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MASTER INDEX FOR TECHNICAL PART OFCOMPOSITE WORKS FOR GSU/C2+ RECOVERY
AT BCPL-LAKWA
(TENDER NO. 1209/T-518/10-11/AS/42)
TECHNICAL PART
SECTION I : SCOPE OF WORK
SECTION II : LIST OF JOB STANDARDS/DATA SHEETS
AND DRAWINGS
SECTION III : EIL STANDARDS & SPECIFICATIONS
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PART - A
SECTION I (SCOPE OF WORK)
Sl.
No.
Description Drawing/Document No.Rev.
No.
No. of
Sheets1. General scope of work and supply 6907-11N-52-47-GS-001 0 22. Scope of work and supply General Civil 6907-11N-52-47-SP-42 A 6
3. Scope of work and supply Structural 6907-11N-52-48-SP420 A 74. Scope of work and supply Piping 6907-11N-16-43-SW-06 A 16
5. Static Equipment input for Mechanical Works 6907-11N-16-46-SP-0001 A 86. Scope of work/ supply Rotating Equipment 6907-11N-52-45-SW-0042 A 67. Scope of work Packaged Equipment 6907-11N-16-44-SP-0042 A 6
8. Technical Specification for Electrical works 6907-11N-52-50-SP-42 0 149.1 General Information of Project
Instrumentation Department6907-11N-16-51-SP91
5
9.2 Special Information/ Instructions 6907-11N-16-51-SP92 49.3 Instrumentation input 6907/T-505/09-10/AS/42 2
SECTION II (LIST OF JOB STANDARDS/DATA SHEETS & DRAWINGS)
Sl.No. DescriptionDrawing/Document
No.Rev.No.
No. ofSheets
a) General Civil1. Overall Plot Plan, LAKWA 6907-11N-16-47-0003 6 12. Layout of Fire Water System 6907-11N-16-47-0402 0 13. Layout of Waste Water System 6907-11N-16-47-0405 0 1b) Structural
4. SubStation, Plan, Elevation & Sections 6907-11N-16-48-1-102 0 15. SubStation, Plan, Elevation & Sections 6907-11N-16-48-1-103 0 1
c) Piping6. Piping Material Specification 1209-6-44-0005-A2 0 147. Job Specification for Non Destructive Examination
Requirements of Piping1209-6-44-0016 0 20
8. Job Specification for Welding Specification Chartsfor Piping Classes
1209-6-77-0005 0 17
9. Addendum to technical notes for Flanges,Spectacle Blinds and Drip Rings & list ofAcceptable deviations
6907-6-44-0053-A1 0 2
10. Addendum to technical notes for pipes & list ofAcceptable deviations
6907-6-44-0051-A1 1 2
11. Equipment Layout of C2+ Recovery Unit 6907-11N-16-43-001 3 012. Job Specification for refurbishment of the existing
sacrificial type cathodic protection system6907-90-06-45-SP-01 0 5
13. Job specification for shop & field painting 6907-0642-PT-L07 0 47
d) Static Equipment
14.Equipment details for erection (Columns, Vessels,Heat Exch., Tanks & Filters)
6907-11N-16-46-EE-001 A 6
15.Equipment details for modifications & dismantling(Columns, Vessels, Heat Exch., Tanks & Bullets )
6907-11N -16-46-EE-002 A 4
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16.Equipment details for painting (Columns, Vessels,Heat Exch., Tanks & Filters)
6907-11N -16-46-EP-001 A 5
17. Equipment details for insulation (Vessels) 6907-11N -16-46-EI-001 A 4
18.Equipment details for insulation (HeatExchangers)
6907-11N -16-46-EI-002 A 3
19. Equipment details for fire proofing 6907-11N -16-46-EF-001 A 2
