A Guide to Safe and Effective Tank Cleaning
Spray Nozzles
Spray Control
Spray Analysis
Spray Fabrication
Celcon® is a registered trademark of Celanese Corporation. DELRIN® is a registered trademark of E.I. du Pont de Nemours and Company.Kynar® is a registered trademark of Arkema, Inc.Tri-Clamp® is a registered trademark of Ladish Co., Inc.Viton® is a registered trademark of DuPont Performance Elastomers.
North Avenue and Schmale Road, P.O. Box 7900, Wheaton, IL 60187-7901 USA
Tel: 1.800.95.SPRAY Intl. Tel: 1.630.665.5000 Fax: 1.888.95.SPRAY Intl. Fax: 1.630.260.0842
www.spray.com
Catalog 15E Printed in the U.S.A. ©Spraying Systems Co. 2009
SprayNozzles
SprayControl
SprayAnalysis
SprayFabrication
Model Type Max. Tank Diameter
Flow Rate Range
Pressure Range
Spray Pattern
Spray Coverage
Motor Driven
AA290AG AA290EP
80 ft 24.4 m
22 - 200 gpm 85 - 752 l/min
50 - 250 psi 3.5 - 17 bar Solid Stream
AA190AGH 20 - 34 ft 6.0 - 10.4 m
7 - 20 gpm 26 - 78 l/min
500 - 1000 psi 35 - 70 bar Solid Stream
AA190AG AA190E
AA190EP
12 - 25 ft 3.7 - 7.6 m
3.1 - 44 gpm 11.8 - 170 l/min
100 - 500 psi 7 - 35 bar Solid Stream
AA090AG AA090E
AA090EP
8.0 ft 2.4 m
1.5 - 7.3 gpm 5.7 - 28 l/min
100 - 500 psi 7 - 35 bar Solid Stream
Fluid Driven — Reactionary Force
27500 27500R
10 - 25 ft 3.0 - 7.6 m
4 - 391 gpm 15.3 - 1490 l/min
10 - 50 psi .7 - 3.5 bar Solid Stream
28500 28500R
18 ft 5.5 m
9 - 100.6 gpm 34 - 384 l/min
10 - 50 psi .7 - 3.5 bar Solid Stream
18250A 8.0 ft 2.4 m
10.5 - 55 gpm 48 - 205 l/min
10 - 60 psi 1 - 4 bar Flat Fan
21400A 5.0 ft 1.5 m
5 - 22 gpm 23 - 82 l/min
10 - 60 psi 1 - 4 bar Flat Fan
30473 8.0 ft 2.4 m
2.1 - 4.5 gpm 7.8 - 18 l/min
10 - 50 psi 0.7 - 4 bar Flat Fan
D41892 6.5 ft 2.0 m
4.0 - 7.5 gpm 15.9 - 29 l/min
20 - 70 psi 2 - 5 bar Flat Fan
36640 3.0 ft 0.9 m
.8 - 2.2 gpm 3.4 - 7.9 l/min
10 - 60 psi 1 - 4 bar Flat Fan
23240 3.0 ft 0.9 m
3.5 - 22 gpm 14 - 79 l/min
20 - 200 psi 1.5 - 12 bar Flat Fan
Fluid Driven — Constant Speed Rokon™
D26984-SS. 316SS D26984-PVDF
20 ft 6.0 m
3.2 - 31 gpm 12 - 128 l/min
30 - 230 psi 2 - 16 bar Flat Fan
D40159-SS, 316SS D40159-PVDF D40159-316SS
20 ft 6.0 m
3.2 - 31 gpm 12 - 128 l/min
30 - 230 psi 2 - 16 bar Flat Fan
D41800E 12 ft 3.7 m
2.7 - 34 gpm 12 - 128 l/min
29 - 230 psi 2 - 16 bar Flat Fan
Fixed Stationary
12900 22 ft 6.7 m
72 - 385 gpm 280 - 1470 l/min
20 - 50 psi 1.5 - 3.5 bar Full Cone
6353 6353-MFP
10 ft 3.0 m
8.9 - 80 gpm 35 - 301 l/min
20 - 50 psi 1.5 - 3.5 bar Full Cone
63225 18 ft 5.5 m
22 - 141 gpm 83 - 534 l/min
15 - 30 psi 1 - 2 bar Solid Stream
VSM 5.0 ft 1.6 m
2.7 - 72 gpm 10.4 - 269 l/min
10 - 150 psi 0.7 - 10 bar Solid Stream
3150 3.0 ft 0.9 m
5.2 - 26 gpm 23 - 91 l/min
10 - 150 psi 1 - 10 bar Full Cone
15498 2.0 ft 0.6 m
5.5 - 11.7 gpm 23 - 43 l/min
60 - 150 psi 5 - 10 bar Full Cone
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Table of Contents
Pages
Quick Reference Guide .......... 2-3
Benefits of
Automated Tank Cleaning ...... 4-5
Which Tank Cleaning
Solution is Right for
Your Application?.................... 6-9
Motor Driven
Tank Washers ........................ 10-21
Fluid Driven
Tank Washing Nozzles
Reactionary Force .............. 22-33
Constant Speed .................. 34-37
Fixed
Tank Washing Nozzles ......... 38-46
AutoJet®
Tank Cleaning Systems .......... 47
Lances ...................................... 48
Strainer and
Mesh Information .....................49
New Product Overview ...........50
Min. Tank Opening Size
Inlet Connection Max. Temp. Materials of
Wetted Parts Page No.
