Suzuki SB200N

When it becomes necessary t o replace par ts on SUZUKl MOTORCYCLES, always use SUZUKl GENUINE PARTS which have passed a s t r i c t inspection which guarantees qua l i ty and performance.

Th is par ts catalogue covers the l i s t o f all service par ts for SUZUKJ SB200N.

A. INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS Dimensions of the par ts i n th is catalogue are indicated i n a u n i t millimeters.

2. ABBREVIATIONS Abbreviations used i n th is catalogue are as follows:

A R : As required NT : Number o f teeth

ASSY : Assembly OPT : Optional

E.No. : EngineNumber OS : Over Size

F.No. : Frame Number STD : Standard

d : Diameter o f material T : Thickness

I D : Inside diameter US : Under size

OD : Outside diameter W : Width

L : Length

LH : Lef t hand side

R H : Right hand side

~123456 : Up to F.No.SB200-123456

123456s : From F. No. SB200-123456

12 X 2 X 5.6 ...---.. Figures i n t he description column - I I 7 show the dimensions o f par ts .

ID OD T(or W,L)

3. lNNER PARTS OF ASSEMBLY Parts number t ha t have a period (.) mark i n f ront of t he

p a r t description on a t ex t page are separately serviced par ts of t he assembly.

4. MODIFICATION NOTICE A par ts bul let in wi l l be sent t o you on all accasions when changes

i n par ts occur, including interchangeable modifications between new par ts and old ones.

5. NOTE 5-1. There are some di f ferent par ts from those o f product ion

models among spare par ts f o r t he administrative reasons and common use o f them wi th other models.

5-2. I n respect o f rubber hoses and v i ny l tubes, please be sure t o use them b y cut t ing o f f according t o t he length mentioned on par ts catalogue o r what is actually required on t he vehicle.

5-3. Note that t he drawings on t he i l lustrat ion page are for ready reference of spare par ts number, not t o be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL".

6. SPECIFICATION CODE This catalogue contains t he par ts for t he model designed for

t he following spec. ; spec. code: El, E2, E7, E9.

7. SERIAL FRAME NUMBER

58200-100001*

PREFACE

Quand i l devient necessarie de remplacer des pieces sur SUZUKl MOTOCYCLETTES toujours ut i l iser les PIECES D'ORIGINE SUZUKl qu i on t et6 soumises a des contrBles de qual i te severes leur garantissant qualite e t performance impeccables.

Ce catalogue de pieces detachees couvre la l iste de toutes les pieces de rechange pour SUZUKI SB200N.

A. INSTRUCTIONS POUR UTILISER LE CATALOGUE

1. DIMENSIONS Les dimensions des pieces dans ce catalogue sont indiquees en unites de

2. ABREVIATIONS Les abreviations util isees dans ce catalogue sont les suivantes:

AR : Comme requis NT : Nombre de dents

ASSY : Assemblage OPT : Sur option

E. No. : Numero d u moteur OS : Sur-dimensionne

F.No. : Numero d u chessis T : Epaisseur

I D : Diamktre inter ieur US : Sous-dimensionne

OD : Diametre exter ieur W : Largeur

L : Longueur

LH : CBte gauche

R H : CBte d ro i t

1123456 : Jusqu'B F. No.SB200-123456

123456- : Depuis F. No.SB200-123456

12 X 34 X 5.6 -....-... Les ch i f f res dans la colonne

7 1 1 remarques montrent les dimensions des pieces comme suit .

ID OD T(ou W,L)

3. PIECES INTERNES DE L'ASSEMBLAGE Les numeros de pieces qu i comportent u n point (.) avant la

designation de piece detachhe indique la piece interne se rapportant B I'assemblage.

4. AVlS DE MODIFICATION Un bul let in de pieces detach6es vous sera envoy6 B t ou t moment

opportun quand des changements de pieces on t lieu, y compris les modifications de pibces interchangeables ent re les nouvelles e t anciennes pieces.

5. A NOTER 5-1. 11 existe certaines pibces di f ferentes de celles de rechange

pour les modeles de product ion v u des raisons administratives e t dont I'usage est commun avec celles d'autres modkles.

5-2. Concernant les duri tes en caoutchouc e t les tuyaux en vinyle, ne pas manquer de les couper B la bonne longueur comme indique dans le catalogue des pieces dgtachees ou selon ce qu i est u t i le pour le vehicule affect&.

5-3. Noter que les dessins a la page d' i l lustrat ion servent a t i t r e de reference pour les numeros de pieces detach6es, e t non pas comme reference pou r I'assemblage. Pour cette derniere operation, se reporter au "MANUEL D'ENTRETIEN SUZUKI".

6. CODE DE SPECIFICATION Ce catalogue contient les indications de pieces pour le modele

conGu suivant les specifications suivantes: Code de specifications: E l , E2, E7, E9.

7. NUMERO DE SERlE DU CADRE

SB200-100001s

Cuando se hace necesario reemplazar las piezas en MOTOCICLETAS de SUZUKI, siravase usar siempre las PIEZAS GENUINAS DE SUZUKl que han pasado una estr icta inspecci6n de calidad y rendimiento.

Este cat i logo contiene todas las piezas sueltas para SB200N de SUZUKI.

A. INSTRUCCIONES SOBRE EL CATALOGO

1. DlMENSlONES En este catilogo, las dimensiones de las piezas se indican en @ unidad de milimetros.

2. ABREVIATURAS Las abtreviaturas dsadas en este catalogo son como sigue:

A R : Lo necesario N T : N6mero de dientes

ASSY : Conjunto OPT : Opcional

E.No. : Numero del motor OS : Sobremedida

F.No. : Nljmero del bast idor STD : Standard

d : Diametro del material T : Espesor

I D : Diametro in terno US : Submedida

OD : Diametro externo W : Ancho

L : Longitud

LH : Lado izquierdo

R H : Lado derecho

c123456 : Hasta F. No.SB200-123456

123456% : Desde F. No. SB200-123456

12 X 34 X 5.6 .---.... Los n6meros en la columna de

7 1 1 "Observaciones" muestran las dimensiones de las piezas como sigue.

I D OD T(o W , L )

3. PIEZAS INTERNAS DEL CONJUNTO El n6mero de pieza que cuenta con una marca de per iodo C.)

antes del nombre de pieza indica pieza con relacidn a1 conjunto.