20. Scope of Work & Supply for Tank 6907-11N -16-46-SW-01 A 421. Technical Memorandum for Tank 6907-11N -16-46-TQ-01 A 3
22. Mandatory Requirements for Tank 6907-11N -16-46-TR-01 A 323. Vendor Data for Tank 6907-11N -16-46-VD-01 A 324. Job Spec. for Shop & Field Painting 6907-0642-PT-L07 0 47
25. MDS for 11-VV-013 6907-11-16-46-3021 1 226. MDS for 11-VV-014 6907-11-16-46-3022 0 2
27. MDS for 11-VV-015 6907-11-16-46-3023 1 228. MDS for 11-VV-016 6907-11-16-46-3044 A 2
29. Vendor G.A. Dwg. for 11-EP-012 BS592 1 130. Vendor G.A. Dwg. for 11-EP-014 BS593 1 131. G.A. Dwg. for cold box for 11-EP-012/014 ZTX002N01.000 0 2
32. Base Dwg for cold box for 11-EP-012/014 ZTX002N01.JC 0 1
33. Vendor G.A. Dwg. for 11-EP-015 BS596 1 134. Setting Plan/Sec. Dwg. for 11-EE-016 6907-11N-16-46-4026 0 335. Setting Plan/Sec. Dwg. for 11-EE-017 A/B 6907-11N-16-46-4036 D 3
36. Setting Plan/Sec. Dwg. for 11-EE-018 6907-11N-16-46-4037 0 2
37.MDS for Gas Dryers 11-GN-002 A/B (ExistingEqpt)
3030-00-16-46-3020 0 3
38. PDS for existing Gas Dryers 11-GN-002 A/B 6907-11-02-DS-1801 0 7
39. MDS for Demethaniser Column (11-CC-001) 6907-11N-16-46-3050 A 240. As built for Column 11-CC-001 (Existing Eqpt) 0-PV-310-00109 4 1
41.Demethaniser Column modification works(11-CC-001)
6907-11N-16-46-SP-0002 A 6
42. MDS for 051-CC-101 6907-051-16-46-3004 0 2
43. MDS for 051-CC-102 6907-051-16-46-3005 1 5
44. MDS for 051-CC-103 6907-051-16-46-3006 1 245. MDS for 051-VV-101 6907-051-16-46-3015 0 2
46. MDS for 051-VV-102 6907-051-16-46-3016 0 247. MDS for 051-VV-103 6907-051-16-46-3017 0 2
48. MDS for 051-VV-104 6907-051-16-46-3018 0 350. MDS for 051-VV-105 6907-051-16-46-3019 0 2
51. Vendor G.A. Dwg. for 051-EP-101A/B/C ZIN-171/80655 2 152. Erection procedure for 051-EP-101A/B/C 4404202241-EP-0001 0 253. Commissioning procedure for 051-EP-101A/B/C 4404202241-CP-0001 0 2
54. Setting Plan/Sec. Dwg. for 051-EE-102A/B 6907-051-16-46-4027 0 455. MDS for 051-EA-103 6907-051-16-46-3029 0 3
56. MDS for 051-EA-104 6907-051-16-46-3030 0 357. MDS for 051-EA-105 6907-051-16-46-3031 0 3
58. MDS for 051-EA-106 A/B 6907-051-16-46-3032 0 359. MDS for 051-TT-101 6907-051-16-46-3034 B 260. Data sheet for emergency vent (051-EV-1801) 6907-051-02-DS-2818 0 1
61. Nozzle orientation for 051-TT-101 6907-051-16-43-3105 0 162. MDS for 44-TB-01 A/B 6907-44-16-46-3035 0 3
63. Fireproof coating over insulated storage vessels 6907-0643-SP-FP-03 A 764. PDS for storage tank (44-TB-01 A/B) 6907-44-04-DS-1715 0 3
65. MDS for 28-VV-006 6907-28-16-46-3043 A 266. MDS for 44-TS-004 A/B/C (Existing Eqpt) 3030-44-16-46-3040 0 2
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e) Rotating Equipment67. Job Specification for Mechanical Erection & Pre
commissioning of Rotating Equipment6907-11N-52-45-SP-0010 A 5
68. Job Specification for Chain Pulley Block 6907-11N-52-45-SP-0020 A 369. Datasheet for Chain Pulley block (Typical) 6907-11N-CP-DS-0010 A 2
70. Vendor List for Chain Pulley Blocks 6907-11N-52-45-VL-0010
f) Packaged Equipment71. Job Specification & Data sheet for Air Conditioning 6907-11N-16-44-SP-42 A 15
