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KAERI/TR - 2117/2002 Design and Manufacturing of Non-Instrumented Capsule for Advanced PWR Fuel Pellet Irradiation Test in HANARO 2002. 4.
Transcript

KAERI/TR - 2117/2002

Design and Manufacturing of Non-Instrumented Capsule

for Advanced PWR Fuel Pellet Irradiation Test in HANARO

2002. 4.

DISCLAIMER

Portions of this document may be illegible in electronic image products. Images are produced from the best available original document.

2002. 4.

.. - II -

SUMMARY

This project is preparing to irradiation test of the developed large grain UO?

fuel pellet in HANARO for pursuit fuel safety and high bum-up in "Advanced LWR

Fuel Technology Development Project" as a part Nuclear Mid and Long-term R&D

Program. On the basis test rod is performed the nuclei property and preliminary

fuel performance analysis, test rod and non-instrumented capsule are designed and

manufactured for irradiation test in HANARO. This non-instrumented irradiation

capsule of Advanced PWR Fuel pellet was referred the non-instrumented capsule for

an irradiation test of simulated DUPIC fuel in HANARO(DUP1C Rig-001) and

18-element HANARO fuel, was designed to ensure the integrity and the endurance of

non-instrumented capsule during the long term(2.5 years) irradiation. To irradiate the

UOZ pellets up to the burn-up 70 MWD/kgU, need the time about 60 months and

ensure the integrity of non-instrumented capsule for 30 months until replace the new

capsule. This non-instrumented irradiation capsule was designed to remotely assemble

and disassemble in hot cell. This non-instrumented capsule made to satisfy with the

design drawing and the QA condition in precision manufacturing company.

This report describes the manufacturing of the non-instrumented irradiation

capsule for the developed large grain UO2 fuel pellet. And, this report will be based

to develope the non-instrumented capsule for the more long term irradiation in

HANARO.

.. 9 e-. ..................................................................................................................... I I

... SUMMARY .......................................................................................................... 111

ii 9-2) ................................................................................................................. vii I L 1

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2) s\g &z. 3 ....................................................................................... 3) "41 ";1 &E+ ...................................................................................

4) A ] % % + S A = + 18

xj] 4 %L p.. $ x]]x,F ................................................................................. 19

4.1 %$jZ.+ dg&%z]] ZA\A]%-$+ ? ~ J ~ X J ~ J + xj]z) 19

7) . ?J*A)%J .................................................................................................. 19

Lf . +95-71* .................................................................................................. 19

17

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...........................

-7

4 . $3 H > g .................................................................................................. 23

1) qs% -$$xd H ! q ............................................................................... 23

2) EB -$+3 .............................................................................................. 23

3) Tig $3 .............................................................................................. 24

24 Z) . Anodize 31 i?] .......................................................................................... u\ . 74 A\ ......................................................................................................

1) 3 ] f % A \ 2 e]EiGA\ ..................................................................... 2) $% 7;d A\ ............................................................................................. 3) +pgG A) .............................................................................................

tj\ . ";A] gq qj 3 ....................................................................... A\ . q g x ] ] %k A{(EMR) 2 XI] ;?rlF(AS-built)% 5 ..................................

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2. 7 1 s ~ l H J A j 86 ........................................................................................................ ........................................................................................................ 3. ?UHA]HJAj 99

4. Z]$XI] $LxiLAj(~iviR) fsrL+z+ .................................................................. 80

- vi -

29 3.1 . SgS!?] $!-%%q 12 q2aA! .............................................. 3% 3.2 . *$kq-T7$j%j] 755 .............................................................. 1% 3.3 . ~ $ k ~ ~ ~ 2 { ] ( T o p Elid Plate) t z r ................................................ 1 % 3.4 . Sl-eXg k{](Boottom End Plate) +&€ ......................................... 1. 3.5 . f%)q*q 3 sLZ]](Bottom Guide Assembly) qi'gx ....................... 3% 3.6 . . ,e 2 i%BT@Jpper Lower Housing) -5 ................... 3% 3.7 . . 2 81.e %e~)7)l(Upper and bwr End plug) -5 ................. 2% 3-8 J?7j]%k?J$C qq 551% 4 9 ........................................................... 3% 4.1 . 7)68f.jZ!3 9% .......................................................... 2% 4-2 . ~ ~ ] + ) - ? ~ ~ Q =%+ 217 .................................................................. 1% 4-3 . zg .2 A ] % % a%%]] ...................................................................... 3% 4-4 . 3% a4-q +7l ]XJYJ$ .................................................................. 1% 4-5 . yA]zJ?J$ k9-1 ?$x;!7]2A]g+ Handling Tool .......................

8

1 1

12

12

13

14

14

16

19

33

34

36

37

. vii .

- 1 -

- 2 -

- 3 -

- 4 -

Tip & Central Rod 1 Zry-4 Ti201 : 943.27 mm Bottom Guide Assembly 1 ZW-4

Bottom Guide Spring Inconel X-750 4 3 : 02.3 mm Collar STS 304 (Sb3? Tig gz) Bushing zw-4

1 STS 304 1 AL 6061 : 58.3 mm

- 5 -

No.

7

- 6 -

tll 2- (7. B 81 d ) 2% Y Z 3 +3 a s

SI3 : 56 mm, %MI : 2.5mm, 301: 722 AL 6061 Outer Tube 1

- 7 -

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0 1 2 3 4 5 6

Strain Displacement(m m)

- 8 -

- 9 -

7k. A2933!4] &E%(Top Guide Spring Assembly)

- 10 -

4. Ak.qFk3.8a1(Top & Bottom End Plate)

- 11 -

J . 3 %(Cover)

- 12 -

4. s)e?!-4/ 3 341 (Bottom Guide Assembly)

q. A1 3 .% 3 941 (Bottom Guide Assembly)

1) 9 iS)+-;$(Upper and Lower Housing)

- 13 -

- tl -

4) ;i+]q &+%(Hafnium Tube)

- 15 -

1) &E%('I'op Guide Spring)

- 16 -

2) Z ) - g hEq(Bottorn Guide Spring)

3) Etl]g & E q ( F u e l Plenum Spring)

- 17 -

4) +s CEG(Fue1 Hold-down Spring)

- 18 -

(1) central rod (2) bottom guide assembly

(3) bottom guide spring (4) bushing (5) collar

2% 4-1. 7)2@33 e a ] % k y J e +%

- 19 -

(6) Outer tube

(7) Support tube

top guide, grapple head lock, grapple head, clamping nut & washer

(9) dummy fuel rod elements, housng supports, housing nut & washer

3% 4-1. 7[%-8)5_% ?31x iy8% +-%(7Il%)

- 20 -

(10) fuel rod cot ding block

~

( 1 1 ) lower housing

~

(13) top end plate & cover

( 1 2) upper housing

(14) bottom end plate & cover

(15) top guide spring assembly (1 6) hafnium tube

3% 4-1. 713qS.q +741%+”$? ?%(AI*)

- 21 -

- zz -

I

Bottom guide assembly

- - Central rod and tip /I-- -

Hafnium tube EB

Top guide spring assembly

Collar -

TIG

TIG -

2) EB 8%

- 23 -

3) Tig

- 24 -

- 25 -

Bottom Guide (#02)

Bottom Guide A m .

(#02)

Bottom Guind Spring(#O3)

Bottom End Plate (#06)

Bottom End Plate Cover

W 7 )

- 26 -

10

_.

1 1

3 01 a 3

3$!!31hl q ;g F 1YI

12

-

13

-

14

HI 72 Jlexl 98xl(As-built) 2 2 167.724 167.72 2: g $50.6 50.6 qg

0,90,180,270 YES qg $50.6 50.6 qg

qs - 15 15

15

16 -

17

- Lower Support

Tube (#09)

Lower Housing ($10)

Upper Housing

( # I 1)

Housing Support Rod

(# 12)

Coaling Block

(#m

TOP End plate

(#22)

- Top End Plate

Cover (#23)

- 27 -

Top Guide Spring Assembly

a3 u s

Grapple Head 19 Lock

(#26)

@50.6f0.01 50.59 +E (046 f 0.0 1 46 qQ

Middle Support Tube (#32)

22

Hafnium Tube (#33A)

Hafnium Tube (#33B)

45.94 45.94 1

1 Sal I 0.3f0.02 I 0.305 I qg I 50.01

049.4f0.0 1 49.40

0.6f0.02 a3 050.6f0.01 50.60

u 3 049.4f0.01 49.40

- 28 -

3. 4-3 Bottom Guide & Central Rod+!-41 Z!€ ~liil.3.

.? 3 XI(As-built)

0.5mm/lOOOmm 0.5

@8.0*0.0 1 8.05

qs! 2 .6.8

qgj! 3 6.6

-- --

i

1

qg

* Q i .q Q 1

Bottom Guide

Bottom Guide Arm 1

-

Bottom Guide Arm 2

-

Bottom Guide Arm 3

-

- 29 -

t . e MI Y 01 It 52 XI 5t 5 It? 31 P X I

.I. Bottom Guide Arm a Lower End P la tes9 E GO1 Fully Contactlt !dk7t?

G 2 XI(As-built)

4. Top Guide Spring Assembly31 X t 8 S H I 4 P E t k 7 t ?

4. zg qq pJaga2

1. Bottom Guide A m 9 T i p 3 Lower Endlate "dSS34 H U

Guide Arm No.

# 1

I. Guide Tube011 Uti3 Gauge Test 223

Contact (I?

Yes

1. LockingRJnlocking Test Z 3

#3

1. Spring back Performance : auto bound-back( 3qAI B)

Yes

9 7 9.2 7 m m 979.1

#2 Yes

Yes

2.5 - 3.5mm 1 3.2

azo19 Yes

Test 223

Rebounding Test

- 30 -

- 31 -

- 32 -

- bottom guide spring+ bushing, bottom end plate 9 bottom end plate covers 2141ll central rod ?E%d%311 ~'134. 014 central rod AJ+ll 3, 71% BJski$ % X ] E ] ~ O ~ @E+.

- out t u b e s central rod 2E%%ol] 71l4.

- top end plate4 top end plate cove r s 35%*+ centra] rod

- 34 -

- top guide3 318q.

- top guide spring assembly3 top end plate AJeoll n l 3 q .

- grapple head41 grapple head clamping nut spring washer91 clamping n u t s z%@+. 014 clamping nutoj] %& g o ) set screwst E% q5.e e?! 34.

- 35 -

- 36 -

- 38 -

- 39 -

16. AigiiL, "iL'$&€ 4% UO? &g%]]q E A ) A ] g % q@ o;l]H] %"A", HAN-RR-CR-900-00-082, KAERI, 2000. 1 1.

17. ;Idq* 91 ",g%&g%I] 2 A ) A l q j - g - +74]7&$@q &zg+q.YiL A i ",KAERI/TR- 1930/0 1, 200 1. IO.

18. D.H.Kim, et. "Design of Spring in Non-instrumented Capsule for the HANARO

Irradiation Test of Advanced UOz Fuel", 2001 +741$X)qq3], 2001. 10.

19. O ] + q 4, S)Lfl E ~ ) A ] g q $ S A 1 2 , KAERI/CM-044/95, Qq$xkq $IF&, 1996.

20. J.S.Ryu, "Vibration Test and Endurance Test for HANARO 18-Element Fuel

Assembly", KAERI/TR-I 3 1 1 /99, 1999.

21. a$L-$$ 4sJ&%%I] k 9 1 A 1 g - g - F A ] % y J + X l ] ~ J i ! - Z ~ ~ ( E M R ) " , FA-KA-0103

01, 2001. 5 .

22. 4$L-g- ,gq&%*]] kq E A ) A ] q j - g - +4]2p$$ xq g q%I]? jZpj@' ,

APFCAP-AP-02-01 , Rev.0, 2002. 2.

- 40 -

- 7 1 * 3- 1.

Non-instrumented Capsule Drawing Drawing No. : HAN-E-DW-OlF-05KOl

2002. 4.

- 41 -

KOREA ATOMIC ENERGY RESEARCH INSTITUTE

2- ~ 4 - 4 9 $ Q 5 3 7 f l ~ l J 2 @-$$

OlF-05K-01 FUEL TEST a$ %!A15

Irradiation Capsule Development & Utilization

Title : (4f$M441 3Yp]g$- +A]%g+)

Ai%! : ( w 9xt : 2001. 1 1 . 19.

0. HAN-IC(CA)-DW-O1F-05K-01-000A 1. HAN-IC(CA)-DW-01 F-05K-01-001 2. HAN-IC(CA>DW-O1F-O5K-O1-002 3. HAN-IC(CA>D W-0 1 F-05K-0 1-003 4. HAN-IC(CA)-DW-0 1 F-OSK-Ol-OW 5. H AN-IC( C A)-D W-0 1 F-05K-0 1 -005 6. HAN-IC(CA)-DW-01 F-05K-01-006 7. HAN-IC(CA)-DW-Ol F-05K-01-007 8. HAN-IC(CA)-DW-OlF-05K-O1-008 9. HAN-IC(CA)-DW-01 F-05K-01-009

10. HAN-IC(CA>D W-0 1 F-O5K-0 1-0 I O A / B 11. HAN-IC(CA)-DW-OlF-05K-O1-01 lA/B 12. HAN-IC(CA)-DW-OlF-O5K-01-012 13. HAN-IC(CA)-DW-OIF-05K-01-013 14. HAN-IC(CA)-D W-0 1 F-05K-0 1-0 14 15. HAN-IC(CA)-DW-OlF-05K-O1-015 16. ~AN-iC(CA)-IjW-O!F-C5K-01-016 17. HAN-IC(CA)-DW-OlF-05K-O1-017 18. HAN-IC(CA)-DW-0 1 F-05K-01-0 18 19. HAN-IC(CA)-DW-0 1F-05K-01-019 20. HAN-IC(CA>DW-OlF-O5K-Ol-O20A/B 2 1. HAN-IC(CA)-D W-0 1 F-05K-0 1-02 1

22. HAN-IC(CA)-DW-01 F-O5K-01-022 23. HAN-IC(CA>DW-01 F-05K-01-023 24. HAN-IC(CA>DW-OlF-OSK-O1-024 25. HAN-IC(CA>D W-0 1 F-O5K-0 1-025 26. HAN-IC(CA)-DW-OlF-05K-Ol-O26 27. HAN-lC(CA)-DW-01 F-05K-01-027 28. HAN-IC(CA>DW-O 1 F-05K-01-028 29. HAN-IC(CA)-DW-01 F-05K-01-029 30. HAN-IC(CA)-DW-OlF-05K-O1-030 31. HAN-IC(CA)-DW-O1F-05K-01-03 1

32. HAN-IC(CA>DW-OlF-O5K-01-032 33. HXN-IC(CA>DW-0 1F-05K-01-033 34. HAN-IC(CA)-DW-OlF-O5K-01-034 35. HAN-IC(CA)-DW-01 F-O5K-01-035 36. HAN-IC(CA)-DW-0 1 F-05K-01-036 37. HAN-IC(CA>DW-01 F-05K-01-037

: Capsule Assembly : Rod Tip & Central Rod : Bottom Guide Assembly : Bottom Guide Spring : Collar : Bushing : Bottom End Plate : Bottom End Plate Cover : Outer Tube : Lower Support Tube : Lower Housing : Upper Housing : Housing Support Rod : Housing Nut : Fuel Rod Tube : Fuel Rod Bottom End Cap : Fcel Rod Top End Cap : Fuel Rod Plenum Spring : Fuel Pellet : Fuel Pellet Spacer : Fuel Rod Cooling Block : Upper Support Tube : Top End Plate : Top End Plate Cover : Top Guide : Top Guide Spring Assembly : Grapple Head Lock : Grapple Head : Grapple Head Clamping Nut : Grapple Head Clamping Washer : Fuel Rod Hold-down Spring : Housing Nut Spring Washer : Middle Support Tube : Hafnium Tube : Guide Tube : Housing Support Rod Handling Tool : Housing Nut Handling Tool : Grapple Head Clamping Nut Handling Tool

- 43 -

0'

90' 270'

SECTION 'A-A' SECTION 'D-D' SECTION 'C-C' -- SECTION 'E-E'

01 F-05K-01 FUEL TEST CAPSULE

- -

SECTION 'E-E'

V a

I h

c e 62 P'I

BOTTOM

OXIDIZE: INSIDE SURFACE ONLY

NOTE

1 . MATERIAL : ZIRCALOY-4 ASTM B351-85 GR R60804 OX I D I ZE BORE TO KAER I /CM-044/95

a. 0

t- I- C

b

fm

a

... . . -

I,

100i0'9 '-

' 0

fi

N

-0

4

Tu

a

- .

