ELECTRICAL GROUP Description Page DIAGRAM, WIRING ...

ELECTRICAL GROUP

Description Page

DIAGRAM, WIRING, MACHINE 1-2-1

INFO, CONNECTORS, CRIMP-ON 1-2-2

INFO, SPLICING, CABLE, CONTROL 1-2-3

INFO, SPLICING, CABLE, POWER 1-2-4

INFO, TYPICAL GLAND ASSEMBLY 1-2-5

INFO, UNIQUE GLAND ASSEMBLY 1-2-6

KIT, CABLING, CONT. MINER 1-2-7

MDA BOX, CONNECTION 1-2-8

CONTROLLER, MAIN 1-2-9

PANEL ASSEMBL Y,ELECTRICAL 1-2-10

GUARD,CONTROLLER 1-2-11

KIT, GLAND, MAIN CONTROLLER 1-2-12

CONTROLLER, HIGH VOLTAGE 1-2-13

CONTACTOR, VACUUM, 1500 VAC, 320A 1-2-14

KIT, GLAND, H.V. CONTROLLER 1-2-15

MOTOR, CUTTER 1-2-16

MOTOR, GATHERING HEAD 1-2-17

MOTOR, PUMP 1-2-18

MOTOR, TRACTION 1-2-19

MOTOR, FAN, DUST COLLECTOR 1-2-20

CYLINDER, RESET, TRACTION 1-2-21

INSTRUCTION, REMOTE 1-2-22

KIT, REMOTE, LOOSE PARTS 1-2-23

REMOTE STATION,LIGHTWEIGHT 1-2-24

KIT, MTG, MONITOR, METHANE 1-2-25

KIT, MTG, DETECTOR HEAD 1-2-26

KIT, CABLING, LIGHTING 1-2-27

LIGHT 1-2-28

KIT, MOUNTING, LIGHTING 1-2-29

KIT, CONN. BOX, TRLG CABLE 1-2-30

BOX, CONNECTION 1-2-31

KIT, MTG, CONN. BOX, TRLG CABLE 1-2-32

KIT, ACCESS., TRAILING CABLE 1-2-33

KIT, CABLE HANDLER 1-2-34

SPECIAL REQUIRE - ELECTRICAL 1-2-35

SPECIAL REQUIRE - ELECTRICAL 1-2-36

STATION, CONTROL, E-STOP 1-2-37

_ __J

HV CONTROU.ER MACH. MAIN ISOLATOR l~LOCK

GND.CHK. OR

FILTERGND

(SHOWN CLOSED) ~P4~ ~I --P1 ----<>-..r--P2~P5~1'6 I 1

MIS1

LINE 950VAC80HZ

3PHASE

L3

GNO.

L11

L12

L13

MACHINE MAIN ISOLATOR SWITCH

(400A)

PUMP COITTACTOR

(DC)

L 11

L12

L13

L 11

L12

L13

L 11

L12

L13

A

B

c

A

B

c

A

B

c

.... L.H

TRACTION MOTOR

L21

L22

L23

CUTTER ISOLATOR SWITCH

(<MJOA)

GAlli HD FORW CONTACTOR

(CF)

GAlli HD REV CONTACTOR

(CR)

OUST COLI.ECTOR CONTACTOR

(GC)

cT3

cT2

ell

hT1

hT2

hT3

~ t gT3~ 12 00ls1 >-------------------t--t-'-t--t-----g__ LLECTO

GFCT

gT1 M~OR >--------------------r-t---r-t-----~-

3G CONNECTION TO GTR

4G (SEE SHEET 2)

HAUL.AGE BREAKER (9CB)

s L41

PT02

LA3

L31 L33L35

INDUCTOR#1 OND1)

1..H VARIABLE FREQ. DRIVE (VFD #1)

E2 E4 E6

CUSTOMER CONNECTION FOR HAUL.AGE SYSTEM

L31 L33L35

F2 F4 F6

INDUCTORl.2 (IND2)

950\IH4

550V H3

440V H2

H1

o"'

lC 'MY POWER Slff\. Y (8HEET2)

LKOHT11

-$-FACEUOHTNI

rACELTOtD..TI

54 55 3

~----------------------Z1 __J L .. --------~ IF15] (1"19)

e------------------tE=:J-----.-------• Z01 TOCCU Z02 -----t-----i--------1'

Z1

ESR

MTR

A1F1 A1F2

LH. INVERTER ENAll..E

DIG.OUTPUT

RH. INVERTER ENAll..E

DIG.OUTPUT

A1F1 A1F'3

-1-RH

mACTION MOTOR

3"

Z1

Z5 .. LJ.1. 'TRACTION

FO

Z7

Zll

R.H. TIVC110N

COMMON A1F4

(8EE OHEET2)

C31

C34

C32

C36

[J~ C311

EEC410

C417

C416

C414

E9RCIRCUrT (8HEET2)

- . -OA

2

11rNCONTROL (8HEET2) E 201

71

201A GRN

220~~~~ 219 +++i ~ iii 218

Af'ITENNA

RECEIVER

~

ICll ......

"" ......

CCU

21X•

2RX+

...,.. 211)1.

1USB D+

1USB D-

1USB6V

1U9BCOM

... v

... v

STX+

3RX+

2USB D+

:i!USB D-

AC COM

AC MOT

QND

IBUSTX+ 2USB6V

lllUS..,.;c(N 2USBCOM

lllUBRX+

OCRU'°' IBUS TX-

~

OVERLOAD

PUMP (PLD1 ,OLD3)

MTR HP

40 54

SJ/17 ~SJ/ITT

.l)All~.l)A33

..DA5~.DA55

.EM~.EM4

MOUSE CLOCK

C11(RX+) a C11F-JDC1

C12(Rl<-I JDC2 a C1-4F-JDC3 C14{TX+)

C16{1X-) JDC4

C17

~1ma ~ CM+ ;;

010 OAK-

110 VAC (3,002) (8HEET2)

IB1 ----IB1

IB4 ----184

C210 -E::3-- IB2 (F11)~

C217 -E::3-- IB3 (1"12)3"

MOUSE DATA

vcc

NO OONNECTION

NO OONNECTION

+12V

JNADISPLAY GND (JD)

TX

RX c

10BT1X+ NEVTRAL

1DBTTJ<. HOT

10BTRX+ NO CONN

108TR)I. GND

TOIDM ($HEET2)

OVERLOAD TABLE

1.8.NCUBE (ISM)

SJ/17

.l)All

JDM

..IJM

SJ/11

SJ/19

SJ/19

.llll2

.,llD1

.EDZ

.moo

.,Ill><

110 VAC (3,002) (8HEET2)

MTR MTR HEATER ADJUST- MOTOR CURRENT KW FLA CODE MENT ATTRIPPOINT

llO 25 FH75 99% 31A 40 31 FH78 92% 42A

RH VARIABLE FREQ. PTO (OLD1 ,OLD3) FH76 86% llOA

DRIVE (VFD #2) CONFIDENTIAL PROPERTY OF

Tllll draw1ng and 1111 information contained h81'9in ii Ille oxclulive pmprialary property al Phillipo Madlino Serviolll, Inc. It mull: not blll duplicated in who la or ii part and must not be ~ for any purpoae other than tt.t for which It Ill d--.

PHILLIPS MACHINE SERVICE, INC. UNL&SS antERWLIE !IPECIFIED DIAGRAM, WIRING, MACHINE (JNA VFD)

DIMENSIONSARE IN INCHES

(CICUIT, 950V, 60 HZ) 12CM TOl..ERANCEB a"'1 :

""""""" z.001" '""""'"" :tii" HC ,.........,,

JK .......,,..""JK ........ v-r

""""""" z.004" F~ * 10/11/11 10/11/11 10/11/11 '""""' """"""" '""""' z.02" F~ * - DRAWING NO. '"""""' z.06" F~ :ii" ......... , ....... SCALE: NONE SHEET 1 OF9 ... - 125 RMS ±2' B 5000038850 MOD

._--------1r--- C$~E~-----------;

1A 11

READOUTll'llT

BEEllAl.EBOIEER FOR DRAWING FOR

MONrTOR SPECIFCB

.__ ______________ ---j,,/Jil-------------------------1

PUMl'/CONlROL SWITCH (PCS) RUN OFF

START REMOTE

..... ------1A ----,

41 ...

I rfMC>ilNEVOLTIP I ~NW.OG INPllTN04

3(TOPS2)

1"RR

1"RR L----4------~- ..

(SEE IHEET 1)

f-------------------iFAN1\----------------------1

ITIRT DiABU: RE1AY DIC>.CJlllPUT

._---------------~A~1B'-'1-0".-~A1=B2=-~ ...

MACHM LQHT REl.AY 111100TPll1"

._ _______________ ;..:A1'-'C'-'1-0" _A1_CO_ .. __ ..__-I

PC)WEll CENTEll TAP

""""""'"'

(A184 COMMON)

BERl---------------1

(A1C4-COMMON)

._ _______________ ~A~1·~1-0"--"~1~83=-~ .. ---fiij;j'1--------------1

FAIL-SAFE RELAY IFllR1)

-------1H

EHR1

~

I HS1

H93

H94

HS2

TO

""'"""""" ...,_ FDR ,..........

IKIT ..... (HI)

LOWDIL

~-------------fCS---/1"--0t---91 ___________ _::A2E:::_:1-0"--~A2E4::::. __ ---1

SWITCH 18 Cl.OSED A.TNORMALOL

LEVB.

ES ES

SCB ~, 10..., ._ ___ _..__,E,.-S ~ ______.___ ES1 ES2

E-8T'OPITATUI

1F-(Y'"i:_._1E-(Y'"i:_._4-~--------'-"'~8~1-0-~-A21M~'.'__--------------------~

w.inED MAaitE FUl'tCTIOMUTTWTTH BTPMI IEE MAct!Ni DPERATICW M.VUJllL

("2C4 COMMON)

F1 (1DA)

ESR

11.+------- BA ___e~ ea------

MTR i--------10--------~

ESR

OCT-81 OCT-C1 DCT-63 DCT-<:2

DCT-C3 DCC3 OCT-84 OCT-C4 DCC4 ------.,

(DC1J L_ _______ ~

GCT-C1 OCT-<:2

OCT-112 OCT-C3 GC'To&I GCT.c4

[UCT)

AOC1~• At:CJ.- AC

AOC3 AOC4-------~

BCC1-~• BCCO- BC

BCCS BCC4--------'

CCC1~• ccc:z- CF

CCC3 CCC4--------'

HCC1-~• HCC2- CR

HCC3 HCC4-------~

HR1

HR2 HGF1

CUSTOMER CONNECTIONS

POL1 POL3 ,_J'""''---' _ __,,.,......_ ... ~ ....

CONNECTION TO 3G---+-+--~---Q: (GM)

GFCT SEE SHT.1 .c:--+-+--f-----~

(GlR) OJTlER llOl.ATCR ITAT\.a

""'"PVT CIS ___

90 ________ A211Z_o-"_.,,.._B4..._ ____________ --<r

llDVOLTIREMER8TA'TW

'"""' 4CB ___ ,. ________ A2113_0"'_.,,. __ B4..._ ____________ --<p

.___ _______ ____, ,..

.._-----------; 61

..__ _______ ----< 57

'"----------< 61 .___ _______ ____, .. .___ _______ ____, '°

lOCANUI

""""""""" (1EE-IHEET1)

INPUT OUTPUT MODULE

(ICM)

"""""" ....... if

IHEMUP

if 81EAROOON

if <XlN'IEYDR LP

if

""""'""""""" if ~LEFT

if ca<YEYORIOGHl"

if OAntHEM>UP

if C,V.TM~IJ()WM

if STAIUP

if

.... """" if

i;;Al!l...EHAlllDL£R

""""" if CALE HANDLER

AE1lWlT

if DC WATER

if llREAKER AEtET Ofll

if BREA1CER AEIET'OFF

if

""""""'"' if (llD08TlR llYl'Mlll D..e:::naw..lllPMT

if WATERIPRAY

if --if .....,, ... ,._ if

-----

...

... 20

... 21

.. Z!

.. 11

60

51

10

112

... 81

112

... .. 47

114 201

..

71

CONFIDENTIAL PROPERTY OF PHILLIPS MACHINE SERVICE, INC.

UNL&SS antERWLIE !IPECIFIED Tllll drawing and 1111 DIMENSKJNSARE IN INCHES information contained h81'9in ii TOt.ERANCEB a"'1 : Ille oxclulive pmprialary

""""""" z.001" '"""""" :tri" property al Phillipo Madlino ....... v-r Serviolll, Inc. It mull: not blll """"""" z.004" '"""""' * duplicated in who la or ii part '""""' r-x-

""""""" z.02" '"""""' * and must not be ~ for any '""""' :M"•7.l'

purpoae other than tt.t for ""*"-' z.06" '"""""' :ii" which It II d--. ....... ........ - 125 RMS ±2'

DIAGRAM, WIRING, MACHINE (JNA VFD) (CICUIT, 950V, 60 HZ) 12CM _..,

HC ....... n: JK ....,.,,.. .. JK

10/11/11 10/11/11 10/11/11 - DRAWING NO. ""'""'" SCALE: NONE SHEET20F9 ...

5000038850 MOD B

! Tll4

Sim SHD

lllA 111Ha:2-ll)

113'o 113HCCe-l\I>

112HCCl!-l!I>

114HCCl!-l!ll>

l<Cl-D l!l

2(TJIDB

~ 2CCl-i!>

u ~ 8 .... SP u ... I-

SP ~

..

7 7CPT~A 7CCl-7>

UKDo.r.

13CDo.r.

li!<CLD,,,,

llCDo.r.

!ICDo.r. 9a:l-9)

