Lector85x Flex - Image-based code reader - SICK Germany

O P E R A T I N G I N S T R U C T I O N S

Lector85x Flex

Image-based code reader

Described product

Lector85x Flex

Manufacturer

SICK AGErwin-Sick-Str. 179183 WaldkirchGermany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall bereserved for SICK AG. Reproduction of this document or parts of this document isonly permissible within the limits of the legal determination of Copyright Law. Any modi‐fication, abridgment or translation of this document is prohibited without the expresswritten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

© SICK AG. All rights reserved.

Original document

This document is an original document of SICK AG.

2 O P E R A T I N G I N S T R U C T I O N S | Lector85x Flex 8027859//2022-06-22 | SICKSubject to change without notice

Contents

1 About this document........................................................................ 61.1 Information on the operating instructions.............................................. 61.2 Explanation of symbols............................................................................ 61.3 Related applicable documents................................................................ 71.4 Further information................................................................................... 7

2 Safety information............................................................................ 82.1 Intended use............................................................................................. 8

2.1.1 Operating restrictions.............................................................. 82.1.2 Conditions for specified enclosure rating.............................. 82.1.3 Cover on the device................................................................. 8

2.2 Improper use............................................................................................. 82.3 Cybersecurity............................................................................................ 92.4 Limitation of liability................................................................................. 92.5 Modifications and conversions................................................................ 92.6 Requirements for skilled persons and operating personnel.................. 102.7 Operational safety and specific hazards................................................. 102.8 LED warning label..................................................................................... 122.9 Applying the LED warning label................................................................ 13

3 Product description........................................................................... 143.1 Product variants........................................................................................ 143.2 Scope of delivery....................................................................................... 143.3 Product ID.................................................................................................. 14

3.3.1 Type label................................................................................. 143.3.2 Type code................................................................................. 15

3.4 Setup and dimensions............................................................................. 163.5 Integrated illumination unit...................................................................... 173.6 Display and control elements.................................................................. 17

4 Transport and storage....................................................................... 194.1 Transport................................................................................................... 194.2 Unpacking.................................................................................................. 194.3 Transport inspection................................................................................. 194.4 Storage...................................................................................................... 19

5 Mounting............................................................................................. 205.1 Mounting instructions............................................................................... 205.2 Preparation for mounting......................................................................... 20

5.2.1 Installation requirements........................................................ 205.2.2 Mounting systems.................................................................... 20

5.3 Mounting location..................................................................................... 215.3.1 Working range.......................................................................... 215.3.2 Mounting bracket and reflection prevention.......................... 21

CONTENTS

8027859//2022-06-22 | SICK O P E R A T I N G I N S T R U C T I O N S | Lector85x Flex 3Subject to change without notice

5.3.3 Field of view diagrams............................................................. 225.4 Mounting the lens and illumination......................................................... 235.5 Mounting the device................................................................................. 25

6 Electrical installation........................................................................ 266.1 Wiring instructions.................................................................................... 26

6.1.1 Data cables.............................................................................. 266.2 Prerequisites for safe operation of the device........................................ 276.3 Connections and pin assignment............................................................ 306.4 Connecting the device.............................................................................. 31

6.4.1 Electrically connecting the device.......................................... 316.4.2 Connecting the supply voltage................................................ 326.4.3 CAN interface........................................................................... 326.4.4 CAN connection principle........................................................ 33

7 Commissioning.................................................................................. 357.1 Starting SOPASair..................................................................................... 357.2 Starting SOPAS ET.................................................................................... 357.3 Saving the configuration data.................................................................. 367.4 Installing firmware updates...................................................................... 36

8 Maintenance...................................................................................... 378.1 Maintenance plan..................................................................................... 378.2 Cleaning..................................................................................................... 37

9 Troubleshooting................................................................................. 399.1 General faults, warnings, and errors....................................................... 399.2 Diagnostics using SOPASair..................................................................... 39

9.2.1 Error log.................................................................................... 399.2.2 Diagnostic file.......................................................................... 39

9.3 Repairs...................................................................................................... 399.4 Returns...................................................................................................... 399.5 Disassembling the device........................................................................ 409.6 Replacing the device................................................................................ 40

9.6.1 Transferring configuration data.............................................. 409.6.2 Putting the replacement device into operation..................... 40

9.7 Disposal..................................................................................................... 41

10 Technical data.................................................................................... 4210.1 Features.................................................................................................... 4210.2 Mechanics and electronics...................................................................... 4310.3 Performance............................................................................................. 4410.4 Interfaces.................................................................................................. 4410.5 Ambient data............................................................................................. 45

11 Accessories........................................................................................ 46

CONTENTS


12 Annex.................................................................................................. 4712.1 Declarations of conformity and certificates............................................ 4712.2 Licenses.................................................................................................... 47

CONTENTS


1 About this document

1.1 Information on the operating instructions

These operating instructions provide important information on how to use devices fromSICK AG.

Prerequisites for safe work are:

• Compliance with all safety notes and handling instructions supplied.• Compliance with local work safety regulations and general safety regulations for

device applications

The operating instructions are intended to be used by qualified personnel and electricalspecialists.

NOTERead these operating instructions carefully to familiarize yourself with the device and itsfunctions before commencing any work.

The operating instructions are an integral part of the product. Store the instructionsin the immediate vicinity of the device so they remain accessible to staff at all times.Should the device be passed on to a third party, these operating instructions should behanded over with it.

These operating instructions do not provide information on the handling and safeoperation of the machine or system in which the device is integrated. Information onthis can be found in the operating instructions for the machine or system.

1.2 Explanation of symbols

Warnings and important information in this document are labeled with symbols. Sig‐nal words introduce the instructions and indicate the extent of the hazard. To avoidaccidents, damage, and personal injury, always comply with the instructions and actcarefully.

DANGER… indicates a situation of imminent danger, which will lead to a fatality or seriousinjuries if not prevented.

WARNING… indicates a potentially dangerous situation, which may lead to a fatality or seriousinjuries if not prevented.

CAUTION… indicates a potentially dangerous situation, which may lead to minor/slight injuries ifnot prevented.

NOTICE… indicates a potentially harmful situation, which may lead to material damage if notprevented.

NOTE… highlights useful tips and recommendations as well as information for efficient andtrouble-free operation.

1 ABOUT THIS DOCUMENT


1.3 Related applicable documents

Related applicable documents from SICK

Document Title Part number Source

Technicalinformation

VI83I-xxxxxxHx illuminationunit

8027770 www.sick.com/8027770

1.4 Further information

NOTEFurther documentation for the device can be found on the online product page at:

• www.sick.com/Lector85x

There, additional information has been provided depending on the product, such as:

• Model-specific online data sheets for device types, containing technical data,dimensional drawing, and specification diagrams

• Declarations of conformity and certificates of the product family• Dimensional drawings and 3D CAD dimension models of the device types in

various electronic formats• Other publications related to the devices described here• Publications dealing with accessories

ABOUT THIS DOCUMENT 1


http://www.sick.com/8027770

http://www.sick.com/Lector85x

2 Safety information

2.1 Intended use

The Lector85x image-based code reader is a SICK 4Dpro sensor. It is used for auto‐matic, stationary identification and decoding of codes on moving or stationary objects.The device reads 1D codes (bar codes, stacked codes) and 2D codes (matrix codes). Inread mode, the device transmits the read results via the host interface to a higher-levelcomputer (e.g., PLC) for further centralized processing.

The device is designed for use in industrial and logistics areas, and meets the require‐ments for industrial ruggedness, interfaces and data processing.

SICK AG assumes no liability for losses or damage arising from the use of the product,either directly or indirectly. This applies in particular to use of the product that does notconform to its intended purpose and is not described in this documentation.

2.1.1 Operating restrictions

NOTERadio interference may occur when the device is used in residential areas!

■ Only use the device in industrial environments (EN 61000-6-4).