. _I

.:..

,

,

I- b

PI

a

CD

c

N

.-

. 0 m

Q

0

c-

0

a

I

N-

t

rn

050.6k0.01

0

V v

v

V b

p7

a

I.

4

SO'OTP'8 ' e

0

h

!0'OT0'6P0 1

V I- t- o

p7

V b

F9

a 10O

TII0 I 1

V a

a

Lr C

C

-+ C

C

n

n

0

a 1

W

3

U

* ,_

... :

1 ,' .

.. ... ;.!,

.__

. ...

.

. 0 m

0-

0

I-

I-- t- 0

F4

a

b

h

N

E

E

L" cu -

0 0-

U

E

li a_

0

c

r: 0

I- t- 0

F9

a I-

10'070'6P0

U 0

V z

0

+

I- O

F9

a

a 0

a. 0

I--

=

0

I- i- 0

c4

' 10'0iLI0 '

' I

II

II

I

@ VvVv BOTTOM

I - 31+0.01

I 4.99f0.01

NOTE

TOP e

180'

16.4i0.01 -

td

0

-I -I

3 a

--I

0

73

V b

p7

a

I- I’Oi0910 ’

FREE LENGTH

1o-to.s +----+

END SQUARED AND GROUND

@ -BOTTOM TOP e

38.4 4 f0.01

a* . , 8.2.'0.05

90'

180'

j !".".:~..;.. , , I :;-. .q, I ... .. I .; ... . I.

I... . .. . .

310N

.O !-I i 0'0 TO'B

310N

.O

..

.

.

I U

LI I

-.

. ..

.- . -

4.5 h i - - - -

c 25 -I i h I

- 86 -

KOREA ATOMIC ENERGY RESEARCH INSTITUTE

TECHNICAL SPECIFIC AT1 ON

Document No. : APFCAP-TS-01-01

Rev. No. : 0

Date : 2001. 11. 8

Sign at u re Organization Date - Name -

Approved by :

APFCAP.TS.01.01, R e v . 0

1 . 0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

-+4-

%%% $q ...............................................................................................

+$-gzGazj .........................................................................................

41 S A a .........................................................................................

...............................................................................................

+ A 1 9 6 ...............................................................................................

41 4 ....................................................................................................

L 0 ) 4 3 9 Xj3.i. ................................................................................ 8

* - q % A ] % ........................................................................................ 9

3 9 1 : + ? 7 s l ~ ? j list ................................................................................. 10

-1-

APFCAP-TS-01-01, Rev. 0

1.1.2 Oxidation

Bottom Guide4 Bushing4 49 q q q l 4814 6.29s Oxidation+

+?!! OFq.

1.1.3 Anodizing

Anodizing3 $33 q%SS O \ d H S ) - @d; 1) Support Tube(Lower, Middle, Upper)

2) Out Tube

3) Top & Bottom End Plate Cover

4) Fuel Rod Cooling Block

-€-

AF'FCAP-TS-01-01, Rev. 0

- 4 -

APFCAP-TS-01-01, Rev. 0

2) +g-3=;3g qgiq- 24. - Coolant flow rate

0OPOH $3 : 12.4 kg/s

- Outlet pressure : 209 kPa

- inlet temperature : 35 "C

- Outlet temperature : 45 'c

- 5 -

APFCAP-TS-01-01, Rev. 0

- 6 -

APFCAP-TS-01-01, Rev. 0

- 7 -

APFCAP-TS-01-01, Rev. 0

- a -

APFCAP-TS-01-01. Rev. 0

- 9 -

APFCAP-TS-01-01, Rev. 0

1) HAN-K(CA>DW-0lF-O5K-0l-CKll :

2) HAN-lC(CA>DW-OlF-OlK-0l-W2 3) HAN-IC(CA>DW-0lF-0lK-01403 : 4) HAN-IC(CA>DW-OlF-OlK-OlW :

5) HAN-IC(CA>DW-01F-OlK-01-005 : 6) HAN-IC(CA>DW-0lF-OlK-01~ : 7) HAN-IC(CA>DW-01F-01K-01-007 8) HAN-IC(CA>DW-OlF-OlK-Ql-W8 :

9) HAN-IC(CA>DW-0lF-0lK-Ol-W : 10) HAN-IC(CA>DW-O1F-01K-01-010A%B : 11) HAN-IC(CA>DW-01F-01K-O1-01lA&B :

12) HAN-IC(CA)-DW-OlF-O 1 K-01-012 :

13) HAN-IC(CA>DW-01 F-0 1K-0 1-013 14) HAN-IC(CA)-DW-01 F-0 1 K-0 1-0 14 1 5) HAN-IC(CA>DW-OIF-Ol K-01-015 : 16) HAN-IC(CA>DW-OlF-OlK-01-016 17) HAN-IC(CA>DW-OI F-01 K-01-0 17 18) HAN-IC(CA>DW-01F-01K-01-018 :

19) HAN-Ic(cA)-DW-OI F-01 K-01-019 20) HAN-IC(CA>DW-0lF-OlK~l~O~ :

2 1) HAN-IC(CA)-DW-Ol F-0 1 K-01-021 :

22) HAN-IC(CA>DW-0lF-0lK-Ol-(m :

23) HAN-IC(CA>DW-01F-OlK-01-023 :

24) HAN-IC(CA>DW-OlF-OlK-01-024 :

25) HAN-IC(CA)-DW-OlF-OlK-O 1-025

26) HAN-IC(CA>DW-0IF-0lK-01426 :

27) HAN-IC(CA>DW-OlF-OlK-01-027 28) HAN-IC(CA>DW-OlF-OlK-01-028 :

29) HAN-IC(CA>DW-0lF-OlK-Ol-CQ9 :

30) HAN-IC(CA>DW-OlF-01K-01-030 :

31) HAN-IC(CA)DW-OlF-01K-01-031 :

32) HAN-IC(CA>DW-OIF-01K-01-032 :

33) HAN-IC(CA)DW-OlF-Ol K-Ol-O33A&B :

Rod ‘Iip and Central Rod Details Bottom Guide Assembly Details Bottom Guide Spring Details Collar Details Bushing Details Boffom End Plate Details Bottom End Plate Cover Details Out Tube Details Lower Support Tube Details Lower Housing Details Upper Housing Details Housing Support Rod Details Housing Nut Detail Fuel Rod Tube Detail Fuel Rod End Cap Bottom Details Fuel Rod End Cap Top Details Fuel Rod Pienum Spring Details Fuel Pellet(Mock-up) Details Fuel Pellet Spacer Details Fuel Rod Cooling Block Details Upper Support Tube Details Top End Plate Details Top End Plate Cover Details Top Guide Details Top Guide Spring Assembly Details Grapple Head Lock Details Grapple Head Details Grapple Head Clamping Nut Details w e I-kad awng sping W& Details Fuel Rod Holddown Spring Details Housing Nut SWg Washer -1s

Middle Support Tube Details Hafiium Tube Details

34) HAN-IC(CA>DW-OlF-OIK-01-034 35) HAN-IC(CA>DW-OlF-0lK-01-035 36) HAN-IC(CA>DW-OlF-OlK-01-036 37) HAN-IC(CA>DW-01F-01K-Ol-037 3s) HAN-IC(CA>DW-01F-01K-OT-O1-015-1 : Fuel Rod Assembly(M0ckup) Details

: Guide Tube Details : Housing Support Rod Handling Tool : Housing Nut Handling Tool : Grapple Head Clamping Nut Handling Tool

- 10 -

- 99 -

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Name Organization Date - Signature

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1) Rod tip & Central Rod 2) Bottom Guide Assembly 3) Bottom Guide Spring 4) Collar 5) Bushing 6 ) Lower End Plate 7) Lower End Plate Cover 8) Out Tube 9) Lower Support Tube

10- 1) Lower Housing 10- 2) Upper Housing 10- 3) Housing Support Rod 10- 4) Housing Nut 10- 5 ) Housing Nut Spring Washer 10- 6 ) Fuel Rod Tube 10- 7) Fuel Rod End Cap Bottom 10- 8) Fuel Rod End Cap Top 10- 9) Fuel Rod Plenum Spring 10- 0) Fuel Pellet(Mock-up) 10-1 1) Fuel Pellet Spacer 10-12) Fuel Rod Cooling Block 10-13) Fuel Rod Holddown Spring 10-14) Hafnium Tube 10- 15) Fuel Rod(Mock-up)

11) Upper Support Tube 12) Top End Plate 13) Top End Plate Cover 14) Top Guide 15) Top Guide Spring Assembly 16) Grapple Head Lock 17) Grapple Head 18) Grapple Head Clamping Nut 19) Grapple Head Clamping Spring Washer 20) Middle Support Tube 21) Guide Tube 22) Housing Support Rod Handling Tool 23) Housing Nut Handling Tool 2-1) Grapple Head Clamping Nut Handling Tool

IO) Test Fuel Rod -4ssernbly

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75 0.5 0.5 270 20 50 100 25 20 50 50 70 80 120 100 3.5

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'I'itlc : Q u a l i t y Assurance Requirements for Nuclear

Safe ty- re la ted Items and Services(Qua1i ty Class Q and TI

I'repared by :

Reviewed by :

Approved by :

HAN ARC) Utilization & Iksearch Center Korea Atomic Energy Research InsCituCe

Quality Assurance Requirements for HAN-RS-DD-SP-%-003 Rev.0, 1 /13 Nuclear Safety-related Items and Services

TABLE OF CONTENTS

Quality Assurance Requirements for HAN-RS-DD-SP-99-003 Rev.0, 2 /13 Nuclear Safety-related Items and Services

Q u a l i t y Assurance Requirements for Nuclear Saf ety-related Items and Services (Qua l i ty Class Q and T)

1 . 0 PURPOSE

T h i s spec i f ica t ion es tab l i shes minimum q u a l i t y assurance requirements which s h a l l be met by suppl ie rs of nuclear safety-related items and s e r v i c e s t h a t a r e c l a s s i f i e d a s Q u a l i t y Class "Q" or"T" by Safety Analysis Report. I t d e f i n e s QA Program c r i t e r i a , qual i ty planning requirements, and g e n e r a l adminis t ra t ive requirements, applicable t o t h e performance of: t h e c o n t r a c t f o r the safety-related items.

2 .0 APPLICABILITY

2 . 1 T h i s s p e c i f i c a t i o n s h a l l apply when required by t h e purchase order (PO), product s p e c i f i c a t i o n or other procurement documents issued by KAERI. I n t h e even t of a c o n f l i c t between the PO, prcjduct s p e c i f i c a t i o n and t h e requirements defiried herein, t h e order of p r i o r i t y s h a l l be the PO, p r o d u c t s p e c i f i c a t i o n , product documents and this spec i f ica t ion .

2.2 The impleinentaion by suppl ier of Quality Assurance Program i n compliance with the Korean Atomic Law(MOST order No.90-3), USNRC 10 CFR !50 Appendix B, ANSI/ASME: NQA-1, or KEPIC QAP each as concerned, is considered as meeting t h e requirements of t h i s Specification.

3.0 Q u a l i t y Assurance Program C r i t e r i a

3.1 A Q u a l i t y assurance program includes a s a minimum the procedures r e q u i r e d for meeting t h e requirements specif ied i n the following t a b l e inasmuch a s t h e y are app l i cab le by the suppl ier . The applicable QA requirements should be de f ined i n t h e procurement documents under consideration of work scope t o be contracted.

Quality Assurance Requirements for HAN-RS-DD-SP-99-003 Rev.0, 3 /13 Nuclear Safety-related Items and Services

I -__ -. - -.

' Appl i cab l i ty , i : Q-cl+- fzcX&- C r i t e r i a ?-

3.2 The Suppl ie r ' s QA program sha l l apply t o a l l qua l i ty - re la ted a c t i v i t i e s ( e . g.,

design, purchasing, manufacturing, handling, inspecting, storing, packaging, shipping, documenting, etc.) and s h a l l comply with t h e c r i t e r i a below as app l i cab le t o the type of item or service t o be provided.

3 .2 .1 C r i t e r i a f o r I tems\Services(Excluding Material) Under ASME B8PV Code Sec t ion III Rules or KEPIC MN requirements(e.g., pumps, valves , vessels , tanks, component supports, piping systems, parts, appurtenances, e t c . 1

3 . 2 . 1 . 1 The Supplier s h a l l have a QA program complying with the requirements of Ar t i c l e NCA-4000 of the ASME BLPV Code Section III. cur ren t e d i t i o n , or MNA-4000 of KEPIC.

3.2.1.2 The supplier shall have a Cert i f icate of Authorization i ssued by ASME o r

KEA(Korea E l e c t r i c Association). The C e r t i f i c a t e of Authorizat ion s h a l l

include the scope of work t o b e performed for KAERI.