Motor Driven
7.25", 8.25" 84 , 210 mm 2" 200° F
93° C316SS PTFE 10-12
3.75" 95 mm 1" 200° F
93° C316SS PTFE 13-19
3.75" 95 mm 1" 200° F
93° C316SS PTFE 13-19
2.3" 59 mm 1" 200° F
93° C316SS PTFE 20-21
Fluid Driven — Reactionary Force
51 - 178 mm 1/2", 3/4" 1", 2", 3"
200° F 93° C
PTFE, Carbon-filled PTFE 22-23
2.5" - 4" 64 - 102 mm
3/4", 1", 1-1/2", DN20, DN25, DN40
200° F 93° C PTFE 24-25
2-7/32" 60 mm 3/4" 350° F
177° C316SS, PTFE 26-27
2-1/4" 60 mm 3/4" 350° F
177° C316SS, PTFE 26-28
1" 25 mm 1/4" 200° F
93° C PTFE 29
1-1/2" 37 mm 3/8", 1/2" 160° F
70° C POM-DELRIN® 30
1-1/32" 26 mm 1/4" 200° F
93° C316SS, HSS,
PTFE 31
1-1/32" 26 mm 1/2" 350° F
177° C316SS, PTFE 32-33
Fluid Driven — Constant Speed Rokon™
2-1/4" 56 mm 3/8", 1/2" 160° F
70° C303SS, 316SS
PVDF, PE 34-35
2-1/4" 56 mm 3/8", 1/2" 160° F
70° C303SS, 316SS
PVDF, PE 34-35
1-1/4" 32 mm
3/8", DN19
302° F 150° C
303SS 316LSS 36-37
Fixed Stationary
10" 254 mm 3" 212° F
100° CBRASS, 316SS 38-39
6" 152 mm 1-1/2" 212° F
100° CBRASS, 303SS,
316SS 38-41
3.4", 3.9", 4.6" 87, 100, 118 mm 3/4", 1", 2" 400° F
204° C 316L 42-43
2" 51 mm 1/2", 3/4" 200° F
93° C NYLON 44
2" 51 mm 1" 212° F
100° CBRASS, 303SS,
316SS 45
2" 51 mm 1" 212° F
100° CBRASS, 303SS,
316SS 46
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The primary objective of any tank cleaning application is to clean, maintain, and sanitize equipment at appropriate levels to prevent malfunctions or contamination that would alter the safety, identity, strength, quality or purity of the finished product.
Tank cleaning can be a manual or automated process, however, manually cleaning the inside of tanks can be unproductive, unreliable and unsafe. Automated tank cleaning:
• Ensures process integrity to meet regulatory compliance
• Keeps workers safely away from hazardous chemicals
• Reduces cleaning cycle times and minimizes production downtime
• Significantly reduces labor, water, chemical and wastewater disposal costs
Automated tank cleaning is a process improvement that pays for itself quickly and getting started is easy when you have an experienced partner. Whether your tanks require a light rinse or high-impact wash, Spraying Systems Co. has the spray technology and the expertise to increase the efficiency of your cleaning application.
The Benefits ofAutomated Tank Cleaning
Getting Started — Three Steps to Automation
3 Integrate all system components for optimal performance
2 Ensure efficient delivery (Tank Wash Lance & Strainers)
1 Select the right tank cleaning nozzle
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* Downtime estimated at $100/hour † Labor estimated at $25/hour1 Based on an average of 250 washes/year of a 1500 gallon (5600 liters) tank.