2.1.2 Conditions for specified enclosure rating

To ensure compliance with the specified IP65 enclosure rating of the device duringoperation, the following requirements must be met: If these requirements are not met,the device does not fulfill any specified enclosure rating.

• The cables plugged into the electrical connections must be screwed tight.• Any electrical connections that are not being used must be sealed with a tightly-

fastened protective cap (as in the delivery condition).• The cover on the top of the device is closed.• The optics protection hood must be screwed tightly onto the device.

2.1.3 Cover on the device

NOTICERisk of product damage if cover is open!In open state, the device does not conform to a specified enclosure rating.If necessary, only operate the device for a short time with an open cover for theactivities listed in the following: During this time, protect the device against moistureand dust.

Briefly open the cover for the following activities:• Inserting or removing the optional memory card• Temporary use of the USB interface as a service interface

For further warranty provisions, see the General Terms and Conditions of SICK AG, e.g.,on the delivery note of the device.

2.2 Improper use

Any use outside of the stated areas, in particular use outside of the technical specifica‐tions and the requirements for intended use, will be deemed to be incorrect use.

2 SAFETY INFORMATION


• The device does not constitute a safety component in accordance with the respec‐tive applicable safety standards for machines.

• The device must not be used in explosion-hazardous areas, in corrosive environ‐ments or under extreme environmental conditions.

• The device must not be operated in the temperature range below 0 °C.• Any use of accessories not specifically approved by SICK AG is at your own risk.

WARNINGDanger due to improper use!Any improper use can result in dangerous situations.Therefore, observe the following information:

■ Product should be used only in accordance with its intended use.■ All information in the documentation must be strictly observed.■ Shut down the product immediately in case of damage.

2.3 Cybersecurity

Overview

To protect against cybersecurity threats, it is necessary to continuously monitor andmaintain a comprehensive cybersecurity concept. A suitable concept consists of organi‐zational, technical, procedural, electronic, and physical levels of defense and considerssuitable measures for different types of risks. The measures implemented in thisproduct can only support protection against cybersecurity threats if the product is usedas part of such a concept.

You will find further information at www.sick.com/psirt, e.g.:• General information on cybersecurity• Contact option for reporting vulnerabilities• Information on known vulnerabilities (security advisories)

2.4 Limitation of liability

Relevant standards and regulations, the latest technological developments, and ourmany years of knowledge and experience have all been taken into account whencompiling the data and information contained in these operating instructions. Themanufacturer accepts no liability for damage caused by:

■ Non-adherence to the product documentation (e.g., operating instructions)■ Incorrect use■ Use of untrained staff■ Unauthorized conversions or repair■ Technical modifications■ Use of unauthorized spare parts, consumables, and accessories

2.5 Modifications and conversions

NOTICEModifications and conversions to the device may result in unforeseeable dangers.

Interrupting or modifying the device or SICK software will invalidate any warranty claimsagainst SICK AG. This applies in particular to opening the housing, even as part ofmounting and electrical installation.

SAFETY INFORMATION 2


https://www.sick.com/psirt

2.6 Requirements for skilled persons and operating personnel

WARNINGRisk of injury due to insufficient training.Improper handling of the device may result in considerable personal injury and materialdamage.

■ All work must only ever be carried out by the stipulated persons.

The following qualifications are required for various activities:

Table 1: Activities and technical requirements

Activities Qualification

Mounting, maintenance ■ Basic practical technical training■ Knowledge of the current safety regulations in the workplace

Electrical installation,device replacement

■ Practical electrical training■ Knowledge of current electrical safety regulations■ Knowledge of the operation and control of the devices in their

particular application

Commissioning, configura‐tion

■ Basic knowledge of the computer operating system used■ Basic knowledge of the design and setup of the described

connections and interfaces■ Basic knowledge of data transmission■ Basic knowledge of 1D technology (bar code) or 2D technology

(matrix code)

Operation of the device forthe particular application

■ Knowledge of the operation and control of the devices in theirparticular application

■ Knowledge of the software and hardware environment for theparticular application

2.7 Operational safety and specific hazards

Please observe the safety notes and the warnings listed here and in other sectionsof this product documentation to reduce the possibility of risks to health and avoiddangerous situations.

LED radiation of the integrated illumination unit

NOTICEOnly the VI83I illumination units from SICK intended for integration in this applicationcan be used as an integrated illumination unit.

Risk group 2• Color of the illumination: visible white light (aperture angle: wide, medium)



CAUTIONWarning! Optical radiation: LED risk group 2, visible radiation, 400 nm to 780 nmPotentially dangerous optical radiation. Can be damaging to the eyes.

■ Do not look into the light source for extended periods of time.

■ Never point the light source at people.

■ Avoid any reflections on people from reflective surfaces. Be particularly carefulduring mounting and alignment work.

■ Do not open the housing. Opening the housing will not switch off the light source.Opening the housing may increase the level of risk.

■ Comply with the current national regulations on photobiological security of lampsand lamp systems.

If looking directly into the light source for more than 0.25 seconds cannot be ruled outwhen handling the illumination unit (e.g., commissioning, adjustment, cleaning), wearsuitable eye protection.

If the product is operated in conjunction with external illumination systems, the risksdescribed here may be exceeded. This must be taken into consideration by users on acase-by-case basis.

Laser alignment aid

CAUTIONOptical radiation: Class 1 Laser ProductThe accessible radiation does not pose a danger when viewed directly for up to 100seconds. It may pose a danger to the eyes and skin in the event of incorrect use.

■ Do not open the housing. Opening the housing may increase the level of risk.

■ Current national regulations regarding laser protection must be observed.

Caution – Use of controls or adjustments or performance of procedures other thanthose specified herein may result in hazardous radiation exposure.

For both radiation types:

It is not possible to entirely rule out temporary disorienting optical effects, particularlyin conditions of dim lighting. Disorienting optical effects may come in the form of dazzle, flash blindness, afterimages, photosensitive epilepsy, or impairment of colorvision, for example.

CAUTIONRisk of injury due to hot device surface.The surface of the device can become hot.

• Before performing work on the device (e.g. mounting, cleaning, disassembly),switch off the device and allow it to cool down.

• Ensure good dissipation of excess heat from the device to the surroundings.



WARNINGElectric shock!Non-insulated electrical conductors are located in the housing. Electrical voltage cancause severe injury or death.

■ Do not open the housing.■ Protect the housing from damage.■ If the housing is damaged, disconnect the device from the voltage supply and do

not put it into operation.

WARNINGElectrical voltage!Electrical voltage can cause severe injury or death.

■ Work on electrical systems must only be performed by qualified electricians.■ The power supply must be disconnected when attaching and detaching electrical

connections.■ The product must only be connected to a voltage supply as set out in the require‐

ments in the operating instructions.■ National and regional regulations must be complied with.■ Safety requirements relating to work on electrical systems must be complied with.

WARNINGRisk of injury and damage caused by potential equalization currents!Improper grounding can lead to dangerous equipotential bonding currents, which mayin turn lead to dangerous voltages on metallic surfaces, such as the housing. Electricalvoltage can cause severe injury or death.

■ Work on electrical systems must only be performed by qualified electricians.■ Follow the notes in the operating instructions.■ Install the grounding for the product and the system in accordance with national

and regional regulations.

2.8 LED warning label

Illumination unit

Illumination units with LEDs in risk group RG2 are provided with a warning label.

Figure 1: Risk Group RG2: CAUTION – Possibly hazardous optical radiation emitted fromthis product. Do not look into the lamp during operation. This could damage your eyes. IEC62471:2006-07; EN 62471:2008-09.

Protective cover for optics

The mounted optics protection hood covers the warning label on the illumination unit.The illumination unit types in risk group RG 2 therefore contain an additional warninglabel for risk group RG 2.