Quality Assurance Requirements for HAN-RS-DD-SP-99-003 Rev.0, 4 /13 Nuclear Safety-related Items and Services

--

3 . 2 . 2 C r i t e r i a fo r Mat.erials Under ASME BIPV Code Sect ion 111 Rules o r KEPIC requirements(e. g . , forgings, plate, bar, cas t ings , tubing, f i t t ings, bo l t ing , welding and brazing materials, etc. 1

3 . 2 . 2 . 1 The supplier(Materia1 Manufacturer or Material Suppl ier) shall have a QA

program complying with t h e requirements of NCA-3800 of t h e ASME S e c t i o n 111, curren t ed i t i on o r MNA-3800 of KEPIC. For small mater ia l products , t h e

exceptions to f u l l QA program requirements given i n Code Paragraphs NX-26101 or MNX-2610 may be used wi th procurement document issued by KAERI.

3.2.2.2 The Suppl ier s h a l l have a Qua l i ty Systems Certif icate(QSC1 issued by ASME

o r KEA ver i fy ing the adequacy of the Supplier 's q u a l i t y system program or ident i f ; ica t ion and ve r i f i ca t ion program, a s appl icable . The Supplier's QSC s h a l l include the scope of work t o be performed for KAERI. As a n a l t e r n a t i v e t o having a QSC issued by ASME or KEA, the Supplier s h a l l be surveyed. qua l i f i ed and audi ted by KRERI.

3.2.3 C r i t e r i a fo r Noxi-Code Items(e. g . , 1E instrumentation and controls. nuclear f u e l , nonpressure retaining mechanical equipment, etc. 1

3 . 2 . 3 . 1 The Supplier shall comply with the QA requirements or para. 3.1 of t h i s spec i f i ca t ion .

3 .2 .4 C r i t e r i a f o r se rv ices(e . g. , design, NDE, computer software, machining, c a l i b r a t i o n , etc:. 1

3.2.4.1 The Suppl ier s h a l l comply with the requirements of para. 3 . 0 of t h i s spec i f i ca t ions .

3.2.4.2 The following port ions of para. 3.1 of t h i s specification g e n e r a l l y apply t o the t yp ica l services noted.

DesigWComputer Software - 1, 2, 3, 6, 11, 15, 16, 17 and 18

NDE - 1, 2, 5, 6, 9, 15, 16 and 17

Testing/Equipment Qual i f ica t ion Services - 1, 2, 5, 6, 10, 11, 12, 14, 15,

Quality Assurance Requirements for HAN-RS-DD-SP-99-003 Rev.0, 5 /13 Nuclear Safety-related Items and Services

16, and 17

Machining Services - 1, 2, 5, 6, 8 10, 12, 13, 14, 15, 16 and 17

Fabrication Services Including Welding - 1, 2, 4 t h r u 18

3.2.5 C r i t e r i a f o r commercial grade Items.

3.2.5.1 Commercial Grade Item - An item satisfying (a), (b), and (c) below: (a ) not subject t o design or specification requirements tha t are unique t o

nuclear f a c i l i t i e s ; (b) used i n applications o ther than nuclear f a c i l i t i e s ; (c) is to be ordered from the manufacturer/supplier on the basis of

specif icat ions set forth i n the manufacturer's published product description(for example; catalog).

3.2.5.2 Where the design u t i l i z e s commercial grade items, the fol lowing requirements, as an acceptable alternative, can be u t i l i z e d for preparing t h e procurement documents. ( a ) The item t o be purchased should be ident i f ied i n the approved design

output document or drawings. Rn a l te rna te commercial grade i t e m may be accepted, provided the KAERI design organization provides ver i f icat ion t h a t the alternate item w i l l perform the in tended function and w i l l meet design requirements.

(b) Source evaluation and selection, where determined t o be necessary by t h e KAERI based on complexity and importance to safety, shall be carr ied out i n accordance with the KAERI's QA Procedures,

(c) Commercial grade items s h a l l be ident i f ied i n t h e purchase o r d e r or specif icat ion by the Manufacturer' s published product descr ipt ion ( f o r example. catalog number 1.

(d) One o r a combination of the following methods s h a l l be u t i l i z e d to provide reasonable assurance that the item meets the acceptance c r i t e r i a specified i n t h e procurement documents. (1) special t e s t ( s ) or inspection(s) o r both; (2) commercial grade survey of the Supplier; ( 3 ) srxrce ver i f icat ion; (4 1 acceptable Supplier/item Performance records.

(e) Prior t o acceptance of a commercial grade item, the KAERI s h a l l

Quality Assurance Requirements for HAN-RS-DD-SP-99-003 Rev.0, 6 /13 Nuclear Safety-re'lated Items and Services

ver i fy that,; (1:) No dama,ge was sustained during shipment,

(2.) the item has s a t i s f i e d the specified acceptance c r i t e r i a , (3:) specified documentation, a s applicable t o t h e item, was received

and acceptable.

4.0 QUALITY ASSURANCE REQUIREMENTS

4 . 1 General

4.1.1 Throughout the period of execution of the contract, t h e suppl ier s h a l l have i n e f f e c t a QA program which meets the requirements of t h i s s p e c i f i c a t i o n .

4.1.2 The Suppl.ier's QA, program s h a l l be planned, documented and executed through w r i t t e n pol ic ies , procedures and/or instructions a s re levant and a p p r o p r i a t e to t h e work to be perforaed.

4.1.3

5.0

5.1

5.1.1

5 . 2

5.2.1

The Suppl ier ' s QA program documentation and implementation thereof a r e s u b j e c t to review and ver i f ica t ion by KAERI prior to and d u r i n g the

execution of the work.

QUALI'iT INSPECTIiON REQUIREMENTS

INITIAL QUALITY INSPECTION PLANNING

The suppl ier , during t h e e a r l i e s t pract ical phase of contract performance, s h a l l c:onduct ia complete review of t h e requirements i n the PO and any related documents to understand and make timely provision f o r the s p e c i a l cont ro ls , processes, test equipments, f ixtures , tooling and skills required f o r assuring item o r service quali ty.

INSPECTION AND TEST PLAN( ITP)

When required by the PO, t h e Supplier s h a l l prepare an appropr ia te ITP s u i t a b l e for each item. The ITP is a summary of manufacturing opera t ions ,

inspect ions, tests, hold points, and witness points t o be performed during

Quality Assurance Requirements for HAN-KS-DD-SP-Y9-W3 Rev.0, 7 /13 Nuclear Safety-related Itenis and Services

t h e manufacturing of the items. The Exhibit 1 is a suggested format of t h e ITP.

5.2.2 Contents of the ITP

ITP s h a l l include, a s a minimum, the following:

Designation and ident i f icat ion of the major s t ructures , p a r t s , subassemblies o r systems of the equipment t o be supplied.

Procurement of p a r t s covered by a specification.

Receiving inspection of procured material.

Manufacturing, inspection, testing and special process o p e r a t i o n s performed on these par t s during and a f t e r fabr icat ion.

Manufacturing. inspection, testing and special process o p e r a t i o n s performed on subassemblies composed of these p a r t s , i f any.

Inspection or test operations performed during s i te e r e c t i o n ( i f applicable). Tests, inspections and examinations performed on sys tems assembled i n manufacturing f a c i l i t i e s .

Packaging operations.

Review of manufacturing quali ty records.

ITP s h a l l be submitted t o KAERI QA for review and approval and incorporation of qual i ty surveillance points selected by KAERI. Submi t ta l s h a l l be made a s required by the contract but a t least three (3) weeks pr ior t o re lease for fabrication. KAERI approval or 'conditional approval i s required pr ior t o the Supplier beginning fabricat ion unless release f o r

selected a c t i v i t i e s is provided.

Notif icat ion regarding quality surveillance points s h a l l be a s fol lows.

Quality Assllrance Requirements for HAN-RS-UD-SP-99-003 Rev.0, 8 113 Nuclear Safety-related Itenis and Services

1. Witness Point - KAERI QA s h a l l be noti f ied a t l e a s t two working days pr ior t o t h e performance of the t e s t , inspection, or process. Hork

s h a l l not be delayed i f t h e KAERI QA representative has not arrived a t

the appointed time. Supplier is required t o show evidence of no ti f ica t ion.

2. Hold. Point -- KAERI QA s h a l l be notified a t l e a s t three working days pr ior t o the anticipated point. The operation s h a l l not be performed u n t i l the KAERI representative i s present unless KAERI waives t h e hold point i n writing.

5.3 Revision to an ITP s h a l l be submitted t o KAERI QA for acceptance prior to incorporation of the revision.

6.0 ADMINISTRATIVE REQUIREMENTS

6.1 KAERI FIJRNISHED MATERIAL

Material furnished by KAERI shall be reviewed i n advance by t h e Supplier

upon r e c e i p t for proper quantity, conditions and qua l i ty requirements. The Supplier s h a l l not i fy KAERI immediately of any discrepancies noted. I t is t h e Suppl ier ' s responsibi l i ty to preserve the condition of KAERI f u r n i s h e d mater ia l through adequate storage and handling a f t e r i t has been r e c e i v e d and t o maintain traceability to documentation furnished with the material,

a s required.

6.2 TECHNICAL CHANGE REQUEST

The Supplier may request changes t o contract technical requirements using

a "Technical Change Request"(TCR1 form provided by the Supplier. The TCR s h a l l be completed and submitted to t h e KAekI with adequate backgrcund information f o r evaluation. If a change is approved ag a permanent change

or a l te red design, the Supplier is required t o ref leet the chahge i n the applicable drawings or other affected technical dkuments t h a t a r e t h e

responsibi l i ty of Supplier.

Quality Assurance Requirements for HAN-RS-LID-SP-93-003 Rev.0, 9 /13 Nuclear Safety-related Items and Services

6 . 3 NONCONFORMAXCES(PRI0R TO DELIVERY 1

The Supplier s h a l l submit t o KAERI for review and concurrence a l l nonconf ormances t o Contract/W requirements. Nonconformance Report s h a l l be submitted using a form provided by the supplier.

The Supplier i s required t o submit adequate information for eva lua t ion and, when applicable, a recommended correct ive ac t ion and the b a s i s for t h a t recommendation. A l l such documentation s h a l l be forwarded t o KAERI. The Supplier shal l not ship an item u n t i l t he Nonconformance Report h a s been disposit ioned and accepted by KAERI.

6.4 CORRECTIVE ACTION REQUEST

When a deficiency is discovered during the implementation of t h e Supp l i e r ' s w a l i t y program, or other def ic iencies which may degrade t h e product qua l i t y , a "Corrective Action Report" may be issued by KAERI to i d e n t i f y and document the problem.

6.5 RIGHT OF ACCESS

During the performance of the contract, KAERI shall, w i t h proper n o t i f i c a t i o n , have the r igh t t o inspect, evaluate and audi t the Supplier's facil i t ies and a c t i v i t i e s and those of any sub-tier s u p p l i e r s . QA

inspections, surveil lances or audits performed by KAERI shall i n no way r e l i eve the Supplier of any of its responsibi l i t ies under the PO.

6.6 SUB-TIER SUPPLIER

The Supplier s h a l l e i t he r maintain documentation for the eva lua t ion and acceptance of sub-tier suppl ier ' s QA program or use KAERI approved supp l i e r s only. When sub-tier suppliers a r e used, a l l applicable t e c h n i c a l and qua l i ty requirements imposed on the PO must be transmitted t o the sub-tier suppliers.

Quality Assurance Requirements for HAN- HS -DD-SP-99-003 Rev.0, 10/13 Nuclear Safety-related Items and Serviccs

6.7 QA RECORDS RETENTION

6.7.1 The Supplier s h a l l produce and retain the records i n a manner which i s consis tent w i t t i applicable codes, standards, specif icat ions and PO requirements. These records shal l be maintained in an a p p r o p r i a t e environmental conditions to prevent loss through deterioration, p i l f e r a g e , or mishandling.

6.7.2 QA records tha t a r e required t o be shipped with the i t e n w i l l be i d e n t i f i e d i n the PO. QA records tha t a re not required t o be shipped by t h e S u p p l i e r but are specif ied by the PO or specifications, s h a l l be retained by t h e Supplier f o r periods t h a t are consistent with the Supplier QA record re ten t ion program. QA records shall not be destroyed prior to t h e r e q u i r e d re ten t ion period without writ ten approval from KAERI.

6.8 DOCUMENT SUBMI TTPLS

When required by the Po, the Supplier s h a l l submit docurnents f o r KAERI's approval or infornation using a form provided by t h e Supplier.

6.9 CERTIFICATION OF ITEM/SERVICE The Supplier s h a l l a t t e s t t o having supplied itemlservice to KAERI i n compliance with a l l applicable requirements by issuance of a C e r t i f i c a t e of Conformance t h a t includes the following:

The c e r t i f i c a t e sha l l identify the purchased service, m a t e r i a l o r equipment, such as by t h e KAERI W number.

The c e r t i f i c a t e s h a l l ident i fy the spec i f ic procurement reqwirements m e t by the purchased itemhervice such a s codes, standards, and o t h e r specif icat ions. T h i s may be accomplished by including a list of t h e spec i f ic requirements including procurement s p e c i f i c a t i o n s and

drawings. The procurement requirements ident i f ied s h a l l i n c l u d e any approved changes, waivers, or deviations applicable to t h e s u b j e c t i temkervice.

The c e r t i f i c a t e shall ident i fy the QA Manual including r e v i s i o n and

da te or the ASME c e r t i f i c a t e number and expiration da te used t o

Quality Assurance Requirements for HAN-RS-IID-SP-%-03 Rev.0, 1 L43 Nuclear Safety-related Items and Services

furnish t h e i temhervice. a s applicable.

(4 ) The c e r t i f i c a t e s h a l l be signed or otherwise authenticated by a person

who is responsible for the quali ty assurance function and whose

function and posit ion are described i n t h e Supplier 's q u a l i t y assurance program.

This c e r t i f i c a t e s h a l l be completed prior t o KAERI's re lease for shipment of the item or acceptance of the service.

Quality Assurance Kequirements for HAN-HS-DD-SP-99-003 Rev.0, 12/13 Nuclear Safety-related Itenis and Services

-- --

Exhibit 1

UPPLIER: INSPECTION AND TEST PLAN

I ITP m.: __

I m m.: iPM OF

Rev. 00 - Initial Issue Rev. 01 - Revised to include witness and hold points

Quality Assurance Requirements for HAN-RS-DD-SP-%-W Rev.0, 13/13 Nuclear Safety-related Items and Services

Exhibit 1 (Continued)

WPLIER :

'INE ' OPERATION DECRIPIION 1 REF. WC. NO. NO. j ! __ -I--

- I I Procurement of materid j o r p a r t s

i Receiving inspection of I material or parts

1 Fabricate or assemhle 1 3 : material or parts i n to ,

! ' subassemblies

i I

I subassemblies

I ' Assemble subassenblies 1 i n t o thesysten

- Inprocess inspection of

I _ _ _ _ ~ _ _ -

-1

6 i System acceptance test I

I

7 I Final inspection 1

I I I I 8 t Package I

I

1 Review of nanufacturing i quality records

.. .i ! - .- .