72. SubStation, Plan, Elevation & Sections 6907-11N-16-48-1-102 B 1
g) Electrical73. Key single line diagram 6907-051-16-50-1001 0 1
74. Overall Area Classification. 6907-051-16-50-0002 0 175. Unit Area Classification. 6907-051-16-50-0003 0 1
76. Block Diagram - Fire Alarm 6907-11N-16-50-3301 A 177. Block Diagram - Plant Communication 6907-11N-16-50-3302 A 1
78. Hardware Data Sheet-HV SWBD 6907-11N-52-50-DS-2/01 A 3
79. Data Sheet HV/MV cable 6907-11N-52-50-DS-2/02 A 1
80. Data Sheet- Lighting Fixtures Schedule 6907-11N-52-50-DS-2/03 A 2
81. General Notes-Cabling BPCP Project 6907-156-16-50-4100 0 382. General Notes-Lighting BPCP Project 6907-156-16-50-4200 0 3
83.General Notes-Earthing and lighting protectionBPCP Project
6907-156-16-50-4300 0 3
h) Instrumentation84. NDT requirement of piping 6907-6-44-0016 0 20
85.Process datasheet of Variable area flowmeter(Rotameter)
6907-051-02-DS-23540 1
86.Perforated Tray/Ladder tray Supports and CableClamping details
7-52-0107/6907-11N-16-51-G-001
1/0 2
87. Moisture analyser installation sketch 6907-11-YA-SK-3201 0 1
88. Overall Instrument Cable Routing 6907-11N-16-51-0801 0 1
89. Instrument Cable Duct Layout GSU/C2+REC 6907-11N-16-51-0802 0 1
90. Installation Standards 6907-11N-16-51-IS-INDEX 0 44
91. Flow Instrument DP type Steam Service 6907-11N-16-51-IS02 0 1
92.Flow Instrument DP type Liquid &Cond.vap.service Integral Manifold Meter below
6907-11N-16-51-IS060 1
93.Flow Instrument DP type Liquid &Cond.vap.service Integral Manifold Meter below(2Tx)
6907-11N-16-51-IS070 1
94.Flow Instrument DP type Gas service Vertical LineIntg. Manifold Meter Above
6907-11N-16-51-IS170 1
95. Pressure Instrument Gas Service Meter above 6907-11N-16-51- IS31 0 1
96.Pressure Instrument Liquid & CondensateVapour Service Meter Below
6907-11N-16-51-IS32 0 1
97.Pressure / Level Instrument On Vessel MeterAbove (Inst. With One Leg Open to Atmos.) 6907-11N-16-51-IS37 0 1
98. Pressure Gauge Steam Service (On-Line) 6907-11N-16-51-IS41 0 1
99. Pressure Gauge Remote Meter Below 6907-11N-16-51-IS44 0 1
100. Pressure Gauge On Vessel Meter Above 6907-11N-16-51-IS45 0 1
101. Pressure Gauge On Vessel Meter Below 6907-11N-16-51-IS46 0 1
102. Diff. Pressure Instrument Dp-Type Meter Below 6907-11N-16-51-IS47 0 1
103.Diff. Pressure Type Inst. On Line Both Side Dia.Seal Type
6907-11N-16-51-IS48 0 1
104. DP-Type Instrument On Vessel Meter Below 6907-11N-16-51- IS49 0 1
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105. Diff. Pressure Gauge DP-Type (Meter Above) 6907-11N-16-51-IS52 0 1
106.Pressure Gauge In Cryogenic Service TempBelow -100 Deg C
6907-11N-16-51- IS56 0 1
107. Pressure Gauge Liquid /Gas Service (On Line) 6907-11N-16-51-IS60 0 1
108. Pressure Gauge Liquid/Gas Service (WN Flange) 6907-11N-16-51-IS61 0 1
109.Pressure Instrument Gas Service Meter
Above(WN Flange)
6907-11N-16-51- IS62 0 1
110.Pressure Instrument Liquid & Cond. Vap. ServiceMeter Below(WN Flange)
6907-11N-16-51- IS63 0 1
111.Pressure Gauge Remote- Meter Below (WNFlange)
6907-11N-16-51- IS76 0 1
