 20.1 1,354

32.4 21.7 1,490

34.8 23.2 1,527

ASME

10 www.federalcorp.com

1

PEERLESS CAST IRON BOILERS_____________

Ser ies 211AType: CommercialConstruction: Cast IronFuel: Gas-Fired (Natural or LP)Input: 630 to 9,450 MBH5

Output: 504 to 7,560 MBH GrossVenting: Natural DraftTrim: Water or SteamIgnition: Standing Pilot or Spark

16

Gas

-Fir

ed

·Commercial Atmospheric Gas Boiler

·Packaged, Assembled Block (to 19Sections Only) or Individual Sections

·Natural Draft (Chimney) Venting

·630 to 9,450 MBH Input5

·Steam or Hot Water Boilers

·Natural or LP Gas

Note: For LP Ratings decrease by 2.5%.* Assembled blocks available to 19 sections only.1 Net I=B=R water ratings based on an allowance of 1.15.2 Net I=B=R steam ratings based on an allowance of: 04 to 08=1.333, 09(Nat)=1.324, 09(LP)=1.327, 10(Nat)=1.310, 10(LP)=1.312, 11(Nat)=1.298, 11(LP)=1.300,

12(Nat)=1.290, 12(LP)=1.291, 13 to 19=1.288.3 Consult factory before selecting a boiler for installation having unusual piping and pickup requirements, such as intermittent system operation, extensive piping

systems, etc.4 Combustion efficiency determined in accordance with ANSI Z21.13, Gas-Fired Low-Pressure Steam and Hot Water Boilers.5 Consult product catalog literature for detailed ratings information up to 9,450 MBH.

Series 211A Boiler Ratings

Series 211A

ModelNumber

Input,MBH

GrossOutput³,

MBH

Net I=B=R Ratings³ ThermalEfficiency4,

%

CombustionEfficiency4,

%Steam,

sqftWater,MBH¹

Steam,MBH²

211A-04 630 504 1,575 438 378 76.9 80.0211A-05 840 672 2,100 584 504 77.4 80.0211A-06 1,050 840 2,625 730 630 77.7 80.0211A-07 1,260 1,008 3,150 877 756 77.8 80.0211A-08 1,470 1,176 3,675 1,023 882 77.9 80.0211A-09 1,680 1,344 4,229 1,169 1,015 78.0 80.0211A-10 1,890 1,512 4,808 1,315 1,154 78.1 80.0211A-11 2,100 1,680 5,392 1,461 1,294 78.2 80.0211A-12 2,310 1,848 5,971 1,607 1,433 78.2 80.0211A-13 2,520 2,016 6,521 1,753 1,565 77.7 80.0211A-14 2,730 2,184 7,067 1,899 1,696 77.8 80.0211A-15 2,940 2,352 7,608 2,045 1,826 77.9 80.0211A-16 3,150 2,520 8,154 2,191 1,957 77.9 80.0211A-17 3,360 2,688 8,696 2,337 2,087 78.0 80.0211A-18 3,570 2,856 9,238 2,483 2,217 78.0 80.0211A-19 3,780 3,024 9,783 2,630 2,348 78.1 80.0211A-20 3,990 3,192 10,325 2,776 2,478 78.1 80.0211A-21 4,200 3,360 10,871 2,922 2,609 78.1 80.0211A-22 4,410 3,528 11,413 3,068 2,739 78.2 80.0211A-23 4,620 3,696 11,958 3,214 2,870 77.9 80.0211A-24 4,830 3,864 12,500 3,360 3,000 77.9 80.0

BoilerH.P.

Water Content,gal

Water Steam

15.1 44.12 31.6420.1 55.15 39.5525.1 66.18 47.4630.1 77.21 55.3735.1 88.24 63.2840.1 99.27 71.1945.2 110.30 79.1050.2 121.33 87.0155.2 132.36 94.9260.2 143.39 102.8365.2 154.42 110.7470.3 165.45 118.6575.3 176.48 126.5680.3 187.51 134.4785.3 198.54 142.3890.3 209.57 150.2995.4 220.60 158.20

100.4 231.63 166.11105.4 242.66 174.02110.4 253.69 181.93115.4 264.72 189.84

ASME

Ser ies LC/LCEType: CommercialConstruction: Cast IronFuel: Gas, Oil, Gas/Oil-FiredInput: 686 to 4,663 MBHOutput: 547 to 3,777 MBH GrossVenting: Forced DraftTrim: Water or SteamIgnition: Power Burner

18

Gas

/Oil-

Fir

ed

1 Burner input based on No. 2 fuel oil with a heating value of 140,000 BTU per gallon.2 Net I=B=R water ratings based on allowance of 1.15.3 Net I=B=R steam ratings based on an allowance for LC-04 to LC-08=1.333, LC-09=1.323, LC-10=1.310, LC-11=1.298, LC-12=1.290, LCE-13 to LCE-24=1.288.4 Consult factory before selecting a boiler for installation having unusual piping and pickup requirements, such as intermittent system operation, extensive piping systems, etc.5 Combustion and thermal efficiency determined in accordance with The Hydronics Institute’s Testing and Rating Standard for Heating Boilers.

·Large Commercial

·Packaged Assembled Block or IndividualSections

·Forced Draft Venting

·Power Burner — Oil, Gas, Gas/Oil

·Steam or Hot Water Boilers

·Optional Tankless Coils

Series LC/LCE Boiler Ratings

Series LC/LCE

ModelNumber

Oil Input¹Gas

Input,MBH

GrossOutput,

MBH

Net I=B=R Ratings4 Oil Gas

GPH MBH Steam,sqft

Water²,MBH

Steam³,MBH

CombustionEfficiency5,

%

ThermalEfficiency5,

%

CombustionEfficiency5,

%

ThermalEfficiency5,

%LC-04 4.75 665 686 547 1,708 476 410 83.7 82.2 81.2 79.8

LC-05R 5.60 784 808 649 2,029 564 487 83.7 82.8 81.2 80.3LC-05 6.10 854 881 707 2,208 615 530 83.7 82.8 81.2 80.3LC-06 7.50 1,050 1,077 868 2,713 755 651 83.7 83.1 81.1 80.6LC-07 8.80 1,232 1,273 1,029 3,217 895 772 83.6 83.3 81.1 80.8LC-08 10.20 1,428 1,469 1,189 3,717 1,034 892 83.6 83.5 81.1 81.0LC-09 11.60 1,624 1,664 1,350 4,250 1,174 1,020 83.6 83.6 81.1 81.1LC-10 12.80 1,792 1,860 1,511 4,804 1,314 1,153 83.6 83.7 81.1 81.2LC-11 14.20 1,988 2,056 1,672 5,367 1,454 1,288 83.6 83.8 81.1 81.3LC-12 15.60 2,184 2,252 1,832 5,917 1,593 1,420 83.6 83.9 81.1 81.4

