No. PART No. DESCRIPTION QTY
1 1220A-010-0100 Cylinder Head Assembly Cylinder (1) 1
2 1220A-010-0000 Cylinder Head Assembly Cylinder (2) 1
No. PART No. DESCRIPTION QTY
1 90032-010-0000 Cylinder bolts M10×1.25×175 4
2 90031-010-0000 Cylinder bolts M10×1.25×145 4
3 90604-010-0000 Copper Washer 10×18×3 8
4 33300-010-0000 Spark Plug Ngk Dcpr7E 2
5 93107-0601-2060 Hexagon Flange Bolts M6×12 2
6 90601-002-0000 Aluminum Washer 6×12×1.5 2
7 12200-010-0100 Cylinder Head assy Cylinder (1) 1
8 93140-0804-5060 Stud M8×45(Sus) 4
9 93432-0608-0060 Hexagon socket head cap screws M6×100 4
10 91215-010-0000 Seal 1PK-N769C-4 2
11 12301-010-0000 Cover,Cylinder Head 2
12 90612-004-0000 Aluminum Washer 14×22×1.5 4
13 91105-010-0000 Gasket,Cylinder Head Cover Bolts 4
14 93017-010-0000 Bolts M6×25 4
15 12200-010-0000 Cylinder Head assy Cylinder (2) 1
800GT Engine Parts Manual1. CYLINDER HEAD
2. CYLINDER HEAD
No. PART No. DESCRIPTION QTY
1 14711-010-0000 Intake Valve 4
2 14721-010-0000 Exhaust Valve 4
3 14775-010-0000 Valve Spring Seat 8
4 91225-010-0000 Valve Stem Seal 8
5 14751-010-0000 Spring,Valve 8
6 14771-010-0000 Retainer,Valve Spring 8
7 14781-010-0000 Valve Lock Keeper 16
8 90611-010-0000 Washer 12.5×17×0.5 8
9 14430-010-0000 Intake Valve Rocker 2
10 14440-010-0000 Exhaust Valve Rocker 2
11 14451-010-0000 Valve Rockershaft 4
No. PART No. DESCRIPTION QTY
1 90802-002-0000 Pin,Dowel 14×16 8
2 12250-012-0000 Gasket,Cylinder Head 2
3 12120-010-0000 Cylinder Body assy Cylinder (2) 1
4 12150-010-0000 Gasket,Cylinder Base 2
5 12110-010-0000 Cylinder Body assy Cylinder (1) 1
4. CYLINDER
3. VALVE TRAIN
No. PART No. DESCRIPTION QTY
1 14120-010-0000 Camshaft Ⅱ 1
2 93102-010-0000 Camshaft Limiting Plate 2
3 93107-0601-2060 Hexagon Flange Bolts M6×12 4
4 14321-012-0000 Timing Driven Sprocket 2
5 90604-002-0000 Washer 10×22×2.5 2
6 93103-1002-0060 Hexagon Head Bolts M10×1.25×20 2
6 14000-002-0000 Timing Chain M7-6.35-112 2
7 14508-001-0000 Gasket,Tensioner 2
8 14500-001-0000 Tensioner Assy. 2
9 93107-0602-5060 Hexagon Flange Bolts M6×25 4
10 14520-010-0000 Timing Chain Tensioner Guide 2
11 14630-010-0000 Timing Chain Guide 2
12 93018-010-0000 Tensioner bolts M6×12 2
13 14110-010-0000 CamshaftⅠ 1
14 14631-010-0000 Chain Plate 2
No. PART No. DESCRIPTION QTY
1 13200-010-0000 Crankshaft Assy 1
2 13120-010-0000 Piston Ring Set 2
3 91301-010-0000 Circlip,Piston Pin 4
4 13111-010-0000 Piston Pin 2
5 13101-010-0000 Piston 2
6 13201-010-0000 Key 1
6. CRANKSHAFT & PISTON
5. VALVE ACTUATING MECHANISM
