Paysandu - Agencia Reguladora de Compras Estatales

Paysandu_PAYSANDU; Uruguay Print Date: 02 December 2010

Cement Plant Work, Scope off, Basic Date: October 2010

Electrical Erection. FEA

Dept. Dim. Weight Erection Equipment

Equip. Info Electrical Equipment incl. Preamble Qty. Unit HxWxD Net Unit Price Total Price Unit Price Total Price

No. m kg UYU / USD UYU / USD UYU / USD UYU / USD

LIST OF CONTENTS Page

GENERAL COMMENTS 2

PLANT SITE DATA 3

PRICE SUMMARY 4

811 - POWER DISTRIBUTION EQUIPMENT 5

821 - MOTORS & DRIVES 11

831 - INSTALLATION EQUIPMENT 14

841 - CONTROL EQUIPMENT 33

851 - INSTRUMENTATION 35

861 - ELECTRICAL AUXILIARY EQUIPMENT 43

891 - SINGLE MACHINE EQUIPMENT 44

Page 1 of 54







GENERAL COMMENTS

Enclosed "Bill of Quantity" covers the amount of Electrical Equipment, which

has to be handled and erected during the construction of mentioned Cement Plant

project.

The "Bill of Quantity" is preliminary and the amounts are not limited to listed.

Preamble for the erection work is described for each group of equipment.

Equipment to be erected, fitted and aligned by Mechanical Contractor is

shown grey shaded and marked by MC in Info column. This equipment is

only listed for information.

It is the same for activities, which the Civil Contractor, CC, is in charge of.

See also the document "Borderline Activities" describing interfaces to other

Contractors.

The quantities listed under Dept. 891, "Single Machines" shall be erected

on the respective machines and the amount of equipment, cables and cable

termination's are additional quantities to listed quantities in i.e. 831 Installation

Equipment.

Unit erection prices for each item shall be filled-in at the green shaded cells (see right).

Please notice that total prices and summary will be calculated automatically based on

filled-in unit price and quantity.

Unit prices for equipment and materials to be supplied by the Electrical Contractor

shall be filled-in at the yellow shaded cells (see right).

Please notice that total prices and summary will be calculated automatically based on

filled-in unit price and quantity.

Page 2 of 54







PLANT SITE DATA

Plant Power Supply:

- High Voltage level : 31,5 kV

- Medium Voltage level: 6,3 kV

- Low Voltage Level : 400 V

- AC Control Power Supply : 230 V

- Control Voltage, PLC interface : 24 VDC

- Lighting: 230 V

- Frequency : 50 Hz

Site Conditions:

- Max. ambient temperature : 40 deg.C

- Average ambient temperature : 31 deg.C

- Min. ambient temperature : 5 deg.C

- Max. ambient temperature, electrical rooms : 40 deg.C

- Average Relative Humidity : 0 %

- Altitude above Sea Level : 120 meters

Equipment Standards: IEC

Page 3 of 54







PRICE SUMMARY

Erection Equipment

811 POWER DISTRIBUTION EQUIPMENT

- Medium Voltage System

- Low Voltage System

- Stand-by Power Supply System

821 MOTORS & DRIVES

831 INSTALLATION EQUIPMENT

- Cable System 22.887

- Cable Rack and Conduit System 55.866

- Earthing and Lightning Protection System 6.097

- Lighting System 14.321

841 CONTROL EQUIPMENT

851 INSTRUMENTATION

861 Electrical Auxiliary Equipment

871 Ventilation and Air-condition Equipment

891 SINGLE MACHINES

Weigh Feeders

Hydraulic and Lubrication Units

Dedusting Filters

Burner Stations

Grand Total

Page 4 of 54







811 POWER DISTRIBUTION EQUIPMENT

MEDIUM VOLTAGE SYSTEM

Reference drawings:

- One Line Diagram, dwg. No. 10195879

- General Plant Layout, dwg. No. 10194399

- Substation Layout Sketches

unit

811.MV220 1 set MV Switchgears 4 Cubicles

metal-clad and partitioned, factory assembled, type tested

cubicles, designed for indoor installation.

The cubicles are equipped with air-insulated single copper

bus bar system, draw-out type vacuum or SF6 circuit breaker,

control and metering devices and cable compartment,

Service voltage: 6.3 kV

consisting of:

Preamble MV Switchgears

The requested unit price for the erection (unit price = total price)

for below listed switchgears shall comprise:

- transport from storage to relevant substation

- erect and align each panel according to lay-out and instruction

- ensure proper tightened bus bar system to next panel(s)

- re-termination of dismantled internal cables

- test and commissioning assistance

Unit

MV Main Switchgear 801MV100 0 Cubicles 0 0 N/A 0

installed in Coal Mill Substation, composed of:

Incoming feeder cubicle 0 0 0 0

Bus coupler/riser cubicle 0 0 0 0

Outgoing feeder cubicles 0 0 0 0

MV Substation Switchgear 490MV300 4 Cubicles 0 0 N/A 0

installed in Coal Mill Substation, composed of:

Incoming feeder cubicle 1 pcs 2.2x0.8x1.5 500

Transformer feeder cubicle 1 pcs 2.2x0.8x1.5 700

Page 5 of 54







Motor feeder cubicle 2 pcs 2.2x0.8x1.5 700

Auxiliary Power Supplies

Preamble 110 V DC Control Power Supplies

The requested unit price for the erection shall comprise:


- erect and align each unit according to lay-out and instruction

- re-termination of dismantled internal cables, if any


Unit

811.LV230 110 V DC Power Supply 1 units 1.2x1.2x0.6 400 0 0 N/A 0

Battery charger and batteries installed in cabinet.

Rated power: 80-150 Ah

Application: Main Transformer Station

Total Medium Voltage System 0 0

Page 6 of 54







LOW VOLTAGE SYSTEM

Reference drawings:

- One Line Diagram, No. 10195879

- Electrical Load List, No. 80017512

- Motor-Starter Wiring Diagrams 80017509

811.TA510 Distribution Transformers 1 units

Three-phase oil-immersed transformers mounted in corrugated

steel tank designed for ONAN cooling.