I

- __c_ --___ '

I I 1

I

i w NO.: 1 PAGE 2 OF 2

-TtLj- I I

T=i=-=- I

--I I ..I

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LEGBI!: H = BILD POINT W = WITNESS WINT

- 126 -

END OF MANUFACTURING REPORT

C O N T E N T S

1 . CERTIFICATE OF COiWL I ANCE

2. DOCUhiENT LIST

3. AS-BUILT DRAWING

4. MANUFACTURING PROCEDURE

1. CERTIFICATE OF COMPLIANCE

Equi pmen t I . D No : Name : 4Hxd%?”,’3lA)

1. \Ye hereby certify that the item listed above, has been manufactured in compliance with requirements included in the other and its cons t it uent document .

2. A1 I the deviation to contractual requirements(if any) have been resolved and approved by the Buyer.

3. ‘The Encl of Manuf actur ing Report has been reviewed and founcl in compl iance with the order requirements.

4. The items covered herein is approved and released for delivery. subject to Buyers shipment authorization.

Tit le : QA DEPARTMENT MANAGER

Signature : 4 6 Date 2002. 2. 18

2. DOCUMENT LIST

DOCUMENT J.,lST

SELLER : w?-4363 SPEC. / P.0 NO APFCAP-TS-01-01

The follo\ving.docttments are required by this specification nnd shall be supplied by the seller to indicate cotniicl1;incc These documents shall be placed in a water-proof wrapping and included inslde the container w i t h the equipment or parts. I f more then one container is requircd for the shipment, thc container holding thc documents shall bc plaitit)! iniirkcd document list inside

REV.0

2.1 INSPECTION PLAN

(5Jqg-E)

I INSPECTION & I .P NO. : DPI-FAP-020101

Sheet 1 of 2 TEST PLAN CH -"rS+!

I

Contract No. No

APFCAP-TS-01-01

Equ i pmen t s . Par t s or Component 13

Appl icable

Document

~~

W i tness/Hold Point Report

No. /Date No.

- 1

L i s t of Operations lema r k KAER I DTL KAER I

Q.A

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Con t r ac t No,

INSPECTION & 1 A N n

Tech. Spec.

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Sheet 2 of 2 - No.

APFCAP-TS-01-01

Equ i pmen t s . Par t s or Components

-

No.

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10

11

12

13

14

15

L i s t o f Operat ions

ANOO I Z I NG

A p p l icable Document

ANOD I Z I NGZ!

WitnesdHold Point

DTL

H

KAERl KAERl Repor t

No. /Date Remark

c

3

I No I 1 2 3 4 . 5 6 7 8 9

I N n I Afl - ,

ROD TIP 1 ZIRCALOY-4 a1,4 BOTTOM GUIDE 1 ZIRCALOY-4 #2,3 6OTTOM GUIDE SPRING . 1 STS304 #8 COLLAR 1 STS304 #10 BUSHING 1 ZIRCALOY-4 $1 LOWER END PLATE 1 STS304 # 6 LOWER END PLATE COVER 1 AL6061 8210 #5 OUTTUBE: 1 AL6061 8210 # 5 LOWSUPPORTTUBE . 1 AL6061 8210 #5

I i o ]LOWER HOUSING I I 1 -

2 (STS304 I #6 I

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pP 18

UPPER HOUSING 2 STS304 # 6 HOUSl NG SUPPORT ROD 6 STS316 H 7 HOUSING NUT 6 STS304 #10 ELEMENT TUBE 6 ZIRCALOY-4 - *Ei ELEMENT END CAP BOTTOM 6 ZIRCALOY-4 #k 1 ELEMENT END CAP TOP 6 ZIRCALOY-4 #1 ELEMENT SPRING 6 SSTS304 or INCONEEX75 #12 FUEL ELEMENT 30 LEADor Pb h=l

-kl -

C d S INTERNATIOt (AL

S u l t e 8 - 8 .ESS 135 E a s t 5 4 t h S t .

New Y o r k , NY 10022 N T I O N OF: Purchasing A ~ e n t .

EGARO TO YOUR HASE ORDER N O . : NO.:

RIPTION: NS I ONS: I F I C A T I O N S : .

SH I PPEO: T I TY SH1 PPEO : HT SHIPPED: S OROER NO. :

N O . : '0.:

sc 930506/03 2 Z i i c o n i urn-4 B a i 5 t o c k -984' ~ i a . x 39.37' L (+Lrj ASTM 8351-85'and P u r c h a s e Order A u g u s t 11,1993 . R e f . P.L.:: 17 p c s . 120.4 Ibs. 1 0 5 0 2

2 3 4 4 6 6 Q Z r 4 1 6 7 1 8

- R E P O R T FOLLOWS:

r i a l Condition: A n n e a l e d a n d c e n t e r l e s s G r o u n d .

3WELEDY NE WAH CHANG ALBANY

r CHEMISTRY COMPOSITION: I N PERCENT ? n t S p e c . 1 2 3 4

1.20-1.70 1.49 1.54 1.54 1 . 5 0 0.16-0.24 0.21 0.22 0.22 0.22

. 0.07-0.13 3.10 6 . 1 1 0 . 1 1 0 . 1 1 ' @.,28-0.37 0 . 3 1 - _ - 0.33 0.33 0.33

. . . B A L A N C E

;Urd IMPURITIES: I N PPM 7 6 - 4 7

0 . 5 <o. 2

0.5 KO. 2 20 <lo

25 c 3

- 20 < l o

5 0 < l o 8 0 2 8 70 <3 5

3.5 c1 . o 100 < 5 0

270 1 4 7

5 0 <2 5

I ' ' 100 6 4

5 0 <2 5

900-1600 1320 120 88

4 6 <o * 2

1 4 7 eo. 2 <lo <2 5 <3 6 0

< I 0 <2 5 <10 23

<3 5 1 2 9 0

9 8 <1 . o

< 5 0

4 6 5 1 do. 2 < 0 . 2 ' 1 5 6 141 eo. 2 <o .2 <I 0 <lo <2 5 <2 5 <3 4 6 3 6 3

<t 0 <lo < 2 5 .--_ <2 5 <I 0 .<lo <2 0 <2 0 <3 5 <3 5

1320 1280 100 110

x1 .0 <1 .o <5 0 <s 0

5 k 1 . 5 3 0 . 2 3 0.1'1 0 . 3 4

41 (0.2 146

<o . 2 <lo <2 5 <3 58

<lo <2 5

. <10 25

<3 5 1300 100

<1 .o <5 0

.

* P a g e 2 0 1 . 2

T T E L E D Y NE WAH CHANG ALBANY

:T C H E M I S T R Y : I N PF'M n t S p e c . M a x . 1 2

2 5 7 7 8 0 <:2 0 3 7

9 0 0 - 1 6 0 0 1 2 8 0 1 2 8 0

0

iEMPERATURE T E N S I L E TEST: RESULTS ASTM E 8

S p e c . M i n . : L o n a . $ 1 L o n g . e 2 e STR, P s ' i : 6 0 0 0 0 7 7 1 0 0 7 7 4 0 0 S t r e n u t h ( 0 . 2 % O f l s e t ) , p s i : . 3 5 0 0 0 5 5 6 0 0 5 2 4 0 0

1 4 2 4 2 6 ~ t f o n I n 2 '

" " O N T E S T : RESULTS *, .: 5 9 5 5 - 1 2 L

' : ASTM G 2 ,

o r e : L P - C T - 8 ' R e v . . (3'- t e r s : 3 d a y s f 7 5 0 ° i ~ / 1 5 0 0 p s i

-

M a x . W t . G a i n 2 2 r n a f d m z V i s u a l A p p e a r a n c e

1 6 A c c e p t . . n o v i s i b l e c o r r o s i o n d e l e c t s . 1 6 A c c o p t . , n o v i s l b l e c o r r o s i o n d e f e c t s .

dGF\APH I C T E S T : R E S l J L T S a n $ u 6 f s e s a m p l e e l o r l a p s , v o i d s , c r a c k s a n d o t h e r in ter -n_ - i l d e f e c t s . s: A c c e p t a b l e

IED B Y : T o n y N e l s o n , P r o d u c t A s s u r a n c e D e p t . :

30.15.Pl-2 2 1 . 2 5

' - , T I .I;.-......:. . 1

C S INTERNATIONAL RESS 135 East 54th s t .

.. S u l t e 8 - 8

; N T I O N O f : P u r c h a s l n o Agent N e w York, N Y 10022 . k

AEGARO TO Y O u i 3

P a a e 1 0 1 . 2

?VTELEDYNE WAH CHANG ALBANY

CHASE OROER N O . : ,SC 930506/03 u N O . : 1 CR I PT ION: C,NS I O N S : 1 . 4 1 7 ' Ola. x 39.37' ( J 1 6 ) cIFICATIONS:

z SHIPPED: R 2 - r P . .I>- J T I T Y SHIPPED: 23 p c s . ;HT SHIPPED: 3 3 9 . 5 Ibs. 3s OROEA NO.: 1 8 5 0 r N O . : 2346300 f r 4

2 ircon-l~um~'4 8ar;s . t o ck

ASTM 8 3 5 1 - 8 5 a n d Purchase Order Aua. 4 , 1993 - - . -.

N O . : 16717 4

{ :T REPORT FOLLOWS:

' r i a l C o n d i t i o n : Annealed a n d centerless a r o u n d . . ..

,T CHEMISTRY COMPOSITION: IN PERCENT ) e n t S p e c . 2 3 4 5 1

1.61 1 . 2 0 - 1 - 70 1 . 5 8 1.63 1.65 1.64 Q.18-0.24 0.21 3.21 0.22 0.22 G.22

J : 0.28-0.37 0.32 - _ 0.32 0.33 0 . 3 4 0.33 0.07-0.13 0.11 0.11 0.11 0.11 0.11 : t

B A L A N C E -4

MUM IMPURITIES: I N PPM 75 - 43

0.5 K O . 2 270 140 0.5 <o. 2 20 < t o 5 0 < 2 5

<3 25 76 100

20 < I 0 50 . < 2 5 5 0 ( 1 0

70 <3 5

3.5 < I . o

25

900-1600 1360 97 120

100 < 5 0

80

3 8 . 4 0 <o .2 <o. 2 143 143

<o. 2 <o. 2 (1 0 <lo <2 5 <2 5 <3 - <3 6 8 7 0'

< l 0 < l o < 2 5 <2 5 < t o e10 21 22

<3 5 <3 5 1260 1280

9 6 9 8 <1 . o <1 . o

< 5 0 <5 0

$2 ,

J

4 i C0.2

1 4 2 <o. 2 <10 <2 5 <3 68

<lo -.. <2 5

' < l o 23

<3 5 1280

9 8 <1 . o <5 0

38 <o . 2 144

<o * 2 < t o <2 5 <3 6 5

<10 < 2 5 < t o 29

<3 5 1350

9 6 <1 . o

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!

P a a a 2 o f 2 3PTELEDYNE

WAH CHANG ALBANY P.O. e o x 4ao

I c T C H E M I S T R Y : I N PPM n t S p e c . M a x . 1 2 1

2 5 8 6 8 0 2 1 2 6

900-1600 1 3 0 0 1310

J

'EMPERATURE ' T E N S I L E T E S T : RESULTS r - ASTM E8

1.e S T R , P s I : 6 0 0 0 0 77600

a t l o n I n 2' 14 2 4

S p e c . M i n . : L o n g . $ 1 .

S t r e n g t h ( 0 . 2 % O f f s e t ) , P s i : 35000 siioo

" ' O N T E S T : R E S U L T S -.: 5967-11 . - d : ASTM G 2 d u r e : L P - C Y - 8 . Rev: 03, e t e r s : 3 d a y s 1 7 5 O a F / ~ 5 0 o p s I

8, -

3

- M a x . W t . G a i n

22 mo/drng 16 16

L o n g . $ 2

2 4 - 78000 50800

L

V i s u a l A p p e a r a n c e A c c e p ' t . , n o v l s l b l e c o r r o s i o n d o f e c t s . A c c e p t . , n O v i s i b l e c o r r o s i o n d e f e c t s .

3 R A P H I C TEST: RESULTS ' a n s . y a , r t e samp I e l e tar l a p s , v o i d s , c r a c k s a n d o t h c r i n f e r n . a I d e f e c t s . :s: A c c e p t a b l a . .

:IED B Y : T o n y N e l s o n , P r o d u c t A s s u r a n c e O e p t . :

30.15.Pl-2

/ *

I

2 7 23

C b S INTERNATIONAL

S u i t e 8 - 8 lRESS 135 E a s t 5 4 t h S I .

.. N e w Y o r k , NY 1 0 0 2 2 . \

2 t t T 1 0 N OF: P u r c h a s l n o A g e n t

P a g o 1 o f . 2

3'VTELEDYNE WAH CHANG ALBANY

REGARD TO Y O U R CHASE O R D E R N O . : M NO.: CR I P T l O N : ENSIONS: C I F i CAT1 O N S : E : ' E S H I P P E D : NT I T Y S H I PPEO : GHT S H I P P E D : ES ORDER N O . : TI'NO.: S NO.:

sc 930506/03 4 Zirconium-4 8 a r s t o c k

ASTM 8 3 5 1 - 8 5 a n d P u r c h a s e O r d e r S e p t . 7 , 1 9 9 3 R e / . P . L . z 5 0 p c t . 1 3 . 2 l b s . 1850 2339560 2 1 4

1 6 7 2 0

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zsr REPORT 'FOLLOWS:

o r . a l C o n d i t i o n : A n n e a l e d a n d c e n t e r l e s s a r o u n d .