LCE-13 17.00 2,380 2,464 1,966 6,358 1,710 1,526 83.5 82.2 81.0 79.8LCE-14 18.40 2,576 2,657 2,125 6,875 1,848 1,650 83.5 82.5 81.0 80.0LCE-15 19.80 2,772 2,850 2,284 7,388 1,986 1,773 83.5 82.6 81.0 80.2LCE-16 21.00 2,940 3,043 2,444 7,908 2,125 1,898 83.5 82.8 81.0 80.3LCE-17 22.50 3,150 3,236 2,603 8,421 2,263 2,021 83.5 82.9 81.0 80.4LCE-18 24.00 3,360 3,429 2,763 8,938 2,403 2,145 83.5 83.1 81.0 80.6LCE-19 25.00 3,500 3,622 2,922 9,454 2,541 2,269 83.5 83.2 81.0 80.7LCE-20 26.50 3,710 3,815 3,082 9,971 2,680 2,393 83.5 83.3 81.0 80.8LCE-21 28.00 3,920 4,027 3,256 10,533 2,831 2,528 83.6 83.3 81.1 80.8LCE-22 29.50 4,130 4,239 3,430 11,096 2,983 2,663 83.6 83.4 81.1 80.9LCE-23 31.00 4,340 4,451 3,604 11,658 3,134 2,798 83.7 83.5 81.2 81.0LCE-24 32.50 4,550 4,663 3,777 12,217 3,284 2,932 83.7 83.5 81.2 81.0

BoilerH.P.

WaterContent,

gal

Water Steam

16.3 50.65 40.5719.4 59.05 47.2921.1 59.05 47.2925.9 67.45 54.0130.7 75.85 60.7335.5 84.25 67.4540.3 91.65 74.1745.1 101.05 80.8949.9 109.45 87.6154.7 117.85 94.3358.7 126.25 101.0563.5 134.65 107.7768.2 143.05 114.4973.0 151.45 121.2177.8 159.85 127.9382.5 168.25 134.6587.3 176.65 141.3792.1 185.05 148.0997.3 193.45 154.81

102.5 201.85 161.53107.7 210.25 168.25112.8 218.65 174.97

ASME

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 11

1

PEERLESS CAST IRON BOILERS_____________ _____________PEERLESS CAST IRON BOILERS

Peer less ® Par tner ®

Type: Indirect-Fired Water HeaterConstruction: Stainless Steel Tank/Maintenance

Free Plastic JacketFuel: Indirect-FiredStorageCapacity: 30 to 119 Gallons

First HourRatings: 169 to 423 Gallons @ 140°

234 to 564 Gallons @ 115°

·Five (5) Sizes

·Modern Coil Design

·Minimal Standby Temperature Loss

·Rapid Recovery Rate

·Long Lasting Stainless Steel Construction

·Easy Installation

·No Separate Chimney or Burner Needed

Peerless® Partner® RatingsModel

NumberStorageCapacity

Pressure HeatExchangeSurface

First Hour Ratings*

Test Working @140° @115°

PP-30 30 gallons 300 PSI 150 PSI 15 sq. ft. 169 gallons 234 gallons

PP-40 37 gallons 300 PSI 150 PSI 20 sq. ft. 212 gallons 292 gallons

PP-60 57 gallons 300 PSI 150 PSI 20 sq. ft. 266 gallons 370 gallons

PP-80 77 gallons 300 PSI 150 PSI 34 sq. ft. 330 gallons 440 gallons

PP-120 119 gallons 300 PSI 150 PSI 34 sq. ft. 423 gallons 564 gallons

PP-40DW 37 gallons 300 PSI 150 PSI 20 sq. ft. 110 gallons 152 gallons

PP-60DW 57 gallons 300 PSI 150 PSI 20 sq. ft. 126 gallons 174 gallons

PP-80DW 77 gallons 300 PSI 150 PSI 20 sq. ft. 160 gallons 221 gallons

PP-120DW 119 gallons 300 PSI 150 PSI 20 sq. ft. 296 gallons 414 gallons

*Based on 90°F rise, 55°/145° with 180°F boiler water. First hour rating is only one factor in product selection. Refer to Installation Instructions foradditional information.

20

Indi

rect

-Fir

ed

12 www.federalcorp.com

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The R Model is most commonly used with firebox boilers and other applications with firebox pressures not exceeding .075 inches water column. It can fire oil and gas either singly or in combination, and is available in 12 different capacity ratings.

The S Model is most commonly used with Scotch marine boilers and other applications with firebox pressures up to 2.0 inches water column. Ir has a low profile to allow for clearance immediately above the center line of the firing head. Like the R Model, it can fire oil and gas either singly or in combination. It is available in 12 different capacity ratings.

The F Model is our most versatile burner. It can fire No. 2 through No. 6 fuel oil and a variety of gases either singly or in combination. It can be applied to most any application, and the larger models can be used with firebox pressures of up to 6 inches water column. It is available in over 40 capacity ratings.

Burners for all your combustion needs.

The Model Z is the newest burner. It uses state-of-the-art design de-veloped with Computational Fluid Dynamics to achieve ultra-low NOx and energy-saving performance. It has a wide operating envelope and can be used in fire-tube, water-tube and cast iron boilers, incinerators and other applications.

For more information, visit www.gordon-piatt.com.

Overall Capabilities3 to 1,050 boiler horsepower - 100,000 to 42,000,000 BTU/hr. input

Gases Oils CombinationsNatural No. 2LP No. 4 Gas-gasMixed No. 5Digester No. 6

Fuel changeover by flick of a switch or automatically

Gas-oil

Fuels Burned

Design Capabilities by ModelComplete Engineering Data is available upon request

Oils Gases Pressure Air SteamF 3650-33600 80-800 All All x x xR 400-8100 10-190 No. 2 All xS 400-12600 10-300 No. 2 All xZ 200-5250 9-125 No. 2 All x

Oil AtomizationFuels BurnedModel

Input Range BTU/hr. X 1000

Boiler Horsepower

Gordon Piatt Chart

GORDON-PIATT BURNERS__________________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 13

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__________________LAARS HEATING SYSTEMS

LAARS and Federal

Laars – where water and heat meet each other very efficiently

Laars was started in 1948 in California by Avy Miller, who discovered he could heat water quickly and efficiently with finned copper tubing heaters. His first application was in heating swimming pool water. As the units proved their worth in pool water (which had dirt, chemicals, and other contaminants), Laars asked, “Why not use them in cleaner closed loop hydronic heating applications and domestic hot water?” These lower cost heaters found a ready market. Laars also discovered that scale build-up could be eliminated through the high velocity flow of water. Thus, the low mass application of water heating came into its own.

