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The Worldwide Leader Group in Enamelling Machines Manufacturing

At the end of 2004 year , ITALIA

IMPIANTI company bought SICME

Spa and it originates SICME ITALIA

IMPIANTI ITALY, with seat in

Druento

history

S.I.C.M.E. headquarters 1955

S.I.C.M.E. was established in 1955

in Turin specialized in construction

for production of enamelling

machines for copper and aluminum

insulated wire for electrical winding,

starting from the finest round ones

up to the largest strips.

Soon become the most important

company in its sector by mean the

constants technical develops and

achieving experience thanks to a

close collaboration with enamel

manufacturer and magnet wire

producer.

ITALIA IMPIANTI, born 1970,

specialized in construction of

enameling machine for copper and

aluminum wire. Its growth is due to

the construction of monolitc-structure

machine characterized by low

consumption and high reliability

first SICME machines

S.I.C.M.E Vertical and Horizontal machine in the

testing phase. Year 1959

Our company uses the 55

years experience of Sicme

and the 40 years experience

of Italia Impianti, forming a

production center and a

technopole unique for

experience and size.

All the products are analized

and improved using the

common experience of both

companies .

It goes on the production of

the SICME machines and of

the ITALIA IMPIANTI

machines , so as to propose

all the possible solution to

the customers

has the headquarters in Druento (Turin) and it has a property of 19.000 sqm,

of which 10.000 are coverd and used as works departments, equipped with 9

crane with carrying capacity from 6 to 20 tons, research laboratory, offices,

spare parts warehouse a.s.o.

SICME ITALIA IMPAINTI ITALY

Oven Assembling department

The workers are 50, divided in technologists, engineers,

graduates skilled technicians, software engineers,

mechanics, electronics, all people with excellent

professional ability and long experience in this field.

The company produces at his internal all the parts of the

plants, and it carries within itself the testing of the

finishedfinished machines, included the vertical machines, because it has a special

tower testing, 20 mts high. Only after the testing the machines are delivered.

Rod-BreakDown, Multiwire, takes-up assembling department

The rod break down

and intermediate machine mounting

department, occupies an area of 1000 sqm for

the assembly of each kind of machinery, with workers specialized in this type of

production. The objective is to produce high quality and technology machines,

with very low necessity of maintenance intervention.

Drawing Machine

assembling department

SICME ITALIA IMPIANTI flat wire machine installed c/o ASTA PLANTS (Austria)

SICME ITALIA IMPIANTI round wire machine

installed c/o HATACI PLANTS (Vietnam), built

entirely with our direct collaboration

WE USE ONLY TOP

QUALITY STAINLESS

STEEL CERTIFICATES

ALWAYS IN STOCK

HERE'S YOUR NEW OVEN

OUR PATENTS

11 May 1990

Patent n. 1219370

High performance oven for special enamelled wires

24 April 1990

Patent n. 1218965

Drawing machine for wire tha can beused individually or with Take-up

12 June 1989 Patentent n° 1208337

Oven for baking enamel insulating coating of metallic conductors

perfected

SICME ITALIA IMPIANTI INDIA is a reality.

•SICME ITALIA IMPIANTI pushed by the intention of a constant develops

and in order to be closer to an emerging markets, has open a new

subsidiary in INDIA. placed in Gonde,district of Nashik

Drawing

• Rodbreakdown

• Multiwire

• Static & Dinamic Take-up

• Coiler

Ancillary

• Flat Wire Accumulator

• Round wire accumulator

• Rolling Mill

• Felts & Dies Applicator

• Drawing Dies

• Wire Cleanning Tank

• Wire cooling Tank

• Atex Enamel Tank

• Lifting Crane

• Flat wire measurement

• Round wire measurement

• In-Line Continuity Tester

Anti Pollution

• Catalytic Plate

NEW! EG-COMPACT SERIESSuitable to produce CU and AL

EG-Compact series: 1 oven / 1 line

2 ovens / 2 lines

•Horizontal:

EGH-C 35, EGH-C 63 EGH-C 80, EGH-C 160,

EGH-C 200, EGH-C 300, EGH-C 500

•Vertical:

EGV-C 700, EGV-C 1500, EGV-C 2500

EGV-C 2500 (without drawing machine)

•EGV Flat

CNN series: 1 oven / 2 lines

1 oven / 4 lines

•CNN/2 Horizontal & CNN/4 Horizontal

•CNN/2 Vertical & CNN/4 Vertical

•CNN Flat

OUR PRODUCTs

Enamelling Plants

16½241,250,50EGH-C 500

2027 ½0,800,355EGH-C 300

24320,500,20EGH-C 200

28 ½340,3150,16EGH-C 160

33400,1800,080EGH-C 80

AWGIEC [mm]MACHINE TYPE

EGH-Compact ● Horizontal enamelling machine

single line for round wire (CU & AL)

CONFIGURATION

RANGE

38420,100,063EGH-C 63

40480,0800,035EGH-C 35

6104,002,50EGV-C 2500

8 ½14 ½3,151,50EGV-C 1500

11212,240,71EGV-C 700

AWGIEC [mm]MACHINE TYPE

EGV-Compact ● Vertical enamelling machine

single line for round wire (CU & AL)

CONFIGURATION

RANGE

16½241,20,5Cnn 500

2028 ½0,80,3Cnn 300

24320,50,2Cnn 200

27340,360,16Cnn 160

33400,180,08Cnn 80

39440,090,05Cnn 50

AWGIEC [mm]TYPE

CNN 2 ● Horizontal enamelling machine

double line for round wire

CONFIGURATION

RANGE

6104,002,50CNN 2500

8 ½14 ½3,151,50CNN 1500

11212,240,71CNN 700

AWGIEC [mm]TYPE

CNN 2 ● Vertical enamelling machine

double line for round wire

CONFIGURATION

RANGE

16½241,250,50Cnn 500

20270,80,355Cnn 300

24320,500,20Cnn 200

28 ½340,3150,16Cnn 160

33400,180,08Cnn 80

AWGIEC [mm]MACHINE TYPE

CNN 4 ● Horizontal enamelling machine

four line for round wire

CONFIGURATION

RANGE

6104,002,50CNN 2500

8 ½14 ½3,151,50CNN 1500

11212,240,71CNN 700

AWGIEC [mm]MACHINE TYPE

CNN 4 ● Vertical enamelling machine

four line for round wire

CONFIGURATION

RANGE

4,551,71up to 80mm2EGV FLAT

Hydr. dia.Hydr. dia.

XCV FLAT ● Vertical enamelling machine

single line for flat wire

CONFIGURATION

RANGE

CNN FLAT ● Vertical enamelling machine

double line for flat wire

CONFIGURATION

4,551,71up to 80mm2CNN FLAT

Hydr. dia.Hydr. dia.

RANGE

FLAT WIRE ACCUMULATOR

VERTICAL

FLAT WIRE ACCUMULATOR

HORIZONTAL

ROUND WIRE ACCUMULATOR

The accumulator ease up the

changeover of pay-off reels

without stopping the enamelling

process by butt-welding of bare

copper wires.

Its consists of frame, onto which

there are three drums: two side drums around which the wire is wound and one

central onto which there is a sheave, allowing wire winding around the two side

drums.

Accumulator rotation of the central drum is manually given by a suitable

handle.

During pay-off, wire tension controlled by a brake.

Wire comes out o drums through a double pair of deviating rollers and felt

wiper.

Technical data:

•Pulling drums out of anodyzed aluminium

•Drum rotation manually operated

•Diameter pf drums mm. 320

•Max amount of wire to be accumulated mt. 100

•Range wire to be accumulated mm. Ø 0.25÷ 1.60 mm. Ø 0.25÷ 1.60

•Weight kg. 70 kg. 100

Standard thickness of the felts is 12 mm

with density H25 or H22.