Save up to 82% with an automated tank wash system
80% less in production downtime
90% less in labor costs
Estimated Annual Savings....................US $51,250
Evaluate your current tank cleaning operation
If you’re cleaning your tanks manually or using a fill and drain method, you may be able to reduce your production downtime and labor costs up to 90%. Some of our customers save as much as $50,000 a year per tank by switching to automated cleaning. Studies show that most costs are associated with production downtime and labor. There will be added savings from water, chemical and wastewater disposal costs.
It only takes a few minutes to find out if you’re a good candidate for automation. Simply go to our online savings calculator at www.spray.com/cleantanks and provide some information about your current operation.
Your potential savings will be calculated instantly online.
Annual Costs
Production downtime
cost *
Labor cost†
Total cost 1
Manual Scrub/ Washdown
$50,000
$12,000
$62,500
Fill & Drain
$25,000
$6,250
$31,250
Automated System
$10,000
$1,250
$11,250
Savings Calculator Check List
Tank size in diameter or gallons
Number of tanks
Production downtime per tank in hours
Cost of production downtime per tank per hour
Time for manual labor per tank in hours
Labor cost per hour
Washes per year per tank
When using the online savings calculator, you will need to know this check list information.
Estimated Automated Tank Cleaning Savings
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Step 1Select the right tank cleaning nozzleEvaluating these factors will help you select the best automated tank cleaning nozzle to meet your cleaning objectives.
Assess the residue to be cleaned Is the substance sticky or easily cleaned? Can it be dissolved by the cleaning liquid? What is the level of impact required to dissolve it and wash it away?
Determine the level of cleaning requiredRinsing: Majority of residue is loosened and removed with water
Cleaning: Remaining residue is loosened and removed with water and cleaning agent
High Impact Cleaning: Utilizes the impact of the spray to break apart difficult and stubborn residues and wash them away
Sanitizing: Chemical agent is applied to all surfaces to kill micro-organisms to an acceptable level
Disinfecting: Kills most bacteria with the exception of spores
Sterilizing: Eliminates all forms of life
Identify your cleaning solution and the required temperature of the cleaning liquid Chemical additives are typically used to remove contaminants, improve tank wettability and reduce droplet formation. Heat can improve the cleaning action of many water-based detergent chemicals.
Evaluate the size of your tank and the spray distance Spray distance is usually measured in terms of the tank diameter, however, it is important to consider the tank length and height. For example, if a tank is 20 ft. (6 m) in diameter and 40 ft. (12 m) long, use two tank washers that specify 20 ft. (6 m) or a single tank washer that can clean up to 40 ft (12 m).
Determine the lowest possible flow rate required to achieve your cleaning objectivesThe lower the flow, the less liquid required, less effluent for disposal and less energy consumed. A general guideline is to work with a minimum of 0.2 gal/min/ft2 (7 l/min/m2). A more moderate recommendation is 0.4 gal/min/ft2 (15 l/min/m2). This guideline generally applies to stationary nozzles where all the surfaces of the tank are sprayed at the same time. Nozzles that rotate usually contact part of the tank at one time, thus less flow rate is needed.
Determine the level of spray impact required Hard-to-clean residues require a higher level of impact than residues that are easily rinsed. It is difficult to determine the exact impact value of each tank wash nozzle. However, a general rule of thumb can help you increase the level of impact when determining the optimum cleaning requirements for your application. Increasing flow rate is more effective than increasing pressure. As the chart below shows, doubling the flow rate increases impact as much as 100%, while doubling pressure provides only 40% more impact.
Flow Rate Pressure Relative Impact
13 gpm (50 l/min) 45 psi (3 bar) 1.0
13 gpm (50 l/min) 90 psi (6 bar) 1.4
26 gpm (100 l/min) 45 psi (3 bar) 2.0
Impact values are based on theoretical total impact formula: Impact = .0526 x flow rate x √pressure
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Identify the best spray pattern for your level of cleaning Solid stream sprays provide the greatest impact, followed by flat fan and full cone sprays. Typically, fixed spray nozzles with full cone sprays are used for gentle rinsing and washing. Fluid driven nozzles with flat fan sprays offer more impact and are commonly used for cleaning. High-pressure, motor driven and turbine driven nozzles use solid streams for maximum impact.
Select a nozzle material and connection type appropriate for your application For most applications, stainless steel nozzles are used for their durability and ability to withstand high temperatures. For corrosive applications, nozzles made of polytetrafluoroethylene (PTFE) or polyvinylidene fluoride (PVDF) are preferred. For sanitary applications, standards may require special consideration for nozzle design, mounting specifications and materials of construction.