No. PART No. DESCRIPTION QTY
1 11200-010-0000 Right Crankcase Assy 1
2 11101-012-0000 Gasket,Crankcase 1
3 92201-010-0000 Crankshaft Bearing RB9173KU 2
4 92204-010-0000 Crankshaft Bearing RB9173KL 2
5 90803-010-0000 Pin,Dowel 10×16 2
6 11107-002-0000 Blind Nut,Oil Drainage 1
7 91203-002-0000 O-Ring 36×3.5 1
8 15204-002-0000 Filter Spring 1
9 15203-002-0000 Oil Filter Strainer 1
10 15101-010-0000 Gasket,Oil Pump 1
11 15100-010-0000 Oil Pump Assy 1
12 93405-0603-0060 Cross recessed countersunk head screw M6×30 3
13 93338-1000-0000 Circlip for shaft ∅10 1
14 19714-010-0001 Water pump driven gear 1
15 19722-010-0000 Pin ∅4×21 1
16 19709-010-0001 Water Pump ShaftⅠ 1
17 90618-003-0000 Washer 10.3×17×1 1
18 19712-010-0000 Water Pump driving gear 1
19 15160-010-0001 Oil Pump Middle Gear 1
20 31230-010-0000 Duplicate Gear Shaft ∅10×50 2
21 93706-2003-2000 Bearing 6200RS 1
22 15320-010-0000 Oil Separator 1
23 91214-010-0000 Seal 1PK-VS-0020C-A-4 1
24 93107-0607-0060 Hexagon flange bolts M6×70 1
25 93432-0805-5060 Hexagon socket head cap screws M8×55 1
26 93107-0607-5060 Hexagon flange bolts M6×75 9
27 93432-0806-5060 Hexagon socket head cap screws M8×65 3
28 93107-0608-0060 Hexagon flange bolts M6×80 1
29 93107-0602-0060 Hexagon Flange Bolts M6×20 3
30 93107-0603-5060 Hexagon flange bolts M6×35 1
25 93801-0108-0000 Screw Plug NPT1/8 1
32 19723-010-0000 Bushing ∅10×∅20×11 1
33 90803-001-0000 Pin ∅4×16 1
No. PART No. DESCRIPTION QTY
1 12362-007-0000 Cover,Exhaust Valve 1
2 91201-007-0000 O-Ring 32.7×3.1 1
3 15203-010-0000 Oil Filter Strainer 1
4 35404-010-0000 Holder,Drive sprocket 1
5 93107-0601-2060 Hexagon Flange Bolts M6×12 2
6 21241-010-0000 Gasket,Right Crankcase Cover 1
7 90812-004-0000 Pin,Dowel 8×12 2
8 11400-010-0100 Right Crankcase Cover Assy 1
9 92007-010-0000 Oil Plug M10×1.25×12,Crankcase 1
10 22727-010-0000 Oil Pipe Joint 2
11 93107-0603-0060 Hexagon Flange Bolts M6×30 15
12 92202-010-0000 Crankcase Cover Bearing MB9340KS 2
13 91104-010-0000 Oil Seal 34×52×7 1
14 93107-0601-4060 Hexagon Flange Bolts M6×14 3
2 93136-010-0000 Press Plate,Valve piece 1
16 15306-010-0000 Valve Piece 1
14 90411-010-0000 Spring Clamp G ∅14 1
15 18631-010-0000 Exhaust Pipe 1
16 93405-0603-0060 Cross recessed countersunk head screw M6×30 2
17 15500-010-0000 Oil Pump Assy 1
21 15321-010D-0000 Rubber Oil Pipe 1750 1
22 11402-010-0000 Joint,Breathing Pipe 1
23 91228-010-0000 O-Ring 6×2 2
24 90402-010-0000 Hose Clamp Assy ∅12~∅20 2
7. RIGHT CRANKCASE & OIL PUMP
8. RIGHT CRANKCASE COVER