When the illumination unit and optics protection hood are mounted, apply the addi‐tional warning label to the outside of the optics protection hood in a well visible locationnear the light outlet. If the device itself is, for example, integrated into a machine insuch a way that the attached warning label is obscured, attach further clearly visiblelabels to the machine close to where the light is emitted.



Figure 2: CAUTION – Possibly hazardous optical radiation emitted from this product. Do notlook into the lamp during operation. This could damage your eyes. IEC 62471:2006-07;EN 62471:2008-09.

2.9 Applying the LED warning label

Overview

The mounted optics protection hood covers the warning label on the illumination unit.The integrated illumination unit types in risk group RG 2 therefore contain an additionalwarning label for risk group RG 2. Apply the additional warning label to the outside ofthe optics protection hood of the device in a well visible location.

Approach

1. Attach the illumination unit to the housing of the device.2. Manually adjust the sharpness and aperture of the lens unit. Check the adjust‐

ment using SOPASair.3. Attach the optics protection hood and screw it tight.4. Apply the warning label to the optics protection hood in a well visible location near

the light outlet.5. If the device itself is, for example, integrated into a machine in such a way that

the attached warning label is obscured, attach further clearly visible labels to themachine close to where the light is emitted.



3 Product description

3.1 Product variants

Flex product variant

The Flex product variant is a camera housing with a C-mount thread. The productcan be assembled from individual components to suit the particular application. Theindividual components can be ordered separately as accessories. Use only productsfrom SICK as components.

3.2 Scope of delivery

No. ofunits

Component Note

1 Device in the version ordered • Camera housing with C-mount threaded connec‐tion

• Order individual components separately asaccessories and mount them independently.

• Light inlet is sealed with a protective cap.

• Electrical connections are sealed with protectivecaps.

• Without holders and connecting cables

2 Sliding nut, 5.5 mm deep, withM5 threaded fixing hole

• Alternative mounting option for the deviceinstead of the threaded mounting hole

• Use in pairs.

1 Hexagon key WAF 2 For mounting the integrated VI83I illumination unit

1 LED warning label RG 2 (self-adhesive)

The LED warning label is included in the scope ofdelivery of the separately-ordered RG 2 illuminationunit.

1 Printed safety notes, multilin‐gual

Brief information and general safety notes

With special variants, where optional extras have been ordered, or owing to the latesttechnical changes, the actual scope of delivery may vary from the features and illustra‐tions shown here.

3.3 Product ID

3.3.1 Type label

The type label contains information for identifying the product.

3 PRODUCT DESCRIPTION


Lector85xV2D8512R-1MCXXXALOS

Product ID: pid.sick.com/1123615/22011234

MAC P1:

Scan Me!

D-79276 Reute

Made in Germany

Manufactured:

Janurary 2022

00:11:22:33:44:55

00:11:22:33:44:56MAC P2:

DC 24 V ±20% P max. 20 W

P/N S/N

AdjustableFo c u sMP12

25

1

2

6

3

7

ß

8

9

4

5

ConnectivityLA

FL 12mm

f/1.8-16.0

Figure 3: Lector85x type label (example)

1 Product and type designation2 Product characteristics3 Product ID4 MAC address5 Supply voltage and maximum power consumption6 Conformity mark and certification mark7 Production date8 Production site9 Scan me!ß QR code with a link to the product and more information

3.3.2 Type code

The devices of the product family are arranged according to the following type code:

V2D 8 5 aa b - c d e f g h i j w l

1-3 4 5 6-7 8 9 10 11 12 13 14 15 16 17 18 19

Position Description Characteristic

1-3 Device name type V2D: Vision 2D matrix

4 Product family 8: 8xx series

5 Platform / housing 5: Advanced Line

6-7 Image sensor resolution 12: 12 megapixels

8 Function R: Lector - Reading

9 Separator "-"

10 Generation 1: First generation

11 Image sensor type/color M: Monochrome

12 Optical/focusing system C: C-mount

13 Lighting X: Without

PRODUCT DESCRIPTION 3


Position Description Characteristic

14 Focal length X: Without

15 Filter X: Without

16 CPU A: Advanced

17 Connection modules L: LA version (logistics automation)

18 IP protection class and front screen 0: Without

19 Temperature range S: 0 °C … 50 °C (standard)

3.4 Setup and dimensions

P2

P1

P3

X2

X1

P2

P1

P3

X2

X1

P2

P1

P3

X2

X11

2 4

5

6

7 8

3 Lector 850

40.3 (1.59)

0.9 (0.04)

46 (1.81)

90 (3.54)

21.4(0.84)

75.6(2.98)

7.2(0.28)

10

2(4

.02

)

22

.2(0

.87

)

13

.6(0

.54

)

97

.8(3

.85

)

15

.9(0

.55

)

14

3.4

(5.6

5)

min

. 8

(0

.31

) - m

ax. 8

7 (

3.4

3)

Figure 4: structure and device dimensions, unit: mm (inch), decimal separator: period

1 Optics protection hood (accessory)2 USB3 MicroSD memory card4 4 tapped blind holes, M2.5, 5.5 mm deep, for mounting the spacer5 C-mount thread6 Cover (service)7 Two M5 sliding nuts; 5.5 mm deep; pivoting; as an alternative method of mounting the

device8 Four M5 tapped blind holes, 5.5 mm deep; for mounting the device



3.5 Integrated illumination unit

Overview

1

243

Figure 5: VI83I illumination unit

1 Illumination = 32 LEDs2 1 Feedback LED, color: visible green light, e.g., for Good Read (not available)3 1 Feedback LED, color: visible red light, e.g., for No Read (not available)3 Laser alignment aid, color: visible red light (not available)

Feedback LED (not available)

The function of the feedback LED can be set using the configuration software. With thedefault device settings, for example, the green feedback LED briefly produces a greenlight spot within the field of view of the device after a successful read.

Laser alignment aid (not available)

The laser alignment aid produces a red cross in the field of view of the object. Thealignment aid can be switched off.

3.6 Display and control elements

Overview

1

1 Status LEDs

Status LEDs

Display LED Color Status

Ready O Blue Device is switched on

PRODUCT DESCRIPTION 3


Display LED Color Status

L/A P3GbE

o - No Ethernet connection

O Green Connected to network (10/100 MB/s)

Ö Green Data transmission over the network (10/100 MB/s)

O Blue Connected to network (1 GB/s)

Ö Blue Data transmission over the network (1 GB/s)

o = off; O = illuminated; Ö = flashing



4 Transport and storage

4.1 Transport

NOTICEDamage due to improper transport!

■ The product must be packaged with protection against shock and damp.■ Recommendation: Use the original packaging.■ Note the symbols on the packaging.■ Do not remove packaging until immediately before you start mounting.

4.2 Unpacking

• To protect the device against condensation, allow it to equilibrate with the ambienttemperature before unpacking if necessary.

• Handle the device with care and protect it from mechanical damage.• To avoid ingress of dust and water, only remove the protective elements, e.g.

protective caps of the electrical connections just before attaching the connectingcable.

4.3 Transport inspection

Immediately upon receipt in Goods-in, check the delivery for completeness and for anydamage that may have occurred in transit. In the case of transit damage that is visibleexternally, proceed as follows:

• Do not accept the delivery or only do so conditionally.• Note the scope of damage on the transport documents or on the transport compa‐

ny's delivery note.• File a complaint.

NOTEComplaints regarding defects should be filed as soon as these are detected. Damageclaims are only valid before the applicable complaint deadlines.

4.4 Storage

Store the device under the following conditions:

• Recommendation: Use the original packaging.• Electrical connections are provided with a protective cap (as in the delivery condi‐

tion).• Do not store outdoors.• Store in a dry area that is protected from dust.• To allow any residual dampness to evaporate, do not package in airtight contain‐

ers.• Do not expose to any aggressive substances.• Protect from sunlight.• Avoid mechanical shocks.• Storage temperature: see "Technical data", page 42.• Relative humidity: see "Technical data", page 42.• For storage periods of longer than 3 months, check the general condition of all

components and packaging on a regular basis.