112. Level Instrument Diaphragm Seal Type 6907-11N-16-51-IS65 0 1
113. Level Instrument DP type On Vessel Meter Below 6907-11N-16-51- IS66 0 1
114.Guided Wave Radar Level Instrument Side Side Connection
6907-11N-16-51-IS670 1
115. Level Gauge-Side-Side On Vessel 6907-11N-16-51-IS69 0 1
116. Level Gauge-Top Bottom connection 6907-11N-16-51-IS70 0 1
117. Level Gauge-Side-Side On stand pipe 6907-11N-16-51- IS71 0 1
118. Level Gauge-Top Bottom On stand pipe 6907-11N-16-51- IS72 0 1
119. Level Instrument DP Type on Standpipe MeterBelow
6907-11N-16-51-IS74 0 1
120.Diff. Pressure Instrument DP Type (On-Vessel)Cryogenic Service Temp Below -100 Deg C
6907-11N-16-51-IS57 0 1
121.Tubing Hook-Up Control Valve with SmartPositioner
6907-11N-00-16-51- IS81 0 1
122.Tubing Hook-Up Control Valve And SOV withSmart Positioner
6907-11N-00-16-51- IS82 0 1
123.Instrument Air Supply Distribution Scheme andMaterial Take Off
6907-11N-16-51-IS-91 0 1
124. Vendor List for Tube Fittings Annexure II 4
SECTION III (EIL STANDARDS & SPECIFICATIONS)
Sl.No.
DescriptionDrawing/Document
No.Rev.No.
No. ofSheets
a) General Civil1 Abbreviations, legends and equipment symbols. 7-65-0001 3 42 Catch basin (offsite) for depth 2.5m 7-65-0204 5 1
3 Grating details for catch basin (for both steel andgalvanized material)
7-65-0206 3 1
4 Details of rungs for manholes, valve pits, tanks, etc. 7-65-0211 3 1
5 Standard miscellaneous details for manholes. 7-65-0212 2 16 Conc. Bedding and encasement for pipes. 7-65-0213 3 17 Vents for manholes. 7-65-0219 3 1
8 Typical detail of bend pipe for manholes. 7-65-0230 2 19 Manhole type-10 for depth < 3m, ( < 500). 7-65-0260 3 1
10 R.C.C. pavement details. 7-65-0404 2 1
11 Details of anchor sleepers. 7-65-0415 3 112 Installation details of fire water hydrant. 7-65-0420 2 113 Installation details of water monitor or water cum
foam monitor, long range foam/water monitor.7-65-0421 1 1
14 Concrete sliding sleeper cast in-situ type-VI 7-65-0423 1 115 Concrete sliding sleeper cast in-situ type-VII 7-65-0424 2 1
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16 Concrete sliding sleeper cast in-situ type VIII 7-65-0425 1 1
17 Concrete sliding sleeper cast in-situ type-IX 7-65-0426 1 118 Concrete sliding sleeper cast in-situ type-X 7-65-0427 1 1
19Standard specification for earthwork for undergroundpiping.
6-65-0006 2 7
20Standard specification for classification of soil for
earth work in site grading
6-65-0016 2 6
21 Standard specification for concrete pavement. 6-65-0019 2 10
22Standard specification for underground and aboveground G.I. pipeline system (water services)
6-65-0027 3 5
23Standard specification for fabrication and laying ofunderground piping.
6-65-0030 3 11
24Standard specification for misc. civil & structuralworks for U/G piping & other civil works
6-65-0035 2 7
25Standard specification for underground sewer system- pre cast R.C.C. pipes.
6-65-0042 2 7
26Technical specification - civil and structural works -general scope.
6-68-0001 3 4
27Standard specification civil & structural works
materials.