No. PART No. DESCRIPTION QTY
1 11100-012-0000 Left Crankcase Assy 1
2 93801-0108-0000 Screw Plug NPT1/8 1
3 15200-010-0000 Oil Filter 1
4 91204-010-0000 O-Ring 61.5×2.4 1
5 15202-010-0000 Oil Filter Cover 1
6 93107-0602-0060 Hexagon Flange Bolts M6×20 3
7 36560-010-0000 Oil Pressure Sensor 1
8 15134-012-0000 Pressure Relief Plunger 1
9 15103-003-0000 Spring ∅8×∅1×32.5 1
10 90613-010-0000 Aluminum Washer 12.5×20×2 1
11 23304-012-0000 Hollow Bolts M12×1.25×15 1
12 11323-010-0100 Gasket, Stator Case Cover 1
13 90812-004-0000 Pin,Dowel 8×12 2
14 91212-004-0000 O-Ring 34.2×2.5 1
15 91216-010-0000 Seal,Water Pump cover 1PK-N771C-4 2
16 19700-010-0000 Water Pump Assy 1
17 91212-004-0000 O-Ring 34.2×2.5 1
18 19714-010-0001 Water pump driven gear 1
19 93701-0103-5000 Needle Bearing HK1010 1
20 93107-0606-5060 Hexagon Flange Bolts M6×65 1
21 90601-002-0000 Aluminum Washer 6×12×1.5 1
22 93107-0604-0060 Hexagon Flange Bolts M6×40 1
23 93107-0603-5060 Hexagon flange bolts M6×35 2
24 90803-001-0000 Pin ∅4×16 1
No. PART No. DESCRIPTION QTY
1 11300-012-0000 Stator Case Cover 1
2 91210-010-0000 O-Ring 24×2.5 1
3 11325-010-0000 Big Peep Hole Cover 1
4 93107-0603-5060 Hexagon flange bolts M6×35 10
5 93432-0801-6060 Hexagon Socket Head Cap Screws M8×16 6
6 91219-010-0000 O-Ring 18×1.8 1
7 36500-012-0000 Crankcase speed Sensor 1
8 93107-0601-2060 Hexagon Flange Bolts M6×12 1
9 15651-010-0000 Oil Dipstck 1
10 91207-001-0000 O-Ring 18×3.5 1
11 31120-012-0000 Generator Stator Assy L460 1
31120-012-0100 Generator Stator Assy L1000
12 93141-010-0000 Stator Wire Guard Plate 1
13 93404-0400-8060 Cross recessed Pan head screws M4×8 3
14 90101-010-0000 Generator Rotor Bolt M16×35 1
15 31250-010-0000 One Way Bearing Starter 1
16 31110-012-0000 Generator Rotor Assy 1
17 90603-010-0000 Washer 17.2×30×3 1
18 93315-0800-0000 Spring Washer ∅8 6
19 93107-0603-5060 Hexagon flange bolts M6×35 3
20 31240-010-0000 Starter Disk Gear Assy 1
9. LEFT CRANKCASE & WATER PUMP
10. LEFT CRANKCASE COVER & GENERATOR
No. PART No. DESCRIPTION QTY
1 31200-010-0000 Starter Motor Assy 1
2 93107-0802-5060 Hexagon flange bolts M8×40 1
3 31230-010-0000 Duplicate Gear Shaft ∅10×50 2
4 31220-010-0000 Starter Idler Gear 1
5 31210-010-0000 Middle Gear 1
6 31240-010-0000 Starter Disk Gear Assy 1
No. PART No. DESCRIPTION QTY
1 2216A-010-0000 Cross U-Joint Assy (∅22) 1
2 91103-010-0000 Oil Seal 25×47×7 1
3 93107-0602-0060 Hexagon Flange Bolts M6×20 6
4 22151-010-0000 Y Shaft Bearing Block 2
5 91226-010-0000 Gasket,Y Shaft Bearing Block 2