TRANSPORT AND STORAGE 4


5 Mounting

5.1 Mounting instructions

• Observe the technical data.• Protect the sensor from direct and indirect sunlight.• To prevent condensation, avoid exposing the device to rapid changes in tempera‐

ture.• The mounting site has to be designed for the weight of the device.• Do not subject the device to excessive shock or vibrations. In systems subjected to

heavy vibrations, secure the screws used to mount the lens and illumination unitusing threadlocking adhesive.

• Observe the permitted ambient operating temperature, see "Technical data",page 42. If the ambient operating temperature will be ≥ 45 °C, ensure adequateheat dissipation when mounting the device. For example, mount the device using amounting bracket on a suitable heat sink made of aluminum profile. Mountingbrackets are available as accessories. Use a heat sink with the dimensions40 mm x 80 mm x 665 mm. To ensure air circulation, mount the device, forexample, at an adequate distance from walls, ceilings and other devices.

• If the ambient temperature is above 35 °C, do not adjust the mounted lens whenthe device is switched on.

• If the device was previously switched on, wait for temperature equalization beforeyou touch the mounted lens (e.g., for removal) of a device that is not switched onand where the ambient temperature is above 35 °C.

5.2 Preparation for mounting

5.2.1 Installation requirements

Mounting requirements

• Typical space requirement: see type-specific dimensional drawing• Comply with the technical data, such as the permitted ambient conditions for

operation, see "Technical data", page 42.• Only mount the device using the threaded mounting holes provided or the movable

sliding nuts.• Mount the device in a shock and vibration insulated manner.• Make sure the device has a clear view of the codes.

Auxiliary equipment required

■ Mounting system with sufficient load-bearing capacity and suitable dimensions■ 4 or 2 M5 screws for mounting the device on a mounting system supplied by the

customer■ Tool and tape measure

The screw length depends on the mounting base (wall thickness of the bracket). Whenusing an optional SICK mounting system, the screws for mounting the device areincluded with delivery.

5.2.2 Mounting systems

Mount the device to the mounting systems using at least 2 threaded mounting holes(M5) or sliding nuts.

The threaded mounting holes are located on the rear side of the device.

The sliding nuts can each be inserted into a slot on the side of the housing.

5 MOUNTING


SICK offers prefabricated mounting systems that are optimally suited for mounting thedevice, see "Accessories", page 46.

Customer-supplied mounting system

A customer-supplied mounting system must meet the following requirements:

• The device can be aligned in the X- and Y-axes.• The mounting system must be able to bear the weight of the device and connect‐

ing cables without shock.• In mounting situations with strong vibrations, it may be necessary to provide shock

mounts.• Mounting options for the device using the threaded mounting holes or sliding nuts

must be available.

5.3 Mounting location

5.3.1 Working range

Working range

The working range is type dependent, see "Technical data", page 42.

Working distance and field of view size

1 3

2

1 Working distance2 Depth of field3 Field of view size: horizontal x vertical (mm) in working distance 1

The perceived field of view area is determined by the focus position, the focal length ofthe lens, and the working distance. The necessary working distance can be determinedfrom the field of view diagram.

Focus setting

The focus position can be adjusted manually on the lens.

The focus position is valid for one working distance. The device does not perform auto‐matic tracking (auto focus) if, for example, the working distance changes significantly.

5.3.2 Mounting bracket and reflection prevention

In order to avoid reflections from the surfaces to be scanned, mount the device so thatit is tilted from the perpendicular to the surface.

MOUNTING 5


typically 10°... 20°

Figure 6: Mounting angle to use, depending on the application

1 Typical angle 10° ... 20°

Depending on the application, an angle of 0° (brightfield illumination) or up to 45°(darkfield illumination) is appropriate.

5.3.3 Field of view diagrams

Lector85x Flex

H x V (mm) 1

0

Working distance and focus position in mm 2

500 x 367

1000 x 734

2000 x 1469

2500 x 1836

1500 x 1069

f = 12 mm

f = 16 mm

f = 25 mm

0 500 1000 1,500 2,000 2,500 3,000

1 Perceived field of view area: horizontal x vertical (mm)2 Working distance and focus position in mm

5 MOUNTING


5.4 Mounting the lens and illumination

Overview

This mounting step is only required for the Lector85x Flex product variant (basicdevice).

1

2

3

4

5

6

7

8

1 Spacer, left with electrical connection2 4 tapped blind holes, M2.5, 5.5 mm deep, for mounting the spacer3 4 x screws, long4 Electrical connection for integratable ring illumination unit5 4 screws, short6 Integratable illumination unit7 Spacer, right8 Light inlet with threaded connection for lens

Important information

CAUTIONRisk of injury due to hot device surface.The surface of the device can become hot during operation.



MOUNTING 5


NOTICERisk of damage due to electrostatic dischargeElectrostatic discharge from the human body may damage parts of the illumination unitor the camera housing.The illumination variants for lenses with a focal length of 12 mm or 16 mm do notfeature any plastic lenses in front of the LEDs in the round recesses.

■ Take the necessary ESD precautions when assembling the device.■ Do not insert your fingers into the recesses.■ Do not touch the open contacts of the electrical connection for the illumination

unit on the camera housing.

NOTEPossible impairment of image qualityDust and fingerprints on optical boundary surfaces can decrease the image quality anddecoding performance of the device.

b Ensure a dust-free and dry environment when mounting components.b Do not touch the image sensor (CMOS) in the light inlet opening of the device with

your fingers.b Do not touch the glass lenses at either end of the lens unit with your fingers.

Prerequisites

Auxiliary equipment required:• SW 2 hexagon key (included with delivery)• SW 5 socket wrench, Recommendation: as a torque wrench for 65 Ncm

Approach

1. Switch off the supply voltage to the device.2. Peel off the white protective sticker on the camera housing that covers the electri‐

cal connection for the ring illumination unit.3. Place the camera housing on a nonslip base.4. Remove the protective cap from the round light inlet.5. Carefully insert the optional filter and spacer disk into the light inlet.6. Screw the lens unit into the C-mount thread until it engages. This will also lock the

optional filter in place at the same time.7. Take two pairs of long screws and screw them into the tapped blind holes to

mount each spacer on the camera housing.8. Use the 4 short screws to fasten the illumination unit to the two spacers.9. Manually preset the sharpness and mask of the lens unit.10. Check the adjustment using the configuration software.

NOTEIf the required adjustments to the lens are not carried out immediately, mount theoptics protection hood for the lens.

11. For illumination unit variants with LEDs in risk group RG 2: Attach the country-spe‐cific warning label to the optics protection hood near the light outlet.

Further topics

• Applying the LED warning label

5 MOUNTING


5.5 Mounting the device

Approach

1. Mount the device on a suitably prepared mounting system using M5 screws and bymeans of the threaded mounting holes or sliding nuts.

° Screw the screws no more than 5 mm into the threaded mounting holes orsliding nuts.

° To do so, either use all 4 threaded mounting holes on the rear of the deviceor the two sliding nuts on the side of the device.

° Attach the separately-ordered, optional SICK mounting system using the slid‐ing nuts on the device.

2. Align the device taking into consideration the field of view and the applicationcircumstances.

3. Connect the device to interfaces and supply voltage when disconnected fromvoltage.

✓ The Ready status LED lights up green.4. Perform fine adjustment.

Further topics

• Mounting systems are available as accessories: Accessories• Mounting instructions• Preparation for mounting• Connecting the device

MOUNTING 5


6 Electrical installation

6.1 Wiring instructions

NOTEPre-assembled cables can be found online at:


NOTICEFaults during operation and device or system defects!Incorrect wiring may result in operational faults and defects.

■ Follow the wiring notes precisely.