4. NOTlClA DE MODlFlCAClON Remitiremos u n boletin de pieza en acasiones de rnodificacion

de piezas, incluyendo modificaciones de intercambiabilidad ent re las nuevas y viejas piezas.

5. 5-1. Hay ciertas piezas diferentes de aquellas de modelos de

production ent re las piezas de repuesto po r razones administrativas y uso comljn de ellas con 10s otros modelos.

5-2. En cuanto a las manqueras de goma y tubos de vinilo, sirvase usarlas cortando segljn la longitud mencionada en el catalogo de piezas o seg6n la longitud realmente requerida por el vehiculo.

5-3. Debe observarse que 10s dibujos dados en la p i g i na de il lustraci6n son para la rapida referencia del nljmero de pieza de repuesto, y no para usarse como u n manual de armado. En el armado, use el "MANUAL DE SERVlClO DE SUZUKI".

6. CONDIGO DE ESPEClFlCAClON Este catalogo contiene las piezas para el modelo diseiiado para

las siguientes especificacion; C6ndigo de especificaci6n: El , E2, E7, E9.

7. NUMERO DE SERlE DEL CUADRO

MILLIMETER-INCH CONVERSION CHART

TABLEAU DE CONVERSION OE MILLIMETRES-POUCES

CUADRO DE CONVERSION A UNIOAD DE MILIMETRO- PULGADA

How to read Mode de lecture Modo de leer

23 millimeters equal 0.906 inch 23 millimetres egalent 0,906 pouce 23 milimetros = 0,906 pulgada

Contents are subject to change without notice or obligation.

Les matieres traitbes sont susceptibles d'Btre modifiees sans prbavis ni obligation de notre part.

El contenido este sujeto a modificaciones sin previo aviso.

Color Chart Tableau des couleurs Cuadro de colores Farbtabelle

SBZOON E l -8-

FIG. 4 FIG. 5 FIG. 6

+'

FIG. 3 FIG. 1 FIG. 2

FIG. 10

FIG. 13

FIG. 16

SBLOON El -2- l

FIG. 1 1

FIG. 14

FIG. 17

FIG. 12

FIG. 15

FIG. 18

FIG. 22

FIG. .25

FIG. 20

FIG. 23

FIG. 26

FIG. 21

FIG. 24

FIG. 27

FIG. 28

FIG. 31

FIG. 34

SB200N El -4-

FIG. 29

FIG. 32

FIG. 35

FIG. 30

P

1

FIG. 33

FIG. 36

FIG. 1

I FIG.l CYLINDER

Q'tY

Ref. No. Part No. Description Remarks

1 11111-10201 CYLINDER HEAD 1

2 11141-10300 GASKET 1

3 11152-45000 RUBBER PAD 18

4 11251-29300 RUBBER PAD 6

5 08316-16088 NUT 8

6-1 09482-00091 SPARK PLUG (NGK,BIES) 2

6-2 09482-00196 SPARK PLUG (ND,W24ES-U) 2

7 11210-10202 CYLINDER 1

@ 8 11241-I0200 GASKET 1

9 11251-10200 RUBBER PAD 4

10 11251-10300 RUBBER PAD, front 1

11 09108-08056 STUD BOLT (1) 6

12 09108-08057 STUD BOLT (2) 2

13 09206-13001 PIN 2

f FIG.2 CRANKCASE Q'ty


1 11300-10830 CRANKCASE SET 1

2 09206-13001 PIN 2

3 01517-08858 .BOLT, (1) 1

4 01517-08758 .BOLT, (2) 1

5 01517-08658 .BOLT, (3) 2

6 01517-08558 .BOLT, (4) 1

7 01517-08358 .BOLT, (5) 1

12 01517-06508 .BOLT, (10)

13 01517-06308 .BOLT, (11)

14 09247-14007 PLUG, dra in

15 09168-14004 GASKET 1

16 09343-05129 HOSE, breather (L:24@200) 1

17 09100-10040 BOLT (10x145) 1

18 09100-10051 BOLT (10x125) 1

19 01107-08758 BOLT (8x75) 1

20 08321-31088 LOCK WASHER 2

21 08322-11088 WASH ER 2

22 08322-11108 WASHER 2

23 08319-31108 NUT 2

24 09241-30001 PLUG, s tar t ing motor housing 1 E2

FIG.3 CRANKCASE COVER Q'W


1 11341-10201 COVER, clutch 1

2 11482-10200 GASKET 1

3 09206-13001 PIN 2

4 02112-06508 SCREW(1) 1

SCREW (2)

PLUG, tacho. sleeve hole

PLUG, oil filler

PLUG, oil level

GASKET

EMBLEM, cover

COVER, magneto

GASKET

PIN ( 1 0 . 4 ~ 1 3 ~ 1 8 )

PIN ( 7 . 4 ~ 1 3 ~ 5 6 )

SCREW (1)

SCREW (2)

EMBLEM, cover

COVER, engine sprocket

SCREW (1)

SCREW (2)

CAP, clutch release adjust0

SCREW

COVER, starter motor

GASKET

BOLT (1)

BOLT (2)

I FIG.4 CRANKSHAFT

Q' tv


1-1 12110-10203 PISTON (STD) 2

1-2 12110-10203-050 PISTON (0S:0.5) 2

1-3 12110-10203-100 PISTON (0S:l.O) 2

2-1 12140-28630 RlNG SET, piston (STD) 2

RlNG SET, piston (OS:0.5) 2

RING SET, piston (0S:l .O) 2

PIN, piston 2

ClRCLlP 4

BEARING 2

CRANKSHAFT ASSY 1

-ROD, connecting 2

-THRUST WASHER 4

.PIN, crank 2

.BEARING 2

-CRANKSHAFT, RH 1

.WEB, crank 1

.CRANKSHAFT, M 1

-CRANKSHAFT, LH 1

-BEARING, RH 1

.BEARING, M & LH 2

-OIL SEAL 3

.THRUST WASHER, RH 1

C RING, RH 1

WASHER 1

GEAR, primary d r i ve (NT:21) 1

WASHER 1

NUT 1

KEY 1

1 FIG.5 STARTER CLUTCH

Q'tv

Ref. No. Part No. Description Remarks 1 12611-10200 GEAR, s tar ter idle 1

PIN

WASHER

STARTER CLU

-ROLLER

.SPRING

-PIECE, push

BOLT

BEARING

WASHER

SHIM, hub

1

2

TCH SET 1

3

3

3

3

2

1

1

Ref. No. Part No.