~ I

<>-<>

m e, C") I-....

~~~

~ ~ ~ :( ~ 0

4GC6TR>A 3GC6TR>A

I I

®@I I I

CVERLDAD TABLE Iii! Iii! ~~~ ... ... u u "' "' ~ .. !!

OVERLOAD M~~ M~~ ~~~ H~~j,~R AD~~~i :~T~~J~U~~J~~T PUMP <PLDUJLD3l 40 30 25 FH75 99%

54 4[ 31 FH78 927. 1 u <DLDUILD3) ·H/b t>b7.

f>llTES1

mENTIF"Y ALL INCCMING L~DS ANll BCTH ENllS rF DESIGNATED INTERNAL LEADS IN CCMPARTMENT VITH APPRCPRIATE MARKING.

ALL CIRCUITS AR:E SHD\IN DE-ENERGIZED.

INSULATE ALL SPARE LEADS.

S Vf£N USED.

FCR CABLE ANll CCNDUIT SPECIFICA TICNS RErER Ta Sf£ET 9.

)!!( SPLICE SYMB[L <VHEN USED>.

TIJ REVERSE A.C. MCTIJI RDTATmN. INTERCHANGE ANY TVC LEADS

USE 006D18:i6-0010 HEAT SHRINKABLE TUBING [lj ALL 3300 VDL T 'allRING SUBJECT TC DAMAGE.

FOR WIRING PROCEDURES SEE DRAWING 500001236

31 A 42 A 30 A

L.31(4C8)G

L HIGH V[LTAGE A. CCNTRCLLER 100319682

VIRING DESIGNATIONS XXXCXXXOX AS FOLLCVS•

j Cl 0.

~ Ii) .... .... __J __J

(') ...J D

~ ~ 0.

i' I

!::: !::: e, (I; s C")

C> I-IL

I-IL

CHARACTERS BErlJIE C > BRACKETS ARE THE VIRE NUMBER, CHARACTERS IN THE C l BRACKETS ARE DESTINATICN R:Er. SEE VIRING CIJDE. CHARACTERS AnER Tf£ < ) BRACKETS AR:E Tf£ 'allR:E PART NUMBER. SEE TABLE BELCV.

CDNTR[L VIRE• A• 00601579-0005 1116-1 CIJND. CBLI<l B• 00601579-0006 1116-1 CIJND. CVHT) C• 00601579-0003 1111!--1 CIJND. CBLI<l D• 0060303,-0001 114-1 C[ljD, E• GY1720~1!--0074 2,:iMMl!--1 CDNll, <GRN/YEL>

PCVER VIRE1 F"1 006011144-0DDB llB-1 CCNll. G1 OOSD64S9-G0.10 16""42-1 CCND.

CR 00601844-0006 16-1 C[ljD. <BLKl H• 00601607-0012 11.2/0-1 CIJND. J• 00506459-G0.11 l!SMM2-1 CCNll.

CR 00604844-0002 11.2-1 C[ljD K• 00601844-0004 114-1 CCNll.

VIRING CCDECTHIS SHEETl 4CB - !ISO TRACTICN BREAKER SCB - CIJNTRDL BREAKER CUD V[L Tl 6CB - CIJNTRDL BREAKER Cll! VOL Tl 8CB - CIJNTRDL BREAKER Cll! VOL Tl AC - LH CUTTER C[ljTACTCR BC - RH CUTTER C[ljTACTCR DC - PUNP CDNTACTIJR CT - CIJNTRDL TRANSFORMER PT - PCVER TRANSFORMER ACT - LH CUTTER ClJIRENT TRANS. BCT - RH CUTTER ClJIRENT TRANS. DCT - PUMP MCTCR CURRENT TRANS. TB4 - CIJNTRCL TERMINAL BLDCK OLDl/CLll3 - PUMP MDTIJI DVERLCADS PCLl/PCL3 - CUSTOMER SUPPLIED PTO DEVICE CL MDVI TIJ MOV6 - TRACTION PD\IER MCVS

... ~~ i~ i~ :=:>0 ~ ID ID 0

"" LOE

""' AT ..

I~ i~ ii llCCICSPl llCCZCSP> !i~ !!!:! !!

~

~ ~ ~ u.

~ I?, § ..

.... LOE

!:I. ~ ~ '.'.:; [ g ~ ~ ~

w ~ w ~ c .... I- fi li! u li! u ill ill 5l " >< " "

SEE SHEET 8

VIRING CCDE <SHEET 4) MIS - MACHINE MAIN ISDLATIJR ClS - CUTTER ISOLATOR SVITCH LS - LIGHT SVITCH RC - METHANE MONITOR RELAY CT - CCNTR:CL TRANSFCRMER PCT - PCVER CENTER: TRIP RELAY JD - ..tlA IDSPLAY BMC,IINll,BMJ - MOUSE BARRIERS MLR - MACHINE LIGHT RELAY

~

i

ll i!! :.!

; 1\ ; ~

~

~ u Iii ><

SEE SHEET :;

TBO TC TB3 - C[ljTRCL TERMINAL BLOCKS GB - ANY GROUNDING BOSS

t CIJNNECTION BDX

~•TI (1) ~.1'2 (2) • l'<'TJ 1113 (3)

(NJT} aR1 (18) --------l (FA2) aR2 (1W) --------l (.'CT) •R3 (211) --------l

- SP (18) --------l m - SP (2W) --------l "' - SP (PR3) ----------<

---tt-+---- ESHD -------~ PG

• (BCT) bT1 (1) (BCT) bl2 (21 (BCT) bl3 (3) .= bR1 (18) -------------1

..!!m... ::: ~:i-------------1 - SP (18) -------------1

@I == :~ ::) -------------1 --if+----ESHO------------'

SEE SHEET S

-Sllil.1 CD -Sllil.2 <2> -lllll-3 C3> -lllll-4 -lllll-90 -Sil&l.., _illil.7 -illil.e -illil., -illil.10 -Sllil.13 -illil.ie _m.u...4-4 --illll..4:1 --illll..78 -Sil&l..111 -SP -sP --SP -SP -sP --SP

~-SP -SP C24>

'-+---SIGELD

:mu :mu :m~i :m~i

,. CIB4l

SEE SHEET S

CABLE Cl!• CCJMBINE OVERALL SHIELD TC DRAIN 'allRE <SHD) er PAIR 1 .. e ANll ATTACH TC TB4 AS SHD\IN, ATTACH DRAIN VIRE <SHD> FCR PAIR 3 lo 4 Ta TIO AS SHCVN. CUT-arr Fall ar ~CH USED PAIR ANll INSULATE N~R TERMINATmN PllINT. SPARE AND INS ULA TE ALL SHIELDS CF UBUSED PAIRS.

~PTlll CD

::m:~~ ~l ~PHI QI) --SP Cl\/> --SP P#llR W --SP P#llR <3> r-- SHIELD

~

PHICP17-l»--1)(.__- PlUIT

CUSTCJMER SUPPLIED CC('lljECTl[ljS

CUSTCJ4ER DEVICE C[ljN, Bax

CONFIDENTIAL PROPERTY OF PHILLIPS MACHINE SERVICE, INC.

Thi• drawing and all UNLESS ontERMBE. BPECIFIBJ DIAGRAM, WIRING, MACHINE (JNA VFD)

DIMENSIONSARE IN INCHES Information contained h""'ln lo TQ.ERANCES a"ll : (CONNECTION, 950V, 60HZ)12CM Iha axcluol"" proprlalary -- '"""""" w _,,.,,,,.. _,,"", JK properly of Phllllpa Machine '"""' %.001" ~-r HC JK Se1Vlco, Inc. ft mull not bo -- %.004" F""'11llNll

""' dupllcallld In whole or In part '"""" r-M' 10/11/11 10/11/11 10/11/11 ........ F""'11llNll ±;\' 1111d mi.mt not bo Uled for any '""""

%.02" ,.._,.. - DRAWING NO. pu,_ other th1111 that for ........ :t.oe• F""'11llNll ±l" """" ... w111c11 n "d--.i.

, ...... ...... SCALE: NONE SHEET30F9 ... ,... 126RMS ...... ±2' B 5000038850 MOD

LIGHTS <LS)

COVER ~ SHO\.IN OPEN

L CllNTlllLLER .A. (111113186111!)

Sol ~ u • < ~ Ill !'I

I ~ ; " .. "'

Sol ~ ~ Sol

~ ~ Iii Ill

iii <

~ ~ ::I ~

\\ \ l I l

,..

C11F(C2'18),--tt---!C>-<>t

C12(C2-3W),_-tt---!C>-<>t

C14F(CM8),--tt---!C>-<>t

C15(C2-.4W),_-tt---!C>-<>t-

A

-··~I~ P6(GBJE

A-. ~ ~ A

A-.. ~ P2(MIS)I\

2[Tll1]B

·-··~ 1F(T81)1\ A- o

ill o A

A-+- ~ 1[Tll1)1\ 2[Tll1)B 2(FSR1)B

BP[HGF1)1\

7P[HR1)1\

6

~)1 20(0M)I\ 2

30(0FCTJI' s o!G(GFCTJI' 4

IP(GTR)I\ 5

2{TB1)B 6

GlR

HGFl

,mn 8P<PTRlA

<C~ <CIS)

L21(BC)H

L22(BC)H

L2S(BC)H

GND(H]

§ § g c

«i ::; ::;

0 0

H1 H2 H3 H4 4"0V 5'JIN 950V

"""""" -""' X5 X4 X3 X2 X1

I ~ x

~--·~ 2{TB1)B HS2(~)

7P(P'TR)I\

A- :::g::i() c

97(~

() .. 96(~

!ii FAIL-SAFE

~ =~ ..

.. MSPUIY

Clllf'IJTEll (Jll)

<M~ <MIS>

L11(0C)K

L12(0C)K

L13(0C)K

GND(H]

GB

GB

GB

GB

l!I L1(P1-1)

L.2(P1-2)

L3(P1.;J)

-il.El-111 a.K _____ _,

~!'lo/HT -SIKl,. IA RED __gjlLGIN GRN ------4

<TE II [JRG ------4 --SP a.u -sP \IHTLK------<

~;,~~ -SP<3>

SHIELD

~ ~;;(~~

CMJ (3)

(LS> ~:14"(J) ---~(\()

GND (3)

HEADLIGtTS

CHll> Hll Q)

CHll> HS2 C2) = :::::: ...!al!I!. "'(5) ....!aim. 97 (6)

TRAIL.IM; Cim.E CCIII IEX

Pl • -· llN!lallll • u • L2 • L3 •

\ilRING CODECSt£ET 3) 4CB - 95D TRACTmN BREAKER 5CB - CONTROL BREAKER CUD VIJ. T> 6CB - CONTROL BREAKER Cle VOLT> BCB - CONTROL BREAKER Cle VOL Tl AC - LH CUTTER C[JllTACTOR BC - RH CUTTER C[JllTACTOR DC - PUHi' CONTM:TDR CT - CONTROL TRANSFtlRMER PT - PC\iER TRANSFtlRMER ACT - LH CUTTER C~RENT TRANS. BCT - RH CUTTER C~RENT TRANS. DCT - PUHi' MOTOR CURRENT TRANS, TB4 - CONTROL TERMINAL BLOCK OLDl/DLD3 - Pl.t4P MOTOR DVERLDADS

\ilRING CODE <THIS SHEET> MIS - Ml\CHINE Ml\IN ISOLA TOR CIS - CUTIER ISOLATOR S\i!TCH LS - LIGHT S\ilTCH RC - METHANE MONITOR RELAY CT - CONTRIJL TRANSFtlRMER PCT - PD\iER CENTER TRIP RELAY JD - JNA MSPLAY BMC,BMD,BMJ - MOUSE BARRIERS ~R - Ml\CHINE LIGHT RELAY TBO TD TB3 - C[JllTROL TERMIN~ BLDCKS GB - ANY GROUNDING BOSS

t CONNECTION BOX

PDLl/POL3 - CUSTOMER SUPPLIED PTO DEVICE 11 MDVI TD MDV6 - TRACTmN PDIJER MOVS

CSE POl.IE:R SUPPLY

H[ADLHiHS

HEA.DLIGHTS

98

WT

HS1

H82

HS3

H84

"'

0-0

0-0

~

T IF fITTEll

-----@ IF rITTEll

~ -----@

AREALIGiT

t

ISC CllNN IEX

Pl

lillll u L2 L3

CONFIDENTIAL PROPERTY OF

This drawing and all Information contained h""'ln lo th• axcluol"" propr1alary properly of Phllllpa Machine Se1Vlco, Inc. ft mull not bo dupllcallld In whole or In part 1111d mi.mt not bo Uled for any pu-other th1111 that for which ltlld-.

A~E:AUCiHT

'JIRING DESlGNllTl[JllS XXXCXXXOX AS l'IJ.LD\iS• CHARACTERS BEFtlRE C > BRACKETS ARE Tt£ 'JIRE Nl.t4BER. CHARACTERS IN Tt£ < > BRACKETS ARE DESTlNATl[Jll REI', SEE \ilRING CODE, CHARACTERS llF'TER THE < > BRACKETS ARE THE \ilRE PART NUHBER. SEE TABLE BEL!Jlal.

CONTRIJL \ilRE• A• DD601~79-0DD~ 116-1 COND. CBLK> B• OD601579-0DD6 116-1 COND. C\iHT> C• DD601~79-DDD3 112-1 COND. CBLK> D• DD603D3':il-oo01 114-1 COND. E• GY17i!Olli!l!-IJ074 2.:il'IMl!-J C[JllD. CGRN/YEL>

PC\iER \ilRE• I'• 00601844-0008 18-1 C[JllD. G• 00~4159-00IJJ 16MM2-l CDND.

DR 006Dl944-0006 16-1 COND. CBLK> H• DD601607-00le 12/0-1 COND. J• DD506459-00U 25MM2-l C[JllD.

DR 00604844-0002 12-1 COND K• DD601B44-DDD4 14-1 C[JllD.

"'

s )8(

()

NOTES•

IDENTIFY ~L INCCMING LEADS AND llJTH ENDS DI' DESIGNATED INTERN~ LEADS IN COMPARTMENT \ilTH APPROPRIATE MARKING.

ALL CIRCUITS ARE SHC\iN DE-ENERGIZED.

INSLl-ATE ~L SPARE LEADS.

1Jt£N USED.

FDR CABLE AND CONDUIT SPECll'ICATmNS REFER TD St£ET 9.

SPLICE SYHBDL (1Jt£N USED>.

TD REVERSE A.C. MOTOR ROTAT![Jll, INTERCHANGE ANY TIJD LEADS

REMOVE OllTER INSLl-ATmN FRON CABLE ONLY AT C[JllNECTmN POINT, COVER CABLE 'JITH 006DD638-XXX BLUE SLEEVING

CUST~ER CONNECTl[Jll FDR CONTINUOUS HAULAGE SYSTEM SHUT DIJ\iN OF MINER CDISCONNECT LED \iHEN CONNECTING CABLE l'R~ HAULAGE SYSTEM. SECURE AND STORE LED IN CONN, BCX>.

CUST~ER CONNECTl[Jll FDR MINER SHUT D!JlalN OF' CONTINUOUS HALI-AGE SYSTEM <PRIMARY C[JllNECTmN> CUST~ER CONNECTl[Jll FDR MINER SHUT D!JlalN OF' CONTINUOUS HALI-AGE SYSTEM CSEC[JllD CONNECTION - IJHEN USED>

PHILLIPS MACHINE SERVICE, INC. UNLSBB ontERW~ SPECIFIED DIAGRAM, WIRING, MACHINE (JNA VFD)

DIMENSIONSARE IN INCHES TQ.ERANCES a"ll : (CONNECTION, 950V, 60HZ)12CM

.,.._,.. '"""""" w _,,.,,,,.. _,,.,., JK

'"""' ±.001" ~-r HC JK .,.._,.. ±.004" F""'11DNI

""' '"""" r-M' 10/11/11 10/11/11 10/11/11 ........ F""'11DNI ±;\' ...... ±.02" ,.._,.. - DRAWING NO. ........ :t.oe• F""'11DNI ±l" """' ... '""""' ...... SCALE: NONE SHEET40F9 ... ,... 126RMS ±2' B 5000038850 MOD

\/IRING CCDE <THIS SHE:En GB - ANY GRIJUNDING BDSS INDl - LH INDUCTCll IND2 - RH INDUCTCll vrm - LH Vf"D DRIVE Vf"D2 - RH Vf"D DRIVE ESR - EMERGENCY STCJ> REl..AY SER - START ENABLE REl..AY MTR - MANUAL TRAM RELAY PSl - 24V PD\IER SUPPLY CS4 - COVER INTERLOCK S\IITCH TB7. TB9 - TERHINAL BLOCKS f"CI) - CDNTRDL FUSES MV - MACHINE VDL TS TRANSllUCER TRR - TRAM RESET REl..AY

'a/IRING CDDECSHEET 6> GB - ANY GRCJJNDING Bass llllltll - JNA llJDULE A BBU - BATTERY BACK-UP UNIT CCU - CENTRAL CCNTRDLLER UNIT BBUG - BBU GREEN AUX IND BBUR - BBU RED AUX IND CS3 - COVER INTERLCCK S'allTCH PCS - PUMP ' CDNTRCL S\IITCH L TS - LH TRACTICN S'al!TCH RTS - RH TRACTICN S'al!TCH F'<ll> - CCNTRIJL F'USES Tl TC T 4 - DIN RAIL TERHINALS NAP - MACHINE NAP lltl\TA - MACHINE lltl\TA PS3 - 12 PC\IER SUPPLY

'a/IRING CDDECSHEET 7> GB - ANY GROUNDING sass PSI! - 1!4 VCLT PtNER SUPPLY ICN - INPUT /CJJTPUT llJDULE SPl - LC'al CIL SAFE PAK SPI! - ll!AKE PRESS SAFE PAI< TB10 THRU TBIS - CDNTRDL TERMINALS

'a/IRING CCJDE<SHEET 8> GB - ANY GRCUNDING BCSS er .CR - GATH HEAD CCNTACTCRS GC - DUST CCLLECTrR CCNTACTCR CCT ,HCT - GATH HEAD CURRENT SENSCRS GCT - DUST CCLLECTrR CURRENT SENSCR

'a/IRING DESIGNATIONS XXXCXXXOX AS f"DLLCVS• CHARACTERS llErDRE C l BRACKETS ARE THE 'a/IRE NUMBER. CHARACTERS IN THE < ) BRACICETS ARE DESTINATION REF. SEE VIRING CDDE. CHARACTERS AFTER THE < ) BRACl<ETS ARE THE VIRE PART NUMBER. SEE TABLE BELIJ1ol.

CCNTRIJL VIRE• A• 00601579-0005 116-1 CCND. CBLKl B• 00601579-0006 116-1 CCND. C'alHTl C• 00601579-0003 11i!-I CCND, CBLt<> Do 00603039-CIOO:I 1114-1 CCND. Eo GY1720922-Q074 2.5HN2-1 CDND. <GRNl'YEU Yi IJI01673SI .7SMM2-3 T'al!STED PAIR Z1 IJIOl72283 118-2 T\IISTED PAIR

PC'alER VIREo G1 00506459-0010 16MM2-l CCND.

Cll 00601844-0006 16-1 CCND. CBLKl 1<1 00601844-0004 14-1 CDND.

rR CJO:i0645':1-0001 25HH2-l CDND

oT1 (1] l\IF!l•la •T2 (2] rin:nt) ..

oT3 (3] ~ :ti :ti "'::>

Cl t! = Iii i\! ill Iii

oR1 (18]~ oR2 (1W) ~ oR3 (28]

oRA (2W) -SPPA>R (3) -SHIELD----<,_.

Ill .. fr1(1)~ rrz (2) l\IF1l2la

~ fT3 (3) l\IF1l21a

C84

IR1 (18) ~ IR2 (1W)~

: i:i==: .. SP(3)-llJ SHIELD------lf-' LEAVE OUT!R .LMJ<ET all CABLE

UPTOTI, T26F~. TBWINATE OYEMU..&PAIR1 DIWN'MREATTI. ~IUll'MTE PAR2. 3 DRAINWllE ATT2. a.tr-OFF FOLAND IN&.l.ATE NEAR TERMN.TION. ~AND NWLATEAU..lN.mm P.ARIAND 8HEUlll.

tETESI

SHIELD

IBIH Q.I) ~ IB3HQ\I) ~

IJEH(21) ~ IB4H<2W> ~

cur 01> ~ C12 (3W) ~

C14F (4Bl ~ C!5 <4W> ~

SP C9> ---SP (!IV) ---

SP (61> ---SP C61o/) ---

SP (711) ---

SP C7\I> ---

SP C8ll> ---SP <IN> ----

SHT3

8HT3

E SHD ~ I Q) ~ 2 (2) ~ 3 (3) ~ 4 <4> ~ !IG (:!) ~ 6 (6) ~ 7 (7) ~ 8 (I) ~ 9 C9> ~ IO CIO> ~ 13 QI> ~ ll! Q2) ~ 44 (13) ~ ~ (14) ~ 78 Cl5l ~ IA Q6> ~ SP cm ----SP Clll) ----SP Cl9> ----SP (20)----

SP cw ----SP (22) ----SP (23) ----SP C24> ----

Iii

~

0 "' LI L2 UI

UI VARIABLE ~ENCY DAIYE(YFD#t)

w

111 llCVDISE N; tETlll ll!ITATillN. !NTEllCIW«;E ANY T1olll MlllllR l..£AllS

.t. :g~ ~~Mlll~~.::i~~D~~~~:==~ ALL CIRCUITS AllE SHCNN DE-EHEllGl2£IJ

!HSU.ATE MJ. SP- LEADS

F'llR CAa.E !IND CllNlllJIT SPECIFICATIIIG REFER 111 SHEET M.

)I( SPLICE SYNm:IL CWHDI USEDl

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Thill drawing and all ln!Qrmatlon contelnod h""'ln Is Iha axclulliva proptlabuy -•rty of Phillipe Machine Ser\olco, Inc. tt mi.mt not be dupllcot8d In whole or~ pert ind must nol be ,_ for any P'JIPDI• other lh•n th8t for which~ lsdlscl.-l.

CllNllill..LER CI00318680>

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PHILLIPS MACHINE SERVICE, INC. ~NLE8S ontER\WE SPECIFIED DIAGRAM, WIRING, MACHINE (JNA VFD)

DNENSIONSARE IN r-ICHES TOLERANCEB a"ll : (CONNECTION, 950V, 60 HZ) 12CM

,,.._... _,,,.., ±t\' DEIClllEC>IW: __,,""'JK ...... ±.001" ~-r HC JK ,,.._...

±.004" _,,,..,

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.....,, ... ol" """"''" 1 "'-""' ,.. ... SCALE: NONE SHEET50F9 ... F!~ 125RMS _.. o2" B 000038850 MO

1 I

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BATTERY BACKUP t!RE SUPPRESSION UNIT

<BBUl

TRANSMIT ~llED 703CIBUIA GREEN CBBUG) 7DICBBU>A

C!4V DC ~llED 2010BUIA RED

CBBUR> 707<BBU>A

SP

Sl<BIUlA

S3CCS4>A

IP

CDICIOS CJ--+---- l!lllCCD-WT> +IDV004 21!1CC27-ILJC) ()

DlllTA lllCL>3 l!l!DIC27-IEDl

COVER lNTLK = =

i*=r~iii°-:Zl3tD7>11 9<Tll9>11 Zll<TI7>1\ ..--t---«•>-<•>

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IJIRING DESIGNATlllNS XXXCXXXDX AS tllLLllVS•

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CHARACTERS BErtliE < > BRACl<ETS ARE THE lollRE NUMBER.

0 ~ I

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CPCS>

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CHARACTERS IN THE < I BRACKETS ARE DESTIN"'TlllN REF. SEE IJIRING CCDE. CHARACTERS AFTER THE C I BRACKETS ARE THE VIRE PART NUMBER. SEE TAIL.E BEL.CV.

CDNTR[L IJIRE• A• 00601579-0005 i16-1 CCND. CBLI<> I• 00601S79-0006 i16-1 CCND. ClolHT> C• 00601S79-0003 i12-1 CCND. CBLI<> D• 00603039-0001 114-1 CIJllD. E• GY1720922-UU74 2.:0MM2-1 CDND. CGRN/YEL> Y• 1001673:51 .7:0MM2-3 TlollSTED P"'IR Z• 100172293 118-2 TVISTED PAIR


Thill drawing and all ln!Qrmatlon contelnod h""'ln Is Iha exclulllva proprlabuy -•rty of Phillipe Machine Ser\'lce, Inc. tt mi.mt not be dupllcet8d In whole or~ pert ind must nol be ..m for any P'JIPDI• other lh•n th8t for which~ lsdlscl.-l.

NllTESI

VIRING CDDECTHIS SHEET) Iii - ANY GR111NDING BUSS HIJDA - .J>IA HIJWL.E A BBU - BATTERY BACK-UP UNIT CCU - CENTRAL. CDNTR[LL.ER UNIT BBUG - BBU GREEN AUX IND BBUR - Bl!U RED AUX IND CS3 - CDVER INTERLllCI< SVITCH PCS - PUMP ' CDNTRllL. SVITCH L. TS - L.H TRACTmN SVITCH RTS - RH TRACTmN SVITCH FCll> - CUNTRlll... FUSES Tl TD T4 - MN RAIL. TERHINAL.S NAP - MACHINE NAP DATA - MACHINE DATA PS3 - 12 PllVER SUPPLY

VIRING CUDE <SHEET :>> GB - "'NY GRIJUNDING BUSS IND! - L.H INWCTtli IND2 - RH INWCTtli VF"Dl - L.H VFD DRIVE VFD2 - RH vrn DRIVE ESR - EMERGENCY STrl' RELAY SER - START ENABLE RELAY MTR - MANUAL TRAM RELAY PSI - 24V PDVER SUPPLY CS4 - CDVER INTERLDCK SVITCH TB7, TB9 - TERHINAL. BLDCl<S r<lll - CIJllTR[L FUSES MV - MACHINE VUL. TS TRANSDUCER TRR - TR"'H RESET RELAY

VIRING CUIJECSt£ET 7l GB - ANY GRDLJllMNG BUSS PS2 - 24 VllL. T PllVER SUPPL. Y mM - INPUT /111TPUT HIJWL.E SP! - Llllol lllL SAFE PAI< SP2 - BRAKE PRESS SAFE PAI< TBIO THRU TBIS - CIJllTRDL TERMINALS

VIRING CaDECSHEET 9) GB - ANY GRDUNDING BllSS er .CR - GATH HEAD CllNTACTllRS GC - DUST CULL.ECTtli CDNTACTllR CCT ,HCT - G"'TH HEAD CURRENT SENSURS GCT - DUST CULL.ECTtli CURRENT SENSDR

C) ~~~~c~w...R: ~~°'!i:~~.".i.:r s~~~N

A :~~ ~~Nl~~~~D=...w~~=~ AL~ CIRCUITS AllE Slll\IN llE-DEltGIZEll

INSILAlE ~ SPARE LEADS

rDR Cm.!: AND CllNllJCT SPECIF"ICATillllS llUER TD SHEET 19,

]I( IPL.ICE SYMllL C\IHEN UIEll>


~ Ci..TR!LL.£R 00031860 !Nii)

PHILLIPS MACHINE SERVICE, INC. ~NLE8S ontER\WE SPECIFIED DIAGRAM, WIRING, MACHINE (JNA VFD)

DNENSIONSARE IN r-ICHES TOLERANCEB a"ll : (CONNECTION, 950V, 60 HZ) 12CM

.,.._... _,,,.., ±t\' DEIClllEC>IW: __,,""'JK ...... ±.001" ~-r HC JK .,.._...

±.004" _,,,..,

.j· ,....,. r-M' 10/11/11 10/11/11 10/11/11 ,.._.. """" ... ±t\' ...... ±.02" M'-71" - DRAWING NO. ...._... %.06"

.....,, ... ol" """"'" 1 "'-""' ...... SCALE: NONE SHEET60F9 ... F!~ 125RMS ,_., o2" B 000038850 MO

3CTll5>11

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1814

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IXIXIXIXIXIXIXIXIXIXIXIXIXIXI

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SPARE All. LEADS f>llT DESIGNATED "S USED llR "TTACHED Tll TB10-TB1S

TB1D x x x

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LOW OIL LEVEL FLOAT SWITCH CONN BOX OSC)

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_.IIllQl. 71 (10 ( -5IllLlll 11 cm

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(l.P)

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(l.P)

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Sll..ENJm V"'-VE BANK

=L--"" ... llUST Cll.LECTIJI YATER

BACK FLUSH

lllElll<ER Dff <RETRACT>

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F'IRE


Thi• drawing and all Information contained h""'ln lo Iha axcluolva proprlalary properly of Phllllpa Machine Se1Vlco, Inc. ft mull not bo dupllcallld In whole or In part 1111d mi.mt not bo Uled for any pu-other th1111 that for w111c11n1o d--.i.

NDTESo

lllRING CllDECTHIS SHEET> Cill - ~y GR111NDING BOSS PSI! - 24 VOLT PCWER SUPPLY mH - INPUT /111TPUT MllDULE SPl - Lall OIL SAFE PAK SP!! - BRAKE PRESS SAFE PAI< TBlO THRU TBIS - C[)tjTR[L TERMINALS

VIRING CODE <SHEET SI GB - ~y GROUNDING BOSS INDI - LH INDUCmR IND2 - RH INDUCmR Vf"DI - LH VfD DRIVE Vf"DI! - RH VfD DRIVE ESR - EMERGENCY smp REL"Y SER - ST~T ENABLE RELAY HTR - HAlllJl'IL TRAH RELAY PSI - 24V PCWER SUPPLY CS4 - COVER INTERLCCK SVITCH TB7,TB'3 - TE~INl'IL BLCO<S F'<ll> - CllNTRDL F'USES NV - MACHINE VOL TS TRANSDUCER TRR - TRAM RESET RELAY

VIRING CDDECSHEET 61 GB - ANY GR111NDING BOSS MDDA - JN" MODULE A BBU - BATTERY llACl<-UP UNIT CCU - CENTRAL CDNTR[LLER ~IT BBUG - BBU GREEN AUX IND BBLR - BBU RED AUX IND CS3 - CllVER INTERLOCK SllITCH PCS - PUMP I. C[)tjTRllL S\llTCH L TS - LH TRACTmN S\IITCH RTS - RH TRACTmN S\IITCH F<ll> - CONTROL FUSES T1 TD T 4 - DIN RAIL TERHINALS HAP - MACHINE HAP DATA - MACHINE DATA PS3 - 12 POVER SUPPLY

\IIRING CDDECSf£ET B> GB - ~y G~DING BDSS CF,CR - GATH HEAD C[)tjTACTDRS GC - DUST CDll.ECmR CONTACTDR CCT,HCT - GATH HEAD Cl.RRENT SENSORS GCT - DUST CDll.ECmR CURRENT SENSOR

() ~~c~~CA~LLAJ:f~ :~~~~Ts~~

A Ill~~ ~~~~~:f~DVl~TH~~~T~~~ ALL CIRCUITS #IRE SllNN llC-ENERlilZED

DISLLATE ALL ~ LEADS

FIJI CABLE ilND CllNllJIT SPECIFICATDINS llEFER TD Sl££T H.

)8( Sl'UtE SYMlllL (\/HEN USCD


HANIFtlUI SCU:NlllD VA~ VES

\IIRING DESIGNATI[JtjS XXXCXXXOX AS f[LLCVS• CHARACTERS BEFORE < > BRAO<ETS ARE Tf£ llIRE Nll4BER. CHARACTERS IN Tf£ < > BRACKETS "RE DESTINATI[Jtj REF'. SEE lllRING CODE. CHARACTERS AFTER THE < ) BIACKETS ARE THE VIRE PART NUMBER. SEE TABLE BEi.CW.

CONTROL Vll<!Eo A• 00601579-0005 116-1 CDND. <BLl<l B• 00601579-0006 116-1 CDND. <VHTl C• 00601579-0003 112-1 CCND. <BLl<l D• 00603039-0001 •14-1 CDND. E• GYl7!!0'ill!l!-G074 l!.SMHl!-1 CDND. CGRN/YEL.> Y1 100167351 .7Slol4e-3 T\IISTED PAIR z, 100171!1!83 118-2 T\IISTED PAIR

PHILLIPS MACHINE SERVICE, INC. UNLESS ontERMBE. BPECIFIBJ DIAGRAM, WIRING, MACHINE (JNA VFD)

DIMENSIONSARE IN INCHES TQ.ERANCES a"ll : (CONNECTION, 950V, 60HZ)12CM -- '"""""" w _,,.,,,,.. _,,"", JK

'"""' %.001" ~-r HC JK -- %.004" F""'11DNI

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,... 126RMS ...... ±2' B 5000038850 MOD

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CONTROLLER A (1002313690)


Thho drutr1g o.nd o.ll

lri,cr-P1a.tlcn uwrla.ln•G h•r•" hi "thr .xd.1.11i!v. prq:rh1tary

prap•dy gf Phllllpli Mo.c:hln• S•rvic., Inc;, It r..-.ilit nat 0111

Gwplkd•lll h .tiol.• er h part o.nd PILlliirt ru:it ti. ~ for any

p-..rptn•• ath•r than tha.t far llhlc:h tt ho dl!iclalill!d.

\JIRING CODECTHIS SHEET> GB - Atf't GRllUNDING lllSS er .CR - GATH HEAD CCNTACTtlRS GC - DUST COLLECTOR CONTACTOR CCT,HCT - GATH HEAD CURRENT SENSIJIS GCT - DUST COLLECTOR CURRENT SENSOR

\JIRING CCDE (SHEET S> GB - ANY GRWNDING lllSS INDl - LH INDUCTtlR IND2 - RH INDUCTOR vrm - LH VFD DRIVE VFD2 - RH VFD DRIVE ESR - EMERGENCY STIF RELAY SER - START ENABLE REL,r,Y MTR - MANUAL TRAM RELAY PSl - 24V POVER SUPPLY CS4 - COVER INTERLOCK SVITCH TB7, TB9 - TERMIN,r,L BLOCKS f"(I) - CONTlllJL. FUSES MV - MACHINE VDL. TS lliANSDUCER TRR - TR,r,M RESET REL,r,y

VIRING CODE(SHEET 6) GB - ANY GRWNDING BOSS M[]l)A - ..ljA MODULE A BBU - llATIERY BACK-UP I.till CCU - CENTRAL CONTROLLER UNIT BBUG - BBU GREEN AUX IND BBUR - BBU RED AUX IND CS3 - CCVER INTERLOCK S._,ITCH PCS - PUNP ' Cl)lj1Ji0L S\JITCH L TS - L.H TRACTION SVITCH RTS - RH TRACTlllN SVITCH f"(I) - CCNTRDL. FUSES Tl 1tl T4 - DIN RAIL. TERMINALS MAP - MACHINE MAP DATA - MACHINE DATA PS3 - 12 PD'JER SUPPLY

\JIRING CDDECSHEET 7) GB - ANY GRWNDING lllSS PS2 - 24 VOLT POVER SUPPLY llJM - INPUT /WTPUT M[]l)ULE SPI - L.OV OIL 5"'FE Pi'IK SP2 - BRi'IKE PRESS 5"'FE Pi'IK TBIO THRU TBIS - CONTROL. TERMINALS

NllTESI

Tll REVERSE Al:., llJlllR llJTATlllN, INTERCHNIGE HIT T\111 LLADS.

... mENTIF'Y ~ INCllllNG LE'ADS - lllTH ENDS or DESIGNflTED JNTERN,r,L. LE'ADI IN CllMPMTMENT \/ITH llPPRIPIUllTE M-.

~ CRCIJIT3 ARE SKNN DE-DEIGIZED

INSIUTE ALL IPNIE LLADI

Flll CAllLE AND Cll'IDUIT SPECIFlI:ATIDIS REFER Tll Sl££T 119.

)II( SPLICE SYMllL C\11£N USED>


MANIFILD SDLEIEID VALVES

VIRING DESIGNl\TIONS XXX(XXXOX ,r,s FDLL.OVS1 CHl\RACTERS BEFllRE ( ) BRACKETS ARE THE VIRE NUMBER. CHl\RACTERS IN THE ( ) BRACKETS ARE DESTINATION REF. SEE \JIRING CODE. CHl\RACTERS AFTER THE C > BRACKETS ARE THE \JIRE PART NUMBER, SEE TABLE BELOV.

Crt.llliDL VIRE• ,,_ 0060157~0005 116-1 CllND. (BLK> 8' 0060157~0006 116-1 CllND. (VHT> C• 0060157~0003 112-1 CllND, CBLK> Do 00603039-0001 1114-1 Crt.ID. Eo GY1720'J22-D074 2.SMM2:-I COND. (GRN/YEL>

PD'JER VIREo Go 00601844-0006 16-1 CDND BL.IC

!JI 0050645~0010 16"142-1 C:OND K• 00601844-0004 14-1 CDND BL.IC

!JI 00~4S~OOl1 2SMM2:-I CDND

PHILLIPS MACHINE SERVICE) INC. !.!N!:§I QJ!!~!ll!!S~FED

DWENllONS NllfE. IN INCHES TOl.BWlllCESON:

......,. ....,,_ ~ ....... •. 001· •·• ........ :t.[)(M.• '""'"""' ""' '"""" l'-M' ........ '""'"""' '""'

...... 0.02" ... ,,. -- •.1111" """"""' "1" '"""" ......

DIAGRAM, WIRING, MACHINE (JNA VFD) (CONNECTION, 950V, 60 HZ) 12CM

HC _.,. JK _..,.,., .. JK

10/11/11 10/11/11 10/11/11 ...::.. DRAWING NO.

SHEET80F9 '"' B 5000038850 MOD SCALE: NONE

OVERALL LENGTH IN CASE LENGTH LENGTH IN CASE LENGTH

OVERALL

REF CABLE GLAND HOSE

REF CABLE GLAND HOSE

NO LENGTH TO CABLE SPECIFICATION LENGTH HOSE SPECIFICATIONS

NO LENGTH TO CABLE SPECIFICATION LENGTH HOSE SPECIFICATIONS

(METERS) HV TRAC GLAND (METERS)

(METERS) HV TRAC GLAND (METERS)

CONT CONT OTHER (METERS) CONT CONT OTHER (METERS)

PO TRAILi NG CABLE (SEE SALES ORDER) Cl8 10.0 4.5 w, 00601868-0013 #12·3 COND HV CONT TO HEADLIGHT 5.5 00006349-0000 3/ 4 ID

Pl s.o 4 w, 0.5 5.0 00603217-0006 95MM2-3C POWER (TC CONN TO HV CONT) 5.0 00033117-0000 2-3/8 ID Cl9 00601868-0013 #12·3 COND HEADLIGHT TO HEADLIGHT 00006349-0000 3/ 4 ID

P2 9.0 3.0 2 w, 3.5 00603217-0005 SOMM2-3C POWER (950 HV CONT TO TRAC CONT) 950 POWER 3.5 00002607-0000 2 ID C20

P3 7.5 1.0 2 w, 3.5 00603217-0005 50MM2·3C 950 (HV CONTTO TRAC CONT) TRACTION POWER 3.5 00002607-0000 2 ID C2l!

P4 C22

PS s.o 0.5 6.5 00603217-0005 SOMM2·3C LH CUTIER MOTOR 7.5 00002607-0000 2 ID C23

PG 14.0 4.5 w, 0.5 9.0 00603217-000435MM2-3C RH CUTIER MOTOR 9.0 00002607-0000 2 ID C24

P7 9.5 4.5 w, 0.5 5.0 00603217-0005 SOMM2·3C LH CUTIER MOTOR CONN BOX 5.0 00002607-0000 2 ID C25 1001001731.5MM2·12 COND SOLENOID VALVES 00009788-0000 1-1/8 ID

PS 9.0 1 w, 0.5 7.5 00603217·000110MM2·3C PUMP MOTOR 7.5 00046345-00001·3/8 ID C26 100146693 1.5MM2· 12 CON D SOLENOID MAN I FOLD 00009788-00001- 1/S ID

pg C27 w. 100150644 #lS-3 COND RECEIVER 00010549·0000 1/2 ID

PlO 5.0 2.0 0.5 2.5 00603217·000110MM2·3C RH GATH HEAD MOTOR 2.5 00046345-00001·3/8 ID C28 006001875-0085 #18-4 CON D TEACH/LEARN TO REMOTE STATION

Pll 8.5 2.0 0.5 6.0 00603217-000110MM2-3C LH GATH HEAD MOTOR 6.0 00046345-00001·3/8 ID C29 00601843-0248 #18·3 COND RECEPTACLE TO REMOTE STATION

Pl2 C30 00601843-0146 ANTENNA

Pl3 6.0 1.5 w, 0.5 4.0 00603217-0001 10MM2·3C RH TRACTION MOTOR 4.0 00046345-00001·3/8 ID C3l!

Pl4 10.0 1.5 w, 0.5 8.0 00603217·0001 10MM2·3C LH TRACTION MOTOR s.o 00046345-00001-3/8 ID C32

PlS C33 w, 00601875-0115 MOUSE

Pl6 12.0 2J!! 0.5 9.5 00603217·000110MM2-3C DUST COLLECTOR MOTOR 9.5 00046345-00001-3/8 ID C34

Pl7 10.0 2.0 0.5 7.5 00603217·000110MM2·3C CUSTOMER DEVICES CONNECTION BOX C35

Cl 9.0 2.5 w, 1.5 4.5 00603218-00041.SMM2·24 COND CONTROL TR CONT TO HV CONT C36

C2 9.0 4W, 1.5 4.5 100179605 .7SMM2·8 TWIST PR CONTROL TR CONT TO HV CONT 4.5 00012447-0000 7/S ID C47

C3 10.5 0.5 10.0 0060321S-0001 1.SMM2·3 COND EMER STOP SWITCH 10.0 001789SS·OOOO S/S ID C48 10.0 3.0 00603218-0002 l.5MM2-6 COND CUSTOMER IS CONNECTION BOX 7.0 00006349-0000 3/4 10

C4 9.5 0.5 9.0 0060321S-0001 1.5MM2·3 COND EMER STOP TO EMER STOP 9.0 001789S5-0000 S/S ID C49 1001466921.5MM2·3 COND DIRECTIONAL DUST SPRAY SOLENOIDS

cs C50 10.0 4.5 w, 00601868·0013 #12·3 COND HV CONT TO HEADLIGHT 5.5 00006349·0000 3/4 10

CG 11.0 3 w, 0.5 7.5 0060321S-00011.SMM2·3 COND LOW OIL CONNECTION BOX C5l! 00601868-0013 #12·3 COND HEADLIGHTTO HEADLIGHT 00006349·0000 3/ 4 ID

C7 SUPPLIED WITH METHANE MONITOR J1 100041846JNACABLE

cs J2 100041848JNA CABLE

C9 J3 100181790JNA CABLE (BLANK PLUG)

ClO J4 50000005-0034 J NA CAB LE

Cll JS 50000005-0042 JNA CABLE

Cl2 9.0 4.5 w, 0060321S-0001 l .SMM2·3 COND HV CONTTO AREA LIGHT 5.0 00006349-0000 3/410 J6 50000005-0046 J NA CAB LE

C13 0060321S·0001 l.5MM2·3 COND AREA LIGHTS 00006349-0000 3/4 ID J7 50000005-0049 J NA CAB LE

Cl4 JS 50000005-0050 JN A CAB LE

ClS J9 50000005-0051 J NA CAB LE

Cl6 JlO 50000005-0061 JNA CABLE

Jll 50000005-0081 J NA CAB LE

J12 50000005-0045 JNA CABLE

J13 50000005-0063 JNA CABLE

J14 100041847 JNA CABLE

14-.. ................... _ ... _

M..L cg.r AND HJSE: LE:NGTHS IN ICT[RS

CONFIDENTIAL PHILLIPS MACHINE SERVICE, INC. PROPERTY OF

!.lfilll mM!!RWIBE 15'1EEIZ DIAGRAM, WIRING, MACHINE (JNA VFD) 1Wodmwlr111•nd .. Cl~ltll!lllNCH!B

___ .. Ta...J!RNllCE8 rw : (CABLE, 950V, 60HZ)12CM12

tb8 ..... ..-Pl'l'irteilrY - - "" -- J'"""""" ....,_,,,.., JK --~Phlli-M- ,,..._ &DDI" v-r HC JK S.Mco, Inc. l...,llrdboo ~ :t.004' - ... ,q,llcdd .. - ..... I*!

...... """ 10/11/11 l""" 10/11/11 .... 10/11/11 ~ i.02" ~

"'" •ndnutnclboo.-lfor•n;, ......

BCM.E: NONE l SHEET 8 OF 8 It DRAWING NO. --tban-tr """""" .....,_

t.I" wtllchlle-. ,..,. &08" ,.._,. - 12GRM8 ..... "'2" 5000032242 MOD

~· ;:},IK025273H)002 DO NOT $CA LE J (:~~MPCO~~ co~~NfEtCTORs AND TOOU~~lG WELD I NG STAN DAR D I PROJECT !Oil -@- E J IS I :;o METHOD A THIRD ANGLE

USE PRIJPER 00601857· TERM~l~Al A~ LiSTED lf£LOi\i. TEfilM~~JALS THAT ARE liJOT ;;!)

ll5TED MUST BE Sf'IECIF~IED ON DRAWlf~G- FOR ICOWiJlROl WIRE SPUCIES SIEIE 51<024404-0000.

TIERIM~W>JAL~ IFAST!Jr>Js W~Rlt

I

STUD S~ZE SIPLICE$., RIEtPT. TAB ~.IZE #·1 I #{;; I #8 #10 V'4 T 5/16 318 V2 5/8 (25i)} (.032)

lt~SULA TED COtJntDL ' ~2 I- 2l

•

~ ,& I I

I

-- !

L~ .. 1t1 I - 0 !I I 9 - 002 0 r----- I -0008 - Ci 0 13 - !JC I(', t----rr - 0028 -00 33 -0025 22:·16 ' - ,) J L )

16-14 - ()(jJ 5 11::, - 00 4 5 - (1 0 50 -(j0~> 4 -0059 - 0064 -0065 - 0069 - 0 0 5 ':1 - 0 0 I, u 12-10 - 0073 - 0078 -o og) - 0 082- -oo~n -0098 -0103 -0074

I Uf4~~J5UlA TED Ci.JfJTROL ~6-14 - 0 () : 7 -0041 -00 47 - (J 0 5 7 - 0 () fj 2 -0 (j 6 7 - (J 0 7 0 12-10 - !) () 7 2 l 0077 -0082 - 0 087 - () 0 9 2 -0097 I - (! 0 7 0

IJ~~m~SIJlA TE!) PICJWIER: 9·8 ()I 0 6 - 0 I i 0 - 0 I l 4 - 0 I I (; -0122 0 I 26 - 1J I 30

7-6 -O I 34 - o I :'3 ! -01 42 - (I i 4 6 -0 I 50 - 0154 !

5.4 - 0 I 50 -0162 - 0 I (,6 -0 170 - 0 I 7 4 - 0 I I 8

3-2 - 0 I 82 -0 186 - 0 I 9 0 - 0194 - 01 98 l -02 02

I 110 -0206 - 0 2 I 0 -0214 02 1f; I -0222 . I

210 -0226 -0 230 - 0 2 3 4 -02.3f; -0 242 ~

4!0 024 6 - 0250 -0254 - 0258 r

l

CRIMPINY l00l5) NOTE : IN~LATIElbl CONrnOL Lt 00603042-0008 CAPTIVE SPA DE rRU; LACE S OObO 1257-0003! TOOL & DIE :AMP 169400 I 169404

~ 00603042-00 12 CAPT I VE SPADE (REPLACES 0060 185 7- 0040) TOOL:AMP 169485-0 () TOOL : AMP 46 12 I ()

& 00fj03042 -0 002 CAPT I VE SPADE () TOOL:AMP 5927 5 ()

& TOOL : AMP 4851 8 ()

00603042 -0004 CAPT I VE SF'.AD E () UNlf~lA TIED CONTIROL

~ 00603042-0005 CAPT I VE SPADE () TOOL : AMP 59054 UNIN~lA TED !POWER TOOL AMP 6 9 0 I 5, PNE UMAT IC, ( # ! I 0 - #8) TOOL : AMP 69020, HYDRAULIC, i # 4 I 0 - #I I 0) TOOL : AMP 59973- 1, HYDRAULI C, (#4/ 0 - # I I 0) TOOL AMP 69062', HYDRAULI C, ( # 2 - #8) TOOL AMP 59975-1, HYDRAULI C, (#2 - #8 ) TOOL : AMP 601075, ROTA CRIMPER WI TH RATCHET, l # I I 0 #8) -

CAD/CAM DRAWING MANUAL REYl\IOHS

NOT AUTHORI ZE 0

@ EKG OiOER [. 0. ~CS525 4 ~CS5404 ® <l> '®1 020924 l(JlHAll({ 10 I)[ Ii~ S t'~(lf 1£[1 6(lOlll llHL(~ O'H£RWISE STIHED FI NI SH SY MBOLc DR : I. 6QW[tl • FRANK LI N. FD F5554 1009 07 1 PLANT FCU0554 CHANG E All lilM[N~IOllS rn Mtlll14£H RS UML U,'.> 0 1H{ t .. IS{ ~ 1 Al£ C .,,;. MIC!lO

~ MI CRO ICSCl lPI IOll 11 1(:1!0

~ MICIO OES<:tlPl lON DAT[ : 13 rm Bh

LOCATIOH PEN~JSYLVAIJIA, USA :;;. llli: " CS . ~ IMCH[ S . tHrn. RCORAWN: ~- tAHDERS OAH ISSU[I} (j) Tfo4 0995

llM;Hlllia> I o.61m:n 101 Pl.lH s ~uu-:TORA l wou }A~llll<i~

' ' N; ... Pk( CIS IOM POL ISM f Ill "' 3. ~ COMKIN Ml.CH I MC 11 OCT 91 1 SHEET. 1 er 1 10316 60 [!A.H. Tl TLC CRIMP-ON I "TO I ~"' I 1oe 110 ] '"' ' 8 " 0.1 f l H( POtlSll G 1lO " 6 . . : RWC.H MAC. HIM[ APP:

Kl.TCRIAL I :I 0.\- ~·~ • 1 ~00 ... ,.., ~ ll lClNCSS c " NI 0' COi.MONPOLl Sll H loo "" 1(.5 H(AVYROUGH TOOLING SA LES DRAWING t 1rm f z,,. t ~ - i ll-Ill! OA.1£ : CONNECTORS AND

' 31 NI ,.. G ~! M[I OR (011 At ' 111110 '" 15 [X HUYT ~oor,11 SI MILAR 1() HO D HS !XJ U l [!IM[ll ~IONS IN INCH[~ UNL ESS 0 1HEP.1'1 S( .n-.H!l ( 63 HT ... SMOOT H NI.CHiii[ R£P t A.C. [:; , SU. LE · j CLA SS ·

_l_1Ae1t1CHIOI PLATE l STRIKTUllH IOU }ASl JW(;~

J MKHlll l(; REPlAC[D B~:

A1 1 ~~G HEAT IR[AT PAlTERN N•) DWG . DIMS. HARDNE SS IMPERIAL [X] fUCllOUL DIM(NS I Oll~ l UPTOI>' l OVIR !~· l "" HI!~ Df.:Al l M6 .oc All IWf lil llHIOll THER[IN t~ TH( f>flOPCli:ll er A.N ~ CONFIO[Hll.U 10 JO'I MI N I~ llACHINfH SK025273=0002 J 12-row ~JWIESS 11 llllH W01 8[ MAO[ PU8ll( O~ (QP1£0 II IS LOHrD SU8J£CT TO P.rTUU UPOW D(MAN \'.I . IS NIH TO 8E USE~

CARBURIH CECO l M[TR IC D UP TO n• l:f'64 O~Ek 1r !132t tl/Jl tlJl6 tl/8 ~ 12· 11 lt OlkECIL~ OR 1we1RrtlLY IN Awr IH DflRIM[NUL TO OUR INTEREST .

vovv2>1S

CONTROL WIRE SPLICES

(3 OPTIONS)

* I ~2 . ~3 * REMARKS

WIRE 601857- 601857- 601857-SIZE SMALLEST RING TERMINAL ALL APPLICATIONS

THAT WILL ACCEPT WIRES REQUIRE THE USE OF A 10-12 -74 -70 BEING SPLICED. DO NOT SHRINK-ON TUBE OR

REMOVE TONGUE. BOOT WITH SEALANT.

14-16 -69 -70 DOUBLE WIRE IN TERMINAL

ONE EXCEPTION IS WHERE 18-22 -25 OPTION* I IS USED AND THE NOMINAL VOLTAGE 15 ·ISOVOL TS OR LESS. SHRINK TUBING IS NOT

I

~ REQUIRED IF THIS SPLdCE WILL NOT LAY ON THE

11 I t::j I 11 I I w I I BOTTOM OF THE CASE INSULATED UNINSULATED WITH OR WJTHOUT CABLE

TIES IN PLACE. *USE 601856-19 *USE 601856- 19 * USE 601856-21

WHERE REQUIRED . (SHRINK TUBE) (SHRINK BOOT) SHRINK-ON MUST OVER LAP

(SHRINK TUBE) ENDS OF SPLICE BY AT LEAST 1/2 INCH.

LITHOPRINT. THIS DRAWING

Thia drawing and all information tberein is the JOY MANUFACTURING CO. property of the JOY MANUFACTURING CO., ia

PuNT LOCATION AS INDICATED BELOW CONTROL WIRE SPLICES confidential and muat not be -de public or IUFFALO. N. Y. NEW PHILADELPHIA. O.

copied. It is loaDecl .W.Ject to return apo11 CLAREMONT. N. H. demand, ia not to be med directly or indirectly SIMILAR TO <NAME OR INITIAL 6 DATO [;ii SCALE - CL&•• -

in any way detrimental to our intere.t. FRANKUM. PA. SUPERSEDES DR B Qi. l!itl • ~· 1ec:u.

GALT.ONTARIO.CANADA SUPERSEDED BY TR J.~@. IQ·~ ~:I SK24404 ~A~EFBS 467 I REVISIONS _[BS550l FBU2f>O jFCR62_§[CR627E:\J5b'l GREINOCK. SCOTLAND REPLACES CK.

MICHIGAN cm. IND. REPLACED BY APPD -

\ Ill

\

\ \

" 5 fJ

j

MCEP TAEH f:IOL TED :; PL 1r, Es

~

TAPING iNSTur TION S FOR LIRCU:Ts UP TO 41EO VO LT AND PRE FERRED MET HOD FOR 1000 VOL T CIRCJITS

MATERIAL REQU IRED :

J)

GLAS:~ A DH ES I VE TA.PE l 3/ 4" WIDTH l Pr\ RT NUMBER 008099 16 0001) HIGH VOLTAG E RUBB ER i I" WIDEl PAR T NU MBER 00600007- 1097

STE PS I APP LY TWO LAYER S HA LF LAPP ED OF 008099 16-0000 ENCOMPASS ING THE TE RMI NA L

LUG . BARREL, AND 9MM 13/8"1 ONTO THE CONDUCTOR JACKE T ENS URING THAT THE EDG ES AR E EFF ECT IVELY CUSHIONED . ON A "V" JOI NT, BEGIN TAPI NG TH E THREAD ING THRO UGH THE CROTCH AND OV ER THE END OF THE TERMINAL . (QN TINUE TAPING BY RO TAT ING TH E TAPE 90 DEGR EES AND TAPI NG ALONG THE CONDUC TOR JACK ET S AND OVER THE BOL TED CONNECTION TO TH E END OF TH E LUGS

2. APP LY TWO LAYERS HA LF LA PPED !TH IS PROVID ES 4 LAY ER THI CKN ESS\ OF 00600007- 1097 OVER THE GLASS TAPE . TAPE IN THE SAME MMJNER AS DESCRIBED IN ;;TEP I. STREE H THE TAP E TO 75% OF IT S OR IGINA L WIDT H DURING THE AP PLI CATION. EXC EED THE GLASS TAP E 25MM l l "l AND ENSUR E TH AT THER E ARE NO VOIDS . ( INC LUDIN(j TH E CROTCH OF A "V" JOINT '

3 APP LY TWO LAYERS HA LF LAPPED OF 008099 16-0000 TAPE OVER TH E HIGH VOL TAG E RUBBER TAPE ENSUR E THAT THIS TAPE COMPL ETE LY COVERS THE RUBB ER TAPE AND EXTEND S 12MM l I 12") BEYOND TH E RUBBER TAPE TH I', TAPE PROV IDES ADDIT IONAL MEC HAN ICAL PROT ECTI ON FOR THE RUBB ER TA PE

SPARE POWER LEADS : I CUT OFF END OF LE AD SQUARE AND CL EAN 50 MM l2"l OF LEAD INSULAT ION .

2 APP LY TWO LAYERS OF 00600007 - 1097 TAPE OVER THE LAST 38MM ( I -l/2"l OF COND UCTO R JACKE T, INCLUD ING TH E END .

3 APP LY TWO LAYER S OF 00809916-0000 TAP E OV ER RU BBER TAPE.

JO INTS CAN BE MA DE BY 50LTI NG END TO END. INLI NE AS SHOWN OR BY BO LTING TE RM INALS BACK TO BACK CR EATI NG A "V" JOINT .

THE JOIN i MLI ST BE TI GHT, (L EAN, DRY AND FR EE OI :,HARP EDGES . ALSO CLEA N 50MM 12 INCHE~l OF EACH COND UCTOR'S INSU LAT ION SO THE ADHESIV E TAPE WIL L ADHERE TO THE M

H A~: [lWAn f{ f(1U I Rt [1 FOR MOT Of\ r: ONNECT I 011'1 rn EI ) H ARDW~.RE

ME TF: IC : 01J92544 f. -06 I 0 (f~ 6 x 12MM CAP ';( REW l METR1 r

REQUI RED FOR TR~. I L I t~G C/l.EH (QNNECT I Ol·JS

OO•j2S44 8 - 1215 I M I x 20MM CAP SCREWi 009 ?C,49'1 - 060G ff.16 FL 4 T WAS HER I 009:' ',49 '.i - 120(1 ( !Al FLAT WA:,HE R i

I NrH .

0() 'j 254 J 6 - 060(J (M6 tHJl) 000254:;6- 1200 r MI NU T l

009000.37 -0)87 ( I I 4 x 1/2 CAP SCREW l I Nl H: 009000 37-0402 I I I x 7/3 CAP SCREW! 009(10305 -0001 I I I 4 LOCKWASH ERJ IJ 0 Y 0 (i3 0 5 -0 0 0 4 I I I LOCKWASHER r

00900165-0002 ( I/ 4 fJiJ Tl 00'.00016 5-0005

ALTERNA TE ME TH OD FOR TAP ING ( IRlU ITS UP TO 1000 VOLTS.

MATER IAL REQU IRED

STEPS

FIB ERG LASS CLOTH 13/4" WIDEl PART NUMBER oo,~0992 1 -0000 GLASS MI CA -MYLAR I 1/ 4" WI DE l PART NUMBER 00809<J 15-11000 GLASS ADH E ~ I VE 13/4" WIDE1 PAR T NUMBER 00809916-0000

I I / N IJ T I

I APP LY TWO LAYERS HALF LAPPE D OF 00809921-0000 ENCOMPASS ING TH E TE RMI NAL LUG, BAR REL, A.ND 9MM t:itS " i ONTO TH E CO l~D UCTOF: JACK El E N S U R l t~G TH il. T THE EDG ES ARE EFFECT IVE LY CUSH IONED ON A "V" JOltH, BEGIN TAP ING THE TH READ ING THROUGH TH E CROTCH AND OVER TH E END OF THE TERMINA L. CONT IN UE TAP ING BY ROTATI NG THE TAPE 90 DEGREES AND TAP ING ALONG THE COND UCTOR JACKETS AND OVER THE BO LTED CONNECTION TO TH E END OF THE LUGS .

2. APP LY TWO LAYERS HA LF LAPP ED ITH IS PROVIDES 4 LAYER THI CK NESS) OF 008099 15-0000 OVER THE FI B E RG L AS~ TAP E. EXCEED TH E FIB ERG LASS TAPE 25MM ( I" i AND ENSUR E TH AT TH ER E AR E fJO VO IDS \ INC LUDING THE CROTCH OF A "V" JOIN T. ) TAPING IN THE SAME MAN NER AS DESCRIBED IN STE P I

3 APPLY TWO LAY ERS HAL F LAPPED OF 008099 16-0000 TAPE OVER TH E GLASS MICA -MYLAR TA PE. ENSUR E THAT THIS TAPE CO MP LE TELY COV ERS TH E GLASS MICAMYLAR TAPE AND EXT ENDS ALONG THE CONDUCTOR~ 12MM r 1/2"1 . THI S TAP E PROV ID ES AD DI TIONA L MEC HANI CAL PROTECT ION FOR THE GLASS MICA-MYLAR

SPAR E POW ER LEADS · I CU T OFF END OF LEAD SQUARE AN D CL EAN 50MM (2"1 OF LEAD INSULAT ION

2. APPLY TWC LAYERS OF 00809915 -0000 TAPE OV ER TH E LAS T 38MM i 1- 1/2" 1 OF CO NDUCTOR JACKE T INCL UDI NG THE EN[! .

3. APPLY TWO LAYERS OF 00809916 -0000 TAP E OV ER GLASS MICA-MY LAR TAPE

-

I REF I

(f).KH MI NI NG N1'C KINERY 19<J3 .\ll RIG HTS RESl l!:VCO . ~~(;tGSNOO[R~AL:sM;;:;OT[;A.E~o~"'T'~Sriif"'i:'Ob~~c=~=~~~q===::::n:ITT""--mITT'-~~g~~::msch~~:::.:..:.,:~---------1...~ TlllS IRAllll& 15 TH[ PRCl'( RTl or JOT Nl lf lHG 1 1. 'li [L DING snuou. STJ..llLi ARCi llAC HmRl A.MD I~ COMf lD(Nl lAl 11 IS ISSUED 10 ISO 25~3 M[Tt!(l[I A.

TOLC RANC £S UNLESS MA NUFAC TUR I NG SPECIF ICATIONS Mt.T U U.l VU'S•ON " A 1JGDESIGN .tro.~t l l~ flNl >H SYMBOL S OTH ER WI SE 5TAH D CKANG[ NO 11'.19066? LOCAi ION USA

''" Nl;iV "' Ml~,R<• 14AC Hl ll lJlo:i ~:..! ±0 . 5 nom:1mAl11EttT M.l.l(Q 1AL J r! IGNl o~· AwH ll'f A JOHN SOM COD( 11 • 11s DESCR I PT IOM

M'6UI.~~ :± Ill° rAn l(AJIOW let 'S CAO ~~SHM Prot SUB JE CTl O I HE COllD lll OMST llAT :

[ I ) THE IMrl)RlilAT ION OR ANT PART T H( ~[Or <: l!:(li'IOl/E All ll Ul!:l!:S & SHARP [[)G[& COllTAINEI> IN 11 SHALL ftO T BE Dl$C LOS £D IM m fOFlll 10 A lll lRD PA~TT. ~. ALL Dl ~ENSl (I NS IN MI LLIMETE RS

In np~~D~lop~:TA~~ nR~~ALL NOT BE UNLE :i:i OllHRW ISE S1AH0

~ . THI ROAMGLE ~- ..r::::::::::=: PROJECTI OH vi;;::::::::::::

" O. ! "' :i . i MACHI WINGTOL 'S !STIUTEO O>.TE tl / 091'3S S PL IC I tJG, CABLE, POWER " o.~ .. £. l

FA.BRICA TIOM 8 STIWC TURA.L flMIS H SPI C

f{ l!>NT SCALE SM[[T

" .. "' 12 . ~ UPW300 .l "' MAllUfAC1UR I NGSP( C PlAT! J" x I. ODO I (lf I INOICUOR "" .. 0.8 "' " 301 UP 10 1000 " J[lll lM(>SPEC

" u 1001 UP 102DOO_j_ "' H£HmATMENT ~CHACn DWG 5000000260 " NO. O'o'ER?OOO ., 11ARD•css

I [ CA8l[ RANG[ GLAND lYP[ ASSEMBLY PAR T No. Fl6.

REPlAClH[Ml P.r.lC' IREF I 1.0. !ASHER PARl NO. GROMMET PART NO. R!ilS ION

1.0. 1.0. RIVISllll R!V ISIOI

LO. i!llSllll

1.0. i[ilSIOI

ll Pl UG 00572065-0001 fDE1461 rcs32 1s FD£3 400 I 041590

I! I! S TRAI GHT 0057206 5-0 002 I ro£ 146 1 FCS31 15 FOE3400 I 041590

ANGLE 00572065-0003 2 f0[146l FCS3115 FDE3400 I 041 590

U-1.8"" STR AIG HT 00572065-0084 3 FCS9491 I 041590 >------>----------+----< 0 I 069630-(J I 50

10.21- 0.31 i1l ANGLE 00572065-0085 4 FCS9491 I 041 590

ll roc1467

STRAIGHT 00572065 - 0264 5 r-------1--------~----1

STRAIGHT 00571065-016 3 6

10 <1590

fC Sl 28 5 104 1590

STRAIGHT 0 05 7206 5-0004 I r csn 1s rDCJ4oo 104 1590 - ----+-----t- ---+-----<1----4 I

f 7 .4-9.S ,. ANG l £ 005 7206 5-0005 2 r oc1467 rcsm5 roC3400 104 1590

STRAIG HT 00571065 - 0086 3 C·l06')'.;"_o l -f/llll4 {{iP.[ [ N l FCS949l 1041590

Ill [0 . 19 · 0.39 i•l >-------1----- ---ANGl E 005 7206 5 - 0087 4

-~ STRAIGHT 00572065 - 0244 6

1041590 >-----4----+----+---+--·---1

I 041590

FCS9491

rcS6185

I STRAIGHT 00572065-0006 I

·, ANGLE 00572065-0007 2

f0[1461 rcs321s FDE3400 I 041590

f0[1461 fCS3215 FDE3 400 I 04 1590

j 9.Hl.

5""' STRAIGHT 00572065-0088 3

I (Q.31-0.46 in) 1------1---OIO& 'i2<':11·U0 06 f PURPLE·1 FCS9 491 1041 590

11 I

1 ANGLE 00572065-0089 4 FCS9491 1041590

STRAIGHT 00572065-0291 FCS8468 I 041 590

STRAI GHT 00572065-0008 f0[2461 rcS3215 fDE3400 104 1590

ANGLE 00572065-0009 2 f0[1461 rcS3115 FDE3400 10 41590 11.HJ. 8 "'1

STRA IGH T 00572065-0090 3 01069630-0 150 0106'i;I 0008 <ORAHGC·WHITC • FCS9491 1041590 10. 45 · 0. 54 i1l >------<>------ ----+----< 1----+----+----+--- +-- --l

ANGLE 00572065-0091 4 fC S9491 1041590

S TRA IGHT 00572065-02 53 6 FCS68 11 1041590

S TRAIGHT 00572065 - 0010 I r o£1461 r cS3115 FDE3400 IOH590

ANGLE 00572065-0011 2 ro£1461 r cs3115 FDE3400 1041590 11 .H5 .8""

S TRA I GHT 0057?065-0092 3 (Jl0b9630·0lll VIC•Cn3 · O• ; IQ IGf:EEN·WHIH FCS9491 1041590 10. 49-0.61 i 11 1------1----------t---<

14.4-17.8 ..

10.57 · 0. 70 i nl

NOT [$ :

ANG l E 005 7206 5- 0093 4 FCS9491 I 041590

STRAIGH T 00572065-0254 6 FCS68 11 1041590

50.8 MM !2 INCHJ GLAN DS CONTINUED ON SHEET 2 OF 7.

I . TO ORD[R COMPL[T[ GLA ND ASS EMBLY, SPECIFY APPROPRIATE ASS EMBLY PART NO.

2 . REFER TO SK025529-0001 FOR GLAND ASS EMBL Y IN STRUC TIONS.

OO~IUHl)-O r1J.: - · ..'1 Ri ft'.,

I ~(f

,,- HARD WARE GLAND

CLAMP

~:::::: ~ _ V"""'··· ·~ ~:::::: T

_,.....~_.. , - ~, STUFFING BOX flGUR [ I llfJ'l l OtH.111 uh <_/'

'1 ~ I tl"

{f!lfl .. _,..{_")

GLAND

F IGURC I

r HARDWAR[

L___ CLAMP

f IGURE 5 ~""" f' WASHER

~ v--- GROMMET

~

.. ,, ........ ,, A ·-1~:;1_/ ~ ~ F IGUR[ 6

GENERAL NOTE S FINI SH SYMBOLS TOLERANCES UNLESS MANU FACTUR I NG SPECI FICATIONS MATERIAL VER SION !S A 1J• DE SIGN © JOY MIN I HG MA CH I NERY 1998 l.L l RIGHTS R[ SERvrn. 1-------------l-~--~~----i--_::0.:_TH~'E~R'...'.. W'...'.l_:;S~E _.::.S .'..:l A:._1~£:..:D'.___j_ ______ ...,.--------limr-W:;----i;;;--;;:;;;-----i..:C::.:H!.!:A~NG:;,E_,2H~Oc_ . .j,...._..!..'.1 OC'.!4'..!.1_25. :_:90~-I L OCA T I ON

~1ATERIAL ] EIGHT . srn •;~Ro svM "1~Ro ,__MA;;;C~H 1-;;-N-;;1 N;-"--r- -:;:±-;o;;. ",---j-P;-;R-;;O~TE-;Cl:-;-;J;;:Rl:--' :;;™:;-l-;'1:----t-------4:'.:co::D::_E ____ _ru:::M~1 1:.:s ____ -t;D:-;' ;::•w-;11~e Y;;:;;iD_a_v_10d::-::11 ~'' -''rr_,a"""is DE SC R 1 p T 1 ON TH I ~ ORAWING IS THE P'IWPCRH or JOY lo41NI HG

GLOBAL CERTIF IED PRODUCT No mod1f icalions permitted

wi thout n1e approval of the cer1ifica1ion engirieer .

Franklin , USA

PA[E MAC HIN[P.'f >.ND IS CONfl[lENTIAl IT It. l :i.S UE D SUB JECT 10 THC CONOITIONS THA T.

It l TH [ INF ORM..\1 ION 0~ AWf PART THERfOf COll TAIN£0 Ill IT SHAl l HOI BE DISCLOS£D Ill AMY FOR M 10 A TH I RO PARTY

I WEL DI NG $YMBOl S STANDAR[J TO ISO 2553 M[THOD I.

1. REMOVE Al l BURRS t SHARP EDGE :

1 AHGU LAR ± 112· IABRl<ATIOM lOL' S ~A D SYS TE M Pro E

f-, i-+--o .-1--1-,-a-1--j-. ?-· -4--F-AB_R_I C_A_T_I o-11 ...1.~-s T- R-llC_T_U-RA_L __ ~f-.::::••~c;H 1=•=111=6 =1;0L=·=s ===~=============:=1.i-~-~ 1_, ~_~t_1_rn __ .-:=----,._,D:.::•.:.:H=----+-'0'-'4'---"fi.:::." .:..' _- 9'-'2'-1· CAB L E G L A N D ASS EM B L I E S 1--"'-+-_o._?--1'-'-9+--'-·-'· -+------.------f--r1_,_1s_H_s_PE_< ___ +--------1i~:1imR 1m x scALE sHm 50 . Bmrn ( 2 0 1NCH 1 ENTRY

(2) IT OR ANY PART or IT SHALL fJOT BE REPRODUCED IN ANY FORM.

j ALL DIMENS IONS IN MllLI MElERS UNLE SS OTH[RW loE STATED.

4 TH I RD ANGLE ~ .c=:::=::l PROJCCTI Oll tlf'I" ~

MS 0. HI O 12.S OP JO lOO ± I MANUFACTURING SPEC 1 FULL I 0 f 7 N& il.3 til l 2~ 30! UP 10 1000 ±? WELDING SPEC ~~PLACED

f--Ml_.__1_. 6_..__,_ __ -4_1_00_1_ u_w_1_0_2_0_00-+-___ ±_l __ -+_H_EA_T_T_R_FA_T_ME_ll_T __ -+---------1 SlOIM I LAR OVE R 20 0 ~ ±5 IJARDN£SS

MACHI NE MOD[ l GLOBAL

DWG NO.

CABLE RANGE

12. 4· 15.8 ...

10. 49· 0. 61 in I

14.4· l l.8 mn

10.51· 0. IO iii

lo .4 · 19.8 mo

10.65·0. 18 ii i

18 .4· 11.8""'

10.11·0.86 inl

10.4·13.8 mo

10.80·0 . 94 ii i

11.4-11.8""

I0. 88·1.01 i ii

14.4·11 .8 mn

(0. !6 · J.O! ill

16. 4·30 .B mn

( 1.04· 1.11 i1 I

19.4·33.8,,.

11. 16· l.33 iii

30.4 -34.8 ,,.

11.ZO· l . 31 iii

NOT£ $.

ASSEMBLY RE PLAU MENl Pl.Rl; I REfl [ .0. 1.0. 1 1.0. 1.0. 1.0. GLAND TIP[ PAR T No. l lG. l!VISlllll l!llSIOI , 1111111111 i!VISlllll l[VISIOI WAIHER Pl.Rl llO. GRCMME l PARl NO.

50 . 8 MM ( 2 INCH! GLA NDS CONT INUED FROM SHEET I OF 7 .

STRAIGHT 00572065-00 12 I FDE2467 f CS31l5 ! f0E3400 1041590

ANGl[ 00572065-0013 i 2 fDE146l fCS3115 fOE3400 104 1590

STRA I GHT 00572065-0094 3 !il06%1'l-r";JS I 'i l1J 6'ii~l - 0 fil.:' 1 P IJ ~F l( · WHI TE I fCS9491 ' 104 1590 I .. ANGLE 00572065-0095 4 fCS9491 I 041590

STRAIGHT 00572065-0323 6 i f CS953 1 1041 590

STRAIGHT 00572065-0014 I FDE146l f CS31 15 J fOE3400 10~ 1 590

ANGLE 00572065-0015 2 fDE246l f CS3115 f OE 3400 104 1590 ---t----t------1

STRA I GHT 00572065·0096 3 0 11)6'3&N·Ol51 11 lfif,(1,:-~ 1 ·t)014 lORf.tl(, ( -Bf?•)WN : fCS 9491 ...

ANGLE 00572065·0097 4 fCS9491

STRA I GHT 00572065·0222 6 fCS6185

STRA I GHT 00572065·0016 I FDE2467 fC S311 5 l fOE3400

ANGLE 00572065 · 00 17 2 FDE246l f CS3115 I fDE3400

STRA I GHT 00572065·0098 3 0 10696.JfJ-() 15 1 0 I Oti92'31 fJfJ ifi !GREt U-BROW N) i fCS 9491 - --j --·

ANGLE 00572065-0099 4 fCS9491

STRA I GHT 0057 2065-0302 6 fCS8468

STRA I GHT 00572065·0129 3 fDED1' f DE3400

ANGLE 00572065·0130 4 0 1069030-01)£ O I Ob~=-~1 -or119 lf [LL OW 1 FDE3319 fO E3400

STRA I GHT 00572065·0223 5

STRAIGHT 00572065-013 1 3 FDE3329 F0£3400 i 0106%30·0 151 010&>2'11·~01 ' IBLIJfl

FDE3400 T ANG LE 00572065·0132 • FDE3329

i i STRAIGHT 00572065·0133 3 FDE3329 FDE3400

01069o:W·Ol51 OIOtJ9291-DOO IR[[)·WHITE J ANGL E 00572065 - 0134 4 f0EJ329 FDE3400 I

STRAIG HT 00572065-0135 3 FDE3329 F OE3400 I ANGL E 00572065·0136 4 0106%.lU·Oi\l ()10692 91 O(l;.>IJ !GR[Ul · WHIH i FDE 3329 FDEl400

STRA I GHT 00572065·0224 5

I

STRAIGHT 00572065·0137 3 FDE3329 f0[ 3400 I ANGLE 00572065-0138 4 010696JO·OIJ3 01069291 OfJZ'J IR((l· 6ROWN i FDE 3329 FDE3400

STRAIGHT 00572065-0225 5

STRAIGHT 00572065·03 13 3 fCS9531 0106%]0·0201 01%9!9 1 009 1 <ORANGl ·BROWN>

ANGLE 00572065-0314 4 fCS953 1

I. TO ORDER COMPLETE GLAND ASSEMBLY, SPECIFY APPROPRIATE ASSEMBLY PART NO .

2. REFER TO SK025529 - 0001 FOR GLAND ASS EMB LY INSTRUC TI ONS.

104 1590

104 1590

104 1590 I 104 1590

104 1590 I ____, 104 1590

104 1590

1041590

104 1590

1041590

1041 590

I

1041 5~ 1041590

1041590

1041590 I

1041590

10415!0

1041590

I

104 1590

104 1590

1041590

1041 590 J 1041590

or:91uo,,.:} or,}~·-'

D·R lll 'J 1t.;:t '

009 1060-0032 0 -RI NG

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...,,--

~

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FIGURE I

HARDWARE

f IGURE 4

GEU E RAL 1iOTES NISH SYMBOLS TOLEP.MJCE: UNL ESS MANUFACTUR ING SPE CI F ICATIO M ~ MA H RIAL

© JOY MllllNG MACH I NERY 199e All RI GHTS RE SERVEO OTHE R\'/ I SE ST A TED Ml.HR IAL

I WELD ING SYMBOLS !;lA NDARD SYM MI CRO SYM MICRO MACHI NING ±0 . 5 PROHCT 1HATMEH1 COOE TH IS ORAWlllG 1: TH[ PROPERl'f or JOY MININ\i TO 1$0 ?553 METHOD A

m m ±1 12" MACHI NERY A.N D l ~ (0Nfl CfNllAL. 11 I S I S~U£D ANGUL AI\ fA8RtCATIO~ lOL ·s ESl I MATED

\UBJE Cl 10 lH[ CONDI TIONS lHAl ; NJ 0.1 N8 3.1 MACHIN lllG TOL'S W£ lf,HT (!) lHE IN fOkMA l lO•l OR AM'< f'ARl lH[k(Qt REMOV£ Al l BURRo ! SHI.RP ED0ES FABRI CAl 101~ ! SlR UClURAL

CON TAI N[D IN IT SHHL NOT 6[ 015CLOS EO IN N4 (J.2 N9 6.l FI N1SH SPEC PLAH ANY f ORM TO A TH I RO PARTY . Al l DIMENSIONS IN MILLIMElERS tt.IOlt:ATOR

12) 11 OR ANY PART or I T SHAL L tlOT BE ~j 5 0.4 MIO 12 .5 UP T(1 300 ±I MANIJIAClURING SPEC REPRODUCED IN AN Y f OR ~ . UNLE S5 OlHERWI SE SlA lED P[PLACED

'" 0 8 Nil 2.~ 30! UP TO !000 ± 1 WE LDING SPEC 6! 4. lH IRD ANGLE @)- E3 NI 1.6 1001 UP TO 2000 ± J HEA l lREAlMEWT SI MI lAk

PROJEC T ION OYER ?000 ± I HARDIJE S~ 10

GLAND

WASHER

GROMMET

STUFF ING BOX

,) (

00~1 06 GO· On.'.' ___,• ~:- l' I H<.;

!Hf1

. ~HARDWARE

CLAMP

·--· f IGUR[ 1

00910660-0Q32

0 ·, ~~ ~~

GLAND

WA. SH CR

GROMM[ T

STUFF ING BOX

00910660·0031 O·RING

IRH I

GL AND

LOC KWI RE

GROMMET

STUFF I NG BOX

GLAND

LOCKWIR[

WA SHER

GROMMET

STurr I NG BOX

f IGURE 3

GLANQ FIGURE I

WASHER

GROMMET

srurr I NG BOX

«E IGHl uu: 1s

OR• ust

0091 0660 · 0032 o· r ing

<ref>

Vlell01l 15 CHANG[ NO. 1041590 DRAWN BY Dov id Th oma' CA O SVS TEM Pr o[ DAlE 04-Nov · 92 SCALE oHEEl

FU LL 2 0 f 7 MACH IN[ MOD EL GLOBA L

FIGURE 6

Al • DE SIG N LOCAT ION

DESCR IPTION

CABLE GLAN D 50 8mm ( 2 0

GLOBAL CERT IF IED PRODUCT No modi f1cot ions permir1ed

w1tli0ul 111e q)provol at the certitico1ion e~ineer .

Frankl in PA USA

ASSEM BLIE S i n c h } ENTR Y

DWG CGAmooo 0 oom IJO

CABLE RANG E

5.H .8 nm

GLAND TYPE

PLUG

ASSCMBl Y P•RT No .

00572065 - 0018

l[P LAC[MENT PARTS l REF l

fl6. i!!-SH[ I PART NO . GROM MET PAR T NO. I~ I~ I~ I ~

llll SIOI llYISI OI l[YlSIOI ·R!YISlOI

fDC 1467 fC SJ115 f0£340 0

LO. l[YISIOI

1041590

STRAIGHT 00572065-0019 I f0£ 1467 f CSJ115 f0[ l 400 104! 590

ANGLE 00572065 -0 020 2 f0(14 67 f CSl115 f0Cl4 00 1041590

STRAI GHT 00 572065-0 10 1 3 0!069630 · 0150 01069191·0001 !ORA NGE! fCS9 49 1 1041590 IO.ll · O. l l iil l---AN_G_l_f--11---0-0-5-72_0_6_5--0- l-0-2- 1--4--l [ FCS9~92 1 0~1 590

STRAIGHT 100 108631 6 T ! 1041559 1--------,1--------1----------t---t-·-·~---t~----------+----+r----r-----+----+-----1

STRAI GH T 00572065-0021 I fOE 2461 fCSl115 f0Cl4 00 1041590

ANGLE 00572065-0022 2 fDE 1467 fCS3115 f0Cl40 0 1041590 T.H .8nm

STRAIGH T 00572065 - 0103 3 010696 30-0150 0106919 1- 0004 !GREEN! fC S9491 1041590 I0.19 ·0. 39 i ol 1--------,1--- --- - - -t----l

,__AN_G_L_£ _ _,__ __ o_o_5_12065·0t 04 ' J. rcs9491 1041590

STRA IGHT 00572065-0 321 6 FCS95l l 104 1590

STRAIGHT 005 72 065-0023 I f0[ 1467 FCSl115 f0[)40 0 I 1041590

9.Hl .8 mm ,__AN_G_l_f _ -+-_0_0_5_72_0_6_5_· 0_0_2_4_ +-_2__,01069630

_0150 0106919 1

_0006

I PURPLE! f0£2< 67 f CS3215 f0[340 0 ! 1041 590

·tv:J/ · 0.46 in l STRAIGH T 00572065 - 0105 3 fC S9 491 1041590 AN GLE 005 72065 - 0106 4 l----·--+----+-----+-rc_S_9_4_9i-t-·104-159°0

STRAIGHT 0057 2065-0025 I f0£ 1467 f CS3115 fO[l40 0 1041590

AN GLE 00572065-0026 2 f0[ 146T f CS3115 fDEl400 1041590 II .4-13 .B "'

STRAIGHT 00572065-0107 3 01069630·0 150 01 069191·0008 CORANGC· IHIH l fCS9 491 1041590 ll.45·0 . 14 i• l t-----1---------+---i f----+--- -+-----+----+----l

ANGL E 005 72065 · 0 I 08 4 fCS9491 I 041190

STRAIG HT 00572065 - 0328 6 fCS9531 1041190

STRAIGHT 00572065 - 0027 I f0£ 1467 f CSl115 f0El4 00 104 1590

AN GLE 005 72065 -0028 2 f0£14 6l f CSl215 f0[ 3400 1041590 11. H5 .8 M

FCS9492 104 1590 STRAIGHT 005720 65-0 109 3 01069630 · 0151 01 069291 - 00 10 IGR£E N· WH IT£ 1 10. 49 ·0 . 11 i 1 I 1----- --il---------t-- --l I FCS9492 AN GLE 005 72065-0110 4 1041590

STRAIGHT 005 72065 -0 255 6 f CS681 7 1041590

STRAIGHT 00 5 72065 · 0029 I fOE 1467 f CSl1 15 I f0Cl40 0 ID4 1190

ANG LE 00572065-0030 2 f0E14 67 f CS31tS fDE 340 0 (041590 l l .4·11.8 ...

STRAIGHT 00572065·01 I I l 0106 96 30· 0 111 01 06 9191·001 1 IPUR PLE · WHIH l l0.51 · 0. JO ;,) 1------ 1---------+---l

fCS9491 1041590

AN GLE 005720 65-01 12 4 fCS9491 1041190

STRAIGHT 100038774 6 101 0116 I 041590

ST RAIGHT 0057 2065-003 1 I f0£ 146 7 f CS32 t5 fDE 3400 I 041590

ANGLE 00572065-0032 2 f0£ 246 7 f CS3215 f0El40 0 1041190 16. 4-19.Bm

STRAIGHT 0057 2065 - 0113 3 01069630 ·01 51 01069191·00 14 IORANGC·BROIN l fCS9491 I Q.65·0 . T8 i ol t------+t--- -----+-----<

1041190

ANGLE 005 72065 · 0 I 14 4 fCS9491 I 04 1190

STRAI GHT .005 72065· 0226 6 f CS 67 B5 1041190

STRAIGHT 005 72065-0033 I 10£1467 f CS31I5 fOE340 0 1041190

ANGLE 005720 65 -00 34 2 fDE 1461 r CS31 I5 f0£l40 0 I 041590 18. 4·11.8"'

FCS9 491 STRAIGHT 005720 65- 0115 3 01069630 · 0 151 01069291-00 16 IGRECN · BROWNI l0 . 72·0.86 inl 1-------11---------t----l

10 .4· 13 .8 "'

l0 .80·0 . !4 i•l

NOTES:

ANGLE 0057 2065·0 116 4 fCS9 491 I 041190

STRAIGHT 005 7206 5·0326 6 fCS913 t 104! 190

63.5 MM !2 . 5 INCH! GLANDS CONTINUED ON SH EET 4 or 7.

I . TO ORDER COMPLETE GLAN D ASS EMBL Y, SPE CIFY APPROPRIATE ASSEMBLY PART NO.

2. REFER TO SK025529-000I FOR GLAND ASSEMBLY INSTRUCT IONS .

fJ1H IO':'>O ·llf1,t- _,. •J- P. 1 llt~

IH F/

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FIGURE 4

GLAN D // ··- HARf.iWh li[

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D li1 10VVl'.r·00~6-

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GROMMET

t) RIM •; IY.[l l

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r IGURC 2

00910660 - 0036 o· rin g

lrefl

009 I 0660· 0036 o- r ing

lreCl

GLAND

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f IGUR E 5

00910660·0036 0-RI NG

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FI GURE 6

GLA ND

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GROMMET

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f IG UR( 3

GLA ND

LOCKW I RC

GROMMET

S TUFFING BOX

TOLERANCES UNLE S'.· MATEWl 1-1,...·c_R,_'1,,,o_H-,--+--..,..,...,..-,1e..,...,..,...--i • DE'l'"I © G c CR [ 'ER CD (,[N[RALNO TE ' llNISHSYMBOLS MANUFACT IJRINC,S PECll l CAT IONS Al ..>V I' ( JOY MIN I N MA HIN y I 998 Al l RI GH T ~ R , v . f..--- -----· ---"----l--..---,--,---_jf..---..':O'..'.T~H.:.E.::.R .'.'.W .'..I ;:.S E:.._:S:..T'..'.A:cT...:Ec!'.D'......._+----------.--------ti.,Ai1'fcRRi1 ... L,--li.;rcli1GiHHTl ---,_':Cc'.:H~AN:;G~f ::-'N::Oc_. t---'..:I 0""8:.:4~5'."8'.'c2._j LOU. T I Ofl

lHI ~ DRAW ING 1:: TH[ PROP[Rrt or JOY MINIWG si. "1 £RO s YM Mt~Ro r--"':::c~H '::-'-;-;";-G-+---±~o ·:;;'.--+:Pc'Ro:C:1:'-EC~T=TR:'-E~A 1:::• :-EN;::1-+-------j.'.c::'.oo::.'.c ____ ..Eu N:._:1 .::T ~'.._ ___ _.tD;-;R-;:Aw~N;-;;-B ';:;;::t-" o_ v_ i0d:--:'Tch-'-<·m'-o-'-l' DE SC R 1 p T 1 ON

GLAND

LOCKWI RE

WA SHER

GROMMET

STUF fl N<i BOX

GLOBAL CERTIF IED PRODUCT Mo modificalions permilled wil hou! lhe approval of lhe

certificotiGn engineer .

Fr anti in USA

MACHI Nnr AtW IS CONrlO( NTIAL IT I ~ ISWlD SUBJEr.T TO THE (()NOi 1 IONS TH iil

( 11 TH[ INfORMAT ION (!11 AM Y PART TH[ f( [Of CON1AIN£0 IN 11 :'..H ALL NOT BE 015CL05 ED llrl AN Y FORM 10 A THIA& PARTY .

I W[l "l l/o $YM80L; STMl[oA ?D i(J ISO 1553 METHOD A. ••GULAP ±11 1° FABR IC ATI ON TOL ·s CA~ S Y~T[M Pr oE

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3. All O I MfN S I O~S IN MILLI METER S .. 0

·1

'9

6.) FINI SH SPEC :;mA lOR ~~r cCALE SHEET 63 5mm ( 2 5 in ch) ENTR Y f1l IT OR ANY P• RT or IT SHA LL NOT BE

RE PROOUCEO IN AHY fOR M. uf1LE ss oTHrn w1 s E sTA TE o. ' 1 0·' ' 10 11 · 5 up To 300 ±I MA•ur.c ru"'" sm REPt•c£o FULL 3 or 7 N6 0.3 tl ll (5 301 UP TO 1000 ± 2 W[LDI NG SPEC 8~

4. TH IRD A~lf ~ ~ ~. 1~~1 ~. 6-~~~-~~1=n~1~u~P~T~0~1~H~O~--~±~l--~~HE~A~T ~T=H~A~l M~E~ITT~-~-------~S l~M-ll_A_R --------~ M>CH IN E PROJECTI ON ~ ~ OVER 1000 ± l HARD NE>$ TO MODE L GLOBAL

D\llG NO

CABLE RANG[

18 .4·11.8 ""

10. 71·0 . 86 l1J

GLAND l!P[ T I

ASSCMBL 1 PART No . FIG . f-----R-E P~L!_.c_rn_E_llT_PA_Rl_S_l_R_EF_1 ___ -----iJ LO.

WAI HER PAR l NO GROMM[1 PARl N<J . ilVISIOll E.O. LO. LO.

REllSION RlVISllll R£11SIOll

63.5 MM (2.5 INCHJ GLANDS CONTINUED FROM SHEET 3 OF 7.

STRAIGHT 00572065-0035 I FCS3329 FOE3400 1041590

ANGLE 00572065· 0036 2 fCS3329 fDE3400 I 041590

I0 .4

·13

·8

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ANGLE j 00572065·0 118 4 fCS9491 f 1041590

STRAIGHT 0057 2065·0221 6 fCS6185 i i 1041590

STRAIGHT : 0057206 5 -0037 fCS 3319 FOE3400 I 041590

ANGLE 00572065 - 0038 fCS3319 f 0E3400 1041590 11

·4'1'-

811111 STRAIGH T 0057 2065-0119 I 3 111or;;;u-111s2 0106\<14!·%/I !BILI[; fCS9491 1041590

10.88· I .01 lnJ f-----+----'-----1---i ANGLE 00572065 · 0120 4 fCS9491 1041590

STRAIGHT 00572065-0303 6 1 fCS8468 1041590

STRAIGHT I 00572065·0039 I fCS 3329 FOE 3400 1041590 ·1 '---A-NG_L._E _ _,.__0_0_5_7_20- 6-5·0040 2 fC S3319 fOE3400 1041590

14.4·17.8 11111 1-----1 STRAIGHT 00572065 - 0121 3 l1I06j6'.·10·tW•! 01069291 0'123 iR[D·WHI FEI fCS9491 1041590

l '""'~+--:-~-::-G-:i-:-;-1l--~-~:-:-;-~-:5-::-~-~-:2-'.-+--~-+-----+-----------+-;-~-::-:-::-1-r-o_E_34_0_0 +--rc_s_94_9_1 ~_'.~.:~-:-::-:-:-I ANGLE 00572065·0042 2 fCS3319 f0E34DO 1041590

16 .4·30 .8 ""

I

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. 04

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r STRAIGHT 00572065·0043 I fCS3319 fDC3400 1041 590

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l9

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ANGLE 00572065·0126 4 fCS9491 1041590

STRAIGHT 00572065 - 0229 6 fCS6785 i 1041590

STRAIGHT 00572065-03 15 I I fCS9531 i 1041590

130.4-34.811111 ANGLE 00572065 · 0316 2 I fCS9531 1041590

II_ 10

_ 1_37 In J .__S_TR_A_l_G_H T_+-_0_0_5_7_20_6_5_·_03_ 1_7_-+-_3 _ 0 I 069&)0 Olli 7 0 I 0691~ I 0091 I ORAtM ·BROWN I f----+---+-f_C_S9_5_31--+1_I0_4 _I 5_90_

ANGLE 005 72065 · 0318 4 fCS9531 I 041590

STRAIGHT 00572065·0319 6 fCS9531 104159D

STRAIGHT 00572065-0139 3 fCS3319 f0E340 0 1041590 31 .4·36 .8 11111

ANGLE 00572065-0140 4 01069&30·0154 01116921 1·003' IGRErni fCS3329 fOE3400 1041590 11.18· l .45 loJ '------+---------+--

STRA /GHT 005720 65·0230 5 1041590

I 35

.4

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.8

nn STRAIGHT 00572065 · 0141 - 3 fCS3319 FDC3400 1041590

I ANGLE 00572065 · 0142 4 010696:10 · 015 4 01069291· ll0 36 IRED· WHITEJ fCS3319 FOE3400 1041590

11 . 39· I .57 inJ f------1---------1----" STRAIGHT 00572065-0231 5 1041590

STRA I GHT 00572065·0143 3 fCS3329 fOE3400 1041590

3$ . Hl '8

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41.4-45.811111

111 . 63· l. 80 l•l

NOTES:

STRAIGHT 00572065·0232 5 1041590

STRAIGHT 00572065·0145 3 fCS3329 FOE3400 1041590

ANGLE 00572065-0146 4 010696 .l0·0 15', 0106919!-0042 iREO ·BROW NI fCS3329 fOE3400 1041590 f------1---- -----1-- -i

STRAIGHT 00572065·0242 5 1041590

I . TO ORDER COMPLETE GLAND ASSEMBLY , SPEC IFY APPROPRIATE ASSEMBLY PART NO.

2. REFER TO SK025529-000I FOR GLAND ASSEMBLY INSTRUCTIONS .

OQ9 l!Hi ll0 Ou1b -l;-RltVi

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FIGURE 5

00910660 · 0036 O·RING

IAlf J

f IGUR E 6

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LOCKWI RE

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STUFFING BOX

© JOY MI NltlG MACHINERY 1998 Al l RIGHTS RESERVED TOLE RAIKES UNLESS MAH RIAL ._VE_R_s _1o_N _ _,_ __ l _8_-----< fltl!iil DESIGN

1----G--E_N_::E_R_A_:_L _N_O_:T_::E_::s ___ l-..,F_I _N _1 :i_- H_;_S_Y_M;_B..:..O_:_L s.:_+ __ O:::_T!_!H~Ec:::R!'.W.!_I v~' E:__::S:.:_T !::_A .:_:TE~D:_' --+--M_A_N_U_F_Ac_T_u_R_l_N_G-.S_P _E c_I F_1_c_A_T_I O_f_~ s_1.;MAATJfiER>;-,,;-;-l---i;W;;:'[;;;I G;;;Hlc------i-~c H~A:':'.NG~E.,...N~O~. -b---'1_!!0~4 2=1 5::..o9'..'.:!0~ A I ~ L oc AT I 0 f~ lH IS DRAWING IS JH[ PROPERn or JOY MltilHG filLDING sr ~m s ~AN~RD !YM M1ioo sr~ • 1500 ~-u~c="1=H71 1~•-~-~±7•7. 1~-~=''~~~1r~c71 ~17H~•7n~ff7"1~~-------~c~oo~E----~"'~1~1 s~---~D~R~•_wN~B7Y~fD~•~• ~id~f~n~o~m~a4s DE"CRIPTlnN

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GLOBAL CERTIFIED PRODUCT No rnodilica!ioriS permi tted

w1lhoul the approval ot the certif ication engineer .

Franklin, PA USA

SORO£~ REY"h

05

IM101Nt:RY AND IS CONFI DENllAL . IT 1$ 1$SUED 0UBJEC1 10 lHE CONDlllONS lHAl .

111 lHE I NfOR M•l ION OR ANY PARl 1HEREOF COWlAI NEO IN 11 SHALL NOl BE DISCLOSED IN ANY FORM JD A 1H I RD PAR1Y .

TO ISO 1503 METHOD A ANGULAR ±112° IABR ICAllON TOL 'S CAD 'l'H ~ Pr oE 0 v

1--,,]-1---,- . -1 -+--,a-1--,-. 2-1------'------;~~~~-::::-=-~~-:;:_-:::_-:::_-:::_-:;_-:::_-:::_-:::_-:::_-:::_-:::_-:::_-:::_-:::_-:::_-:::_-:::_~_~l_1!,_,~'_11_r 0 __ -.-_____ 1-:-"'· -:::-:::_"-:::_"-:::_-:::_~-:::_..,..o:;...4-=.-3-M~o-'-v'-__,_-'"~1-=: CAB L E GLAND AS -;: E "8 L I E ~ 1. REMOVE All BURRS! SHARP EDGE~ . FABRICA1101J l STRUCTURAL ~ •ACH I NING TOl ' S DATE v l'I v

(2") I T OR ANY PART OF IT SHALL NOT BE REPRODUCED IN ANY FORM .

ALL o 1MEN s1 01Js IN MILLI ME JER\ :: : : :190 i'1.)1 uP io Joo ± 1 ~~:;;:c~;:~NG sPrc ji8l~AJOR ~~~ scALE SHEr1 63. 5mm ( 2. 5 Inch) ENTRY UNL ESS OlHERWISE STA HD N6 r, 8 NI I " JOI UP 10 10&0 ±2 WELDING SPEC ~\PLACED FULL 4 0 f THIRD ANG LE ~ ~ N7 1.5 1001 UP TO 2000 ±3 HEAT TRE ATMENT SIM IL AR PROJECT ION ~ i:::::=:::::J O"iER 10DO ±5 HARDNESS 10

MACH I NE MODEL GLOBAL

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STRAI GHT 00511065-003 1041510

ANGl [ 100008451 !041510

STR AIGHT 00512065-0058 FD E/467 r c:l2 l 5 FDEJ400 f 041\%

~5.4·39.e rm. ANGLE 0 05 72Db~·-0059 FDE !-467 F C~1)2 1r1 ffj[ .; 400 I U4i 590

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IV4 1590

NOTE S TO ORD ER COMP LETE GLAND ASSEMB L Y. SPECIFY APPROPRIA TE ASS EMBL Y PAR T N() .

REFER TO SK 025529-00 0I FOR GLAN D ASS EMBLY INSTRUCTIONS

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~===:) GLOBAL CERT IFIED PRCDJCT r 1GURE & No mod1ficot1ons perrn111ed

witl'1out the approval 0f 1h& cert1f1cotion engineer .

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I ~il~~~2~ ~~B~~ ~ Hg~A : ~ARD SYM Ml ~RO SYM M l ~RO ~-~~:~:~~~:=:-~--==OT11~~~-~T;:~:=:~1~7~~:=:=~~:=~~~·=:-~-------~~~~=i~~R-fA_L ___ I~w=~~:~~~~T----~~=:A=:~:~.=~~~E=M~D_a_•~~7,7:7:-·-m_a~1~D-E_S_C_R~l-P_T_l_O_N _________________ i_·s_A _ _ ~-~ TH IS l>RAW l 'fG IS TH £ PROP[ Rl'f or JOY MIN ING MACH I N[~Y AN O I S CONF ID[NllAL . 1T I S I SSU[[I SUBJECT T(J TH[ CONDIT IONS THAT :

! I ) THE INFORMAllOM GR ANY PA RT THE RE.OF CONTAINED IN IT SHALL NOT BE DISC LOSED IN ANY FORM TO A TH I RD PARH .

Ui I T OR ANY PART or IT SHALL 1~01 BE REPRDDUC(D IN .I.NY FORM.

REM(JVE All BURRS ! SHARP EDGES

). All DIMEN SIONS I N MILLIM[[ER S UNLESS OTHERW I SE STATED .

TH fP. 0 AHGl E ,.;::h, ~ PROJECl fOfl ~ -==::::r

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I I ) TH[ IHFORMAll OH OR AH\' PART l H[R[Qf CONTA INED t N IT SHALL H01 8[ OI SC LOSEO IH ANY FORM 10 A TH I RO PARTY .

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F I G II Fi E I

FIGURE 2

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GLOBAL CERTIFIED PRODUCT ~lo moditicotions permitted

without the cpprovol of the certification engineer.

© 0 I NG 'ACHIER 9 3 1s ER ED GENER.AL NOTES FINISH SYMBOLS TOLERMJCES UNLES~ MANUFACTURING SPECIFIC/I.I IONS MAHR!AL l/EP.Si(HI 07

f· 1IeJ DESIGN Franklin, PATit J y M 11 I 1, N y I 9 ALL RI GH . RE s v . ~-;;;-;-;-;-;;;;-:;-;;;;;::;;--;~-;-:;;-;;;:--trnr-;;-;;;;:;-T.;:;;r-;;;c;;ot-Micio~T~H E~R:.::· W:.:_1 foE:__::S:_:_l;A T~EiD---tmmcTiFiEATMitii_T _____ -imzifWl-1~~---hC~H~AN~G~E ~N::_:O + iii 0~4~1 ~59~0~Lf-1=.~~~~~L:_:o::c~A_:_T ~I O~N'.__ ________ _:~ _ _JJ!_?J I Ml.HR I AL ] YIE IGHl U5A '

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REPRODUCED llJ ANT FORM UNLESS 01HERWISE \TATEi/. IJ6 fJ.8 '"' Z'.> 30! UP TO 1000 ±2 WELDING SPEC :\PLACEO NONE 7 0 f 7 4 TH I RD ANGLE ~ _=-=:l ~N:11:=:::1 :::. &:=J:=:=!:=:=:=:=J:::1:00:'.:1 ::'.ur~:10:=1:uo:o}:=:===~± :::) ===J::::H:::EA~l=T::RE::Al:M~[N::::T ====t===========:i.::s_:__: M-l l-.,---~-------J MACH I NE

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FI GURE I CNO LOCK ING WIREJ

FIGURE 7

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FIGURE 13

j

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FIGURE

FIGURE 8

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© JOY .Mltl lNG MACHllllRY 1998 ALL RIGHT:' R[SlRVED. GUIE Rft.L NOTES

1HIS DRAWIN6 IS 1HE PROPERTY or JOY MINI NG WELDltiG CIMBOL$ '.;l"IO!.RU TO ISO 255~ METHOD f.. M ~CH !NER Y AND IS CONf I DENT IAL. 11 IS ISSUED

SUBJECT TO THE CONDl110N:, 1HA1. ( I J 1HE l tJ fORMATIO N OR ANY PAf< l TH ER[OF REMOV E ALL BURRS ! SHAR P EDGE S

CON1AINED IN IT SHALL N01 BE DISCLOSED IN ANY fORM 10 A TH IR[J PARTY . 3. ALL DIMENSION \ I N MILLI M£HRS I 2 i ! T OR AMY P.A.RT OF IT SH-'Lt NOl BE RE?ROOUCED IN ANY FORM. Ull LES'.. OTHERWISE SlAHD

SYM

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FIGURE 9

F IG URE 16

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FI GURE 4

THICK WALL COMPONEN T

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GROMMET lsee loblel

NOTES:

WASHER lsee lobl el

0-RING lice loblel

WASHER Im lobld GROMME T

FIGURE 19

FI GUR E IOA

FIGURE 14

FIGURE 5

WA SHER Is e e I ab I el

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THICK WALL COMPONENT

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FIGURE 10

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FI GUR E 6

FIGURE 20

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FIGURE I I

LOCK IN G CAP SCREW

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FIGURE 15

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FIGURE 18

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.

FIGURE 21

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0 - RING

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( •« lab I e J

GROMMET (see loblel

FIGURE 12

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I . TO ORDER COMPLETE GLAND ASSEMBLY , SPECIFY APPROPRIATE ASSEMBLY PART NO . FIGURE 17

2 . REFER TO SK025529-000I FOR GLA ND ASSEMBLY INSTRUCTIONS .

3. ALL STRAIGH T GLANDS SUPP LIED WITH LOCKING WIRE UNLESS OTHERWISE NOTED .

vERS ION

CHANG[ NO .

ORAWIJ BY

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50 8 MM I

00572065-01 62 7 00'.J I 0660-0032 0106%30-0 151 01069291-0010 IGR EEN· WHITE! ( 2. 00 IN I

I ~ 12. 4 15 P. mm 6 3 5 MM 00572065 017 4 7 009 106600 036 0I06%3(1-0151 0106929 1-0010 IGRE EN·WH ITEl I 0 49-0 . 62 inl ( 2. 50 IN 1

76 t MM 005720G5 0173 7 009 106 60-0040 0I069530-0151 0106929 1-00 10 IGR[[N -WH I TE l 13 00 IN J I

14 4- 17 8 mm 50 & MM 00572065-0lfj ) 7 00 91066 0-00 32 0100%30-0151 01069291-00 12 IPURPL E·WHITEl I 0 57-0 . 70 inl 12 . uo IN I

16 . 4-19 8 mm -- 00572065-01 84 9 - 0I069630-0151 01069291-00 14 I ORANGE · BROWN) I 0 65- o. 1 e 1n!

I " N p 1 00572065-0l&S 10 - 0I06%30- 01 51 01069291 -0016 !G REEN -BROWN ) 18 4·21 8 mm '

I 0 72-0 8& i ri ) 50 8 MM I (2 00 IN ) 0057 2065 -0214 7 009 10660-0032 0106%30 -015 1 0106929 1-00i6 IGP.EEN-BROWN J

I I/ 4 .. N P T l 00572065-0 157 ;, - 0106% 30-01 52 01069291-0023 I RED-WHIT[ )

24 4-27 8 mm I · I/ 2'' N p T l 00572065-0158 3 - OIU6%30-0152 0 I 06929 l-002 ;, IRED·WHITEJ I 0 96 - 1 09 in)

4 BOLT 00572065-02481 4 i 0091 D66u-om 01069630 0152 0 I 06929 l-002 3 IR ED ·WHITE l 50 8MM ( 211 I

GENERAL NOTES FIN I SH SYMBOLS TOLERA NCES UNLESS MANUFAC TUR I NG SPE CIF 1CAT IONS MATERIA L VERS IOfl I c

J•w 1r, N flt © JOY MI NI NG MACH IN E~ Y 1998 ALL RIGH TS RESE RVED. OTHERWISE STA H D CHANGE HG. 103257 1 A I L 5~A~ION Frank I 1 n, USA

PA MA TE RI Al l W(IUHT

I WEl DIN6 ST MBOL> " HNOl.RD SYM MICRO SYM MICRO MAC HI N I NG ± 0.S PROTECT lF:EATM[ HT CODE UN ITS DRA WN BY !JON R[ I LA ND TH IS DRAWING IS JH[ PP.OP[RH or JOY MIM I NG

10 iSC ?\l 3 METHOD A m m

~±1r/' Pro[ DE SCR IPTI ON MACH I N[ RV ANO IS COMrlD £NT IAl. IT IS !SSU£D ANGU LAR rABR ICATION !CL '5 ES T I MA 1( 0 CAO SYSTE M SUBJ[Cl TO TH[ CONDIT IONS THAT. NJ 0.1 NS ~.? MACH INING TOl'S W[ IGHT DATE 12 F ~ D - Sf. CA BL E GLAND AS SE MBL IES I 11 lH[ !NfORMAT iON OR AIH PART THEREOF 1 REMOVE ALL BURR S t SHARP EDGE S. FABRI CAT ION i STRUCTURAL CONHINED IN IT 5HALL NOT BE DISCLOSED I N " 0.1 N9 6 ' flNlSH SPEC PLAT[ ] RW x SCALE SHE[ T

( 1 p e c i a I assernb l 1es) A!H fORM 10 A 1 HI RD PARTY. >. ALL -DIMEN SION S IN MILLIMETERS INO IC ATOR US[ !2 i 11 OR ANY PART or IT SHALL NOT BE

UNLES S OTHERWISE STATED NS o.• NIO 12.) UP TO 300 ± MANUf AC TUR 1 NG SPEC FU LL 2 0 f )

R[ PRODllCrn IN ANY FORM . RE P L ACE~ .)

" 0.8 N' I 15 30 I tJP 10 1000 ±1 WELD ING SPEC. BY 4 THIRD ANGLE ~ -E:3 NT I 6 100 I UP TO 1000 ±l HEAT "IREA TMENT SI MI LAR MACH I NE DWG CGAOmooc0003 PRO.IE CT ION OVER 1000 ±5 HARON[SS 10 MODEL GLOBAc NO

-CABLE PMJGE

~1 0 .4-. '~._·;, ;.; rnm ( 111.- :.·. in !

30.4-34.8 rnrn < (120- 137 in)

32.4- jf, e mm (1.28-1.4~ in)

35.4 - 39.8 mm (1YH.57 in)

38.4 -42.8 mm (151 -1 69 in}

BO X DIAMETER or THREAD

H2 1·11-2;>. THD.

1- i .'? IJPT

82.'.. MM (3.25 Ill)

82.5 M~!

(o.25 IN i

82 5 MM (~. 25 111)

82.5 MM (3.2~ ltl)

82. 5 MM (~ 25 ltJ)

76.2 MM (?>00 IN)

82.5 MM (3.2:, IN)

2 12 t~F 2A THD.

82.5 Ml~ (:t; . 2~; IN)

95.3 MM (375 IN)

108 MM (4.25 IN)

6?>5 MM (250 IN)

76.2 MM (300 IN)

@JOY MINING MACHINERY 1998 ALL RIGHTS RESERVED

THIS DRAWING 15 THE PROPERTY OF JOY MINING MACHINERY ANO IS CONFIDENTIAL. IT IS IO.SUED SUBJECT TO THE CONDITIONS THAT·

(lJ THE INFORMATION OR ANY PART THEREOF CONTAINED IN IT SHALL NOT BE DISCLOSED IN ANY FORM TO A THIRD PARTY

(2) IT OR ANY PART OF IT SHALL NOT BE REPRODUCED IN ANY FORM.

ASS EM BL" F'ART Mo

f)(J) 720f/,-CI I Y. I

1000C3o02

100Qf,G0%

1000'.::1 733

100141 0'.'7

10Qrj744G5

100074467

0057206:1 - 0~75

00572065-Ci I GS

100024688

1 000555~8

1000558%

1000Y'J4 75

100099602

1 002862~7

1002541%

FIG. 1)-r:llJG F·ART Mo

i 4

21 I

11

14

f. I G0910&60- (1041

l i 1 I

UiJ~ I ! Jf,~(1-004 1

11 uUS•lvti6u-C1041

v0910C60-004 1

14

0091 OG60-0040

6 00910660-004 1

11 00010660-004 1

15 00910660- 0238

15 oog 1 o~co-0242

19 009 10660 - 0036

00910660-0040

3. ALL DIMENSIONS IN MILLIMETERS UNLESS OTHERWISE STATED

REPLACEMENT PARTS (REF)

WASHEF' F·AFT IJc, GROMMET PAF:T Mu.

Of069291 - 0029 (RED-8F:OWN)

u106%3o- o~o: 0106929 1-0091 (ORANGE-BROWt~) J OlOU,!CllJ-0 1'.A 01 Of.929 ·1 - 0031 (OF:ANGE) I

010Ei9C3Ci-0207 OlOf.929 1-0091 (ORAHGE-BROW~J)

010&9291-0091 (OFAtKE-BROWlo/.i

0106%30-01:.4 01069291-0033 (GREEN)

(1 1GG9630-0 154 01069291 - 0033 ((;F'.EENJ

(j 106%3fJ-01 54 01069291-0036 (REU-WHITEJ

010G9G30-0154 01069291-003[; (Rm-WHITE)

0106%30- 0154 01069291-0036 (RED-WHITE)

010f.%30- 01'i5 01069291-0039 (GREEN-WHITE)

01069630-0155 01069291-0039 (GREEN-WHITE)

010G%3CJ-0 15:1 01069291 -0039 (GREEN -WHITE)

01069630-0155 01069291-0039 (GREEN-WHITE)

01069630-015:, 01069291-0039 (GREEN-WHITE)

01069f..)0-0 1 5~· 0106929 1-0039 (GRW~-WHITEJ

CABLE F;AHCE

41.4 - 4'.1 :·· rnm ( U.J- 1 ;;(• ini

42.4 4L.3 rnrn (1 66-1 ci4 in)

44.4 4E.8 rn rn (1.75-1 .92 in)

474-51 8 mm (1.57-2.04 in)

48 4-52.8 rnrn (1.91-2.08 inj

50.4 54.G rnrn (198-2.16 in)

55.4-60.e mrn (2 18- 2 ',a, in)

6 i .4-6~.8 rnrn (242-2.63 in)

BOX DIAMETEF or TH READ

2-1 /4'' IH '.T.

ASSEMBLY PART l·J0

100118795

I FI G.

10P.

REPLACEMUJT PAF:T~. (REF)

0-RIW, PART Ne.. WA'.jHEP PART r~·'.•. GROMMET PART Ne ..

0106%30- 015'.» 01069291-0042 (RE[l- BROWN)

63. 5 Mf/ ('• •0 1' t l , 100 16?:-.os r1o·cr9 1 er ' ' ' ,___:.: __ ··-'_ ·_'·- -+-- U bj,!· -iJ J4l 1 f!E[i-8POW~li i , . '· Mli -----11--1 ---- ---t--- ---- +------------_J

009 1066U-003C

(: ' ·£ 1 Iii l ii!)l 7!~77 I 2C OO~ l f1f;•)[1 -IJ03G (1105%'.li-CIS'.. (;1()!>Ji'.1 1-(J(i4'. IREG-BFOWN )

8£.:, Mt,1 -t (3.~S IH• lUOli~ l /c: ' C. 00'.1 l(Jf,f .!1- ()(J41 P10F.%3ii-f!l5'..

r---'f~i~~.S~M~~, --+------+--+--------l--U 1 Ub9~9 1 -0(;4" (R[[J - 8ROWN)

(; )(i llJ) 100022424 4

<!') 7 MM (3 7 ~ llJ!

9: .. '. MM (5.75 ill)

108 MM (4 '.''.. INJ

82. '.• MM (3 25 IN)

2-1 / 4' tlP.l

3 1/4 10 ur.J°s-2A 95.3 MM (3.75 llj j

%1 MM (375 iN)

1111' MM (4.25 IN)

3 1/4 10 UNS-2A

95.3 MM (3. 75 IN)

95.3 MM (375 I I~)

95.3 MM (375 IN}

82.5 MM (325 IN)

82.5 MM (3.25 IN)

95.3 MM (3.75 IN)

103 MM ( 4.25 IN)

114 MM (4.50 INj

95.3 MM (3.75 IN)

108 Mf~ (4.25 IN)

1 U00 4'.'12~ I'·

HJOl 0242:i

1 F· '

10014102b Ii

10018(1177 I .)

[J0572(Jti'.·-U 179 I'

00572065- 0251 3

005 72065-(J rn. I I

00572065-0249 15

100032922

100033251 17

100021724

100141153 5

1001 50896 15

1(;0302173 12

10007446b 12

1000602 15 5

0051206:.-0170 I s

00572065-0ln 6

00572065-0182 5

100 178122 8

li0'.il(if,f)(i-[J23fj

009 1 (i6f;l1-0238

00910660-(124'.

1)091\J660- 0U4 I

009l(JWJ- 004 I

00910660- 0234

0091066()-()238

00910660-0238

00910660-0242

00910660-0236

00910660-0238

00910660-0238

009 10660-0238

009 10660- 0040

00910660-0041

00910660- 0238

009 10660-0242

00910660- 0254

009 10660- 0238

00910660-0242

li 106%3U- U I:,::, G10W2'J 1-(1()4:, (RED - 8R•)WN)

O]Q(:9'.!9HJ04'.> (RED - 8RC1Wt~1

fJi06%30- U I 5'.· 010692'.I l-f1Q4 :, (RED-BROWN)

0 1 06%30- 015~1 0106929 1-0042 (F'E0-8ROWl~i

01069030- 0155 01063291 - 004'.' (REO - BROW f~)

0106963!;- 0 ! 5;:, 0106929 1-0042 IRED-BROWNi

0106%30-0156 0106929 1- 0044 (ORArlGE)

01069630- 015(, 01069291-0046 (GREEN)

01069630- 015b 0106929 1-0049 (RED-WHITE)

01069630-0156 01069291 - 0049 (RED-WHITE)

01069630-0156 01069291-0049 /REU-WHITE)

01069630- 0156 0106929 1-0049 (F:ED-WHITE)

01069630-0156 0106~291-0049 (RED-WHITE)

01069630-015(, 01 06929 1-0049 (RED-WHITE)

01069630-0156 0106929 1-0050 (ORANGE-WHITE)

0106%30-0156 01069291 0050 (ORANGE WHITE)

01069630- 0156 01069291-0052 (GRW.1 -WHITE)

0106%30-0157 01069291 - 0058 (PURPLE)

01069630- 0157 01069291-0058 (PURPLE)

01 063630- 0157 01069291 - 0064 (?URPLE-WHITE)

01069630- 0157 01069291-0064 (PURPLE-WHITE)

01069630- 0157 01069291-0064 (PURPLE WHITE)

CABLE GLAND .A.SSEMBLIES (special assemblies )

4. THIRu ANGLE frh -ElPRWECTION V [-'----'-"--1-L-----f~oiiv[:,,R~2~000~4---~±5~-+H~A~RO~N~ESgS'..'..".'.':':'.!__-+--_____ j SIMllAR

TO

MACHINE MODEL GLOBAL DWG.

NO. CGA.O 1 000 000 3

BILL or MATERJAL: 100317223 ITEM PART NUMBER OTY DESCRIPTION

,~- - -- -TRAC~[~~ - - - - --- ------------------------------------------------------

000052~ J-000'( GLA~JD

00571640-00:>58 BO.~. CON~lEGTIOM

REFER TO SHEET 2 FOR DR.~WltJG NOTES, AND CABLING OF REl.10TI: CONTROL r;oMPOt~ENTS

CUTTER l ~-----i------------------------------~ HDTDF' '

00572065-004~ GLAND

0057206:'"·-0045 GLAND t..:~SEMBL'(

00572065-0060 GU\ND ASSEMBLY

FAI' MOTOR

\·25\39.;I ~+ C209216 _ _1

MOTDP

1§.'I rij~ !2_9) . . ,J

! J - PllMP I ,,~-- ,)~-- '1

' ?~5?~_7i MO-TOF' \ ~; ~ -~~,~ I, I ,---@~. -.. '------{i-::J /26)'

(32 ~,o '. 36 1 '¥ ~ I

(~) ' - ~ ) r- i 10 0UfJ(i(l6.'j8-8001 COVER. BLAM 1/:'. ~mu

11 ! OOGOQ7u4-0402

I '1 00G01C .~[·-- UQ'.:'1

17 00'-J003C'.!:-OOCO

18 0090039Sl -0(J1 ~

19 00000941-iJOO I 20 00%1034-0'Xl:

21 009011 sr:;-ooos 2:? 0090117C-0.::18 I 1

0090117E-QfJ02

24 00902319-0005

GAS~TT. NLvPRENL

DET.~L

TFRMINAL. #72-1f· /;"//(;, H __ B_~_TU_D ___ _

TERMINAL, #h--14 Awr;, JS .-:.nm

FlnlNC,, COtffJl.JIT

WA~,HEF< LOCV., #P;

EL&OW. 00, 1/4 MF'T

BUSHltJC. \l/~:.: 1/4) NPTF

t~IPPL.£.~.CH 80. l/4NPT X 7

NIPF'LI,'....(;H. 80, 1/4-NPT X lil.7

CLAMP. HOSE

15 0090231H-0007 I 1 CLAMP, HOC.:,[

··-· ·-·. \~)'

./ TACnYELli IJIF'f'LE -

TO NUT WHEl'J FLOAT I ~ ·~ET Al

CORRECT LEVEL

r23) 121 J i11) 113:. (14) (12;i r1s1 (24 i . <20) 1 / r r /--- /-,,. (38)

: ._.. ·

r~--1

' - 'J_,rkt; ·•.· .. ' :... -2~~ ff i 1 ) µµ1l_J: @_ 11 L_J~~~_u , -- ---..----- -----;- ------

~hh . lTil J 1 '~0)

(26)

( 5

cunrn MOTDF * I [l l lH[I I J[l~·I BOX /19 1

0 Cir"- ·'---./

GATHEPING HEAD MOTDF'

3. 2 .@ 36.i t~.J . ,--·, '._/ (29) - -3 i

··-·· ! I ._.. •

17 YJ. 1~----r--~~----ij I 27 00~04220-(1002 CPLG. FULL. 1/4- NPTF I (s<_i ~I~ 12~-sz~1r-i ~·. __ 28 0092509?.-0C>IO 2 W"HER, UKV .. "4 I (16\ 17; 18) ljATHEr!NG H1~1622())

~ , ··-· ' 1' I H'cATI MOTOF I - ~ -~~ ~~~~~~~=~~~ 14 :~:~: ~~~: ~~" :~ 221 j_ I ' 205217i m , f~ ~~~~:::=~~:,~ ; 14 ~:~~: ~~:;::: ~'.0;,~:, ·-

1!_____ ~~' !1-- --.1-=~~=~~=~~r_~-~--- ~~ ___ ·-_-_-----!

1-------_J, ~:-~1 ~~ ) I ,~~ 1

1 24 01Uu9091-007f: BOSS. MITRI( (401 \'42\ ·

26 OOY023rn-OOl I CLJ>MP. f'JSf

' , I

~! ~;~::~:~=~~~: ~~;~R 635 ""ENTRY (28'i :r T " cLom1 - , :1

j c.:210216220 , : i-:3cc7-1--o-1-06_9_3_67---2-11-6-+--+,-E-EP-ERcc-._-c9c-s.--3-"_"_E_NT-R,------ -< \

1')c,1 ,41 1 OPEN 1 7 i TPi;CTJmj ~ __, ·.,- : ' ) J CUTTEF

f-"3R'--,+-u:..:·1.:::06:::.'·6""2--ci--"ooo""· -'-e+-=-t:T,--,uBc:-E,--,s=-=PE::-c1AL ________ (31 , 1.JG},, · I @MOTOF I .1 ~--'--1, ------\, --------- [,.- /-- _ MOTOR -. 39 100043t:.32 GLAND ASSEMBLY _ _,, ~-'or - - - -40 100076537 PLATE. Bunou - ' ,- . - .. ' ·· ---T. ---. -~-. I 1' ' \29}3~)t-l<>---oi- (37) 41 100076538 PLATE. LOCKINli I MOU~E J I 132 , ~5 ) .-L. - I I l I - - _fl 1 .~"< 42 100140805 CABILE ~~~~E CONDUIT (30:1 ---------------------· : (~ I) ~1~!8 i ----- -i------------r--------r~6;

~ '1~'~f ':' §~ 2~:,:~~f ·~~::: }1:5:_.J i r_r___ -=- --- r •• -.-) =·= ::_-: + = ::_ . -__ -...... · .... · ... +t ... ·. ~ -c~~ ~ ~~ j~ ~ __r_,6) '204 100182014 CAP. DUST f--2 ' ' ( -· . _l . - --- - ---=+----------------------~--;------ --. ~12 I ' I I 205 00002607-0000 .)3 HOSE ' - l Ii CDtlTRDLLEP ' 21CXZ19 I : ~ '1 I 1 '-( I "

206 00009788-0000 18 CONDUIT. 1-1/f ' 10 I I I r ' ' ' • -;p M I •' ' / e I ' ~~-::::, (-\ ,'-', (':, ?_;" (-\ o· ·. I . ;--::.,.· . c' :,,R·T :, o.._ ..

201 00010'.,48-0000 10 CONDUIT, 1 2 l.D ',.--.: ;1· ·· 1 : ,-,---\ : ~ . \ ' '1 ~: .. ?f 1-·; U ;' .'-:' · 1'-< . _-._; . . . [ , 1

.-- - r - --:U/ ! ' .

205 00012447-0000 10 COND\111.J/B' 10 1,._j 1, __ } (-Ji!.~--::-;- -_,_ -- -

1

r' 1

, ~ c ~) --t'1 o ()x o c, o J 1

,__ ~,~'--! ~_.