All electrical connections of the device are configured as round connectors.

The enclosure rating stated in the technical data is achieved only with screwed plugconnectors or protective caps.

Configure the circuits connected to the device as ES1 circuits or as SELV circuits (SELV= Safety Extra Low Voltage). The voltage source must meet the requirements of ES1(EN 62368-1) or SELV (EN 60950-1).

Protect the device with an external slow-blow fuse at the beginning of the supply cable.

Connect the connecting cables in a de-energized state. Do not switch on the supplyvoltage until installation is complete and all connecting cables are connected to thedevice and control.

Wire cross-sections in the supply cable from the customer’s power system must beimplemented in accordance with the applicable standards.

In the case of open end cables, make sure that bare wire ends do not touch. Wiresmust be appropriately insulated from each other.

6.1.1 Data cables


NOTELayout of data cables

■ Use screened data cables with twisted-pair wires.■ Implement the screening design correctly and completely.■ To avoid interference, always use EMC-compliant cables and layouts. This applies,

for example, to cables for switched-mode power supplies, motors, clocked drives,and contactors.

■ Do not lay cables over long distances in parallel with power supply cables andmotor cables in cable channels.

Length of cable and data transmission rate

The maximum length of cable between device and host computer depends on theinterface type and the data transmission rate.

Use cables with a maximum length of 10 m for the Power/CAN connection (maleconnector, M12, 17-pin, A-coded).

6 ELECTRICAL INSTALLATION



6.2 Prerequisites for safe operation of the device

WARNINGRisk of injury and damage caused by electrical current!As a result of equipotential bonding currents between the device and other groundeddevices in the system, faulty grounding of the device can give rise to the followingdangers and faults:

• Dangerous voltages are applied to the metal housings.• Devices will behave incorrectly or be destroyed.• Cable shielding will be damaged by overheating and cause cable fires.

Remedial measures

• Only skilled electricians should be permitted to carry out work on the electricalsystem.

• If the cable insulation is damaged, disconnect the voltage supply immediately andhave the damage repaired.

• Ensure that the ground potential is the same at all grounding points.• Where local conditions do not meet the requirements for a safe earthing method,

take appropriate measures. For example, ensure low-impedance and current-carry‐ing equipotential bonding.

The device is connected to the peripheral devices (any local trigger sensor(s), systemcontroller) via shielded cables. The cable shield – for the data cable, for example –rests against the metal housing of the device.

The device can be grounded through the cable shield or through a blind tapped hole inthe housing, for example.

If the peripheral devices have metal housings and the cable shields are also in contactwith their housings, it is assumed that all devices involved in the installation have thesame ground potential.

This is achieved by complying with the following conditions:

■ Mounting the devices on conductive metal surfaces■ Correctly grounding the devices and metal surfaces in the system■ If necessary: low-impedance and current-carrying equipotential bonding between

areas with different ground potentials

SICK

Device

7 46

Power Supply

U

= 8

= 9

1 2 3

I

5

System

Controller

Figure 7: Example: Occurrence of equipotential bonding currents in the system configuration

1 System controller2 Device3 Voltage supply4 Grounding point 25 Closed current loop with equalizing currents via cable shield

ELECTRICAL INSTALLATION 6


6 Ground potential difference7 Grounding point 18 Metal housing9 Shielded electrical cable

If these conditions are not fulfilled, equipotential bonding currents can flow along thecable shielding between the devices due to differing ground potentials and cause thehazards specified. This is, for example, possible in cases where there are devices withina widely distributed system covering several buildings.

Remedial measures

The most common solution to prevent equipotential bonding currents on cable shieldsis to ensure low-impedance and current-carrying equipotential bonding. If this equipo‐tential bonding is not possible, the following solution approaches serve as a suggestion.

NOTICEWe expressly advise against opening up the cable shields. This would mean that theEMC limit values can no longer be complied with and that the safe operation of thedevice data interfaces can no longer be guaranteed.

Measures for widely distributed system installations

On widely distributed system installations with correspondingly large potential differen‐ces, the setting up of local islands and connecting them using commercially availableelectro-optical signal isolators is recommended. This measure achieves a high degreeof resistance to electromagnetic interference.

Electro-

optical

signal

isolator

Electro-

optical

signal

isolator

Power

Supply

SICK

Device

1 2 2 43

6 5

System

Controller

= 7 = 8 = 9

Figure 8: Example: Prevention of equipotential bonding currents in the system configuration bythe use of electro-optical signal isolators

1 System controller2 Electro-optical signal isolator3 Device4 Voltage supply5 Grounding point 26 Grounding point 17 Metal housing8 Shielded electrical cable9 Optical fiber

The use of electro-optical signal isolators between the islands isolates the ground loop.Within the islands, a stable equipotential bonding prevents equalizing currents on thecable shields.



Measures for small system installations

For smaller installations with only slight potential differences, insulated mounting of thedevice and peripheral devices may be an adequate solution.

U

System

ControllerPower Supply

SICK

Device

8 6

5

21 3

47

= 9 = ß

Figure 9: Example: Prevention of equipotential bonding currents in the system configuration bythe insulated mounting of the device

1 System controller2 Device3 Voltage supply4 Grounding point 35 Insulated mounting6 Grounding point 27 Ground potential difference8 Grounding point 19 Metal housingß Shielded electrical cable

Even in the event of large differences in the ground potential, ground loops are effec‐tively prevented. As a result, equalizing currents can no longer flow via the cable shieldsand metal housing.

NOTICEThe voltage supply for the device and the connected peripheral devices must alsoguarantee the required level of insulation.Under certain circumstances, a tangible potential can develop between the insulatedmetal housings and the local ground potential.



6.3 Connections and pin assignment

Overview

P2P1

P3X2X1

1 2

345

1 P1: GB Ethernet 12 P2: GB Ethernet 23 P3: GB Ethernet 34 X2: Power/CAN5 X1: Power/CAN/serial interface/IO

Power/CAN/serial interface/IO

3

1

7

2

6

5

4

8

13

14

17

159

10

12

16

11

Figure 10: Male connector, M12, 17-pin, A-coded

The serial interface and the digital inputs and outputs are not available. Do not connectthe associated pins.

PIN Power/IO Information

1 GND

2 VS

3 CAN L

4 CAN H

5 TD+ (RS-422), Host Do not connect.

6 TD- (RS-422), HostTxD (RS-232), host

Do not connect.

7 TxD (RS-232), Aux Do not connect.

8 RxD (RS-232), Aux Do not connect.

9 SensGND Do not connect.

10 Sensor 1, digital input Do not connect.

11 RD+ (RS-422) Host Do not connect.

12 RD- (RS-422), hostRxD (RS-232), host

Do not connect.

13 Result 1, digital output Do not connect.


15 Sensor 2, digital input Do not connect.





Power/CAN

1

4 3

5

2

Figure 11: Male connector, M12, 5-pin, A-coded

PIN CAN IN/CAN OUT

1 Shielding

2 VS

3 GND

4 CAN H

5 CAN L

GB Ethernet

1

72

6

54

3

8

Figure 12: Female connector, M12, 8-pin, X-coded

PIN GB Ethernet

1 TRD0_P

2 TRD0_N

3 TRD1_P

4 TRD1_N

5 TRD3_P

6 TRD3_N

7 TRD2_P

8 TRD2_N

Further topics

• Information on interfaces: Technical data

6.4 Connecting the device

6.4.1 Electrically connecting the device


NOTICEObserve the wiring instructions, see "Wiring instructions", page 26.

Approach

1. Ensure the voltage supply is not connected.2. Connect the device according to the connection diagram.

Further topics

• Connections and pin assignment



6.4.2 Connecting the supply voltage

Prerequisites

• The voltage source meets the requirements of ES1 (EN 62368-1) or SELV(EN 60950-1).