CARBURETOR

Q'W

Description Remarks

CARBURETOR ASSY, RH 1

CARBURETOR ASSY, RH 1 E2

CARBURETOR ASSY, RH 1 E7

CARBURETOR ASSY, LH 1

CARBURETOR ASSY, LH 1 E2

CARBURETOR ASSY, LH 1 E7

.SCREW, p i l o t a i r (1.0) 2

.SPRING 4

.PLATE, needle va lve 2

.CLIP 4

-VALVE, t h ro t t l e RH (CA:2.0) 1

-VALVE, t h ro t t l e LH (CA:2.0) 1

.CLIP, needle 2

-SEAT 2

.NEEDLE, j e t (4F19-3) 2

.SCREW 1

.O RING 2

-SCREW, th ro t t l e stop 2

.PLUG, d ra in 2

.GASKET

.SCREW

-LOCK WASHER

-PIN, f loat 2

FIG.6 CARBURETOR Q'ty


26 13370-46710 .VALVEASSY,needle 2

27-1 09491-67002 .JET, main (67.5) 2

27-2 09491-70009 .JET, main (70) 2 E2

28 09494-00253 .JET, needle (N-9) 2

29-1 09492-20002 .JET, p i lo t (20) 2

29-2 09492-17002 -JET, p i lo t (17.5) 2 E2

30 13251 -36210 -GASKET, f loat chamber 2

31 13252-36110 .FLOAT 2

FIG. 7

FIG.7 AIR CLEANER Q'w


1 13700-10210 CLEANER ASSY, air 1

2 13780-10200 -FILTER ASSY 1

3 13781-10200 -.FILTER 1

8 08321-21058 -LOCK WASHER 2

9 08322-21058 .WASHER 2

10 02112-06168 SCREW 2

11 08321-21068 LOCK WASHER 2

12 08322-21068 WASH ER 2

13 09402-42306 CLAMP, air inlet hose 2

14 13110-10200 PIPE, intake E

15 13121-10200 GASKET

16 02112-06208 SCREW

17 09402-38303 CLAMP

FIG. 8

FIG.8 MUFFLER

Q'w Ref. No. Part No. Description Remarks

1 14181-11010 GASKET, exhaust pipe 2

2 01107-08208 BOLT 4

3 08321-21088 LOCK WASHER 4

4 14150-10200 PIPE, exhaust RH 1

5 14160-10200 PIPE, exhaust LH 1

6 14771-10300 CONNECTOR 2

7 14780-10300 COVER, RH 1

8 14790-10300 COVER, LH 1

@ 9 02112-05068 SCREW 2

10 02112-05168 SCREW 2

11 14301-10210 MUFFLER ASSY, RH 1

12 14302-10210 MUFFLER ASSY, LH 1

13 14510-39002 .PIPE, baff le 2

14 08321-21058 .LOCK WASHER 2

15 09128-05004 -SCREW 2

16 01107-08208 BOLT 4

17 08321-21088 LOCK WASHER 4

18 08322-11088 WASHER 4

FIG.9 OIL PUMP

Q'W Ref. No. Part No. Description Remarks

1 16100-10210 PUMP ASSY, oil 1

2 16731 -03101 GASKET

3 02112-05168 SCREW

4 02112-05308 SCREW

5 08321-21058 LOCK WASHER 2

6 16391 -05031 PIECE 1

7 16292-03111 TERMINAL, cable 1

8 09119-08014 BOLT

9 08310-12088 NUT - 10 16810-10200 HOSE, oi l (1)

11 09360-06003 UNION BOLT 1

12 09168-06004 GASKET 2

13 09401 -08401 CLAMP

14 16821-29300 HOSE, oil (2)

