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Wireless Pick And Place Robot
Submitted in partial fulfillment of the requirementsof the degree of
Bachelor Of Mechanical Engineering
By
Mukadam Danish Sharfuddin Farhana
Shaikh Danish Ahmed Jamil Ahmed
Kazi Faaiz Shaukat Yasmeen
Kazi Salman Hussain Sufia
Supervisor:
Prof. Gajanan N. Thokal
Pillai's Institute of Information Technology Engineering, Media Studies & Research
2015-2016
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CERTIFICATE
This is to certify that the requirements for the synopsis entitled "Wireless Pick And Place Robot" have been successfully completed by the following students:
Name Roll No.
Danish Mukadam (768)
Danish Shaikh (746)
Faaiz Kazi (766)
Salman Kazi (727)
in partial fulfillment of Bachelor of Mechanical Engineering of Mumbai University in the Department of Mechanical Engineering, Pillai Institute of Information Technology, Engineering, Media & Research, New Panvel during academic year 2015-2016.
Internal Guide_____________
(Prof. Gajanan N. Thokal)
Internal Examiner____________ External Examiner__________
Dr. Dhanraj Tambuskar
Head of Department ____________ Principal_____________
Dr. Dhanraj Tambuskar Dr. R. I. K. Moorthy
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Abstract
Mankind has always strived to give life like qualities to its artifacts in an attempt to find
substitutes for himself to carry out his orders and also to work in a hostile environment. The
popular concept of a mechanical arm is of a machine that looks and works like a human arm.
The industry is moving from current state of automation to Robotization, to increase
productivity and to deliver uniform quality. The industrial robots of today may not look the
least bit like a human being although all the research is directed to provide more and more
anthropomorphic and human like features and super-human capabilities in these. This work
unravels the fact that man would always want to adhere to safety precautions at workplace
and even in its environment, to be able to handle some specific tasks, like sending the robotic
vehicle to hazardous environment to obtain samples for chemical analysis. A typical Robotic
Vehicle is capable of traveling over various terrains and traversing obstacles.
One type of robot commonly used in industry is a robotic manipulator or simply a mechanical
arm. It is an open or closed kinematic chain of rigid links interconnected by movable joints. In
some configurations, links can be considered to correspond to human anatomy as waist, upper
arm and forearm with joint at shoulder and elbow. At end of arm a wrist joint connects an end
effector which may be a tool and its fixture or a gripper or any other device to work.
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Introduction
Mechanical is the branch of engineering science & Technology related to machinery,
and their design, manufacture, application, and structural disposition. Robotics is related to
electronics, mechanics, and software. Robotics research today is focused on developing
systems that exhibit modularity, flexibility, redundancy, fault-tolerance, a general and
extensible software environment and seamless connectivity to other machines, some
researchers focus on completely automating a manufacturing process or a task, by providing
sensor based intelligence to the mechanical arm, while others try to solidify the analytical
foundations on which many of the basic concepts in robotics are built.
In this highly developing society time and man power are critical constrains for
completion of task in large scales. The automation is playing important role to save human
efforts in most of the regular and frequently carried works. One of the major and most
commonly performed works is picking and placing of jobs from source to destination.
Present day industry is increasingly turning towards computer-based automation
mainly due to the need for increased productivity and delivery of end products with uniform
quality. The inflexibility and generally high cost of hard-automation systems, which have
been used for automated manufacturing tasks in the past, have led to a broad based interest in
the use of mechanical arm capable of performing a variety of manufacturing functions in a
flexible environment and at lower costs. The use of Industrial mechanical arm characterizes
some of contemporary trends in automation of the manufacturing process. However, present
day industrial mechanical arm also exhibit a monolithic mechanical structure and closed-
system software architecture. They are concentrated on simple repetitive tasks, which tend not
to require high precision.
The pick and place mechanical arm is a human controlled based system that detects the
object, picks that object from source location and places at desired location. For detection of
object, human detect presence of object and move machine accordingly.
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Aim :
To design more compact, usable and cheaper pick and place robotic arm
Objective:
In every project, there must be a reason why it is conducted. Objective defined how successful
the project has been. It gives the benefits to organize the efforts toward accomplishing the
desired project.