6 93706-0050-0000 Bearing 6005 1
7 22157-012-0000 Output Shaft Y 1
8 93706-9060-0000 Bearing 6906 1
9 91207-013-0000 O-Ring 45×2.5 1
10 91101-010-0000 Oil Seal 30×47×7 1
11 22172-010-0000 Shift Sleeve,Shaft Y 1
12 22159-010-0000 Transmission Shaft Spring 1
13 93706-2060-0000 Bearing 6206 1
14 P012000224100200 Transmission Shaft Y 1
15 90606-010-0000 Washer 30×40×0.5 1
16 22454-010-0000 Bushing ∅30×∅42×22.5 1
17 93706-3050-0000 Bearing 6305 1
18 91201-004-0000 O-Ring 90×3 1
19 22153-010-0000 Y Shaft Bearing Block Ⅱ 1
20 93107-0802-5060 Hexagon flange bolts M8×40 4
21 91205-010-0000 O-Ring 25×2.4 1
22 22215-010-0000 Bushing ∅25×∅32×18 1
23 91102-010-0000 Oil Seal 32×47×7 1
24 91205-010-0000 O-Ring 25×2.4 1
25 90608-002-0000 Washer 10×32×5 2
26 93103-1002-5060 Hexagon Head Bolts M10×1.25×25 1
27 93107-1002-5060 Hexagon flange bolts M10×1.25×25 1
28 46194-119-0000 Coupling,Rear Drive 1
29 22158-012-0000 Bushing,Coupling 1
30 22161-010-0000 Yoke A(∅22) 1
31 22165-010-0000 Yoke B(∅22) 1
32 22163-010-0000 Snap Ring ∅22 4
33 22160-010-0000 U-Joint (∅22) 1
11. STARTER
12. SHAFT TRANSMISSIONS
No. PART No. DESCRIPTION QTY
1 22720-010-0000 Gearbox Cover 1
2 93706-3050-0000 Bearing 6305 1
3 93103-010-0000 Press Plate,Main Shaft Bearing 1
4 93405-0601-2060 Cross recessed countersunk head screw M6×12 3
5 22211-010-0000 Transmission Main Shaft 1
6 22739-010-0000 Pin ∅2×18 1
7 92301-010-0000 Needle Bearing 25×29×12.6 2
8 22212-012-0000 H Driving Gear 1
9 22230-010-0000 Circlip for shaft ∅27×∅32×2 3
10 22213-012-0000 L Driving Gear 1
11 93706-2044-0000 Bearing 6204 DU 1
12 93706-4030-0000 Bearing 6403 1
13 22234-010-0000 Washer 17.3×34×2 1
14 22224-012-0000 R Driven Gear 1
15 22233-010-0000 Washer 25.4×33×1 1
16 22222-012-0000 H Driven Gear 1
17 22223-012-0000 L Driven Gear 1
18 92302-010-0000 Needle Bearing 25×29×9.6 2
19 P012000222020200 Transmision Countershaft 1
20 92303-010-0000 Needle Bearing AXK15×28×2 1
21 22235-010-0000 Washer 15.3×32×1.5 1
22 93719-2716-3600 Needle Bearing NBI19×27×16 1
23 22242-010-0000 R Idle Gear 1
24 22241-010-0000 R Idle Gear Shaft 1
25 22511-010-0000 Reverse Gear-shaft 12×56 1
26 21401-010-0000 Bracket,Clutch Outer Cover 1
27 93107-0603-5060 Hexagon flange bolts M6×35 4
28 93107-0604-5060 Hexagon Flange Bolts M6×45 1
29 22218-010-0000 Bushing ∅25×∅32×11.5 1
30 91205-010-0000 O-Ring 25×2.4 1
31 91102-010-0000 Oil Seal 32×47×7 1
32 93432-0804-0060 Hexagon Socket Head Cap Screws M8×40 3
33 93315-0800-0000 Spring Washer ∅8 4