Determine the duration of the cleaning cycle Most cleaning cycles last from 10 to 30 minutes and include three to four stages: pre-rinse, which should remove 90% of the soil; cleaning; post-rinse and sanitizing.
Types of Tank Cleaning Nozzles
High-pressure (motor driven) Two to four nozzles rotate on a motor driven gear hub
• Solid stream, high impact nozzles clean stubborn residue
• High impact reduces the water required for effective cleaning
• Lightweight, portable
• Recommended for cleaning medium to large tanks
• Liquid pressure and rotational speeds are independently controlled
Fluid driven (reactionary force) Rotational velocity increases as pressure increases
• Good impact and coverage, less fluid consumption
• Wide variety of materials available
• Sanitary design features
• Recommended for rinsing and cleaning small tanks
Fluid driven (constant speed) Rotates at constant speed as pressure fluctuates
• Slow rotational speed improves impact and throw
• Low liquid consumption
• Recommended for cleaning and sanitizing small tanks
Fixed (stationary) Multiple orifice assemblies stay in position while spraying
• Simple design, no moving parts
• Wide range of spray coverage
• No mounting limitations
• Recommended for rinsing small tanks
Evaluate your tank design to identify spray coverage and obstructions Cleaning coverage provided by various spray angles ranges from 65 to 360 degrees. Multiple nozzles may be required if a spray cannot reach a part of the tank due to internal obstructions such as a mixer or agitator.
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Model TW Strainer
8310A Strainer
Other Helpful ResourcesWe have an extensive library of bulletins and technical manuals available that may be of interest to you. Please call 1-800-95-SPRAY or visit www.spray.com to request additional literature.
Line StrainersLine strainers are another critical component of your automated system. Particulates in the liquid can clog nozzles or stop their rotation, which results in insufficient cleaning and potential product contamination. Filtering the liquid with line strainers prevents clogging and also extends the wear life of downstream equipment including nozzles and pumps.
For fine straining, woven wire mesh screens provide very small openings to strain particulates down to 200 mesh (74 microns). The mesh screen should be made of stainless steel for strength and corrosion resistance. The screen is critical to the operation of the strainer, and an extra screen should be kept on hand for each strainer installed.
See page 49 for strainer and mesh recommendations.
Tank Wash LancesLances are more than just an installation component — they ensure efficient delivery of the liquid to the nozzle. For trouble-free system performance and the convenience of working with a single supplier, we can design and fabricate lances for any of our nozzles. Lances are available in different lengths for optimal positioning within the tank. For example, nozzles can be positioned so that the spray impacts directly on the heavily soiled areas or skim lines.
Custom Options• Nozzle • Pipe/Tube Size • Flange Type • Lance Length Above and Below • Pipe Fitting/Connector • Material
See page 48 for additional information on lances.
Tank Wash Technical Paper Bulletin No. 526
Provides useful guidelines on evaluating your plant’s specific cleaning needs and selecting the most effective automated tank wash system for your application.
Tank Wash Application Center www.spray.com
Our Tank Wash Center is your online resource for safe and effective tank cleaning. Visit www.spray.com/cleantanks for access to our free savings calculator.
Liquid Strainers Catalog 35
Protect nozzles, valves and pumps from damaging debris with a liquid strainer. Our catalog provides specifications, mesh and cleaning information to help you select the appropriate strainer.
Step 2Ensure efficient delivery to the nozzle
Lance with 28500R Tank Wash Nozzle and Tri-Clover Flange
Lance with 6353 Tank Wash Nozzle and Raised Face Flange
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From
AutoJet® Tank Cleaning SystemsAutoJet Tank Cleaning Systems include pump/motor sets sized for best performance, inlet/outlet valves with pressure gauges and inlet strainers. Cycle timing control and chemical injection are optional features that enhance cleaning efficiency, effectiveness and consistency. The systems are easy to install, operate and maintain.
See page 47 for complete
features and specifications.
Step 3Integrate all system components Even the best tank cleaning nozzle can only perform effectively when all components — including nozzles, pumps, motors, valves and strainers — are carefully integrated into an efficient system.
In addition to our broad line of tank cleaning nozzles, Spraying Systems Co. engineers complete Tank Cleaning Systems, custom lances, line strainers and other accessories.