15 09401-04401 CLIP

16 16831-10200 GROMMET 1

17 11385-10200 CAP, inspection

18 02112-06088 SCREW

FIG. 1 0

FIG.10 CLUTCH

Q'w Ref. No. Part No. Demiption Remarks

1 21200-10200 GEAR ASSY, p r ima ry d r i ven 1 NT:61

2 21231 -28041 .DAMPER, (1) 2

3 21232-36240 .bAMPER, (2) 4

4 21 241 -28001 .PLATE 1

5 05022-05249 -RI VET 3

6 09180-20068 SPACER 1

7 21410-28700 HUB, sleeve 1

8 09167-17002 WASHER 1

9 091 40-16001 NUT 1

@ l 0 08211-17282 THRUST WASHER 1

11 21441-28301 PLATE, d r i v e 6

12 21451 -28000 PLATE, d r i ven 5

13 21460-28000 PLATE, pressure 1

14 09443-12010 SPRING 7

15 09261-02001 PIN 7

16 23111-10000 ROD, push (1) 1

17 23111-10200 ROD, push (2) 1

18 09285-06009 OIL SEAL 1

19 23121-39100 PIECE, push 1

20 09263-10002 THRUST BEARING 1

21 23211-36200 SCREW, c lu tch release 1

22 23212-07202 ARM, c lu tch release 1

23 09134-06001 SCREW, ad jus t 1

24 09160-06020 WASH ER 1

25 08310-22068 NUT 1

26 23241 -36200 COVER 1

27 23245-36200 HOLDER, dus t seal 1

28 09281-05001 DUST SEAL 1

i 29 03111-05128 SCREW 2

30 08322-21058 WASHER 2

31 23222-07000 PIECE, arm end 1

32 09440-08001 SPR l NG 1

SB200N E l

FIG. 1 1

FIG. l l TRANSMISSION Q'ty


1 24120-10200 COUNTERSHAFT ASSY 1

2 24121-10200 .COUNTERSHAFT (NT:12) 1

3 24220-10200 .GEAR, 2nd d r i ve (NT:17) 1

4 24231-10200 .GEAR, 3 rd d r i ve (NT:21) 1

5 24241-10200 -GEAR, 4th d r i ve (NT:24) 1

6 09380-20003 -C l RCLI P 1

8 08160-63040 BEARING, RH

9 09390-52002 RING, RH

10 09263-1501 1 BEARING, LH

11 09399-30003 RING, LH

12 24131-10200 SHAFT, d r i ve

13 24131-10201 SHAFT, d r i ve

14 24310-10200 GEAR, 1st dr iven (NT:33) 1

15 24321-10201 GEAR, 2nd dr iven (NT:28) 1

16 24331-10200 GEAR, 3 rd dr iven (NT:24) 1

17 24231-10200 GEAR, 4th dr iven (NT:21) 1

18 09180-20061 SPACER 2

19 08211-15262 WASHER

20 09380-20003 C l RCL l P

22 09262-20047 BEARING, LH

23 09390-47002 RING, LH

24 09283-20016 OIL SEAL, LH

25 09283-26014 OIL SEAL, LH

26 24741 -1 0201 RETAINER

27 02122-06128 SCREW

FIG. 1 1

F I G . l l TRANSMISSION


28 27511-10301 SPROCKET, engine (NT:12) 1

SPROCKET, engine (NT:12) 1

PLATE 1

LOCK WASHER 1

BOLT 2

NUT 1

WASHER 1

SPACER 1

0 RING 1

CHAIN ASSY, d r i ve 1 520xL98

.JOINT, chain (DID) 1

JOINT, chain (RK) 1

FIG. 1 2

FIG.12 GEAR SHIFTING Q'ty


1 25211-10200 F O R K ( 1 ) 1

2 25221-10200 FORK (2) 1

3 25411-48000 SHAFT, f o r k 2

4 02142-06108 STOPPER, shaf t (1) 1

5 25451-10200 STOPPER, shaf t (2) 1

6 25311-10200 CAM 1

7 25311-10210 CAM

8-1 09261-04002 PIN

8-2 09261-04002 PIN

9 09209-04013 PIN

10 25322-35000 RETAl NER

11 25322-10300 RETAINER

12 02122-06168 SCREW 1

13 25341-03000 GUIDE, cam

14 01107-06128 BOLT

15 25350-10200 STOPPER,cam

16 09111-06003 BOLT

17 09443-08005 SPRING

18 25351 -18000 STOPPER

19 09247-14001 PLUG, cam 1

20 25352-11000 HOUSING, cam stopper 1 E2

21 09440-05018 SPRING 1 E2

22 09168-14004 GASKET 1

23 25510-10201 SHAFT, gear s h i f t 1

24 09443-08017 SPRING l

25 09444-26012 SPRING 1

26 09180-12068 SPACER 1

27 25671 -01000 STOPPER 1

28 09285-12002 OIL SEAL

FIG.12 GEAR SHIFTING

Q'W


29 25600-10200 LEVER, gear s h i f t 1

30 25600-10300 LEVER, gear s h i f t 1 E2

31 25652-16500 .RUBBER 1

32 09100-06091 BOLT 1

33 37720-10200 BODY, swi tch 1

34 37712-10200 GASKET 1

35 09209-05011 CONTACT 1

36 09440-04010 SPRING 1

37 02112-05128 SCREW 2

FIG. 1 3

FIG.13 KICK STARTER O'ty


1-1 26211-10200 SHAFT, kick starter 1 to 26211-10210 with 0821 1-17281,09164-18002

1-2 26211-10210 SHAFT, kick starter 1

2 26221-10200 GUIDE, spring 1

3 09448-45009 SPRING

4 26231-34000 STARTER, kick

5 09440-32002 SPR l NG 1

6 08212-22342 SPRl NG 1

09164-18002 WAVE WASHER 1

09380-22006 CIRCLIP 1

9 09285-16002 OIL SEAL 1

10 26232-36001 GUIDE, kick starter 1

11 02122-06168 SCREW 2

12 26241-10201 GEAR, drive 1

13 09301-20003 BUSH, drive gear

14 09300-17002 BUSH, shaft

15 08211-17281 THRUST WASHER 2

16 04221-07129 PIN 1

17 26300-39100 LEVER, kick starter 1

18 26352-01000 -RUBBER 1

19 01107-08258 BOLT 1

FIG. 14

FIG.14 STARTING MOTOR


1 31100-10200 MOTOR ASSY, starting 1

3 31151-10200 .HOUSING, drive 1

4 31153-45010 - .OILSEAL 1

5 31361-10200 .SHIM 1

6 31170-10200 .HOUSING, commutator end 1

7 31135-65010 -.SPRING, brush 2

8 31131-10200 .-BRUSH (-) 1

9 31130-10200 -BRUSH (+) 1

10 31281-10200 .SCREW 2

11 08310-32068 .NUT

12 08321-21068 -LOCKWASHER

13 09128-06011 BOLT

14 09280-24001 0 RING 1

FIG. l 5

FIG.15 MAGNETO


1 32100-10200 MAGNETO ASSY 1

2 32101-10200 ,STATOR ASSY 1 + 3 2 l O \ - !020, 3 32131-10200 ..COIL, l ight ing A 1