34 93432-0804-5060 Hexagon socket head cap screws M8×45 1
No. PART No. DESCRIPTION QTY
1 22750-012-0000 Gearbox Casing Assy 1
2 22711-010-0000 Gearbox Gasket 1
3 90803-010-0000 Pin,Dowel 10×16 2
4 91207-001-0000 O-Ring 18×3.5 1
5 15651-010-0000 Oil Dipstck 1
6 25162-010-0001 Exhaust Pipe joint 1
7 90632-002-0000 Copper Washer 8.4×15×1.2 4
8 93011-004-0000 Bolts For Oil Tube M8×25 2
9 22730-010-0000 Gearbox Cover 1
10 90812-004-0000 Pin,Dowel 8×12 2
11 93107-0605-5060 Hexagon Flange Bolts M6×55 1
12 93432-0805-5060 Hexagon socket head cap screws M8×55 2
13 90120-010-0000 Hexagon flange Screw Plug M20×1.5×12 1
14 93432-0803-0060 Hexagon socket head cap screws M8×30 2
15 93107-0603-0060 Hexagon Flange Bolts M6×30 2
16 93002-010-0000 Hexagon flange Screw Plug M12×1.5×15 1
17 90613-003-0000 Copper Washer 12×20×2 1
18 93107-0608-5060 Hexagon flange bolts M6×85 2
19 15302-012-0000 Oil Tube Welding Assy B 1
20 15301-012-0000 Oil Tube Welding Assy A 1
21 93432-0801-6060 Hexagon Socket Head Cap Screws M8×16 2
22 93405-0603-0060 Cross recessed countersunk head screw M6×30 2
23 15400-010C-0000 Oil Pump Assy (Gear Box) 1
24 93107-0605-0060 Hexagon Flange Bolts M6×50 1
25 92004-010-0001 Stud M10×1.25×50 1
26 93233-1000-0040 Self-locking Nut M10×1.25 1
27 90622-004-0000 Aluminum Washer 14×20×1.5 1
28 90135-010-0000 Screw Plug M14×1.5×16 1
29 15203-010-0000 Oil Filter Strainer 1
30 35404-010-0000 Holder,Drive sprocket 1
31 93107-0601-2060 Hexagon Flange Bolts M6×12 2
32 91202-002-0000 O-Ring 18×2.4 1
33 90402-010-0000 Hose Clamp Assy ∅12~∅20 2
34 19071-119-0005 Rubber Oil Pipe 460 1
15321-010-0000 Rubber Oil Pipe 1280 1
15307-010-0000 Rubber Oil Pipe 760 1
35 91207-002-0000 O-Ring 44×2 1
36 91228-010-0000 O-Ring 6×2 2
13. GEAR BOX TRANSMISSION
14. GEAR BOX
No. PART No. DESCRIPTION QTY
1 11420-010-0000 Cover,Clutch,Outer 1
2 93109-0602-8060 Hexagon flange bolts M6×30 9
3 11423-010-0000 Seal,Clutch Cover 1
4 25300-012-0003 Cvt Belt 1
5 15313-012-0000 Bolts M12×145 1
6 90103-010-0000 Bolts M10×110 1
7 90612-010-0000 Washer 12×30×3 1
8 93107-0602-2060 Hexagon flange bolts M6×22 9
9 21402-010-0000 Bushing ∅11×∅30×8 1
10 P012000211000000 Driver Pulley Assy(red) 1
P012000211000100 Driver Pulley Assy(green)11 P010000212000000 Driven Pulley Assy(orange) 1
12 11450-010-0000 Cover,Clutch,Inner 1
13 91201-010-0000 O-Ring 56.75×3.53 1
14 91202-010-0000 O-Ring 50×4 2
15 93232-0600-0040 Self-Locking Nut M6 9
16 93315-0600-0000 Spring Washer ∅6 1
17 11404-003-0000 Drain Plug,Clutch Cover 1
18 11403-003-0000 Damper