Voltage ratio: 6,3 kV / 400 V

Preamble Distribution Transformers


- transport from storage to relevant transformer cell

- ensure correct location and alignment in the cell

- fit and re-terminate dismantled items and cables, if any

- checking of transformer oil, if required


Unit

1600 kVA Transformer 1 pcs 1.8x1.1x1.8 4.000 0 0 N/A 0

811.LV530 LV Switchgears/MCC 1 boards

metal-enclosed, free standing, factory-assembled type tested

cubicles, designed for indoor installation.

The cubicles are subdivided into three compartments:

- bus bar compartment

- equipment compartment with draw-out units

- cable compartment

Service/rated voltage: 400/690 V

Rated bus bar current: 800-3000 A

Info LV Switchgears

with horizontal main bus bar system L1, L2, L3, PE + N,

incoming section with circuit breaker, outgoing load feeders and

normally LV capacitor banks

Page 7 of 54







Motor Control Centers, MCC's

with horizontal main bus bar system L1, L2, L3, PE,

incoming section with load break switch, outgoing load feeders

and motor starter units in draw-out design.

MDB and MCC will be an integrated board, if suitable.

Page 8 of 54







Preamble LV-switchgear/MCC



- assembling of transport sections


- ensure proper tightened bus bar system



LV-switchgear consisting of:

Unit

LV-switchgear/MCC 401LV100 1 pcs 2.2x7.0x0.5 7.500 0 0 N/A 0

installed in coal mill substation 491

LV Capacitor Banks 1 units

metal enclosed, factory-assembled units, designed for indoor

installation with reactive power controller and reactors for

harmonic damping.

Note LV Capacitors are usually integrated in LV-Switchgears.

Preamble LV Capacitor Banks


- transport from storage to relevant electrical room




250 kVAr Capacitor banks, Internal in LV-switchgear/MCC 1 pcs 2.2x1.0x0.5 500 0 0 N/A 0

Total Low Voltage System 0 0

Page 9 of 54







STAND-BY POWER SUPPLY SYSTEMS

811.UP620 UPS, Uninterruptible power supply 1 sets

Preamble UPS System

with rack mounted batteries installed in cabinet.


- transport from storage to relevant electrical room




811.UP620 UPS, Uninterruptible power supply 1 set 0 0 N/A 0

installed in Central Control Building, consisting of:

- Cabinet containing, Rectifier, Inverter and Electronic by-pass 1 pcs 1.8x1.0x0.6 700

- Cabinet containing, Lead-acid battery, battery fuses 1 pcs 1.8x1.2x0.6 1.500

- Distribution cabinet with miniature circuit breakers 1 pcs 1.0x1.0x0.2 50

Rated output: 15 kVA, 3-phases

Total Stand-by Power Supply Systems 0 0

Page 10 of 54







821 MOTOR & DRIVES

Reference drawings:

- One Line Diagram, drw. No. 10224202

- Electrical Load List, No. 80017512

MV Squirrel Cage Motors 1 motors

with capacitor bank

Preamble MV Squirrel Cage Motors

- as above

MC MV Squirrel Motor 430 kW 1 motor 2841 kg 0 0 N/A 0

MV Capacitor Bank 1 pcs 1.0x0.5x0.5 225 kg

MV Variable Speed Drives 1 drives

with step-down transformer

Preamble Variable Speed Drives

Motors:

MC - transport from storage to motor foundation

- - erect and align motor and coupling to the related machine

The requested unit price for electrical erection shall comprise:

- electrical test and commissioning assistance

Frequency Converter


- erect and align converter according to lay-out and instruction

- re-termination of dismantled internal cables, if any


Step-down transformer

- transport from storage to relevant transformer cell

- ensure correct location and alignment in the cell

- fit and re-terminate dismantled items and cables, if any

- checking of transformer oil, if required


Page 11 of 54







Frequency Drive Unit: 455 kW 1 drive 0 0 N/A 0

MC LV Squirrel Cage Motor 1 pcs 3400 kg

LV Frequency Converter 1 pcs 1.6x0.6x0.5 1100 kg

Step-down Transformer, MV/LV 1 pcs 1.4x0.8x1.2 1810 kg

LV Variable Speed Drives 2 drives

Preamble Variable Speed Drives

- as above

Frequency Drive Unit: 1 - 15 kW 2 drive 0 0 N/A 0

MC LV Squirrel Cage Motor 2 pcs

LV Frequency Converter 2 pcs 1.2x1.0x0.3 80-300

LV SC-Motors and Geared Motors 64 motors

Preamble LV Motors




- electrical test and commissioning assistance

MC LV-SC Motors, 0.1 - 2.2 kW 11 pcs 0 0 N/A 0

MC LV-SC Motors, 3 - 7.5 kW 12 pcs 0 0 N/A 0

MC LV-SC Motors, 11 - 30 kW 21 pcs 0 0 N/A 0




Page 12 of 54







Motor-Operated Actuators 10 actuator

Preamble Actuators




- installation of control box


MC Linear Actuators, Raco-motors, 0,1 - 2 kW 1 pcs 0 0 N/A 0

Control box 1 pcs 0.6x0.4x0.2 30

MC Servo-Motors, single/three phase, 0,1 - 1 kW 9 pcs 0 0 N/A 0

with position transmitter

Total Motors & Drives 0 0

Page 13 of 54







831 INSTALLATION EQUIPMENT

CABLE INSTALLATION Total

Preamble Cable Installation

The below listed amount of cables are foreseen to be used for

the following installation works:

- MV power distribution system, motors and drives

- LV power distribution system, motors and drives

- Field Control and Instrumentation

Cable Laying Distribution:

The average unit price (price/meter) for pulling and fixation of

cables shall be based on to the following distribution of installation

conditions:

Cable Racks Imbedded Pipes Conduit

HT cables: 100 %

MV cables: 80 % 20 %

LV cables (>10 mm2): 90 % 5 % 5 %

LV cables (?10 mm2): 85 % 10 % 5 %

Control cables: 80 % 10 % 10 %

Signaling cables: 80 % 10 % 10 %

Cable Fixation

Cables laying on cable racks shall be proper arranged and fixed by

cable straps.

Cable Terminations:

Number of cable cuts are listed at "Info" and number of

terminations (two/cut) at "Qty" for each type of cable.