~~~ ~:::~:=~~: ~~ I~~~~~:; ; ~::.::: ~· l qQp._:,O ?-- iQJios--J ~1ai16 8 ' LL- TRACTION :I f---- ~_)~ ~~ 211 00178985-0000 18 COtlDUIT, 5;3·· 1 u. --, --0~1":!0: '! C+i: '- -- I __, - L ____________ CONTROLLER -c ' 212 00600638-<)009 SLEEV1NG, FlffRGLASS. 1;2· n ''i' O ' 1 ' .----- - ------- ';== I 213 00601843-0146 CABLE. ANTENNA .• ASSEMBLED - , :-·-1 =

1 :c) ) r ,

214 00601875-0085 CABLE. ASSEUBLEC>. LEAP.NJNG. GLOBAL , , , ;s::----- ft--' , r------ ,1

'1

-~I

;;: ~~:~:~~=~~~~ 5~ !~::~!: ;~~~~L~~IAIA2. 3C ®~2 ~\~---------t-------~ i .'_::t------lt----------~j,--------~--------' __._--" j 217 00603217-0005 48 CABLE. POWER, 50MIA2, 3C .__/ . ' !20521~ ·-------------------- -------- --------------!---------------~

218 0060321t-0001 11 CABLE. COMTROL, 3C, l.5mm1 ! 2(i5i1?i l ... ______ __r·~-~~ _ _ _ _ _ _ __ _ _ _ __ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ : lGLOBAL ct::Rru:·rt::o. PRaoucrJr'-"'~,~=~;~=~=r.1=-.'!~:~:""=S£~:Bl~,,~;.-"9~J 219 00003218-0004 10 CABLE, CONTROL, 24-COMDUCTOR, l.5mm2 : _J' / ,_:J I M1:::<1:~::::::~~1:~d~"~ II t~~~a~ingOOm : 220 00903970-0024 GUARD, HOSL l.__ __ ------- ____________________ -------- ___ ------- ______ ---- __ ------ __ __,.I c.r-tlH:•tior."r.go-~~.- J l¥~~t~A~~~~ 5000007151 221 100146692 CABLE,ASSEMBLEG,REM01E,3 CONDUCTOR

© JOY Ml~Jll~G MACHl~JERY

1998 ALL RIGHTS RESERVED.

THIS DRAWING IS THE PROPERTY OF JOY MINING MA.CHJNERY AND IS CONFIDENTIAL. IT IS ISSUED SUBJECT TO THE CONDITIONS THAT;

(1) THE INFORIMTION OR ANY PART THEREOF CONTAINED IN :T SHALL NOT BE DISCLOSED IN AtlY FORM TO A THIRD PARTY.