4 32132-10200 -.COIL, l ight ing B 1

5 32351-10200 .-SCREW 4

6 32140-10200 ..COIL, pr imary 1

7 32351 -10210 .-SCREW 2

- -COIL, pu lser

-.SCREW

..LOCK WASHER

-ROTOR

SCREW

KEY

WASHER

LOCK WASHER

NUT

CLAMP

FIG. 1 6

SBZOON E l

Ref. No. Part No. Description 1 32100-10300 MAGNETO ASSY

2 32101-10300 .STATOR ASSY

3 32131-10200 . -COIL, lighting A

4 32132-10200 . .COIL, lighting B

6 32140-10200 ..COIL, primary

7 32351-10210 .-SCREW

8 32151-10200 . .COlL,pulser

9 02112-04208 .-SCREW

10 08321-21048 -.LOCK WASHER

12 02112-06168 SCREW

13 08341-31039 KEY

1 14 08322-11128 WASHER 15 08321-21128 LOCK WASHER

16 08310-12128 NUT

17 32371 -10200 CLAMP

Q'W

Remarks 1

1

1

1

4

1

2

1

2

2

1

3

1

1

1

1

1

FIG. 17

FIG.17 BATTERY Q'ty


1-1 33610-33120 BATTERY (12V,7Ah) 1

1-2 33610-18010 BATTERY (12V,5Ah) 1 E2

2 33652-32200 CUSHION 1

3 09462-00008 BAND 1

4 33680-36200 HOSE, exhaust 1

5-1 33820-44000 LEAD WIRE, bat tery (+) 1

5-2 36861-11300 LEAD WIRE, bat tery (+) 1 E2

6-1 33850-10200 LEAD WIRE, bat tery (-) 1

6-2 36861-10220 LEAD WIRE, bat tery (-) 1 E2

7 33624-45000 CAP, terminal (+) 1

8-1 41540-10200 HOLDER, bat tery 1

8-2 41540-10210 HOLDER, bat tery 1 E2

9 02112-06128 SCREW 2

10 08321-21068 LOCK WASHER 2

11 08322-21068 WASHER 2

FIG. 1 8

SBZOON E l

I FIG.18 SPEEDOMETER

O'W


1-1 34100-10231 SPEEDOMETER ASSY 1 Mile & Kilo scale

1-2 34100-10241 SPEEDOMETER ASSY 1 Kilo scale

1 Mile & Kilo scale

1 Kilo scale

10 08313-11057 .NUT

11 01107-08128 BOLT

12 08322-11088 WASHER

13 34910-10210 CABLE, speedometer 1 to 34910-10211

FIG. 19

SBEOON E l

FIG.19 HEADLAMP Q'W


1 35100-11300 HEADLAMP ASSY 1

8 08321-21058 .LOCK WASHER 3

9 08310-22058 -NUT 3

10 02112-05168 SCREW 3

11 08321-21058 LOCK WASHER 3

12 09169-06024 WASHER 3

FIG. 20

I FIG.20 HEADLAMP (E2)

Q'ty


1 35100-44651 HEADLAMP ASSY 1

2 351 11 -44030 .RIM 1

8 09471 -12001 .BULB (12V,3.4W) 1

9 021 12-05108 .SCREW 3

10 08321-21058 .LOCK WASHER 3

11 08310-11058 .NUT

12 02112-05168 SCREW

13 08321-21058 LOCK WASHER

14 09169-06024 WASHER 3

FIG. 2 1

l FIG.21 TURN SIGNAL LAMP Q'W


1 35603-10210-999 LAMP ASSY, t u r n signal 4

-LENS

.GASKET

.SCREW

BULB (12V,23W)

BULB (12V,21W)

LEAD WIRE, f r o n t ear th

WASHER

LOCK WASHER l- FRONT

NUT

SPACER

CUSHION

WASHER

LOCK WASHER

) REAR

NUT

LEAD WIRE, rear ea r th

RELAY, t u r n signal

BRACKET, rear RH

BRACKET, rear LH

4

4

8

4

4 E2

2

2

2

2

2 f rom 35695-32400

2

2

2

2

2

1

1 from 41640-36610

1 from 41650-36610

FIG. 22

FIG.22 REAR COMBINATION LAMP

O'W


1 35710-10210-999 LAMP ASSY, tai l 1

2 35712-48622 .LENS 1

3 35713-3051 0 .GASKET 1

8 35765-22210 .CUSHION 2

9 35766-37120 -SPACER 2

10-1 09471-12035 BULB (12V,23/8W) 1

10-2 09471-12057 BULB (12V,21/5W) 1 E2

11 01107-06168 BOLT

12 01107-06208 BOLT

13 09160-06027 WASHER

14 08322-21068 WASHER

15 08310-11068 NUT

FIG.23 ELECTRICAL Q'tY


1 31800-10200 RELAY, s tar t ing motor 1

2 01107-06168 BOLT 2

I 3 09160-06007 WASHER 2

4 08310-22068 NUT 2

5 08321-21068 LOCK WASHER 2

6 33850-10300 LEAD WIRE, s tar t ing motor 1

7 31861-35100 CAP, terminal 3

8 33885-10200 GROMMET 1

@ 9-1 32900-10200 CD1 UNIT 1

9-2 32900-10300 CD1 UNIT 1 E2

10 02112-06128 SCREW 1

11 33410-10200 C o l L ASSY, ignit ion 1

12 02112-06208 SCREW 2

13 33510-23310 CAP, spark p lug 2

14 33541-69010 SEAL, spark p lug 2

15 33542-23310 SEAL, h igh t tension cord 2

16 33510-39110 CAP, spark p lug 2 E2

17 33542-98000 SEAL, h igh tension cord 2 E2

FIG. 24

FIG.24 WIRING HARNESS


1-1 36610-10211 WIRING HARNESS 1

1-2 36610-10221 Wl RING HARNESS 1 E2

2-1 09407-11301 CLAMP (L:110) 3 l 2-2 09407-18301 CLAMP (L:180) 4

2-3 09407-25301 CLAMP (L:250)

3 36618-30610 BOOT

4 32800-10200 RECTlFlRE ASSY, requlator 1

5 02112-06208 SCREW 1

6 08321-21068 LOCK WASHER 1

7 36740-15010 FUSE CASE ASSY 1

9 36791-46700 HOLDER, fuse case 1

10 36791-25001 HOLDER, fuse case 1 E2

11 01107-06128 BOLT 1

12 08321-21068 LOCK WASHER 1

13 37740-04571 SWITCH ASSY, stop lamp 1 from 37740-04570

14 09443-06016 SPRING 1

15 38500-36034 HORN

16 01107-06108 BOLT

17 36851-31600 LEAD WIRE, horn

18-1 37110-10200 SWITCH ASSY, ignit ion 1

18-2 37110-10220 SWITCH ASSY, ignit ion 1 E2

19 37145-19710 KEY, blank 1 OPT

FIG. 25

FIG.25 FRAME

Q'ty


1 41100-10300-019 FRAME (Black) 1

I 2 41911-10200 PLATE, mounting RH l

I 3 41920-10200 PLATE, mounting LH 1

4 01107-08758 BOLT 2

5 08310-12088 NUT 2

6 08322-11088 WASHER 2

7 08321-21088 LOCK WASHER 2

8 *09800-00807 TOOL SET 1

9 41550-10200 HOLDER, tool 1

@ 10 09462-0007.2 BAND 1

11 01107-06128 BOLT 3

12 09160-06019 WASHER 1

13 08321-21068 LOCK WASHER 3

14 41611-10200 GRIP, frame handle 1

*Asterisk shows expor t inspection required parts.

