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Diamant Drilling Services
Founded over 15 years ago, Diamant Drilling Services (DDS), is a Belgian fixed
cutters bits manufacturer.
Our strength lays in our ability to quickly create and manufacture custom
designs.
The company has inherited a long engineering and manufacturing experience
that allow us to develop a specific drill bit for each application:
• The bit range varies from light set steel body fishtail bits to very heavy
set, or impreg matrix body bits depending of the geology.
• Sizes vary from 3 1/8 to 17 ½’’
• Bit designs can be adapted to any BHA configuration
• Cutters are selected to match the applications.
Nomenclature
MP819M
Material
Blade Count
Cutting
Cutters
MicroCORE feature
(Optional)
Catalog standards 17 ½”
SP619
SR619
SP519
Steel 6 blades 19 mm PDC
IADC S322
Max TFA 3.341 sqi 9 nozzles 65 series
API conn 7 5/8” REG
Steel 6 blades 19 mm PDC
IADC S422
Max TFA 3.341 sqi 9 nozzles 65 series
API conn 7 5/8” REG
Steel 5 blades 19 mm PDC
IADC S222
Max TFA 3.71 sqi 10 nozzles 65 series
API conn 7 5/8” REG
The SP619 is a very polyvalent design for big size PDC bits.
The steel body allows a blade design with a high standoff
which is very good in terms of cleaning. Typical lithology
drilled with this design can vary from soft surface formation
(a couple of thousand psi) to medium non-abrasive formation.
This bit has been run successfully on motor or rotary in the
Middle East, water or oil base mud.
The SP519 is a standard light set design in 17 ½”.
Particularly adapted for very soft and fast application where
bit balling can be observed, having only 5 blades increase
normal face volume and the 10 nozzles configuration enhance
the cooling and cleaning.
The SR619 is a reinforced version of the previous SP619.
The double row of cutters insure a enhanced quantity of
diamond on the bit shoulder periphery. This make the SR619
more wear resistant and adapted to more demanding
lithology
Catalog standards 12 ¼”
SP619
SP616.
SR616
Steel 6 blades 19 mm PDC
IADC S222
Max TFA 3.341 sqi 9 nozzles 65 series
API conn 6 5/8” REG
Steel 6 blades 16 mm PDC
IADC S222
Max TFA 3.341 sqi 6 nozzles 65 series
API conn 6 5/8” REG
Steel 6 blades 16 mm PDC
IADC S322
Max TFA 3.341 sqi 9 nozzles 65 series
API conn 6 5/8” REG
The SP619 is a very common design in 12 ¼” for soft to
medium application typically preferred in massive soft to
medium hard carbonate horizons: The steel resilience make
the bit keener to sustain eventual vibration. It is a standard
bit in the 12 ¼ section, shales and carbonates in the Middle
East
The SR616 12 ¼”is a wear resistant evolution of steel body bit
with 6 blades. The second row of cutter insure a strong
diamond content on the shoulder area but also the presence
of back up cutter in the bit periphery in case of unexpected
damages.
The SP616 is the 16 mm version of the previous design. With
smaller and tougher PDC this design, it is more suitable for
medium hard carbonates. This bit is successful in Asia-Pacific.
SP519
MP519
MP616
Steel 5 blades 16 mm PDC
IADC S122
Max TFA 3.71 sqi 10 nozzles 65 series
API conn 6 5/8” REG
Matrix 5 blades 19 mm PDC
IADC M222
Max TFA 3.71 sqi 10 nozzles 65 series
API conn 6 5/8” REG
Matrix 6 blades 16 mm PDC
IADC M322
Max TFA 3.341 sqi 9 nozzles 65 series
API conn 6 5/8” REG
The SP519 12 ¼”is a light set design developed for soft and
fast application. This type of design has been run in Asia
pacific especially in Indonesia and has been rewarded by
many records. Typical lithology drilled with this design can
vary from soft surface formation (a couple of thousand psi) to
medium non-abrasive formation
medium non-abrasive formation
The MP519 12 ¼” is also a light set design developed for soft
and fast application. But this matrix body version can handle
higher pump rates and fluid velocity without any risk of body
erosion.