1 ___ .::_G.::_E:_:_~':.Efi:_:'A_::,L::__~.:_:JO:_:T_::E:.:::s __ --lf--,F_:_1N:_:1s::.:H:__s~Y:_:M__;B::.:o:_:L:.:s:__+-_-,:T~d.Ji!l~:i.t~'.!~~~'!.!T::;~t.(_c:~~T!.!~:!·~i~l!~-s-hc::M::::A:::1~:::-u-::::FA::::LccT~u~R:::.1:--1·'_c,--s_PE_c_1_F_1c_A_T_10_N_s_,1;M;:;.:AJn::ERiRll\L&-=::=--TWoosrrE_E_T_AB~L-E _j--;1-~~,~~:~21

~~~~N~o=:. ;~,-.~1~4°8;35~50~==~ AO I, ~lj) ~6E~i6N FRAt-JKLIN, PENNSYLVANIA l- MATERIAL JWEIGHT

L_::;MA~C~H:;;1N~1Nzc'.__+--i±~o:;;·";:-· --+~P~R;;OT;;;E;=;CT:,;;:;TR;;:E=,A~TM~EZ'Nc..T_j---------l-~c£1DD2i:E:_~F:_::E::,:R_:_T _l'!_UN".'l.'.:TS:_ _ _:kg:_toc;;R;r:"·~w<;N;;;BJ.Y:U-IR~.c'.:';·u~TH;".R~IE~I DE' CRI PTI Ol-J SYM MICRO SYM Ml(PC' 1. WELDING SYMBOLS STANDARD TO ISO 2553 METHOD A.

2. REMOVE ALL BURRS AND SHARP EDGES.

.l. ALL DIMENSIONS IN MILLIMETERS UNLESS OTHERWISE STATED.

4. THIRD ANGLE PROJECTION

1 · ANGULAR ±1 / 2· FABRICATION TOL'S CAD SYSTEM AUTOCAD --' f-N3-+-o-. ,-. -+-N-8 +---3-.,-. --+--'--'-'-"-'---'----'---+MccA-::Cc:Hl"'Nc.-JNc:G-:T::O-:-,L'"'s--t----------j ~/~;~~~TED DA'E 01 /15/08

N4 0.2 N9 5.3 ' -FABRICATION & STRUCTURAL Flt·'lc.H SPEC PLATE lDRW SCALE SHEE< 1---NS-+-0-.4-+N-1-0+--12-.-5--+--UP-T0-3-0-0-~--+-1---+-M-A-N-UF=-A-:,C:::TUc:Rc-11,c:IG:-:::SP:-:E:-:C-t-------_, INDICATOR USE

N6 0.8 1111 25 301 UP TO 1000. ±2 WELDING SPEC ~$PLACED rl-=N 1=!==1=.6==!==!=====11:0:0=1 =U~P=T:o=:20::'.o'.:0~====~±~3=====~H~E~AT~~T~RE~A~Tl~-E~N~T====:==============,f-'.TS::_rlJM-ILA-,-R---------i MACHINE

OVER 2000 ±5 HARDNESS -.00270957 MODEL

l~ONE

12CM27 DWG. l~O .

KIT, CABLING, CONT!r,UOUS MINER

100317223

NOTE S PERTAINING W SHEET l DNL Y

~tJSTALL 1 :. METERS OF Sf'ECIFIEIJ HO'cE GIJARC> l ~I EXF'('SEO AREA FROM CHASSIS TO MOTOR.

-lfNSLUATE CONNECTION'.J, '.JHIELDS, AND '.HRE WIRE IN FLOAT ASSEMBLY WITH SPECIFIED TUBING.

O!f.,TAC:l'WEU'i KC:Y SECllFHY TO KEEPER. DO NOT WEL~ TC; HARDWFRE.

NOTE S PEF. TAJNl"G TD oHEEl '- m1L \ .

~USE OfJLY IF REQUIRED. PEFEP. TU MACHlt-IE WIP.irJ(. lJIAC-RAl;i

1,IOTE ~ F.'ELE \/ ANT TO ~HEET : I & 2

li!JLEAVE INSULATIUtJ OIJ I .;. ( CAl:iLE I.IF· TO U H<IJffl!•jN f-'i >llJ1 l~f .I DE OF X P Ei"CLO'.::URE Al-ID COVER CAbLE WITH ·:.Ff ~IF I ED :-LEEVIN(;

CHAl·JGllJG THE ltlTPll.JSICALLY SAFE LIRC'UIT C>R COMPCJIJEJJT MAY PE'.:ULT 1N AN UtJSAFE CONDITION

WIRING FOR ltJTRllJ5iCALL ' SAFE CIF>:LllTS SHOIJL[! fJ1)T BE INTERMINGLED WITH WIRING FOF: tJ(IN -l l~TRINSI CALLY ·:AFE CI RCUITS.

WIRING SHOVIM OH W·.cHl l'fE WIPl t-IG [i:AGRAl,1. REFER TO l~A t:CllNE SALES ORDER FOR WIRING DIAGRAM l<UM8EF-'

CABLES BETWEEN MACHINE COMPOt·lrnL APE TO BE ISOLATE[: FROM HYDRAULIC LINE'. ..

COAT ALL MACHlllED PERMISSIBLE SU RFACES WITH 1CiOCJ5655E ELECTRICAL INSULATING C.OMPOUND

SEE DRAWING 50000 12036 FOR WIRING PROCEDURE::. .

SEE DRAWING 5000012923 FOR REMOTE INSTF:IJCTl•)N'.:..

ALL WELDS T(I BE 483 MPo Mll<IMUM TEM':.ILE

ALL LEr-JGTHS LISTED IN METERS UIUSS OTHERWISE NOTED.

F'AP.TS NOT SHO\-/M It~ MODEL P.Af'T IHJMBER Qf1 I DESCRIPTION

400 00601579-0005 1~, U BLE. J16- 1C Blk

401 00601570-0006 ~ABLE. jl6-1C. WHT, FT

402 0060 18!) 7-00~2 TERMINAL, fl 6-14 AWG, 1/4 STUD

40.l DODO 1B57-00:..t TERM/MAL, #16-14 AWG, 1/ 4 STUD

40 4 00f<J le57-0069 TEf<MlH.Al, I 16-14 AWG. SPLICE

405 00601857-013f; 24 TERMINAL if, .4.WG, 1/ 4 :>Tl.JD

406 00601557-0186 16 TEPMlH.lit, f4 AWG, 1/ 4 STU)

407 00601357-020G lo T£R!.<llW., fi l/O AWG, 1/ 4 STUO

408 00925436-0600 19 NUT. HEX. M6 X 1, CL11. STD. ZINC. PLTD

.C.09 00925448-0610 29 SCREW, CAP, Sl".T, HD, 1.46, 12, CL1 29 j 4 10 OC925499-0600 29 WASHER. FLAT. GR. A, CL..A$$ JOOHV. 1.4 5

,--" (301) ;-0~60 184_~-;02 52 (REF j _L / D•JME t·<:.o\ .

f----------' I 00603 111-0005 (REr) I / ANTENNA WHIP

6041 v l~ ~._o \213 r J:J-----------J-,

~ · · _7 -f ' ~ (301: . !

I -¥ 0060184'i- 1)248 (REF) -'

REMf1TE/IJMf!ILICAL CABLE.

RECEIVER (REr. ) 1 .1 SEE REMOTE LOOSE I FREOU~NC\ ;

PAViS KIT j MHL ·

100017?·29 ! 4:,,c;,525 l lOCJIJIC.248 1 4~

]--------------------

0-----

/ ---0 -i-/c) :oEE C<ETAIL 8 _;

I I

! I I

BILL or MATERJAL

ITEM PART NUMBER QTY

300 00600007 - I 091 1

301 0060 1843- 02'.>1 l

30L 00925442-062~ 2

303 00925445- 0810 4

304 0092544f.-1019 2

j(Jf, 01fl f.~41iJ -(J44 1 l

I o ~---- -- - -----a8 I I

! 0

'

I ~ -:--i221Y?11) I .::r.j

FAST BOOM un o-('LENOID ( SEE SALES QR[lER)

TO REMO TE VALVE BANY

I CoJCo>C<8"'(0J(O)(o)(O)(OJ(O) b---------~. I

TD HYO MANlFDL D

I (o)1;o)<0)<01®

12~

b------1

' ' ,_, ,--_, I ~~or:

I

I

.. c·-~ ( ' ~>

!I l __ _./ TRACTJOtj CONTROLLER - I i : I

l~ --- --- --- --- --- --- --- --_J ' ' I '

L __________________ __ ________ ___ ____ _j

100317223 DESCRIPTION

COVER, OUST, CONNECTpP.. AUD

ANTENNA, ASSEUBLED

HHCS, Cll O.S. I.I f, ;< 4C

SHCS. CL12.9. Me X 12

SHCS. Gll t: .9. k~l O ~: 30

WASHER. Mf:.

WAC.HER. MC,

Cu-MP

CW.AP

© JOY MINING MACHINER Y 1998 ALL RIGHTS RESERVE[!

1 GENERAL NOTES FINISH SYMBOLS TOLERANCES UNLESS MANUFACTURING SPECIFICATIONS MATERIAL SEE TABLE VERSION o3 -1-~ DESIGN ~----------4-~-~~--+---'0"-'Tcr:HcsE.!:'.Rw~1 s"'-E_::;:?..-T'.!:'.A~TE'°'D'-· -+------~-----J==--.-;-=~----l.'::1cH':".'A~NG~E_<:N~o:J. u1 ~'·~ss~soQ__J AU ~;;! LOCATION FRANKLIN. PENNSYLVANIA

CRc " ICRO MACHINING ±0 < PROTECT TREATMENT MATERIA.L ]WEIGHT DRAWl'I 8" SYM Ml u S "' >----;;j;::;-;;-;;,--t~:::-:;:'7'·",.-~to,~~;/WT;;~"--j-~~~~~~--t~CO~D~E~_:_F~ER~T_J~U~N~~S~~_:kg:_j~~;;;";'~t-"R~.G~U~TH~R~IE~-1

THIS DRAWING IS THE PROPERTY OF JOY MINING MACHINERY AND IS CONFIDENT IAL IT IS ISSUED SUBJECT TO THE CONDITIOt<S THAT;

(I) THE INFORl#.TION OR ANY PART THEREOF CONTAINED IN IT SHALL NOT BE DISCLO SED IN ANY FORM TO A THIRD PARTY.


1. WELDING S YM60LS STANDARD TO ISO 2553 •tETHOD A.

2. REMOVE ALL BURRS AND SHARP EDGES.

3. A.LL DIMENSIONS IN MILLIMETERS UNLESS OTHERWISE STATED.

4. THIRD ANG LE _,ffi,_ _,-[ PROJECTION 'f' c:::::::::r

i-,+ -m-+-_n;-l. __ m,--+1_...:.AN=GU::LA:.:Rc:.__J_ __ -...c:±...:1'-/ =-2·_--1.:..FAc::E.::.R.:.:IC...:AT:.::IO:.:.Nc..T.:..:O:.::L'..::S_-l---------I ESTIMATED CAD SYSTEM AUTOCAD DESCRIPTION N3 0. I No 3.2 FABRICATION & STRUCTURAL MACHINING TOL'S -· WEIGHT DATE 01/1 s; oe N4 0.2 N9 6.3 FINISH SPEC PLATE l DRW SCALE SHEET

f--N5-l--0.-4--l-N-10-l--1-2.-5-+-U-P-T0-30-0-~--±-1---i-MA-;-1U-FA_C_T-UR-IN-G-SP_E_C--l---------J INDICATOR USE X

REPLACED 2 OF 4 N6 0.8 Nl 1 25 301 UP TO 1000 ±2 WELDING SPEC BY NONE f-t:.Ca_J__;_;l..:.6--1 _ _)_ __ +1:.::o.:.01'-.::U::CP...:T.:.D...:2:.:D.::.00:+---'-"±:.::3 __ +H=-EA.::.T_:T:.::R=.EA.::.T::::ME:::.N:.:_T _ _ J---- --____.j SIMILAR

OVER 2000 ±5 HARDNESS TO 1002709~7 MACHINE MODEL 12CM27

DWG . NO.

KIT. CABLll~G , CONTINUOUS lvll l~ER

100317223

~~i -! ;:z:.:::lt:=-c-~-P====:2ru==__ ~~~] or ~ ----==--~

SEE DET.~IL

'L-..JJ. __ -i._ O 0 tOO/

TYP ' t / --,2-+1-")-

1~;~y MININ9 MACHINERY o ALL RluHTS RESERVED

THIS ORAWl'1r, IS . ~~CHINERY ~D l;Hf O~~l~~~RTY OF JOY MINING

(1) THfJl~CFTO;~;l~E CONDITIONS T~~AT· IT IS ISSUED

coNTAll~ED IN ITN 5~~L mY PART THEREOF (2) iTNYORFORM TO A THIRDL ~A~TT}E DIS•cLOSED IN · ANY PART '·

REPRODUCED IN £Jy l~Oi~ALL NOT BE

VI E\./~ OF RIGHT SJJt: OF :OU.Lt fJ 105

M~{ HHiE

12 ,,./

J SIDES > ~~~·-101-

SECTION H-H TRA.cT:ON COt<TROLLER

'.::, TAB~u;rns/SUPPORTS oC~.LE 0.215

•.:;ENERA.L ~JOT ES Fl~llSH

1. WELDING SYMBO c TO ISO 2553 L~ STANDARD SYM Ml 0:RO METHQ[1 A m

2. ~6~~~E ALL BURRS AfJD SHARP N.3 0.1

!<4 •).:2

3. All DIM[Nc-1ow: Ur-JLESS OTHERWI~~ ~fa~l~~TERS

NS 0.4

4. THIRC> ANGLE • . N6 o.e

PPOJECTION . -8- N7 1.6

SYMBOLS

3YMI MICRO

N8 ._>,.f_

N9 6.3

~JJ QI 12.5

Nl 11 25

'· 0

l~ I '--.__.:.;-'

12[;

0

'"

TOLERANCES U~IU'"" OTHERWISE STATED~

MACHINING

ANGULAR

±0.5 ±1/2"

FABRICATION & STRUCTURAL

.J SIDES

COVER OFT CONTROLLER CASE 1K1' SHOWI< FO~:

CLA.RITY \

BILL OF MATERIAL, ITEM PART NUMBER OTY

500 0092544 1 - 16~2

501 00925442-1215

502 00925447-2028

503 01069091-0010

504 01069001-0410

0106%91-0425

506 01069091-042f,

507 0106909!-M.:7.7

508 OiClfi'.Jl 19-0004

509 01069119-12ZC

S10 01069304 -007 1

51 1 0'1567403-1972

512 0 15f.7403-l0!9

$13 10022%91

514 100229750

:.15

SECTION G-G SCALE 0.300

NOTES:

01-3/4" x 1 .. ASSEMBL y OF 1M/A~H FLAT, ROTATE AIJD PO''IT t. ·~ INE 1;0VERS ., IOI~ TO BEST SUIT

~Lor" TE A 'A ~ ,. LOC~TING l~bN:.T CONTROLLER AND WELD TO FRAME '' v NTROLLER. , AnER

Ah.DIM IS AN APPROXIMAT MOUmED SO CDVER S'~ilNTG~CTION CONTROLLEF: " v PAST BRAO:ET CASE MUST BE

SECTION J-J CON~OLLER SUPPORT"

.oCALE 0.225 , v

5[.-

4~~®

l00317223 DESCRIPTION

HHC, CL10.9, M11~ X 40

HHCS. CL 10.9, Ml~ X 20

S.HCS, CL lL.9, M20 X 70

BOSS. METRlf:

BVSS, M(IUNTlt~G

BO~,S, METRIC

so::.~. METRIC

BPA('f'.ET, Ar~GLE

LIJG

PL.A.IE. [LECTP. ICAL

PLGJE. ELECTRICAL

PLATE, DETAIL

PLATE, DETAIL

BR<l[;KET, ~OUNTING

MANUFACTURING SPECIFICATIOhlS MATERIAL \iJQ~ DESIGI~ .__,_:;;,:;Z LOCATIOI~ FRAl~KLIN, PENt'JSYLVANIA

[DAi~-=-:.::~~IQ.Q!~_J DESCRIPTION PROTECT TREATMENT FERT

TO 100270957 MACHINE MODEL 12CM27 DWG. NO. 1 r uq317223

80RDE:f~ REV'o

05

m cc

3 SIDE~ TYP .•

TOLERANCES UNLESS © JOY MINIMG MACHINERY GENERAL NOTE'S F l ~< ISH SYMBOLS OTHERWISE STATED

1998 ALL RIGHTS RESERVED. MACHINING ±0.5 MICRO MICRO 1. WELDING SYMBOLS STANDARD SYJ..4 m SYM m ± 1/2" TO ISO 2553 METHOD A ANGULAR THIS DRAWING IS THE PROPERTY OF JOY MINING MACHINERY ANO IS CONFIOEflTIAL IT IS ISSUED 2. REMOVE ALL BURRS ANO SHARP N3 0.1 N8 3.2

FABRICATION & STRUCTURAL 3U8JECT TO THE CONDITIONS TP.AT; EDGES. 1g 0.2 N9 6.3 ( 1) THE IN•ORMATION OR ANY PART THEREOF

CONTAINED IN !T SHALL NOT BE DISCLOSED IJj 3. ALL DIMENSIONS IN MILLIMETERS NS 0.4 NIO 12.5 UP TO 300 ::1 ANY FORM TO A THIRD PARTY. IJ f'JLESS OTHERWISE STATED. N6 0.8 N11 25 301 UP TO 1000 ±2

(2) IT OR ANY PART OF IT SHALL NOT BE 4. THIRO ANGLE • E- N7 1.6 1001 UP TC• 2000 ±3 REPRODUCED IN ANY FORM. PROJECTION OVER 2000 ± 5

fTI i

o _______ _ _ _ ,i:i t)i ._, (Q

V!E'.J OF LEFT SIDE Di' MACH!HE SCALE 0.:!00

SECTJON L-L L.H. CUTIER MOTOR CONtl BOX

SCALE 0.400

MANUFACTURING SPECIFICATIONS

PROTECT TREATMENT I

FABRICATIOll TOL0

S

MACHINING TOL'S

FINISH SPEC

MANUFACTURING SPEC

WELDING SPEC

HEAT TREATMENT

HARDNESS

I

J

MATERIAL SEE TABLE

~i1.TERIAL ] WEIGHT CQCoE FERT UMIT:. kg

ESTIMATED WEIGHT

PLATE lORW ltjQICATOR USE x REPLAGEG BY NONE

SIMILAR TrJ 100270957

VERSION 03 l ('1 ~ DESIGt' foF <::HANGE NO. 114355C /-'-,J " - LOCATION FRAt>IK LI N, PEN~<'3YLVANIA

DRAWtl BY R.GUTHRIE CAD SYSTEM DESCRIPTION

AUTOCAD DATE 01;1s/oe

SCALE SHEE1 k!T, CABLING, CONTINUOUS MINER

4 OF 4

MACHINE DWG. 100317223 12CM27 MODEL l·JO

KIT, CABLING, CONT. MINER

i Item Part Number Description Qty

ASSY 100317223 KIT, CABLING, CONT. MINER 1

1 0000624 7-000Y NUT 1

2 00571648-0058 MDA BOX, CONNECTION 1

3 00572065-0042 GLAND ASSEMBLY 5




7 00600007-0718 SWITCH, LEVEL 1

8 00600007 -0990 BUSHING,NEOPRENE 1

9 00600298-0003 CONNECTOR,CABLE,1/2 PT 1

10 00600658-0001 COVER, B~NK, 1/2 NOM 1

11 00600704-0402 GASKET, NEOPRENE 1

12 00601856-0021 TUBING. 2

13 00601857-0009 · TERMINAL, #22-16 AWG, #8 STUD 2

14 00601857-0041 · TERMINAL, #16-14 AWG, #8 STUD 3

15 00603701-0160 FITIING, CONDUIT 1

16 00900305-0055 WASHER, LOCK, NO. 8 2

17 00900362-0060 MACH.SCREW 2

18 00900399-0012 NUT, HEX, MACHINE, GR. 2, 8-32 2

19 00900947-0001 KEY, 1/4 X 1/4 X 1 2

20 00901034-0002 ELBOW, 90 X 1/4 NPT X 1/4 NPT 1

21 00901158-0005 BUSHING, 1/2 NPT X 1/4 NPT 1

22 00901176-0218 NIPPLE. 1

23 00901178-0002 NIPPLE, XS, 1/4-18 X 7/8 1

24 00902319-0005 CLAMP, HOSE 1

25 00902319-0007 CLAMP, HOSE 1

26 00902319-0011 CLAMP, HOSE 4

27 00904223-0002 COUPLING, 1/4 NPTF 1

28 00925093-0040 LOCKWASHER, SPRING, M4 2



31 00925448-0407 SCREW,CAP,SKT HD,M4,8,CL 12.9 2

32 00925448-0813 SCREW,CAP,SKT HD,M8, 16,CL 12.9 14


34 01069091 -0078 BOSS, METRIC 2

35 01069160-2006 CLAMP 2

36 01069367-2114 KEEPER,63.5 MM ENTRY (FLP) 3


38 01069629-0008 TUBE, SPECIAL 1

39 100043632 GLAND ASSEMBLY 1

40 100076537 PLATE,BOTIOM 1

41 100076538 PLATE, LOCKING 2

42 100140805 MOUSE 1

200 100100173 CABLE,ASSEMBLED,REMOTE, 12 CONDUCTOR 1

201 100146693 CABLE,ASSEMBLED,REMOTE, 12 CONDUCTOR 1


I Item Part Number Description Qty i I

202 100150644 CABLE,ASSEMBLED,REMOTE,#18 AWG 1

203 100179605 CABLE,COMM., 8 TWISTED PAIR, 0.75MMZ 10

204 100182014 CAP,DUST 3

205 00002607-0000 HOSE 33

206 00009788-0000 CONDUIT, 1-1/8 l.D. 18

207 00010549-0000 CONDUIT, 1/2 1.0., FT. 10

208 00012447-0000 HOSE 10

209 00046344-0000 CONDUIT, 1-1/2 l.D. 10

210 00046345-0000 CONDUIT, 1-3/8" I. D. , FT. 53

211 00178985-0000 CONDUIT, 5/8 l.D. 18

212 00600638-0009 SLEEVING, FIBREGLASS 1/2" 3

213 00601843-0146 CABLE, ANTENNA, ASSEMBLED 1

214 006018 7 5-0085 CABLE, ASSEMBLED, LEARNING, GLOBAL 1

215 00601875-0115 *CABLE, ASSEMBLED, APT/PAGE TURNER 1

216 00603217-0001 CABLE,POWER,10.0MM2,3 CONDUCTOR 55

217 00603217 -0005 CABLE,POWER,50.0MM2,3 CONDUCTOR 48

218 00603218-0001 CABLE,CONTROL,3CONDUCTOR,1.5MM2 11


220 00903970-0024 GUARD, HOSE, 1-1/2 3

221 100146692 CABLE,ASSEMBLED,REMOTE,3 CONDUCTOR 1

300 00600007-1091 COVER, DUST, CONNECTOR.AUD 1

301 00601843-0251 · ANTENNA, ASSEMBLED 1

302 00925442-0622 BOL T,HEX HD,M6 X 1,40,GR 10.9 2

303 00925448-0810 · SCREW,CAP,SKT HD,M8, 12,CL 12.9 4


305 00925499-0600 WASHER, FLAT, GR. A, CLASS 300HV, M6 2

306 00925499-0800 WASHER PLAIN M8 4

307 01 069410-0439 PAD 1

308 01069410-0441 PAD 1

309 100128583 CLAMP 1

310 100128584 CLAMP 1

400 00601579-0005 CABLE, #16-1C, BLK, FT 15

401 00601579-0006 CABLE, #16-1C, WHT, FT 5

402 00601857 -0052 TERMINAL, #16-14 AWG, 1/4 STUD 7

403 00601857 -0054 TERMINAL, #16-14 AWG, 1/4 STUD 9

404 00601857 -0069 TERMINAL, #16-14 AWG, SPLICE 3

405 00601857-0138 TERMINAL, #6 AWG, 1/4 STUD 24


407 00601857-0206 TERMINAL, #1/0 AWG, 1/4 STUD 16

408 00925436-0600 NUT,HEX,M6X1,CL12,STD,ZINC PL TD 29



500 00925441-1622 BOL T,HEX HD,CL 10.9,M16,40,BLACK OXIDE 4

501 00925442-1215 BOLT,HEX HD,CL 10.9,M12,20,ZINC PLATED 4

502 0092544 7-2028 SCREW,CAP,SKT HD,M20,70,CL 12.9 6


l Item Part Number Description Qty

503 01069091-0010 BOSS 4

504 01069091-0410 BOSS, METRIC 2

505 01069091-0425 BOSS, METRIC 2

506 01069091-0426 BOSS, METRIC 1

507 01069091-0437 BOSS, METRIC 1

508 01 069119-0004 BRACKET, ANGLE 4

509 01069119-1226 BRACKET, ANGLE 1

510 01069394-0071 LUG 1

511 01567403-1972 PLATE, ELECTRICAL 3

512 01567403-2019 PLATE, ELECTRICAL 2

513 100229691 PLATE.DETAIL 1

514 100229750 PLATE.DETAIL 1

515 100230389 BRACKET.MOUNTING 1

.

DO NOT SCA LE ] 6 I LL OF MA TE R I AL ·

ITEM PART NUMBER OTY DE:,CRIPTiOtJ

0050782i3-2(i i 7 I 150X. CONtHCTiOl·I . PERMl~.'..IBLE 2 00900259-U0j~ 6 1 ·:,CR E'll t~Ar; H #6 x 3/ I 6

I ;WASHEF: . L (.( r. M (\

OO'i25082-(J I iO 3 ! WA~HEP. LOCK MI c

0 l 1l1A ~,HE R L::J1. 1·: 11:>,

IJ(J92'.>436- I OfJO I ~NUT HE ~ ~11

00925 442 -1222 3 1 HHC S. CL I U 9 . Mic x 4 (;

0092544?.-(J.3 I 3 8 I SHr S. CL 12 . 9 . M8 I lb

OIJ925~72- 1022

10

I 1~CREW. :)[T . 10 x 4 (;

I TPLA TE d r!T I F I CA 11 I H~

11 0 I 069 I 95-i 443 I !COVER

12 OIOn9367-2115 4 IKEEPrn f--~-+~~~~~~~-1--~-1~~~~~~~~~~-~~-~

I 3 0 I 069440- I 040 I , PLATE NAME

CAD/CA~ DRAW I NG MA~UAL REVI SIONS

NOl AUlHOR 1 zrn @ ENG ORDER

ror 1550 OAT£ ISSUE~

H(AT HEAT HARDNESS

O.RBUR!H ![CD)

I /

d \ . "--- .

l EURN LENGTH x I l WEIGHT 25 56 k9]

l PATTERN MO

J

\,,,.-----,

( 7 ) ··..__ .. ,/

SALES DRAW I NG MO D YES lXJ

DWG . DIMS. IMPERIAL D METRIC lXl

co MARK JO~ AND PART 9J

NUMBER HERE ~

+--~----------~~-@r 0 0 ° c ----~~{2) '-._/

o o\ ~ 0 _l 0

\ r-13) \ ___ /

IOLERllNCE TO B( A~ :;P(ClftEO llELOl' UNLIS'. OiH[~'ll~( SIAHO f I Nl'.>H SYMBOLS All OIMEll.':.ION~. IN M!LLIMCHR~· Utll£:.S CTHERll !>[ SlAH D MICKl

] fAUICAllOll HUC 'mnKll!Nl t/1,lU Jc.1.~11116~ ~ IHrHI S

KN.:HIMIN6

' . I

UPTO -1 Ja 110 J llOJ 10 J "" 8 ' t• .5 m 300 .-. I VO~ ""' ion .... TH l(U{SS c " ',_ I,_ .,_ i l2·1/Z1

0 l1

~ lllClrO D£SCll'.,llOW ~ .

" 0 I f>R(CISIQ~ POt 1511 f

" 01 f IN[ POll~ll ' ., •• COlo'WINPOLISK H

"' 08 GRlhli OR [QUA! ' All OtM[ll!.IONS IN lllCll[ S UtltrSS UlH[lr&'IS( SlAHD E " " "' Sli!OOTHN.l.CHIN[

ltl.l.(H!NllK> I fAUl<AllOM PLAT{' $1P.UClllR~l ~I

~ICiO

! tNCH£~

1?5 " {5() " 51/fJ "' 1000 NII

l

NOH

WELD I NG STANDARD IS I SO METH0[1 A l f•ROJECT 1011

THIRD ANGLE

COAT ALL MACHINED PERMIS SI BLE SURFACES WITH PETROLEUM JELLY . (REF JOY PART NO . 00823019-0000)

Nl<.RO Df~tlPTICW ..

1? COMMON lolJ(HIN{

u PQIJ(,1111>.CH l ll[

ll. ~ H[A.VY ROIGH

" {IH(.l.YTROOGH

" OAH·

GLOBAL CERTIFIED PRODUCT

No modifir.aiions permiiied withoui ihe approval of ihe

cerli f icaiion engineer

Al ~U. IQHtjSOH 17-0<i-%

(HK:'D: • DATE . AP~:

11 ll[

PLAtJl

CERTIFIEI! ASSEMBLY c~ r f I fl(.Cf IOr1 rtiertl"\(f: dr aw1ng

Au !i Ir a I 1 (J ·

United Kingdom : lln1led Stoles MA001031-00ll Sou t ti Africa

LOCAl IOH FRANKLIN,

PENNSYLVANIA USA LsHEET . 1 or 1

DAH : SIMILARlO OO!l716.!l.R·0051 BOX, COBVNECTUOfw R£PLA([$

RlPLACEPiT: 0.500 ] CLl>.SS· MINER

] UP101>' J '"""" J ti/}? fl/16 fR>.CTIOUL Dlll£NSIO•S

U, 10 12· If ~~ ~(R IC" l/ll i 0VH'35'

:1-1!6

lffl~ DUWllK. UD /.ll INfORNnlON THEIHIN I~ lH( HOfHll or UD COHl!(l(WltAL 10 ,),)! 111•1wr. MACHINlll 11 MUST 001 Br W.[)[ PUFHIC 01? COPIED. IT I) LOJ.NlD SUBJ(Cl TO U TURM UPON D[ W. ND. IS t-IOT 10 8[ usrn Dlk[(ilY Ok m1HCTLY IN ANT ru DE1W!E N1Al TO OUk 1mRE~l 0057~648=0058

BOX, CONNECTION

I Item Part Number Description Qty

A 005 71648-0058 BOX, CONNECTION 1

1 00507828-2017 BOX. CONNECTION, PERMISSIBLE 1

2 00900259-0033 SCREW, MACHINE, #6 X 3/16 6

3 00925082-0100 WASHER, LOCK, M10 1

4 00925082-0120 WASHER, LOCK, M12 8

5 00925093-0080 WASHER, LOCK, M8 8

6 00925436-1000 NUT, HEX, M10 1

7 00925442-1222 HHCS, CL 10.9, M12 X 40 8

8 00925448-0813 SHCS, CL 12.9, M8 X 16 8

9 00925472-1022 SCREW, SET, 10 X 40 1

10 01006564-4348 PLATE, CERTIFICATION 1

11 01069195-2443 COVER 1

12 01069367-2115 KEEPER 4

13 01 069448-1 040 PLATE, NAME 1

REFER TO "DETAIL C" VIEW ON SHEET 2 FOR

CABLE ASSY LOCATIONS

COAT ALL FLAMEPATH SURFACES WITH (100056556) ELECTRICAL INSULATING COMPOUND

SEE MACHINE SALES ORDER FOR CABLE ACCESSORIES BOM .

SEE SK025373-0002 FOR CRIMP-ON TERMINAL CONNECTOR INFORMATION .

.A.COAT PLATE UNDER THIS ITEM WITH HEAT SINK COMPOUND 00600007-0498 (REF)

INSTALL ITEM @oN ALL CABLE HANGERS.

tSECURE VARISTOR TO RELAY WITH RTV (00820366-0000 REF) OR SECURE TO EXISTING WIRING WITH CABLE TIE.

0 0

REFER TO "DETAIL D" VIEW ON SHEET 2 GLOBAL CERTIFIED PRODUCT

No modification permitted without the approval of the

certfflcation engineer.

DETAIL B ( 1 : 2)

0

COVER O'RING

CERTIFIED ASSEMB Y CERTIFICATION REFERENCE DRAWINGS

AUSTRALIA: UNITED KINGDOM: UNITED STA TES: MA001031-0019 SOUTH AFRICA:

VERSION 04.03 ~ DESIGN

1------------l--~-~~~------ll--~~~~:=_::~~':_-+------~------t.:u::T.'RiA,---"liA~;:;;:---1-'.C~HAN~G~E~N~0.--1___:1~1 5~23~2~7 -l.A.1 ~ LOCATION FRANKLIN, PA, US

';:j'~l~SHT KG DRAWN BY MCHATLEY >---~------------------~--< j--;;;;;;;;;"A<>ii----:;:.-;:;c----fo,;;;-;;;;;-;;:;;:;;:;-;:ru;<;--t------~~:_----L.::::.::..'..:'.-__ -i;c~A~D~~~S~TE~M;-!l.;:1 N~VE~N~T~OR;-IDESCRIPTl0N

DRW USE x

DATE 6112/2008 SCALE SHEET

.2:1 1 OF 3

l,:;;l--;-;;li--t--ll;;;~o:;:;v;;;;;;-f--:;:...,--1~:;-:;:;:;c,;;;;:;c;;n:--1-----1.'.:'.'.._---------J MACHINE 12CM 100276226 MODEL

CONTROLLER ,TRACTION ,CONTINUOUS MINER

DWG. NO. 100318680

10

A-A ( 0 .40 : 1 )

CONNECTION BOX MUST BE ABLE TO PASS THRU HANDHOLE COVER WHEN INSTALLED. SUPPLY ENOUGH CABLE TO ALLOW CONNECTION BOX TO PULL THROUGH COVER BY APPROX. ONE (1) FOOT.

LABEL BLANK USB DRIVE "MACHINE DATA", LOCATE THIS USB DRIVE IN THE TOP ACCESS AREA OF THE CONNECTION BOX. LOCATE THE "MACHINE MAP" IN THE BOTTOM

3 SIDES DETAIL D ( 1 : 2) ACCESS AREA (SEE SALES ORDER FOR

LOCATE AND WELD THESE PARTS AFTER COVER HAS BEEN SET.

r----=::::J=.L.L-_---!

( 1 : 2) 6

AUXILIARY VIEWS OF COVER HINGE SHOWN TO LOCATE COVER STOPS.

©JOY MINING MACHINERY GENERAL NOTES

1998 ALL RIGHTS RESERVED 1. WELDING SYMBOLS STANDARD

THIS DRAWING IS THE PROPERTY OF JOY MINING TO ISO 2553 METHOD A

MACHINERY AND IS CONFIDENTIAL. IT IS ISSUED SUBJECT TO THE CONDITIONS THAT;

2. REMOVE All BURRS AND SHARP EDGES (1) THE INFORMATION OR ANY PART THEREOF 3 ALL DIMENSIONS IN MILLIMETERS

CONTAINED tN IT SHALL NOT BE DISCLOSED IN ANY FORM TO A THIRD PARTY.

· Ut:JLESS OTHERWISE STATED.

(2) IT OR ANY PART OF IT SHALL NOT BE 4. THIRD ANGLE .. -e REPRODUCED IN ANY FORM. PROJECTION

N3

18

FINISH SYMBOLS

( 1 : 2)

TOLERANCES UNLESS OTHERWISE STATED

MICRO MACHINING ±0.5

0.1 NB 3.2 FABRICATION & STRUCTURAL

APPLY RTV TO OUTSIDE OF CONNECTION BOX AROUND 100210069 CABLES

PROTECT TREATMENT ~~~~RIAL

N4 0.2 N9 6.3

N5 0.4 N10 12.5

FINISH SPEC PLATE i-:.:..:-1-...::.:~i-:.:.::.+-...::.:~--U-P T_0_30_ 0-.----±- ,--+M-A_N:.._UF,...:A_cT"'u'-R-IN-G-SP--E"'c+-----"----11NOICATOR

NS 0.8 N11 25 301 TO 1000 ±2 WELDING SPEC :~PLACED N7 1.6 f--..L-----'L---L----l-1_001_ u _P T_o_20_00--+ __ ±_ 3 __ + H_E_AT_ T_R_EA_T_M_EN_T_-+--------t SIMILAR

OVER 2000 ±5 HARDNESS TO

PROGRAMMED PART NUMBER).

DETAILC (1:2)

WEIGHT KG UNITS

DRW x USE

100276226

CHANGE NO.

DRAWN BY

CAD SYSTEM

DATE

SCALE

2:1

MACHINE MODEL

() TACKWELD BUSHING/PLUG TO COVER.

ALL WELDS TO BE 483 MPA MINIMUM TENSILE.

1152327

MCHATLEY

INVENTOR

6/1212008

SHEET

2 OF 3

12CM

GLOBAL CERTIFIED PRODUCT No modification permitted without the approval of the

certification engineer

CERTIFIED ASSEMBY CERTIFICATION REFERENCE DRAWINGS

AUSTRALIA: UNITED KINGDOM: UNITED STATES: MA001031 -0019 SOUTH AFRICA:

FRANKLIN , PA, US

CONTROLLER,TRACTION,CONTINUOUS MINER

DWG. NO. 100318680

' Parts List Parts List Parts List ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION

1 00534479-0014 6 BLOCK, TERMINAL 57 00925448-1217 6 SCREW,CAP,SKT HD,M12,25,CL 12.9 113 100221350 1 Plate, Instruction 2 00534479-0022 2 TERMINAL BLOCK 58 00925448-1222 8 SCREW,CAP,SKT HD,M12,40,CL 12.9 11 4 100227557 1 COVER, CONTROLLER 3 00600007-0294 2 RESISTOR, 1 O.OOOOkohm, 2.00W 59 00925472-0619 10 SCREW,SET,SKT,CUP PT,M6,30,CL 12.9 115 100227561 1 BRACKET, MOUNTING 4 00600007-0827 1 VARISTOR .METAL OXIDE 60 00925472-1222 2 SCREW,SET,SKT,CUP PT,M12,40,CL 12.9 116 100228077 1 BOX, CONNECTION

I 5 00600014-0036 16 FUSE 3AMP 61 00925499-0400 36 WASHER , FLAT, GR. A, CLASS 300HV, M4 117 100228688 2 CABLE,CONTROL,ASSEMBLED , 19 Conductor 6 00600014-0039 12 FUSE, 10A., 125V. 62 00925499-0500 7 WASHER , FLAT, GR. A, CLASS 300HV, MS 118 100234263 1 CABLE, CONTROL, ASSEMBLED, 68 COND. 7 00600661-0028 2 SWITCH, LIMIT 63 00925499-0600 14 WASHER , FLAT, GR. A, CLASS 300HV, M6 119 100249551 1 BLOCK, TERMINAL, JNA 8 00600743-0166 1 LIGHT, INDICATING, GREEN, 24V 64 00925499-0800 8 WASHER , FLAT, GR. A, CLASS 300HV, MB 120 100249552 6 BLOCK, TERMINAL, JNA 9 00600743-0170 1 LIGHT, INDICATING, RED , 2V 65 00925499-1000 14 WASHER, FLAT, GR. A, CLASS 300HV, M10 121 100258479 2 MODULE,DRIVE,VARIABLE FREQUENCY 10 00600743-0171 1 LIGHT,INDICATING,GREEN 66 00925499-1200 6 WASHER, FLAT, GR. A, CLASS 300HV, M12 122 100265318 1 PLATE.MOUNTING 11 00600744-0278 3 RELAY, CONTROL, 4 POLE, DT, 120/110V 67 00925499-1600 4 WASHER , FLAT, GR. A, CLASS 300HV, M16 123 100267910 1 PANEL ASSEMBLY, ELECTRICAL 12 00601484-0035 5 CABLE,CONTROL,INSTRUMENT 68 01006564-4377 1 PLATE , APPROVAL 124 100267916 1 PLATE.INFORMATION 13 00601506-0252 2 SWITCH, ROTARY , 3 STAGE, 5 POSITION 69 01061980-0016 3 MDA SHAFT 125 100278002 1 Unit, Controller, Central, IOM 14 00601566-0012 1 SU PPLY, POWER 70 01069121-0070 1 BRACE 126 100280823 1 RELAY.GENERAL PURPOSE,3 A 15 00601579-0005 250 CABLE, #16-1C, BLK 71 01069125-2003 4 BUSHING, FLANGED 127 100286063 1 PLATE, OPERATION 16 00601579-0006 75 CABLE, #16-1C , WHT 72 01069125-2016 3 MDA BUSHING, FLANGED 128 100294732 2 POWER SUPPL Y,GENERAL

I 17 00601807-0028 1 TRANSDUCER , VOLTAGE, AC 73 01069247-0036 1 FRAME 129 100295977 2 MAP CARD STORAGE BOX 18 00601856-0002 5 TUBING,SHRINKABLE 74 01069316-0018 1 HINGE 130 100303063 1 Module 19 00601856-0012 1 TUBING.SHRINKABLE 75 01069380-0020 1 LENS 131 100309937 2 Assembled , Disk, Flash , Program med 20 00602136-0043 6 STOP, RAIL 76 01069385-0066 3 Lever 132 100322625 2 DRIVE, USB 21 00602801-0010 14 HOLDER, FUSE.MODULAR, 6.3 X 32 MM FUSE 77 01069432-1396 1 PIN 133 100336881 1 CONTROLLER ,J NA 22 00603107-0009 4 BLOCK.MODULAR, DOUBLE 78 01069448-0425 1 Plate, Identification 134 50000005-0034 3 Cable,Assembled ,4 Conductor,0.75mm2 23 00603114-0009 3 CAP.DOUBLE, MODULAR, END 79 01069448-1040 1 PLATE, DANGER.ELECTRICAL SHOCK 135 50000005-0051 1 Cable,Assembled ,4 Conductor,0.75mm2 24 00603141-0001 1 RELAY, l.S., SWITCHING, LOW SENSITIVITY 80 01069448-3122 2 PLATE , NAME 136 50000005-0063 1 Cable,Assembled,4 Conductor,0.75mm2 25 00603206-0001 4 BASE, RELAY, 4 POLE 81 01069450-0022 3 PLUG, STRAIGHT 137 50000005-0081 2 Cable,Assembled,4 Conductor,0.75mm2 26 00900259-0013 30 SCREW,DRIVE,RD HD,#6X6 82 01069465-0008 1 RAIL 138 GY 1720922-007 4 10 EARTH WIRE 2.5MM TRI RATED 27 00900362-0102 4 SCREW, MACHINE, GR. 1. 4-40 X 1/2 83 01069465-0035 1 RAIL 28 0090096 9-0 810 1 KEY 3/4 X 3/4 X 6 84 01069465-0057 1 DIN RAIL 29 00904685-0042 3 PIN , SPRING, .1 25 X .750 85 01069531-1065 4 SHIM .ROUND 30 00905541-0063 5 O'RING,CUSTOM-1/8"CORD 86 01069630-0140 1 WASHER 31 00910660-0012 3 0-RING 87 100011297 6 SHIM 32 00910660-0236 1 0-RING 88 100025836 1 Plate, Instruction 33 00916893-0004 2 RING. HO 89 100037533 1 Kee...e.er 34 00925082-0120 28 WASHER, LOCK, M12 90 100038365 2 Cable, Control, Assembled 35 00925093-0080 1 WASHER,LOCK,M8 91 100040803 1 Bracket, Electronics 36 00925093-0100 10 WASHER, LOCK, M10 92 100041846 2 Cable,Assembled,4 Conductor,0.75mm2 37 00925436-0600 20 NUT,HEX,M6X1,CL12,STD,ZINC PL TD 93 100041848 1 Cable,Assembled,4 Conductor,0.75mm2 38 00925442-1013 8 BOLT.HEX HD.CL 10.9,M10,16,ZINC PLATED 94 100097939 2 BRACKET, SUPPORT 39 00925442-1219 28 BOLT.HEX HD,CL 10.9,M12,30,ZINC PLATED 95 100097940 2 BRACKET, SUPPORT 40 00925447-1619 1 SCREW,CAP,SKT HD,M16,30,CL 12.9 96 100105167 3 TERMINAL, PARTITION,BLUE 41 00925447-1626 4 SCREW,CAP,SKT HD,M16,60,CL 12.9 97 100109746 1 SWITCH ,ROTARY,5 Position ,3 St~g_e I

42 00925448-0407 34 SCREW,CAP,SKT HD,M4,8,CL 12.9 98 100116707 1 PLATE, INFORMATION 43 00925448-0410 16 SCREW,CAP ,SKT HD,M4,12,CL 12.9 99 100150890 1 RESISTOR, 0.1200kohm, 2.50W 44 00925448-0413 4 SCREW,CAP ,SKT HD,M4,16,CL 12.9 100 100180599 1 PLATE, DETAIL 45 00925448-0507 7 SCREW,CAP ,SKT HD,M5,8,CL 12.9 101 100180624 1 PLATE, DETAIL 46 00925448-0607 4 SCREW,CAP,SKT HD,M6,8,CL 12.9 102 100181196 1 CASE, ELECTRICAL

I 47 00925448-0610 4 SCREW,CAP,SKT HD,M6,12,CL 12.9 103 100181790 1 PLUG,PROTECTIVE 48 00925448-0613 4 SHCS , CL 12.9, MS X 16 104 100186734 2 INDUCTOR,FIXED,INPUT VOLTAGE 1050.00V 49 00925448-0810 5 SCREW,CAP ,SKT HD,MB,12,CL 12.9 105 100189597 1 PANEL.ELECTRICAL 50 00925448-0813 7 SCREW,CAP,SKT HD,M8,1 6,CL 12.9 106 100189602 1 PANEL, ELECTRICAL 51 00925448-0815 4 SCREW,CAP ,SKT HD,M8,20,CL 12.9 107 100210069 2 CABLE,CONTROL,ASSEMBLED,4 Conductor 52 00925448-1013 2 SCREW,CAP,SKT HD,M10,16,CL 12.9 108 100210931 1 PANEL ASSEMBL Y,ELECTRICAL CERTIFIED ASSEMBY

' J 53 00925448-1015 2 SCREW,CAP,SKT HD,M10,20,CL 12.9 109 100215169 1 COVER,HANDHOLE CERTIFICATION REFERENCE DRAWINGS

54 00925448-1019 8 SCREW,CAP,SKT HD,M10,30,CL 12.9 110 100216498 1 PLATE , ELECTRICAL GLOBAL CERTIFIED PRODUCT

No modification permitted AUSTRALIA: 55 00925448-1022 10 SCREW,CAP,SKT HD,M10,40,CL 12.9 111 100217296 1 BACK-UP,BATTERY,REMOTE without the approval of the UNITED KINGDOM:

56 00925448-1215 2 SCREW,CAP,SKT HD,M12,20,CL 12.9 112 100221164 2 ROUND, DETAIL certification engineer UNITED STATES: MA001031-0019

SOUTH AFRICA:

GENERAL NOTES TOLERANCES UNLESS MANUFACTURING SPECIFICATIONS MATERIAL VERSION 04.03

I•DESIGN ~ © JOY MINING MACHINERY FINISH SYMBOLS OTHERWISE STATED CHANGE NO. 1152327 A 1 LOCATION FRANKLIN , PA, US " < 1998 ALL RIGHTS RESERVED ± 0.5 PROTECT TREATMENT

MATERIAL J WEIGHT KG DRAWN BY MCHATLEY I

lsYM MICRO MICRO MACHINING CODE UNITS 1 WELDING SYMBOLS STANDARD SYM DESCRIPTION

TO ISO 2553 METHOD A. m m ANGULAR ±1'2' FABRICATION TOL'S CAD SYSTEM INVENTOR THIS DRAWING IS THE PROPERTY OF JOY MIN ING ESTIMATED 0 MACHINERY ANO IS CONFIDENTIAL. IT JS ISSUED N3 0.1 NS 3.2 MACHINING TOL'S WEIGHT DATE 611212008 CONTROLLER ,TRACTION ,CONTINUOUS MINER SUBJECT TO THE CONDITIONS THAT; 2. REMOVE ALL BURRS AND SHARP FABRICATION & STRUCTURAL

PLATE J DRW EDGES N4 0.2 N9 6.3 FINISH SPEC x SCALE SHEET (1) THE INFORMATION OR ANY PART THEREOF 3 A LL DIMENSIONS IN MILLIMETERS N5 0.4 N10 12.5 UPT0300 ±1 MANUFACTURING SPEC

INDICATOR USE .2:1 CONTAINED IN IT SHALL NOT BE DISCLOSED IN 3 OF 3

ANY FORM TO A THIRD PARTY. ·UNLESS OTHERWISE STATED. REPLACED N6 o.a N11 25 301 TO1000 ± 2 WELDING SPEC BY (2) IT OR ANY PART OF IT SHALL NOT BE

REPRODUCED IN ANY FORM. 4. THIRD ANGLE + -8 N7 1.6 1001 UP TO 2000 ±3 HEAT TREATMENT SIMILAR MACHINE 12CM DWG. 100318680 PROJECTION 100276226 MODEL NO. I OVER2000 ±5 HARDNESS TO



ASSY 100318680 CONTROLLER,TRACTION,CONTINUOUS MINER 1

1 00534479-0014 BLOCK, TERMINAL 6

2 005344 79-0022 TERMINAL BLOCK 2

3 00600007-0294 RESISTOR,_ 10.0000KOHM,_ 2.00W 2

4 00600007-0827 VARISTOR.METAL OXIDE 1

5 00600014-0036 FUSE 3AMP 16

6 00600014-0039 FUSE, 10A., 125V. 12

7 00600661-0028 SWITCH, LIMIT 2

8 00600743-0166 LIGHT, INDICATING, GREEN, 24V 1

9 006007 43-0170 LIGHT, INDICATING, RED, 2V 1

10 00600743-0171 LIGHT,INDICATING,GREEN 1

11 006007 44-0278 RELAY, CONTROL, 4 POLE, DT, 120/110V 3

12 00601484-0035 CABLE, CONTROL, INSTRUMEN 5

13 00601506-0252 SWITCH, ROTARY, 3 STAGE, 5 POSITION 2

14 00601566-0012 SUPPLY, POWER 1

15 00601579-0005 CABLE, #16-1C, BLK, FT 250

16 00601579-0006 CABLE, #16-1C, WHT, FT 75

17 00601807-0028 · TRANSDUCER, VOLTAGE, AC 1

18 00601856-0002 · TUBING, SHRINKABLE -- 4' LENGTH 5

19 00601856-0012 · TUBING, SHRINKABLE 1

20 00602136-0043 STOP, RAIL 6

21 00602801-0010 HOLDER, FUSE, MODULAR, 6.3 X 32 MM FUSE 14

22 00603107 -0009 BLOCK,MODULAR, DOUBLE 4

23 00603114-0009 CAP.DOUBLE, MODULAR, END 3

24 00603141-0001 RELAY, l.S., SWITCHING, LOW SENSITIVITY 1

25 00603206-0001 BASE, RELAY, 4 POLE 4

26 00900259-0013 SCREW,DRIVE,RD HD,#6X6 30

27 00900362-0102 SCREW, MACHINE, GR. 1, 4-40 X 1/2 4

28 00900969-0810 KEY, 3/4 X 3/4 X 6 1

29 00904685-0042 PIN, SPRING, .125 X .750 3

30 00905541-0063 O'RING,CUSTOM-1/8"CORD 5

31 00910660-0012 0-RING,ROUND,ID 0.3641N,T 0.070IN 3

32 00910660-0236 0-RING 1

33 00916893-0004 RING. HO 2

34 00925082-0120 WASHER, LOCK, M12 28


36 00925093-01 00 LOCKWASHER, SPRING, M10 10

37 00925436-0600 NUT,HEX,M6X1 ,CL12,STD,ZINC PL TD 20

38 00925442-1 013 BOLT.HEX HD,CL 10.9,M10,16,ZINC PLATED 8



41 0092544 7 -1626 SCREW,CAP,SKT HD,M16,60,CL 12.9 4




. - -













55 00925448-1 022 SCREW,CAi:' ,SKT HD,M10,40,CL 12.9 10




59 00925472-0619 SCREW,SET,SKT,CUP PT,M6,30,CL 12.9 10

60 009254 72-1222 SCREW,SET,SKT,CUP PT,M12,40,CL 12.9 2




64 00925499-0800 WASHER PLAIN M8 8




68 01006564-4377 PLATE, APPROVAL 1

69 01061980-0016 MDASHAFT 3

70 01069121-0070 BRACE 1

71 01069125-2003 BUSHING. 4

72 01069125-2016 MDA BUSHING, FLANGED 3

73 01069247-0036 FRAME 1

74 01069316-0018 HINGE 1

75 01069380-0020 LENS 1

76 01069385-0066 LEVER 3

77 01069432-1396 PIN 1

78 01069448-0425 PLATE,IDENTIFICATION 1

79 01 069448-1040 PLA TE,DANGER,ELECTRICAL SHOCK 1

80 01069448-3122 PLATE, NAME 2

81 01069450-0022 PLUG, STRAIGHT 3

82 01069465-0008 RAIL 1

83 01069465-0035 RAIL 1

84 01069465-0057 RAIL 1

85 01069531-1065 SHIM, ROUND 4

86 01 069630-0140 WASHER 1

87 100011297 SHIM 6

88 100025836 PLATE, INSTRUCTION 1

89 100037533 KEEPER 1


I Item Part Number Description Qty l

90 100038365 CABLE,CONTROL,ASSEMBLED 2

91 100040803 BRACKET,ELECTRONICS 1

92 100041846 CABLE,ASSEMBLED,4 CONDUCTOR,0.75MM2 2


94 100097939 BRACKET ,SUPPORT,INVESTMENT CAST. 2

95 100097940 BRACKET ,SUPPORT.INVESTMENT CAST. 2

96 100105167 TERMINAL,PARTITION,BLUE 3

97 100109746 SWITCH,ROTARY,5 POSITION ,3 STAGE 1

98 100116707 PLATE,INFORMATION 1

99 100150890 RESISTOR,_ 0.1200KOHM ,_ 2.50W 1

100 100180599 PLATE,DETAIL 1

101 100180624 PLATE.DETAIL 1

102 100181196 CASE, ELECTRICAL 1

103 100181790 PLUG, PROTECTIVE 1

104 100186734 INDUCTOR,FIXED,INPUT VOLTAGE 1050.00V 2

105 100189597 PANEL.ELECTRICAL 1

106 100189602 PANEL,ELECTRICAL 1

107 100210069 CABLE,CONTROL,ASSEMBLED,4 CONDUCTOR 2

108 100210931 PANEL ASSEMBLY,ELECTRICAL 1

109 100215169 COVER,HANDHOLE 1

110 100216498 PANEL, ELECTRICAL 1

111 100217296 BACK-UP ,BATTERY ,REMOTE 1

112 100221164 ROUND,DETAIL 2


114 100227557 COVER.CONTROLLER 1

115 100227561 BRACKET,MOUNTING 1

116 100228077 BOX, CONNECTION 1

117 100228688 CABLE,CONTROL,ASSEMBLED, 19 CONDUCTOR 2

118 100234263 CABLE,CONTROL,ASSEMBLED,68 CONDUCTOR 1

119 100249551 BLOCK,TERMINAL,JNA 1

120 100249552 BLOCK,TERMINAL,JNA 6

121 100258479 MODULE,DRIVE,VARIABLE FREQUENCY 2

122 100265318 PLATE, MOUNTING 1

123 100267910 PANEL ASSEMBLY,ELECTRICAL,CONTROL 1

124 100267916 PLATE.INFORMATION 1 -

125 100278002 UNIT,CONTROLLER,CENTRAL,IOM 1

126 100280823 RELAY.GENERAL PURPOSE,5 A 1

127 100286063 PLATE, OPERATION 1

128 100294732 POWER SUPPLY,GENERAL 2

129 100295977 BOX, STORAGE 2

130 100303063 MODULE 1

131 100309937 ASSEMBLED,DISK,FLASH,PROGRAMMED 2

132 100322625 DRIVE,USB 2

133 100336881 CONTROLLER,JNA 1

134 50000005-0034 CABLE,ASSEMBLED,4 CONDUCTOR,0.75MM2 3






138 GY1720922-0074 EARTH WIRE 2.5MM TRI RATED GN/YLW 10

BILL OF MATERIAL: 100 210 931

ITEM I PART NUMBER QTY DE SC RIPTI ON

I I 10010 7637 3 BLAMK . PLUG

2 I 10018 350:3 ' SEN00R . CURR ENT. BA 0E " 3 l 10018664 ;, 3 SENSOR. CURREN T ELE C TRONIC~

4 I

1oon1 1s7 I I PANE L, ELECT RICA L I I

5 T 0(16!) 1 5 4 8 - 00 .: ~ I I N fE F. L Wt'. MF HA N l( Al, HOR I ZON TA L i

b I

006UJP.7f:.- Ofi2J 3 CO~JT Af TOR. VAC:U IJM, J S0 1) VA(, 160;\ I 7 009?5 44 (;- OG O'.l r)r•

L ( :. HC '. CL 12 9 M6 x 10

8 oon 54 89- r16 1H! 22 WA :) HER, M6

PAR Vi NOT S HOW !~ ON DRAWl'NG

SCALE (i . 2 5 0

101 00601579-ooo:i 15 JcABLE.#16-I C BLK

102 01J601579-000fl 7 j cABL £, #16 I C WHT

103 0 0~ 0 1 842-0002 7 JcABL E. #2- IC

104 0060 1844 -0 006 7 Jr ABLE , #~ - IC

( 3 j .. _ -,-I

I

(4-'1 ,lr···I

I

I 0 0

0 I I 0

I I I I 0

0

I

I 0

I 0 0 0 0 0

0

0

0 0 0 0 0

0

TOL ERANCES UN L E ~$ MATER IAL VER' ION 0. .DE ~ I GN WHU

GENERAL fJOTE S F IN I SH SYMBOLS MANUFACTURING SP ECI FI CA TI ONS S[[ lA8L [ Al nv·.

©JOl MIN I NG MACH I NER Y 1998 ALL RIGHTS R£ S£RV£D. OTH ERWI SE STA H D CH ANG[ ~JO. I I 0 14 14 LOCA T ION Frankl in, PA

05 MAHR IAL W[ IGHT USA I W[l l}J NG 5t MBOLS 5TANl>AfW SlM ~llCRO SIM MI CRO MA(H I NING ±0 . 5 PROTEC T TRlArnE NT COOl Vil/TS KG DRAWN 81 MCHAT LE\'

THIS OR.AWlllG I S fH( PROP£ RfY or JOY MltllNG TO ISO 2ss; METHOD A. m • ANGULAR -± llt FABR ICAT ION TOL .- Pr oE DESCRIP TION

MACHIN(R T ANO IS CONFIOEtlT IAl. 11 IS IS SUED l ST IMAH O CAD ~Y~T(M

SUBJl tl TO TH[ CONO ITI ONS TH<T; N.) '. H8 3.1 MACHIN ING TOL '~ ll/[ IG HT DA TE 21 j u 1-0 :, CI I TH[ I NfORMAT ION OR .Ii. NY PAR T TH ERE OF R£ MO'I [ Al l BURRS l SHARP £DGE S. r ABRICl. TI ON & STRUC TURA L PANEL ASS EMBL Y. ELECTRICAL CONTAINED IN IT SHALL tlOT 6£ Dl~(LOSEC IM H4 0 .1 " ;, f INI SH 5P[C PLATE ORW 50.LE SHE ET

ANY fORM TO A THIRD PARTY ALL.DIMrnS IONS IN MIL L IMETER S INDICATOR USl (2J IT OR ANT f'ART or IT SHA LL NOT BE

,, N5 0 . 4 NI O l l s UP TO 300 ±I MANUf ACT LIR I NG SPEr 0. ~00 0 { I RlPROOUCEO IN AHY f ORM. UNLESS OTHERWIS E STA TED . JOI UP TO 1000 ±1 VHL DltJG $PEC

RlPL•CED NON E " 0 ~ Ni l 2S BY 4. TH I RD ANGL E ~ E3 N7 u 100 ! UP 10 2000 ± 3 HlAT lREATMlNT SIMILAR MACH IN[ DWG ~002m93~ PROJECT ION OVER 2000 ± I HARONE; S TO 100 189595 MODE L I 2C M NO.

PANEL ASSEMBL Y,ELECTRICAL

[ Item Part Number Description Qty

A 100210931 PANEL ASSEMBLY.ELECTRICAL 1

1 100107637 BLANK, PLUG 3

2 100183508 SENSOR,CURRENT,BASE 3

3 100186643 SENSOR,CURRENT,ELECTRONICS 3

4 100221157 PAN EL, ELECTRICAL 1

5 00601548-0033 INTERLOCK, MECHANICAL, HORIZONTAL 1

6 00601878-0021 CONT ACTOR, VACUUM, 1500 VAC, 160A 3

7 00925448-0609 SHCS M6 X 10 CLASS 12.9 ZJP 22


101 00601579-0005 CABLE, #16-1C, BLK, FT 15

102 00601579-0006 CABLE, #16-1C, WHT, FT 7

103 00601842-0002 CABLE, PANEL, #2-1C, FT 7

104 00601844-0006 CABLE,POWER,NON-ASSEMBLED,#6 AWG 7

I 7;:: •J

L ---. ~i\

! 3 ' 1-)

--

~ / ,, ( 6 \

J ~-

~/ -------- ----il / _,

THl5 DRAWING 1$ THE PROPERPI OF JOY MINING MA<:HINER~ AND 1$ COf1flDEIJTIAL. IT I~ l.'.:SUEO ~UBJECT TO THE COND1TIO~$ THAT.

(I i THE lt~fORltlATION OR ANY PAR1 THEREOF (QMHINED IN II SHALL NOT BE OISCLOSrn IH ANY IQRM TO A THIRD PAR1' .

(2) IT OR AIH PART or 11 SHALL NOT BE RE PRODUCED IN ANY !ORM

T

_[I c

I I I I I I

-·

l _ MAF:I; Y (Bi AHD P.AR'

4 1·.JU ~rn EF: H u; E

:ri~

ri H----~-\ I i I I

I I I I ~~~~~~~~~~~~~~~~~~~~

I

_ _,...--(

( 1 )

TUBE IS OFFSET FROM DETAIL

3. All DI MENSIONS 111 MIL L IMETER$ UNlESI OiHERWISE S!ATED.

SYM

i3

"' U5

W6

F IN IS H

MICRO m

0 I

0. 2

r1.4

0.-3

SYMBOL)

SYM ltllCRO ,, NS :l.2

N' ';> •• '

NIO I t 5 UP 10 500

NII 2 ~. lOI Uf T.J )[)(JU

2 i /

±

±'

__ J

BILL OF t~ATEF:IA.L 10018049'>

f'LATE DEHIL ~--!--- ·- - -- -·· ---··

I

! 5 I

6 L ! 7

---~L ___ __

/ WELD THIS TUBE O~ILY_/

IDRW l US[

5. 4

YERS i ON

CHANGE NO,

DR.<\Ylo BY CAD SYS][µ

t-ATE SCALE

0 . 7 0 0

H:)IJN[> DEU IL

iJ I 0 H 'J 0 9 -OUI ,, I BCi'.i ' MEH'I C:

0 I 0 6 'J I 1 •1 - n rJij '.: I --1-----

GI SGC:-08-37'7 '! [:ET A IL

ALL WELDS MUS T BE 483 MPa MINIMUM TENSILE

01 1081422 .IDAV IO

Pr ('.,f ; 6 ,ir_r U4

SHEET GUARD, CONTROLLER

I of I M7 I 6 1001 UP TO 2000 ±o 4. THIRD ANGLE ~ r---1

PROJECT ION W -i:::=:::=:r 1---'----'---'----+------+-----+--Hl_A_T _TR_E_AT_ .. l_N_T --+----------1 '.; IMI LAR HARDNESS TO

MACH I NE 100064751 MODEL I 2CM

DWG NO . OVfR 200U ±5

\ BILL OF MATERIAL: 100317224 ITEM PART NUMBER QTY DESCRIPTION

1 00572065-0001 10 Gland Assembly 2 00572065-0005 1 Gland Assembly 3 00572065-0013 1 Gland Assembly 4 00572065-0018 7 Gland Assembly 5 00572065-0026 2 GLAND ASSEMBLY 6 00572065-0034 2 GLAND ASSEMBLY 7 00572065-0041 4 Gland Assembly 8 00572065-0052 2 Gland Assembly 9 00572065-0060 1 GLAND ASSEMBLY

10 00572065-0069 1 Gland Assembly 11 00900947-0001 16 KEY , 1/4 X 1/4 X 1 12 00902319-0009 6 CLAMP, HOSE 13 00902319-0011 2 CLAMP, HOSE 14 00925093-0080 46 WASHER, LOCK, M8 15 00925448-0813 62 SCREW,CAP,SKT HD,M8, 16,CL 12.9 16 01069367-2113 12 Ke~er , 50.8mm Entri{FLr:)l 17 01069367-2114 15 Kee.Q_er , 63.5mm Entry (FLP) 18 01 069367 -2115 3 Keeper , 76 .2mm Entry 19 01 069367-2116 1 Keeper , 95.3mm Entry (FLPJ

0 0

0 0

~----~~~~----'-'~ 4

~ GG a -------'-'----' 12 7 ~ 0

HH 0 .___ _______ ___._.__. 12 7 0

REF. NO. A B c D E F G H J K L M N p

R

GLAND ENTRANCE GLAND ASSEMBLY POWER_fH.V. CONTROLLEfD 00572065-0060 PLUG 00572065-0018 CONTROL_fHV CONTROLLER__l 00572065-0041 PLUG 00572065-0018 FAN MOTOR 00572065-0041 PLUG 00572065-0018 PLUG 00572065-0018 TRACTION POWER_fH .V. CONTROLLER__l 00572065-0069 L.H. TRACTION MOTOR 00572065-0052 R.H . TRACTION MOTOR 00572065-0052 PLUG 005 t 2065-0001 PLUG 005t2065-0001 COMMUNICATION HV CONTROLLER}_ 00572065-0013 PLUG 005t2065-0001 PLUG 005 t 2065-0001

11 16 I

2 17

3 1 5 6 5

()oMIT ONE LOCKWASHER AND TACKWELD KEY SECURELY TO KEEPER, DO NOT WELD TO HARDWARE. (TYP ALL PLUGS)

ALL WELDS TO BE 483 MPa MINIMUM TENSILE.

6

REF. NO. s T u v w x y

z AA BB cc DD EE FF GG HH

VERSION

GLAND ENTRANCE GLAND ASSEMBLY PLUG 00572065-0001 PLUG 00572065-0001 PLUG 00572065-0018 PLUG 00572065-0001 PLUG 00572065-0018 ISC POWER ( RECEIVER) 00572065-0005 LOW OIL 00572065-0026 PLUG 00572065-0001 REMOTE VALVE BANK 00572065-0034 PLUG 00572065-0001 FAST BOOM LIFT SOLENOID 00572065-0026 PLUG 00572065-0001 HYDRAULIC MANIFOLD 00572065-0034 PLUG 00572065-0018 R.H . GATH . HEAD MOTOR 00572065-0041 L.H. GATH . HEAD MOTOR 00572065-0041

13 9 7 12

.--~-+-~~"---4-bl--~---1,--

v--r ~o a

13 12

8

12

CERTIFIED ASS EM BL\' CERTIFICATION REFERENCE DRAWINGS

GLOBAL CERTIFIED PRODUCT AUSTRALIA No modrt1caf1on permitted UNITED KINGDOM without thr:: approval of the UNITED ST ATES MA001031-0019

certification engmeer SOUTH AF.RIC A

02

CHANGE NO 1·143550

DRAWN BY R.GIJTHRIE CAD SYSTEM INVENTOR DATE 111512008

SCALE SHEET KIT , ACCESS, GLAND, TRACTION CONTROLLER

0.300 1 OF 1