Federal has been Oklahoma’s Laars rep for 25 of their 60 years. Laars units have been successfully applied in both hydronic heating and domestic hot water heating all over Oklahoma – in locations as varied as hotels, apartments, restaurants, dormitories, and industrial applications.

The following pages illustrate some of the many Laars products available. Their web site is a treasure of additional information. Note: we stock many popular heaters and tanks. We have learned how to properly apply these units both in quick change-outs and in new construction jobs. Let us help you solve your water heating challenges!

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LAARS HEATING SYSTEMS__________________

NT-285

NT-399

NT-500

265/8

311/2

373/4

68

80

96

47

47

48

15

11

11

181/2

185/8

183/4

53/4

41/8

41/8

36

37

38

45

54

70

14

145/8

147/8

201/8

25

293/4

51

64

76

14

191/4

23/4

173/4

213/8

275/8

49

48

48

36

49

7

191/8

19

19

Laars® NeoTherm®

C

in. cm.

D

in. cm.

B

in. cm.

A

in. cm.

285,000

399,000

500,000

83.5

116.9

146.5

Output

BTU/h kW

285,000

399,000

500,000

83.5

116.9

146.5

Input

BTU/h kWModel

Number

E

in. cm.

F

in. cm.

G

in. cm.

H

in. cm.

LAARS® NEOTHERM® HYDRONIC BOILER

Standard Equipment:

• High condensing efficiency

• Modulation down to 20% of full fire(5:1 turndown)

• Sealed combustion chamber

• Pre-mix stainless steel burner

• Low NOx system exceeds the moststringent regulations for air quality

• Horizontal or vertical direct vent

• Horizontal vent and air terminals

• Vent and air pipe lengths of up to100 equivalent feet (each)

• Built-in condensate trap

• Vent temperature cutoff feature

• Spark ignition system

• 160 psi maximum working pressure

• Stainless steel heat exchanger withwelded construction (no gaskets)

• ASME "H" stamp

• Boiler circulator, mounted and wiredinside jacket

• 75 psi (517 kPa) ASME ratedpressure relief valve

• Temperature & pressure gauge

• Drain valve

• Multiple pump control for boilerpump, system pump and indirectdomestic water pump, each withdelay

• Electronic PID modulating controlwith real-time data trending analysis

• Large user-interface and display

• Diagnostics displayed in text form

• Alarm output

• Selector switch for internal orexternal (4-20mA) modulationcontrol

• Indirect water heater priority (sensorsold separately)

• Outdoor reset (sensor soldseparately)

• On/off toggle switch

• Manual reset high limit

• Air pressure switch

• Burner site glass

• Zero clearance to combustiblesurfaces

• 12 year warranty

FRONT VIEW

CONDENSATETRAP OUTLET

24-5/863

PRV OUTLET

31-7/881

12-7/833

BACK VIEW Dimensions shown in inches cm.

17-5/845

2-1/2 6

RIGHT SIDE VIEW

A

38-1/897

3" MAX

GAS INLET

G

H

5-1/8 13

8-3/422

F

4-1/211

AIR INLET* TOP VIEW

ED

C

B4-1/2

11VENT*

*NeoTherm is shipped withadapters for the air and ventthat accept standard pipe ofthe proper size and type.

NeoTherm Features:

• Floor-standing condensing boiler

• All connections are on top of unit

• Stainless steel heat exchanger

• Rated for alcove and closetinstallations

• Easy to service

• Will qualify for Energy Rebates

• Low NOx emissions, 90+% AFUE

• LAARS Integrated ControlSystemSM

• Works with BAS

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 15

1

__________________LAARS HEATING SYSTEMS

Laars perfected the “Mighty Therm” over the last 40 years. It has been the “workhorse” of the copper tube heaters. Building on that suc-cessful platform, the Mighty Therm2 offers the same strong features plus increased ef-ficiencies, low NOx burner, and ducted com-bustion -- all with easy maintenance. Federal stocks the most popular sizes.

INTRODUCING. . .

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LAARS HEATING SYSTEMS__________________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 17

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__________________LAARS HEATING SYSTEMS

Stocked in OKC!

18 www.federalcorp.com

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LAARS HEATING SYSTEMS__________________

Representative DHW Heater Piping

DOMESTIC HOT WATER APPLICATIONS

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 19

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__________________LAARS HEATING SYSTEMS

Representative Hydronic Piping--Multiple Boil-ers, Primary Secondary System

Representative Hydronic Piping--Multiple Boilers, Low Temperature Sys-tem (Water Source Heat Pump Application)

CLOSED LOOP HYDRONIC APPLICATIONS

20 www.federalcorp.com

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LAARS HEATING SYSTEMS__________________

CondensingBoiler andWater Heater RHHH Hydronic Boiler

RHHV Volume Water Heater

Submittal Data

Standard Equipment

• Water flow switch• Low water cutoff with test

light and manual reset button

• Manual reset high limit• High gas pressure switch• Low gas pressure switch• Air pressure switch• Low-fire start time delay• Modulation capabilities

down to 25% of full fire• ASME CSD-1

• Temperature and pressure gauge• Indicator/status lights for: Power On,

Call for Heat; Pre-Purge; Burner On; Ignition Failure

• Selector switch for internal or external (0-10VDC) control

• 100% lockout ignition control• Copper primary heat exchanger• Stainless steel secondary heat

exchanger• Internal water mixing system to allow

minimum 70°F water inlet• Condensate overflow protection switch

RHEOS+

Speci�cations*Model (size) 1200 1600 2000 2400

Input, High Fire 1,200 MBTU/h 352 kW 1,600 MBTU/h 469 kW 2,000 MBTU/h 586 kW 2,400 MBTU/h 703 kW

Output, High Fire 1,080 MBTU/h 316 kW 1,440 MBTU/h 422 kW 1,800 MBTU/h 527 kW 2,160 MBTU/h 633 kW