6-68-0002 3 16
28Standard specification civil & structural worksearthwork.
6-68-0003 4 14
29Technical specification - civil & structural works -plain & reinforced cement concrete
6-68-0004 4 30
30Standard specification- civil & structural works -miscellaneous steel works
6-68-0008 5 12
31 Piping material specification 1209-6-44-0005 0 7
32Job specification for shop & field painting for BCPL,Assam
6907-0642-PT-L07 0 47
33Job specification for corrosion protection tape coatingfor underground pipelines.
6907-0642-CTTAPE-C10
0 14
34Inspection Test Plans
Mechanical works
6-82-1100 1 107
35Inspection Test PlansCivil, Structural & Architectural works
6-82-1700 1 65
b) Structural36 General Scope 6-68-0001 3 0437 Materials 6-68-0002 3 16
38 Earthwork 6-68-0003 4 1439 Plain and Reinforced Cement Concrete 6-68-0004 4 3040 Structural Steel Works 6-68-0006 5 2441 Miscellaneous Steel Works 6-68-0008 5 1242 Demolition and Dismantling 6-68-0012 3 06
43 Miscellaneous Items 6-68-0013 2 0844 Job Specification for Shop & Field Painting. 6907-0642-PT-L07 0 47
45 Std. Specification for False Ceiling, False FlooringUnderdeck Insulation & Partitioning.
6-75-0010 4 11
46Equipment Details for Fireproofing
6907-11N-16-46-EF-001
A 2
47 Fire proofing of structural steels 6-68-0033 6 12
48 Pedestal for Stair/Ladder 7-67-0008 5 0149 Lifting Hooks in Precast Slabs & Chequered Plates 7-68-0051 4 01
50 M.S. Rungs for Concrete Structures 7-68-0052 5 0151 Metal Insert Plates 7-68-0056 5 07
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52 Typical Cranking Detail of Rebar at Beam & ColumnJunctions
7-68-0062 4 01
53 Standard Rebar Shapes & Cut Length Computation 7-68-0101 4 0754 Adjustment of Stirrups at Beam Crossing 7-68-0102 3 0155 Standard Lap Length for Rebars 7-68-0106 5 01
56 Typical Grating Support 7-68-0202 5 01
57 Beam to Beam and Beam to Column connectiondetails 7-68-0211 4 01
58 Welding Symbols 7-68-0251 4 0659 M.S. Anchor Bolt Assemblies 7-68-0417 6 0760 Handrails 7-68-0501 6 08
61 Steel Stairs 7-68-0506 5 0662 Pipe Sleepers Cross-Over 7-68-0563 3 04
63 Cable Trench 7-68-0626 2 1764 Detail of Moment Connection for MC [ ] Column to
MC [ ] Beam7-68-0654 2 02
65 Typical Detail of Moment Connection with MBColumn to MB Beam
7-68-0660 1 04
66 Shear Connections welded type Beam to Beam 7-68-0689 1 04
67 Electroforged grating type-I & type-II 7-68-0697 0 0668 Aluminium panel false ceiling (tray type).
7-75-0043 3 01
69 Steel Ladder 7-68-0507 6 03
70 Steel Ladder Joint Details 7-68-0509 5 0471 Circular Platforms for Hot Vessels 7-68-0552 6 0872 Bracket details of Circular platform for Hot vessels 7-68-0553 6 05
73 Circular Platforms for Cold Vessels 7-68-0555 6 0574 Bracket details of Circular platform for Cold vessels 7-68-0556 5 03
75 ITPs for Civil, Structural & Architectural Works (ItemRate Contracts)
6-82-1700 1 65
76 Standard Quality Assurance Plan - ConstructionDivision (Item Rate Contracts)
6-82-6100 1 15
c) Piping
77Standard specification for Hot Insulation of vessels,piping & equipments
6-44-0002 5 53
78Standard specification for cold insulation of vessels,piping and equipment.
6-44-0003 1 32
79 Welding specification for fabrication of piping 6-77-0001 3 29
80Standard specification for fabrication anderection of piping
6-44-0012 3 13
81Standard specification for inspection, flushingand testing of piping systems.