~~~f~~~~~~~~-~-~~~~~-~----~~------~ ~~ 1~Mll D~ . 100317224 ....... ~~~~~~~~~~~~~~.._~~~~~~~~~....,..1~~~~~~~-'-....:...~;;.:;:.:~,1--~~~....J.;.;;.;:.:;.:..::~~~--l~~~~~~i..;.;:,~~~~~~~~-'-M-O~D-EL~~...J....~~~LN~O~.~~~~~~~~~~~~~~~~~~~.........JL

A

KIT, GLAND, MAIN CONTROLLER


ASSY 100317224 KIT, GLAND, MAIN CONTROLLER 1

1 00572065-0001 GLAND ASSEMBLY 10 -









10 00572065-0069 GLAND ASSEMBLY 1

11 00900947-0001 KEY, 1/4 X 1/4 X 1 16

12 00902319-0009 CLAMP, HOSE 6

13 00902319-0011 CLAMP, HOSE 2





18 01069367-2115 KEEPER,76.2 MM ENTRY 3


SEE MACHINE SALES ORDER FOR CABLE ACCESSORIES BOM .

SEE SK025373-0002 FOR CRIMP-ON TERMINAL CONNECTOR INFORMATION.

() TACKWELD BUSHING/PLUG TO CASE/COVER.

ALL WELDS TO BE 483 MPA MINIMUM TENSILE .

INSTALL ITEM ® ON ALL CABLE HANGERS.

COAT ALL PERMISSIBLE SURFACES WITH A THIN COAT OF DOW CORNING NO. 4

- (REF. 100056556)

© JOY MINING MACHINERY GENERAL NOTES


THIS DRAWING IS THE PROPERTY OF JOY MINING TO ISO 2553 METHOD A

MACHINERY AND IS CONFIDENTIAL IT IS ISSUED SUBJECT TO THE CONDITIONS THAT: 2. REMOVE ALL BURRS AND SHARP

EDGES (1) THE INFORMATION OR ANY PART THEREOF 3 ALL DIMENSIONS IN MILLIMETERS CONTAINED IN IT SHALL NOT BE DISCLOSED IN ANY FORM TO A THIRD PARTY.

· UN LESS OTHERWISE STATED.

(2) IT OR ANY PART OF IT SHALL NOT BE REPRODUCED IN ANY FORM. 4. THIRD ANGLE + -a-

PROJECTION

N3

N4

NS

NS

N7

FINISH SYMBOLS

MICRO m

0.1 N8 3.2

0.2 N9 6.3

0.4 N10 12.5

0.8 N11 25

1.6

0 0

TOLERANCES UN LESS MANUFACTURING SPECIFICATIONS

OTHERWISE STATED MACHINING ±0.5 PROTECT TREATMENT

ANGULAR ± 1/L FABRICATION TOL'S

FABRICATION & STRUCTURAL MACHINING TOL 'S

FINISH SPEC

UPTO 300 ±1 MANUFACTURING SPEC

301 TO1000 ±2 WELDING SPEC

1001 UP TO 2000 ±3 HEAT TREATMENT

OVER2000 ±5 HARDNESS

0 0

MATERIAL

MATERIAL CODE

ESTIMATED WEIGHT

PLATE INDICATOR

REPLACED BY

SIMILAR TO

TYPICAL 3 PLACES

----------- ------ -----_ :::::::::::::~:::·:: _

- :::::::::::::~::::~: -------- -- ------------ -

0 0

REFER TO "PANEL" VIEW ON SHEET 2

SEE TABLE VERSION 03

CHANGE NO. 1151778 WEIGHT

DRAWN BY MCHATLEY UNITS CAD SYSTEM INVENTOR

DATE 6/312008

DRW x SCALE SHEET USE

.2:1 1 OF 3

MACHINE 12CM 100267225 MODEL

REFER TO "TRACTION BREAKER" VIEW ON SHEET 2

EFER TO "VARISTOR PANEL" VIEW ON SHEET 2.

EFER TO "CONTROL I LIGHT BREAKER" VIEW ON SHEET 2

90 ()

()

--REFER TO "RIGHT SIDE" VIEW ON SHEET 2



CERTIFIED A SSE MB Y CERTIFICATION REFERENCE DRAWINGS

AUSTRALIA: UNITED KINGDOM: UNITED STATES: MA001031-001 8 SOUTH AFRICA:

A1 . DESIGN LOCATION

FRANKLI N, PA. US

DESCRIPTION

CONTROLLER,HIGH VOLTAGE

DWG. 100318682 NO.

TRACTION BREAKER

VARISTOR PANEL

3 SIDES, TYP

0

----------------------_:::::::::::::::::~::_

PANEL ( 1 : 5)

C>TACKWELD BUSHING TO CASE/COVER.

['."II!! APPLY LOCTITE OR EQUIVALENT ON CAPSCREW.

A REFER TO SK025013-0097 FOR BREAKER STOP INFORMATION.

ALL WELDS TO BE 483 MPA MINIMUM TENSILE . 2 PLACES 3

252

2 PLACES 3

TYP 3

RIGHT SIDE ( 1 : 5}

COVER ISOLATOR SWITCHING PARTS

CERTIFIED ASSEMBY CERT/FICA T/ON REFERENCE DRAWINGS

GLOBAL CERTIFIED PRODUCT No modification permitted wfthout the approval of the


AUSTRALIA: UNITED KINGDOM: UNITED STATES: SOUTH AFRICA:

MA001031 -0018

VERSION 03 A ~ DESIGN 1------------1--.---..---.---..l-~~~~~~~~-1--------,.,--------.jiMA=rERiAL--,:wEi<llir--::---i~c~H~AN~G~E;N~O~. -l-~'~15~1~n~a::-I 1 ~LOCATION

DRAWN BY MCHATLEY f---'---------------------'----1 FRANKLIN, PA, US

t--::'.~-;:;::--j---:-;::;-----jl";:-;;;;;:;-;;;::::;-:;:;::;-;:;:---t-------;~:=.._----1~:.::__----f~c~AD~S~Y~ST~E~M;-i-;;:;1NV~E~N~TO~R;-iDESCRIPTION

DATE 61312008

SCALE SHEET

.2:1 2 OF 3

t-';:;;:f--7;;;--p+-=-t-;-;;27;;;':;:~;;;;;-t--~---J~~;;';:;~~---j-------1.!:..'...---------J MACHINE MODEL 12CM DWG.

NO.

CONTROLLER.HIGH VOLTAGE

100318682

Parts List Parts List Parts List ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION

1 0001953S-OOOO 2 SPRING l_ARM_l 59 0092544S-062S 4 SCREW,CAP,SKT HD,M6,70,CL 12.9 117 03069294-034S 2 GUARD 2 00534479-0012 1 BLOCK, TERMINAL 60 0092544B-OB 13 14 SCREW,CAP,SKT HD.MB, 16,CL 12.9 11B 03069305-2026 2 HANDLE, ASSEMBLY 3 00534479-001 B 1 BLOCK, TERMINAL 61 0092544S-OS 15 10 SCREW,CAP,SKT HD,MS,20,CL 12.9 119 030693S5-009S 1 LEVER 4 005344 79-0020 2 BLOCK, TERMINAL 62 0092544S-OB19 1 SCREW, CAP, CL. 12.9, MB - 1.25 X 30 120 03069415-1157 1 PANEL 5 00600007-0467 2 HOLDER, FUSE, IN-LINE 63 0092544B-1013 4 SCREW,CAP,SKT HD,M10,16,CL 12.9 121 03069415-1165 1 Panel 6 00600007-0B37 1 FAN , MINIATURE, AXIAL 64 0092544S-1017 10 SCREW,CAP,SKT HD,M10,25 ,CL 12.9 122 1000121S7 1 PLATE .INFORMATION 7 00600007-0S54 1 CORD FAN, WITH PLUG 65 0092544S-1019 s SCREW,CAP,SKT HD M10,30 CL 12.9 123 100024951 2 LENS ASSEMBLY VIEWINGl_M125_l s 00600014-0045 6 FUSE SA. 250V. 66 00925448-1022 10 SCREW.CAP SKT HD M10,40 CL 12.9 124 100025B36 1 Plate, Instruction 9 00600033-0243 1 TRANSFORMER , CONTROL, PRI. 440/550/950V 67 0092544S-1217 5 SCREW,CAP,SKT HD M12 25,CL 12 .9 125 100041B46 2 Cable.Assembled 4 Conductor 0.75mm2 10 006007 44-0250 2 RELAY 6S 0092544S-1222 16 SCREW,CAP,SKT HD,M12,40,CL 12.9 126 100041S4S 1 Cable,Assembled ,4 Conductor,0.75mm2

; 11 006007 44-0278 1 RELAY CONTROL, 4 POLE, DT, 120/110V 69 009254 72-1022 12 SCREW,SET,SKT CUP PT,M10,40,CL 12.9 127 10006457S 2 KEEPER 12 00601506-0433 1 SWITCH , ROTARY, 3 STAGE, 4 POSITION 70 009254B3-0S12 1 PIN , SPLIT, 3.2 X 25 12B 100069017 1 BRACKET.CYLINDER 13 0060154B-0075 2 RELAY, OVERLOAD , SIZE 3 71 009254B3-0B 16 1 PIN , SPLIT, 3.2 X 40 129 100116707 1 PLATE , INFORMATION 14 00601579-0005 150 CABLE, #16-1C, BLK 72 0092549S-1000 2 WASHER, FLAT, GR. A, CLASS 300HV, M10 130 100123643 2 Hin_g_e 15 00601579-0006 67 CABLE, #16-1C , WHT 73 00925499-0400 20 WASHER, FLAT, GR. A, CLASS 300HV, M4 131 100123644 2 PIN.STRAIGHT.HEADLESS 16 00601 B7B-0004 2 CONTACTOR, VACUUM, 1500 VAC , 320A 74 00925499-0500 6 WASHER, FLAT, GR. A, CLASS 300HV, MS 132. 100123645 B SHIM 17 00601878-0021 1 CONTACTOR, VACUUM, 1500 VAC, 160A 75 00925499-0600 15 WASHER, FLAT GR. A CLASS 300HV, M6 133 100124101 1 CASE, CONTROLLER 1B 00602136-0037 1 BLOCK, TERMINAL, GROUNDING 76 00925499-0800 14 WASHER, FLAT, GR. A, CLASS 300HV, MS 134 10014444S 1 ARM .LEVER 19 00602136-0043 4 STOP , RAIL 77 00925499-1000 32 WASHER, FLAT, GR. A, CLASS 300HV, M10 135 100144449 1 PLATE .MOUNTING 20 00602S01-0010 2 HOLDER, FUSE.MODULAR, 6.3 X 32 MM FUSE 7S 00925499-1200 5 WASHER, FLAT, GR. A, CLASS 300HV, M12 136 100144454 1 PIN.CUSTOM 21 00603005-0006 1 BREAKER, CIRCUIT "JDCM" 79 00925500-1600 s WASHER, FLAT 35-45 HRC, M16 137 100171256 1 PANEL ELECTRICAL 22 00603012-0003 1 BREAKER.CIRCUIT 80 01006564-4373 1 PLATE, APPROVAL 138 100180599 1 PLATE, DETAIL 23 00603012-0004 1 BREAKER, CIRCUIT, "EHD" 81 01061980-0016 1 MDA SHAFT 139 1001S0624 1 PLATE, DETAIL 24 00603013-0006 2 SWITCH,KNIFE,4160V,400 A S2 0106657S-OOOO 4 PLUG 140 1001S1790 2 PLUG, PROTECTIVE 25 00603020-0002 37 CABLE , #2-1C 83 01069023-0006 1 ARM 141 100190547 6 VARISTOR.METAL OXIDE 26 00603020-0008 10 CABLE 84 01069023-0007 2 ARM 142 1002267SS 1 PANEL, ELECTRICAL 27 00603021-0001 7 TUBING,SHRINKABLE,HEAT S5 01069023-0023 2 Arm , Switch 143 100267508 1 COVER.CONTROLLER 2S 00603021-0002 46 TUBING.SHRINKABLE.HEAT 86 01069023-0062 1 ARM 144 100267510 1 PLATE.MOUNTING 29 00603137-0013 3 BARRIER, ISC 87 01069023-006S 2 Arm 145 100267511 1 PANEL.MOUNTING 30 00603206-0001 1 BASE RELAY 4 POLE S8 01069091-0051 2 BOSS, METRIC 146 100267731 1 COVER,BOL TED I

31 00900259-0013 46 SCREW,DRIVE,RD HD,#6X6 89 01069125-2003 4 BUSHING, FLANGED 147 100272435 3 SENSOR, CURRENT, RTD UNIT 32 0090044S-0003 1 PIN, YOKE, 5/16 X 15/16 90 01069125-2016 1 MDA BUSHING, FLANGED 14S 100279131 1 JNA2Di~~ 33 00900448-0006 1 PIN, YOKE, 1/2 X 1-23/64 91 01069125-2017 4 BUSHING, FLANGEDJ..FLP_l 149 100288518 3 SENSOR,CURRENT,ELECTRONICS 34 00900969-0230 2 KEY, LCS, 3/4X3/4X2-3/S 92 01069163-2000 1 CLEVIS 150 100305503 3 SENSOR ,CURRENT,BASE 35 00900969-107 4 4 KEY, 3/16 X 3/16 X 3/4 93 01069247-0036 1 FRAME 151 50000005-0034 4 Cable,Assembled,4 Conductor,0.75mm2 36 00904685-0042 1 PIN , SPRING , .125 X .750 94 01069340-0130 1 INSULATOR, ELECTRICAL 152 50000005-0042 2 Cable,Assembled,S Conductor,0.25mm2 37 00905541-0063 3 O'RING ,CUSTOM-1/8"CORD 95 01069340-0262 2 INSULATOR, ELECTRICAL 153 50000005-0051 2 Cable,Assembled,4 Conductor,0.75mm2 38 00910660-00'12 1 0-RING 96 010693S0-0020 1 LENS 154 50000005-00S1 2 Cable,Assembled,4 Conductor,0.75mm2 39 00910660-0016 4 0-RING 97 010693S5-0066 1 Lever 40 00916S93-0004 4 RING. HO 9S 010693S5-006S 1 Lever 41 009250S2-0120 32 WASHER, LOCK, M12 99 0106944S-0425 1 Plate, Identification

I 42 00925093-00SO 5 WASHER, LOCK, MS 100 0106944S-OSS5 2 Plate, Da~er 43 00925093-0100 11 WASHER , LOCK M10 101 0106944S-1040 1 PLATE,DANGER,ELECTRICAL SHOCK 44 00925436-1000 20 NUT HEX STYLE 2, CL. 12, M10 X 1.5 102 0106944S-3115 1 PLATE, OPERATION~(TRAC . BREAKER_l 45 00925442-0S 13 4 BOLT.HEX HD.CL 10.9,MS,16,ZINC PLATED 103 0106944S-3122 4 PLATE, NAME 46 00925442-1019 2 BOLT.HEX HD,CL 10.9,M10,30,ZINC PLATED 104 0106944S-3175 1 PLATE, INFORMATIONl_CONTROL BREAKER_l 47 00925442-1219 32 BOLT.HEX HD.CL 10.9,M12,30,ZINC PLATED 105 0106944S-3176 1 PLATE, OPERATION

I 4S 00925442-1222 1 BOLT.HEX HD,CL 10.9,M12,40,ZINC PLATED 106 01069448-3177 1 PLATE, INFORMATIONl_SWITCH_l I

49 00925442-1226 2 BOLT.HEX HD.CL 10.9,M12,60,ZINC PLATED 107 01069450-0022 6 PLUG, STRAIGHT 50 00925447-1619 2 SCREW,CAP,SKT HD,M16,30,CL 12.9 10S 01069465-0005 2 RAIL 51 00925447-1626 s SCREW,CAP,SKT HD M16,60,CL 12.9 109 01069527-20S9 2 SHAFT, SHOULDERED 52 0092544S-0324 4 SCREW,CAP ,SKT HD,M3,50,CL 12.9 110 01069527-2092 1 SHAFT, SHOULDERED 53 0092544S-0407 20 SCREW,CAP ,SKT HD,M4,S,CL 12.9 111 01069527-2099 1 SHAFT, SHOULDERED

I 54 0092544S-0410 4 SCREW.CAP SKT HD,M4,12,CL 12.9 112 01069531-1065 7 SHIM .ROUND CERTIFIED ASSEMB Y

55 0092544S-0422 4 SCREW,CAP ,SKT HD,M4,40,CL 12.9 113 01069565-0917 1 SPACER.PLAIN GLOBAL CERTIFIED PRODUCT CERTIFICATION REFERENCE DRAWINGS

56 0092544S-0507 4 SCREW,CAP,SKT HD,MS,S,CL 12.9 114 01069630-0140 2 WASHER No modification permitted

AUSTRALIA: without the approval of the 57 0092544S-0510 2 SCREW,CAP,SKT HD,MS,12,CL 12.9 115 01564767-0065 1 ARM certification engineer UNITED KINGDOM:

UNITED STATES: MA001031-0018 58 00925448-0610 36 SCREW,CAP,SKT HD,M6, 12,CL 12.9 116 01567403-1858 2 PLATE, ELECTRICAL SOUTH AFRICA

TOLERANCES UNLESS MANUFACTURING SPECIFICATIONS MATERIAL SEE TABLE VERSION 03

I • DESIGN § © JOY MINING MACHINERY GENERAL NOTES FINISH SYMBOLS OTHERWISE STATED CHANGE NO. 1151778 A 1 ~ LOCATION FRANKLIN, PA, US ""'

; 1998 ALL RIGHTS RESERVED MATERIAL l WEIGHT )I< MACHINING ±0.5 PROTECT TREATMENT 0 DRAWN BY MCHATLEY

1. WELDING SYMBOLS STANDARD isYM MICRO

jsYM MICRO CODE UNITS DESCRIPTION

TO ISO 2553 METHOD A m m ANGULAR ± 112" FABRICATION TOL'S ESTIMATED CAD SYSTEM INVENTOR THIS DRAWING IS THE PROPERTY OF JOY MINING 0 MACHINERY ANO IS CONFIDENTIAL. IT IS ISSUED N3 0.1 N8 3 .2 MACHINING TOL'S WEIGHT DATE 6l3l2008 CONTROLLER.HIGH VOLTAGE SUBJECT TO THE CONDITIONS THAT: 2. REMOVE ALL BURRS AND SHARP FABRICATION & STRUCTURAL

PLATE lDRW EDGES N4 0.2 N9 6 .3 FINISH SPEC x SCALE SHEET (1) THE INFORMATION OR ANY PART THEREOF INDICATOR USE

CONTAINED IN IT SHALL NOT BE DISCLOSED IN 3 ALL DIMENSIONS IN MILLIMETERS NS 0.4 N1 0 12.5 UPT0300 ± 1 MANUFACTURING SPEC .18:1 3 OF 3

ANY FORM TO A THIRD PARTY. . UNLESS OTHERWISE STATED. REPLACED

N6 0.8 N11 25 301 TO 1CCO ± 2 WELDING SPEC BY (2) IT OR ANY PART OF IT SHALL NOT BE 4. THIRD ANGLE +-a N7 1.6 1001 UP TO 2000 ± 3 HEAT TREATMENT MACHINE DWG. 100318682 REPRODUCED IN ANY FORM. SIMILAR 12CM PROJECTION 100267225 MODEL NO. l OVER 2000 ±5 HARDNESS TO

' ~ ~ ~



ASSY 100318682 CONTROLLER,HIGH VOLTAGE 1

1 00019538-0000 SPRING 2

2 00534479-0012 BLOCK, TERMINAL 1

3 00534479-0018 BLOCK, TERMINAL 1

4 005344 79-0020 BLOCK, TERMINAL 2

5 00600007-0467 HOLDER, FUSE, IN-LINE 2

6 00600007-0837 FAN , MINIATURE, AXIAL 1

7 00600007-0854 CORD, FAN, WITH PLUG 1

8 00600014-0045 FUSE, 5A., 250V. 6

9 00600033-0243 · TRANSFORMER, CONTROL, PRI. 440/550/950V 1

- 10 006007 44-0250 RELAY 2 -11 006007 44-0278 RELAY, CONTROL, 4 POLE, DT, 120/110V 1

12 00601506-0433 SWITCH, ROTARY, 3 STAGE, 4 POSITION 1

13 00601548-0075 RELAY, OVERLOAD, SIZE 3 2

14 00601579-0005 CABLE, #16-1C , BLK, FT 150

15 00601579-0006 CABLE, #16-1C , WHT, FT 67

16 00601878-0004 CONTACTOR, VACUUM , 1500 VAC, 320A 2

17 00601878-0021 CONT ACTOR, VACUUM , 1500 VAC, 160A 1

18 00602136-0037 BLOCK, TERMINAL, GROUNDING 1

19 00602136-0043 STOP, RAIL 4

20 00602801-0010 HOLDER, FUSE, MODULAR, 6.3 X 32 MM FUSE 2

21 00603005-0006 BREAKER, CIRCUIT, "JDCM" 1

22 00603012-0003 BREAKER, CIRCUIT 1

23 00603012-0004 BREAKER, CIRCUIT, "EHD" 1

24 00603013-0006 SWITCH,KNIFE,4160V,400 A 2

25 00603020-0002 CABLE, #2-1C, FT 37

26 00603020-0008 CABLE 10

27 00603021-0001 · TUBING, SHRINKABLE, HEAT, 50' UNIT 7

28 00603021-0002 · TUBING, SHRINKABLE, HEAT, 50' UNIT 46

29 00603137-0013 BARRIER, ISC 3

30 00603206-0001 BASE, RELAY, 4 POLE 1


32 00900448-0003 PIN , YOKE, ASSEMBLED, 5/16 1

33 00900448-0006 PIN , YOKE, ASSEMBLED, 1/2 1

34 00900969-0230 KEY, 3/4 X 3/4 X 2-3/8 2

35 00900969-107 4 KEY, 3/16 X 3/16 X 3/4 4

36 00904685-0042 PIN , SPRING, .125 X .750 1

37 00905541-0063 O'RING,CUSTOM-1/8"CORD 3

38 00910660-0012 0-RING,ROUND,ID 0.3641N,T 0.0701N 1

39 0091 0660-0016 0-RING,ROUND,ID 0.6141N,T 0.0701N 4

40 00916893-0004 RING. HO 4

- 41 00925082-0120 WASHER, LOCK, M12 32 ..