The MP616 is mid-range hardness PDC bit design. It is well
suited for medium-soft to medium type of lithology. The
tungsten carbide matrix body can withstand high fluid
velocity and minor abrasive content even with some sand
content in the mud.
MR616
MP716
MR716
Matrix 6 blades 16 mm PDC
IADC M422
Max TFA 3.341 sqi 9 nozzles 65 series
API conn 6 5/8” REG
Matrix 7 blades 16 mm PDC
IADC M522
Max TFA 2.59 sqi 7 nozzles 65 series
API conn 6 5/8” REG
Matrix 7 blades 16 mm PDC
IADC M622
Max TFA 2.97 sqi 8 nozzles 65 series
API conn 6 5/8” REG
The MR616 is the safe choice when the lithology is not well
known or can be challenging. This bit is a very good
compromise between bit life (wear & erosion resistance) and
drilling efficiency (good ROP). This design is perfect for
interbedded formation that range from soft to medium hard
formation. It has been run on rotary or motor, RSS
assemblies…this is a versatile bit.
The MP716 is an higher hardness-range PDC bit design. It is
well suited for medium to medium-hard type of lithology. The
tungsten carbide matrix body can withstand high fluid
velocity and minor abrasive content.
The MR716 is among the strongest bit design that can be
manufactured in 12 ¼”. The reinforced cutting structure and
the tungsten carbide body guaranty extra bit life in hard
formation or interbedded formation with hard stringers.
Catalog standards 8 ½” & 8 3/8”
MP616
MR616
MR613
Matrix 6 blades 16 mm PDC
IADC M222
Max TFA 2.227 sqi 6 nozzles 65 series
API conn 4 ½” REG
Matrix 6 blades 16 mm PDC
IADC M322
Max TFA 2.227 sqi 6 nozzles 65 series
API conn 4 ½” REG
Matrix 6 blades 16 mm PDC
IADC M332
Max TFA 2.227 sqi 6 nozzles 65 series
API conn 4 ½” REG
The MP616 8 ½” is probably one of the most common design
in the industry. Especially efficient in soft to medium lithology
it is the perfect compromise between cutting efficiency and
bit life in non-demanding application.
The MR616 8 ½” is a reinforced version of the previous
MP616. It is a multipurpose bit that delivers good
performances in a very wide range of lithology including
interbedded formations. This design has delivered record runs
in the 8 ½ sections in the Middle east, in terms of high ROP
and long meterages. It has drilled extended reach horizontal
sections with no difficulty.
The MR613 8 ½” is the 13mm version of the previous design.
This version is sometimes preferred by DD for high DLS
directional objectives.
MR716
MR713
MP813
Matrix 7 blades 16 mm PDC
IADC M422
Max TFA 2.59 sqi 7 nozzles 65 series
API conn 4 ½” REG
Matrix 7 blades 13 mm PDC
IADC M432
Max TFA 2.59 sqi 7 nozzles 65 series
API conn 4 ½” REG
Matrix 8 blades 13 mm PDC
IADC M432
Max TFA sqi 4 nozzles 65 series
API conn 4 ½” REG
The MR716 8 ½”is pushing the envelope of the MR616 a step
further in terms of diamond reinforcement in the cutting
structure. It still had room enough to work with 7 nozzles.
The MP813 is a higher hardness-range PDC bit design. It is
well suited for medium to medium-hard type of lithology. The
tungsten carbide matrix body can withstand high fluid
velocity and minor abrasive content, while the 8 blades bring
enough carat to handle harder lithology.
The MR713 8 ½” is the 13 mm cutter version of the previous
design.