Vertical Horizontal

•Natural diamond

•Synthetic diamond

FELTS APPLICATOR

DRAWING DIES

ENAMELLING DIES

ROUND WIRE

ENAMELLING DIES

FLAT WIRE

ROLLING MILL

Our In-Line Rolling Mill is born on purpose of Sicme-ItaliaImpianti to

make easier and flexible customer’s working process.

In fact, thanks to the compact dimension, the rolling

mill could be positioned in line with the enamelling

plant, allowing not only quick passage to the

production of the flat wire from the round

wire and viceversa, but also

to eliminate the stocking

of semi-finished

products.

This machine allows to produce directly from the

round wire the flat wire sections required, without

passing trough the preliminary processing of setting

the product in the metallurgical division for rolling

mill process and drawn.

WIRE CLEANING

maintaining high efficiency during the time.

The system is contrived to

really improve the system used

to clean the round and flat wire,

The traditional systems loose their efficiency after few days and they need the

continuous and impossible intervention of the operators.

Our wire cleaning tank in Stainless Steel, equipped with armoured heating

elements to heat and keep the temperature constant at 50°/60°C, have a

internal cylinder that thanks to its innovative rotary oscillatory motion clean the

wire with an efficiency never reach before. The system is fully governed by

electronics controls.

ATEX ENAMEL TANKS

Our tanks are built to comply with

the norms in force on the

containers of flammable liquid

placed in the production departments.

Normally the capacity of these tanks ranges from 45 to 90 liters. other

dimensions are built according to different needs

REEL STUFF

LIFT CRANE

BASKET PAY-OFF

WISKER PAY-OFF

Whisker type pay-off used

with the spool arranged

with vertical axis.

The system ensures the

constant unwinding of wire

and provides adequate pay-

off tension. Double pay-off

for automatic change may

also be foreseen.

Basket type pay-

off used for

vertical axis

unwinding.

The wire is simply

wound from the

top of the basket.

Suitable tension obtained by means

of pressure felts.

Double pay-off for automatic change

may also be foreseen.

FLAT WIRE MEASUREMENT

AND IN-LINE CONTINUTY TESTER

This system not only allows the measurement of the layer of enamel applied but also the thickness of the flat wire.And at the same time the storage of these data that can be tabulated or plotted on the screen of the control board.

IN-LINE CONTINUITY TESTER

This system is composed of a mechanical part, 3 steel pulleys over which passes the magnet wire before it reaches the coil, and an electronic system linked to the 3 pulleys over which passes the wire.

The setting of the system depends on the diameter of the wire product and are adjusted according to it automatically.

The maximum number of fouls per meter of magnet wire are easily sets on the control panel operator, if the number is exceeded an alarm alerts the operator.

All data are stored and may be plotted in order to control and check the maximum and minimum number of fouls per spool.

IN-LINE LASER SYSTEM

The In-Line Laser System, typically used on

machines with felts applicator, is able to check

the enamel thickness on the wire and maintain

it on the pre defined range. In fact the laser

read, without contact, the diameter of the

enamelled wire and give the information to

control system, that in case of necessity act on

a pump that regulates the flow of enamel to on the pump that regulates the flow of enamel to the applicator system.

SFR - n / 7 SFR - n / 11 SFR - n / 13 SFR - n / 15 SR - n / 11 SR - n / 13 SR - n / 15Material copper copper copper copper al & alloys al & alloys al & alloysMax n° of wires 2 2 2 2 2 2 2Max Inlet Dia.[mm] 8.00 8.00 8.00 8.00 8.00 8.00 8.00Outlet Dia.[mm] 2.40 - 4.50 1.40 - 4.50 1.00 - 4.50 0,80 - 4.50 2.00 - 5.00 1.60 - 5.00 1.25 - 5.00Max Speed [m/sec] 40 40 40 40 40 40 40

ROD BREAKDOWN LINES

•For copper, copper alloys, aluminium,

aluminium alloys.