44 00925436-1 000 NUT, HEX, STYLE 2, CL. 12, M10 X 1.5 20

CONTROLLER,HIGH VOL TAG.E


45 00925442-0813 BOLT.HEX HD,CL 10.9,M8,16,ZINC PLATED 4






51 0092544 7 -1626 SCREW,CAP,SKT HD,M16,60,CL 12.9 8











62 00925448-0819 SCREW, CAP, CL. 12.9, M8 -1.25 X 30 1







69 0.09254 72-1 022 SCREW,SET,SKT,CUP PT,M10,40,CL 12.9 12

70 00925483-0812 PIN, SPLIT, 3.2 X 25 1

71 00925483-0816 PIN , SPLIT, 3.2 X 40 1



74 00925499c0500 WASHER, FLAT, GR. A, CLASS 300HV, M5 6


76 00925499-0800 WASHER PLAIN M8 14



79 00925500-1600 WASHER, FLAT, 35-45 HRC, M16 8

80 01006564-4373 PLATE, APPROVAL 1

81 01061980-0016 MDASHAFT 1

82 01066578-0000 STOP 4

83 01069023-0006 ARM 1

84 01069023-0007 ARM 2

85 01069023-0023 ARM ,SWITCH,(4LS6) 2

86 01069023-0062 ARM 1

87 01069023-0068 ARM 2

88 01069091-0051 BOSS, METRIC 2

89 01069125-2003 BUSHING. 4

- - . - -



90 01069125-2016 MDA BUSHING, FLANGED 1

91 01069125-2017 BUSHING, FLANGED (FLP) 4

92 01069163-2000 CLEVIS 1

93 01069247-0036 FRAME 1

94 01069340-0130 INSULATOR, ELECTRICAL 1

95 01069340-0262 INSULATOR, ELECTRICAL 2

96 01069380-0020 LENS 1

97 01069385-0066 LEVER 1

98 01069385-0068 LEVER 1

99 01069448-0425 PLA TE,IDENTI Fl CATION 1

100 01069448-0885 PLATE, DANGER 2

101 01069448-1040 PLATE,DANGER,ELECTRICAL SHOCK 1

102 01069448-3115 PLATE, OPERATION (TRAC. BREAKER) 1

103 01069448-3122 PLATE, NAME 4

104 01069448-3175 PLATE, INFORMATION (CONTROL BREAKER) 1

105 01 069448-3176 PLATE, OPERATION 1

106 01 069448-3177 PLATE, INFORMATION (SWITCH) 1

107 01069450-0022 PLUG, STRAIGHT 6

108 01069465-0005 RAIL 2

109 01069527-2089 SHAFT, SHOULDERED 2



112 01069531-1065 SHIM , ROUND 7

113 01069565-0917 SPACER, PLAIN 1

114 01069630-0140 WASHER 2

115 01564 767-0065 ARN 1

116 01567 403-1858 PLATE, ELECTRICAL 2

117 03069294-0348 GUARD 2

118 03069305-2026 HANDLE, ASSEMBLY 2

119 03069385-0098 LEVER 1

120 03069415-1157 PANEL 1

121 03069415-1165 PANEL 1

122 100012187 PLATE, NAME 1

123 100024951 LENS ASSEMBLY,VIEWING 2




127 100064578 KEEPER 2

128 100069017 BRACKET,CYLINDER 1

129 100116707 PLATE, INFORMATION 1

130 100123643 HINGE 2

131 100123644 .PIN,STRAIGHT,HEADLESS 2

132 100123645 SHIM 8

133 100124101 CASE,CONTROLLER 1

134 100144448 ARM,LEVER 1


l Item Part Number Description Qty I

135 100144449 PLATE.MOUNTING 1

136 100144454 PIN .CUSTOM 1

137 100171256 PANEL, ELECTRICAL 1

138 100180599 PLATE,DETAIL 1

139 100180624 PLATE,DETAIL 1

140 100181790 PLUG,PROTECTIVE 2

141 100190547 VARISTOR,METAL OXIDE 6


143 100267508 COVER, CONTROLLER 1

144 100267510 PLA TE,MOUNTING 1

145 100267511 PANEL,MQUNTING 1

146 100267731 COVER,BOL TED 1

147 100272435 SENSOR,CURRENT,RTD UNIT 3

148 100279131 DISPLAY,JNA 1

149 100288518 SENSOR,CURRENT,ELECTRONICS 3

150 100305503 SENSOR,CURRENT,BASE 3



153 50000005-0051 CABLE,ASSEMBLED,4 CONDUCTOR,O. 75MM2 2


I vooo - 8 L8109CO

ARMATURE AND MAGNET KIT

CONTROL COI L

(6) 318-16'3/4 SCREWS

(6) 3/8 L ' WASHERS

\IOV~ACn~L "~ ~ ONCY)

C A ~S RN VU..TAGE CHECK: A-El llOVAC

'--- ---11-----1----· ___, C-0 95-ICOVOC "' 560'- Illlffi-i CONlJ>,CTCR 1 )

C-0 CLOS£D r NORM!ll..LY CLOSED L~ INTERLOCK IN COIL STARTING CIRCUIT SHOULD BE

SET TO PROVIDE A GAP BETWEEN INTERLOCK ACTUATOR ANO CROSSBAR. THIS INTEP.LOCK MUST OPEN Wl-EN CONTACT OR IS CLOSED BUT MUST NOT OPEN

{AS IT WOULD IF THE GAP WAS TO SMALL) BER:>RE CONTACTOR ARMATURE IS SEATaJ .

CCNTACTCR ELECTRICAL DATA'. 11 0 V CO I L ON L Y) MAX. OPE."!ATING \/OlJAGE 1500\0LTS ~~&E~YRENT-----------~~~~ -MAX. CLOSING CURRENf 3200AMPS

. MAX. INTERRUPTING CURRENT 3200AMPS .HP RATINGS'.

:588~----------~~~-600/480 VOITT 200 HP

COIL?if~~UPVA 000 CLOSED VA 25 CLOSED WATTS 20

~2~v~s 'f8:;JJ ~:£· F!C:<-UP TIME c5 -2 HZ! OROKJUT T iME 6-5.:25 H<: ·

0

0

~--------JI VACUUM BOTTLE

__ _,____,, .020 MN .•

cCNTACToR cLosrn luPPER BASE

------IC ROSS BAR

~----<BASE PLATE

VACUUM BOTTL E: INT EGi=llTY

CONTACTOR WEAR : ~ CONTACTORS ARE FACTORY SET FOR .oso•. OVERTRAVEL WH::: ~1

CONTACTORS ARE NEW. THIS ADJUSTMENT IS FACTORY SET ANO Sn C\JL O NOT 8E CHANGED.

CONTACT WEAR SHOULD BE MONITORED USING THE .020 INCH FILLER G>l;G[ PROVIDED. WHEN THE OVERTRAVEL GAP HAS DECi'.EASED TO .020 THE CCNTACTOR SHOULD BE REPLACED .

CONTACT WEAR MUST BE CHECKED WITH THE CONTACTOR CLOSED. Ti-iE RECOMMENDED PROCECURE IS T O REMOVE ALI._ MACHINE ?CWER AND MANUALLY DEPRESS Tf-!E CROSSBAR FULLY CLOSED.

LOSS Qf VACUUM :

TH!S CONDITION CAN BE DETECTED WI TH A HYPOT WHICH DETERMINES THE DIELEC TRIC STRENGTH OF THE BOTTLE . HYPOT VOL TAG( SHOULD 9E LIMITED TO 4.5 K V

IF A L OSS OF· VACUUM OCCURS IN ONLY ONE BOTTL E THE REMAINING T WO BOT TLES WILL SUCESSFULLY SWITCH T HE THREE PHASE L OAD. THIS 15 TRUE EVEN IF THE CONTACTS OF THE DEFECTIVE BOTTLE HAVE WELDED CLOSED. A VOLT-OHM METER CAN BE USED TO CHECK FO~ WELDED CONTACT~

CONTACTOR COi L VOLTAGE REL.E .O. E.O. REVIS ION 006018 7 8- 0004 1 IOV/60HZ FCN 301 0060 1878-0008 440V/60HZ FCW 830 00601878- 00 10 550V/ 60HZ FCW 830 00601878- 0009 SOOV/.SOHZ FCW 830 FCWt:9 1

,,,--.....,SIX 3/8-16 TP.P. LOAD 006018 78- 00 I I 220J/C.0 HZ FCW89 1 TERM INALS

'----------;SPRING, OVERTRAVEL

r:-l[)

f

SPRJNG

i----------8.94----- ----

---~---- 7.5 - - -----i

---------8.75---- ----

~-jSAME MWNT ING HOLE LOCATION AS THE ICXXN DPC CONTACTORS. K250 AMP SIZE) (601820- SERIES) .

601548-138, 601548-139, 601548-140 ELECTRICAL INTERLOCK- OPTIONAL

...--------1 ni. 4nwb>4 ... ..n tal-=-C.. a..r.m .. lb ~ 91 CM JOY WA.'l\J7ACTll'K.L"'KI CO..~

JOY MANUFACTURING CO. PLANT LOCATION AS 1NOICAT£D snow VACUUvl CONTACTOR UTl!OPR IHT,TltlSDRAllNC

..,...Jdc.atial ..... _ - b. -d• ;ooaliUc- ~------....,.-......--------.,.-; EJRMINGHAM. AL. LA GRAN GE. NC

---..l....,..------,.,,....~-1~u:~:~:=:.:~~ re~U~FF~A~CO~.~N~Y-=.---r-~M~IC~~~IG~•N~Cl~TY~.~IN;----r--}-------~-,-1------.,--~---------~ r- • ""' . . SlMIL.AR TO fJU.ME CR lpWlAL a OAm SC,.!. ! f' C"....A.SS

FC.W b~I 8 1020924 ® 1118775 ... l' Y11J -ru ti:i _, -~ ,_~~M=::=~o=o==NT=. o=:-MT~·· ="-'~N_. ~-+-N~<W_P_M•~'-'~O_n_.P><_,.~· o_M_,._, SUPERSl!:CES DR ·1 L !\ Pro \ ... " w

;...o:.- o-. F-,.-~-,,,-o-.--R-~-1s-;o_N_S-!l-F_C_N_6_4_3-+-F-C_N_'_4_7-+JF_C_R_6_29_,_,j_FC_1.__\.J_5_IO_OZ._,j-F-C-;W _ __ -8_3_0---+t-=EA="'=s"'T~°"~•"'•=L"'•="~'o~E~. --·,.c::;_c-T~·=='::==============~~ !:~~~ED av ___ c~· _ ' - --·- 00 60 / 8 7 8-QQQ 4 OAT£%..~ L>~\..V ~J. I \D n;!ANKl.IN , PA R~-AC....""='P 8Y APf"O

CONT ACTOR, VACUUM, 1500 VAC, 320A

I Item Part Number Description Qty L

A 00601878-0004 CONTACTOR, VACUUM, 1500 VAC, 320A 1

REF. NO GLAND ENTRANCE A TRAILING CABLE

B L.H. CUTTER MOTOR CONNECTION BOX c R.H . CUTTER MOTOR

D TRACTION POWER TRACTION CONTRO LLER E PLUG

F PLUG

G COMMUNICATION (TRACTION CONTROLLER) H PUMP MOTOR

J CONTROL TRACTION CONTROLLER)

K MOUSE

L PLUG

M POWER 950V TRACTION CONTROLLER

N PLUG p PLUG

-R PLUG

s PLUG T PLUG

u PLUG

GLAND ASSEMBLY BILL OF MATERIAL 100317225 ITEM PART NUMBER

00572065-0270 1 00572065-0001

00572065-0270 2 00572065-0018

00572065-0270 3 00572065-0029

00572065-0018 4 00572065-0041 5 00572065-0069

00572065-0018 6 00572065-0270

00572065-0029 t)oMIT ONE LOCKWASHER AND TACKWELD KEY SECURELY TO 7 00572065-0327

00572065-0041 KEPER , DO NOT WELD TO HARDWARE. (TYP ALL PLUGS) 8 00900947-0001

00572065-0041 9 00902319-0007 00572065-0327 ALL WELDS TO BE 483 MPa MINIMUM TENSILE. 10 00902319-0009 00572065-0018 11 00902319-0011 00572065-0069 12 00925093-0080

00572065-0018 13 00925448-0813

00572065-0018 14 01069367-2113

00572065-0001 15 01069367-2114

00572065-0001 16 01069367-2116

00572065-0018 17 01069367-2117

00572065-0001

0

VERSION 01

t-;:;:;T-~e--t---f"--T;~-;-;;;-:;:;:;-:;;;;;;;-l---:;:,--1;:;;;::;-:;o~:;:;:;;;:;:;:--r------1.':.!...__--------~ MACHINE

MODEL 12CM27 DWG. NO.

QTY 3 6

2

3 1 9 2

4 27 36 3 10 1 4

DESCRIPTION Gland Assembly Gland Assemb l GLAND ASSEMBLY Gland Assemb ly Gland Assembly Gland Assembly GLAND ASSY KEY , 1/4 X 1/4 X CLAMP, HOSE CLAMP, HOSE CLAMP, HOSE WASHER , LOCK, SS, M8 SCREW,CAP,SKT HD ,M8, 16,CL 12.9 Keeper, 50.8mm Entry (FLP) Keeper, 63.5mm Entry (FLP) Kee er, 95.3mm Entr FLP Keeper, 108 mm Entry



CERTIFI ED ASSEMBL Y Ce rt1f1cat1on reference drawing

.A.uslralia 1.1nited1<ingdom· United Stales.: MA001031·0018 So uth,:..frica

diit'~ DESIGN ·~ LOCATION FRANKLIN , PA

100317225

KIT, GLAND, H.V. CONTROLLER

I


ASSY 100317225 KIT, GLAND, H.V. CONTROLLER 1







7 00572065-0327 GLANDASSY 1

8 00900947-0001 KEY, 1/4 X 1/4 X 1 9

9 00902319-0007 CLAMP, HOSE 2

10 00902319-0009 CLAMP, HOSE 1

11 00902319-0011 CLAMP, HOSE 4






17 01069367-2117 KEEPER,108 MM ENTRY 4

-

__ ;:: _;,ASE l ~c:~vl !

-- ·- ~.! CTOR -~),=~ - - .. r·------r-- - : l I

-q_=_.r_· _~· __ oc_c_;_~_·_-~.__ _ 1.:;::_;:, [1 00600_1~~=012~_L -"" I - : -- VJ

vz:t0-66100900 ! vo _:s ' c: -·.:~LE

! ; T:M ' llEM ~ CTY NAM[ PART -.uMF.F;; P.A'l I NUMl:l ~ IF\!• . '. I T~ M I NAMl. OT"

1 l SHAFi i l Cl 1277Cl-J059 i 15 -XSHCS, CAF C.L.E. i 4 1 OGc2~ 4 "- 7 - · 2 ·g 1 27 0 - ''l:NC, 5~ACKG L.l. I 1 ccs IG6C.C-:~257 j_ 39 C-R1 ~, G. ER!IC <ET = ·o·:~ G.L.::. ; • I OC9 i06ti0 ·" 0" 52 ' 53 N/ " MA1r, I OC0750CO

I ... ~_c.~CJ_4 c -1 465 I 1 SA ' _CKW, OF GL:: ___ ' _:__L'!.~92'.0091 - c , _~~----~ _2~ - : ~_xs11 cs , ~:;:-'C.:':_ET _L.:_E_, -- .I -~~~-?54" 7 - : e:4 j'.:. ~o, ___ CLUTCH CCVER ASS EMELY _J __ __;_J_g_·_~2.4 7~ 4 _:- ~C!~9 __ 55•5 N/ " APPRC VAL (VSHA) __ 1 iCl124 7C_2 ___ 0_0~'.-6---:-!-16-.-0---R-,,\-G-.-6-R-Ac.-.. K-E-T- 0 -.L-E-.-· l G091C66•J-C28C 28A I LC~W. 3R ACKET L.E. ! 5 1 O·JS2~·C~'-0'50 , HXS~CS , CLUTCH CCVER I " 00925447 - 162• N/ " ~OTAT:ON

IA i COR~ KEY I---'---'-"-'-'-"''---"---- _,, · -- - - - -

2 ! s-ATOR -----·----·---! 1iJUO / CE60

3 I ~GTCR 1 ~Gl124 10C - 00'6 • 17 I !"IXSHCS. ERACKd 0 .1.E. 5 009/~447-1624 29 E . .\RHING sc«::w l OCS254~2-0t lC 41A l.CKW, c1. ·; r c., COVER 4 00925091-0'60 56 Ni " ~ANGE'< (MUST BEj 2 100064c8 1

• I WcLO RINg,_~_C_.O.'.":... ------~--!_C'.;?_4_'. ~-~:C_•0_3 __ 9 _ ___ ,_7A-<-_'-_C_K_~_. _::_RA_C_f<_E_T_O_._L._E_._ - - - - __ §____ _gg~~~.:'l! ~-C_!_~-- --- · 30 __ +-B_O_N_Cl_N __ G_s_c __ R_E_w _____ ___ i_l __ _ OCS25"42-0El Q 42 S H .~OUD. CLUTCH COVER -- ------ 4 .. ___ 0i __ ~?_2_79_9_-_0_0_C_3 ____ ++-_s_7-+-_N,~!':>-~_A_N_G_F.O-_. ~(_X_lN_C_T") __ , 5 -~~ l i01•227~-01Jl l8 __ ~~-T_._L_E_. _______ --1r'-)'_• l_2_2_n_1_-_0_2_4_0 __ ~3~1--H~A~'l~D_H~C_L_E_C7C7~~R~ _____ 1 __ c_1_·_24_?_•_0_-_oc_~_?_~_·_3 ~~~~WAfG&~ 2 0~01210-oocs , .. _ - · 6 -1xsi-,cs. CORE P!N ' ~ lon9 75•4 7- ;2;7 -1 19 8~.LL BEARING. ~.E. I IODl / 4JO.l I! 32 G-Rl'IC H,, , CCVER 1 i OCS!Ot6C-0277 ' H SE.~L. SHAFT 0.L.E. 1 ' OD\?-J•24' - 0627 '

---------------!----+--------·---

~=7===~C~SK=P=P=L~G=.~C~C~R~E =P=l~=- ======--'-1·_-~3_· ~1~;~0~90~1~9~2~e_-~oc~o~~=---__;_~2~0-+·_;5~E~.".L~ . .,..=,ER~A~.c~~~E_-~L~. E~------~r' _:-_T~-~c_1-~12~2~7~5;~:-_-0~·0~2~3_-_· _- -_-_·:-_3~3~---+-,X~S_H_C_S~· -~-- ~~- ~c~-o~v~·£_R_· _· ___ --_-r1·_- _o _,_1_o~c~s~2~54~4~·7_~~c-2~1g~· --~- ~i_•_s-t~G~U~S_ll_IN~G~.~B~R~~-T__;_O~LE=-----ri --=-,~rio~--11~·2~i_?a~2~--· :::~· a~·2~3~·-· --_-_-~·· *r1_- _--i-tt---- ----=--=--=--=--=--=--=--=--=--=--=--=--=--=--=--=--~-+·-_-_--_-~· --------~ a . BRACKE"T . o .:.. .E. r i c. 11 22 :-a ~ -02a2 I 21 1 x/ P SLE~v::. L.E. 1 c 1~2:;;: 1s2 - 0031 • . 33A LCKw. H.H. ccvER 8 0c92::0s.1-012:) ! .c6 ousH1NC. :: . .;~ L~ I 1 1 n 11 221a2-co2.3

.. 9 .. :RC'.C.LER 3cA~lf\G, 0.-~. I ' 0090.3 7' 9 - 0J85 ii 22: SL!Tv", Sf.O.L u: ' 2 011' 275;; - 00•1 : 34 L/ 0 PLUG I Oi0c909S-C' 74 1147 CLIJTCH __ c_O_N_F_R_. _w'-/ _'iC_,1_.E ___ ~l-+_0_1 _12_4_7_9_-+_-•_Dr_J2_' __ -++-' --- ---·- --10 ! s<AL. 3RACKE- OL.E. 011221a9-002J I 23 ;- rfJ\JER cA0 • LE. 1 01·22764-0CIE 1; 35 , o -R1NG, L/ C FLUG 1 oc~ ,00;:0-c~~-1t-;.3 - ACC Ess covcR. cLU-cH 1 0'12 479•-0022

-- - '-------+--~--------i

11 ! SLTvE, SEAL o. _.;: , 2 01122752-004' I. 24 s ::AL. INNER CAP L.E . I Q1122789 - 002J 36 C.AMP. ! . ./O PLUG I Ql069 3E7-2086 ,9 :::-RING, ACCESS COVfR I GC9 10660 - 0248

12 lou•ER CAP, o __ [ 1 01122 764 -004" I 25 HXS"ICS, lr-.N:: 'l CA= L.E 4 00925449-1219 ! 37 : HXSHCS, L/ 0 ;:>c_t;C CLAMP 2 C09254• 7- 0e15 ' 50 SNAP RING, ACCO:SS COVER l OC9C5362- o:.co 13 i SEAL, OJ TER CP OL~ - I 1 , ( 11227e9 -0023 i 25A . LC KW. INNER CAP L.E. I 4 ! OC925091 0 120 37A LCKW, L./0 PLUG C .. A~'P 2 0092:>C91 -OOEO : 51 RlJ, SCATJR : 2 100020.356

1:..•'-Ll-'O'---R'-N-'G'-'-. _o'--'u'-T-"E_R _C~A_P-'-C'-'. L-'-'.E"-. --'---1---';-'c'--'o-'-9-1 C~o_E'--'0_-~0~2 ~::>6 __ ~' -=-26~,_S_A_=~E_TY_W_IR_E _________ I RO[) ! # 20 Gft.. ----- __ 3Q 0 - RING' BRAC ~E:T = ~".':'_L._E_~_ - oo~o_:;_· 3C_'' _- _1 0_· J_l -- ~i, ,_52_~D_R_v_~ _S_C_R_E·_.v_S.~N~/P_'_s ___ ~'l_O_D~0_0_9_0C_·~-· 5_9_-_C_O _I J

J_

C .. l . -oPros f[ L:.Ml LN:

U-l~"1l HC

Pk'C NU'iBfRS l iS-FJ •t:CtUOf CO~P! F"'E SU6-UWS

CF ]H!S MOi:iR, .41.0 Ali tlllfAB[~ W:H l =rrrns Ali' )UH P'-F.f'i G' fh[.R ' £5,oCF;'E NcMEEf.ED SUB-U'I rs

P.ij~':'"s NOT usrrn CAN 9£ CETAlt~Gl 5'"' C!\'l\G

JOY ~O'DR P.AR\ N~~EER. Mc;oR SERl.'\L NUAEcF. .

~l~ CE~~RJPTION ~F P.~f

J

1902·184

R[V'S:ONS 1360555

90.3248

28 28A i ____..!

~ SEE DETAIL A

• JOY MINING MACHINERY ,.:-RANKUN. ? Et.r~SYLV.&.l'l lA "·6323

------- r- 1s ::~AW t,c A,t~c .\l- INFORM.t.TICN THE=11EtN IS -;;[ P~ERf" Of

l LITHOPRINT ANO CONflCENTIAL "0 JOY l[:.':rlN.:'1L:JC .[S LNC. If M;..$T HGT Bi: ~Gi:

1 Pl.8UC OR CQf'1£0 . ·1 1$ LOANtJ ~U~Jt..Cl TG IU.:UHf. cJPON St.\4ANC.:

.3EES 16 : 3 73698 ! 3842 10 900 ' 79 1901195 j 9c. 72.3 19019 '. 2 i 9021 7 J I YES::::J NolE 'ib NO~H r~ ,~ .. ~~o D:RW'l.Y OR '"''"'°1" '" ANY 'NAY DEIR'MEN: AL

.. 1 --- · ----------~--~------I

8 I

1

20DB 400J 'v10 T O~ (METRIC)

JOY 20DB400J MOTOR

I I Item Part Number Description Qty

A 00600199-0124 MOTOR, CUTTER, 240KW 1

I

I I

I

-

i

I

--

ZOL0-8Zl00900 VOLTS

MOTOR NO. 950

00600128-0702

ITDI NAME QTY

SHAFT 1A CORE KEY

2 STATOR 3 ROTOR 4 FRAME 5 HXSCHCS CORE PIN 6 WELD RING, ROTOR 7 BRACKET L.E. 8 BALL BEARING, LE.

9 SEAL. BRACKET LE.

10 SEAL, INNER CAP L.E. 11 X P SLEEVE LE.

MOTOR HAS NON-REGR£ASEABI.£ BE:ARJ«;S

0.L.E.--OPPOSITE LfAD ~O LE.-l.£AD 00

CYCLE PHASE

60 3

PNfl NUMBER

01122701-0071 00900947-1703 01122703-0025 01122700-0021 01122736-0120 00925447-1217 01122779-0008 100145034 00903719-0299 01122789-0025

01122789-0025 01122752-0045

PART Nl.llBERS LISTED INCLUDE COMPL£TE SUB-1.JllTS OF TlfS MOTOR, AND AU NUMBERS WITH l.fTl£RS ARE SUB PARTS OF Tl£lR RESPECTM: l«.IM0ERED SUB-UNrrs

PARTS NOT LISTED CAN BE OBT~ED BY GMNG .XJY MOTOR PART Nllt.llER, MOTOR SERIAL NUMBER, AND OESCRlPllON OF PN{f.

ITEM

12 13 14 \ S

16 17 18 19 20 21

22 23

RPM kW SET STATOR COIL DATA MSHA

INSULATION B/M COILS COIL/SET SPAN CONNECTION

7J-96001-0 1690 50 1-10 Y-1 803080-15 01122706- 0134 01122705-0167 48

NAME QTY PART NUMBER ITDI NAME QTY PART NUMBER ITEM NAME QTY PART NUMBrn ITEM NAME QTY PART NUMBER

SLEEVE. SEAL LE. 01122752-0044 2-4- ADAPTER. PACK. GLD. 0 1122783-0019 33 HXSCHCS, CAP 0 .LE. 4 00925449-1019 43 N/P DANGER MUST BE 100064681 SNAP RING, SLEEVE L.E. 00902095-0231 25 ACCESS PLUG 01122773-0008 3JA LCKW, CAP 0 .LE. 4 00925091-0100 44 N p DANCER 00 NOT 100064685 INNER CAP LE. 01122764-0052 26 SNAP RING, ACS. PLG. 100171898 34 SET SCR. ADP. PK. CLO. 00925472-0817 45 N P DANGER ISOLATE 100147040 BRACKET. 0.L.E. 01122781-0217 27 0-RING. BRACKET L.E. 00902301-1043 35 0-RING ADP. PK. CLO. 00910660-0234 ROLLER BEARING, O.LE. 00903719-0397 28 0-RING, BRACKET O.L.E. 00902301-1043 36 HANO HOLE COVER 100144447 SEAL, BRACKET 0 .LE. 01122789-0025 29 0-RING, ACCESS PLUG 1 00910660-0242 37 0-RING, H. H. COVER 00910660-0043 SEAL, INNER CAP 0 .L.E. 01122789-0025 30 HXSCHCS, BRACKET LE. 8 00925447-1019 38 HSHCS, H. H. COVER 4 00925447-1017 X P SLEEVE, 0.LE. 01122752-0045 JOA LCKW, BRACKET L.E. 8 00925091-0100 38A LCKW, H.H . COVER 4 00925091-0100 SLEEVE, SEAL O.L.E. 01122752-004-'4- 31 HXSCHCS, BRACKET O.LE. 8 00925447-1019 39 EARTHING SCREW 1 00925442-081 0 SNAP RING, SLEEVE O.LE. 00902095-0231 31A LCKW, BRACKET O.L.E. 8 00925091-0100 40 DRIVE SCREW N/P'S RQO. 00900259- 0013 INNER CAP, O.L.E. 1 01122764-0052 32 HXSCHCS, CAP L.E. 4 00925449- 1 019 41 N/P MAIN 100075000 SAFETY WIRE ROD. 20 GA. 32A LCKW. CAP LE. 4 00925091-0100 42 N p APPROVAL MSHA

lA

11~;;.ofo • JOY MINING MACHINERY FRANKLIN, PENNsn.v- 16323 JOY 8CA350J MOTOR (METRIC)

.. ---""'!'"!""~~---~-90_1_6_2_1....,9_0_2_3_2a .... 9_0_3_a_9_0...., __ ...., __ ...., __ ..;----~ = ~~~~.~ ~~ l:.c :~ ---- DR. G. WOOTEN

UTHOPRINT P\&JC "" OOl'IEI>. IT IS uwc SUl.IECT 10 llEIUAH ,_ - · SUPERSEDED 8Y TR. ..,.....,...."="==-1 0 0 6 0 0 1 2 8 0 7 0 2 DIG. ORDER ~ REVISIONS 370485 384655 391369 394742 900016 900977 YESON~fgl IS NOT"' .. USED-=·"" oaEll.Y .. _ ... ~ REPLACES Cl(. J .R. ST!MSON -OAT[ ISSl.a> P-lP-97 Ult!lj re rut "1EA£$T. REPLACE!> 8Y N'PO. M.T. Ut!GAfEllJT

MOTOR, GATHERING HEAD

r Item Part Number Description Qty

A 00600128-0702 MOTOR, GATHERING HEAD 1

I I

' I

I

-

tOlO-L9rn0900 VOLTS

MOTOR NO . 950

00600361-0204

ITEM NAME

I SHAFT IA BUSHING. SHAFT 18 JACKPLATE. SHAFT lC SNAP RING BRG. OLE 10 WELD RING, ROTOR 1E SNAP RING .BRG. LE

lf CORE KEY

2 FRAt.AE

J STATOR

4 ROTOR

5 DOWEL f>IN. STA TOO 6 CSKPPLG. CORE PIN

llJTOR ~ NOfj-RE~ B€A'lltGS

OLE.- OPPOSIT£ I.EX) END LE.-LEAD ENO

CYCLE PHASE

60 3

OTY PART NUMBER

01122701-0077 01122782-0007

100162421 00902095-0156 0 11 22779-0004 00903634-0215

0090094 7 -1 284

0 1 122736-0096 01121801-0000 01122700-0008

00902025-0090 00901928-0005

PART NlJU!!fRS LISTED INCLUDE COMPlETE SUB-UNITS OF ™IS !IOTOR, AND AU. NUMBERS WITH LITTERS ARE SUB PARIS OF THEJR RESPECTIVE NUMBERED SUB-UNffS

f!MTS NOT LISTED CAN BE OOTAINED BY CMNC JOY MOTOR PART NUMBER, MOTOR SERl>J.. NUMBER. >ND DESCRIPTION OF PAAT.

ITEM

7 8 Q

10 11

11A

12 13

1JA 14 15

16

RPM KW SET STATOR COIL DATA MSHA CERT. X/P INSULATION B/M COILS

COIL/SET SPAN CONNECTION DWG. NUMBER 1740 40 1-1 0 Y-1

01 122706-0119 01122705-0150 48 803080-2 3911 - 0

NAME QTY PART NUMBER ITEM NAME QlY PART NU'-ABER ITO.I NAME QTY PART NUMBER ITEM NAME QTY PART NUMBER

BRACKET OLE 0 11 22781-0224 17 SLEEVE, SEAL LE 0 11 22752-0022 2a ADAPTER PACK. GLD. 01122783-0019

BALI. BEARING, OLE 1 00903719-0337 18 SEAL BRACKET LE 0090, 246-0573 29 0-RING ADP.PK. GLD 00910660-0234

SAFETY WIRE ROD. {/20 GAG. 19 SNAP RI NG. BRKT. LE: 00902109 -0393 30 KEY ADAPTER LOCK 1 00900947-0004

RETAIN .BG. BRG. OLE 01122776-0009 20 LEAD SHELF BRK. LE 01122754-0018 31 DRIVE SCR, STN . STL RQD 009002 59 - 00 L3 HSHCS. RET. RNG. OlE ~ 00925449-0815 21 SNAP RING LD. SHLF 009D2095-0J50 J2 N/P t.AAIN 100075000

LCKW BRG. RETN. OLE 4 00925091 -0060 22 GREASE FTG, BRI< LE 00900696- 0003 JJ N P X P

0-RJNG BRACKETS 2 00910660-0276 23 SLHOPPLG, BRKT. LE 00901922-D001 ~H N/P ROTATON '00070860 HSHCS BRACKET OLE 6 00925447-1 219 2+ HSHCS BRACKET LE 6 009254-47-1221 LCKW BRACKET OLE 6 009 2 5091 -0120 24A LCKW BRACKET LE 6 00925091-0120 BRACKET LE 01122781-0175 25 EARTHING LEAD 1000718S4

ROLLER BEARING, L£ 00903719 - 0385 26 EARTHING SCREW 00925442-0810

X P SLEEVE. LE 01122752-0073 27 BONDING SCREW 00925442-0810

' I

~ I I

I

• JOY MINING MACHINERY JOY 9DB280J MOTOR (METRIC)

//LJ.J:/dl y r~ANICLIN, f>Or<STLYNIIll lf.323

------IJm~~A-=~~-~':f,.,.~~ ~~ES-----1M. G. WOOTEN

,.91G-.-o-RotR-~3~8664~2"'""_R_"'_'1s_1_o_N_s"'""-... 7-o-a-2_1.,...3e_8_9_2_5.,...39_1_6_2_5"1"9-o_o_5_2_3.,...90_2_6_2_7.,...---1 LITHDOP~:; ~ li::r'&rrD~~~V''"~ .. ~llElli~ :-'~ro 111' ~- J .R. STIMSON 00600361 -0204 OAlE ISSUED 9-25-97 O.Y " YES NUIOI TO CUii "'1£R£ST. REl'L.l.C:EO Bl' N'!'C. 11.T. LINGAfilDT

MOTOR, PUMP, 40KW

! Item Part Number Description Qty L

A 00600361-0204 MOTOR, PUMP, 40KW 1

~ .. --

-

- - - - - - . - - - .

100168559 VOLTS CYCLE

MOTOR NO. 950 75

00600.463-0025

ITEM NAME QTY. 1 SHAFT

IA CORE KEY 2 STATOR 1 3 RTD, STATOR 2 4 ROTOR

5 W£t.D RINC, ROTOR II FRAME 7 DOWD. PIN,STATOR

8 CSKPPLC, CORE PIN

9 BRACKET, OL£ 10 ROLLER BRO. OLE 11 SEAL BRACKET OL£

fWl1" IUllRS l.ISlED INCUIJf QJf'lflE: !U1-IJlllS or 111S llllRlR. Nt1 .111. 1U&RS lllH L£TTERS 111£. Sii IWUS or Mii llSP£CDIE IUllEROl Slll-ur1S

PMIS lllf US1ED CM BE t8IMID Bl' GMNG I/Jr llJlllR fWl1" IUllER, llJlllR SOUL IUllER, MD 1ED1P110N or !'Mr.

PHASE RPM kW SET STATOR COIL DATA

INSULATION B/M COILS COIL/SET SPAN CONNECTION

3 2210 60 1-12 y - 1 100170074 100170071 48

PART NUMBER ITEM NAME QTY. PART NUMBER ITEM NAME 100170114 12 SEAL INB.BRKT .OI.£ 011227811 0008 23 SNAP RINO,MG. LE 1000878118 13 x p SLEEVt. OL£ 1001230l1 24 RET.AINC.BllC.LE 100170119 14 SLEEVE, SEAL OLE 100123052 25 HSHCS llRC.R£111.L£ 100020351 15 SHAP RING.IRK.OLE 00902109 0433 2SA LCKW BRO. RET. L£ 1000101114 111 0-RINC llRlCT. OL£ 1 00910880 0277 28 f200.SAF.WIR£. R£T

01122779 0011 17 HSHCS llRACK£T 0L£ a 00925447 1011 27 INSULATOA,llRCJIET. 10003970l 17A LCKW BRACKET OI.£ 8 00925091 0100 28 0-AINC llRKT. LE

00902025 0251 18 THERMOSTAT 011227111 0078 211 HSHCS 8RACK£T L£ 00901928 0005 19 THERMOSTAT 01122791 0079 29A LCKW BRACKET LE

100170115 20 BRACKET, LE 100084837 30 £ARTitllO SCREW 0090l719 0342 21 BAU. llEAAING LE 00903719 0337 31 EARTIIHG LEAD

100123045 22 x SLEEVE, LE 100044938 32 EYEBOLT, BRKT. LE

2.MICJllEM.L _& _ElllD. N3 0.1 NB 3.2

N4 0.2 N9 &.3 r ABR1CA TOI ' STRUCTIRAL

3. b-=.:~ IC 0.4 NIO 12.:S 1Pro:111 :1:1

-$-E3 N6 0.8 Nil 2:5 301 IP TD 1000 :1:2

4. THiii MIU N7 l .6 IODI IP m 2000 :1:3 l'lllJECTD

IMRl!IOI :1:!5

MSHA SASS ATEX IEC ANZ EX

7J-00007-1 M/04-410X SIRA 02 ATEX 1287X SIRA EX 03Y1264X ANZEX 08.3035X

803080-39 803300-19 803088-20 803088-20 802601-4

QTY. PART NUMBER ITEM NAME QTY. PART NUMBER ITEM NAME QTY. PART NUMBER 00901703 OOOll 33 00925442 0810 u RQO. OOll002511 0013

I 100044113" 34 00572065 0018 45 2 100075000

4 00925449 0815 35 01069317 2114 "' 2 4 00925091 ooeo 3& 2 00925447 0815 47 100070HO

RQO. f20 OAOE WIRE 31A 2 00925091 0080 "8 2 100Cl64881

1000Ul39 37 10003970& 49 I

00910880 0277 38 1000319'1 50 2 10012176

8 001125447 10111 311 4 00925450 0815 51 2 10012117118

8 00925091 0100 40 1 00902095 0175 52 I

00925267 0910 41 00925472 1010 53 2 100197146

100071590 42 00910880 0258 54 2 2 100015880 43 4 00925472 1217 55 2

ECM 1155824

llERSllJI A3 .DESIGN -"""' LOCATICJ-l OS

CAD SYSlDI AutoCAD DESCRIPTION DAT£ 03-12-04 JOY 1 OEB280J MOTOR (METRIC) x SCALE Sl£ET

NONE tw:HDC D\JG. 100168559 llJIE.. NO.

MOTOR, AC, INDUCTION, RATING 50.0kw, 75Hz

I

! Item Part Number Description Qty

A 100168559 MOTOR, AC, INDUCTION, RATING 50.0kw, 75Hz 1

-

. - . -

1~ DR ILL THRU, ~ C' BORE

TWO HOLES AS SHOWN

2~ DIA

13944 7B NOTE: EQUAL THREAD ENGAGEMENT IN EAC H END OF COUPLING MIN IMUM ENGAGE MENT ~ INCH

.A . MOTOR

NOTES :

907418 -230 (REF )

1 APPROX.

3

139-4129

.{).1 . CONOUJT BOX AND PlPE TD BE TJGHTENEO SECURELY BEFORE TACK WELDING. DO NOT TACK WELD CONDUIT BOX UNT IL AFTER ~TTENUATION MATERIAL IS INSTALLED. TACK WELD ON INSIDE OF CONDUIT BOX.

(]2 . MAKE ' X" CUT IN ATTENUATION MATERIAL LARGE ENOUGH TO SLIP OVER THE GREASE LEADS.

())3 . ALL BURRS MUST BE REMOVED FROM THE I 0. ENOS OF PIPE (902469 -99) BEFORE IN.STALLING.

4 . SEE INTAKE VIEW FOR CORRECT LOCATION OF GREASE LEADS .

902469 -99 ()) TACK WELD PIPE COUPLING TO FAN CASING ON BOTH GREASE LE ADS

,_ ________ __,_ ___ 20~

@ 5. INST ALL ATTENUATION MATER I AL , ATTACH CLAMPS LOOSELY. SEAL SEAM WITH ADHESIVE . AFTER ADHESIVE DRIES TIGHTEN CLAMPS TO INSURE ND AIR LEAKAGE.

900258-13

74262

1379507 - l

:": 0 _., .....

.020 MIN . TIP CLEARANCE

- 505551-1516

505551-1313

900389-162 901558-5

NOTE:

0 u

lfHfl a:i 001'

- · ~ fT) N

(\J(\J

THIS FAN UNIT 8,300 CFM e 8 ,900 CFM e

500792-833 600430-34 500792-832 600430-29 500792-826 600430-30 500792-814 60043~-22

0 0

:: ! ~ -t N

1392440

CONNECTION DIAGRAM

IS RATED AT 12.s· TP . TO 10 .6· TP .

2357-13 2357-13 2357-13 2357-13

FAN Uril!T •A• MOTOR X/P lla.JH3ER

- ll GREASE LEADS

i

I I

I I i I I

- ------), -- --- ---- - ----- -, I

.. , I '/ . . , i

"'AlERIAL

550/550/3/60 '; ... 440/950/3/60 550/950/3/60 .• 550/950/3/60 APPR V1'L :

VOLTAGE M.K.5 .

'. !

ATTENUATICJll MATERlAL .xlJNT SEAL FLAP WITH 700151-163@

24- HCJ..eS . EWAU."t.~~ Sh. ertrH :· NWIES

ATTENUATED AXiYANE FAN 21-11 MOorFiEo FP-21 ·

DWG . NJ REV

500792·814 ScEET

FAN, DUST COLLECTOR


A 00500792-0826 FAN, DUST COLLECTOR 1

1------:--1 : I ; I +-I -:--i- -: I : I :

' I

' '-... --,-----

/_£_

(15') ' I

* ~(!;) \ ' . I \ r/ I\ I

I

NOTES : ALL SU.LS IN TH IS CYLINDER ARE COMP.ATl8LE WITH WATER-Oil EMULSION F.R. FLUID

ALL PARTS MARKED * MAY BE PURCHASED A.S SEAL KIT 100077023

OPERATING PRESSURE: 500 P S I. TEST PRESSURE: 750 PSI

SEE TABLE VERSION

CHANGE NO. WEIGHT

k9 DRAWN BY UNITS CA[, SYSTEM

DATE DRW SCALE USE

NOE

r,;:;-+----;--;,----t----i-=----i;-';;;;:;-;;;;--:;;:;-=;:j-----:;:-;------i=~===--1-------t-=:.'.__-----------J MACHI«[

MODEL

02

1115879

u. WEAVER

AUTOCl.D

03/14/2001

SHEET

1 OF

MINERS

t

16 00901924-0002 2 PLUG

15 100077020 1 SEAL. PISTON

14 00902109-0 137 RING. SNAP

'13 00910660-0214 0-Rll'iG

12 00910660-0 11 6 0-RING

11 00908388-0 i 16 RING, BACK-UP

10 01190038-0109 HEAD. PACK

4 03 i 89949-0302 BODY. CYLINDER

01 i90194-0554 ROD

ITEM PART 1·JO REO'D DESCRIPTION

FRAt~KLIN, PEN~JSYLVANIA

CYLINDER, HYDRAULIC

TRACTlm~ BREAf<ER RESET CYLINDER

100077010

CYLINDER, HYDRAULIC

l J 1tem Part Number I Description Qty

I A 100077010 CYLINDER, HYDRAULIC 1

1 01190194-0554 ROD 1

4 03189949-0302 BODY, CYLINDER 1

10 01190038-0109 PACK HEAD 1

i 11 I

00908388-0116 RING, BACK-UP, ID .765 1

I 12 00910660-0116 0-RING 1 I

I 13 00910660-0214 0-RING 1 I

14 00902109-0137 RING, RETAINING, INTERNAL, AXIAL 1 I I 15 100077020 SEAL, PISTON 1 I

I 16 00901924-0002 PLUG, HEX, SOC. , 1/8 NPTF 2

I I I I

I

' i I

I j

-

I

CABLIE CONNECTION llNSTP.UC"IJ"IONS (RADIO o PERAT ION)

TEAICH/LEAIRN PROCEDURE 1 U:':.t::C.1 WHEl' I A HEiii PEI.ACHE ST/,TIC1h OP PE1 .. El\/ F:P 12 11,JSTAUED. [>l'.';CQt,1,IEl:- C.AF' LNAF' f:.tTTEf-:Y ._,\B LE FR; ;M REMOTE " T41 l!")k UNPLUG THE. TE!'>.!~ H / LE.A.R~J (A.ELE WOO I '.:' 4 ' (' OF' OOf,f; 104 ,- 003'.:· !F:EF "~ Tf1 F'EMOTE (:.AELlr<G DPAWIH(; u·-rrn Ol'J SALE". l)F:DEP FOF; F•J.F:T 1-.1u 1·A 8EP ; FF:Ok1 [JIJ'.~.T (,AP L(H . .:.ATED m; ,,.;,;r:f-1 11 '!C Pl.UG C:faELE llHC PElvlC1TE ·:o TJ..TI C>l ·J THE TC:A\.H /LEAF:J·J :_.r :..;HT :)r l THE F:EM C1TE '.)TA.TJOr< WILL FLA~'H F0R A.8•·11J: TWO SEC C·~JOS At·<C mm ::;Tt ( 01 1. [1\SCOf.1!.fEC.T THE T[g(H/LE.AF<I CABLE At.f[i PLUG IT BAU IHTG THE [ilJ'.::.T CuVEF'. THE F:EfvlOTE STi\Tli'A~ 'NILL ~-JUW E:E.. RE.A.CY TC' •JPERATE lHE MA.CHINE.