MR816
MR813
Matrix 8 blades 16 mm PDC
IADC M422
Max TFA 1.485 sqi 4 nozzles 65 series
API conn 4 ½” REG
Matrix 8 blades 16 mm PDC
IADC M432
Max TFA 1.485 sqi 4 nozzles 65 series
API conn 4 ½” REG
The MR816 is among the heaviest set bit that can be
designed in 8 ½”. The diamond content has been privileged to
maximize the bit life in hard horizons with possible abrasive
content. This design is particularly adapted to deeper 8 ½
sections in the middle east below the hith.
The MR813 is the 13mm alternative of the heavyset previous
design. Diamond carat content is still very high.
Catalog standards 6” & 5 7/8”
MP513
MP613
MR613
Steel 5 blades 13 mm PDC
IADC M132
Max TFA 1.243 sqi 5nozzles 55 series
API conn 3 ½” REG
Matrix 6 blades 13 mm PDC
IADC M232
Max TFA 0.746 sqi 3 nozzles 55 series
API conn 3 ½” REG
Matrix 6 blades 16 mm PDC
IADC M332
Max TFA 0.89 sqi 2 ports 2 Nozzles
API conn 3½” REG
The MP513 a light set small bit that is fit for purpose for soft
formation. The five hydraulics make it a well suited product
where cleaning is a priority and ROP can reach high rates
The MP613 is more of a multipurpose bit. With its balanced 6
blades, it can be used to drill re-entry as well as deep section
in soft to medium hard formation (typically carbonated
reservoir).
The MR613 is a reinforced version of the previous design.
With the additional rows of cutter it can deal with tougher
formation that eventually abrasive content.
MP713
MP810
Catalog standards 41/8”
MP610
Matrix 7 blades 13 mm PDC
IADC M432 3 nozzles +4 ports
Max TFA 1.531 sqi nozzles 55 series
API conn 3 ½” REG
Matrix 8 blades 13 mm PDC
IADC M432 3 nozzles+ 1port
Max TFA 1.053 sqi nozzles 55 series
API conn 3 ½” REG
Matrix 6 blades 10 mm PDC
IADC M232
Max TFA 0.746 sqi 3 nozzles 55 series
API conn 2 ½” REG
The MP713 is among the toughest bit that can be design in
small size. Geometrically speaking it is the limit between
room for PDC and room for cleaning. The bit is design to drill
hard horizons or interbedded with abrasive content.
The MP610 4 1/8” is one of the smallest standard bit that can
be manufactured with conventional elements. The design is a
good trade-off between stability- diamond content -and good
cleaning and allow it to be use in quite a wide range of
application
The MP810 is toughest bit that can be designed in small size.
Geometrically speaking it is the limit between room for PDC
and room for cleaning. The bit is designed to drill hard
horizons or interbedded with abrasive content. It has
produced excellent results in deep Khuff wells
PDC cutter selection
Through test campaigns in lab and field tests validation, Diamant Drilling Services entrust the
renowned names of the diamond industries to manufacture the most appropriate compact cutter
for a specific application
Among all the products available on the market and after selection of the best, Diamant Drilling
Services consider 3 main grades to select:
• Standard: multi-purpose product that suit most of
non-demanding application
• Premium: top of the shelf product in terms of shock
resistance and abrasion
• Phoenix: High quality product with performances at
least equivalent to deep leached product
The PDC PHOENIX cutter is the cutting-edge product used by Diamant Drilling Services in challenging
application. Through a combination of multi layers technology and diamond to carbide interface
shape, this cutter has shown superior thermal resistance to rough solicitation providing enhanced
bit life and drilling performances at least as good as any surface treated cutter.