3r CHEMISTRY COMPOSITION: I N PERCENT n e n t S p e c . 1 2

1 . 2 0 - 1 . 7 0 1 . 5 2 1 . 5 4 0 . 1 6 - 0 . 2 4 0 . 2 2 0 . 2 3 0.07-0.13 0.11 .I 0.12 0.28-5.37 d . 3 3 .- 0.34

B A L

d i - i . - ' - I

'MUM I M P U R I T I E S : I N PPM 7 5 - 38

270 141 0 . 5 <o. 2

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7 0 4 6

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ardor N O . : 1 8 5 0

:T C H E M I S T R Y : I N PPM 1 t S p e c . M a x . 1 2

2 5 . 15 16 6 0 33 27

900-1600 1250 1260

P a o o 2 o f 2 3TTELEDYNE

WAH CHANG ALBANY P.O. mx 4.83

AUAW. QI3tl-Ollb

f5031 920-4211 TM IS101 67s-0973 -

, EMPERATURE TENS I L E T E S T : R E S U L T S ASTM E8

S p e c . M l n . : L o n o . n'l l e S T R , PSI: 6 0 0 0 0 7 7 9 0 0 S t r e n g t h (0.2% O f f s e t ) , PSI: 35000 6'0 7 0 0

~ t i o n i n 2 ' 1 4 2 0

; I O N TEST: RESULTS

1: ASTM G 2 l u r e : 'LP-CT-t3.'Rev. '0 ~ t e r s : 3 d a ~ s / 7 5 0 ~ ~ F / 1 5 0 0 p s l

' 1 : 699Z-9 c

- M a x . W t . G a I n

2 2 rng/ldma 1 8 17

L o n g . $ 2 7 9 7 0 0 6 6 1 0 0

1 8

J

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0

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e f o r l a p s , v o l d s , c r a c k s a n d o t h e r 1nte . i .na I d e f e c t s . s : A c c c p t a b l e

I E O B Y : T o n y N e l s o n , P r o d u c t A s s u r a n c e D o p t . :

30.15.Pl-2 0 8 . 0 2

3 c s INTERNATIONAL IORESS 135 Ea s t 54th St.

S u i t e 6 - 8 . N e w Y o f k , NY 10022

. . ’ !

,NTION OF: P u r c h a s i n a A g e n t

! RSGARO TO YOUR

:SCR I P T I ON : MENS I ONS: ECIFICATIONS: TE : Tc‘ SEIPPEO:

I G H T SHIPPED: LES O A O E A NO.: AT NO.:

Y O . :

ANrtrY S H I P P E O :

.. L .‘EST REPORT FOL

t e r I a 1 Condl t I o n :

Z i r c o c

ASTM 8 A u g u s t R e f . P

*315‘ ium-4 B a r s t o c k Ola. x 35.83’ L 351-85 a n d P u r c h a

. L . c 3 1 , 1993

100 P C S . 66.7 l b s . 1850 233956Q 214 16719

LOWS :

A n n e a l e d a n d c e n t e r l e s s

P a i a 1 o f 2 4ITTELEDYNE

WAH CHANG ALBANY

r: 1 s e Order

- .e.....

G r o u n d .

;OT CHEMISTRY COMPOSITION: IN PERCENT ? m e n t S p e c . 2 3 4 1

1.20-1.70 1.52 1.54 1.54 1.53 0 . 1 8 - 0 . 2 4 0.. 22 0.23 0.23 0.22 0.07-0. 13 0‘. 1 1 .o. 1 2 0.12 0.11 i

. : 0 . 2 e - o - 3 Z . * : & . & 3 3 -3.2: 0.35 0.23

. . . ‘ 2 . 0 A L A N C E

IMUM IMPURITIES: I N 75 -

0.5 270 0.5 2 0 5 0 25

100 I - 20

5 0 5 0 8 0 7 0

900-1600 120 3.5 3.5 100

4 .

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1280 93

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r a s o Ordor N o . : S C 030606/Q3 ; O r d e r N o . : 1 8 5 0 ' " 0 . : 3 . .o . : 2 3 3 B 5 6 Q 2 1 4

No. : 1 6 7 1 9

ICT C H E M I S T R Y : I N PPM ~n t S p eat. M a x . 1 2

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J

P a a o 2 0 1 ' 2

9TTELEDYNE WAH CHANG ALBANY

' E M P E R A T U R E ' T E N S I L E T E S T : RESULTS A : A S f M E 8

S p o c . M i n . : L o n g . e 1 . l e S T R . P s i : 6 0 0 0 0 . 8 P S O O

S t r e n g t h ( 0 . 2 % O f l s e t ) , Psi: 3 5 0 0 0 6 0 6 0 0 a t t o n i n 2 ' . 1 4 23

. - -- 'ON TEST: RESULT'S .. .

0 . : 5 9 7 4 - 1 4 - d : ASTM G2 d u r e : L P - C T - 8 .Rev ' . 0:i. e t e r s : 3 days/TSO"F/1500psi -

M a x . W t . G a i n e 2 2 rnaifdrn3 V l s u a l A p p e a r a n c e

: 1 4 A c c e p t . , n o v l s l b l e c o r r o s l o n d e f e c t s . 13 A c c e p t . , n o v l s i b l e c o r r o s l o n d e f e c t s .

L o n g . e2 82900

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n e { f o r l a p s , v o i d a s , c r a c k s a n d o t h e r i n t e r - n a l d e f e c t s . t s : A c c e p t a b l e

FIE0 B Y : T o n y N o l s a l n , P r o d u c t Assurance O o p t . :

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N. Great South~lest pkvw, &and Pralrie, Texas 760%. Tel. (214)302-0230 T Fax (214) 602-15f7

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k . 8 7 '

AI - .ba AFTER HEAT T R U T @ 1200' FOR 4HRSt TENSILE STRENGTH 799 - .I10 Slronglh 219.ai36

St(cnglh 196.434 Y . < - - .kwoll Hardnoss RC4 3

rgalion 'f6 In 2" 2.0

scrib+$'and swqrn belore ;mo this 1: ________-____ 32-8 ___._ . .

- Nolary Public

._ ;OURCE INDUSTRIAL ALLOYS

WIRE h S T E E G . . INC. .

Nu-Tech i4'. 0. No ---?-e---

.. ... . . . , . .. . . .. - .. -._. . . . . . . . -. .

..Jk .................................. ................... ..~ ............

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I ............................... .............................. ... . I.. .... ...I ........ ..I. I.

....................

....................... ............................................................... ....... IUI it^ G6.i 1') LQ-.o I

cm

~- .

............

.......... m x 9um

w we3 *' . ---,

..............

........

......

I

BON DE LIVRAlSON/ DELIVERY NOTE Duplicata

REGLEMENT : Per virement bancaire ii : CREDIT LYONNAIS Centre d'affaires La Defense - Tour Credit Lyoonais Place de la Pyramide - 92081 PARIS La Defense Crdex 10 Compte no 30002 00559 0000402100 X 88 CODE SWIFF : CRLY FRPP *D..O...~...--.rr........................O........

EXPORT LICENCE : FRO1018877

INCOTEAM : FCA LPO

TRANSPORT : AIR SHIPMENT

PRODUCT DESCRIPTION : Hafnium plates 1.05 +/-0.06 x 250 + 101-0 x 160mm i 101-0 ,Specification ; analyse chimique

Page : 1

USlNE IPLANT

VENDEUR I SELLER INCOTERM TRANSPORT No COMMANDE

RUGLES

G. DE LA VILLEMARQUE

(CIF') PORT PAYE, ASSURANCE TRANSPORT AIR 5070097

Adresse Livraison I Del. Address :

KAERl 750 Duckjin-Dong Yusung-Ku Taejon KOREA

Adresse Fncturarion I Billinq Address : NIREF Chanye 4 dated May 3. 200 1 Adresse Commande I Purch. Address :

BON DE LlVRAlSON I DELIVERY NOT

- KOREA KOREA 6010097lRGI 1

I u-E EM i C O N ARTICLE I MSGNATION I REF. I PROOUCT

aumnrr uvm

a n SHIPPED

RESTE A LEVRER

BALANCE I UNITE DE

STOCKAGE

STMX UNIT

EON DE LIVRAISC" DELIVERY NOTE Duplicata

Page: 2

Adresse Livraison / Del. Address : KAERl USINE / P U N T RUGLES

VMDEUR I SELLER G. DE LA VILLEMARO.UE 150 Duckjin-Dong INCOTERM KIP) PORT PAYE, ASSURANCE yusung-~" TRANSPORT TRANSPORT AIR No COMMANOE 5010097

NIREF Change 4 dared May 3, 2001

Taejon KOREA

Adresse Facturation I Billinq Address : Adresse Commande I Purch. Address :

VlAEF LT 2001.56

EON D LlVRAlSON I DELIVERY NOT

50100971RGI 1 KOREA KOREA

p -

BE CAREFUL - the shipment of both orders : Hafnium plates (Rwgles) and Zircaloy 4 bars (Ugine) must be dons at the same time (air flight in Roissy COG).

Shipment information :

- Place of products grouping tagether : Kamino Roissy Handling {PIC LPOl Zone de frbt n05 80timent Sogaris Pone 12 95700 ROISSY COG &!lex

OUANTITE - U N I E ?

UVREE STQCUACE

~

RESTE A UVAER

CUilANCE

...

Cornpsgnie Europdenne du Zirconluni Ce;:us Direction Cornrnerciale 91, rue Alb&R Carnus F-49460 hlontrsuil-JuigclB F-445fiO - Paitnio?d F-3SS60 - Jlrrle Ti>!. : +33 (0) 2 4 1 21 34 00 Fax : 4 3 (0 ) 2 41 21 34 93 Siege social : Tour Frarnalo3nc! - La DCtcnsc 6 - 920W Paris La Defsnse Cedcx - Francc TCI. : -33 (0) 1 47 95 :4 1: .Fax : -33 (0) 1 17 96 i8 71 S0Cli:d a%yme -vc.::. ,!,",*,,.C i. ;...: =,;,i :ior., rC:r:,::-'i

8.P. G2 R o ~ t e de Nant6s - B.P. 21

761. : ~ 3 3 (0; 2 40 64 03 00 FPX : 4.33 (0) 2 40 27 56 22

291, route du Marais

TCI. : +33 (01 4 76 68 56 56 f a x : 733 (0) 4 76 68 56 :4

:;:pi';:l cc 6 :(I$ OSC E.,rSs. 071 500 763 ii.3,S hSrr!trre. APE 274 6 . TVA FS 33 071 j33 753 \z.l.; ''4 ,..:,., c ,.* ... I .<. y. e,,!>,,w.<a': I I; ib r: 2: r.k.tw -3 pl . 'p 'L! j '

.' a

ANALYSIS AND INSPECTION CERTlflCATlON

- .. ELEMENTS (?6) HF j 95 I > 95 I 95 I 0 0.028 I 0.03 1 0.032 i Zr 0.24 I 0.30 I 0.25

- IMPURITIES (ppm) I AI < 10 I < 10 f < 10 c 21 25 19

HEAT NR : 272 383 ALLOY: HAFNIUM

C+N c o

I I 31 48 34

< 5 < 5 I (.5

. PROOUTCT ULTRASONIC INSPECTION ?RESULT ; ACCEPTABLE

Cr t 10 c u c 10 Fe 2 53 H 4

Mg 10 Mn < 10 Mo < 5 N I O Nb < 30

CERTIFIED BY : G. BUNEL

< 10 I O .c 10 c 10 284 325 5 < 3

< 10 < 10 10 10

e 5 e 5 23 15

< 30 30 Ni c 10 I I C < 10

25 <25- ~~ 25 Si - Sn e 3 0 30 230

Ta < 50 < 50 c 50 Ti < 10 12 < 10 U 1.5 < 1.5 < 1.5 V I O 10 10 w c 10 .c 10 10

~ ~- - ~

2.3 WESLDING RECORD

(&y.@Z)

... .

L_- --A-

i

'< ..

_----

+I :I-,+ F

/ L ...... --.

! ::. 2.; :It :I I : .,, L. -.- C.

........_.... . .............. ----

.x

.... - _._ ...... - .......... I. .- .. -. ... b ... -..-- .. -. ......

7 _...--- .

............................. __ .... ___ .___._ ---. . -- -- .......... .------ - . I : [J;:CC!:ICI I I I! i .7.

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. ._ ........... ._.___ .__._ .... - . --. - --. .. - -...---- - - . --- ' ; ---- L I l'a::*:l ._. ... __- ....... :. . -

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. I . . I - i::!','! z l . ' l I . I : I I I ! . i ~

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. . .. a . ' ... I . . . . . c

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__._.__..___.___.--.- --- .............. -2: .J-. ;. . I __--.---.- .-- P . , I :', I 71 1::

!

CERTIFICATION

METHOD

RADIOGRAPHIC

ULTRASONIC

MAGNETIC PARTICLE

LIQUID PENETRANT

- SIT-Q-LIII 0004 Certification No.

LEVEL

m m m m

' WNew ORecertified This is to certify that

P T T n T TAT ~ usui, IIY 1w

has successfully completed to qualification requirements and was examined in accordance with

SEIS - C - 701 ( Rev. 3 >, Procedure for Qualification & Certification of NDE Personnel, of

SHIN HAN SIT Co., Ltd. which meets the requirements of SNT-TC-lA, (1996) Edition

and is hereby certified for the following Metb.od(s), and Level.

EXPIRE DATE

JUN. 25. 2005

JUN. 25. 2005

JUN. 25. 2005

JUN. 25. 2005

Date Certified by Date

President-SHIN NAN SIT Co., Ltd. Qualified by Levcl Ill Examiner

-

CERTIFICATION

LEVEL

This is to certify that

EXPIRE DATE

0 Certification No. =New ORecertified

SON, SUNG-HO has successfully completed to qualification reqdirements and was examined in accordance with

SHQS-&I-C701 ( Rev. 4 1, Procedure for Qualification & Certification of NDE Personnel, of SHIN HAN SIT Co., Ltd. which meets the requirements of SNT-TC-lA, (1996) Edition

#and is hereby certified for the following Method(s), and Level.

METHOD

RADIOGRAPHIC

ULTRASONIC

MAGNETIC PARTICLE

LIQUID PENETRANT

Qualified by Level IIJ Examiner

Date

II II II

SEP. 25. 2003

SEP. 25. 2003

SEP. 25. 2003

SEP. 25. 2003

- ~~

Certified by President-SHIN HAN SIT Co., Ltd.

Date

RADIOGRAPHIC EXAMINATION REPORT

page 1 of 2

F q q A ] + l 3 s rH854 SHIN H A I

TEL: (C61)831- SPS-DW-RT-020216- 1 -‘)-.--

1. %q 43qEB E q ~ . ) g g 2. +%-da 3. rY!t?!tla OlF-0%-01-001, 002,

4. % A t % MATERIAL

ITEM. 9 41 *a 52 PART NO. DMWI;\’G No. OEdl), 003 CENTRAL ROD Sl

a. M A E R : TOSHIBA b. MAKER :

I CURIE: WA

f. DISTANCE(FFD1

MAT‘L ID

j. DEVELOPPI” CONDITION 20 C 5 MIN

90 I C M OINCH

N/A N/A

1 I SPOT SIZE : 2X2rnrn I I SIZE:

g. ANGLE(APPROXI3lATE) 0’ ,90’ , 120’ ,240’

GSOURCE SIDE UFLM SED k. DENSITY

DEGREE

IS tXGLE ODUJBLE

I C. FILM TYPE & BRAND: FUJI 50 / 3gx12” (TYPE I ) I d. SCREEN : BFRONT HBACK OLEAD OFLUORESCENT

e. THCHNIQUE /SINGLE ODOUBLE

h. PENETRAMETER

i. EXPOSURE TIhIE m!IL B S T M mShE COTHER

24 -.30 SeC.