UMBILICAL OPERATION : rn OPERATE TH E MACHll·JE FPC1M CABLE. Dl'.:',C(ll-Jl·JECT CABLE I 00 121:.7'' '='· FF:C'ilv1 PECElvEP Ai'ID CO t·H·JE1::T TO UMBILICAL CABLE (j(1COl843-:J248 ?.T tAP.(;Hll·JE. DISUiNl -JEC" 1_t.P LPJ~ P 8ATTEF'Y CAE:LE Fr~OM F:Elv1')TE ST?.TIOl-J Af,i[J F'LUG oTHrn El•IO ( !F 0060 i 843-024e. C?.E:LE ll' IT(i F'D,WTE :C-TfaTl(!H THE F-EM1~1TE ::, TATIOt· I WILL t!OW BE READY TO ,)PEF!ATE THE f.1ACHll'JE .

REMOTE OPERATION @F EMERGENCY STOP OVERRIDE : TGGGLE TH E ESO/ MMO SWITCH TO THE ESO P0'2.ll IOI~ .l\ND HOLD. TOGGLE THE PUfvlP -::,TA.RT/OF F '.:iWITCH TO STA.RT THE PUMP. AFTER PUMP HAS STAPTED. RELEl'.SE THE PUMP START/OF:O SW!TCH AtJD CONTINUE TO HOL[i THE E:::.O SWITCH. ·. '.)U CA.t I ~- I OW A.CTIVAJE THE TRA.M FUl ,IUIOW:. TC1 MOVE THE MACHll\JE Or·JCE THE Elv1EFCHIC 1 STOF· Cl~ THE lv1.4CHlt·IE HA0 . 8EEf.I RE.LEASED. r·JORMAL C•PERAT I Or~ 0F THE tv1AC HINE CAN RESUME AFTER TH E ESO :?WITCH H4S BEEH PEL EASELi.

REMOTE OPERATION OF METHANE MONITOR OVERRlnlE : TO ACTIVATE Mf~O. AN ERROR ME SSAGE lv1UST BE [llSPLAYED or-1 THE METHAl'E MOt.JITOF'. DISPLAY rJDTE - fa. F9 ERROP CAl·I f\IOT BE o·.;ERRIDDG·I TOGGLE THE START SWITCH .A.ND THrn T()o.~GLE THE ESO/ Mf-110 SWITCH TO THE ~v1MO POSITIOl\J AND H·J LD BOTH SWITCH ES FOR TWO SECorms. RELEASE BOTH SWITCHES AFTER TWO SECONDS. TOGGLE THE START SWITC H Al-IC THEN TOGG:...E THE F'iJMP START/OFF SWITCH TO START THE PUMP RELEP..SE THE PUMF' ~.TART/OFF sw:TC H Ar-JD THrn PELEP..SE THE START ·:.WITCH THE MACHINE CAl\J NOW BE TRAMMED TO A SAFE POSITION 1~-1 FIR~:T SPEED ONLY . EXIT THE MMO MODE B'r' PRESSING THE SHUTDOWf\1 BAR ON THE REMOTE '.':.TATION OF. BY SWITCHlf\IG THE PUMF' OFF FROM THE REMOTE ~.TATION. NOTE -HYDRAULIC FUNCTIOf\IS Al -JD ESO REMAIN ENABLED WHI LE THE OTHER F:EM OTE FUNCTIOl\JS ARE [ 11S4BLED

REMOTE OPERATION OF BACKFLUSH FOR SCRUBBER FILTER: BACKFLUSH ON-TOGGLE 2ND/3RD SWITCH FORWARC• l'-1\JD TOG:_.LE GATH HEAD SWITCH FOPWAF:O (D)

BACl<FLUSH OFF-PELE.A.SE SWITCHES.

REMOTE OPERATION OF LIGHTS: WITH THE 01\1-BOAR[; MA.CHl r-JE LIG HT SWITCH Ir~ THE O~I POS!TION, THE HEA.DLIGHTS WILL TURI~ 1)1.J Ol"CE J~-1 . .; BOOTS UP HEADLIGHTc, CM" BE TOGGLtr 01\J,IOFF BY TOGGW.JG W.ATER/LIGHTS SWITCH 8ACf;WARO.

SETTING ROOF AND FLOOR FOR BOOM LIMIT AND ONE TOUCH SHEAR FUNCTIONS : RAISE BOOM TO DES IRED ROOF HEIGHT Al\J[I TOGGLE THE ::'ND AND ((GATHERING HEAD UP) BUTTONS

LOWER THE BOOM TO THE DESIRED FLOOR HEIGHT ANO TOGGLE THE 2ND AND C(GATHERING HEA.IJ UP ) BUnONS.

ONE TOUCH SHEAR FUNCTION (TOGGLE MODE PARAMETER MUST BE SET TO ONE TOUCH) : WITH THE CUTTERS RUt-J~JING, TOGGLE THE 2rw AND E(SHEAR UP) OR F(SHEAR DOWt~) BUTTOr~s . THE AUTO-SHEARlr\JG CAN BE STOPPED AT ANY Tllv1E BY TOGGLING EITHER THE SHEAR UP OF: SHEA.F' DOW~J

BUTTOrJ .

TIRACTION CIRCUIT BREAKER RIESET : '-ii... '~U, T _wr-. •JFF Br-;TAKff; -TOGGLE .C l'ID ~;p[i '.c.W ITCH F0RWA.PD NJ[; ._:1AN UP/ml :::.w1lCH 8.l\(l\ V·/f>.RJ

HYDRAULIC AliJUSTABLE TRAILING CABLE STAN!;-@FF : CABLE STJ..i,ll 1- (JFF E/TE!-.J[J - TO(;r,LE ~'l·JO / ?F:[; 'c.WITCH FOF-'WAPD Al-ID '',TAB UF' /D l•J SWITCH FORWAR[l.

:' J..E'-LE 1:.TANc•-'1FF RETPl\CT - F.iGUE 2t1[1/'F'[;· SWITl:H FORWAR[1 AN[:· STAB UF'/D~J SWIT1 :H BAO'. WARD .

REMOTE OPIEIRAT IOlll OF SEQUENCE LIGHTS : WHE.l'J THERE IC:, GOOD ·.~'OMMU l'-JI CATliJt-J BETWEEN THE TWO MAC HINES THE MACHllJE WITH THE GREEN UGHT CAN PASS. THE GRED-J TO THE OTHER tv1ACHl~JE BY TOGG LI NG 21'JD/3RD SWITCH FORWARD ,lJJC> WATEP/Li(HT<; SWITCH 8ACl<WARO. l'K •TE Ol· IL 1 THE MACHl l'-JE WITH THE GRErn LIGW HAS THE ABILIT Y TO F'ASS THE GF~Ern Ll(;HT TO THE OTHER MACH INE. MACH ll'JE WITH REC• LIGHT MUST WAIT FOR GREEN LIGHT

CB TRIP e s~~R. WATER START

(@ (©DNV (§) @ STARTl{Jf UGHS fAN START/ 2N[l(U

('§ ', car (r=i ) ,_ ) ~· t;;j_ REV /OFF AUX2 3RDCP.• e e

@JOY MINING MACHlf\IEPY 1998 ALL RIGHTS RESERVED

TOLER/l.NCES UNLESS MANUFACTURING SPEC;IFILATION': W•lERIAL I A 11~~ DESIGN @. 1-----------+-~--~~--.l---'r:!..JTI_!:• H'.-'Ec".R~W_iolS~E_2ST~A"-!,T'°'EC'::__l------~-----~7.:;:;ITT;;;;;--1wc;;;;:rr---1~~~'-+--''-'-'.'.:'~--J· ~'7 LOCATION FRPNKLIN, PENNSYLV.ANIA

M'CHINING +O - PROTECT TREATMEtiT MATERIAL 1---1---1---1---~==AN~A:cu~~~-R=·=~~==~;~1=,:~~==~~~~8:R::cA:11:ot~l~TO~L~'5==~============~~~~~~~~-T-ED __ ..l..':'~----=-1;::;~~~!-~;;::;:c;:;:;---fD_E_S_C~R-IP_T_IO-N----------------~--J~

GENERAL NOTES I FINISH SYMBOLS

MICRO MICRO

SEE TABLE VERSION 04

CHANGE NO. 1 '\43693 l WEIGHT kg DP.AWN BY C.McCORMICK

THIS DRAWING IS THE PROPERTY OF JOY MltllNC MACHINERY ANO IS CONFIOENTIAL. IT IS ISSUED SUBJEC7 TO THE CONDITIONS THAT;

(1) THE INFOR~ATION OR ANY PART THEREOF CONTAINED 11< IT SHALL NOT BE DISCL0SED IN ANY FORM T(J A THIRD PARTY.

(2) IT QR ANY PART OF IT SHALL NOT BE REPRODUCED It< ANY FORM

1. WELDING SYMBOLS STIJlDARD TO ISO 2553 METHOD t...

2. REMOVE ALL BURRS & SHARP EDGES. 3. ALL DIMENSIONS ltJ MILLIMETERS

UNLESS OTHERWISE STATED.

-$--Et 4. THIRD ANGLE PROJECTION

$YM m SYM m

MACHll~ING TQL'S WEIGHT NJ 0. 1 N8 3.2 N4 0.2 N9 6.3

FABRl:ATION & STRUCTURAL FINISH SPEC PL.ATE

N5 0.4 NlO 12.5 t---t---t---t---t---UP-T0_30_0-~--±-l---<-MA-N-U-FA-C-TU-Rl-NG-SP_E_C-+-------;INDICATOR

N6 0.8 NI I 25 301 UP T0 1000 ±2 WELDING SPEC REPLACED 8'!'

tn 1.6 1--~--1--~--f-I 0_0_1 _U_P_T_O _2_00_0,__ __ ±_3_ --<_H_EA_T_T_RE_AT_M_EN_T_--<-------J SIMILAR OVER 2000 ± 5 HARDNESS TC

UNITS CAD SYSTEM DATE

I DRW x SCALE USE

N/A

MACHINE 5000012923 MODEL

AUTOCAD

07-fe.b - 06

SHEET I OF I

MINER

INSTRUCTION. REMOTE, LIGHTWEIGHT, JNJ\

JDWG. I NO. 5000029649

3

10 0 u 1

@l 11--1 (~ LJ-1

C• 0

r--1

~! r--1 (~ ,..,,._,

,- r.

~

SEE DETAIL "A'

1

Ll

TOLERANCES UNLESS © JOY MINING MACHINERY GENERAL NOTES FINISH SYMBOLS

OTHERWISE STATED 1998 ALL RIGHTS RESERVED MACHINING ±0.5 MICRO

ISY M MICRO 1 WELDING SYMOOLS STANDARD >l'M m m TO ISO 2553 METHOD A. ANGULAR ± 112·

THIS DRAWING IS THE PROPERTY OF JOY MINING MACHINERY AND IS CONFIDENTIAL IT IS ISSUED m 0.1 N8 3.2

2 REMO VE ALL BURRS AND SHARP FAER1 CATION & STRUCTURAL SUBJECT TO THE CONDITIONS THAT. EDGES N4 0.2 N9 6.3 (1) THE INFORM ATION OR ANY PART THEREOF

3 ALL DI MENSIONS IN MILLIMETERS N5 0 4 N10 12.5 UP TO 300 ± 1 CONTAINED IN IT SHALL NOT BE [; SCLOSED IN ·UNLESS OTHERWISE STATED ANY FORM TO A THIRD PARTY N6 0.8 N11 25 301TO 1000 ± 2

(2) IT OR ANY PART OF IT SHALL NOT BE 4 THIRD ANGLE -+- -e N7 1 6 1001 UP TO 2000 ± 3 REPRODUCED IN ANY FORM. PROJECTI ON

OVER 2000 ±5

'" , ..

Parts List ITEM PART NUMBER QTY DESCRIPTION

1 00601843-0024 4 COVER ,BATTERY,CAPLAMP,WHEAT MARK V 2 00601843-0186 4 CABLE,ASSEMBLED,REMOTE,3 Conductor 3 00601843-0248 1 Cable.Assembled Remote,3 Conductor 4 100017329 2 Receiver Unit,458.525 MHz 5 100247750 2 REM OTE STATION.LIGHTWEIGHT

-----'D

RE MOTE UMBILIC AL CABLE

l

MANUFACTURING SPECIFICATIONS MATERIAL

PROTECT TREATMENT MATERIAL COCE

FABRICATION TOL'S ESTIMATED MACHINING TOL'S W8GHT

FINISH SPEC PLATE

MANUFACTURING SPEC INDICATOR

REPLACED WELDING SPEC 8Y HEAT TREATMENT SIMILAR HARDNESS TO

J j(p= l_

DETAIL ' A"

FDR PROPER PO LARITY WI RE CENTER I~ S ULATED POST TD PL US

TE RMINAL ON BATTERY

I /e1EFER TO 5000030883 v OR REPAIR INFORMATION

SEE T~BLE VERSION

CHANGE NO J WEJGHT KG DRAWN BY UNITS

CAD SYSTEM N/A

DATE

x SCALE

GWBM ffRTfF"f[D PRODUCT

~o nodifirntion pernilted

• i th out the npprovo I of the

cert i riro.t ion Png i neer

03 l • DESIGN 1147389 A 1 . - LOCATION

R.FILEI':

INVENTOR DESCRIPTION

ffR Tl F1 [O 4SS[l1BL r Certification Rrferpncp Ororing

Uni hcJ Sto. tes: 5000027465 5000 032524

FRANKLIN. PA. US

612912006 KIT , REMOTE, LOOSE PARTS SHEET

fof ~ 1 DRW

USE N/A 1 OF 1 (V\IHEAT MARK V, 458.525 MHz. JNA LIGHTWEIGHT STATION)

MACHINE DWG. 100259139 100258259 MODEL 14CM NO. L

KIT,REMOTE,LOOSE PARTS

! Item Part Number Description Qty

A 100259139 KIT,REMOTE,LOOSE PARTS 1

1 00601843-0024 COVER,BATTERY,CAPLAMP,VVHEAT MARK V 4

2 00601843-0186 CABLE,ASSEMBLED, REMOTE,3 CONDUCTOR 4

3 00601843-0248 CABLE,ASSEMBLED,REMOTE,3 CONDUCTOR 1

4 100017329 RECEIVER UNIT,458.525 MHZ 2

5 100247750 REMOTE STATION ,LIGHTWEIGHT 2

-

\

© JOY MINING MACHINERY 1998 ALL RIGHTS RESERVED

I THIS DRAWING IS THE PROPERTY OF JOY MINING MACHINERY AND IS CONFIDENTIAL IT IS ISSUED SUBJECT TO THE CONDITIONS THAT;

(1) THE INFORMATION OR ANY PART THEREOF CONTAINED IN IT SHALL NOT BE DISCLOSED IN ANY FORM TO A THIRD PARTY.


~\ ·v i \

11

1'9) \.__/

\

\ i

~ \ l I \ I 1 i \

100247750 REMOTE STATION (REF)

GENERAL NOTES FINISH SYMBOLS TOLERANCES UNLESS MANUFACTURING SPECIFICATIONS OTHERWISE STATED

MACHINING ±0.5 PROTECT TREATMENT 1. WELDING SYMBOLS STANDARD SYM MICRO SYM

MICRO

TO ISO 2553 METHOD A m m ANGULAR ±112' FABRICATION TOL'S

2. REMOVE ALL BURRS AND SHARP N3 0.1 NS 3.2 MACHINING TOL'S FABRICATION & STRUC TURAL

EDGES N4 0.2 N9 6.3 FINISH SPEC

3. ALL DIMENSIONS IN MILLIMETERS NS 0.4 N10 12.5 UP TO 300 ±1 MANUFACTURING SPEC UNLESS OTHERWISE STATED. N6 0.8 N11 25 301TO1000 ±2 WELDING SPEC

4. THIRD ANGLE -$-E- N7 1.6 1001 UP TD 2000 ±3 HEAT TREATMENT PROJECTION

OVER 2000 ±5 HARDNESS ~ ~

MATERIAL SEE TABLE VERSION

CHANGE NO. I WEIGHT KG DRAWN BY UNITS CAD SYSTEM

o DATE

MATERIAL CODE

ESTIMATED WEIGHT

lDRW x SCALE USE

PLATE INDICATOR

REPLACED BY


SIMILAR TO ~

02

1125398

G. BICKEL

INVENTOR

512212006

SHEET

1 OF 1

MINERS

Parts Lisi ITEM PART NUMBE DESCRIPTION

1 100046810 SCREW, MACHINE 2 1 00067353 LEVER HAND 3 100067354 SCREW, PAN HEAD, CROSS 4 100067355 SCREW, PAN HEAD, CROSS 5 1 00067356 LABEL 6 100105953 SWITCH, TOGGLE, SHORT RED 7 100105954 SWlTCH, TOGGLE, GREY HYO & MTRS 8 100105955 SWITCH, TOGGLE, GREY, TRAM 9 100105956 SWITCH, TOGGLE, SHORT, GREY HYO & MTRS 1 0 1 00157286 KNOB 11 100157287 BOOT, SWITCH, REMOTE STATION 12 100253866 PLATE, OPERATION

SHOULDER STRAP: 00603181 -0001 HARNESS: 00603181-0002

t 100157287 BOOT IS REQUIRED FOR ALL TOGGLE SWITCHES.

AOI .DESIGN LOCATION FRANKLIN, PA, US ~f DESCRIPTION

LIGHTWEIGHT REMOTE REPAIR PARTS

DWG. 5000030883 L

NO.

REMOTE STATION,LIGHTWEIGHT


A 100247750 REMOTE STATION,LIGHTWEIGHT 1

.

-

- .

6 TD H. V CONTROLLER

POWER SU PPLY

00601577-020'.: <REF.) LM'GE f'ED DISPLAY , WITH !NrRARED [ALIBPATION

100011031 t REr• LARGE RED DISPLAY 1% LOW AND 2% HIGH ALARMS WITH !N r RARED CALIBRAT I ON, 100084040 r REri LARGE PED DISPLAY WITH CONNECTION BOX ro R DE TE CTOR HEAD

POWER SUPPLY

00601577-0215 (REF :• LARGE RED DISPLAYS

INTERFACE UfH T

DETECTDr HEAD

DETECTOR HEAD

AUXILIM:·y DISPLAY

READO LIT

rCDNNEC TI ON BOX / (WHEN SPECIFIED!

I

POWER SU PPLY O~ \

DETECTOR HEAD

CREA DOUTO L(DfHlECT!Ofl BO>: 0

100008455 r REF . ) LARGE RED DISPLAYS 1% LOW ALAR MS AND I. 5% HIGH ALARMS

OOE.0 1577-0204 IREr . ! LARGE RED DISPLAYS, WITH INF RARED CAL I BRATION

0 0 0

POWE R 0 SUPPLY

INTERFACE Ufl IT

READOUT

(WHEN SPECIF IED;

DETECTOR HE AD

ALI>: I LI ARY DI W LA Y

ALIX I LI ARY DI SPLAY

REMOVE PLUG AND ADD GLAND ASSEMBLY

DRW USE

x

* *

ITEM 1 2 3 4 5 6

Parts List PART NUMBER QTY DESCRIPTION

00572065-0027 1 GLAN D ASSEMBLY 006015 79-0005 5 CABLE, #1 6-1C BLK 00601857-0058 5 TERM IN AL, #16-14 AWG 5/16STUD 00900259-0013 4 SC REW, DRIVE, #6 X 1/4 00902319-0005 1 CLAMP, HOSE 01069448-0181 1 PLATE, WARN ING

NO TES : SEE SALES ORDER FOR MONIT OR ASSEMBLY NUMBER.

CABLES BETWEEN MACHINE COMPONENTS ARE TO BE ISOLA TED FROM HYDRAULIC LINES.

SEE SK025273-_0002 FOR CRIMP-ON TERMINAL CONNECTOR INFORMATION.

A MOUNT 01069448-0181 WARNING PLATE IN A CONSPICUOUS LOCATION ON OPERATOR'S STATION.

INFRARED MANUAL AND CALIBRATION KIT 00720576-0013 (REF.), INCLUDES 00603 11 3-0003 (REF. ) INFRARED TRANSMITTER.

ROUTE CABLES TO MINIMIZE DAMAGE FROM EXPOSURE AND FALLING MATERIAL.

*PARTS NOT SHOWN ON DRAWING

ALL WELDS MUST BE 483 MPa MINIMUM TENSILE

CERTIFIED ASSEMBLY .--------------.! Cert1frcat1on ref~renc i:r drawing GLOBAL CERTIFIED PRODUCT

No m odlficatlon permitted without the approval orlhe


Australia United K1nadom United Staies 5000007167 South Afnca

FRANKLIN, PA, US

CAD SYSTEM INVEtff(lf'· DESCRIPTION DA TE 1122J2008

SCALE SHEET

N/A 1 OF 1

KIT .MOUNTING , MONITOR, METHANE

(C.S.E.)

t;:;';T0:-t-T--l;;;;:;--;-;;;-~;::;;;;;-t---:;:-:;---t;:;;:-;:~:;;;:;~;:;:;:----r---------i~--------~ MACHINE 1 00273354 MODEL

12CM27 DWG . 100319491 NO.

KIT, MTG, MONITOR, METHANE


ASSY 100319491 KIT, MTG, MONITOR, METHANE 1


2 00601579-0005 CABLE, #16-1C, BLK, FT 5

3 00601857-0058 TERMINAL, #16-14 AWG, 5/16 STUD 5


5 00902319-0005 CLAMP, HOSE 1

6 01069448-0181 PLATE.WARNING (METH. MONITOR WARNING) 1

© JOY MINING MACH INERY 1998 ALL RIGHTS RESERVED

THIS DRAW NG IS THE PROPERT'f OF JOY MINING MAOilNERY AND 1$ CONFIDENTIAL. IT IS ISSUED SUBJECT TO THE CONDITIONS THAT,

(1) THE INFORMATI ON OR ANY PART THEREOF CONTAINED IN IT SHALL t..JOT BE DISCLOSED IN ANY FORM TO A THIRD PARTY

121 IT OR ANY PART OF IT SHALL NOT BE REPRODUCED IN At<{ FORM .

.. ' OPTIONAL MOUNTING'""\ USE EXISTING HARDWARE \

TO MOUNT COV ER 00925441- 2019 fREFI

(M 20 X 30) \ 00925091-0200 1REF \

\

0

0

/

RELOCATE HANDLE TO BEST--' SUIT THE APPLICATION

,/ -::::::;_-,_ f I

/

RIGHT SIDE DETECTOR HEAD MOUNTING SHOWN LE FT SIDE MOUNTING WILL BE OPPOSITE AS SHOWN

WELD TO CUTTER FRAME TYP , 2 TUBES

64 TYP

/

(s )

8 ( 3 : 8 )

GENERAL NOTES FINISH SYMBOLS TOLERANCES UNLESS

MANUFACTURING SPECIFICATIONS OTHERWIS E STATED

PROTECT TREATMENT "'CRO MICRO MACHINING ± 0.5 1. WELDINC•SYMBOLSSTANDARD SYM SYM

TO ISO 2553 METHOD A m ANGULAR ±II:!" FABRICATION TOL'S

MACHINING TOL'S REMOVE ALL BURRS AND SHARP N3 0.1 N8 32 FABRICATION & STRUCTURAL

EDGES N4 0.2 NY 63 FINI SH SF€ C

3. ALL C<MENSIONS IN MILLIMETERS NS 0.4 N10 12.5 UP TO :;'.(l(t ± 1 MANUFACTURING SPE•:: UNLESS OTHER'l'llSE STATED N6 O.B N1 1 25 301 TO1000 ± 2 w aDINGSPEC

A ( 1 : 2 )

MATERIAL

MATERIAL COOE

ESTIM ATED WEIGHf

PLATE INDICATOR

RE Fl.ACED

6 /

WEIGHf UNITS

7828

DRW USE

NONE

BILL OF MATERIAL: 100271409 '--../ ITEM PART NUMBER QTY DESCRIPTION

00925448- 1013 HCS. CL 12.9. M10 X 16 J[ ___ --r WELD TO COVER 00925483-1014 IN , SPLIT . 5 X 32 01069091-0078 OSS . METRIC

4 01069119-0005 NGLE, BRACKE'.T

·'usE WELD PAD SUPPLI ED WITH

"•,_DETECTOR HEAD

VERSION

CHANGEt~O

KG DRAWN BY

CAD SYSTEM

DATE

x SCALE

2

5 01069432-1491 IN 6 01069434-0293 IN 7 01565107-0431 ETAIL

03069196- 1739 OV ER 100214959 LA TE. DETAIL

RIGHT SIDE DETECTOR HEAD

MACHINE SIN :----------

DETECTOR HEAD ANGLE: - - - -

CUSTOMER SIGNATURE: - ---

DATE SIGN ED:--- - - ·

LEFT SIDE DETECTOR HEAD

MACHINE S/N: ---------

DETECTOR HEAD ANG LE :--------- -

CUSTOMER SIGNATURE:----------

DATE SIGNED:--------

ALL WELDS TO BE 483 MPa MINIMUM TENSILE

01

1123361 FRANKLIN , PA. US 08

WYoung

INVENTOR

1012412006

SHEET KIT ,MOUNTI NG , DETECTOR HEAD

1 OF 1

4 THIRD ANGLE -$- -E3 PROJECTION

BY N7 1.6 1001 UP TO 2000 ±3 HEAT TREATMENT SIMILAR

t-;:;;-t--;-;;---t-t---~;;;:;;--;;p-:;:;::;-;;;;c;;:;l---:;;----t;;,=.;::r--:;:~;:r;;iR:[T""-r--------~:::,,,,.-,-,----------1 MACHINE 12CM27

DWG. NO. 100271 409 OVER 2000 ±5 HARDNESS TO SK025439-0026 MODEL

KIT, MOUNTING, DETECTOR HEAD


A 100271409 KIT, MOUNTING, DETECTOR HEAD 1


2 00925483-1014 PIN, SPLIT, 5 X 32 - 2

3 01069091-0078 BOSS, METRIC 2

4 01069119-0005 BRACKET, ANGLE 2

5 01069432-1491 PIN 1

6 01069434-0293 PIN, SPECIAL 1

7 01565107-0431 DETAIL 6

8 03069196-1739 COVER 1

9 100214959 PLATE.DETAIL 1

-

0

SEE DETAIL B

[1 [t;3Ff J

\,~ ____________ / '-_____,---;fc___j]'11flo-or1IT° LJtb

'!' T ACK\IELD __;

1/4 X I/ 4 X 1 KEY TO PLUG

DUAIL B

SEE DETAIL B

J _ _/

/-~------1-q[1 ~~';-----', \ \.-. 117'1 TYP \..__/

REAR OF HIGH VOLTAGE =oNTRDLLER

;

BILL OF MATERIAL• 100321769 ITEM I PART ijLJMBEF.- QTY I_ DESCRIPTION

I J 100(107216 ~ IKit.Ulancl.Light

EXTRA HEADLIGHT 2 ! 100057277 2 Kit.Gland.Light

3 100163229 2 PLATE.MDUtJTIMG

4 j 00006349-0000 4u CONDUIT, 3/ 4 L D

S j 00010373-0000 2 PLUG

6 j 00500131-0060 5 ILIGHT

7 j 00572065-0008 3 IGLAtff1 A'.:SY

~-- _i,__ __ 00_6_00_00_7_-_09_3_2_,__5_+L_A_M_P_H_A_-L_DG_E_N_, _F_L_D_O_D_. _12_-\_1_._S_O_IJ_A T_T_-------< 9 ! 00601868-00U 34 CABLE.COtHRDL.3 Conductor.~12 AVG

10 J li060~ 1J>OOi2 2 jBOx. CONl1CCTION, LIGHTING

11 ! 00603218-:JUU! '? Co.ble,Confrol,3 Conductor,l.Srw12

12 j 00604507-0071 2 LIGHT AP.EA, FLUDRE~CENT, MCI, 46 IJATT

lJ I 00~04:.08-0004 I PLUG. LIGHTING

14 l 0060~509-0019 4 LAMP, 120V, 23 IJATT

15 I 00809015-0000 2.5 \/IPE, 16 GA. (.051!

16 : 00%2319-0085 2c CLAMP, HOSE

17 l 00925442-1217 4 BOLT .HE!. HD,CL 10.9,Mi2.25,ZINC PLATED

18 I GI069'.!9HI010 4 JBOS,, METRIC

19 1 01069405-0035 8 NUT. GLAND. HEX

~_0106%2'H008 21 I 01567640-0(101

8 TUBE, SPECIAL

8 }ACKWG, 1/4 DIA.

,/'

~bl! I I I

~~ @

TYP. ol 0

REFER TO MACfill•IE SALES ORDER FDR MACH!IJE wiRI~~G DIAGRl'J1

REFER TD MOUNTING AND LDC.ATJDN DRA'vi!NG FDR PACKING GLAND DiRECTJDN Arm LIGHT PLACrnENT INFORMATION

ALL CABLES TC BE ROUTED TD MiriIMIZE EXPOSURE TD FALLING MATERIAL

ALL \r/ELDS MUST BE 483 MPo MINIMUM TElmLE

CERTIFIED ASSEMBLY Certifico:t ion reference cirov.'ing

Austro.lio.: United Kingdon United S.to.tes: 5000007164 South Africa:

TOLERANCES U~jllSS SEE TABLE VERSION GENERAL NOTES FINISH SYMBOLS MANUFACTURING SPECIFICATIONS MATERIAL

© JOY MINING MACHll-JERY OTHERWISE STATED CHAl~G~ NO. 1998 ALL RIGHTS RESERVED MATERIAL 1WE!GHT

02 l ~--® DESIGN fill" 1--------------+----~~--__(___'::'.'___'_'--'='--'-~.'=-::'--'.'2-'-=-'::'.:__--l-------------i---wcm;-,,,,------iwc;;:;;,-----i-::'.'..'.'.'.'.'.::_:_::"::'.:..J-_:1__::1s:::_1_::n~s~ A 1 ~ LOCATION FRAl'WLIN. PENNSYLVANIA _

I WELDING SYMBOLS STANDARD TO SYM MICRO SYM MICRO

ISO 2553 METHOD A. m m THIS DRAWING IS THE PROPERTf OF -JOY MINING ~lACHINERY AND IS CONFIDENTIAL. IT IS ISSUED N3 0.1 N8 3.2 SUBJECT TO THE CONDITIONS THAT; 2. REMOVE All BURRS & SHARP EDGES .

(I) THE INFORMATION OR ANY PART THEREOF N4 0.2 N9 tl.3

3. ALL DIMENSIONS IN MILLIMETERS NS 0.4 N10 12.5 CONTAINED IN IT SHALL NOT BE DISCLOSt:O IN UNLESS OTHERWISE STATED. ANY FORM TO A 1HIRD PARTY. N6 0.8 N11 25 (2) IT OR ANY PART OF IT SHALL NOT BE 4. THIRD ANGLE -$- -E3 N7 1.5 REPRODUCED IN ANY FORM. PROJECTION

- - -

MACHINING ±0.5 PROTECT TPEATMENT DRAWN BY M_ OFF! f--~--------------------~-----< kg CODE UNITS ANGULAR ±1.C FABRICATION TOL'S ESTIMATED CAD SYSTEM r-;;:;M;;-;-;:;--!------:;:;--;::;---tc;;o;;;;:c;;:;;:;;;;--:;:;:;;-;-;----1------f--':~'--------L'.'.':'"-"-'----=---t;=--;:;;=~--;-A;-;:UT;;;. O~CA;-;:0;----j DESCRIPTION

FABRICATION & STRUCTURAL MA.CHINING TOL·s WEIGHT

Fll~lcH SPEC PLATE

UP TO 300 I MANUFACTURING SPEC INDICATOR REPlACEO 301 UP TO 1000 ±2 WELDING SPEC BY

11001 UP TO 2000 ±3 HEAT TREATMENT SIMiLAR OVER 2000 :±5 HARDNESS I TO

- - .. ·-

O.ll.TE

lDRW x SCALE USE

N/A


--

2-12-08 SHEET

01 OF 0 1 l 12CM27

--DWG NO.

KIT. CABLl1%, LIGHTING

100321769

KIT,CABLING,LIGHTING

; Item Part Number Description Qty

L ASSY 100321769 KIT,CABLING,LIGHTING 1

1 100057276 KIT,GLAND,LIGHT 9

2 100057277 KIT,GLAND,LIGHT 2


4 00006349-0000 CONDUIT, 3/41. D. 40

5 00010373-0000 PLUG 2

6 00500131-0060 LIGHT 5

7 00572065-0008 GLAND ASSY 3

8 00600007-0932 LAMP, HALOGEN, FLOOD, 12V, 50 WATT 5

9 00601868-0013 CABLE,CONTROL,3 CONDUCTOR,#12 AWG 34

10 00603133-0012 BOX, CO_NNECTION, LIGHTING 2


12 00604507-0071 LIGHT, AREA, FLUORESCENT, MCI , 46 WATT 2

13 00604508-0054 PLUG, LIGHTING 1

14 00604509-0019 LAMP, 120V, 23 WATT 4

15 00809015-0000 WIRE, 16 GA. (.051), FT. , COPPER 3

16 00902319-0005 CLAMP, HOSE 22


18 01069091-0010 BOSS 4

19 01069405-0035 NUT, GLAND, HEX 8

20 01069629-0008 · TUBE, SPECIAL 8

21 01567640-0001 · PACKING, 1/4 DIA., FT. 8

-

09 -I E:'IOO£

NOTES: I. DO NOT PAI NT INS IDE SURFACES. 2.WHEN REQUI RED USE 1037 3 PLUG FOR UNUSED HOLE -

PLUG MUST BE SPOT WELDED. 3.PAO<, ING GLANDS AND PLUG NOT FU RN ISHED WITH

THIS ASSEM BLY (SEE TABLE FOR GLAND PAR TS A ND PACKING USED W ITH SPE CIF IC CABLE).

4.ALL STRAIGHT GLANDS MUST BE SECURELY WIRED AS SHOWN ON PRINT. (USE 809015WIRE)

S~WHEN INSTALLI NG LAMP DO tJOT TOUCH BU LB OR .REFLE CTIVE SURFACE SURROUNDING BULB; THIS CAN CAUSE PREMATUR E FAI LURE OF LAMP.

4 600007- 933 15 905850 - 2 4

(#6-32 x 3 18) 10 900305 - 54 13 900402- 10

(2)900518-61 14 (1/4 x 1/2)

2 12 536

19 1035859 - 2 BELL

~600007-935 ( 12 VOLT LAMP) REFERENCE ON LY (SEE~ NOTE FOR

\

INSTALLATION PROCEDURE)

GROUND STUD ~0060000 7 - 0982 5 90036 2-76 12

(#8-32x3/8) 900305-55 11

00910660 - 0(;44 0 - RI t\IG 17 (3-314 l.D. x l/16W)

CABLE

21 1069119 - 391 12 900362-76

· C#8 -32X3/8) 11 900305-55

1035860-15 20 BODY

CABLE

601868-2

6 0 1868 -3

601868- 13

CABLE

601868-2

601668 -3

STRAIGHT GLAND REFERENCE TABLE

NOM.DIA. NUT TUBE PKG.

.467 1069405-35 1069629 - 8 1567640-1 (10)

.514 1069405- 35 1069629-8 1567640-1 ( 9")

.506 1069405 - 35 1069629-8 1567640-1 ( 9")

ANGLE GLAND REFERENCE TABLE

NOM.DIA. PKG.GLAND CLAMP PKG.

.467 1010870-2 10871 1567640-1 (10'')

.51 4 1010870-2 1087 1 1567640-1 (9")

THE FOLLOWING CABLES CAN BE USED WITH THIS LIGH T

601868-2 (#14- 3(0ND.) NOM. DIA . 467 601868-3 (tt14-4COND.)NOM. DIA .514 601868-13 (#12-3 COND. )NOM. DIA. .506

,......,,....,,~ ...... ~ ...... .,.,...... JOY MANUFACTURING CO. p:vpu-ty oi th• JOY MANUFAcnntDlG OJ..;:. PL.ANT LOCATION AS INOICATEO BELOW

9000 12-63 7 ,.-----1 (3/8x 2-114)

900302-3 9

18 0 1006564 - 4295 (X/P PLATE)

906893 -4 16

CLAMP

ANGLE GLAND

PACKING NUT

LITHOPRIHT. THIS DRAWING

MSHA REFERENCE DRAWING

571390- 1312

HEADLIGHT ASSEMBLY =a;~~:~~~ ~;:or t-B-IRM-IN-GH-AM·-... -c---r-"T"LA-GR-AN-GE-. N-C -_..,......, dcmu.d. .. •Otto M u..t .. .__._or irl.direcil1 BUFFALO. NY MICH IGAN~Ci?,•TY~. IN~+ts:~~~~~;;.;;~~=ts~CA~'E~Ft~il h' ~c·~ •es ~:=! --.. , 7r SIMILAR TO {NAME OR INITIAL 6 DATD I S~~-~--~-· ==· =~~~===i iD UJT .,..y d•trimnital 10 am- U!.teTe1L < ~BRIDGE. ONT •• CAN. NEW PHILADELPHIA. OH SUPERSEDES CR. l>J . F:' ~ t-

601868-13 .506 1010870-2 1087 1 1567640 -1 (9") -

,-E-. 0-,· F='"'c:"'."u~9=--•R-EV-,5,-oN-s i:::==:~==::=:::=:;;:;:;;:;;:;;';:;;;==:~;==========:P~~A;i!;~·~~~~=;~;o~w\i£ico?.!;:T.=tJ=========+:i :~:~~:Eo av__ c 31 ec; CATE .:I Z.<.. FC.X Z S l F C.J( Z.G,,':1 FCX 732 FCX7<.>2. FRANKLI N , PA REPCACEO BY APPO 500131-60

LIGHT

l I item Part Number Description Qty

A 00500131-0060 LIGHT 1

1 00012535-0000 RING 1

2 00012536-0000 LENS 1

3 00012537-0000 GASKET 2

4 00600007-0933 BRACKET, LAMP 1

5 00600007-0982 SOCKET, LAMP, HEAVY DUTY 1

6 00809015-0000 WIRE, 16 GA. (.051) , FT. , COPPER

7 00900012-0063 SCREW, CAP, GR. 5, 3/8-16 X 2-1/4 4

8 00900257-0033 SCREW, MACHINE, tl6 X 3/16 4

9 00900302-0003 WASHER, LOCK, 3/8 4

10 00900305-0054 WASHER, LOCK, NO. 6 2

11 00900305-0055 WASHER, LOCK, NO. 8 3

12 00900362-0076 SCREW, MACHINE, GR. 1, 8-32 X 3/8 3

13 00900402-0010 NUT HEX. NO. 6 UNC GR. 2 ZINC 2

14 00900518-0061 SCREW, SET, 1/4-20 X 1/2 2

15 00905850-0024 SCREW, MACHI NE, GR.1 , 6-32 X 3/8 2

16 00906893-0004 CLOSURES, PROTECTIVE 2

17 00910660-0044 0-RING 1

18 01006564-4295 PLATE, APPROVAL 1

19 01035859-0002 BELL, HEADLIGHT 1

20 01035860-0015 BODY, HEADLIGHT 1

21 01069119-0391 BRACKET, ANGLE 1

22 01069448-0896 PLATE, NAME 1

- -

2311

1016

-e-- ----- -----

1778 LIGHT 1

2362

3200

A-A ( 1 : 3.5)

8

© JOY MINING MACHINERY GENERAL NOTES


THJS DRAWING IS THE PROPERTY OF JOY MINING TO ISO 2553 METHOD A. MACHINERY AND IS CONFIDENTIAL. IT IS ISSUED

2. REMOVE ALL BURR S ANO SHARP SUBJECT TO THE CONDITIONS THAT; (1) THE INFORMATION OR ANY PART THEREOF EDGES

CONTAINED IN IT SHALL NOT BE DISCLOSED IN 3. ALL DIMENSIONS IN MILLIMETERS ANY FORM TO A THIRD PARTY . UNLESS OTHERWISE STA TED

(2) IT OR ANY PART OF IT SHALL NOT BE

-$--6 REPRODUCED IN ANY FORM. 4. THIRD ANGLE PROJECTION

:CJ (235)

---B- - ---+)------- -

(226)

c

B-B ( 1 : 4 ) C-C ( 1 : 4)

BILL OF MATERIAL: 100321770 ITEM PART NUMBER QTY DESCRIPTION

00925442-1219 2 BOLT.HEX HD.CL 10.9 M12,30 ZINC PLATED 00925442-1221 2 SCREW, CAP CL 10.9, M12 X 1.75 X 35 00925442-1222 8 BOLT.HEX HD Cl 10.9 M12.40.ZINC PLATED 00925499-1200 12 ASHER ,FLAT,GR A,CLASS 300HV,M12 01006564-431 6 1 PLATE APPROVAL 01069091 -0383 2 BOSS.METRIC 01567337-0000 1 HOLDER PLATE 100230308 BRACKET LIGHTING 100230394 PLATE DETAIL

10 100230434 PLATE. DETAIL 11 100322377 PLATE, MOUNTING, ELECTRICAL

*THESE LIGHTS ARE ABOVE THE MINI MUM STANDARDS REQUIRED BY LAW. MODIFICATIONS TO THEIR LOCATION OR USE IS AT THE DISCRETION OF THE CUSTOMER. REFER TO THE MACHINE SALES ORDER CUSTOMER SPECIALS FOR SPECIFIC LOCATION INFORMATION.

ALL WELDS TO BE 483 MPa MINIMUM TENSILE (EXCEPT AS NOTED)

TOLERANCES AND DIMENSIONS ARE SHOWN IN ACCORDANCE TO STE 5005529-0

PLACEMENT TOLERANCES:

LINEAR ± 76MM

ANGULAR± 5°

MOUNT LIGHT #4 AT 45°

LIGHT NO .

1 2 3 4 5

HEIGHT FROM PACKING GROUND TO GLAND

CENTER OF L1GHT LO CATION 1346 TO CE NTER 1321 TO RE AR 1245 TO RE AR 1372 TO CENTER 1270 TO REA R

MOUNT STE PLATE, ITEM ®· IN CLOSE PROXIMITY

TO THE APPROVAL PLATE. USE HOLDER, ITEM 0 . F-F ( 1 : 3.5) TACKWELD EACH CORNER AND SIDE.

D-D(1 : 3)

3 SIDES TYP 6

E ( 1 : 4 )

D

10

G ( 1 : 3) THIS VIEW IS TYPICAL OF DUCTHOOD MOUNTED HEADLIGHTS

f---=---.--====~~~~-1

FINISH SYMBOLS TOLERANCES UNLESS MANUFACTURING SPECIFICATIONS MATERIAL

OTHERWISE STATED MACHINING ± 0.5 PROTECT TREATMENT MATERIAL WEIGHT KG

SYM MICRO SYM MICRO CODE UNITS ANGULAR ±112" FABRICATION TOL'S ESTIMATED

VERSION 01 @) SOROER

AO DESIGN REV'n

CHANG E NO. 1146158 LOCATION FRANKLIN, PA, US 08

DRAWN BY M. OFFI

CAD SYSTEM INVENTOR DESCRIPTION

N3 0.1 NS 3.2 MACHINING TOL 'S WEIGHT FABRICATION & STRUCTURAL

N4 0.2 N9 6.3 FINISH SPEC PLATE DRW x N5 0.4 N10 12.5 UPTO 300 ±1 MANUFACTURING SPEC INDICATOR USE

DATE 2/14/2008 KIT , MOUNTING, LIGHTING

SCALE SHEET

1 . 10 OF 1 N6 0.8 N11 25 ± 2 REPLACED 301 TO1000 WELDING SPEC BY N7 1.6 1001 UP TO 2CXJO ±3 HEAT TR EATMENT SIMILAR

OVER 2000 ±5 HARDNESS TO 100235335 MACHINE 12CM27 DWG. 100321770 MODEL NO.

'

KIT, MOUNTING, LIGHTING

I


ASSY 100321770 KIT, MOUNTING, LIGHTING 1 ' 1 00925442-1219 BOLT,HEX HD.CL 10.9,M12,30,ZINC PLATED 2

2 00925442-1221 · SCREW, CAP, CL 10.9, M12 X 1.75 X 35 2



5 01 006564-4316 PLATE, APPROVAL 1

6 01069091-0383 BOSS, METRIC 2

7 01567337-0000 HOLDER, PLATE 1

8 100230308 BRACKET,LIGHTING 1


10 100230434 PLA TE,DET AIL 1

11 100322377 PLA TE,MOUNTING,ELECTRICAL 2

·-

-

- - - -

BILL OF MATERIAL: 100305250 ITEM PART NUMBER QTY DESCRIPTION

1 00033117-0000 5 CONDUIT 2-1/2" l.D., FT. 2 00571648-0063 1 CONNECTION BOX ASSY.

A-A (1:3) 3 00572065-0076 2 Gland Assemb!Y_ 4 00572065-0078 2 GLAND ASSEMBLY

TERMINALS AND TERMINAL HARDWARE 5 00601857-0114 4 TERMINAL, #8 AWG, 1/4 STUD I 8

f \ltj 6 00601857-0186 8 TERMINAL, #2 AWG, 1/4 STUD

~. ~ 7 00601857-0226 12 TERMINAL 8 00603217 -0006 5 CABLE,POWER,95.0mm2,3 CONDUCTOR

/'@ 9 0090094 7-0001 2 KEY, 1/4 X 1/4 X 1 10 00902319-0013 2 CLAMP . H

: ~ 11 00925436-0600 16 NUT,HEX,M6X 1,CL 12,STD,ZINC PL TD 12 00925448-0615 16 SCREW,CAP,SKT HD,M6,20,CL 12.9 13 00925499-0600 16 WASHER , FLAT, GR. A, CLASS 300HV, M6

3 TYP 2 PLACES

) ~ / ... SPARE OFF LEADS AND INSULATE. DO NOT GROUND

IN CONNECTION BOX.