Our sales engineers have helped solve hundreds of application problems — from clean-in-place systems for milk filling machines to washing heavily-soiled mixing vats at an automotive manufacturer. With sales offices located throughout the world, an automated solution to your tank cleaning operation is easily available.
Industrial Spray Products Catalog Catalog 70
Our full-product- line catalog is the industry’s most comprehensive resource for spray nozzles and accessories.
Application Drawings
Detailed examples of successful tank wash installations. Contact your local sales representative for additional information.
Optimizing System Performance with Precision Spray Control Bulletin No. AT103B
Provides an overview of the benefits of automated spray systems. Application examples show how to reduce overspray, improve product quality, increase throughput and improve regulatory compliance.
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Motor DrivenTank Washers 80' (24.4 m)
Max. Tank Diameter
SpecificationsMax. tank dia.: 80' (24.4 m)
Flow rate range: 22 to 400 gpm (85 to 1504 l/min)
Pressure range: 50 to 250 psi (3.5 to 17 bar)
Max. operating temp.:
200°F (93°C)
Min. tank opening size:
7.25" (184 mm) for two-nozzle hub 8.25" (210 mm) for four-nozzle hub
Spray coverage: 360°
Inlet connection: 2" NPT or BSPT (F)
Flanges: 8" (203 mm) flange for two-nozzle hub 10" (254 mm) for four-nozzle hub
Motor DrivenTank WashersFeatures and Benefits• Versatile cleaning of large tanks, vats and vessels
up to 80' (24.4 m) in diameter
• Choose either air (AG) or explosion-proof (EP) electric motors
• Motor positioned outside of tank for longer life and fewer failures due to exposure to harmful cleaning solutions
• Easily customized to meet unique requirements – change flow rates through nozzle selection or adjustments to inlet pressure
• Long-life construction features corrosion-resistant 316SS and PTFE fluoropolymer resin seals
• Choice of two or four nozzle hub
• Easily mounted – choose from 3', 4' or 6' (.9, 1.2 or 1.8 m) shaft lengths
• Optimum impact provided by 55430 series solid stream nozzles: nozzles feature stabilizer vanes that can be removed for maintenance purposes
Lubricator assembly is included with the air (AG) model only. Regular lubrication of the air supply line will significantly increase the life of the air motor.
AA290AG
2- or 4-nozzle hub
8" Flange comes standard with 2-nozzle hub
Air Motor (AG)
10" Flange comes standard with 4-nozzle hub
Explosion Proof Motor (EP)
AA290EP
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Motor DrivenTank Washers 80' (24.4 m)
Max. Tank Diameter
Cycle Time Data – Explosion-Proof Motor (EP)
Cycle Time Data – Air Motor (AG)
Dimensions and Weights – Air Motor (AG)
Dimensions and Weights – Explosion-Proof Motor (EP)
Performance DataTotal Flow of Two Nozzles (Equal Capacity) gpm or l/min Liquid Inlet Pressure*
(Double flow rates when using four nozzles.)
Nozzle No. 50 psi (3.5 bar) 100 psi (7 bar) 150 psi (10 bar) 200 psi (15 bar) 250 psi (17 bar)
55430-H3/4U-00100 22 (85) 32 (121) 39 (144) 45 (177) 50 (188)
55430-H3/4U-00200 45 (171) 63 (241) 77 (288) 89 (353) 100 (376)
55430-H3/4U-00250 56 (213) 79 (301) 97 (360) 112 (441) 125 (470)
55430-H3/4U-00350 78 (298) 111 (422) 136 (505) 157 (618) 175 (658)
55430-H3/4U-00400 89 (341) 126 (482) 155 (577) 179 (706) 200 (752)
*Note: Liquid inlet pressure measured near inlet connection of tank washing machine.
Approx. Speed (rpm) Supply Approx. Time for One
Complete Cycle (min.)
4120 VAC
60 Hz16
Model No. Extension Length
Overall Length
Weight with 8" Flange
Weight with 10" Flange
AA290AG_F3 3' (0.9 m) 60-7/8" (1.5 m)
56 lbs (25.5 kg)
63 lbs (28.7 kg)
AA290AG_F4 4' (1.2 m) 72-7/8" (1.8 m)
60 lbs (27.3 kg)
67 lbs (30.5 kg)
AA290AG_F6 6' (1.8 m) 96-7/8" (2.5 m)
69 lbs (31.4 kg)
76 lbs (34.6 kg)
Model No. Extension Length
Overall Length
Weight with 8" Flange
Weight with 10" Flange
AA290E_F-EP33'
(0.9 m) 61-3/4" (1.6 m)
66 lbs (30.1 kg)
73 lbs (33.2 kg)
AA290E_F-EP44'
(1.2 m) 73-3/4" (1.8 m)
70 lbs (31.9 kg)
77 lbs (35.0 kg)
AA290E_F-EP66'
(1.8 m) 97-3/4" (2.5 m)
79 lbs (36.0 kg)
86 lbs (39.1 kg)
Air Pressure psi (bar)
Air Consumption scfm (l/sec)
Approx. Speed (rpm)
Approx. Time for One Complete
Cycle (min.)