Unit price for cable termination shall be based on the

following termination method:

- MV-cables: - termination with MV termination kits and cable lugs

- LV-cables (? 6 mm2): - termination with cable lugs

- LV-cables (? 4 mm2): - termination in terminals

- Control and signal cables: - termination in terminals

Page 14 of 54







Cable Numbering

Cable number labels shall be fitted at both cable-ends on all cables.

Price for fitting of labels shall be included in termination work.

831.CB020 Total MV Power Cables (H) 660 m 4.695

Cross linked polyethylene (XLPE) insulation (2X)

Copper wire screen (S)

Screen of copper tape applied on each phase (SE)

PVC outer sheath (Y)

Rated voltage: 6/10 kV

Cross section: mm2

Cable

Cuts

Three phase cable, type 2XSEY

3 3 x 70 RM/16 cable 170 m 799 0 0 N/A 0

Cable terminations 6 pcs 0 0

3 3 x 95 RM/16 cable 35 m 210 0 0 N/A 0


6 3 x 150 RM/25 cable 455 m 3.686 0 0 N/A 0


Page 15 of 54







831.CB030 Total LV Power Cables (W) 11.806 m 11.370


Concentric neutral conductor (C )


PE conductor (G)

Without PE conductor (O)

Rated voltage: 0,6/1 kV

Cross section: mm2

Cuts Three phase cable, type 2XY-G 8.761

42 4 x 2.5 RE cable 3.366 m 875 0 0 N/A 0


40 4 x 4 RE cable 3.103 m 1.148 0 0 N/A 0


6 4 x 6 RM cable 479 m 177 0 0 N/A 0


1 5 x 2,5 RE cable 33 m 12 0 0 N/A 0


1 5 x 4 RE cable 29 m 11 0 0 N/A 0


2 5 x 10 RM cable 64 m 24 0 0 N/A 0


3 5 x 25 RM cable 129 m 48 0 0 N/A 0


2 5 x 95 RM cable 50 m 19 0 0 N/A 0


3 3 x 2,5 RE cable 220 m 81 0 0 N/A 0


3 3 x 35 SM/1G16 RM cable 40 m 70 0 0 N/A 0


3 3 x 50 SM/1G25 RM cable 218 m 452 0 0 N/A 0

Page 16 of 54








9 3 x 70 SM/1G35 RM cable 739 m 2.088 0 0 N/A 0


3 3 x 95 SM/1G50 RM cable 158 m 612 0 0 N/A 0


2 3 x 150 SM/1G70 RM cable 133 m 765 0 0 N/A 0


Page 17 of 54







Three phase cable, type 2XCY 2.562

11 3 x 10 RM/10 cable 730 m 511 0 0 N/A 0


9 3 x 16 RM/16 cable 808 m 808 0 0 N/A 0


6 3 x 25 RM/25 cable 571 m 785 0 0 N/A 0


3 3 x 35 RM/16 cable 105 m 236 0 0 N/A 0


5 3 x 70 SM/35 cable 168 m 504 0 0 N/A 0


6 3 x 120 SM/70 cable 180 m 900 0 0 N/A 0


Single phase cable, type 2XY-O 483

8 1 x 240 RM cable 483 m 1.244 0 0 N/A 0


Page 18 of 54







831.CB040 Total Control Cables (M) 16.366 m 2.987

PVC insulation (Y)


PE conductor (G)

Rated voltage: 600/1000 V

Cross section: mm2

Cuts Control cable, type YY-G

220 3 x 1.5 RE cable 13.612 m 2.382 0 0 N/A 0


33 4 x 1.5 RE cable 2.573 m 527 0 0 N/A 0


2 5 x 1.5 RE cable 33 m 7 0 0 N/A 0


3 7 x 1.5 RE cable 66 m 20 0 0 N/A 0


4 14 x 1.5 RE cable 115 m 51 0 0 N/A 0


Page 19 of 54







831.CB050 Total Signaling Cables (C ) 36.356 m 3.835

Instrumentation cable (MSR)

Polyethylene insulation (2Y)

Overall screen of Al laminated foil in contact with a drain wire (St)


Rated voltage: 300 V

Cross section: mm2

Cuts Screened signal cables, type MSR-2Y(St)Y

143 1x2x1 + 1 RM cable 13.828 m 899 0 0 N/A 0


220 1x4x1 + 1 RM cable 20.619 m 2.474 0 0 N/A 0


88 4x2x1 + 1 RM cable 1.085 m 179 0 0 N/A 0


9 8x2x1 + 1 RM cable 719 m 219 0 0 N/A 0


2 32x2x0,5 + 0,5 RM cable 105 m 64 0 0 N/A 0


Accessories for Cable Installation

(price for fitting to be included Cable Termination)

831.CB100 Info MV Termination Kits 1 lot 100 N/A N/A 0

for MV power cables, heat shrinking type

831.CB110 Info Cable Lugs 1 lot 200 N/A N/A 0

for power cables ? 6 mm2, press tool erection

831.CB120 Info Cable Numbering System 1 lot 200 N/A N/A 0

Tools for fabrication of cable number labels

Materials for cable number labels

Total Cable System 22.887 0 0

Page 20 of 54







CABLE RACK AND CONDUIT SYSTEM

831.CM210 Total Cable Rack System 3.877 m 12.996

cable trays and cable ladders are fabricated of galvanized steel

plates and sections, supplied in standard lengths of approx. 4 m.

Standard accessories as bends, joints, wall rails, brackets, pendants,

bolts, nuts and washers are included in the supply.

Preamble Erection of Cable Rack System and Conduit

The average unit price (price/meter) for erection of cable rack system

and conduit shall be based on max. 2 m between the supports

and the following distribution of erection conditions:

Concrete Steel Structure Brick Wall

Tray, 100 mm: 50 % 30 % 20 %

Tray, 300 mm: 60 % 30 % 10 %

Tray, 500 mm: 90 % 10 %

Ladder, 200 mm: 80 % 10 % 10 %

Ladder, 300 mm: 80 % 10 % 10 %

Ladder, 600 mm: 100 %

Ladder, 900 mm: 100 %

Conduit (25 mm): 50 % 30 % 20 %

Conduit (50 mm): 80 % 20 %

Erection

Vertical distance between parallel running rack system containing

cables for different voltage level shall be a least 300 mm.