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Literature review
Robots have their historical past though they came into existences only in 1961 when
Unimation Inc., USA introduced the first servo- controlled industrial robots. Early
development dating back to 500B.C shows that the Egyptians, Indians, the Chinese, and the
Romans built many automatics puppets which imitate the movement of animals and birds.
The Chinese built many amusing devices that depicted sequential motions. Also, the early
men discovered many mechanisms and exhibited their innovation skill in building ships and
introduced looms to weave. This ushered in the industrial revolution. In the 1940s, remote
teleported master-slave manipulators were developed. Later, force feedback and kinesthetic
sensory elements were added to them to facilitate better control. Tele-operated devices were
used in mars exploration in 1976. In 1948, the transition was invented at Bell laboratories
U.S.A. In 1952, IBM‟s first commercial computer IBM 701 was introduced. Then came
numerically controlled tools in which various slides of machines were displaced by numerical
commands through suitable hardware. The development of NC (numerically controlled)
machine tools has, therefore, been a turning point in the development of robotics.
The planet corporation in 1959 introduced a pick and place robot. In 1961, the first industrial
robot was commercialized by Unimation Inc. Microprocessor technology was brought by
INTEL in 1961. The real robot development process continued between 1968 and 1982 when
various models of robots were developed by leading robot scientists in different universities,
national laboratories and different industrial houses in the USA, Japan, France, UK, and other
European countries.
Some of the robot models of historical interest are the Versatran by AMF, developed in
(1963) and Cincinnati Milacron introduced in (1974), Irb-6 by ASLA in (1978). The
Kawasaki and Hitachi groups in Japan have also contributed a lot in developing various
sensors to make robots „think‟ intelligently.
Various robot institutions propagate the ideas and ideologies of robotics to the
profession. Some of the pioneering institutions are the Japan industrial Robot Association
(JIRA, 1971), Robot Institute of America (RIA, 1975), British Robot Association (BRA,
1977) and Robotics Interaction / SME, to mention a few.
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Sr. No.
Author Title Investigation Tool Used Scope
1) Enrique Hortal, ,
Eduardo Iáñez ,
Andrés Úbeda ,
Carlos Perez-Vidal ,
José M. Azorín
(Robotics and Autonomous Systems Volume 72 October 2015)
Combining a Brain–Machine Interface and an Electrooculography Interface to perform pick and place tasks with a robotic arm.
A multimodel Interface has been used to control a robotic arm to perform pick and place tasks in 3-D.Five volunteers were selected and the result prove the feasibility of the system.
Multimodel Human Machine Interface, EOG interface.
Ability to Improve free and frexible operation by the user.
2) Kensuke Harada,
Tokuo Tsuji,
Kazuyuki Nagata,
Natsuki Yamanobe,
Hiromu Onda
(Robotics and Autonomous Systems Volume 62,Issue 10 October 2014)
Validating an object placement planner for robotic pick-and-place tasks
The object and environment is made in cluster of polygon models and the coordinates of the objects placed at assigned point are obtained by
1)Convexity test
2)Contact test
3)Stability test
Kinetic Sensors, Polygon Models
Improvement in the stability and grasp of the robotic arm.New methods to map the environment and the objects.
3) Michiel Plooij
,Wouter Wolfslag,
Martijn Wisse
(Robotics and Autonomous Systems,Volume 70,August 2015)
Robust feed forward
control of robotic arms with friction
model uncertainty.
Rest to rest motion is studied on arms that use feed forward control. One or two DOF arm were studied and three types of frictions were observed.
1)Viscous
2)Coulomb
3)Torque dependent
Feed Forward Controlled robotic Arm.
Possibility to eliminate the sensitivity of the final state to uncertainty and improve the accuracy of the arm.
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4) B.O.Omijeh,R.Uhunmwangho,M.Ehikhamenle(International journal of engineering research and development, volume 10 issue 5 , May 2014)
Design analysis of a remote controlled Pick and place robot vehicle.