No. PART No. DESCRIPTION QTY
1 23320-004-0000 Shift Mechanism Assy 1
2 23330-012-0000 Fan Gear Shift Assy 1
3 23312-004-0000 Gasket,Shiftshaft Cover 1
4 23311-004-0000 Shiftshaft Cover 1
5 93107-0602-0060 Hexagon Flange Bolts M6×20 1
6 91111-002-0000 Oil Seal 15×25×5 1
7 93107-0603-0060 Hexagon Flange Bolts M6×30 1
8 90812-004-0000 Pin,Dowel 8×12 1
9 37120-012-0000 Sensor,Gear Shift Indicator 1
10 91208-004-0000 O-Ring 29.6×2.4 1
11 93146-0601-6060 Hexagon Head Bolt And Plain Washer Assemblies M6×16 2
12 23200-010C-0000 Drum,Shift 1
13 90614-004-0000 Aluminum Washer 10×16×1.2 1
14 93107-1001-6060 Hexagon Flange Bolts M10×1.25×16 1
15 23304-003-0000 Hollow Bolts M14×1.5×21 1
16 90617-003-0000 Copper Washer 14×21×1 1
17 23303-002-0000 Spring 24×1 1
18 23302-002-0000 Steel Ball 9.5 1
19 23102-010-0000 Shifting Fork Ⅰ 1
20 23101-010-0000 Shifting Fork Ⅱ 1
21 22232-010-0002 Shift Rail 1
22 23109-010-0000 Spring,Gear R&L 1
23 23108-010-0000 Spring,Gear H 1
24 93135-004-0000 Spring Seat,Shift Rail 2
25 93338-1200-0000 Circlip For Shaft ∅12 2
15. CLUTCH
16. SHIFTCAM & FORK
No. PART No. DESCRIPTION QTY
1 16100-010-0000 Throttle Body Assy(D46-1) 1
2 90402-007-0000 Hose Clamp Assy ∅50~∅70 2
3 14801-010-0000 Intake-Tube Joint 1
14801-007C-0000 Intake-Tube Joint 1
4 91217-010-0000 Seal,intake-tube 1PK-N862C-4 2
5 93432-0602-0060 Hexagon Socket Head Cap Screws M6×20 4
6 14800-010-0000 Intake-Tube Assy 1
7 93107-0804-5060 Hexagon flange bolts M8×45 4
8 16723-010-0000 Temperature/Pressure Sensor 1
9 93404-0400-8060 Cross recessed Pan head screws M4×8 1
10 16701-010-0000 Press Plate,Temp 1
11 15311-010-0000 Fuel Pipe ∅8×∅14×80 1
12 90401-010-0000 Clamp ∅14 4
13 15305-010-0000 Three-way Pipe 1
14 16400-010-0000 Fuel Injector(25377440) 2
15 15312-010C-0000 Fuel Pipe ∅8×∅14×43 1
16 16430-010-0000 Fuel injector fixed seat 2
No. PART No. DESCRIPTION QTY
1 36540-010-0000 Water Temperature Sensor 2
2 90610-010-0000 Aluminum Washer 20.5×30×1 2
3 91213-010-0000 Seal,thermostat cover 2
4 19410-010-0000 Cover,Thermostat 1
5 19412-010-0000 Cover,ThermostatⅡ 1
6 93107-0602-5060 Hexagon Flange Bolts M6×25 4
7 93002-010-0000 Hexagon flange Screw Plug M12×1.5×15 1
8 90601-002-0000 Aluminum Washer 6×12×1.5 2
9 93107-0601-2060 Hexagon Flange Bolts M6×12 2
10 90405-004-0000 Hose Clamp Assy ∅20~∅32 4
11 19003-010-0000 Three-way Pipe 1
12 19005-012-0000 Hose,Cylinder Ⅱ,Outlet 1
13 19004-012-0000 Hose,Cylinder Ⅰ,Water Out 1
14 90613-010-0000 Aluminum Washer 12.5×20×2 1
17. DUCTING DAMPERS
18. COOLING WATER PIPE