The cables shall be separated according to the following voltage

levels:

- Communication cables (Y) - top level

- Signal cables (C )

- EX-zones cables (I)

- Control cables (M)

- LV power cable (W)

- MV power cable (H) - bottom level

Cable Tray, width: 100 mm 2.410 m 4.097 0 0 N/A 0

Page 21 of 54







Cable Trays, width: 300 mm 112 m 504 0 0 N/A 0

Cable Trays, width: 500 mm 50 m 375 0 0 N/A 0

Cable Ladders, width: 200 mm 573 m 1.719 0 0 N/A 0

Cable Ladders, width: 300 mm 234 m 749 0 0 N/A 0

Cable Ladder, width: 500 mm 298 m 1.103 0 0 N/A 0

Cable Ladder, width: 600 mm 200 m 900 0 0 N/A 0

Cable racks installed outdoor or places with risk for cable damage

shall be protected by covers.

Covers for Cable Trays, 100 mm 900 m 1.800 0 0 N/A 0

Covers for Cable Trays, 300 mm 25 m 100 0 0 N/A 0

Covers for Cable Trays, 500 mm 25 m 100 0 0 N/A 0

Covers for Cable Ladders, 200 mm 200 m 800 0 0 N/A 0




831.CM220 Total Steel Conduits 1.500 m 3.360

Rigid galvanized steel pipes including clamps and end-bushings

supplied in standard lengths for cable laying and protection

Steel Conduit: 26 mm 600 m 1.020 0 0 N/A 0

Steel Conduit: 48 mm 900 m 2.340 0 0 N/A 0

831.CM230 Total Duct Bank Conduit 7.700 m 38.500

PVC pipes for underground cable duct banks.

Page 22 of 54







CC The Civil Contractor shall be responsible for:

- - excavation of trenches and back-filling

- - placing of duct banks pipes with pull wire

- PVC Conduit: ø200 mm 7.700 m 38.500 N/A 0

831.CM250 Cable Binders 1 lot 10 0 0

Cable binders/straps, UV resistant for cable fixation

1 lot: 1000 binders

Steel Plate and Sections 1 tonnes 1000 0 0

Electrical Erection Contractor shall be responsible for the supply,

design and manufacturing of supports, as follows:

Steel plates and sections for manufacturing of rails, supports and

brackets required for proper erection of the cable rack system.

All steel items shall be painted with primer and colour paint after

manufacturing.

Fixation Items 1 lot 0 0

Expansion bolts for erection of the cable rack system and

conduits on concrete and brick walls.

Bolts, nuts, screws and plugs required for proper erection of

cable rack system and conduit, where expansion bolts are not

suitable to use.

Total Cable Rack and Conduit System 55.866 0 0

Page 23 of 54







EARTHING AND LIGHTNING PROTECTION SYSTEM

Earthing and Lightning installation shall be carried out according

to FLS Instruction Manual - Earthing and Bonding 36681-02,

and local Standards and Regulations.

831.LN310 Total Earthing System 1 lot 6.009

Preamble Primary earthing system

Primary earthing system carried out as a meshed network

of clamped concrete steel bar, earth electrodes, ring conductor

around buildings and interconnection conductors between buildings.

Earthing Outlets will be fitted to the MV Clamps embedded in

concrete walls or foundation as connection points to the

meshed network.

CC This work will be executed by the Civil Contractor

Earth electrodes

As supplement to the meshed earthing network a number of

earth pits with electrodes shall be placed in the ground around

substations and other buildings. The earth electrodes shall be

interconnected by ring-conductor and connected to earthing rail.

CC Excavating of trenches and back-filling will be executed by others.

Earthing Rail and Equipotential Earth Connector

Earthing Rails shall be erected on the walls in each substation

cable basement. Equipotential Earth Connector shall be erected

on walls in other buildings, cable tunnel or at foundations.

Earthing Outlets shall be connected to the nearest earthing rail

equipotential earth connector

Interconnecting Bonding

All earthing rails and equipotential earth connectors shall be inter-

connected by a ring-conductor bonding of 120 mm2 bare Cu cables

Equalization Bonding

Page 24 of 54







In general all metallic parts shall be at earth potential obtained by

bonding to earthing rails, test clamps or bonding bars, such as:

- steel structure

- doors and frames

- ducting and piping

- ladders and staircases

- transformer body and rails

- cable trays and ladders

- motor frames

- electric panels and boxes

- conveyors

- filters

831.LN310 Primary Earthing:

CC MV clamps (to clamp the reinforcement steel bars) 337 pcs

CC Earthing outlets (embedded and tightened to MV clamps) 140 pcs

Ring-conductor, 95 mm2, Bare Cu 2.263 m 3.168 0 0 N/A 0

for interconnection of earth electrodes to the earthing rails

Earth electrode, 1.5 m, Bare Cu with coupling for ring-conductor 53 pcs 159 0 0 N/A 0

connection, - placed in earth pits mainly around substations

Interconnection conductor, 120 mm2, Bare Cu 330 m 660 0 0 N/A 0

Conductor terminations 13 pcs 0 0

for interconnection of earthing rails, test clamps and bonding bars

Bonding wire, 16 mm2, Flexible Cu 90 m 22 0 0 N/A 0

Bonding terminations 284 pcs 0 0

Page 25 of 54







831.LN320 Secondary Earthing

Earthing Rails, 35 x 6 mm, Bare Cu 58 m 122 0 0 N/A 0

with distance holders for mounting on walls in substation basements

Bonding wire, 95 mm2, Bare Cu 770 m 1.078 0 0 N/A 0


Equipotential earth bars with 10 connectors 60 pcs 126 0 0 N/A 0

with attachment for mounting on walls or foundations

Bonding wire, 16 mm2,yellow/green Cu conductor 2.589 m 621 0 0 N/A 0


Cable lugs, 16 - 120 mm2 27 pcs 3

Standard bolts, nuts, screw and washers for fixation 1 lot 50

Page 26 of 54







831.LN340 Total Lightning Protection System 1 lot 88

Preamble Meshed Earthing Network

The lightning protection system will be carried out as an

integrated installation of the primary earthing system and it

will also be used to discharge lightning strikes to the ground.