A miniature Remote Control Robotic Vehicle( RCRV) with five degree of freedom (5DOF) robotic arm has been designed and developed .The objective is to produce a basic model with four wheels, standard sensors and a robotic arm with the vehicle acting as a base for it mobility.
Pulse position modulation decoder and electronic speed controller
Easier for userto unrivalled the risk of handling suspicious objects which could be hazardous in its present environment and workplace. Complex and complicated duties would be achieved faster and more accurately with this design.
5) Butkar Vinayak D., Prof. Shilpa Patharwalkar, Devikar Sandip R, Jaybhaye Vikas B
(International Journal of Informative & Futuristic Research Volume 2 Issue 4 December 2014 )
Android Based Pick And Place Robot
In this research paper , project is designed to develop a pick n place robotic vehicle with a soft catching gripper.The robotic vehicle is android application controlled for remote operation.
ATMEGA16 microcontroller.
DC motor,
Development of good hardware to make arms and hands that can perform anything but the simplest of pick-and-place operations that are prevalent in industry,Bomb diffusion.
6) Muhammed Jabir.N.K, Neetha John, Muhammed Fayas, Midhun Mohan , Mithun Sajeev , Safwan.C
(International Journal of Advanced Research in Electrical, Electronics and
Wireless Control of Pick and Place Robotic Arm Using an Android Application
The work is designed to develop a pick and place robotic arm vehicle with a soft catching gripper that is designed to avoid extra pressure on the suspected object (Like Bombs) for
ATMEGA328 Micro controller IC, Bluetooth module, four DC Motors with driver IC and power supply
Laboratory use to handle hazardous materials.
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Instrumentation Engineering Vol. 4, Issue 4, April 2015)
safetyreasons.
7) A. Che Soh, S.A. Ahmad, A.J. Ishak and K. N. Abdul Latif(INTERNATIONAL JOURNAL ON SMART SENSING AND INTELLIGENT SYSTEMS, VOL. 5, NO. 4, DECEMBER 2012)
DEVELOPMENT OF AN ADJUSTABLE GRIPPER FOR ROBOTIC PICKING AND PLACING OPERATION
Overall, an autonomous robot with adjustable gripper that perform pick and place operation has been successfully built. The robot has been able to pick the object and place it effectively. The robot is also able to perform lifting upward and downward smoothly. By using PIC microcontroller, the robot have performed it task perfectly according program that being made. Beside than that, the adjustable gripper with sensors is able to open its grip according to the size of the object. Due to this advantage, the robot can pick object that within the gripper limitation
PIC18F4550 microcontroller
Installing proper sensors and dc motors can perform easier and faster picking and placing operation for multiple shapes and sizes objects.
8) Dheepak Mohanraj (, International Journal of Advanced Engineering Research and Studies)
MICROCONTROLLER BASED AN AUTONOMOUS WIRELESS LINE TRACKING ROBOT
An autonomous robots which can be controlled with wireless technology from the remote and this robot follows the line and move to the desired location and perform pick and place operation of item .These Robots can be deployed in vital locations and also used for military for rescue mission. These Autonomous unmanned robots can communicate with adhoc network and can perform
PIC 16F877A microcontroller, , Radio-frequency identification (RFID)
Dead reckoning, Vision based navigation, Behaviour based navigation can be built using PIC 16F877A and RFID.
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better operation
9) Low Kok Hau , Gowrishankar Kasilingam , K. Nithiyananthan
Development of Prototype Model for Wireless Based Controlled Pick and Place Robotic Vehicle
The robotic vehicle is designed with a soft catching gripper that can be controlled by android OS based smartphone available in the market for remote operation. The android application device transmitter will acts as a remote control while the receiver end Bluetooth device is fed to the microcontroller to drive DC motors via motor driver IC for necessary work. Remote operation is achieved by any Smartphone with Android OS; upon a GUI (Graphical User Interface) based touch screen operation. Users friendly and inexpensive in price are some of the advantages of Bluetooth technology used in controlling the robotic vehicle. Therefore controlling the robotic vehicle by smart phone will come true.