•Single and twin wire

•Standard inlet diameters: 8 mm for copper

and aluminium rod;

•Different sizes on request

• Available from 7 to 16 drafts;

• Special versions on request

ROD BREAKDOWN

TFR - n / 07 TFR - n / 10 TFR - n / 15 TFR - n / 20 TR - n / 11 TR - n / 16 TR - n / 20Material copper copper copper copper copper al & alloys al & alloysMax n° of wires 24 24 24 48 14 16 16Max Inlet Dia.[mm] 1.628 1.829 2.052 2.600 1.628 2.052 8.00Outlet Dia.[mm] 0.07 - 0.16 0.10 - 0.30 1.00 - 4.50 0,80 - 4.50 2.00 - 5.00 1.60 - 5.00 1.25 - 5.00Max Speed [m/sec] 40 40 40 40 40 40 40

MULTIWIRE DRAWING LINES

• For copper, copper alloys, aluminium, aluminium alloys.

• Single and twin wire.

• Standard inlet diameters: 8 mm for copper and aluminium rod.

• Different sizes on request.

• Available from 7 to 16 drafts.

• Special versions on request

MULTIWIRE

• suitable for tin coated wires

• reduced (or zero) slip

• longer lifetime for contact

bands

• easier and less expensive

maintenance operations

• superior quality of finished

wires

• shorter length of the line

• reduced (or zero) slip

• easier, faster and safe threading

• longer lifetime for contact bands

• superior quality of finished wires

ANNEALERS

HORIZONTAL ANNEALER

MULTIPATH ANNEALER

• Automatic stem-pack coilers, up to 3 ton

baskets

• Dynamic spoolers, up to 1250 mm reels:

single and double, manual and automatic

• Automatic static spoolers, up to 1000 mm

reels, also suitable for collapsible reels

STATIC AND DYNAMIC TAKE-UPS

• Automatic stem-pack coilers, up to 3 ton baskets

• Dynamic spoolers, up to 1250 mm reels: single and

double, manual and automatic

• Automatic static spoolers, up to 1000 mm reels, also

suitable for collapsible reels

COILER

Anti pollution

The department of anti-pollution machines

represent a particular section of the company,

that seeing the long experience in the

processing of the stainless steel, in the building

of ovens with cathalitic system, building of

post combustor, projects and constructs each

type of plant for the breakdown of gaseous

pollutants, recuperating where it is possible,

the energy produced by the destruction of the

pollutants. Each project is realized turnkey

Service

AFTERSALE

SICME ITALIA IMPIANTI has a ready-spare

parts warehouse of 1000 sqm, moreover it

guarantees each kind of spare part, even if

old machines, because it holds all the

projects, included those of the first

enamelling machine dated 1958.

Training

SICME ITALIA IMPIANTI is well aware that sells a good of investment not

just a machine, and that the degree of satisfaction of its customers is

directly proportional to its success.

sales

Although our standard range of machine cover in full all

requirements of the market, our sales team is always available

to take into consideration the special needs of the customer

and advise, supported by our technical department, the type of

machine that best suits their needs.

contacts

SICME ITALIA IMPIANTI ITALY

via Torino, 75 10040 - Druento (TO)

ITALY

Sales Department: Tel. +39-011 9844567Tel. +39-011-9945512 (RU)Fax +39-011-9942400

Customer Services: Tel/Fax +39-011-9844373

Email sales@italiaimpianti.comital_imp@ipsnet.it (RU)

Website italiaimpianti.com

SICME ITALIA IMPIANTI INDIA

Industrial Shed A-2, Gate No.528.B.1, Gonde (Dumala), Taluka, Igatpuri

District Nashik 42203

INDIA

Tel/Fax: +91-942-0299945

Email sales@sicmeasia.com

Website sicmeasia.com