Earthing and Lightning protection will be an integrated system.

Lightning Outlets will be embedded in the building roof and walls

as base for lightning conductors.

Embedding of MV Clamps and Lightning Outlets will be executed

by the Civil Contractor

Lightning rods

Lightning rods on roofs shall be mounted on Concrete Bases.

Lightning rods shall be interconnected by horizontal lightning

conductors by rod clamps.

Down-conductors

Down-conductors shall be erected on buildings with brick or plate

walls.

Test-Joints

Test-Joints shall be placed 1 m above ground level as termination

point for down-conductors and/or reinforcements to the underground

earthing ring-network.

Lightning System Materials

CC MV clamps (to clamp the reinforcement steel bars) 7 pcs

CC Lightning outlets (embedded and tightened to MV clamps) 22 pcs

Horizontal lightning conductors, 50 mm2 Bare Al 240 m 36 0 0 N/A 0

with conductor-holders for mounting on lightning outlets

Test-joints for down-conductors 4 pcs 1 0 0 N/A 0

Cross joints for lightning conductor interconnection 1 lot 1

Standard bolts, nuts, screw and washers for fixation 1 lot 50

Page 27 of 54







Total Earthing and Lightning Protection System 6.097 0 0

Page 28 of 54







LIGHTING SYSTEM

831.LG410 Total Lighting Equipment 1 lot 14.321 N/A

for illumination in and around process buildings, substations,

Central Control Building and Plant Roads

Preamble The lighting system will be a combination of fluorescent lamps

and high bay lamps, depending on application, conditions and

building layout.

Mounting

Depending on the application the lighting fixtures will be mounted

in one of the following ways:

- directly on the ceiling construction

- suspended, - usually several fixtures mounted on a common rail

- wall brackets, - usually outdoor fixtures

- in the suspended ceiling, i.e. central control building

Degree of protection

Degree of protection for lighting fixtures, switches and socket will be

IP54 to IP65 depending on application.

Back-up

A number of fluorescent lamps (approx. 10%) are equipped with

built-in battery for 1 hour illumination back-up.

Foundation blocks

Concrete foundation blocks for road lighting poles will be

constructed by civil contractor. Excavating of cable trenches for

road lighting cables and back-filling will also be executed by others.

Lighting Distribution Panels

Lighting Distribution Panels will normally be installed in the relevant

substation room.

Page 29 of 54







Lighting Cable Installation

Feeding cables to a lighting group shall be pulled in the LV power

cable rack system. Distribution lighting cables in a lighting group

shall be pulled into conduit fitted to the construction. Connection

boxes shall be used to branch off to the group lighting fixtures.

831.LG410 Lighting Equipment, Process areas

Fluorescent lamps in fixture with cover, 36 W single or double 375 pcs 1.875 0 0 N/A 0

fixtures partly supplied with hooks for wire suspension.

High bay fixtures, mercury or sodium lamps, 150 W, 250 W, 400 W 16 pcs 240 0 0 N/A 0

with bracket for ceiling or wall mounting

Exit fixtures with 8 W fluorescent lamp and battery for back-up 28 pcs 56 0 0 N/A 0

Lighting switches and push buttons, 10 A with cable glands, IP55 7 pcs 1 0 0 N/A 0

Connection boxes with 3-6 cable glands 410 pcs 82 0 0 N/A 0

Plug Socket 15 pcs 75 0 0 N/A 0

Industrial design with cable glands, 1P+N+PE, 10A.

831.LG440 Light Distribution Panels 1 pcs 1,5x2,2x0,3 150 0 0 N/A 0

metal-enclosed, free-standing cubicles for indoor installation

831.LG450 Plug Socket Centre 4 pcs 0,4x0,4x0,2 40 0 0 N/A 0


831.LG460 Plug Sockets, Welding 2 pcs 0,2x0,1x0,2 10 0 0 N/A 0


831.LG470 Total LV Power Cables (W) 8.040 m 5.757


Concentric neutral conductor (C )


PE conductor (G)

Without PE conductor (O)

Rated voltage: 0,6/1 kV

Cross section: mm2

Page 30 of 54







Three phase cable, type 2XY-G

320 5 x 2.5 RE cable 2.300 m 713 0 0 N/A 0


16 5 x 4 RE cable 300 m 134 0 0 N/A 0


33 5 x 6 RM cable 600 m 372 0 0 N/A 0


20 5 x 16 RM cable 390 m 335 0 0 N/A 0


20 5 x 25 RM cable 350 m 438 0 0 N/A 0


18 5 x 35 RM cable 360 m 450 0 0 N/A 0


22 5 x 50 RM cable 500 m 2.313 0 0 N/A 0


Rubber cable, type H05 VV-F

220 3 x 1 cable 750 m 150 0 0 N/A 0


130 4 x 1 cable 160 m 42 0 0 N/A 0


Single phase cable, type 2XY-G

55 3 x 2.5 RE cable 2.500 m 500 0 0 N/A 0


22 3 x 4 RE cable 850 m 221 0 0 N/A 0


6 3 x 6 RM cable 250 m 90 0 0 N/A 0


Page 31 of 54







831.LG480 Total Cable Conduit 558 m 279 0 0 N/A 0

PVC and/or steel conduit, ø20-40 mm supplied in standard lengths

with clamps for screw/raw plug erection on walls and ceiling

Total Lighting System 14.321 0 0

Page 32 of 54







841 CONTROL EQUIPMENT

PROCESS CONTROL SYSTEM

841.CS010 Total Process Control System 1 system -

for central control and local control rooms

See Control System Configuration.

Preamble Operator System

Total price for installation of listed hardware

PLC System

Unit price for installation of PLC and I/O cabinets at proper

locations.

Network Cables

Cables laying on cable rack or in conduit, proper arranged and fixed

according to instructions

Terminations:

Number of cable cuts are listed at "Info" and number of terminations

(two/cut) at "Qty" for each type of cable.

Unit price for cable termination shall be based on the proper fitting

of included terminations kits

Control Desk

Total price for handling, installation and alignment of desk units

according to instruction and arrangement layout.