7. ORDER 8. OTHER 1 N/A I N/A

6. SPEC SHS-C-301DW- 1

9. SHOOTING SKETCH

jECETCH ATTACHE

- 10. REMARKS

S. 13. SON 3.394 OPERATOR LEVEL - 2002. 02. 15.

RECEIVED BY: I N T E R P R E T E R S. 13. SON I I . APPROVED BY I. HL CHOI - ’ m LEVEL -

I LEVEL -

SHS-C-401-01(1) SHIh’HAN S I T CO., LTD A4(210 x 297mm)

RADIOGRAPHIC EXAMINATION REPORT gt A I +j 2) At 2 2 A i

page 2 of 2

rHBS4

SPS-DLV- RT-0202 16- 1

FLLhI SIZE

Film Identification No.

1% x 12" NONE TOP GUIDE SPRNG A

B H.4FMJM TUBE 270 1

2 ~

3 s/D I 4

CENTRAL ROD A 1 2

3 CENTRAL RODB 1

2

3 BOTTOM GUIDE 0 O 1

2 BOTTOhl GUJDE 120 ' 1

2

BOTTOM GUIDE 240 ' 1

2 % x 12" NONE

SHS-C-401-02( 1) I 'I' CO., LTD

REPORT O F LIQUID PENETRANT EXAMINATION ",u %{I fi 7 +J AI !i! 2 A4

*?!?!!a

01F-05K-01-001

DWG NO. €Y!gS I Surface ConditionfY!!yq /MaterialzH3

OlF-05K-01-001 AS WELDED. AS MACHINED Penetrant 3 931

15 min

Developing Time F!!arAl a 15 min

Removal Technique

Developer %!y?ttl

Remover 4 .il a1

$24 6 5 1 1 NO RECORDABLE INDICATION 1

Identificatim No. Interpretation '+it1 Reject I R1-3

SPS-DW-PT-0202 16-4 Report No. J i L Z A j @ d

1 of 1

Step No. h d 9 3 N/A

Penetrant Type 5%-

Visible Dye 0 Fluorescent Surface Temperature EF!S€

18 C'

Local Heating T+:7)%

0 Yes No

Remaris

SHIX"H4N S I T CO., LTD

REPORT OF LIQUID PENETRANT EXAMINATION ji{l a E,c A,c AI 9 2 A4

DM’G NO. E@$& 01F-OX-01-003,

Penetrant 941

KYUKG DO / DYE CHECK P2 Developer

K W G DO / DYE CHECK D4 Remover 41 .jj

K W N G DO / DYE CHECK R1-3

I BOTTOM GUIDE ASSEMBLY I Surface Condition;BYl+!d /Material;”rl3

AS WELDED. AS MACHINED Dwell Time dP17l

15 min

Developing Time qY”1 d 15 min

Removal Technique

0 Water .Solvent

SHS-C-304 A

Examined by 4 Tl 4

s ?.l 4- Approved by

Date of Examination

2002. 02. 15. S. H. SON

I. K. CHOI (,,hl /- ‘ Level 0 Third Party Inspector + ? l a A \ ? l 0 ANI / AI

Report No. sL.sl4?.!n SPS-DW-PT-0202IG- 1

TravellerPCD No. Rev. Sa5 4 9 4

N/A

Step No. k?!?!iln

N/A Penetrant Type %!!.4l 5%

E Visible Dye 0 Fluorescent Surface Temperature &€

-

Loca! Heating 3:87lP 0 Yes No

SHS-C-303-01(1) S H W S I T CO., LTD Ad210 x297mm)

REPORT OF LIQUID PENETRANT EXAMINATION 2!! $41 3 AI 9 2 A{

P/Q No.(’SA-l NO.) gqjqgg z A } A ] q + 7747$73$ N/A Project Name ?+I91

Item Name 4+% Procedure/Cods Rev. No. % X i A j / f t 7$

SHS -C-304 A

I TOP GUIDE SPRIKG.

DLYG NO. €%%& Surface ConditionXY!%EH /Material4 ?A AS WELDED, AS MACHIh’ED 01F-05K-01-025( 1)

Penetrant ;8’ Fa1 Dwell Time

KYUKG DO / DYE C H E C B 15 min Developer Developing Time d KMII\’G DO / DYE CHECK D4 15 min

Remover 4 ;ill Removal Technique Kk’UNG DO / DYE CHECK 0 Water .Solvent

R1-3

Owner/CustomerF+f/Z ?

48%-4 TravellerRCD Xo. Rev. S0.E 4 S G

N/A -

Step No.

N/A Penetrant Type %!Fa1 5%

Visible Dye 0 Fluorescent Surface Temperature ZY!S€

ia c‘ Local Heating qFi’14 0 Yes No

SHS-C-m-01 (I) SH” s I T CO., LTD

Identification No.

*93!a __ . 01F-05K-01-025(1)

Accept Reject Interpi-eta ti0 n Remarks

94 gfa4 8 4 el 3L

V NO RECORDABLE INDICATION

REPORT OF LIQUID PENETRANT EXAMINATION q 41 xa T E E ' g A ) El s g z A {

K Y W G DO / DYE CHECK 15 min Remover 41 4 211 i Removal Technique

K W N G DO / DYE CHECI< i 0 Water .Solvent

I Developer F!%Hl 18 C'

Local Heating 3-?7\'?2

0 Yes I No

Developing Time 934b I Surface Temperature EF!S€

Examined by A1 %I 4

Date of Examination II

2002. 02. 15. S. H. SON

G'

1 Rejectl- Interpretation I Remarks

"1 iL __ 932 ?i 4 NO RECORDABLE INDICATION

APFCAP-CL-02 .-01

1 Check List -

2002.2. 8.

E

9 9 *I Chick List

Bottom Guide

* 3 01 10.5 10.1 P#P

LHB !?Si 21 2gt YES Bffl

Bushing LH z! UI 8.10 8.1 (#OS)

Bottom End. Plate (#06)

1

lottom End Plate Cover (#Oi')

50.9

4.99

YES

722

55.99

YES

Q 50.9

0.90,180,270 I 722 I 6 56 I .'/

I T.B

Lower Support Tube (#io<))

167.724 167.72

nla Q 50.6 50.6

Z! 2 234 0,90,180.270 YES

Q 50.6 50.6

15 15

support tube hole

LH 3 $ 6.0 6.03

Lower Housing (# 1 0) Q 6.4 6.39 "Yy

YES 0.90.1 80,270 ~~

YES 10A.lOB

49 43 Fna

support tube hole

LH a

Q 49.0

15 15

@ 6.0 6

Upper Housing (# I 1) gs=

hole LHZ! 6.41 @ 6.4

YES 0.90.1 80,270

10A.lOB YES

(0 8.0 @ 6.0 *

229 AO.Al20.A240

7.98

Housing Support Rod

(#I 2)

5.99 229 YES

BO.B120,8240 YES

- Bottom Guide & Central Rod Check List

71 w i q3 irl 3i 4 O.Smm/lOOOmrn 0.5 .Acp

P(lf

43 3 @ 6.6f 0.01 6.6 4'p

I .