. DC Motors (Brushed RF-500TB-12560), AT89S52 Microcontroller, L293D Motor Driver ICs, LM7805 Voltage Regulator, MCT2E Octo – Couplers, Bluetooth Breakout Board, Blue Control V2.0
The prototype can be further enhanced by interfacing it with a wireless camera so that the person controlling it can view operation of the arm and gripper remotely and with the IR sensors to allow the robotic vehicle to avoid any obstacles while moving to the destination point.
10) Balakrishna Annapura Reddy,GV Ramana Reddy
(International Journal of Advanced Science and Technology Vol.60, (2013))
Pick And Place Robot With Smart Remote Control
L293D is used to amplify the current that is supplied to the motors.when button is pressed ASCII commands are sent to the bluetooth module.
LPC2148 microcontroller,high powered. 32-bit.Bluetooth module RS232
Improved accuracy and parameters such as settling time and overshoot which can in turn be used to determine the damping of the system
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Law Of Robotics:
1. A mechanical arm should not injure a human being or, through inaction, allow a
human to be harmed.
2. A mechanical arm must obey orders given by humans except when that conflicts with
the First Law.
3. A mechanical arm must protect its own existence unless that conflicts with the First or
Second law.
These are very general laws and apply even to other machines and appliances. They are
always taken care of in any mechanical arm design.
Components Of Mechanical Arm
1. Structure
The structure of a mechanical arm is usually mostly mechanical and can be called a
kinematic chain. The chain is formed of links, actuators, and joints which can allow
one or more degrees of freedom. Most contemporary mechanical arm use open serial
chains in which each link connects the one before to the one after it. These mechanical
arms are often resemble the human arm. Mechanical arm used as manipulators have an
end effector mounted on the last link. This end effector can be anything from a
welding device to a mechanical hand used to manipulate the environment.
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http://preparingyourfamily.com/wp-content/uploads/2012/06/robot-arm.jpg
2. Power Source
At present mostly (lead-acid) batteries are used, but potential power sources could be:
Pneumatic (compressed gases)
Hydraulics (compressed liquids)
Flywheel energy storage
Organic garbage (through anaerobic digestion)
Still untested energy sources (e.g. Nuclear Fusion reactors)
http://www.sprinkler-irrigation.co.uk/media/catalog/product/a/a/aa.jpg
3. Actuation
Actuators are like the "muscles" of a mechanical arm, the parts which convert stored energy
into movement. By far the most popular actuators are electric motors that spin a wheel or
gear, and linear actuators that control industrial mechanical arm in factors. But there are some
recent advances in alternative types of actuators, powered by electricity, chemicals, or
compressed air.
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http://www.polytechnichub.com/wp-content/uploads/2014/10/dc_servo_motor_img.jpg
4. Touch
Current mechanical arm receive far less tactile information than the human hand. Recent
research has developed a tactile sensor array that mimics the mechanical properties and touch
receptors of human fingertips. The sensor array is constructed as a rigid core surrounded by
conductive fluid contained by an elastomeric skin. Electrodes are mounted on the surface of
the rigid core and are connected to an impedance-measuring device within the core. When the
artificial skin touches an object the fluid path around the electrodes is deformed, producing
impedance changes that map the forces received from the object.
5. Vision
Computer vision is the science and technology of machines that see. As a scientific discipline,
computer vision is concerned with the theory behind artificial systems that extract information
from images. The image data can take many forms, such as video sequences and views from
cameras.
In most practical computer vision applications, the computers are pre-programmed to solve a
particular task, but methods based on learning are now becoming increasingly common.
Computer vision systems rely on image sensors which detect electromagnetic radiation which
is typically in the form of either visible light or infra-red light. The sensors are designed using
solid-state physics. The process by which light propagates and reflects off surfaces is
explained using optics. Sophisticated image sensors even require quantum mechanics to
provide a complete understanding of the image formation process.
6. Manipulation
Mechanical arm which must work in the real world require some way to manipulate objects;
pick up, modify, destroy, or otherwise have an effect. Thus the 'hands' of a mechanical arm
are often referred to as end effectors, while the arm is referred to as a manipulator. Most
mechanical arm arms have replaceable effectors, each allowing them to perform some small
range of tasks. Some have a fixed manipulator which cannot be replaced, while a few have
one very general purpose manipulator, for example a humanoid hand.