CABLE SHIELDING TO BE CONNECTED TO GROUND BOSS.

4 10 \ 4 10 * TACKWELD ONE KEY SECURELY TO KEEPER , DO NOT WELD TO HARDWARE.

SEE VIEW A-A ROUTE CABLES TO MINIMIZE DAMAGE FROM EXPOSURE TO FALLING MATERIAL. I\ o ~ 0 0 0 0 0 0

0000 [O 0 0 0

~ SEE MACHINE SALES ORDER FOR TRAILING CABLE ... ACCESSORIES .

SEE TRAILING CABLE\

000 :o o: ACCESSORIES ALL WELDS TO BE 483 MPa MINIMUN TENS ILE. ;

/-----~ Jo D ov !-····· A SEE SK025273-0002 FOR CRIMP-ON TERMINAL INFO. 0 0 0 0 0 0 o: . oo: I SEE 5000000260 FOR POWER SPLICING INFO.

0 I 0 0

_f:,,_ I b 0 _Q 0 f-·· A

! I I I ( 1:4)

HIGH VOLTAGE CONTROLLER ( 1:4) I I I I I I

__________ )\TRAILING CABLE CERTIFIED ASSEMBLY CERT/FICA TION REFERENCE DRAWINGS

I

GLOBAL CERTIFIED PRODUCT AUSTRALIA: No modification permitted UNITED KINGDOM: w;thout the approval of the UNITED STATES: 5000007151

cerNfication engineer SOUTH AFRICA:

~ TOLERANCES UNLESS

MANUFACTURING SPECIFICATIONS MATERIAL VERSION 01 A1J@DESIGN GENERAL NOTES FINISH SYMBOLS FRANKLIN, PA, US © JOY MINING MACHINERY OTHERWISE STATED CHANGE NO. 1138567 · LOCATION

""' 1998 ALL RIGHTS RESERVED MATERIAL I WEIGHT KG

I MICRO

jsYM MICRO MACHINING ±0.5 PROTECT TREATMENT CO DE UNITS DRAWN BY M. OFFI

1. WELDING SYMBOLS STANDARD SYM DESCRIPTION TO ISO 2553 METHOD A m m ANGULAR ± 112· FABRICATION TOL'S ESTIMATED CAD SYSTEM INVENTOR

THIS DRAWING IS THE PROPERTY OF JOY MINING N/A MACHINERY AND IS CONFIDENTIAL. IT IS ISSUED N3 0.1 NB 3.2 MACHIN ING TOL'S WEIGHT DATE 9/1712007

KIT, CONNECTION BOX, TRAILING CABLE 2. REMOVE ALL BURRS AND SHARP FABRICATION & STRUCTURAL SUBJECT TO THE CONDIT IONS THAT:

EDGES N4 0.2 N9 6.3 FINISH SPEC PLATE IDRW x SCALE SHEET (1) THE INFORMATION OR ANY PART THEREOF 3 ALL DIMENSIONS IN MILLIMETERS NS 0.4 N10 12.5 UP T0300 ± 1 MANUFACTURING SPEC INDICATOR USE

1 OF 1 CONTAINED IN IT SHALL NOT BE DISCLOSED IN ANY FORM TO A THIRD PARTY.

· UNLESS OTHERWISE STATED. N6 0.8 N1 1 25 301 TO 1QCK) ± 2 WELDING SPEC REPLACED NONE BY (2) IT OR ANY PART OF IT SHALL NOT BE

4. THIRD ANGLE • -E3- N7 1.6 1001 UP TO 2000 ± 3 HEAT TREATMENT MACHINE DWG. 100305250 REPRODUCED IN ANY FORM. PROJECTION SIMILAR 100216033 MODEL 12CM27 NO. I OVER2000 ± 5 HARDNESS TO -

KIT, CONN.BOX, TR. CABLE

i Item Part Number Description Qty

A 100305250 KIT, CONN.BOX, TR. CABLE 1

1 00033117 -0000 CONDUIT, 2-1/2" l.D. , FT. 5

2 00571648-0063 BOX, CONNECTION 1



5 00601857-0114 · TERMINAL, #8 AWG, 1/4 STUD 4


7 00601857-0226 TERMINAL 12

8 00603217 -0006 CABLE,POWER,95.0MM2,3 CONDUCTOR 5

9 00900947-0001 KEY, 1/4 X 1/4 X 1 2

10 00902319-0013 CLANJ.P. H 2

11 00925436-0600 NUT,HEX,M6X1 ,CL12,STD,ZINC PL TD 16



- - - -

". AD /CAM DRAW I NG MAH UAL REV I$ i ON$

HOT AUTHORIZED

lo

jo

DO IWT $CALE J

0 (~

I I I I

I I I I 0 , I

/ I 0

t ~> .5 G J --------------~

0 0

0

(324)

0

156

( 6 ) '-..-·

MARrl JOY CR) AND PAF:T \ NUMBER HERE .LJ

0 0 ----'-------'-----'-} \

( 1 } \ ' .... ___ ,,

I 11

\

\ \_

5 MM DRILL 8 MM ± 1 . 5 TO PO I NT 6 HOLE S DO NOT DRILL THRU

lll CRO ~ IMCl(S

' ' B 8 c " D 31 [ tJ

( a') ' / • . ._ .......

'·

8

E

(

~-( 3 ) ____ /

f IN ISH

DESCP.IPTION

f'REC ISIOllPOLI SH

r 111c POUSH

COMllOll f>OltSH

ISWfD OR £0UAL

SllOOIH lilll(Hlll[

l I 72 I ___ _ _ _..,... I

SYMBOLS ll lC:.~O - INCH(!. -

' '" " G '" .. H SOii "' ' 10(;(1 '"

llltRO . ll 6 . l

t 2. ~

"

D£SCl1PllOll

{(MM()lllUCHIN[

R()UG ll M-'(11111(

HUYYROIK>H

[".( ll(A¥r i:OOG~

I I

I

WEL DING STANDARD I '.; ISO METHOD A I PROJECT ION

THIRD ANGLE -~E3

13

12

11

10

9

R v

7

6

5

4

? J

2

I

I TEM

3. c MI N

SECT ION VIEW OF TYF'ICAL BL111D HOLE

GLOB~L CERllfllD PRODUCl

No modi f i cal ions perrni it ed wi thout the approval of ihe

c er I i f i ·· a I ion ~ n g i nee r

0 I 069448· I 04 0

01069367 - 2117

01069195-2469

0 1006564-4358

00925499- 1000

00925472- 10 22

00925 44 8- 0813

00925441- 1222

00925436-1000

00925093-0080

00 92 508 1-0 120

00900259-0033

00507828 -202 1

I

4

I

I

2

2

8

10

2

8

10

6

I

PART NUMBER OTY

CERTIFIED ASS.S\\'31.. Y Certification Referfif1Cf: !Jrawing Aus l ra la: Uri! I ed Kingdom: Uni led Sla l eo MA001041-0026 Sou I h A fr 1 ca:

WASHER, MIO

SC REW , SET , 10 X 40

SHCS, CLI Z 9. M8 X 16

HHC5, CLI0 . 9, Ml2 X 40

NUT , HEX, Ml 0

WA SHER , LOCK. M8

WASHER, LOCK, Ml2

SCREW. MA CH . #6 X 3116

CONNECT IOfJ BOX

DESCRIPTION

BIL L OF MATERIAL: 00571648 -0063

0057~648=0063

CONNECTION BOX ASSY.


A 00571648-0063 CONNECTION BOX ASSY. 1

1 00507828-2021 BOX, CONNECTION, PERMISSIBLE 1

2 00900259-0033 SCREW, MACHINE, NO. 6 X 3/16 6

3 00925081-0120 WASHER, LOCK, M12 10

4 00925093-0080 WASHER, LOCK, M8 8

5 00925436-1000 NUT, HEX, M10 2

6 00925441-1222 SCREW, CAP, CL. 10.9, M12 X 1.75 X 40 10

7 00925448-0813 SCREW, CAP, CL. 12.9, M8 X 1.25 X 16 8

8 009254 72-1022 SCREW, SET, 10 X 40 2

9 00925499-1000 WASHER, M10 2

10 01006564-4358 PLATE, APPROVAL 1

11 01069195-2469 COVER 1

12 01069367-2117 KEEPER, 108 MM ENTRY 4

13 01 069448-1 040 PLATE, NAME (POWER DANGER) 1

101 00905541-0063 PACKING, CORD, 1/8, FT. 4

13~

LOCATE BRAf~[l AN~ WELD Ac vHCWh

r ABR ICAl ION S STRllClURAL

SI[;[ S TYP ; /

@

@

KG

1~TRA IL IWi CABLE COMMECT ION BOX

Bill l!JF MA 'flEIRIAL : 100209345 ITEM PART NUMBER I QTY DESCR I PT 101~

03069 11 8-0886 I BRACKET

GLOBAL CERTIFIED PRODUCT No mod111col1on permi11ed

withoul lne opprovol oi the ALL WELDS MUST BE 483 MP a MIN I MUM TENS LE certification er<Jineer

V£RS ION 0 ! CHANGE NO. I 09'3302 [1RAWll BY R.GLJTI-iRIE CAD SYSHM Pr 0[

DA][ 31 ·May-05 SCALE SHEET !<ff, MlG, ~OX, COf~N. l!RUGJ

KIT, MTG, CONN. BOX, TR. CABLE


A 100209345 KIT, MTG, CONN. BOX, TR. CABLE 1

1 03069118-0886 · BRACKET 1

·-

111'·~1,<::. ' I I \ __ _,., 111=i

I .. )

/

)

;-APPROVED #2 1 0- 3 cmrn. ~H D / TPAIUl\JG CABLE

I

-'--,

( 2 )A -~- \

BILL OF MATERIAL : 100228980 ITEM PART NUMBER

00032910-00 00

2 00033117-0000

I 4 0(6720t.S- 0078 r c

~ -'

7 01)Sl254 36 - 120lJ

8 009254~2 -l228

g 011J6909!-0258

10 01(169160-0063

II 01595075- 0042

12 A00375J5- 0000

'-(,/

v __ .------------. ~

I(

QTY IJ ESCRIPTIDN I CL AMP, Ci\liLE

4 CO NDUIT

CLAMF-· . CABLE

GLAl-l!J AS : EMP.LY

CLAMF'. HO: E

2 BOLT. S Tll[I

IJIJT. HE X. Ml2

HHC ~ . CLIO.g, Ml2 X 7D

BD Sc . METF:IC

2 CLAMP

DET AIL

I CHAIN A~TMBL Y, CABLE

\_T RA ILi l~ G CABL E EN TRANCE

(&GLAND CABLE RANGE 47.50 MM - 51. 82 MM

Ail.CONDUIT IS Ol\JL y REQUIRED BY MSHA TD rn suLA TE CABLE FROM STRArn CLAMP <. S>. THE FULL LENGTH OF c rn~DUIT PROVIDED IS FD F.: OPTirn~A L USE BY CUS TDMEF'.

PE FER TC 5000000260 FOF' PO wEP CABLE SPLI CmG l ~I FDPMA nrn.1. ALL VEL DS MUS T BE 483 MPu MINIMUM TENSILE

GLOBAL CERTIFIED PRO DUC1

No l"'IOciifico.tions perMitted without the opprovo.l of the

cert ifico.i:ion engineer-.

CERTIFIED ASS EHBLY Cer tlfleotlan reference dro.wlng

United StC1. te s: 50000071 74 00571390- 3260 Hl\001033-0106

{)JO'\' MIN!JI(; MACHINERY 1998 ALL RIGHT> RESEP.VED. I. TOLEPANCES UNLES !MATERIAL SEE TABLE Al I•· ·"' DESIGN Fronk/in, PA _tlfj" MANUF AC TUR INC :;PECIF!CATIONS , -

L--~~::.:.':~:'..'._'.:..:'.__ __ -k-:;_~~;_'..'.'.~~-+--::~O~T~H~ER~V~l~SE~S~TA~T~E~D--t-;;,;;;.~~~~:_::_::.:__:.:__~_:_--j~;RiAf:---No;:;[J~IT"--::'"H~~~tRdfi~if--~ ---'-·-"-.e="-=' -L_D_C_A_TI_D_N~---------U-SA __ ~--J MATERIAL NONE \/EIGHT ;_ g r-i-~MAC"':'H".'°IN~IN~G -+---'~0-:.::_5 ,---1-'•c:RD:-:_TE~c~r _:;T R'='.EA::,:TH_::::EN::_T_+-------{c~o"':oc:___ __ _eu':".'11T'.':.s _____ ~'-;:;:;;--~rn;-hfililr"Ar.---1 DE SCR IPT ION

VERSID'J 02 CHANGE NO. ll4i389 !PA\IN BY R.GU THRIE

THIS DRA\IJNG IS THE PROPERTY IT JOY MINING MACHINERY AND IS CONrIDEtHI AL. lT IS ISSLCD SUB..CCT TO l ME CIJ>IDlTIONS l HAT;

<P THE JNfORHATION OR ANY PAP"T THEREOF CONTAINED JN lT SHALL NOT B£ DISCLOSED IN ANY fORH TO A THIRD PARTY.

(2> IT OP. ANY PART OF IT SHALL NOT BE REPRODJCED IN ANY rDRH.

k+---+~~-+:___•.:::NG::U.::::•::...R _ _l,__:___'::.:1'-=-2·_-ll-'r-"'AER::'I'=.cA:":TI=:Ot'= T"'=oL'--'·s_ --t-- ------i SH&\~TED FABRICATI ON & STRUC TURAL ~HA'.'.'.'.CH~IN'.'.'.'.ING~TOL'.:._'S:___+-------/;::;PL-;-;AT~E---1D;;;:Rll;-----t;::;:-~--t~~'--'-j

~-J--~-+_::.c.;~::::_+----,------f-'f-"J N;:"IS~H =SP:':EC'::::-=:--+------fNDICAHP USE X MANUFACT'-"ING sPEc REPL•m 0.750 J of J \/ELDING SPEC Bl

~~=t::::~t::::=t~jt~~==t~t~~t~~=t::::::::::::~t::::::::::::~tH;EA;T~T~RE~AT:ME=NT::::::::::::::::~::::::::::::::::::::::::::::::::::::::::::::_t-ST~IOH-,-IL-,AR:--------- MACHINE r- HARDNE SS 100216032 j MODE L

CAD SYSTEM AUTOCAD DATE 04 -Dct-05 SCALE SHEET

I UP TO 300 •1

301 UP TO 1000 ±2

JOO! UP TO 2000 ±3

j_ OVER 2000 ±5 MINERS

KIT , ACC ESSORIES, CABLE, TRAILI NG

D\./G. ND 100228980

KIT,ACCESSORIES,CABLE, TRAILING


A 100228980 KIT ,ACCESSORIES, CABLE, TRAILING 1

1 00032910-0000 CLAMP 1

2 00033117 -0000 *CONDUIT, 2-3/8" l.D.,FT. 4

3 000354 78-0000 CLAMP, CABLE 1


5 00902319-0013 CLAMP. H 1

6 00925408-1235 BOLT, STUD, CL. 10.9, M12 X 1.75 X 120 2

7 00925436-1200 NUT, HEX, STYLE 2, CL. 12, M12 X 1.75 6


9 01069091-0258 BOSS, METRIC 1

10 01069160-0063 CLAMP, HOSE OR CABLE 2

11 01595075-0042 DETAIL 1

12 A0037515-0000 CABLE CHAIN ASSEMBLE 1

-

TACKWELD NUTS SECUR ELY

10 54 MM (1") DIA. X 241 LONG (5 REQ'D)

---1 -+-~~~~~~~~~~~~ I I

_._., -+-~~~~~~~~~~~~ I

--; I I

---! I

4

--1 -t-~~~~~~~_b=t:=t-it==:=jllit:::::::::l:IU I ~ -t-~~~~~~~r==f..;;;""""'*~~-1lll~~--R

© JOY MIN ING MACHINERY 1998 ALL RIGHTS RESERVED

I

-4 I I _,_.. -t-~~~~~~~~~~~~

I ~ -+-~~~~~~~~~~~~

I I

__J -+-~~~~~~~~~~~~

- J

4 PLACES - TYP

GENERAL NOTES FINISH SYMBOLS

MICRO MICRO 1 WELDING SiMOOLS STANDARD ~ M SYM

m m THIS DRAWlNG IS THE PROPERTY OF JOY MINING TO ISO 2553 METHOD A.

MACHINERY AND IS CONFIDENTIAL. IT IS ISSUED N3 0 1 NS 3.2 SUBJECT TO THE CONDITIONS THAT. REMOVE ALL BURRS AND SHARP

EDGES N4 02 N9 63 {1) THE INFORMATION OR ANY PART THEREOF 3 ALL DIMENSIONS IN MILLIMETERS N5 04 N10 12.5 CONTAINED IN IT SHALL NOT BE DSCLOSED IN

ANY FORM TO A THIRD PARTY ·UNLESS OTHERWISE STATED

N11 N6 00 25 {2) IT OR ANY PART OF IT SHALL NOT BE

REPROClJCED IN ANY FORM . 4 THIRD ANGLE --$- -E3- N7 I 6 PROJECTION

MARK JOY® AND PART NUMBER HERE

TOLERANCES UNLESS MANU FACTURING SPECIFICATIONS OTHERWISE STATED

MACHIMING ± 0.5 PROTECT TREATMENT

ANGULAR ± 112· FABRICATION TOL'S

MACHINING TOL'S FAEl<ICATION & STRUCTURAL

FINISH SPEC

UPTO 300 ±1 MANUFACTURING SPEC

301TO1000 ± 2 WELDlt~G SPEC

1001 UP TO 2000 ± 3 HEAT TREATMENT

OVER 2000 ± .5 HARDNESS

Parts List ITEM PART NUMBER QTY DESCRIPTION

1 00925081 -0200 8 ASH ER,LOCK,M20 2 00925435-2000 8 NUT HEX STYLE 2, CL. 12, M20 X 2.5 3 00925441-2039 8 BOLT,HEX HD,CL 10.9 M20,160,BLACK OXIDE 4 100149757 12 SHIM 5 100186878 2 PLATE, DETAIL 6 100186879 2 PLATE, DETAIL 7 100186980 PLATE, DET Al L 8 1001 87023 PLATE, DETAIL 9 100188775 BRAC KET ,HANDLER,CABLE

10 10019071 2 5 ROPE,WIRE,L 9.50in

(100336062 REF.) - CABLE HANDLER WITHOU T 0 HANDLER BRACKET .

ALL WELDS MUST BE 483 MPa MINIMUM TENSILE.

REDRAWN - f;· GUTHRIE (5-21-2008i

MATERIAL VERSION 02

. DESIGN CHANGE NO 1151151 A1 LOCATION

FRANKLIN . PA, US 08 MATERIAL WEIGHT

CODE UM1TS KG DRAWN BY GBICKEL DESCRIPTION

ESTIMATED CAD SYSTEM INVENTOR 36.9 WBGHT DATE 5/21/200S

HANDLER , CAB LE PLATE DRW x SCALE SHEET INDlCATOR USE

0.5 OF 1 REPLACED NONE BY

SIMILAR MACHINE DWG . 100187010 100149738 MINER TO MODEL NO.

HANDLER,CABLE


ASSY 100187010 HANDLER,CABLE 1

1 00925081-0200 WASHER, LOCK, M20 8 ...

2 00925435-2000 NUT, HEX, STYLE 2, CL. 12, M20 X 2.5 8

3 00925441-2039 BOLT,HEX HD,CL 10.9,M20,160,BLACK OXIDE 8

4 100149757 SHIM 12



7 100186980 PLATE,DETAIL 1

8 100187023 PLATE,DETAIL 1 ..

9 100188775 BRACKET,HANDLER,CABLE 1

10 100190712 ROPE,WIRE,L 9.50IN 5

* 26 71 5 4

\ F=1--. F=1--. =5

* LOCATE AND DRILL ¢ 3.3 HOLE, 8MM

DEEP TO POINT, DO NOT DRILL THRU

7 3

24 25 1

REFER TO CONNECTION

BOX VIEW ON THIS SHEET

ITEM PART NUMBER 1 00006349-0000 2 00023664-0000 6 3 00571648-0058 4 00572065-0029 5 00572065-0041 6 00572065-0045 7 00572065-0052 8 00600007-0698 9 00600007-1029 10 00600007-1030 11 00600298-0004 12 00600744-0278 13 00601515-0009 14 00601548-0075 15 00601579-0005 16 00601579-0006 17 00601844-0006 18 00602136-0043 19 00603005-0006 20 00603026-0001 21 00603026-0002 22 00603029-0001 23 00603206-0001 24 00603217-0001 25 00603218-0002 26 00900259-0013 27 00900448-0003

,__ l--2_8-+0_0~9_00_9_4_7_-0~2~0_4_+----+-'"-''----------------+-:~-+--c:-:-=-:-:----+---,--t=-=-:--:c~-="""~---,-=--c----------1 I- ' ,------.. --, ~ 29 00900969-1074 I - - -- -- . -' ' . >1 1--3-o--+o-0_9_1_0_6_60---o-o-16--+----+-~--,------------------t-----+----,--------t---t-~--,~~-=-=-=---------------1

. - 1~ -~-=fl l--3-1-+0-0-9-25_0_8_1_-0_0_8_0_+----+----,,------,---,---,-------------+-:c:::--+-,.-:--:-c:-:-.,--:----+---,--t=-c--::':-:=--:-:-::-c--,,--,.,=:-~-----------1

~ i f I ~ ~ -- --"fl "fl 32 00925093-0080

I µ;,~~ C)("fl(](_y(_y lul :=;!=:~~=~=;;=:!=~=~~=;~=~=:==:========:==============:==:=========:==:======================~ -.f\) I l/ I' y ~' ) ( ) I I 35 00925442-0610

RELO~~~RISTORSAS~ l~~~~j ()1~ l"I ==36==0=0=~=~=4=~=00=1=3================================------~-~-~---~-----~-SHOWN USE EXISTING I"" ~-'i ~ ,___.,. ~- ~~ l -k>EFER TO BREAKER

MOUNTING HARDWARE. iN L.._d$J~ :C §~(t f) . I ~~ PANEL VIEW ON SHEET 2

USE EXISTING 69 HARDWARE TO MOUNT THIS ITEM

l1l F\t~ir-~ ~Q\. ,~~ /~ : EFER TO BREAKER LINKAGE

I .J;l)!b, h-:: VIEW ON THIS SHEET

I ~ _;,• ~ ::_.., p · ~~ lu~-~

~- · "1 )$~ Y:=--I r~);~; L _r ~ 67 f-- --.J ff - -~[_,I - I r---.;===9~ 63

I r-·- 11 ' )) 11 TH f E':~ L--@ l r'~/\j l ( ~~ 1~ ~l ' I ~ 1~~ :~ >----- c c ~ 66 ~~:·~~~===·___;'' t:-::~~ -- --

39 STORE A SPARE LED 10 IN CONNECTION BOX

CONNECTION BOX

©JOY MINING MACHI NERY 1998 ALL RIGHTS RESERVED

THIS DRAWING IS THE PROPERTY OF JOY MINING MACHINERY AND IS CONFIDENTIAL. IT IS ISSUED SUBJECT TO THE CONDITIONS THAT;


REFER TO CONTROL PANEL VIEW ON SHEET 2

GENERAL NOTES

1. WELDING SYMBOLS STANDARD TO ISO 2553 METHOD A.

2. REMOVE ALL BURRS AND SHARP EDGES

3 ALL DIMENSIONS IN MILLIMETERS · UNLESS OTHERWISE STATED.

FINISH SYMBOLS

SYM MICRO t"YM

MICRO m m

N3 0.1 NS 3.2

N4 0.2 N9 6.3

NS 0.4 N10 12.5

N6 0.8 N11 25

(SHOWN WITH COVER REMOVED) (FOR CUSTOMER CONNECTION

OF HAULAGE SYSTEM TO MINER)

TOLERANCES UNLESS MANUFACTURING SPECIFICATIONS MATERIAL OTHERWISE STATED

MACHINING ±0.5 PROTECT TREATMENT MATERIAL CODE

ANGULAR ± 112· FABRICATION TOL'S ESTIMATED -MAC HINING TOL'S WEIGHT

FABRICATION & STRUCTURAL PLATE FINISH SPEC

UPT0300 ±1 MANUFACTURING SPEC INDICATOR

301TO1000 ±2 WELDING SPEC REPLACED

SEE TABLE VERSION

l WEIGHT KG UNITS

CHANGE NO.

DRAWN BY

CAD SYSTEM 0

DATE

l DRW x USE SCALE

NONE

(2) IT OR ANY PART OF IT SHALL NOT BE REPRODUCED IN ANY FORM. 4. THIRDANGLE -$- -a- N7 1.6

BY 1001 UPTO2000 ±3 HEAT TREATMENT SIMILAR

tr:i7f--;-;;--t-t--T;;:y;;-;~:;-:;,:;;:;;;"t--;.--i;:;o'4T,:;;c,:;:;:;cijT-t--------j~---------I MACHINE PROJECTION

OVER2000 ±5 HARDNESS TO MODEL

REFER TO SALES ORDER FOR WIRING DIAGRAM.

POWER AND INTRINSICALLY SAFE CONNECTION BOXES ARE TO BE LOCATED ON THE MACHINE PER CUSTOMERS REQUEST AT FINAL ASSEMBLY.

INFORMATION SUPPLIED WITH GROUND FAULT RELAY TO BE PLACED INSIDE CONTROLLER ASSEMBLY.

REFER TO SK025408-0000 FOR GROUND MONITOR WIRING, ADJUSTMENT AND PROCEDURE.


02

1153126

MCrow

CERTIFIED ASSEMBLY CERT/FICA TION REFERENCE DRAWINGS

AUSTRALIA: UNITED KINGDOM: UNITED STATES: 5000039691 SOUTH AFRICA:

l • DESIGN A 1 - LOCATION FRANKLI N, PA, US

INVENTOR DESCRIPTION

3/1 4/2008 KIT ,CONNECTION ,ELECTRICAL ,M INESITE SHEET

1 OF 2

12CM27 DWG. NO. 100322496

§

RELOCATE VARISTORS AS SHOWN, REUSE

EXISTING HARDWARE

0

0

BREAKER PANEL

MOUNT TRANSFORMER, LOCATE AND WELD KEY AS INDICATED

©JOY MINING MACHINERY 1998 ALL RIGHTS RESERVED

THIS DRAWING IS THE PROPERTY OF JOY MINING MACHINERY AND IS CONFIDENTIAL. IT IS ISSUED SUBJECT TO THE CONDITIONS THAT;



0

0

GENERAL NOTES

1. WELDING SYMBOLS STANDARD TO ISO 2553 METHOD A

2. REMOVE ALL BURRS AND SHARP EDGES

3 ALL DIMENSIONS IN MILLIMETERS · UNLESS OTHERWISE STATED.

4. THIRDANGLE + -a-PROJECTION

REMOVE EX ISTING PLUG , TACKWELD THIS

INSIDE OF COVER

EUSE EXISTING MOUNTING HARDWARE

GROUND MONITOR ADJUSTMENT PROCEDURE

ITEM TO CASE

1. MAKE CERTAIN GROUND AND PILOT WIRES ARE INTACT AND PROPERLY WIRED.

2. SELECT TAP ON TRANSFORMER ON BACK OF MONITOR. BEGIN WITH TAP #8.

3. TURN POTENTIOMETER FULLY CLOCKWISE.

4. DEPRESS TEST BUTTON.

5. SLOVVL Y TURN POTENTIOMETER COUNTERCLOCKWISE UNITL THE RELAY DROPS OUT. THE DROPOUT POINT IS IDENTIFIED BY A "BUZZING" OF THE RELAY.

6. RELEASE TEST BUTTON. THE ADJUSTMENT IS COMPLETE.

NOTE: IF RELAY FAILS TO PICK UP, SELECT A HIGHER TAP. THE #16 TAP IS UNUSEABLE.

DETAIL A

REMOVE EXISTING DIN RAIL SPECIFIED IN CONTROLLER . REUSE EXISTING HARDWARE AND DIN RAIL STOPS.

--

REFER TO SALES ORDER FOR WIRING DIAGRAM .

INFORMATION SUPPLIED WITH GROUND FAULT RELAY TO BE PLACED INSIDE CONTROLLER ASSEMBLY .

REFER TO SK025408-0000 FOR GROUND MONITOR WIRING, ADJUSTMENT AND PROCEDURE.


EXISTING PANEL LOCATED~ ON CONTROLLER BOTTOM

----- - -,- -r ,,.~t;z. _.r1._ s"\~,@1J I r -l'!r -t:'J- ---"\?,_____ -

1· I

J __.,

REFER TO GROUND MONITOR ADJUSTMENT PROCEDURE CONTROL PANEL

FINISH SYMBOLS TOLERANCES UNLESS MANUFACTURING SPECIFICATIONS MATERIAL OTHERVVI SE STATED

MACHINING ± 0.5 PROTECT TREATMENT MATERIAL

YM MICRO SYM MICRO CODE ANGULAR ± 112: FABRICATION TOL'S ESTIMATED

VERSION 02 . DESIGN

ER SEE TABLE A1

REV>

CHANGE NO. 1153126 LOCATION FRANKLIN, PA, US

08 WEIGHT UNITS

KG DRAWN BY MC row

CAD SYSTEM INVENTOR DESCRIPTION

N3 0.1 NB 3.2 MACHINING TOL'S WEIGHT FABRICATION & STRUCTURAL

PLATE N4 0.2 N9 6 .3 FINISH SPEC

NS 0.4 N10 12.5 UPT0300 ± 1 MANU FACTURING SPEC INDICATOR

DATE 3114f2008 KIT ,CONNECTION,ELECTRICAL,MINESITE DRW x SCALE SHEET USE

NONE 2 OF 2 REPLACED NG 0.8 N11 25 301TO1000 ± 2 WELDING SPEC BY

N7 1.6 1001 UP TO 2000 ± 3 HEAT TREATMENT SIMILAR OVER 2000 ± 5 HARDNESS TO

r.;;t-~-f:.:.:..:.t-=--+~~°:;:;;".:';;;;;;;:t--~;---~;;c;~c;;;;:;:;:;:---f------;!::'....._ _______ --1 MACHINE

MODEL 12CM27 DWG.

NO. 100322496

KIT,CONNECTION,ELECTRICAL,MINESITE


ASSY 100322496 KIT,CONNECTION,ELECTRICAL,MINESITE 1

1 00006349-0000 CONDUIT, 3/4 I. D. 7

2 00023664-0000 CLAMP 1

3 00571648-0058 MDA BOX, CONNECTION 1



6 005 72065-0045 GLAND ASSEMBLY 3


8 00600007-0698 LIGHT, TINEON , RED, 125V, 1/3 WATI 1

9 00600007-1029 RELAY 1

10 00600007 -1030 LED 2

11 00600298-0004 CONNECTOR, 1/2 PT, .500 - .625 1

12 006007 44-0278 RELAY, CONTROL, 4 POLE, DT, 120/110V 2

13 00601515-0009 SEAL, HOLE 3

14 00601548-0075 RELAY, OVERLOAD, SIZE 3 2

15 00601579-0005 CABLE, #16-1C, BLK, FT 15

16 00601579-0006 CABLE, #16-1C, WHT, FT 5

17 00601844-0006 CABLE,POWER,NON-ASSEMBLED,#6 AWG 9

18 00602136-0043 STOP, RAIL 3

19 00603005-0006 BREAKER, CIRCUIT, "JDCM" 1

20 00603026-0001 MONITOR, GROUND 1

21 00603026-0002 RELAY, FAULT, GROUND 1

22 00603029-0001 TRANSFORMER, CURRENT, FAULT, GROUND 1

23 00603206-0001 BASE, RELAY, 4 POLE 2

24 00603217-0001 CABLE,POWER,10.0MM2,3 CONDUCTOR 10

25 00603218-0002 CONTROL,6CONDUCTOR,1.5MM2 10


27 00900448-0003 PIN, YOKE, ASSEMBLED, 5/16 1

28 00900947-0204 KEY, 3/8 X 3/8 X 2-1/4 1

29 00900969-107 4 KEY, 3/16 X 3/16 X 3/4 1

30 00910660-0016 0-RING,ROUND,ID 0.6141N,T 0.070IN 1

31 00925081-0080 WASHER, LOCK, M8 1


33 00925436-0300 NUT,HEX,M3X0.5,CL 12,STD,ZINC PL TD 2

34 00925442-0507 BOLT.HEX HD,M5 X .8,8,GR 10.9 4











-

KIT,CONNECTION,ELECTRICAL,MINESITE




47 00925448-0819 SCREW, CAP, CL. 12.9, M8 -1.25 X 30 1


49 00925499-0500 WASHER, FLAT, GR. A, CLASS 300HV, MS 11



52 01066578-0000 STOP 2

53 01069023-0007 ARM 1

54 01069125-2017 BUSHING, FLANGED (FLP) 1

55 01 069340-0130 INSULATQR, ELECTRICAL 1

56 01069448-0885 PLATE, DANGER 1

57 01069465-0005 RAIL 1

58 01069465-0042 RAIL 1


60 01564 767 -0065 ARN 1

61 03069385-0103 LEVER 1

62 03069385-0104 LEVER 1

63 100064575 BLOCK, TERMINAL 1

64 100172842 BRACKET.MOUNTING 1

65 100186538 BRACKET ,MOUNTING 1

66 100239413 BOX, CONNECTION 1


68 100298818 RELAY,GENERAL PURPOSE,6 A 3


70 100326691 PLA TE,OPERATION,POWER (ELECTRIC) 1

71 100326692 PLA TE,INSTRUCTION,POWER (ELECTRIC) 1

--

\ Parts List ITEM PART NUMBER QTY DESCRIPTION

1 00178985-0000 14 CONDUIT, 5/8" l.D.

NOTES: 2 00500524-0489 2 STATION, CONTROL, E-STOP 3 00572065-0001 1 Gland Assembly, 50.8mm].2.0 inch) Enh

*TACKWELD KEY SECURELY TO KEEPER , DO NOT WELD TO HARDWARE. 4 00572065-0009 3 Gland Assembly, 50.8mm (2.0 inc~ Entry_

! 5 00572065-0025 1 Gland Assembly

()REMOVE EXISTING PLUG AND KEY, ADD SPECIFIED GLAND, HOSE CLAMP, AND WASHER . 6 00603218-0001 14 CABLE, 1.5mm2, 3 CONDUCTOR 7 00900947-0001 1 KEY, 1/4 X 1/4 X 1

INSTALL CONDUIT OVER ENTIRE LENGTH OF ALL CABLES. 8 00902319-0005 1 CLAMP, HOSE 9 00925093-0080 1 WASHER , LOCK, M8

ALL CABLES TO BE ROUTED TO MINIMIZE EXPOSURE FROM FALLING MATERIAL. 10 00925448-1015 8 SCREW,CAP,SKT HD,M10,20,CL 12.9

ALL WELDS MUST BE 483 MPa MINIMUM TENSILE.

5 8 9 : 4 ~ i~

0 0 0 0 0 0 0 0 ' 0

=u ~ Jf 0 cb .

t o 8~ 0 o ·o

• 0 ~OSVSEE DETAIL A -~o . ©i) ©i) 0 Ir: 0

= @ - @. 0 llD ~ @ .. @::

0 @ @:: @ 0 0

4 I @:: ..

0 \,--- [ 0

' c:: 0 0 0 --

~o 0

7 0 0 0 0 0 0 0 0 0

c :::::, FRONT VIEW CONTROLLER _E :::;,

E=i [ l Lb ©e ;JJ

v \

~ 3 ~ GLOBAL CERTIFIED PRODUCT

DETAIL A No modification permitted without the approval of the

certiffcation engineer

CERTIFIED ASSEMBLY CERTIFICATION REFERENCE DRAWINGS

AUSTRALIA: UNITED KINGDOM: UNITED STATES: MA001033-0142 & 5000007156 SOUTH AFRICA:

© JOY MINING MACHINERY GENERAL NOTES FINISH SYMBOLS TOLERANCES UNLESS MANUFACTURING SPECIFICATIONS MATERIAL VERSION 02 A1] @DESIGN BI 1998 ALL RIGHTS RESERVED

OTHERWISE STATED CHANGE NO. 1156134 LOCATION FRANKLIN , PA, US '

MACHINING ±0.5 MATERIAL l WEIGHT 1. WELDING SYMBOLS STAN DARD jsYM

MICRO jsYM

MICRO PROTECT TREATMENT CODE UNITS KG DRAWN BY R.GUTHRIE

TO ISO 2553 METHOD A. m m ANG ULAR ±1/Z FABRICATION TOL'S DESCRIPTION THIS DRAWING IS THE PROPERTY OF JOY MINING ESTIMATED CAD SYSTEM INVENTOR

MACHINERY AND IS CONFIDENTIAL. IT IS ISSUED N3 0.1 N8 3.2 MACHINING TOL'S WEIGHT o DATE

SUBJECT TO THE CONDITIONS THAT: 2. REMOVE Al l BURRS AND SHARP FABRICATION & STRUCTURAL

8/20/2008 KIT, SWITCH, EMERGENCY STOP, CONT. MINER

(1) THE INFORMATION OR ANY PART THEREOF EDGES N4 0.2 N9 6.3 FINISH SPEC PLATE ]DRW SCALE SHEET 3 ALL DIMENSIONS IN MILLIMETERS

x CONTAINED IN IT SHALL NOT BE DISCLOSED IN NS 0.4 N10 12.5 UP TO 300 ±1 MANUFACTURING SPEC INDICATOR USE

· UNLESS OTHERWISE STATED. 1 OF 1

ANY FORM TO A THIRD PARTY N6 a.a N11 25 301TO1000 ±2 WELDING SPEC REPLACED

(2) IT OR ANY PART OF IT SHALL NOT BE NONE

4. THIRD ANGLE -+- -8- BY

REPRODUCED IN ANY FORM. N7 1.6 1001 UP TO 2000 ± 3 HEAT TREATMENT DWG. PROJECTION SIMILAR MACHINE

12CM27 100229044 OVER 2000 ± 5 HARDNESS TO 100063319 MODEL NO.

KIT,SWITCH,EMERGENCY STOP,CONT. MINER


ASSY 100229044 KIT,SWlTCH,EMERGENCY STOP.CONT. MINER 1

1 00178985-0000 CONDUIT, 5/8 l.D. 14

2 00500524-0489 STATION , CONTROL, E-STOP 2

3 00572065-0001 WLAND ASSEMBLY 1



6 00603218-0001 CABLE, CONTROL,3 CONDUCTOR, 1.5MM2 14

7 0090094 7-0001 KEY, 1/4 X 1/4 X 1 1

8 00902319-0005 CLAMP, HOSE 1



!Jj C 0 AT TH REA. D S WI TH RT V TO ~.EA. L 0 UT i~ C I ~; Tll RE

6 THREA [i F L U ~- H WI TH I rJ c: I DE OF cuv rn AND TACKW ELD TO COV ER

ALL WE LDS T ~ BE 4 ~~ MPA MI N T E N~I LE

-- ·-... ..

( 13) ' ·..._.<

' \

©JO Y MINING MACH INERY 1998 ALL RIGHTS RES ER VED .

THIS DRAWING IS TH[ PkOPERTY or JOY MINING MACHINERY AND IS CO NF IDENT IAL . I T I S ISS UED SUB JECT TO lHE CONDITI ONS lHAT:

(17') - I

-·( \ ,-E====-~

' \

GENERAL NOTES

I WELDING 0YMBOLS STANDARD 10 I SO 2553 METHOD A

,.-----

( 20 ) ,_,,

I I

I

FI fl I SH

SIM MIC RO m

<I l THE INrORMAT ION OR ANY PART THEREOF REMOVE ALL BURRS ! SHARP EDGE S. Ml O_ I

CON 1A I N£0 I N I T ~H ALL 1101 BE DISC LOSELi IN N4 0.2 ANY FO RM 10 A TH IRD PART'f . 3. ALL DIMEllSIOH S JU MIL L IMETERS 11) IT OR ANY PART or 11 SHALL NOl BE HS 0.4 REPRODUCED IN ANY FORM . UllLE SS OTHU:WI SE STATED.

" 0. 8

4. TH I RD ANGLE r@-E3 NT 1.6 PROJECT ION

\ \ ,,,----._

( 3 ) ________ ,

SY MBOLS

SYM ~I C RO m

NB J.2

N ~ 6. 3

NIO 11.5 NII 15

--------(23) '--,..____,,-

/

_C ERT I F I ED ASSEMB LY c~rt ifi (a f1 ,: n rdor.;n,t dr uwir19

Au,+ral ia _ Unit ed ~;_i n ad om : Uni led Sl olei · MAOOICI 1-0 010 ::;,, u I h Afr i . a

(~)

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\

\ \

\.

------------ .~" r: 14) (jl ·-/

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GLOBAL CE RT\F Ito fP.OO UC T

No mod 1 f icot 1 on ; p~rrai t I ed " 1 l h•,u I th e cppr o ~o I o f I he

reri i fi cal 1u r. enqinur

/~\ lCJjftl1 ~\~G~~~ [1(_, N<1 T CJPEI'

WHI L E ENER<JI Z ECi J0f (£1 0 J 0•! 'id .:1 8- I 0 I 7

( 5

0

0

\ \

ri1) . I

'--------- --

I (-16) \ I , _,

0

TO LE RANCES UNLE SS MAH R IAL SP ECIFIC ATION S SEE TABLE

01HERWISE STATED MANUFACTUR I NG M;TER JAL W[ IGHT

MACHIN I NG ~-±0 .S PROHCT lREATMENT CODE U~ I TS

ANGUL AR :!:I I?° FABRICATION TOL" S EST IMAT[{l WE IGHT 0 0

MAC HIN ING TOL'$ FAE-RICA TION l STR UCT URAL OIW FINISH SP E< PLATE

IND I CA TOR USE UP TO 300 ±I MANU FACT URING sn c

IE PLACED JO I UP TO I 000 ± 1 WEL D ING SPEC BY I 00 1 UP 10 2000 ±> HEAT TR£A1MENT S 11-!ILAR OV EP. 2000 ±I HARDNESS TO

ALTERN ATE MATER I AL I TE M I \ C.A. ~; E I • (J I 0 1 I 5 0 - 2 0 2 3-1 TE M 2 (( CiVEF:)• i)? t;9 !9'· - ?6? 2

:!6 0106 958'.,-0:)046 I SP RING -~If:', 0 I (16 9'165 - 0373 2 SPACER _ PLAIN

[' 4 0 I OG9:'.G 2-0 209 I re A TE

23 0 I 069 '.126- 21 46 I SH AFT

-, 0 LL 01069 44~:- 1 6 17 I PLATE . ~J A M E

21 0106 9367-2 113 2 KlCPER I I

?O 010691 28-0277 I BUSH i tj:) , :;PEC I ~- L

19 0101n9 s - 0002 I BUTTON

I& 01006564-43(;4 I (ERTIF IC AT ION PL.A TE

17 0092'.>499-0600 I WASHER, M6

lb 0092544 8- I 017 4 SHCS, CL I 2 9 _ MIO x 25

I" 00925 448-08 1 5 4 .S HC:;, CL I 2 9 W3 x 20

14 00925448-0613 I SHCS CL l2 9 M6 x 16

13 0092544 8-0607 I SHC S, CL 12. 9, M6 x 8

12 0092544 8- 0422 2 SHC S, CLl2 9. MA x 40

11 0092509 3- 0100 4 WA\HER . LOCK MIO

10 009250 93 -0080 4 WASHER, LOCK, M8

9 0092509 3-0060 I WA SHER . LOCK. M6

8 0092509 2- 0040 2 WASHER , LOCK M4

7 00910660 -0 239 I 0-Rl~~G . 3-5/8Xl/8

6 0091066 0-0014 I 0- P. I NG , 1 /2X I / I 6

I 5 00900 259 -00 33 R 4 R~plate d by 00900259-00!3 i 4 0060 10 56 - 00 04 I SWITCH , MICRO, I N.O I N c. ? 0000799'1-0003 I BOOT .)

0 100008404 I COV ER .SWITC H L

I 100008402 I jCA SE SWITCH

ITEM PART NU~1BER QTY DE SC RIPTION

BIL L OF MATER IA L: 00500524-0489

VERSION 1) 5 . DES IGN

BOil!)[~

Al Frank/ 1 n, PA P.(V "n

CHANGE NO. 1012045 LOOT ION OS USA DRAWN 8Y MATT CROW

DESCRIPTI ON CAD SYSTE M Pro E DAT[ 10-Jan-0 1 SCALE SHEET STAT IO N, CON TROL , E-S TOP

I _ 50 0 or MACH I NE DWG . 00500524~0489 MODEL SC tW

STATION, CONTROL, E-STOP


A 00500524-0489 STATION, CONTROL, E-STOP 1

1 100008402 CASE, SWITCH 1

2 100008404 COVER, SWITCH 1

3 00007999-0003 BOOT 1

4 00601056-0004 SWITCH, MICRO, 1 N.O., 1 1

5 00900259-0033 SCREW, MACHINE, NO. 6 X 3 4

6 00910660-0014 0-RING 1

7 00910660-0239 0-RING 1

8 00925093-0040 WASHER, LOCK, METRIC, M4 2

9 00925093-0060 WASHER, LOCK, M6 1

10 00925093-0080 WASHER, LOCK, M8 4

11 00925093-0100 WASHER, LOCK, M10 4

12 00925448-0422 SCREW, CAP, SKT HD, M4, 40, CL 2




16 00925448-1017 SCREW, CAP, SKT HD, M10, 25, C 4

17 00925499-0600 WASHER, FLAT, GR. A,CLASS 1

18 01006564-4384 PLATE, APPROVAL 1

19 01 017695-0002 BUTTON 1

20 01069128-0277 BUSHING, SPECIAL 1

21 01069367-2113 KEEPER, 50.8 MM ENTRY (FL 2

22 01069448-1617 PLATE, NAME 1

23 01069526-2146 SHAFT 1

24 01069562-0209 PLATE 1

25 01069565-0373 SPACER, PLAIN 2

26 01069585-0046 SPRING 1

-

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