6-44-0013 3 9
82Standard specification for application of torque andhydraulic bolt tension for flange joints
6-76-0002 1 28
83Standard specification for positive materialidentification (PMI) at construction sites
6-82-0002 1 8
84Inspection and Test Plans for ground works(Item Rate Contracts)
6-82-1500 1 16
85 Technical Notes for Pipes 6-44-0051 4 9
86Technical Notes for Flanges, Spectacle Blinds andDrip Rings
6-44-0053 4 7
87 Symbols of piping elements on drawings 7-44-0003 3 4
88 Details of Mitered elbow 7-44-0033 4 2
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89 Vent & Drains (On Lines 1.5 & Below) 7-44-0350 3 1
90 Vent & Drains (On Lines 2.0 & Above) 7-44-0351 3 191 Orientation of orifice taps 7-44-0352 3 192 Wells installation 1.5 dia taps 7-44-0353 3 2
93 Pressure tappings (PA, PG, PC, PT, PIC etc) 7-44-0354 3 1
94 Utility Hose Station 7-44-0401 3 1
95 Drip leg for steam lines 7-44-0403 3 196 Welding of pipe with different thickness 7-44-0476 3 1
97 Butt welding end preparation 7-44-0477 3 1
98 Fillet weld details 7-44-0478 3 199 Welding details for branch connections 7-44-0479 3 1
100 Butt weld details 7-44-0480 3 1
101 Butt weld details 7-44-0481 3 1
102 Welding detail for branch connections (Stub in) 7-44-0482 3 1
103 Branch connection (breaking into) 7-44-0483 3 1
104 Branch connection (Not breaking into) 7-44-0484 3 1
105Method of cutting and dimensions of fieldmanufactured concentric reducers
7-44-0485 3 1
106 Tolerances for fabrication 7-44-0486 3 1
107 Method of cutting & dimensions of fieldmanufactured eccentric reducers
7-44-0487 3 1
108Clearance requirements for orifice flange instrumentpiping
7-44-0504 2 3
109 Inspection & test plan for welded pipes 6-81-0002 2 6110 Inspection & test plan for valves 6-81-0004 3 8
111Inspection & test plan for forged, seamless andwelded fittings
6-81-0005 3 6
112Inspection & test plan for flanges, spectacle blinds &drip rings
6-81-0006 2 6
113 Inspection & test plan for bolting material 6-81-0007 1 5
114 Inspection & test plan for gaskets 6-81-0008 1 5
115
Specification for sacrificial anode cathodic protection
system for pipelines 6-51-0027 2 18116 Prepacked magnesium anode 7-51-0602 3 1
117 Test Station with Foundation Details 7-51-0604 3 1118 Test Station Connection Schemes 7-51-0605 3 4
d) Static Equipment
119Std. Specification for Boiler Quality Carbon SteelPlates
6-12-0011 6 6
120Std. Specification for Weldable Structural QualitySteel Plates
6-12-00144 5
121 Standard Spec. for Storage tanks 6-13-0053 4 24
122Standard specification for erection of equipment andmachinery
6-76-0001 2 22
123 Std. Specification for PMI at vendors works 6-81-0001 1 7
124Quality management system requirements frombidders
6-78-0001 0 7
125 Documentation requirements from contractors 6-78-0002 0 8
126 Documentation requirements from suppliers 6-78-0003 0 8
127Standard specification for hot insulation ofvessels,piping and equipments
6-44-002 4 53
128Standard specification for cold insulation ofvessels,piping and equipments
6-44-003 1 32
129 Standard specification for firebricks 6-79-03 0 5
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130 Earth connections 7-13-0001 5 1
131 Anchor chair 7-13-0002 5 1132 Drain outlet 7-13-0009 5 1133 Name plate 7-13-0012 3 1
134 Caged ladder for fixed roof tank 7-13-0010 5 1135 Still well for level transmitter 7-13-0022 3 1
136 Structural arrangement of cone roof - 2.5 m < dia