FIG. 26

FIG.26 STAND - FOOTREST


1 42100-10200 STAND, center 1

2 09180-10001 SPACER

3 09101-10020 BOLT

4 08321-21108 LOCK WASHER

5 08310-11108 NUT 2

6 09385-10001 CLIP

7 09443-18005 SPRING

8 09321-10001 CUSHION

9 42310-10300 STAND, p r o p

l 0 09443-18003 SPRING

11 09100-10007 BOLT

12 08310-22108 NUT 1

13 09320-07001 CUSHION 1

14 43510-10200 BAR, f r o n t foot res t 1

15 43551-39100 RUBBER 2

16 01107-08168 BOLT 4

17 08321-21088 LOCK WASHER 4

18 43610-03001 BAR, p i l l ion foot res t 2

19 43612-03001 RUBBER 2

20 09160-19006 WASHER

21 09200-06010 PIN

22 04111-20208 COTTER PIN 2

23 43110-10200 PEDAL, b rake

24 09448-3101 1 SPR l NG

25 09160-15002 WASHER

26 04111-30308 COTTER PIN 1

27 43300-10300 LOD ASSY, rear b rake 1

28 09440-09004 .SPRING 1

29 09209-13003 -PIN 1

@ 30 09150-06001 .NUT 1

31 08322-21058 .WASHER 1

32 04111-20208 .COTTER PIN 1

FIG. 27

I FIG.27 FUEL TANK Q'W


1-1 44100-10200-019 TANK, fuel (Black) 1

1-2 44100-10200-05H TANK, fuel (Blue) 1

1-3 44100-10200-07P TANK, fuel (Red) 1

2 68100-10840-61R -TAPE SET, s t r ip ing 1

I 3 68111 -45010 EMBLEM 2

4 02132-03065 SCREW 4

5 44200-36701 CAP, f i l le r 1

6 44200-23810 CAP, f i l le r 1 E2

7 85413-70000 .GASKET 1 E2

8 09329-10007 CUSHION, f ron t 2

9 44541-10200 CUSHION, center 1

10 09320-12013 CUSHION, rear (1) 1

11 09320-12017 CUSHION, rear (2) 1

12 09180-08032 SPACER 1

13 01107-08308 BOLT 1

14 09160-08002 WASH ER 1

15-1 44300-11370 COCK ASSY, fuel 1 to 44300-11372 wi th 09128-06006

15-2 44300-11372 COCK ASSY, fuel 1

16 44357-32470 -SPRING

17 44353-32470 .O RING

18 44343-41 370 -SCREW

19 44348-28070 -0 RING 1

22-1 09128-06002 BOLT

22-2 09128-06006 BOLT

23 09168-06010 GASKET

24 09343-05031 HOSE (L:220+L: 190)