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Types
1. Mechanical gripper:
One of the most common effectors is the gripper. In its simplest manifestation it consists of
just two fingers which can open and close to pick up and let go of a range of small objects.
Fingers can for example be made of a chain with a metal wire run through it.
http://www.dhresource.com/albu_935772856_00/1.0x0.jpg
2. Vacuum Grippers:
Pick and place robots for electronic components and for large objects like car
windscreens, will often use very simple vacuum grippers. These are very
simple astrictive devices, but can hold very large loads provided the pretension
surface is smooth enough to ensure suction.
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http://www.sommer-technik.com/2__k1_produkte/006_vakuum/006_vaccon_einleitung/ejector_suctcup_e.jpg
Types Of Mechanical Arm As Per Applications
Nowadays, mechanical arm do a lot of different tasks in many fields. And this number of jobs
entrusted to mechanical arm is growing steadily. That's why one of the best ways how to
divide mechanical arm into types is a division by their application.
Below given are some of the types of mechanical arm:
Industrial Mechanical Arm: Mechanical arm today are being utilized in a wide variety of
industrial applications. Any job that involves repetitiveness, accuracy, endurance, speed, and
reliability can be done much better by robots, which is why many industrial jobs that used to
be done by humans are increasingly being done by mechanical arm.
http://cfnewsads.thomasnet.com/images/medium/451/451672.jpg
Mobile Mechanical Arm: Also known as Automated Guided Vehicles, or AGVs, these are
used for transporting material over large sized places like hospitals, container ports, and
warehouses, using wires or markers placed in the floor, or lasers, or vision, to sense the
environment they operate in. An advanced form of the AGV is the SGV, or the Self-Guided
Vehicle, like Patrol Bot Gofer, Tug, and Speci-Minder, which can be taught to autonomously
navigate within a space.
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http://www.habibanimatos.com/img/mobile-robotic-arm.jpg
Agriculture Mechanical Arm:
Although the idea of Mechanical Arm planting seeds, ploughing fields, and gathering the
harvest may seem straight out of a futuristic science fiction book, nevertheless there are
several Mechanical Arm in the experimental stages of being used for agricultural purposes,
such as mechanical arm that can pickapples.
http://cosb.countyofsb.org/uploadedFiles/agcomm/outreach/SB-Ag-Econ-vDec31-5pm.pdf
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Telemechanical Arm:
These mechanical arms are used in places that are hazardous to humans, or are inaccessible or
far away. A human operator located at a distance from a telemechanical arm controls its
action, which was accomplished with the arm of the space shuttle. Telemechanical arm are
also useful in nuclear power plants where they, instead of humans, can handle hazardous
material or undertake operations potentially harmful for humans.
Service Mechanical Arm:
The Japanese are in the forefront in these types of mechanical arm. Essentially, this category
comprises of any mechanical arm that is used outside an industrial facility, although they can
be sub-divided into two main types of mechanical arm: one, mechanical arm used for
professional jobs, and the second, mechanical arm used for personal use. Amongst the former
type are the above mentioned mechanical arm used for military use, and then there are
mechanical arm that are used for underwater jobs, or mechanical arm used for cleaning
hazardous waste, and the like.
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Project Objective
We have selected the pick and place mechanical arm for this particular
process due to the following reasons:-
To study the concept on how pick and place robot function and operate
To design the hardware for pick and place robot.
To design the software for pick and place
To design the combination of electric and motion system.
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Problem Definition
In manufacturing industries, the pick and place robot was invented to be used as hardware to
solving and accomplishing most of task that cannot be done by human being and also to be
faster and pinch the production time.
This picks and place robot is being designed to ease the transfer process of materials.
If a specific task is to be performed for a long period of time, it can create stress upon the
operator and may cause injury in the process. This robot helps to ease the process with
precision.