tj 8.0f 0.01 8.05 tj 6.8f 0.01 6.8 fib P

B

z1

Bottom Guide

Bottom Guide

Bottom Guide

Bottom Guide

I 979.27mm I 979.1 i i

Bottom Guide Arm 1

Bottom Guide Arm 2

Bottom Guide Arm 3

~~~~

4. Bottom Guide Arm 21 Lower End Platentq BqOl Fully Contact71 4 t 7 1 ? YES NO , REMARKS

0 0 0

YES NO REMARKS

- 0

71 3iil 2.5 - 3.5mm

*Xi 10 21 REMARKS

3.2

YES

0

01. Flow Tubeoll q3 Gauge Test 34 YES I NO 1 REMARKS 1

NO REMARKS

YES

0 NO REMARKS

YES NO REMARKS 1

INS PECK) R

- . INSPECTION REPORT @

LECEIPT Pi0 :G02-02-0001 i

1

2

3

4 5 6

7

8

9

10

I - 1 EA PAGE

ACTUAL DIMENSIONS DWG. or SPEC.

3.1 f 0.1 +O

+O 6.6 -0.1

13.2 -0.2

CD 6.575 f

GJ s.0 5 0

@ 6.5 k 0

72.77 f

82.77 f

943.28

6.4

REMARK

REVIEWED I APPROVED

TEMPERAT 20 “C

HUMID1TY:SO %

1 OF 1

I N S P E C T I O N D A T A

Weight(rod tip + guide + color) : 392.97 g

I APPROVED BY KAERI I v -

2M-2-11- 12A(9609:) @ DAEWOO TELECOM LTD.

INSPECTION REPORT

CLIENT

DATE INSPECTED

DATE INSPECTOR

BY

INSPECTOR 1 REVIEWED I APPROVED

KAERI MODEL $ ~ ~ ~ . S Z ~ ) * ] ~ ~ ~ 7 l ] ~ ~ ' , $

2002.2.07 ITEM NO HAN-IC-DW-O1F-05K-01-002

2002.2.07 ITEM GUIDE

IN HOO PARK QUANTITY 1EA

INSPE. I TEMPERAT: 20 "C

PAGE

CONDITION HUMIDITY: 50 % + 1 OF 1

NO

1

2

3

4 5

6

7

8

9

10

11

12

13

14

15

I N S P E C T I O N D A T A

ACTUAL DIMENSIONS REMARK DWG. or SPEC. 1

0 11.4 '8' 11.39

8.15

36.5 36.55

63.5 63.5

+ I< 0 8.1 -ll"d.txJ

1l.S 11.8

22.0 22.0

0 59.0 f 0.1 59.00

0 25.4 ? 0.01 25.4

0 4.8 4.81

0 34.0f 0.01 34.00 32.50

(0 32.52 0.01

UJ 35.52 0.01 3550

2.8 2.80 1.30 1.3

0.6 0.60

\

- APPROVED BY KAERI - DATE 2003 , z . )

INSPECTION REPORT .ECEIPT NO : G01-04-0003

40

1

2

3

4 5

y T NSPECTED 20022.07 ITEM

NO

I N S P E C T I O N D A T A

ACTUAL DIMENSIONS DWG. or SPEC.

f ai

f 0.1

Q, 11.9

@ 16.5

@ 2.30

62 k 0.5

i .2 Kgf /m m

REMARK

I GUIDE SPRING

TEMPERAT. 20 “C

HUMID1TY:SO %

APPROVED BY KGRI I I I I ”

QM-2-11-12A(9609) DAEWOO TELECOM LTD.

I INSPECTOR I REVIEWED I APPROVED

APPROVED BY KAERI

INSPECTION REPORT RECElPT NO : G02-02-0004

* %

qilAwv

CLlENT RECEIPT

INSPECTED

I BY

HAN-IC-D W-01 F-G5K-0 1-004

2002.2.07 COLOR ~ ~

IN HOO PARK QUANTITY 1 J X

I N S P E C T I O N D A T A

INSPE

CONDITION

PAGE

TEMPERAT 20 "C

HUMID1TY:SO %

1 OF 1

REMARK

INSPECTOR REVIEWED APPROVED I BY I BY I BY

MODEL +! ~ ~ ~ S Z A \ A ) ~ ~ ~ I ; ] X d . ~ ~ f r

HAN-IC-DW-O1F-05K-01-005

ITEM BUSHING

1 EA

INSPECTION REPORT .ECEI€T NO : G02-02-0005

INSPE TEMPERAT: 20 "c CONDITION HUMIDITY: 50 %

PAGE 1 OF 1

40

1

2

3

I N S P E C T I O N D A T A

ACTUAL DIMENSIONS REMARK DWG. or SPEC.

0 16.9 f:

0 8.1 f 13.05

0 12.65 :

REMARK

APPROVED BY KAERI

lM-2-1 l-lZA(9609) DAEWOO TELECOM LTD.

INSPECTOR BY

REVIEWED APPROVED BY BY

TEMPERAT: 20 "C

INSPECTION REPORT RECEIPT NO : G02-02-0006

CLIENT KAERI MODEL 4 % 4 T ! S Z A ) A l % -8-Y 4) 374 8

2002.2.07 ITEM NO HAN-IC-DW-O1F-05K-01-006 DATE

DATE INSPECXED 2002.2.07 ITEM LOWER END PLATE

HUMIDITY:50 %

@j i1-1 li!LJ

INSPE

CONDITION

INSPECTOR BY IN HOO PARK QUANTITY 1 EA PAGE 1 OF 1

NO

1

2

3

4

5

6

7

8

9

10

I N S P E C T I O N D A T A

ACTUAL DIMENSIONS REMARK DWG. or SPEC. 1

@ 55 k 0.01 54.99 +O

@ 53.2 -0.02 53.19

(P 17.0 f 0.05 17.00

30 * 0.01 29.99 -

15 f 0.01 15.01

@ 12.7 f 0.01 12.70

(P 45.2 -0.02 45.19 +O

6.0 5 0.01 5.99

5.0 * 0.01 5.01

@ 47 * 0.01 46.99

END REPORT

REMARK

APPROVED BY KAERI (I

INSPECTION REPORT

MODEL

ITEM

4 qq$SZA\A]?$l%J+A1%9!52

HAN-IC-DW-Ol F-OSK-01-007

LOWER END PLATE COVER

1 EA

INSPECTOR BY

I 1 O F 1

INSPE.

CON D l l l ON

PAGE! ~-

REVIEWED APPROVED -TT-z- TEMPERAT: 20 "C

HUMIDITY:50 %

REMARK

Weight : 39.42 g

APPROVED BY KAERI

QM-2-11- lZA(9609) DAEWOO TELECOM LTD.

CLIENT

DATE NSPECTED

DATE NSPECToR

BY

Weight : 800.38 g

KAERI MODEL +! ~ ~ ~ S E ~ ~ ~ ] ~ + + A ] ~ ~ , $ 1 i - i ~ ~ ~ . TEMPERAT: 20 "C

2002.2.07 ITEM NO HAN-IC-DW-O1F-05K-01-008 CONDITION HUMIDITY: 50 %

2002.2.07 ITEM OUT TUBE

1EA PAGE 1 OF 1 IN HOO PARK QUANTI"

(0

1

2

3

ACTUAL DIMENSIONS REMARK DWG. or SPEC. 1

@ 51 k 0.02 5 1.02

Q 56 55.99

722 722

END REPORT

1 I I I I I

APPROVED BY KAERI DATE 2662 -2.9

INSPECTION REPORT RECEIPT NO : G02-02-0009

REVIEWED APPROVED *

REMARK

Weight : 149.70g

TEMPERAT 20 "C

HUMIDITY:50 %

1 OF 1

- MODEL % ~ $ S E A ) 4 % 9 ~ 7 4 % 9 4 9 INSPE

HAN-IC-DW-01 F a K - 0 1-009 CONDITION - LOWER SUPPORT TUBE -

PAGE - I N S P E C T I O N D A T A

4k w L' QM-2-11-12A(960Sl) db DAEWOO TELECOM LTD.

INSPECTOR REVIEWED APPROVED BY

@ 429 - INSPECTION REPORT

RECEIPT NO : G02-02-0010 I

CLIENT RECEIPT

INSPECTED

I BY

W R I MODEL 9 4 ?!!=33)Al %-Y 41 %yd$ INSPE

2002.2.07 ITEM NO HAN-1C-DW-01F-05K-01-0010A CONDITION

20022.07 ITEM LOWER HOUSING

IN HOO PARK QUANTITY 1 EA PAGE

I N S P E C T I O N D A T A

TEMPERAT 20 "C

HUMIDITY:50 70

1 OF 1

REMARK

Weight : 112.17 g

INSPECTION REPORT

10

1

2

3

4

5

6

7

ECEIPT NO : G02-02!-0010/1

LOWER HOUSING

REMARK DWG. or SPEC.

8.4

0 8.1 f 0.01

0 8.2 k 0.01

0 8.4 f 0.01

0 50.6 & (3.01

0 28.65 i 0.01

2.1

REMARK

- INSPECI-OR

I BY

INSPE.

CONDITION

I - 1 EA PAGE

- I N S P E C T I O N D A T A

REVIEWED APPROVED

TEMPERAT. 20 "C

HUMIDITY:50 %

1 OF 1

7 APPROVED BY KAEEU lm $3 '

db DAEWOO TELECOM LTD. 1 ?!P

&4-2-11-12A(9609:)

INSPECTION REPORT

INSPECTOR BY

LECEIPT NO : G02-02-0011

MODEL

REVIEWED APPROVED BY BY

3 9 4 9 S 3 A P l 'gl QY 741 "d-jJ+

HAN-IGD W-01 F-05K-01-0011 A

UPPER HOUSING

Kl

1

2

3

4

5

6

7

1EA

ACTUAL DIMENSIONS REMARK DWG. or SPEC.

1

3.0 3.0

0 6.0 f 0.01 6.05

0 6.4 f 0.01 6.41

@ 11.1 f 0.01 11.09

@ 49.0 ? 0.01 49.00

8.4 f 0.05 8.44

0 28.65 +_ 0.01 28.64

END REPORT

PAGE 1 OF 1

I N S P E C T I O N D A T A

\

DAEWOO TELECOM LTD.

APPROVED BY KAERI

>M-2- 1 1 - 12A( 9609)

INSPECTOR 1 2 - INSPECTION REPORT

RECEIPT NO : G02-02-0011/1

MODEL ~ ~ ~ S Z A ~ ~ 1 ~ $ ? ~ ] % 7 d f r

NO HAN-1C-DW-01F-O5K-01-OOllB

ITEM UPPER HOUSING DATE

&zS I ,J$$ &% - INSPE

CONDITION -

1 E A

REVIEWED 1 APPROVED

- PAGE

-

~~ ~~

TEMPERAT 20 "C

NO

1

2

3

4 5

6

7

HUMIDITY:50 %

DWG. or SPEC.

3.0

(0 6.0 f (

@ 6.4 f (

0 11.1 f

0 49.0 f

8.4 f 0.

@ 28.65 :

1 OF 1

REMARK

Weight : 100.17 g

QM-2-11-12A(9609) D A W 0 0 TELECOM LTD.

CLIENT

DATE INSPECTED

DATE INSPEmoR

BY

INSPECTOR REVIEWED BY BY

KAERI MODEL $ % 4 ~ k 3 A ) A 1 % - ! $ ? 7 - l ] % ~ ~ $

2002.2.07 ITEM NO HAN-IC-DW-O1F-OX-01-0012

2002.2.07 ITEM HOUSING SUPPORT ROD

IN HOO PARK QUANTITY 6 EA +

REMARK

Weight : 444.34 g (6)

INSPECTOR REVIEWED APPROVED LlTl-Ti

c DATE %- - APPROVED BY KAERI

INSPECTION REPORT LECEIPT NO : G02-02-0013

;Loo> -2.3

CLIENT RECEIPT

DATE NSPECTED

DATE NSPECTOR

BY

2002.:2.07 I I'TEM NO I HAN-IC-DW-01F-05K-01-0013

2002.:2.07 HOUSING NUT

6 EA

I/ I

INSPE. TEMPERAT: 20 "C

CONDITION HUMIDITY: 50 % -4-4 PAGE I 1 OF 1 -1 --

I N S P E C T I O N D A T A

ACTUAL DIMENSIONS DWG. or SPEC.

@ 6.4 * 0.05

@ 11.0 f 0.05

REMARK

Weight : 38.24 g (6:)

INSPECTOR REVIEWED APPROVED BY BY BY

1 - &i \ ? Vj) /a INSPECTION REPORT

RECEIPT NO : G02-02-0014

CLIENT KAERI MODEL +! ~ ~ ~ 9 3 3 ) ~ ] ~ + + ~ 7 4 ] ~ ~ , $ INSPE. TEMPERAT: 20 "C

2002.2.07 ITEM NO HAN-IC-DW-OlF-05K-01-0014 C O N D I ~ O N HUMIDITY. 50 % DATE

INSPECTED DATE 2002.2.07 ITEM ELEMENT TUBE

INSPECTOR IN HOO PARK QUANTITY 6 EA PAGE 1 OF 1 BY

I N S P E C T I O N D A T A

ACTUAL DIMENSIONS REMARK NO DWG. or SPEC. 1 2 3 4 5 6

1 @ 8.36 f 0.005 8-36 8.36 8.36 8.36 8.36 8.36

2 @ 9.50 f 0.005 9S0 9.50 9-50 9.50 9.50 950

160.01 159.99 160.01 159.99 159.99 160.01

END REPORT

160 k 0.01 3

- ~

REMARK I Weight : 616.98 g (6) I s'?!%s : 14+15+16+17+18+19(4) 7711

INSPECTOR I RY

INSPECTION REPORT tECElF'T NO : G02-0:2-0015

MODEL 3 % ~ ~ Z . Z ~ ) A 1 % ~ - ~ ~ ~ ~ $

NO HAN-IC-DW-01 F-05K-01-0015

ITEM ELEMENT ENDCAP BOTTOM

6 EA

:,-ti\* $3 -

INSPE

CONDITION -

- PAGE

-

VO(DWG.orSPEC.

I- @ 6.35 f 0.01

1 ! 2 1 @ 7.8 f 0.01

2.0 f 0.01 3 1

I-

== I- REMARK

Weight : 6.5 g

TEMPERAT 20 OC

HUM1DITY:SO %

1 OF 1

ACTUAL DIMENSIONS

APPROVED BY KI4ERI ' . D A W 0 0 TELECOM LTD.

-1 %M -2-7 2M-2-11-12A(9609)

INSPECTION IEaEPORT ECEIPT NO : G02-02-0016

CLIENT KAERI MODEL 3 9 $ S E A \ A1 id QJf 41 7&J$

2002.2.07 ITEM NO HAN-IC-DW-01F-OSK-01-0016 DATE

DATE

BY

NSPECTED 2002.2.07 ITEM ELEMENT ENDCAP TOP

‘SPECTOR IN HOO PARK QUANTITY 6 EA

Weight : 6.46 g

INSPECXOR REVIEWED APPROVEC BY BY BY

c (3 &@ /@ INSPE. TEMPERAT 20 C

CoNDi-noN HUMIDITY: 50 %

PAGE 1 OF 1

APPROVED BY KAERI \ z 4k w -&) D*TEi >-2-24

INSPECTION REPORT RECEIPT NO : G02-02-0017

MODEL +! 9 $ S Z A F A ] ?&? 41

HAN-IC-DW-01F-05K-01-0017

ITEM ELEMENT SPRING

6EA

INSPECTOR I REVIEWED I APPROVED

-+ PAGE

Weight : 4.90 g

DAEWOO TELECOM LTD.

INSPECTOR 1 BY

KAERI MODEL

2002.2.07 ITEM NO

2002.2.07 ITEM

IN HOO PARK QUANTITY

et !$J:\t.J

INSPECTION REPORT LECEIPT NO : G02-02-0018

I

4 9 4 '?!SZA)A1 TI -%? 41 INSPE

HAN-IC-DW-01F-05K-01-0018 CONDITION

FUEL ELEMENT

6EA PAGE

CLI EN" RECEIPT

Kl

1

2

DATE [NSPECTOR

BY

REMARK ACTUAL DIMENSIONS

1 2 3 4 5 6 DWG. or SPEC.

U) 8.192 f 0.002 8.19 8.19 8.19 8.19 8.19

0 9.83 f 0.01 9.83 9.84 9.84 9.83 9.84 9.84

END REPORT

REMARK

DATE \

APPROVED BY KAERI

REVIEWED APPROVED TTT

2602 -2 .J

I

TEMPERAT 20 "C

H U M I D I W 5 0 %

1 OF 1

I N S P E C T I O N D A T A

INSPECTION REPORT LECEIPT NO : (302-021-0019

g j i d s g k E A i A ) 3 %yA]%Ta+

HAN-IC-DW-01F-05K-01-0019

2002.;!.07 ITEM FUEL ELEMENT SPACER

6EA

CLIENT RECEIPT

DATE NSPECTED

DATE NSPECTOR

BY

I

INSPE. TEMPERAT 20 "c

CONDITION HUMIDITY: 50 %

PAGE 1 OF 1

DWG. or SPEC. ~~

0 8.19 f 0.01

5.0 f 0.01

- - REMARK

Weight : 1.00 g

APPROVED BY KkERi

>M-2- 1 1 - 1 2A( 9609) DAEWOO TELECOM LTD

NSPECTOR BY

KAERI MODEL

2002.2.07 ITEM NO

LEVIEWED APPROVED

3 9 $ i i Z A k A ] i%l -$Y 41 %?!I$ HAN-IC-DW-OlF-OSK-01-0020A

INSPECTION REPORT XECEIPT NO : G02-02-0020

2002.2.07

IN HOO PARK

CLIENT RECEIPT

DATE INSPECTED ~

ITEM COOLING BLOCK

QUANTITY 1EA BY

NO

1

2

3

4

5 6

ACTUAL DIMENSIONS REMARK DWG. or SPEC. 1

0 8.3 f 0.1 8.3 1

0 37.0 & 0.01 37.0

49.0 0 49.0 & 0.01

0 8.30 k 0.01 8.3 1

~ --

I 330.7 f 0.01 180.71

0 11 f 0.01 11.00

END REPORT

REMARK

\ - DATE APPROVED BY KAERI

INSPE

3 . o o z . L f

:ONDITION

PAGE

TEMPERAT 20 "C

HUMID1TY:SO %

1 OF 1

INSPECTION REPORT ,,r+ i@,J

ECEIPT NO : G02-C)2-0020/1

MODEL 4 % ~ $ S Z A ) A 1 ~ - % ? f l ? & 2 l $

HAN-IC-DW-OlF-05K-01-0020B

ITEM COOLING BLOCK

1 EA

- INSPE:.

CONDITION -

- PAGE

I

TEMPERAT: 20 "C

10

1