MicroCORE™ Bit Technology
Product Overview
The MicroCORE™ technology is a one-of-a-kind cutting structure design exclusive to Diamant Drilling
Services . Originally developed for Total, DDS now own the IP and have tried and prove this
technology around the world. The MicroCORE™ guaranties maximum ROP and enhanced cuttings
quality
By comparison with similar conventional drill bits, the MCB brings, thanks to its specific design, the
following benefits:
Optimized Energy: The MicroCORE cutting technology deliver more energy to the cutters than
traditional cuttings structures. Redistributing wasted energy to more efficient cutters means higher
ROP and better quality wellbore
Undisturbed Core fragment:
MicroCORE and MicroCORE’s fragments
are not impacted by the shearing process
of the cutters and provide an
undisturbed tructure for analysis in any
formation type.
Instead of wasting energy in center trying to squeeze
the central cutter into the formation, the
MicroCORE™ lets a small core grow in the center of
the bit until it reaches breaking point.
The core is naturally broken by flexion when it
reaches the body (localy reinforced).
The small core is then ejected through the annulus.
The MicroCORE design has been studied (structure
and fluid dynamics) to insure 0 risk of plugging
Sample Affected by the PDC shearing action
MCB Fragments: Unique sample of formation. Preserved texture and properties. Sample NOT Affected by the PDC shearing action
Design adaptation to BHA’s and application
All Diamant Drilling Services bit designs can be adapted to different assemblies. The bits have
been run and produced excellent results in terms of drilling but as well in terms of steerability and
DLS on rotary, motor assemblies, RSS push the bit or point the bit technologies.
DDS has conducted numerous tests to confirm the role of designs features in the stability or
steerability of the bits.
DDS recommends to conduct meetings with the BHA companies to adapt the bit designs accordingly.
Bits can be adapted to keep the angle in long horizontal sections, as well as building or dropping
angles in other sections of the wells.
Diamant Drilling Services has the ability to run Rock Strength analysis and full application analysis
and come back to the customer with an appropriate recommendation.
IADC code consist of four characters, indicating bit body, formation type, cutting structure and bit profile. • First literal code character designates the bit body material (Steel, Matrix or Diamond) • Second numerical code character (1-8) designates the formation type being drilled (5 has no code) • Third numerical code character designates drill bit cutting structure (PDC cutter size or other type) • Fourth numerical code character - bit profile
1- Inner Cutting Structure (Table 1) The first 2/3 of the radius represents the inner rows (figure 1). Using a linear scale from 0 – 8, a number is given to cutter wear in the inner rows of cutters. The grading numbers increase as the wear increases, with 0 representing no wear, and 8 representing no usable cutter left. A grade of 4 indicates 50% of cutter wear 2 – Outer Cutting Structure (Table 1) The outer row of cutters represents the third of the bit radius (figure 1). Using a linear scale from 0 – 8, a number is given to cutter wear in the outer rows of cutters. 3 – Dull Characteristics (Table 2) This is the most prominent or “Primary” physical change from the new condition of the bit. 4 – Location (Table 3) The space is used to indicate the location of the primary dull characteristic noted in the third space. Locations are as designated. X – Bearings/Seals This space is only used for roller cone bits. It will always be marked “X” for fixed cutter bits. 5 – Gauge (Table 4) This space is used to record the gauge of the bit. The letter “I” (In Gauge) indicates no gauge reduction. If the bit has any reduction in gauge it will be recorded in 1/16ths of an inch. A PDC “no go” gauge is used to ensure a bit is not smaller than allowed and it should not go or slip down the entire length of the bit. A PDC “go” gauge ensures a bit is not larger than allowed and should slip down the entire length of the bit. 6 – Other Dull Characteristics (Table 2) This space is used to record any dull characteristics of the bit in addition to the cutting structure dull characteristics listed in Table 2. Such evidence may relate specifically to cutting structure wear as recorded in the third space, or may note identifiable wear of the bit as a whole, such as “erosion” or “broken blade”. Many times, this secondary dull grade indentifies the cause of the dull characteristic noted in the third space. 7 – Reason Pulled or Run Terminated (Table 5) This space is used for the two or three letter code to record the termination of the bit run.