• Required power output of the voltage source: at least 48 W• To ensure protection against short-circuits/overload in the customer’s supply

cables, choose and implement wire cross-sections in accordance with the appli‐cable standards.Observe applicable standards (Germany):

° DIN VDE 0100 (part 430)

° DIN VDE 0298 (part 4) and DIN VDE 0891 (part 1)

Approach

Protect the device with an external fuseb For a supply voltage of DC 24 V ± 20%, protect the device using a separate fuse

rated at 2 A. Install the fuse in the supply circuit at the start of the supply cable.

6.4.3 CAN interface

Configuration of the CAN interface

Configure the CAN data interface using SOPASair.

Series connection

The devices communicate with each other and are supplied with voltage via the CANinterface. A maximum of 3 devices can be connected in series (line topology). Thedevices are connected via a Y-cable.

For a CAN network with more than 3 devices, a separate voltage supply must be usedfor every 3 devices. Communication between all devices in the network is done via CAN.

Complementary information

Information on using the device in conjunction with a modular system controller or aSensor Integration Machine can be found in the associated publications. The publica‐tions can be found at sick.com/{part number}.

Publications• MSC800 Modular System Controller operating instructions, part number 8011539• SIM2000ST Sensor Integration Machine operating instructions, part number

8020763• SIM2000ST-E Sensor Integration Machine operating instructions, part number

8025453



6.4.4 CAN connection principle

Connection to 3 devices

X1 X2 P3

P1 P2 P1 P2P1 P2

X1 X2 P3 X1 X2 P3

...

...

SOPASSOPAS

1

2

8

73

4

6

5

Switsh

T4A

Ethernet Gbit

9 CAN

MSC800

Track & Trace

Controller

MSC800

Track & Trace

Controller

Fuse BlockFuse Block

ßCAN

Figure 13: Connection principle for CAN with MSC800, 3 devices

1 Software for Integration Package Analytics, image output2 Control cabinet3 Switch4 MSC800 Track and Trace Controller5 Fuse box6 26 V supply voltage7 CAN connection A8 Gbit Ethernet: Image output, parameterization9 CAN: Power, increment, trigger, focus, codeß CAN male connector with terminating resistor

Connection to 6 devices

X1 X2 P3

P1 P2

P1P2 P1P2 P1P2

P1 P2P1 P2

X1 X2 P3 X1 X2 P3

X1X2P3X1X2P3X1X2P3

...

...

SOPASSOPAS

1

2

9

7

8

3

4

6

5

Switsh

T4A

Ethernet Gbit

ß CAN

MSC800

Track & Trace

Controller

MSC800

Track & Trace

Controller

Fuse BlockFuse Block

àCAN

Figure 14: Connection principle for CAN with MSC800, 6 devices

1 Software for Integration Package Analytics, image output2 Control cabinet3 Switch4 MSC800 Track and Trace Controller5 Fuse box



6 26 V supply voltage7 CAN connection A8 CAN connection B9 Gbit Ethernet: Image output, parameterizationß CAN: Power, increment, trigger, focus, codeà CAN male connector with terminating resistor



7 Commissioning

7.1 Starting SOPASair

Overview

SOPASair is used for operation, parameterization, and servicing purposes (e.g., diagnos‐tics, data logger).

Prerequisites

• Computer with Ethernet connection• Device is connected to the computer via Ethernet.• Voltage supply is connected.• Computer and device are located on the same network.• Computer and device have different IP addresses.• Access data

Rights Password

Read Can be accessed without a password

Read and write Default password: servicelevel

Approach

1. Open web browser (recommendation: Google Chrome).2. Enter the device IP address into the address line. The standard IP address is:

192.168.0.1.✓ The user interface is displayed.3. To make changes, log in to the device.

7.2 Starting SOPAS ET

Overview

SOPASair can be used to permanently save the parameters. The saved parameters canbe manually saved, imported, and exported as a project file on the computer in theSOPAS ET configuration software.

Prerequisites

• Computer with the SOPAS ET software installedThe most up-to-date version of the SOPAS ET software can be downloadedfrom www.sick.com/SOPAS_ET. The respective system requirements for installingSOPAS ET are also specified there.

• Ethernet connection• SDD file (device description file)

You can install the SDD file using the device catalog in SOPAS ET. Use the wizardin SOPAS ET to do this. The SDD file can be installed from the device or the SICKwebsite. To install it from the SICK website, you need an Internet connection.

• Access dataUser levels Password

Maintenance personnel Main

Authorized client Client

Service Service level

COMMISSIONING 7


http://www.sick.com/SOPAS_ET

Approach

1. Install the latest version of the SOPAS ET configuration software. In this case,select the “Complete” option as suggested by the installation wizard. Administratorrights may be required on the computer to perform the installation.

2. Start “SOPAS ET” after completing the installation.✓ SOPAS ET automatically starts the search for connected devices. Connected devi‐

ces are displayed in the Device Search window.3. Select the desired device in the list of available devices.

The following IP addresses are configured by default on the device:

° IP address P1: 192.168.0.1

° Subnet mask: 255.255.255.0If necessary, install an updated device description file for the device.

4. Click on Add to establish communication.✓ SOPAS ET establishes communication with the device, loads its current device

description (parameters), and displays the device in the New Project window.5. Log into the device.

7.3 Saving the configuration data

Overview

The device is configured for the application using SOPASair. To be able to restore theparameter set to a replacement device if required (e.g., device failure), you should alsosave the configuration data externally.

Approach

1. Permanently saving the parameters in SOPASair:

✓ The device stores the parameter set internally in the permanent parameter mem‐ory.

2. Open SOPAS ET.3. In SOPAS ET, manually save the parameter set as a project file on the computer.✓ The parameter set is also saved externally. The saved configuration data can be

transferred to a replacement device via download.

7.4 Installing firmware updates

Prerequisites

• Computer with the SICK AppManager software installedThe current version of SICK AppManager can be downloaded from www.sick.com/SICK_AppManager. To install SICK AppManager, open the installation file (*.exe)and follow the instructions on the screen.

• Ethernet connection

Procedure

1. Open SICK AppManager.2. Drag and drop the file into the Firmware window.3. In the Firmware window, select the file to be installed.4. In the bottom right window, click the Install button.✓ The firmware update is installed.

7 COMMISSIONING


http://www.sick.com/SICK_AppManager

http://www.sick.com/SICK_AppManager

8 Maintenance

8.1 Maintenance plan

During operation, the device works maintenance-free.

NOTENo maintenance is required to ensure compliance with the laser class.

NOTENo maintenance is required to ensure compliance with the LED risk group.

Depending on the assignment location, the following preventive maintenance tasksmay be required for the device at regular intervals:

Table 2: Maintenance plan

Maintenance work Interval To be carried outby

Check device and connecting cablesfor damage at regular intervals.

Depends on ambient conditions andclimate.

Specialist

Clean housing and viewing window. Depends on ambient conditions andclimate.

Specialist

Check the screw connections andplug connectors.

Depends on the place of use, ambi‐ent conditions or operating require‐ments. Recommended: At least every6 months.

Specialist

Check that all unused connectionsare sealed with protective caps.

Depends on ambient conditions andclimate. Recommended: At leastevery 6 months.

Specialist

8.2 Cleaning

Cleaning includes the viewing window and the housing of the device.

NOTICEEquipment damage due to improper cleaning.Improper cleaning may result in equipment damage.

■ Only use recommended cleaning agents and tools.■ Never use sharp objects for cleaning.

Cleaning the viewing window

Check the viewing window of the device for accumulated dirt at regular intervals.This is especially important in harsh operating environments (dust, abrasion, damp,fingerprints, etc.).

The viewing window lens must be kept clean and dry during operation.

NOTEStatic charging may cause dust particles to stick to the viewing window. This effect canbe reduced by using an anti-static cleaning agent in combination with the SICK lenscloth (part number 4003353) (can be obtained from www.sick.com).