Input, Low Fire 300 MBTU/h 88 kW 400 MBTU/h 117 kW 500 MBTU/h 146 kW 600 MBTU/h 176 kW

Output, Low Fire 270 MBTU/h 79 kW 360 MBTU/h 105 kW 450 MBTU/h 132 kW 540 MBTU/h 159 kW

Vent Size (Cat. IV) 6" 15 cm 6" 15 cm 7" 18 cm 10" 25 cm

Combustion Air Size 6" 15 cm 8" 20 cm 8" 20 cm 8" 20 cm

Electrical- Control Circuit 120V / single phase / 20A 120V / single phase / 20A 120V / single phase / 20A 120V / single phase / 20A

Electrical- Pump Circuit 230V / single phase / 20A 230V / single phase / 20A 230V / single phase / 20A 230V / single phase / 20A

Shipping Weight 1420 lbs 645 kg 1465 lbs 666 kg 1495 lbs 678 kg 1550 lbs 704 kg

• Leak test valve• Manual firing valve• ASME 160 lb. w.p. heat

exchanger• Less than 10ppm NOx• Pump mounted• Pump time delay

(adjustable 0.1 - 10 min.)• 75 psi pressure relief

valve (RHHH)• 125 psi pressure relief

valve (RHHV)

Clearances

Appliance Clearance From Service AccessSurface Combustible Material ClearancePiping Side 1" 2.5 cm 18" 46 cmOpposite Side 1" 2.5 cm 1" 2.5 cmTop 1" 2.5 cm 24" 61 cmBack 1" 2.5 cm 36" 91 cmFront 1" 2.5 cm 36" 91 cmVent Per UL1738 venting system supplier's instructions*

Optional Equipment

• Factory-installed LON or N2 (Metasys) card for communicating inlet water temperature, outlet water temperature, mixing system temperature, extra temperature (user-chosen), low mixing system

temperature alarm, burner on/off status

• Cupro-nickel primary heat exchanger

• Hard water pump (water heaters only)

• Normally open vent valve*

• Alarm bell*• Additional motorized safety valve with

proof of closure*• Additional solenoid safety valve*• 200°F max. temperature controls*• Ignition module with three attempts

(non-CSD-1)**Included as part of option kit

*Important Note: output shown is calculated using a 90% combustion efficiency. The efficiency of this unit will increase with lower return water tem-perature and/or lower modulation point, which will alter the output of the Rheos+.

Efficiency Curve

RHEOS+ Commercial Condensing Water Heater/Boiler

RHHH (Boiler)

TEMPERATURE RISE IN DEGREES

20°F 11°C 25°F 14°C 30°F 17°CModel Flow Flow Flow Flow Flow FlowSize gpm lpm gpm lpm gpm lpm1200 108 409 86 327 72 2731600 144 545 115 436 96 3632000 180 681 144 545 120 4542400 216 818 173 654 144 545

Water Flow Data*

Minimum Recovery Table*

RHHV (Water Heater)

HARD WATER NORMAL WATER SOFT WATER

Model Flow Temp Flow Temp Flow Temp Flow Temp Flow Temp Flow TempSize gpm Rise°F lpm Rise °C gpm Rise °F lpm Rise °C gpm Rise °F lpm Rise °C1200 108 20 409 11 86 25 327 14 72 30 273 171600 169 17 641 9 137 21 519 12 93 31 352 172000 189 19 717 11 157 23 593 13 103 35 389 192400 216 20 818 11 173 25 654 14 144 30 545 17

GPH L/h DeliveredREQUIRED WATER TEMPERATURE RISE °F / °C

Model 40°F 22°C 50°F 28°C 60°F 33°C 70°F 39°C 80°F 44°C 90°F 50°C 100°F 56°C 120°F 67°C 140°F 78°CSize GPH L/h GPH L/h GPH L/h GPH L/h GPH L/h GPH L/h GPH L/h GPH L/h GPH L/h1200 3241 12252 2593 9802 2161 8168 1852 7001 1621 6126 1441 5445 1297 4901 1080 4084 926 35011600 4322 16336 3457 13069 2881 10891 2470 9335 2161 8168 1921 7261 1729 6534 1441 5445 1235 46672000 5402 20420 4322 16336 3601 13613 3087 11669 2701 10210 2401 9076 2161 8168 1801 6807 1543 58342400 6483 24504 5186 19603 4322 16336 3704 14002 3241 12252 2881 10891 2593 9802 2161 8168 1852 7001

NOTE: Soft water: 1 to 7.5 grains per gallon. Normal water: 7.6 to 17 grains per gallon. Hard water: More than 17 grains per gallon.*Important Note: water flow shown is calculated using a 90% combustion efficiency. The efficiency of this unit will increase with lowerreturn water temperature and/or lower modulation point, which will lead to varying temperature rise.

*Important Note: recovery shown is calculated using a 90% combustion efficiency. The efficiency of this unit will increase with lower return water temperature and/orlower modulation point, which will lead to higher recovery.

100

98

96

94

92

90

88

86

84

70 80 90 100 110 120 130 140 150 160 170 180

25% input

50% input

75% input

100% input

Effi

cien

cy (

%)

Temperature (ºF)

Fully ModulatingFully CondensingSealed CombustionLow NOX

Up to 98% Efficient

*****

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 21

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__________________LAARS HEATING SYSTEMS

GPH L/h DeliveredREQUIRED WATER TEMPERATURE RISE °F / °C

Model 40°F 22°C 50°F 28°C 60°F 33°C 70°F 39°C 80°F 44°C 90°F 50°C 100°F 56°C 120°F 67°C 140°F 78°C Size GPH L/h GPH L/h GPH L/h GPH L/h GPH L/h GPH L/h GPH L/h GPH L/h GPH L/h 1200 3241 12252 2593 9802 2161 8168 1852 7001 1621 6126 1441 5445 1297 4901 1080 4084 926 3501 1600 4322 16336 3457 13069 2881 10891 2470 9335 2161 8168 1921 7261 1729 6534 1441 5445 1235 4667 2000 5402 20420 4322 16336 3601 13613 3087 11669 2701 10210 2401 9076 2161 8168 1801 6807 1543 5834 2400 6483 24504 5186 19603 4322 16336 3704 14002 3241 12252 2881 10891 2593 9802 2161 8168 1852 7001*Important Note: recovery shown is calculated using a 90% combustion efficiency. The efficiency of this unit will increase with lower return water temperature and/or lower modulation point, which will lead to higher recovery.