25 09401-08402 CLIP

2

2 f o r 44300-11372

2

FIG. 28

SBZOON E l

FIG.28 OIL TANK - FRAME COVER

Q'W


1 44611-10200 TANK, oil 1

44651 -05003 CAP 1

44661 -27000 GASKET 1

44600-31831 OIL LEVEL INSPECTION SET 1

01107-06168 BOLT 2

09160-06007 WASH ER 2

08321 -21068 LOCK WASHER 2

09344-05025 HOSE, breather 1

09407-1 1301 BAND 1

09401 -08402 C L l P 1

44668-10200 EXTENTION, oil tank inlet 1

47111-10210-019 COVER, frame RH (Balck) 1

68136-10210-69Y TAPE 1

47111-10210-05H COVER, frame RH (Blue) 1

68136-10210-692 TAPE 1

47111-10210-07P COVER, frame RH (Red) 1

68136-10210-70A TAPE 1

47211-10210-019 COVER, frame LH (Black) 1

68146-10210-69Y TAPE 1

47211-10210-05H COVER, frame LH (Blue) 1

68146-10210-692 TAPE 1

47211-10210-07P COVER, frame LH (Red) 1

68146-10210-70A TAPE 1

47117-45000 CUSHION 4

68131 -10230 EMBLEM 2

47130-10200 KNOB 2

09152-06001 STOPPER 2

09161 -06015 WASHER, rubber 2

44649-08410 RUBBER 1

FIG. 29

FIG.29 SEAT Q'ty


1 45100-10210-865 SEAT (Black) 1

2 09321 -08006 CUSHION 2

3 01107-08168 BOLT 2

4 08321-21088 LOCKWASHER 2

5 09160-08010 WASHER 2

6-1 46310-10200 CARRIER 1 OPT

6-2 46310-10200 CARRIER 1 E7,E9

FIG. 30

FIG.30 FRONT FORK

O'w


51100-10210-019 FRONT FORK ASSY 1

51100-10210-05H FRONT FORK ASSY 1

51100-10210-07P FRONT FORK ASSY 1

1 51130-10200 .OUTER TUBE, RH 1

2 51140-10200 .OUTER TUBE, LH 1

3 51156-36010 ..SNAP RING 2

4 51153-29400 ..OIL SEAL

5 51158-36010 ..WASHER

51171-10210 .SPRING 2

51172-10200 -GUIDE, spr ing upper 2

8 51 173-07011 -DUST SEAL 2

9 51502-10201 .COVER, outer tube 2

11 51110-48120 .INNER TUBE 2

12 51146-10200 .CYLINDER 2

13 51195-36220 -LOCK PIEACE, oi l 2

14 51147-16510 .BOLT

15 51148-41310 .GASKET

16 51351-10200 .CAP, inner tube

17 51117-36220 -0 RING 2

18 51410-36220 .STEM 1

19 51621 -33001 .-RACE, outer lower 1

20 51310-36220-291 .STEM HEAD 1

21 51352-39220 .BOLT 1 from 51352-39140

22 56211-29320-291 .HOLDER, handlebar 4

23 01204-08557 .BOLT 4

24 08321 -21 088 -LOCK WASHER 4

25 51451 -28012 .BOLT 2

26 08321 -21 128 .LOCK WASHER

27 51455-36010 .CLIP

30 08321-21068 .LOCK WASHER 1

FIG. 30

FIG.30 FRONT FORK

Q'W


31-1 51530-10200-019 .BRACKET, headlamp RH 1

31-2 51530-10200-05H -BRACKET, headlamp RH 1

31 -3 51530-10200-07P -BRACKET, headlamp RH 1

32-1 51540-10200-019 -BRACKET, headlamp LH 1

32-2 51540-10200-05H +BRACKET, headlamp LH 1

32-3 51540-10200-07P .BRACKET, headlamp LH 1

33 51551 -10200 .GUIDE, bracket 2

34 51553-25010 -CUSHION 2

35-1 51511-10201-019 .COVER, outer 2

35-2 51511-10201 -05H -COVER, outer 2

35-3 51511 -10201 -07P -COVER, outer 2

FIG.31 HEADLAMP HOUSING - FRONT FENDER Q'ty


1-1 51811-44000-019 HOUSING, headlamp 1

1-2 51811 -44000-05H HOUSING, headlamp 1

1-3 51811-44000-07P HOUSING, headlamp 1

2 01204-08257 BOLT 2

3 08322-11088 WASHER 2

4 08321-21088 LOCK WASHER 2

5 09180-08030 SPACER

6 09329-12002 CUSHION

7 51860-45000 PLATE

8 02112-05168 SCREW

9 08321-21058 LOCK WASHER

10 09169-06024 WASHER

11 53110-10310 FENDER, front 1 from 53110-10300

12 01107-08168 BOLT 4

13 08321-21088 LOCK WASHER 4

14 58621-21203 GUIDE, cable 1

FIG. 32

l FIG.32 FRONT WHEEL


1 54110-10211 HUB, wheel 1 t o 54110-10212

2 54210-10210 PANEL 1

3 54410-32400 SHOE, brake 2

4 55420-41100 SPRING 2

5 54440-32402 CAM, brake 1 from 54440-32402

6 09280-15001 0 RING 1

7 09160-15001 WASHER 1 1 5 ~ 2 4 ~ 1 . 6

8 64451 -30001 LEVER, brake cam 1

9 01107-06408 BOLT 1

10 08322-21068 WASHER 1

11 08310-11068 NUT 1

12 54611-36000 GEAR, speedometer 1 NT:24

13 54621-10200 PINION, speedometer 1 NT:9

14 54632-49200 BUSH 1 from 54632-11020

I 15 09160-05001 THRUST WASHER 2 5.1x9x0.4

16 54660-11031 DRIVER 1

17 09160-22001 THRUST WASHER 2 2 2 . 5 ~ 2 7 ~ 1

18 08331-11229 ClRCLlP 1

19 09285-26003 OIL SEAL 1

20 09289-06001 OIL SEAL 1

21 54711-11301 AXLE, f ron t 1

22 09180-12041 SPACER 1 1 2 . 6 ~ 1 9 ~ 5 2

23 54740-10200 SPACER, RH 1

24 08322-11128 WASHER 1

25 08314-31128 NUT 1

26 04111-30308 COTTER PIN 1

27 08143-62017 BEARING, LH 1

28 08123-62017 BEARING, RH 1

29 55100-36600 TIRE, f ron t (2.75-18) 1 IRC

30 55200-11601 TUBE, inner 1

31 55261 -11010 PROTECTOR, inner tube 1

32 55311-10300 RIM, wheel 1

33 55300-10830 SPOKESET 1

FIG. 33 1 1

SBZOON E l

FIG.33 HANDLEBAR


1 56111-10210 HANDLEBAR l

2 56500-45012 MIRROR ASSY, rear view RH 1

3 56500-45640 Ml RROR ASSY, rear view RH 1 E2

4 56600-45012 MIRROR ASSY, rear view LH 1

5 58100-10210 CABLE ASSY, f r o n t brake 1

6 09287-08001 .DUST SEAL 1

8 09209-13003 .PIN 1

9 09150-06001 .NUT 1

10 58200-10210 CABLE ASSY, clutch 1

11 58300-10210 CABLE ASSY, throt t le 1

12 58621-34000 GUIDE,cable 1

13 51631-28000 NUT, steering stem 1

14 51611-20002 RACE, inner upper 1

15 51611-33002 RACE, inner lower 1

16 51621-28000 RACE, outer upper 1

17 06111-06003 STEEL BALL 22

18 06111-08003 STEEL BALL

19 51643-25001 DUST SEAL, upper

20 51910-25310 LOCK ASSY, steering

21 02112-05128 SCREW

22 08321-21058 LOCK WASHER

23 09407-18301 BAND

24 95700-04112 LOCK ASSY, helmet

FIG. 34

FIG.34 RIGHT HANDLE SWITCH Q'W


1 57110-22000 GRIP, throt t le 1

2 57300-10211 LEVER ASSY, brake 1

3 57421-10200 -LEVER, brake 1

4 57431 -01011 .SCREW 1

5 57633-27500 .NUT 1

6 57371 -45000 -BUTTON, s tar ter 1

7 57372-45000 -CONTACT 1