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Methodology
In this project the whole process will be separated ino two parts. The first part will be
constructing the robotic arm and second will be developing the problem for the pick and place
application. The flow chart is given below
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Determination of Microcontroller
Before starting to commend the project problem statements need to be analyzed and why the
project is conducted. Problems that need to be identified would not only be the one which
might occur during conducting the project but also with the system that is to be designed. That
includes the type of the microcontroller that is to be used. There are many types of
microcontroller that can be chosen example 808 family, 8048 family from Intel, AT89 series
from ATMEL. Therefore a suitable one is needed to be selected with the application of pick
and place arm. In this process every detail of the component to be used is identified and the
budget to achieve the objective of the project that is to design a cheaper robotic arm.
Familiarize with the programming language
After choosing the suitable microcontroller the next step is to choose a suitable language in
order to program the microcontroller and use it. There are several types of languages offered
for programming but the most well-known are BASIC, C, Pascal. Thus research need to be
done in order to know which programming language can provide the better solution with the
programming by knowing each languages pros and cons.
Design and construction and assembly
There are many ways to design a robotic arm but there are several questions needed to be
pointed out before designing it such as what is the object to be lifted , how heavy is the object
how far can the arm stretch , how many DOF is the arm and material used to build the robotic
arm.After these measurements have been taken the arm can be constructed and assembled
together with the microcontroller chosen.
Construct a suitable program for the robotic arm application and write it into the microcontroller used.
Based on the design robotic arm, a suitable program is being constructed using the
programming language chosen to be written in microcontroller used. This program is built to
suit with application of pick and place robotic arm.
During the stage, simulation is also being conducted through simulation software
to verify the program is written working perfectly in order to protect components and
microcontroller from being damage in case of error.
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Present Status Of Project
The wireless pick and place robot is still in its initial stage. We have gathered information
regarding the project via the various sources and compiled it.Various research papers related
to the topic had been gathered and submitted to respected guide and approved by him.
Regarding the components, a market survey is conducted by group members in
various parts of the city. Various Microcontrollers, sensors, motors, arms, gripper have been
shortlisted. Depending upon the need and design of the project, components will be bought in
a near future.
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Future Scope
Pick and place interfaced or controlled by smart phones with android or ios platform.
With advancement in technology the robot can controlled with the portable day-to-day
devices like smart phones with ios or android platform.
Smarter versions of pick and place robots can be used to deliver medications in
hospitals or mails within office buildings.
The smarter versions of robots can be used to deliver the medicines from store to ICU which
may reduce the time of delivery or to deliver the mails within office premises
Heavy duty pick and place robots can be used in place of cranes.
Robots can used as an alternative to cranes without any human intervention. It can also
reduce the chances of accidents on construction sites.
Can be used to deliver tools and jobs within industries with user interface control
In large industries it can be used to deliver the tools or product from one part of the industries
to other part with more effective material handling capacity of the robot.
Can be used to handle hazardous materials or chemicals
Robots can handle hazardous material or chemicals where high risk factor is involved to get
people out of dangerous situations. The robots can be situated in work cells that are remote or
closed from human access when handling radioactive or hazardous materials
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Conclusion
The design of a Wireless Robotic Vehicle has been started.
A prototype is being designed and is in its initial stage.
This system would make it easier for man to unrivalled the risk of handling suspicious
objects which could be hazardous in its present environment and workplace.
Complex and complicated duties would be achieved faster and more accurately with
this design.
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References
[1]. https://en.wikipedia.org/wiki/History_of_robots
[2] Deborah Levine Gera (2003). Ancient Greek Ideas on Speech, Language, and
Civilization. ISBN 978-0-19-925616-7. Retrieved 31 December 2007.
[3]. Currie, Adam (1999). "The History of Robotics". Retrieved 10 September 2007.
[4]. How do RC Servos Work? http://www.rcmodelreviews.com/howservoswork02.shtml
[5]. Electronics Data Book (1998), http//www.circuitidears.com
[6]. Douglas W. Jones: Reston Condit Microchip Technology Inc. University of Iowa
[7]. Pic16F877A and Pic16F628A Data Sheet: http://www.microchip.com/
[8]. Douglas, V.H; “Microprocessor and Interfacing”. Tata McGraw-Hill, New Delhi; 2nd
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[9] History of Robots https://www.robots.com/education/industrial-history
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