Minimum Recovery Table*

Dimensions

Water Flow

RHHV (Water Heater) HARD WATER NORMAL WATER SOFT WATER Model Flow Temp Flow Temp Flow Temp Flow Temp Flow Temp Flow Temp Size gpm Rise °F lpm Rise °C gpm Rise °F lpm Rise °C gpm Rise °F lpm Rise °C 1200 108 20 409 11 86 25 327 14 72 30 273 17 1600 169 17 641 9 137 21 519 12 93 31 352 17 2000 189 19 717 11 157 23 593 13 103 35 389 19 2400 22166 20 818 11 173 25 654 14 144 30 545 17NOTE: Soft water: 1 to 7.5 grains per gallon. Normal water: 7.6 to 17 grains per gallon. Hard water: More than 17 grains per gallon.*Important Note: water flow shown is calculated using a 90% combustion efficiency. The efficiency of this unit will increase with lower return water temperature and/or lower modulation point, which will lead to varying temperature rise.

RHHH (Boiler) TEMPERATURE RISE IN DEGREES 20°F 11°C 25°F 14°C 30°F 17°C Model Flow Flow Flow Flow Flow Flow Size gpm lpm gpm lpm gpm lpm 1200 108 409 86 327 72 273 1600 144 545 115 436 96 363 2000 180 681 144 545 120 454 2400 216 818 173 654 144 545

20 Industrial Way, Rochester, NH 03867 • 603.335.6300 • Fax 603.335.33551355 Kuehner Drive, Simi Valley, CA 93063 • 800.900.9276 • Fax 800.559.1583 (Sales, Service)480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 • 905.844.8233 • Fax 905.844.2635www.Laars.com Litho in U.S.A. © Laars Heating Systems 0702 Document 1179H

Model “V” “A” “W” “G” Gas Connections “B” Vent Outlet Air Inlet Inlet / Outlet Control Packages Connection Connection Water Std & A B & E B & E Connection Nat / LP Nat LP in. cm in. cm NPT NPT NPT NPT in. cm1200 6 15 6 15 2-1/2" 1" 1-1/2" 1-1/2" 34-1/4 871600 6 15 8 20 2-1/2" 1-1/2" 2" 2" 34-1/4 872000 7 18 8 20 3" 1-1/2" 2" 2" 34-1/4 872400 10 25 8 20 3" 1-1/2" 2" 2" 32 81

22 www.federalcorp.com

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LAARS HEATING SYSTEMS__________________

Features:� Thermal Efficiency up to 99.1%

� Three Pass Flue System

� Low NOx Premix Power Burner

� Ultra Quiet Operation

� Submerged Combustion Chamber

� Non-CFC foam insulation

� Flexible Venting — Conventional, Through-the-Wall or Direct Vent

� 1˝ NPT side connection for hydronic applications

� Electronic Controls

� Zero Inch Clearance to combustibles

� Glass-lined steel tank

� Four protective magnesium anode rods

� Hand hole cleanout — Allows inspection of tank interior

� Factory installed sediment reducing cold water inlet tube

� Factory installed dielectric fittings

� 60 gallon (227 Liters) tank capacity in 125,000 (36.6 kW), 150,000(43.9 kW) and 199,999 (58.6 kW) BTU/hr Inputs

� 100 Gallon (379 Liters) tank capacity in 150,000 199,999, 250,000,300,000 and 399,999 BTU/hr Inputs

� 3" Optional Concentric Vent Kit

� ASME Construction available

� NSF Construction available with optional kit

� Brass drain valve

� T&P relief valve factory installed

� Three year limited warranty on steel tank

� One year limited warranty on parts

MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING U.S. PATENTS:5,954,492; 5,761,379; 5,943,984; 5,081,696; 5,988,117; 6,142,216; 5,199,385;6,684,821; 5,574,822; 5,372,185; 5,485,879; 5,277,171; (B1)5,341,770; 5,660,165;5,596,952; 5,682,666; 4,904,428; 5,023,031; 5,000,893; 4,669,448; 4,829,983;4,808,356; 5,115,767; 5,092,519; 5,052,346; 4,416,222; 4,628,184; 4,861,968;4,672,919; Re. 34,534. OTHER U.S. AND FOREIGN PATENT APPLICATIONSPENDING. CURRENT CANADIAN PATENTS: 1,272,914; 1,280,043; 1,289,832;2,045,862; 2,112,515; 2,108,186; 2,107,012, 2,092,105.

LAARS® U.H.E.™ SeriesCommercial Gas

Ultra High Efficiency Water Heater

Photo is of UHE-100T-199

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 23

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__________________LAARS HEATING SYSTEMS

24 www.federalcorp.com

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LAARS HEATING SYSTEMS__________________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 25

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__________________LAARS HEATING SYSTEMS

See Tech Tip #24 on page 330 for useful information on swimming pool heaters.

26 www.federalcorp.com

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LAARS HEATING SYSTEMS__________________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 27

1

__________________LAARS HEATING SYSTEMS

800.900.9276 • Fax 800.559.1583 (Customer Service, Service Advisors)

20 Industrial Way, Rochester, NH 03867 • 603.335.6300 • Fax 603.335.3355

1869 Sismet Road, Mississauga, Ontario, Canada L4W 1W8 • 905.238.0100 • Fax 905.366.0130

www.Laars.com Litho in U.S.A. © Laars Heating Systems 0805 Document 4012U

ConfigurationsPart ASME A B C D E F G H J KNumber Description in in in in in in in in NPT NPT

A0073100 80 Gallon, 2" NPT No 24 61-7/8 59-1/8 14-1/2 9-1/2 5 7-1/2 52-3/4 2" 2"

A0073101 80 Gallon, 2" NPT Yes 24 61-7/8 59-1/8 14-1/2 9-1/2 5 7-1/2 52-3/4 2" 2"

A0078800 119 Gallon, 2" NPT No 28-1/4 65-3/8 63 14-1/2 9-1/2 5 7-1/2 54-7/8 2" 2"

A0070101 119 Gallon, 2½" NPT Yes 28-1/4 65-3/8 63 14-1/2 9-1/2 5 7-1/2 54-7/8 2" 2-1/2"

A2086000 200 Gallon, 2½" NPT Yes 32 79-5/8 77 16-1/4 11-1/4 6-3/4 9-1/4 66 2-1/2" 2-1/2"

NOTE 1: 119 gallon tanks include a 2" NPT rear water connection (plugged) on the opposite side of the bottom circ connection.

Dimensions and specifications subject to change without notice in accordance with our policy of continuous product improvement.