The type of material used for the viewing window can be found on the type label (see"Type code", page 15).

MAINTENANCE 8


http://www.sick.com

Cleaning procedure:

CAUTIONWarning! Optical radiation: LED risk group 2, visible radiation, 400 nm to 780 nmPotentially dangerous optical radiation. Can be damaging to the eyes.

■ Do not look into the light source for extended periods of time.

■ Never point the light source at people.

■ Avoid any reflections on people from reflective surfaces. Be particularly carefulduring mounting and alignment work.

■ Do not open the housing. Opening the housing will not switch off the light source.Opening the housing may increase the level of risk.

■ Comply with the current national regulations on photobiological security of lampsand lamp systems.

If the product is operated in conjunction with external illumination systems, the risksdescribed here may be exceeded. This must be taken into consideration by users on acase-by-case basis.

CAUTIONOptical radiation: Class 1 Laser ProductThe accessible radiation does not pose a danger when viewed directly for up to 100seconds. It may pose a danger to the eyes and skin in the event of incorrect use.

■ Do not open the housing. Opening the housing may increase the level of risk.

■ Current national regulations regarding laser protection must be observed.

For both radiation types:

It is not possible to entirely rule out temporary disorienting optical effects, particularlyin conditions of dim lighting. Disorienting optical effects may come in the form of dazzle, flash blindness, afterimages, photosensitive epilepsy, or impairment of colorvision, for example.

b Switch off the device for the duration of the cleaning operation. If this is notpossible, wear suitable laser safety goggles. These must absorb radiation of thedevice’s wavelength effectively.

b Glass window: remove dust from the viewing window using a soft, clean brush. Ifnecessary, also clean the viewing window with a clean, damp, lint-free cloth, and amild anti-static lens cleaning fluid.

b Plastic window: clean the viewing window only with a clean, damp, lint-free cloth,and a mild anti-static lens cleaning fluid.

NOTICEIf the inspection window is scratched or damaged (cracked or broken), the lens must bereplaced. Contact SICK Support to arrange this.

■ If the inspection window is cracked or broken, take the device out of operationimmediately for safety reasons and have it repaired by SICK.

Cleaning the housing

In order to ensure that heat is adequately dissipated from the device, the housingsurface must be kept clean.

b Clear the build up of dust on the housing with a soft brush.

8 MAINTENANCE


9 Troubleshooting

9.1 General faults, warnings, and errors

Possible faults and corrective actions are described in the table below for troubleshoot‐ing. In the case of faults that cannot be rectified using the information below, pleasecontact SICK Service. To find your agency, see the final page of this document.

NOTETo help us to resolve the matter quickly, please note down the details on the type label.

Situation Error or fault

Mounting ■ Device poorly aligned to objects with codes (e.g. glare)■ Trigger sensor for reading cycle incorrectly positioned (e.g.

internal reading interval is opened too late or closed too early)■ Incremental encoder (optional) incorrectly positioned

Electrical installation ■ Interfaces of the device incorrectly wired

Configuration ■ Functions not adapted to local conditions, e.g., parameters forthe data interface not set correctly

■ Device limits not observed, e.g., working range, aperture angle■ Trigger source for read cycle not selected correctly

Operation ■ Start/stop operation: external read cycle missing, more thanone object is in the reading field

■ Device faults (hardware, software)

9.2 Diagnostics using SOPASair

9.2.1 Error log

The error log contains current error messages.

9.2.2 Diagnostic file

You can create and download a diagnostic file in the configuration software for servicepurposes. The diagnostic file contains data required for fault diagnosis.

9.3 Repairs

Repair work on the device may only be performed by qualified and authorized personnelfrom SICK AG. Interruptions or modifications to the device by the customer will invalid‐ate any warranty claims against SICK AG.

9.4 Returns

b Only send in devices after consulting with SICK Service.b The device must be sent in the original packaging or an equivalent padded pack‐

aging.

NOTETo enable efficient processing and allow us to determine the cause quickly, pleaseinclude the following when making a return:

• Details of the contact person• Description of the application• Description of the fault that occurred

TROUBLESHOOTING 9


9.5 Disassembling the device


CAUTIONRisk of injury due to hot device surface.The surface of the device can become hot during operation.



Approach

1. Switch off the supply voltage.2. If the device has previously been switched on, wait for temperature equalization

before you touch the mounted lens of a device that is not switched on and wherethe ambient temperature is above 35 °C.

3. Mark the position and alignment of the device on the bracket or surroundings.4. Disconnect and remove the connecting cables of the device.5. Remove the device from the bracket.

9.6 Replacing the device

9.6.1 Transferring configuration data

Prerequisites

• Replacement device of the same device type• Project file with current configuration data

Approach

b Transfer the configuration data via download to the replacement device and saveit there permanently.

Further topics

• Saving the configuration data

9.6.2 Putting the replacement device into operation

Approach

1. Mount and align the replacement device. When doing so, note the previouslyapplied markings on the bracket or surroundings.

2. Connect the connecting cables.3. Switch on the supply voltage.✓ The replacement device starts with its last permanently saved parameter set.

In the case of devices that have not been used before, this corresponds to thefactory default setting.

4. Connect to the device via the configuration software.5. Optional: transfer the configuration data of the device to be replaced by download‐

ing to the replacement device and permanently store this data in the device.

Further topics

• Mounting• Electrical installation

9 TROUBLESHOOTING


9.7 Disposal

CAUTIONRisk of injury due to hot device surface.The surface of the device can become hot.



If a device can no longer be used, dispose of it in an environmentally friendly mannerin accordance with the applicable country-specific waste disposal regulations. Do notdispose of the product along with household waste.

NOTICEDanger to the environment due to improper disposal of the device.Disposing of devices improperly may cause damage to the environment.Therefore, observe the following information:

■ Always observe the national regulations on environmental protection.■ Separate the recyclable materials by type and place them in recycling containers.

TROUBLESHOOTING 9


10 Technical data

NOTEThe relevant online data sheet for your product, including technical data, dimensionaldrawing, and connection diagrams can be downloaded, saved, and printed from theInternet:


Please note: This documentation may contain further technical data.

10.1 Features

Type Lector85x Flex (V2D85xxR-1MCxxxxxxx)

Typical applica‐tion

Indoor

Variant Base device

Optical focus Adjustable focusManual sharpness and aperture setting on optional lens

Sensor CMOS matrix sensor, grayscale valuessee "Type code", page 15

Sensor resolution 4,096 px x 3,008 pxsee "Type code", page 15

Integrated illumi‐nation unit

Order separately as an accessoryFor example: Variant with integratable VI83I ring illumination unit

32 LEDs:• Visible white light (T = 6,500 K ± 1,000 K)

Feedback LED(spot in field ofview) 3)

Optional, for example with variant of the integratable VI83I ring illuminationunit1 LEDVisible green light (λ = 525 nm ± 15 nm), RG 1

LED risk group ofillumination unit

Variants of the integratable VI83I ring illumination unit (risk group RG 2)• Type “visible white light medium and feedback LED” (part number:

2125084)• Type “visible white light wide and feedback LED” (part number:

2125085)

Risk group 2 (moderate risk) according to IEC 62471-1:2006-07 / EN 62471-1: 2008-09

Radiance:• LB 1): < 10 x 103 W/(m2sr) within 50 seconds (RG 2); at a distance

≥ 200 mm• LR 2): < 7 x 105 W/(m2sr) within 10 seconds (RG 1); at a distance

≥ 200 mm

Risk RG 1 (low risk) corresponding to LB < 10 x 103 W/(m2sr) within100 seconds for distances > 1 m.