Operator System 1 system Unit 0 0 N/A 0

- Server PC mounted in cabinet 0 0 0

- Client Operator Stations for CCR 2 pcs 30

- Industrial Operator Stations mounted in cabinet for LCR 0 0 0

- Engineering Station 0 0 0

- Printers 1 pcs 30

- Switch boxes, for network cables 1 pcs 20

Page 33 of 54







PLC System 1 system N/A 0

- PLC Cabinets with terminal rows (installed in electrical rooms) 1 pcs 2.0x1.2x0.5 200 0 0

- I/O Cabinets with terminal rows (installed in electrical rooms) 2 pcs 2.0x1.2x0.5 200 0 0

- Remote I/O boxes (installed in the field) 0 0 0 0 0 0

Communication Network 1 system 0 N/A 0

The network in CCR (Operator system to Switch boxes A&B)

is carried out with Ethernet RJ45 Twisted Pair cables

The network from Switch Boxes A&B in CCR to PLC cabinets in

electrical rooms is carried out by Fiber Optic cables.

Field bus cables will be used to connect Sub-control system to the

PLC System.

Cuts

1 CCR Network, Twisted Pair cables 50 m 5 0 0 N/A 0

Twisted Pair cable terminations 2 pcs 0 0

8 Fiber Optic cables, armored 1.076 m 108 0 0 N/A 0

Fiber Optic cable terminations 16 pcs 0 0

9 Field bus cables, Twisted Pair cables 400 m 40 0 0 N/A 0

Twisted Pair cable terminations 18 pcs 0 0

Total Control System 0 0

Page 34 of 54







851 INSTRUMENTATION

GAS ANALYZER SYSTEMS

Preamble The mechanical contractor will be responsible for:

MC - fitting of flanges for sampling probes

- - fitting and erection of probe extraction devices

- - installation of water supply system

- - installation of compressed air supply system

Electrical Erection Work:

The unit price shall include the following erection works:

- install and align analyzer control cabinet

- install and align water control cabinet

- fitting and mounting of internal water and compressed air pipes

- fitting and mounting of internal sampling hoses


- pulling and termination of special cables

851.AM840 Coal Filter/Bin Gas Analysis System 1 system 0 0 N/A 0

consisting of:

- Single dry filter probe 1 pcs 25

- Single dry silo probe 1 pcs 15

- Gas Monitoring Unit with PLC 1 pcs 0.6x1.1x0.6 150

- Sampling hoses 1 set

851.AM886 Dust Monitoring System 1 system 0 0 N/A 0

for mounting on Coal Mill stack, consisting of:

- Measuring head 1 pcs 0,6x0,3x0.2 20

- Mounting flange 1 pcs

- Control and display unit 1 pcs

- Light trap 1 pcs

- Purge air unit 1 pcs 15

- Weather protection cover 1 set

Total Gas Analyzing Systems 0 0

Page 35 of 54







FIELD CONTROL EQUIPMENT

Preamble Erection

Unit price for installation of support or stands and fitting of the

relevant field control equipment.

The main part of field control equipment shall be mounted on a

fabricated support and erected on the construction or structure.

Field control equipment can also partly be installed direct

on the construction or structure.

Erection on fabricated stands can also be an needed option.

Unit

851.FC910 Local Control Switches with Pushbutton 1 set

one set/motor, consisting of:

- Start/Stop Push-button station 68 pcs 1 0 0 N/A 0

- Emergency Stop Switch, mushroom type 75 pcs 1 0 0 N/A 0

851.FC950 Sirens and/or Horns, 220 V 5 pcs 3 0 0 N/A 0

for start-up warning

851.FC970 Terminal Boxes 40 pcs 0.6x0.4x0.2 10 0 0 N/A 0

with max. 40 terminals for transfer of digital and analog signals

Steel Plate and Sections 1 tonnes 1000 0 0


design and manufacturing of these supports, as follows:

Steel plates, sections and/or 2" pipes for manufacturing of supports

required for proper erection of above mentioned field control devices

Supports for local control switches shall be designed with protection cap.


manufacturing.

Fixation Items 1 LOT 0 0

Bolts, nuts, washers screw and plugs required for fixation of field

Page 36 of 54







instruments shall be supplied by Electrical Erection Contractor

Total Field Control System 0 0

Page 37 of 54







851.IP990 PROCESS INSTRUMENTATION 74 unit

MC - fitting of resistance thermometer, Pt-100 for bearing temperature

- - fitting of flange sockets for temperature sensors

- - fitting of flange support on kiln hood for pyrometer

- - fitting of pipe sockets for pressure measurement

- - fitting of measuring flange for flow measurement

- - fitting of flange support for level measurement

- - prepare measure point for fitting of oscillation pick-up

- - fitting of stand for Folaphone system

- - erection and alignment of position transducers

- - erection of solid flow meter including load cell

- - erection of belt weighers including load cell

- - erection of tank weighing system including load cells

- - erection of bridge weighing system including load cells

- - fitting of supports on conveyors for switches

- - fitting of supports for pull rope wire

Electrical Erection Work

The unit price for each item shall include the following erection

works:

- installation of junction boxes for Pt-100 sensors

- fitting of temperature sensors on flange socket

- installation of temperature transducers

- pulling and connection of compensation cables for thermocouples

- installation of units and transmission cables for Indutherm system

- installation of pressure and flow transmitters

- fitting of measuring pipes for pressure measurement

- installation of level measuring equipment on supporting flange

- installation of transducers for vibration monitors

- installation of units for Folaphone system

- installation of weighing amplifiers for weighing systems

- fabrication of steel supports for transducers and transmitters

- fitting of switches for conveyors

- installation of junction boxes for proximity switches

Page 38 of 54







General:

- fitting and alignment of field instruments, shall be executed in

co-operation with mechanical erection contractor and in

accordance with FLS instruction and supervision

Temp.