INSULATED TANKS FOR MIGHTY THERM HEATERS

Order No. Model No.A in

B in

C in

D in

E in

F in

G in

H in

J NPT

K NPT

TANK82 A0073100 80 Gal Insulated tank, 2" conn. 24" X 59.5"

N 24 61-7/8 59-1/8 14-1/2 9-1/2 5 7-1/2 52-3/4 2" 2" 192#

TANK120 A0078800 119 Gal Insulated tank, 2" conn. 28" X 63"

N 28-1/4 65-3/8 63 14-1/2 9-1/2 5 7-1/2 54-7/8 2" 2" 312#

TANK200 A2086000 200 Gal Insulated tank, 2-1/2" conn. 32" X 77"

Y 32 79-5/8 77 16-1/4 11-1/4 6-3/4 9-1/4 66 2-1/2" 2-1/2" 541#

TANK330 330 Epoxy lined tank, no insulation, 125 psi w/2 2-1/2" and 2 3" outlets, 36" X 80"

Y 825#Call for exact dimensions

Designed to be used with LAARS heaters where peak demands require stored water. Insulated tanks conform to the stringent efficiency performance criteria for energy consuming applicances set forth in ASHRAE 90.1b. Insulated tanks are glass lined, with 2" foam insulation for high "R" values. Insulated tanks come with relief valve opening, welded steel couplings, two anode rods, drain valve, and handhole cleanout. Jackets have enamel finish. Max. hydro. working pressure 150 psi.

ASME Code

Constr. Ship wt.Description

Dimensons (in)

laars insulated tanks 7/9/2008

Stocked Tanksfor Mighty Therm Volume Water Heaters

28 www.federalcorp.com

1

LAARS HEATING SYSTEMS__________________

� Designed for storage of potable water up to 180ºF (82ºC).

� All tanks are constructed and certified — In accordance withASME IV, Part HLW for 125 PSI (862 kPa).

� Glass lined steel tank — Applied to the interior surface of thesteel providing a tough wear resistant lining which minimizes theeffects of high temperature hot water.

� Magnesium anode rod — For protection and longer service life.

� Two 3/4" aquastat NPT fittings — Located in the lower andupper part of the tank.

� 6" Skirt height — Allows for easier access to areas under thetank.

� Lifting lugs — Standard.

� Red oxide primer — Shop primer is standard on all tanks.Top coat and finish coats are available.

� Five year limited warranty on steel tank — Provides warrantyprotection against tank failure resulting from defects in materialsand workmanship.

� Ten year limited warranty on steel tank (with double glasslining) — Provides superior warranty protection against tankfailure. Double glass lining is not an inventory item, built uponrequest.

LAARS® Custom Hot Water Storage Vessels

Bare Tanks

MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING U.S. PATENTS: 7,063,133 B2; 5,954,492;5,761,379; 5,943,984; 5,081,696; 5,988,117; 6,142,216; 5,199,385; 5,574,822; 5,372,185; 5,485,879;5,277,171; (B1)5,341,770; 5,660,165; 5,596,952; 5,682,666; 4,904,428; 5,023,031; 5,000,893; 4,669,448;4,829,983; 4,808,356; 5,115,767; 5,092,519; 5,052,346; 4,416,222; 4,628,184; 4,861,968; 4,672,919; Re.34,534. OTHER U.S. AND FOREIGN PATENT APPLICATIONS PENDING. CURRENT CANADIAN PATENTS:1,272,914; 1,280,043; 1,289,832; 2,045,862; 2,112,515; 2,108,186; 2,107,012; 2,092,105.