2

3

4

5

6

HUMIDITY:50 %

I N S P E C T I O N D A T A ACTUAL DIMENSIONS

DWG. or SPEC.

(0 8.3 It (

(0 37.0 f

(0 49.0 f

(0 8.30 f

180.7 f (

Q 1 1 f O

I I I I I i REMARK

1 OF 1

~~

APPROVED BY K A E R I

DAEWOO TELECOM LTD. QM-2-11-12A(9609)

INSPECTOR

INSPECTION REPORT RECEIPT NO : G02-02-0021

REVIEWED 1 APPROVED

CLIENT RECEIPT

INSPECTED

KAERI MODEL 3 % gSE4A] %v 4) g T J $

2002.2.07 ITEM NO HAN-IC-DW-01F-05K-01-0021

2002.2.07 ITEM UPPER SUPPORT TUBE

IN HOO PARK QUANTITY I E A I BY

/ I

~NSPE TEMPERAT: 20 "C

CONDITION HUMIDITY: SO %

PAGE 1 OF 1

NO

1

2

3

A W A L DIMENSIONS REMARK DWG. or SPEC. 1

50.59

46.00

8.19

+O @ 50.6-0.05

@ 46 f 0.05

8.2 k 0.01 ---- -~

Weight : 76.11 g

86.42

END

4 86.414f 0.05

REMARK

REPORT

I APPROVED BY KAEFU 5

DATE 3002. 2 - 3

INSPECTION REPORT ECElPT NO : G02-02:-0022

MODEL 4 ~1$$EiZ~)A]%8Y7l1?&!lfr

HAN-IC-DW-01F-OX-01-0022

ITEM TOP END PLATE

1 EA

APPROVED BY KAERI

IM-2-1 1-1 2A(9609) db DAEWOO TELECOM LTD.

INSPECTOR REVIEWED APPROVED BY BY BY

INSPE, TEMPERAT 20 "C

CONDITION HUMIDITY: 50 %

PAGE 1 OF 1

INSPECTION REPORT XECEIPT NO : G02-02-0023

CLIENT KAERI MODEL g!aZA) .A\ %y 41 ”d.j”$

2002.2.07 ITEM NO HAN-IC-DW-O1F-05K-01-0023 DATE

DATE

BY

INSPEaED 2002.2.07 lTEM TOP END PLATE COVER

xNSPECToR IN HOO PARK QUANTITY 1 EA

I

INSPECTOR REVIEWED APPROVEC BY BY BY

?+.-. & # * iNSpE TEMPERAT 20 c

CoNDinoN HUMIDITY: 50 Oio

PAGE 1 OF 1

I & DAEWOO TELECOM LTD.

APPROVED BY KAERI

QM-2-11-12A(9609)

INSPECTOR 1 - 2 - INSPECTION. REPORT

RECEIPT NO : G02-0;!-0024 p-7 7&J

MODEL 4 @ A 1 qq ? ! _ h B ) - A ) %? %?&$ iNsPE

HAN-IC-DW-OlF-OSK-01-0024 C@NDITIQh

ITEM TOP GUIDE - 1 EA PAGE

REVIEWED I APPROVED

TEMPERAT: 20 "C

H U M I D I W S O %

1 OF 1

I REMARK I Weight : 86.83 g

I I S S P E ~ O R I REVIEWED I APPROVED

MODEL 3 '&ZE:A)A] 88 741 %yJ=$

ITEM NO HAN-IC-DW-OlF-05K-01-0025

ITEM TOP GUIDE SPRING

1EA QUANTITY

INSPECTION REPORT RECEIPT NO : G02-02-0025

/ I

~NSPE TEMPERAT 20 O C

CONDiTlON HUMIDITY: 50 %

PAGE 1 OF 1

CLIENT 'RECEIPT

DATE INSPECTED

DATE INSPECTOR

BY

APPROVED BY KAERI

KAERI

\

qJ* d \ - q 3

~~

2002.2.07

2002.2.07

IN HOO PARK

REMARK

Weight : 63.04 g

INSPECTOR BY

INSPECTION REPORT ks2 q\ 3 LECEIPT NO G02-02-0026

MODEL @ % 1 $ S Z ~ ~ A 1 ~ + + 7 i ] ? J + ' ' f r INSPE

HAN-IC-DW-OlF-05K-01-0026 CONDITION

ITEM GRAPPLE HEAD LOCK

1 EA PAGE:

APPROVED BY KAERI

ZM-2-11-12A(9609) DAEWOO TELECOM LTD.

REVIEWED APPROVED BY BY -

TEMPERAT: 20 "C

HUMIDITY: 50 %

1 OF 1

40

1

2

3

4

5

6

I N S P E C T I O N D A T A

DWG. or SPEC.

@ 25 f 0.01

fR 15.9 j: 0.01

4.99 f 0.01

31 f 0.01

6.60 * 0.01 @ 8.2 f 0.01

REMARK

INSPECTION REPORT RECEIPT NO : G02-02-0027

CLIENT KAERI MODEL 4 % 4 ‘?!SZA)A] % %Y 741 ?$a$ 2002.2.07 ITEM NO HAN-IGDW-O1F-05K-01-0027 DATE

DATE

BY

INSPECTED 2002.2.07 ITEM GRAPPLE HEAD

INSPECTOR IN HOO PARK QUANTITY 1E.A

DAW00 TELECOM LTD.

APPROVED BY KAERI

QM-2-11-12A(9609)

INSPEflOR REVIEWED APPROVED BY BY BY

:@ 42, INSPE TEMPERAT 20 c

C O N D I ~ O N HUMIDITY: 50 ?4

PAGE 1 OF 1

NO

1

2

3

4

ACTUAL DIMENSIONS REMARK DWG. or SPEC. 1 -I

6.60 f 0.01 6.59

0 8.2 f 0.01 8.19

10.05 10

67 f 0.01 66.99

-

END REPORT

INSPECTION REPORT LECEIPT NO : G02-02-0028

MODEL 4 ~ ~ F ! S 3 3 ) A 1 % ~ ~ i 4 l 3 f ~ 2 k ?

HAN-IC-DW-OlF-05K-01-0028

ITEM GRAPPLE HEAD CLAMPING NUT

1EA

REVIEWED I APPROVED INSPECTOR BY -

- INSPE:.

CONDITION - -

PAGE

TEMPERAT: 20 O C

HUMID1TY:SO %

1 OF 1 ~ _ _ ~ ~~ ~

I N S P E C T I O N D A T A

ACTUAL DIMENSIONS

REMARK Weight : 17.48 g

I D A m b o a i . > . g DAEWOO TELECOM LTD.

APPROVED BY KAERI I >M-2-11-12A(9609)

CLIENT

DATE INSPECTED

DATE INSPEmoR

BY

REMARK

Weight : 1.80 g

KAERI MODEL 3 ~ ~ ~ S Z A ~ A ] ~ $ ~ ? l ] ~ ~ ~ $ lNSpE TEMPERAT 20 "C

2002.2.07 ITEM NO HAN-IC-DW-01F-05K-01-0029 c o N D i n o N HUMIDITY: 50 %

2002.2.07 ITEM GRAPPLE HEAD CLAMPING WASHER

IN HOO PARK QUANTITY 1 EA PAGE 1 OF 1

1

DAEWOO TELECOM LTD. APPROVED BY KAERI

QM-2-11-12A(9609)

NO

1

2

3

4

I N S P E C T I O N D A T A

DWG. or SPEC. ACTUAL DIMENSIONS REMARK

1

(0 8.4 8.4

(0 16.0 16.1

4 .O 4.0

2.0 2.0

END REFORT

I

INSPECTION RIEPORT RECEIPT NO : G02-02-0030

CLIENT RECEIPT

DATE INSPECTED

BY

MODEL + ! ~ ~ ' & F i Z ~ ) ~ 1 ~ - $ j ~ 7 4 1 ~ ~ J $

HAN-IC-DW-01F-OSK-01-0030

ITEM FUEL ROD HOLD-DOWN SPRING

6EA PAGE

NO DWG. or SPEfC.

- __I

1 10 f 0.5

2

3

4

(0 8 f 0.05

(0 10.8 * 0.05

@ 1.4

-

REMARK

Weight : 9.60 g (6)

2n/\ ' I APPROVEDBYKPlERI I dA QM-2-11-12A(9609) DAEWOO TELECOM LTD. ( " V

INSPECTION REPORT tECEIPT NO : G02-02-003 1

CLIENT KAERI MODEL $ % 4 $%ZS)A\ %! -%+ ?&a 4

2002.2.07 ITEM NO HAN-IC-DW-OlF-05K-01-0031 DATE

DATE

BY

INSPECTED 2002.2.07 ITEM HOUSING NUT SPRING WASHER

[NSPECToR IN HOO PARK QUANTITY 1EA

REVIEWED APPROVED 7 INSPECTOR BY

p &$

lNSPE

CONDtnON

PAGE

~

TEMPERAT. 20 C

HUMIDITY:50 %

DATE \ QJA w 43 ' APPROVED BY KAERI

1 OF 1

3 0 0 > . 2.8

REMARK

Weight : 5.61 g(6)

-OR I REVIEWED I APPROVED

INSPECTION REPORT IECEIFT NO :G02-02-0032

&- A, .E$

1 EA PAGB

I N S P E C T I O N D A T A

ACTUAL DIMENSIONS REMARK

REMARK

Weight : 32.44 g

\

#ib DAEWOO TELECOM LTD. 4 31 ' APPROVED BY KAERI 1

QM-2-11-12A(9609:)

INSPECTION REPORT RECEIPT NO : G02-02-0033

CLIENT KAERI MODEL ~ ~ d l ~ 3 % 3 5 A ) ~ 1 ~ ~ ~ 4 ] ~ g f r

2002.2.07 ITEM NO HAN-IC-DW-01F-05K-01-0033A DATE

DATE

BY

INSPECTED 2002.2.07 ITEM HAFNIUM TUBE

INSPEaoR IN HOO PARK QUANTITY 1 EA

REMARK

Weight : 246.11 g

INSPECTOR REVIEWED APPROVED BY BY BY

~8 INSPE TEMPERAT: 20 "C

CoNDinoN HUMIDITY: 50 %

PAGE 1 OF 1

& DANVOO TELECOM LTD

APPROVED BY KAERI

QM-2-11-12A(9609)

I VLVCI NOIL3XIdSNI

1 40 I

INSPECTOR BY

_. _ _ - "SPECTED

DATE

REVIEWED APPROVED T-T-Z

2002.2.07 ITEM FUEL TEST CAPSULE ASS'Y

INSPECTION REPORT LECEIPT NO : G02-02-0035

CLIENT I KAERl I 1 2002.2.07 DATE

I I 1

NSPECToR BY I IN HOO PARK [QUANTITY1 1 SET

DWG. or SPEC.

979.27

82.77

180.7 f 0.01

134.5

REMARK

Weight :

INSPE.

CONDITION

PAGE

TEMPERAT 20 "C ~

HUMIDITY:50 %

1 OF 1

I N S P E C T I O N D A T A

ACTUAL DIMENSIONS I REMARK

DAEWOO TELECOM LTD

U P R O V E D BY KAERl

B4-2-11-12A(9609) .

I NSPECI'OR BY -

ECEIPT NO : G02-0:2-0034 -@

INSPECTION REPORT

~ ~~~ ~

2002.2.07 ITEM NO -4 2002.2.07 ITEM

CLIENT RECEI€T HAN-IC-DW-OlF-05K-01-00G CONDITION

- GUIDE TUBE DATE

NSPECI'OR BY 1 SET PAGE

REVIEWED I APPROVED

TEMPERAT 20 "C

HUM1DITY:SO %

1 OF 1

ACTUAL DIMENSIONS REMARK DWG. or SPEC.

@ 57.20 k 0.02

0 59.5-0.02

240.0

@ 60.5

@ 70 f 0.05

3216.25 ---

2440.7 f 0.3

25.0

0 16.4 0.01 16.40 f END REPORT

REMARK I

- & DAEWOO TELECOM LTD..

APPROVED BY KAERI

QM-2-11- 12A(9609)

3. AS-BUILT DRAWING

LLJ c

-

c< --

0

W

PROJECT

REVISIONS

DWG. No. G V x DATE REVISIONS REMARK IC-DW--CAP-OlF-05K-00A 0 2002.1.04 ' KAERl ZJS BEq 4 Y IC-DW-CAP-0 1 F-05K-00 1 0 I 7002.1.04 KAERI ZJ9. I E q OIY iC- OW-CAP-01 F-05K-002 0 2002.1.04 KAERI ZJS I E q 971

it-DW-CAP-OiF-O5K-003 I 0 2002.i.04 KAERi I€ %E4 4 Y IC-DW-CAP-01F-05K-004 I 0 12002.1.04 K A E R l 8 1 YEN 44 IC-DW-CAP-OlF-05K-005 ! 0 2002.1.04 KAERl Z J I 4 E q El71

IC-DW-CAP-01 F-05K-006 1 0 2002.1.04 KAERI Y Z IEo( 4Y IC-DW-CAP-01F-05K-007 1 0 ' 2002.1.04 KAERI I 3 2 4?.!q 44 IC-DW-CAP-01 F-05K-008 I 0 I2002.1.04 KAERI iyP 4Zol 4 Y __- IC-DW-CAP-01F-05K-009 1 0 ! 2GO2.1.04 KAERl Ztlz 4 E q 3 Y IC-OW-CAP-01F-05K-01OA ' 0 2002.1.04 KAERIZJP 4Eq 4J1

. IC-UW-CAP-OlF-05K-OlOB j 0 ' 2002.1.04 K A E R l 8 1 I E q 4 Y IC-DW-CAP-OlF-05K-OllA i 0 , 2002.1.04i KAERIZJS SEW OIY

IC-DW-CAP-01F-05K-012 1 0 ' 2002.1.04I KAERl ZIP I E o l I Y IC-DW-CAP-OlF-05K-OllB i 0 iOO2.1.04; KAERl ZJZ 41Eq OIY

(01F-05K-01 FUEL TEST CAPSULE)

Ic~~W:CAP-OlF-05K-013 0 2302.1.0$1 KAERI I 3 4EW 014

2002.

t L IL-DW-CAP-01F-05K-014 : 0 -2OOZ.l.04; KAERI ZJL 4 E q 0171

1%-OW-CAP-OlF-05K-015 0 2002.1.04: KAERl ZJE 4Eol O I Y IC-DW-CAP-01F-05K-016 ! 0 : 2002.1.04/ KAERl YE 4Eo( 44 IC-DW-CAP-O1F-05K-017 ! 0 '2002.1.0i: KAERI 8Z 4 E q OIY

1 IC-DW-CAP-01F-05K-018 1-0 ; i002.1.041 KAERI ZJZ 4Eo( 0lY .~IC--DW-CAP~-OlF-O5K-019 j .--E- j 2002.1.041 KAERl ZJJr 424 014 . IC-DW--CAP-Olr-O5K-O20A -- ----- --- I -- 0 : 2002.1.04! KAERl B P 4Zol EIJ1 , IC-DW-CAP-01F-05K-0208 I 0 ' 2002.1.04/ KAERI 81 3i?q 471

, IC-DW-CAP-OlF-05K-021 ! C I2002.1.041 W R l OJr 4 E q 471 , !C-DW-CAP-OlF-OSK-022 1 0 , 2002.1.041 KAERl ZJZ 4Eol OIY ! IC-OW-CAP-01F-05K-023 i 0 ; 2002.1.041 KAERl 4 Z q 4 Y \.~C,:D&-CAP-OlF-O5K-O24 0 i 2002.1.041 K N R l ZIE 4 Z q 51'1 I

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BIBLIOGRAPHIC INFORMATION SHEET I Performing Org.

Report No. Sponsoring Org.

Report No. Standard Report No. lNIS Subject Code

KAERIRR-2 1 1712002 I I I I

Taejeon

Design and Manufacturing of Non-Instrumented Capsule Title/Subtitle ! for Advanced PWR Fuel Pellet Irradiation Test in HANARO

Publisher KAERl Publication Date 2002

Project Manager and DeDartment

Ill. & Tab.

Researcher and Department

Yes( 0 ), No ( ) Size A4

Publication Place

Page 1 369 p.

I

Classified Open: 0 ), Restricted( ), __ Class Document Report Type Technical Report

Performing Org. Contract No.

4bstract (1 5-20 Lines)

This project is preparing to irradiation test of the developed large grain UOZ fuel pellet in lANARO for pursuit fuel safety and high bum-up in "Advanced LWR Fuel Technology )evelopment Project" as a part Nuclear Mid and Long-term R&D Program. On the basis est rod is performed the nuclei property and preliminary fuel performance analysis, test rod nd non-instrumented capsule are designed and manufactured for irradiation test in IANARO. This non-instrumented irradiation capsule of Advanced PWR Fuel pellet was eferred the non-instrumented capsule for an irradiation test of simulated DUPIC fuel in IANARqDUPIC Rig-001) and IS-element HANARO fbel, was designed to ensure the ntegrity and the endurance of non-instrumented capsule during the long term(2.5 years) radiation. To irradiate the UO2 pellets up to the burn-up 70 MWDkgU, need the time bout 60 months and ensure the integrity of non-instrumented capsule for 30 months until eplace the new capsule. This non-instrumented irradiation capsule will be based to levelope the non-instrumented capsule for the more long term irradiation in HANARO.

Note I

D.H.Kim(Fuel Manufacturing Technology Development Team) I

Subject Keywords (About 10 words)

HANARO, Irradiation test, Large grain U02 pellet, Non-instrumented

capsule, Assembling/disassembling, High bumup, Advaced PWR fuel

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