Process Temperature Measurement 4 unit 0 0 N/A 0

each unit consisting of:

- Thermocouple or PT-100 insert with and head mounted transmitter 1 pcs

- Fitting accessories with female muff for mounting on flange socket 1 set

Machine Temperature Measurement 3 unit 0 0 N/A 0


- Pt-100 sensors with 2 m flexible cable 1 pcs

- Junction boxes installed next to Pt-100 sensors 1 pcs

-Temperature transducer 1 pcs

- Pulling and termination of cables. Sensor-Junction box-Transducer 10 m

2

Bearing Temperature Measurement (2) 2 unit 0 0 N/A 0


- Pt-100 sensors with 2 m flexible cable 2 pcs

- Junction boxes installed next to Pt-100 sensors 2 pcs

- TEMAX temperature transducer for 2 pc Pt-100 sensors 1 pcs

- Pulling and termination of cables. Sensor-Junction box- TEMAX 10 m

Motor Winding Temperature Measurement (3) 2 unit 0 0 N/A 0


- Pt-100 sensors are pre-connected to junction box on motor frame 4 pcs

- TEMAX temperature transducer for 4 pc Pt-100 sensors 1 pcs

- Pulling and termination of cables. Sensor-Junction box- TEMAX 20 m

Pressure Measurement 4 unit 0 0 N/A 0

for measuring of process pressure, each consisting of.

- Pressure transmitter mounted on 2" steel pipe support 1 pcs 1

- Measuring pipe, ½" reinforced plastic, - proper supported 2-10 m

- Fittings for measuring pipe connection 1 set

Page 39 of 54







Differential Pressure Measurement 1 unit 0 0 N/A 0

for measuring of differential pressure and flow, each consisting of.

- Pressure transmitter mounted on 2" steel pipe support 1 pcs 1

- Measuring pipe, ½" reinforced plastic, 2 lines, - proper supported 4-16 m

- Fittings for measuring pipe connection 2 set

Level

Silo level 2 unit 0 0 N/A 0

electronic level measurement in silos, each consisting of:

- Silo measurement, mounted on flange support on top of silo 1 pcs 60

- Control box mounted on support and installed close to Silo level. 1 pcs 5

Level Limit Switch 2 pcs 5 0 0 N/A 0

capacitive or tuning fork level switch with head mounted electronic

for direct mounting on flange support on silo top

Level Limit Switch 2 pcs 0 0 N/A 0

capacitive or tuning fork, high temperature, each consisting of

'- Capacitive or tuning fork detector mounted on flange support 1 pcs 5

- Control unit mounted next to detector 1 pcs 1

Vibration

Vibrocontrol 2 pcs 0 0 N/A 0

for vibration monitoring of vertical mills, main gears, main ventilators

and big motors, each consisting of:

- Oscillation pick-up with transmission cable 1 pcs

- Measuring transducer installed next to pick-up 1 pcs 1

Tank Weighing Equipment 2 pcs 0 0 N/A 0

for measuring of quantity in steel silos, each consisting of:

MC - Load cells (mechanical erection) 3 pcs

- Junction box for connection of load cell cable 1 pcs 1

- Weighing amplifier installed next to tank weighing system 1 pcs 20

-

Motion Detectors 18 pcs 0 0 N/A 0

Page 40 of 54







normally installed at tale-end of conveyors, each consisting of:

- Proximity switches with flexible cable 1 pcs 1

- Junction box installed next to proximity switch 1 pcs 1

Pull Rope Switches 16 pcs 0 0 N/A 0

installed along belt conveyors with a distance of 10-100 m depending

on length of conveyor, each consisting of:

- Pull rope switch 1 pcs 3

- Pull rope wire including fitting clamps, - average length 30 m 1

Belt Drift Switches 4 pcs 0 0 N/A 0

installed on long belt conveyors in drive and tale end and also in

between on very long belt conveyor, each consisting of:

- Belt drift switch 1 pcs 1

Position

Position Transducers 2 pcs N/A 0

MC installed on louver dampers by mechanical erection contractor

Limit Switches 5 pcs N/A 0

MC installed on valves, gates and dampers by mechanical erection

contractor

Total Steel Plate and Sections 2 tonnes 2000 0 0


design and manufacturing of these supports, as follows:

Steel plates, sections and/or 2" pipes for manufacturing of supports

required for proper erection of above mentioned field control devices

Supports for temperature transducers and pressure transmitters

shall be designed with protection cap.


manufacturing.

Fixation Items 1 lot 0 0

Bolts, nuts, washers screw and plugs required for fixation of field

instruments shall be supplied by Electrical Erection Contractor

Page 41 of 54







Total Process Instumentation 0 0

Page 42 of 54







861 ELECTRICAL AUXILIARY EQUIPMENT

FIRE DETECTION SYSTEM

Preamble Electrical Erection Work

The erection price shall include total price for the following works:

- complete installation work

863.FI010 Fire Detection and Alarm 1 system 0 0 N/A 0

consisting of:

- Annunciate panel 1 pcs 1.2x0.6x0.3

- Terminal Racks 1 pcs

- Smoke Detectors 15 pcs

- Alarm Push-buttons 7 pcs

- Alarm Bells 3 pcs

- 2 x 2 x 0.8 mm Cables 1000 m

863.FI020 Fire Fighting Equipment 4 bottle 0 0 N/A 0

6 kg portable CO2 fire extinguisher with wall bracket 20

Total Fire Detection System 0 0

Page 43 of 54







891 SINGLE MACHINES


MC - erection of below mentioned items marked with grey shade

- - erection of electrical cabin with pre-installed cabinets

- - fixation of cable conduit

- - fixation of supports for lighting fixtures



- installation of listed items (not shaded)

- pulling and termination of cable drum cables

- pulling and termination flexible power and control cables

WEIGH FEEDERS






- pulling and termination flexible power and control cables

241.WF150 DOSAX or DOSIMAT Weigh Feeders 2 pcs 0 0 N/A 0

241.WF250 for Coal Mill feed, each consisting of:

MC - SC-Motor, 1,1 - 11 kW 1 pcs

- - Load Cell 2 pcs

- - Limit Switch 1 pcs

- - Junction Boxes 3 pcs

Local Control Panel 1 m 2.0x4.0.x0.5 380

containing power supply, frequency converters and controller

for above 4 Weigh Feeders

- Cables for Load cells 100 m

- Cable terminations 28 pcs

Page 44 of 54







461.RL620 Coal Feed System, DRW 2 pcs 0 0 N/A 0

461.RL570 for coal firing in calciner and/or kiln, consisting of:

MC - Load cells for tank weighing 3 pcs

- - Load cell for weighing system 1 pcs

- - VFD-Drive-motor, 5,5 - 11 kW 1 pcs

- - Speed and Synchronic sensor 1 pcs

- - Shut-off valves with limit switches 2 pcs

- - Solenoid valves 16 pcs

- - Junction boxes for solenoid valves 2 pcs

- Emergency stop 1 pcs

- Junction Box for load cell cables 1 pcs

- Local Control Box on Feeder, prewired 1 pcs

- Local Control Panel 1 pcs 2.0x1.8x0.7 250

- Special control cables 100 m


Total Weigh Feeders 0 0

Page 45 of 54







HYDRAULIC AND LUBRICATION SYSTEMS

461.HY110 Hydraulic Grinding Pressure Unit, AM-HY 1 pc 0 0 N/A 0

for vertical mill, consisting of:

MC - SC-Motors, 3 - 22 kW for pumps 2 pc

- - Heating element 1 pc

- - Terminal box on hydraulic unit, prewired to sensors 1 pc

- - Switches for roller position 3 pc

- - Layer thickness meter 1 pc

- - Pressure switch 3 pc

- Emergency stop 1 pc

- Local Control Panel 1 pc 1.2x1.0x0.3 70

- Cable terminations 50 pc

461.LQ120 Roller Lubrication Unit, AM-LU 1 pc 0 0 N/A 0

for vertical mill, consisting of:

MC - SC-Motors, 0,37 -3 kW for pumps 7 pc

- - Heating element 2 pc

- - Terminal box on lubrication unit, prewired to sensors 1 pc




Page 46 of 54







461.LQ145 Mill Gear Lubrication Unit, AM-GE 1 pc 0 0 N/A 0

for vertical mill gear, consisting of:

MC - SC-Motors, 7,5 - 30 kW for pumps 3 pc

- - Terminal box on lubrication unit, prewired to sensors 1 pc

- - Temperature transmitters 5 pc

- - Thermostats 1 pc

- - Flow sensors 3 pc

- - Pressure switches 12 pc




461.GS155 Grease Lubrication Unit, GLU 1 pc 0 0 N/A 0

for RAR separator, consisting of:

MC - DC-Motors for pump 1 pc

- - Proximity switches 2 pc

- Local Terminal/Control Box 1 pc 0.7x0.7x0.3 20


Total Hydraulic and Lubrication units 0 0

Page 47 of 54







MAIN DEDUSTING FILTERS






- pulling and termination of power and control cables as listed

231BF410 Jet Pulse Filter 10 units 0 0 N/A 0

231BF420 type IN, each equipped with:

231BF460 MC - Diaphragm Valves 6 pcs

231BF530 - Jetcon Control Box 1 pcs 0.6x0.6x0.3 20

231BF540 - Cable 2 x 1.5 mm2 20 m

231BF610 - Cable terminations 12 pcs

231BF620


type CE1, each equipped with:

MC - Diaphragm Valves 4-12 pcs

- Terminal Box for diaphragm valves 1 pcs

- Jetcon Control Box 1 pcs 0.6x0.6x0.3 20

- 100 mm Cable Plate 3 m

- Cable 2 x 1.5 mm2 30 m

- Cables 12x1.5 mm2 5 m



type CE2, each equipped with:

MC - Diaphragm Valves 10-55 pcs

- Terminal Box for diaphragm valves 3 pcs

- Jetcon Control Box 1 pcs 0.6x0.6x0.3 20

- 100 mm Cable Plate 10 m

- Cable 2 x 1.5 mm2 100 m

Page 48 of 54







- Cables 12x1.5 mm2 20 m


Total Dedusting Filters 0 0

Page 49 of 54







BURNER STATIONS






- pulling and termination of power and control cables as listed

Page 50 of 54







461.HG700 Heat Generator for oil / gas 1 units 0 0 N/A 0

type B-HGO, equipped with:

MC - Terminal box on flow control unit, prewired to: 1 pcs

- . oil flow transmitter

- . oil temperature switch

- . oil pressure min.

- . solenoid valves

- . motorized oil valve

- - Terminal box on burner unit, prewired to: 1 pcs

- . oil pressure

- . oil valves

- . valve positions

- . pressure stat

- . ignition unit

- . oil valves

- . valve positions

- . UV sensor

- - Fan unit, consisting of: 1 pcs

- . air fan, 22-45 kW

- . inlet vane control

- . air flow control

- . emergency stop



431.BU510 Oil Burner Station for Kiln 2 units 0 0 N/A 0

432.BU510 type B-OK, equipped with:




- - Terminal box on shut-off unit, prewired to: 1 pcs

- . oil temperature

- . oil pressure

- . oil valves

- . valve positions

- . pressure stat

Page 51 of 54







- - Terminal box on burner lance, prewired to: 1 pcs

- . motorized oil spindle with up/down control




Page 52 of 54







431.BU520 Start Oil Burner Station 2 units 0 0 N/A 0

432.BU520 type B-SO, equipped with:



- . oil temperature switch


- . solenoid valves

- . motorized oil valve

- . emergency stop

- - Terminal box on shut-off unit, prewired to: 1 pcs

- . oil pressure

- . oil valves

- . valve positions

- . pressure stat

- - Terminal box on burner inlet, prewired to: 1 pcs

- . ignition unit

- . oil valves

- . valve positions

- . UV sensor

- - Fan unit, 7,5 - 15 kW

- Local Control Panel 1 pcs 2.0x1.0x0.4


Page 53 of 54







431.BU530 Gas Burner Station for Kiln 2 units 0 0 N/A 0

432.BU530 type B-GK, equipped with:

MC - Terminal box on gas station unit, prewired to: 1 pcs

- . gas flow transmitter

- . gas temperature switch

- . gas pressure min.

- . solenoid valves

- . valve position

- - Terminal box on shut off unit, prewired to: 1 pcs

- . gas control valves

- . valve positions

- . gas pressure

- . air pressure

- - Terminal box on igniter unit, prewired to: 1 pcs

- . gas valve

- . air valve

- . igniter coil

- UV sensor 1 pcs




Total Burner Stations 0 0

Page 54 of 54

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Paysandu - Agencia Reguladora de Compras Estatales

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