8 57382-45000 .SPRING 1

9 09125-05105 .SCREW 2

10 09407-12402 BAND 1

FIG. 35

FIG.35 RIGHT HANDLE SWITCH (E2) Q'ty


1 57110-22000 GRIP, throt t le 1

2 57300-10201 LEVER ASSY, brake 1

3 57421-10200 .LEVER, brake 1

4 57431 -01 01 1 -SCREW 1

5 57633-27500 -NUT 1

6 09125-05105 .SCREW 2

7 09407-12402 BAND 1

FIG. 36

FIG.36 LEFT HANDLE SWITCH Q'ty


1 57211-20010 GRIP, LH 1

2 57500-10201 LEVER ASSY, clutch 1 to 57500-10202

3 57621-10200 .LEVER, clutch 1

4 57431 -01 01 1 -SCREW 1

5 57633-27500 -NUT 1

6 57320-27500 .KNOB, dimmer 1

7 02132-03068 .SCREW 2

8 57641-27500 .KNOB, tu rn signal 1 to 57651-27500

9 57371-45000 -BUTTON, horn 1

10 57372-45000 .CONTACT 1

11 57382-45000 -SPRING 1

12 021 12-05208 .SCREW 2

13 09407-12402 BAND 1

FIG. 37

FIG.37 REAR SWINGING ARM

Q'W

Ref. No. Part No. Desniption Remarks

1 61100-10830-019 REAR SWINGING ARM SET 1

2 61280-28000 .SPACER, center 1

4 61211-10200 SHAFT, p ivot

5 61251 -28000 SPACER

6 61262-09200 COVER

7 09280-24001 0 RING 2

8 09160-12005 THRUST WASHER 2 12.5x24x2.3

9 08322-11128 WASHER 1

10 08319-21128 NUT 1

11 61273-36000 BUFFER, chain defense 1

12 61310-36204 CHAIN CASE 1

13 01107-06108 BOLT 1

14 01107-06128 BOLT 1

15 08321-21068 LOCK WASHER 2

16-1 62100-10210-019 SHOCK ABSORBER ASSY, rear2

16-2 62100-10210-05H SHOCK ABSORBER ASSY, rear2

16-3 62100-10210-07P SHOCK ABSORBER ASSY, rear2

17 09160-10033 WASHER 2 10.5x24x3.2

18 09160-10001 WASHER 4 1 0 . 5 ~ 2 4 ~ 2 . 3

19 09160-12012 WASHER UPPER, RH 1 12.5x24x3.2

20 08322-1 1128 WASHER

21 08313-11108 NUT

22 64310-39000 TORQUE LINK, rear 1

23 09111-08012 BOLT, f r o n t

24 09111-08013 BOLT, rear

25 08321-21088 LOCK WASHER

26 09140-08008 NUT 2

27 09385-1 0001 CLIP

FIG. 38

FIG.38 REAR FENDER Q'ty


1 6311:-I0201 BODY, rear fender f r o n t 1

2 63110-10221 BODY, rear fender rear 1

3 63210-10200 BRACKET, rear RH 1

4 63220-10200 BRACKET, rear LH 1

5 09329-05003 CUSHION 2

6 01107-06128 BOLT 2

7 08321-21068 LOCK WASHER 2

8 09160-06007 WASHER 2

9 01107-08258 BOLT 2

10 08322-11088 WASHER 2

11 08321-21088 LOCK WASHER 2

12 01517-08168 BOLT 2

13 08321 -21088 LOCK WASHER 2

14 08322-11088 WASHER 2

15 08310-12088 NUT 2

16 63411-33000 MUD GUARD, rea r fender 1

FIG. 39

FIG.39 REAR WHEEL

Q'W

Ref. No. Part No. Description Remarks 1 64110-07003 HUB, rear 1

2 64210-39110 PANEL, rear h u b 1

3 54410-07002 SHOE, b rake 2

4 09443-07001 SPRING

5 54441-29302 CAM, b rake

6 09280-14003 0 RING

7 09160-14001 WASH ER 1 14.5x22x1.6

8 64451-39100 LEVER, b rake cam 1

9 09100-06078 BOLT 1

10 08322-21068 WASHER 1

11 08310-11068 NUT

12 64711-48000 AXLE, rear

13 09180-15042 SPACER, LH

14 09180-15002 SPACER, RH 1

15 08322-11148 WASHER

16 09141-14001 NUT

17 04111-30308 COTTER PIN 1

18 08144-63027 BEARING,RH

19 08143-62027 BEARING, LH

20 09180-15011 SPACER

21 64611-07000 DRUM, sprocket mount ing 1

22 64651-07001 SHOCK ABSORBER, rear h u b 1

23 64733-39100 RETAINER, drum 1

24 09285-28001 OIL SEAL 1

25 08113-62040 BEARING 1

26 61410-36002 ADJUSTER, chain 2

27 09104-08006 BOLT ' 2

28 08310-12088 NUT 2

FIG. 39

FIG.39 REAR WHEEL


29 64511-10230 SPROCKET, rear (NT:32) 1

BOLT

WASHER

NUT

TIRE, rea r (3.00-18)

TUBE, i nne r

PROTECTOR, i nne r t ube

RIM, wheel (60x18)

SPOKE SET

4

2

4

1 IRC

1 IRC

1 22x18

1

1

FIG. 40

FIG.40 OPTIONAL

Q'ty


1 09826-00001 TOOL SET, repa i r ing 1

GREASE, super 1

SUZUKl BOND, No.4 1

CEMENT, thread lock 1 NET:200g

THREAD LOCK, super (13038) 1 NET:50g

THREAD LOCK, super (1342) 1 NET:50g

CC1 OIL (12x24) 1 Shell

CC1 OIL (12x24) 1 Mitsubishi

CC1 OIL (42x6) 1

cc1 OIL (2002) 1

CC1 SUPER OIL (1224) 1

CC1 SUPER OIL (42x6) 1

PAlNT (Black)

PAINT (Candy Flor ida Blue) :)NET:gog

PAlNT (Marble Pure Red) 1

PA lNT (Black)

PAINT (Candy Flor ida Blue) :) NET:5oog

PA lNT (Marble Pure Red) 1

GASKET SET 1

PARTS NUMBER INDEX

INDEX DE No DE PIECE

INDICE DE No. DE PIEZAS

PART NO. FIG.NO.-REF. NO. PART NO. FIG.NO.-REF.NO. PART NO. FI6.NO.-REF.NO. ( A d d r e s s Nu.) ( A d d r e a s Nu > ( A d d r e s s No.)

PART NO. FIG.NO .-REF .NO. PART RT. FI6.W.-REF .NO. PART NO. FI6.W.-REF .NO. ( A d d r e s s No.) ( A d d r e s s No.) ( A d d r e s s No.)

PART NO. FI6.NO.-REF.NO. PART NO. FIG. NO.-REF.NO. PART NO. FIG.NO.-REF.NO. ( A d d r e a s No.) ( A d d r e s s No.) ( A d d r e a s N o .)

P

PART NO. FIG.NO.-REF.NO. PART NO. F1G.M.-REF.NO. PART NO. FI6.NO.-REF.NO. ( A d d r e s s No.> ( A d d r e s s No.> ( A d d r e s s No.)

PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FI6.NO.-REF.NO; ( A d d r e s r N o .) ( A d d r e s s N O . > ( A d d r e s s N o .

-____=_--p

PART NO. FI6.NO.-REF.NO. PART NO. FI6.NO.-REF.NO. PART NO. F1G.W.-REF.NO. ( A d d r e s s No.> ( A d d r e s s No.) ( A d d r e s s No.)

PART NO. F1G.M.-REF.WO. PART NO. FIG.NO.-REF.NO. PART NO. F1G.W.-REF.NO. ( A d d r e s s No.> ( A d d r e s s No.) ( A d d r e s s No.)

SUZUKI MOTOR CO., LTD. Head Office: Harnarnatsu-Nishi, P.O.Box1,

432-91 Hamamatsu,Japan

SUZUKI SB2OON PARTS CATALOGUE

2nd Edition Printed in Apr., 1981

Published i n May, 1981 Editor : SUZUKl MOTOR CO.,LTD.

L Export parts section

Reprint Prohibited

Date post:	26-Apr-2023
Category:	Documents
Upload:	khangminh22
View:	0 times
Download:	0 times

Suzuki SB200N

Documents