Laser alignmentaid 3)

1 laser, can be switched offVisible red light (λ = 630 nm ... 680 nm)

Laser class Laser alignment aid:Class 1 laser product according to EN/IEC 60825-1:2014. Complies with21 CFR 1040.10 except for conformance with Laser Notice no. 50 of June24, 2007.P < 1.40 mW

10 TECHNICAL DATA




Scanning fre‐quency

15 Hz, at 12 megapixels resolution

Code resolution ≥ 0.1 mm (depending on the lens)

Working range 500 mm … 2,500 mmDepends on the lens

Lens C-mountOrder separately as an accessoryOptical format: 1″

1) LB= Hazard from blue light.2) LR= Hazard to the retina of the eye due to heating.3) Not available.

10.2 Mechanics and electronics


Connection type • 1 male connector, M12, 17-pin, A-coded (Power, CAN, serial interface,I/O) 1)

• 1 male connector, M12, 5-pin, A-coded (Power, CAN)

• 3 female connectors, M12, 8-pin, X-coded (GB Ethernet)

Supply voltage VS DC 24 V ± 20%Voltage source in accordance with ES1 (EN62368-1) or SELV (EN60950-1)

Power consump‐tion

Operation: 24 W ± 20% typical 2)

Current consump‐tion

Max. 2.0 A for a typical load up to 200 mA

Housing material Aluminum die cast

Housing color Anthracite gray (RAL 7016)

Viewing windowmaterial

Glass or plastic (PMMA), 2 mm thick, with scratch-proof coating, see "Typecode", page 15

Cover (top ofdevice)

Material: PlasticFunction: For temporary access to the microSD memory card slot and theUSB connectionHinged 3), screws (SW2 hexagon key), captive

Enclosure rating IP 65 (IEC 60529:2013 +C1:2013 +C2:2015 +AMD2 C1:2019,EN 60529:1991 +A1:2010 +A2:2013 +AC:2019-02) 4)

Electrical safety EN 61010-1:2010EN 61010-1:2010/A1:2019EN 61010-1:2010/A1:2019/AC:2019-04

Weight Max. 640 g, without lens and connecting cables

Dimensions (L xW x H)

143.4 mm x 90 mm x 46 mm 5)

1) The serial interface and the digital inputs and outputs are not available.2) For digital outputs without load.3) When the cover is open, the device no longer conforms with the specified enclosure rating.4) Comply with the requirements to maintain the specified enclosure rating, see "Conditions for specified

enclosure rating", page 8.5) Housing only, without lens and optics protection hood.

TECHNICAL DATA 10


10.3 Performance


Readable codestructures

1D codes, Stacked, 2D codes

1D code types(bar code types)

GS1-128 / EAN 128, UPC/GTIN/EAN, 2/5 Interleaved, GS1 DataBar, Code39, Code 128, Codabar, Code 32, Code 93

2D code types Data-Matrix ECC200, MaxiCode, QR code

Stacked codetypes

PDF417

Code qualifica‐tion

On the basis of ISO/IEC 16022, ISO/IEC 15415, ISO/IEC 18004

Internal imagememory

Not available

10.4 Interfaces


Ethernet ✓Protocol: TCP/IP

Function:• Host (data output of the read result)

• AUX (Service) 1)

• FTP (image transfer)

Data transmission rate: 10/100/1,000 Mbit/sMAC address (device-specific), see type label

CAN ✓Protocol: SICK CAN sensor network CSN (slave)Function: Host (data output of the read result)Data transmission rate: 500 kbit/s

USB 2.0 No function

Reading pulse CAN

Optical displays 10 status LEDs2 feedback LEDs of the integratable VIxxx ring illumination unit (green, red)

Operator interfa‐ces

Web server

Configurationsoftware (param‐eterization)

SOPASair

MicroSD memorycard

No function

Data storage andretrieval

Image and data storage via external FTP

External illumina‐tion control

Not available

1) For example: Configuration, diagnosis, transponder access or display of the read result.

10 TECHNICAL DATA


10.5 Ambient data


Electromagneticcompatibility(EMC)

Immunity: IEC 61000-6-2:2016, EN IEC 61000-6-2:2019Emission: IEC 61000-6-4:2018, EN IEC 61000-6-4:2019

Vibration resist‐ance

EN 60068-2-6:2007, EN 60068-2-64:2019

Shock resistance EN 60068-2-27:2008

Ambient operat‐ing temperature

0 °C … +50 °C 1)

Storage tempera‐ture

–20 °C … +70 °C

Permissible rela‐tive humidity

0% ... 90%, non-condensing

Ambient lightimmunity

2,000 lx on code

Ambient condi‐tions

Degree of contamination 2 (according to EN 61010-1)

Altitude < 5,000 m above sea level

1) If the ambient operating temperature will be ≥ 45 °C, ensure adequate heat dissipation when mountingthe device, see "Mounting instructions", page 20.

TECHNICAL DATA 10


11 Accessories

NOTEAccessories and, if applicable, mounting information can be found online at:


11 ACCESSORIES



12 Annex

12.1 Declarations of conformity and certificates

The declarations of conformity and certificates can be downloaded from the Internet at:


12.2 Licenses

SICK uses open source software which is published by the rights holders under afree license. Among others, the following license types are used: GNU General PublicLicense (GPL version 2, GPL version 3), GNU Lesser General Public License (LGPL), MITlicense, zlib license and licenses derived from the BSD license.

This program is provided for general use without warranty of any kind. This warrantydisclaimer also extends to the implicit assurance of marketability or suitability of theprogram for a particular purpose.

More details can be found in the GNU General Public License.

For license texts see www.sick.com/licensetexts.

Printed copies of the license texts are also available on request.

ANNEX 12



http://www.sick.com/licensetexts

Detailed addresses and further locations at www.sick.com

Australia

Phone +61 (3) 9457 0600

1800 33 48 02 – tollfree

E-Mail [email protected]

Austria

Phone +43 (0) 2236 62288-0


Belgium/Luxembourg

Phone +32 (0) 2 466 55 66


Brazil

Phone +55 11 3215-4900


Canada

Phone +1 905.771.1444


Czech Republic

Phone +420 234 719 500


Chile

Phone +56 (2) 2274 7430


China

Phone +86 20 2882 3600


Denmark

Phone +45 45 82 64 00


Finland

Phone +358-9-25 15 800


France

Phone +33 1 64 62 35 00


Germany

Greece

Phone +30 210 6825100


Hong Kong

Phone +852 2153 6300


Hungary

Phone +36 1 371 2680


India

Phone +91-22-6119 8900


Israel

Phone +972 97110 11


Italy

Phone +39 02 27 43 41


Japan

Phone +81 3 5309 2112


Malaysia

Phone +603-8080 7425


Mexico

Phone +52 (472) 748 9451


Netherlands

Phone +31 (0) 30 229 25 44


New Zealand

Phone +64 9 415 0459

0800 222 278 – tollfree


Norway

Phone +47 67 81 50 00


Poland

Phone +48 22 539 41 00


Romania

Phone +40 356-17 11 20


Russia

Phone +7 495 283 09 90


Singapore

Phone +65 6744 3732


Slovakia

Phone +421 482 901 201


Slovenia

Phone +386 591 78849


South Africa

Phone +27 10 060 0550


South Korea

Phone +82 2 786 6321/4


Spain

Phone +34 93 480 31 00


Sweden

Phone +46 10 110 10 00


Switzerland

Phone +41 41 619 29 39


Taiwan

Phone +886-2-2375-6288


Thailand

Phone +66 2 645 0009


Turkey

Phone +90 (216) 528 50 00


+44 (0)17278 31121

[email protected]

+1 800.325.7425

[email protected]

+65 6744 3732

[email protected]

United Arab Emirates

Phone +971 (0) 4 88 65 878


United Kingdom

Phone

E-Mail

USA

Phone

E-Mail

Vietnam

Phone

E-Mail

Phone +49 (0) 2 11 53 010


SICK AG | Waldkirch | Germany | www.sick.com

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Lector85x Flex - Image-based code reader - SICK Germany

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