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 29

1

__________________LAARS HEATING SYSTEMS

AB

C

laG

ledoM

LGal

Lin

cmin

cmin

cmin

cmin

cmin

cmin

inin

Lbs

kg

CTV

GB30

-069

193

731

175

662

30762

691753

39991

19.5

495

631600

22.5

572

2.5

13

284

129

CTV

GB30

-081

229

867

210

795

30762

812057

39991

19.5

495

751905

28.5

724

2.5

13

371

168

CTV

GB30

-091

260

984

240

908

30762

912311

39991

19.5

495

852159

33.5

851

2.5

13

408

185

CTV

GB30

-105

303

1147

280

1060

30762

105

2667

39991

19.5

495

992515

40.5

1029

2.5

13

460

209

CTV

GB30

-117

340

1287

320

1211

30762

117

2972

39991

19.5

495

111

2819

46.5

1181

2.5

13

504

229

CTV

GB36

-084

344

1302

310

1173

36914

842134

451143

2153

378

1981

3076

22.5

13

581

264

CTV

GB36

-091

375

1420

340

1287

36914

912311

451143

2153

385

2159

33.5

851

2.5

13

624

283

CTV

GB36

-096

397

1503

360

1363

36914

962438

451143

2153

390

2286

3691

42.5

13

655

297

CTV

GB36

-108

449

1700

415

1571

36914

108

2743

451143

2153

3102

2591

4210

672.5

13

729

331

CTV

GB36

-120

502

1900

465

1760

36914

120

3048

451143

2153

3114

2896

4812

192.5

13

802

364

CTV

GB36

-132

555

2101

515

1949

36914

132

3353

451143

2153

3126

3200

5413

722.5

13

876

398

CTV

GB42

-087

486

1840

435

1647

421067

872210

511295

22.5

572

812057

31.5

800

31

3762

346

CTV

GB42

-091

510

1931

460

1741

421067

912311

511295

22.5

572

852159

33.5

851

31

3791

359

CTV

GB42

-099

558

2112

505

1912

421067

992515

511295

22.5

572

932362

37.5

953

31

3848

385

CTV

GB42

-111

630

2385

575

2177

421067

111

2819

511295

22.5

572

105

2667

43.5

1105

31

3934

424

CTV

GB42

-123

702

2657

645

2442

421067

123

3124

511295

22.5

572

117

2972

49.5

1257

31

31020

463

CTV

GB42

-135

774

2930

720

2725

421067

135

3429

511295

22.5

572

129

3277

55.5

1410

31

31106

502

CTV

GB42

-145

846

3202

790

2990

421067

145

3683

511295

22.5

572

139

3531

61.5

1562

31

31192

541

CTV

GB48

-079

572

2165

500

1893

481219

792007

571448

2461

073

1854

27.5

699

31

31025

465

CTV

GB48

-090

658

2491

580

2196

481219

902286

571448

2461

084

2134

3383

83

13

1145

520

CTV

GB48

-102

752

2847

675

2555

481219

102

2591

571448

2461

096

2438

3999

13

13

1275

579

CTV

GB48

-114

846

3202

765

2896

481219

114

2896

571448

2461

0108

2743

4511

433

13

1405

638

CTV

GB48

-126

940

3558

860

3255

481219

126

3200

571448

2461

0120

3048

5112

953

13

1535

697

CTV

GB48

-147

1128

4270

1040

3937

481219

147

3734

571448

2461

0141

3581

6316

003

13

1796

815

CTV

GB48

-174

1306

4944

1225

4637

481219

174

4420

571448

2461

0168

4267

7519

053

13

2056

933

CTV

GB54

-105

981

3713

875

3312

541372

105

2667

631600

25.5

648

992515

37.5

953

31.5

31596

725

CTV

GB54

-129

1219

4614

1110

4202

541372

129

3277

631600

25.5

648

123

3124

49.5

1257

31.5

31889

858

CTV

GB54

-153

1457

5515

1340

5072

541372

153

3886

631600

25.5

648

147

3734

61.5

1562

31.5

32182

991

CTV

GB54

-189

1814

6867

1690

6397

541372

189

4801

631600

25.5

648

183

4648

79.5

2019

31.5

32622

1190

CTV

GB60

-120

1395

5281

1245

4713

601524

120

3048

691753

2768

6114

2896

4511

433

1.5

32299

1044

CTV

GB60

-144

1689

6394

1530

5792

601524

144

3658

691753

2768

6138

3505

5714

483

1.5

32704

1228

CTV

GB60

-168

1983

7506

1820

6889

601524

168

4267

691753

2768

6168

4267

6917

533

1.5

33110

1412

CTV

GB60

-192

2276

8616

2105

7968

601524

192

4877

691753

2768

6186

4724

8120

573

1.5

33516

1596

CTV

GB60

-216

2570

9728

2395

9066

601524

216

5486

691753

2768

6210

5334

9323

623

1.5

33922

1781

CTV

GB72

-126

2115

8006

1865

7060

721829

126

3200

812057

3076

2120

3048

4812

193

1.5

32876

1306

CTV

GB72

-150

2538

9607

2285

8650

721829

150

3810

812057

3076

2144

3658

6015

243

1.5

33363

1527

CTV

GB72

-174

2961

11209

2700

10221

721829

174

4420

812057

3076

2168

4267

7218

293

1.5

33851

1748

CTV

GB72

-198

3384

12810

3115

11792

721829

198

5029

812057

3076

2192

4877

8421

343

1.5

34338

1969

CTV

GB72

-222

3807

14411

3530

13362

721829

222

5639

812057

3076

2216

5486

94.5

2400

31.5

34825

2191

CTV

GB72

-256

4406

16678

4120

15596

721829

256

6502

812057

3076

2250

6350

113

2870

31.5

35516

2504

CTV

GB84

-144

3310

12530

2915

11034

842134

144

3658

932362

3383

8138

3505

5714

483

1.5

34647

2110

CTV

GB84

-168

3886

14710

3480

13173

842134

168

4267

932362

3383

8160

4064

6917

533

1.5

35328

2419

CTV

GB84

-192

4462

16890

4045

15312

842134

192

4877

932362

3383

8186

4724

8120

573

1.5

36009

2728

CTV

GB84

-216

5038

19071

4610

17451

842134

216

5486

932362

3383

8210

5334

9323

623

1.5

36689

3037

CTV

GB84

-262

Note:

Sha

dedmod

elstypica

llyin

inve

ntory.

6141

23246

5695

21558

842134

262

6655

932362

3383

8256

6502

116

2946

31.5

37994

3629

Shipping

Weight

@125#

LD

sgnippaTsnoisne

miD

VerticalHT

Horizon

talH

tH

Capacity

Nom

inal*

Actual

Diameter

30 www.federalcorp.com

1

LAARS HEATING SYSTEMS__________________

3" NPT

H

HT

3" NPT

3/4" NPTAquastat

“B” - Drain

6"

8"

3/4" NPTAquastat

“A” - Hot Out

7"

DIA

Anode

1 1/4" NPTRelief

“A” - Hot Out

Water Storage VesselsBare Tanks

W-H-196 Test = 7.0 - 8.0 mg/in2The W-H-196 Test is required for water heaters sold to the U.S. Government. The test consists of exposing the enamel to a boiling (212 F) 4/10% solution of Sodium Bicarbonate for eight (8), eighteen (18) hour cycles. Maximum weight loss aftereight cycles is not to exceed 15 mg/in2 .

PEI T-21 Spot Acid Test = Class APEI T-21 Spot Acid Test is used to determine enamel resistance to acids. The test area is examined for visible effects on the enamel and is graded from Class AA (no signof etching) to Class D (etched surface).

Impact resistance = Class 4 to 5The Impact Resistance Test is used to determine the adhesive qualities of enamel to the substrate. The enamel is graded from Class 1 (worst) to Class 5 (best), fracturedglass adhering solidly to the impact area. Class 3 is acceptable.

Hi-Pot Test Less than 20The HYPO Test is a measurement of the continuity of the glass coating (Spark Test). Fifty (50) breakthroughs or fewer are the usual specification for HWT's.

*Nominal gallon capacity is listed for comparisonpurposes. Nominal gallon capacity refers to ahypothetical measurement in a case where overall tanklength remains the same but instead of an ellipticalhead and base, the gallons are calculated as if it wasbuilt with flat heads and base (see diagram).

Nominalcapacityincludes thewhite area inaddition toactual tankcapacity.

*

“C” - Circulation

“A” - Hot Out “A” - Hot Out

“C” - Circulation“B” - Drain

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 31

1

______________________THERMAL SOLUTIONS

32 www.federalcorp.com

1

THERMAL SOLUTIONS______________________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 33

1

______________________THERMAL SOLUTIONS

Page 1 of 1Thermal Solutions

Home Products News Client Showcase Sales Network Contact Us Site Map

Boilers (Indoor)

Model EV-250 EV-500 EV-750 EV-1000 EV-1500 EV-2000 EV-2000S EV-2500 EV-3000

Input-High Fire BTUH 250,000 500,000 750,000 1,000,000 1,500,000 2,000,000 2,000,000 2,500,000 3,000,000

Output-High Fire BTUH 220,000 440,000 660,000 880,000 1,320,000 1,760,000 1,760,000 2,200,000 2,640,000

Input-2-Stage Fire BTUH n/a n/a 375,000 500,000 750,000 1,000,000 n/a n/a n/a

Input-Mod Low Fire BTUH 83,333 166,666 250,000 333,333 500,000 666,667 666,667 833,333 1,000,000

Output-Mod Low Fire BTUH 73,333 146,666 220,000 293,333 440,000 586,667 586,667 733,333 880,000

Boiler H.P. 6.6 13.1 19.7 26.3 39.4 52.6 52.6 65.7 78.9

Sq. Ft. per BHP 9.9 9.4 6.6 6.7 6.7 6.7 8.0 8.1 8.1

Width - dim A (mm) 28.25" (717.55)

28.25" (717.55)

28.25" (717.55)

28.25" (717.55)

28.25" (717.55)

28.25" (717.55)

38.25" (971.55)

38.25" (971.55)

38.25" (971.55)

Depth - dim C (mm) 30.25" (768.35)

30.25" (768.35)

30.25" (768.35)

30.25" (768.35)

30.25" (768.35)

30.25" (768.35)

40.25" (1022.35)

40.25" (1022.35)

40.25" (1022.35)

Height - dim B (mm) 56.75" (1441.45)

71.188" (1808.18)

60.938" (1547.81)

65.188" (1655.76)

79.438" (2017.71)

91.813" (2332.04)

70.5" (1790.7)

77.5" (1968.5)

84.5" (2146.3)

Gas Connection 1" NPT 1-1/4" NPT 1-1/2" NPT 1-1/2" NPT 1-1/2" NPT 1-1/2" NPT 1-1/2" NPT 2" NPT 2" NPT

Water Connections 2" NPT 2" NPT 3" NPT 3" NPT 3" NPT 3" NPT 4" NPT 4" NPT 4" NPT

Air Inlet Connection 3" (76.2) 4" (101.6) 6" (152.4) 6" (152.4) 8" (203.2) 8" (203.2) 8" (203.2) 8" (203.2) 8" (203.2)

Vent Connection 3" (76.2) 4" (101.6) 4" (101.6) 6" (152.4) 6" (152.4) 6" (152.4) 6" (152.4) 8" (203.2) 8" (203.2)

Shipping Weight 500# 552# 955# 1110# 1215# 1350# 1902# 1952# 2002#

• Back

©2004 Thermal Solutions Products, LLC P.O. Box 3244, Lancaster PA 17604-3244 • Telephone 717-239-7642 • Fax 877-501-5212

Web site designed and hosted by Clipper Web Development

7/9/2008http://www.thermalsolutions.com/ratings_dimensions_boiler_indoor.cfm

34 www.federalcorp.com

1

THERMAL SOLUTIONS______________________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 35

1

______________________THERMAL SOLUTIONS

36 www.federalcorp.com

1

INDUSTRIAL STEAM________________________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 37

1

________________________INDUSTRIAL STEAM

Deaerators and Boiler Feedwater Systems

For more information, visit www.industrialsteam.com.

Industrial Steam offers the industry’s widest range of deaerators and boiler feedwater systems

Heat Recovery Systems

Heat recovery systems gener-ate fuel savings in excess of 5%

Custom Systems and other Boiler Room Equipment

Industrial Steam’s complete line of boiler room equipment and acces-sories includes Ebcor electric boilers, Wilson blowdown systems, stainless steel condensate units and much more.

Industrial and Process Vessels and Systems

Custom-designed pressure vessels built to the most exacting specifications.

Chemical Feed Systems• 50, 100 & 250 gal. tanks

• HDPE, Carbon steel, 304SS & PE liner

Water Softeners• 1-30 cu. ft. resin capacity

• 30,000 to 900,000 gr. Exchange capacity

• 10 to 185 g.p.m. continuous, 20-270 g.p.m. peak

• Single and dual units with automatic regeneration

Industrial and Process Vessels and SystemsOur custom-designed pressure vessels are suited to many process ap-

plications. They meet ASME. code and are built to the most rigorous customer performance specifications.

• ASME coded and non-coded vessels and systems

• Packaged with pumps, heat exchangers, and control instrumentation

• Temperature, pressure, level and flow control applications

• Liquid-liquid, gas-liquid and steam-water applications.

• Carbon steel, stainless steel and TFE lined construction

• Accumulators and receivers • Filter and dryer vessels • Knockout drums • Holding tanks and day tanks • Neutralization tanks • Process vessels • Reactors • Separators

38 www.federalcorp.com

1

For complete product details and online selection software, go to www.cemline.com

CEMLINE_________________________________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 39

1

_________________________________CEMLINE

Use this form when ordering your replacement tube bundle. Copy this page, fill in the blanks and then fax it to Federal.

40 www.federalcorp.com

1

A Schebler chimney for every application.

SPECIAL PARTS

Most exhaust systems can be assembled from our wide variety of standard components. But if a special part is required, we can fabricate it. Square to rounds, test ports, special bolting flanges and odd fittings are just a few of the specials that we build on a regular basis. This means that you can purchase the entire system from one manufacturer.

A wide range of materials for inner liners and outer shells are available with Schebler chimneys. In this application, special high-corrosion-resistant stainless steel was used to vent 38 high-efficiency boilers in a large sports complex.

Schebler has the ability to design, engineer and manufacture heavy-wall stacks such as the one shown here. These stacks can be designed with lateral supports or totally unguyed.

Schebler chimney components are being used as breeching in this school installation. Support plates, full angle rings and half angle rings can be used to supports horizontal runs between the appliance and the chimney.

With proper support, Schebler chimney components can be used to make stacks of virtually any height. The stack shown here uses wall supports and wall guides to support the chimney along the building structure.

Visit www.schebler.com for complete chimney information

SCHEBLER________________________________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 41

1

________________________________SCHEBLERSchebler can take your most complex needs, transform them into detailed CAD drawings and then produce and deliver a stack to fulfill those requirements.

42 www.federalcorp.com

1

MADDEN MANUFACTURING_________________

VISIT MADDEN MANUFACTURING ON THEIR WEB SITE AT www.maddenmfg.com

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 43

1

_________________MADDEN MANUFACTURING

44 www.federalcorp.com

1

HEATMIZER_______________________________

OKLAHOMA CITY • (405) 239-7301 TULSA • (918) 249-1918 (800) 289-3331 • FAX: (405) 232-5438 (800) 955-1918 • FAX: (918) 249-9014 45

1

_______________________________HEATMIZER

FOR MORE INFORMATION GO TO WWW.HEATMIZER.COM

46 www.federalcorp.com

1

GRAHAM_________________________________


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