50 psi (3.4 bar)
250 psi (17.2 bar)
50 psi (3.4 bar)
250 psi (17.2 bar)
12 (0.83) 4.7 (2.2) 6 2 11 32
14 (0.97) 5.4 (2.5) 8 4 7 17
16 (1.10) 6.3 (3.0) 10 8 6 8
18 (1.24) 7.1 (3.4) – 9 – 7
Spray Head Tank Diameter Opening with Two Nozzles
7.25" (184 mm) Opening
1.6" (40 mm)
Spray Head Tank Diameter Opening with Four Nozzles
1.96" (50 mm)
8.25" (210 mm)Opening
Typical Applications• Mixing Batch Process Tanks
The AA290AG Tank Washer adds liquid to a batch in a reactor vessel and then rinses the vessel when the reaction is finished
• Paint Tank Cleaning
• Fermentation Tank Cleaning
• Cleaning Flour Silos
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Motor DrivenTank Washers 80' (24.4 m)
Max. Tank Diameter
O.D.
Bolt Circle Dia.
8" flange 10" flange
Bolt Circle Dia.
O.D.Bolt Hole Dia.
Bolt Hole Dia.
Flange Size
Flange O.D.
Bolt Circle
Diameter
No. of Flange Holes
Bolt Hole Diameter Thickness
8" flange 13.5" 11.75" 8 0.875" 3/8"
10" flange 16" 14.25" 12 1.00" 3/8"
Flange SpecificationsAccessories
Strainers
To prevent clogging, we recommend using a 100 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
Ordering Information
AA290AG
Tank Washer Nozzle No.
AA290AG 8F – 3 – 2 + 55430-H 3/4 U – 316SS – 00100I I I I I I I I I
TankWasher
Type
8" Flange
ExtensionLength
2 Nozzle Hub
Option
NozzleType
Prefix
NozzleInlet
Conn.
NozzleType
Material Code
CapacitySize
AA290E-EP
Tank Washer Nozzle No.
AA290E 10F – EP – 3 – 4 + 55430-H 3/4 U – 316SS – 00100I I I I I I I I I I
TankWasher
Type
10" Flange
Explosion-proof Motor
ExtensionLength
4 Nozzle Hub
Option
NozzleType
Prefix
NozzleInlet
Conn.
NozzleType
Material Code
CapacitySize
Spray Coverage
Type ofCoverage
360°
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Motor DrivenTank Washers
AA190EP
AA190AG
Features and Benefits• Cleans medium to large tanks up to 34' (10.4 m)
in diameter
• Choose air (AG), high-pressure air (AGH), electric (E) or explosion-proof electric (EP) motors
• Select from Standard Three-prong Mounting Flange, 150# Raised Face Flange or Sanitary Tri-Clamp Flange. See page 16 for more information
• Motor positioned outside of tank for longer life and fewer failures due to exposure to harmful cleaning solutions
• Powerful cleaning performance with high-impact solid stream MEG spray nozzles
• Reduces costs by using minimal liquid consumption
• Lightweight and portable – allows for maximum use and quick payback
• Long-life construction features corrosion-resistant 316SS and PTFE fluoropolymer resin seals
• Easily mounted – choose from 3', 4' or 6' (.9, 1.2 or 1.8 m) shaft lengths
• Variable speed air motor means increased productivity through flexible wash cycle time
• Thoroughly cleans all interior tank surfaces as the spray turret rotates in a spherical pattern
Spray Head Tank Diameter Opening with Two Nozzles
.85" (21 mm)
1.3" (33 mm)
3.75" (95 mm) Opening
3.6"
(85
mm
)
3.0" (76 mm)
SpecificationsMax. tank dia.: 34' (10.4 m)
Flow rate range: 3.1 to 44 gpm (11.8 to 170 l/min)
Pressure range:100 to 500 psi (7 to 35 bar) up to 1000 psi (70 bar) with AA190AGH
Max. operating temp.: 200°F (93°C)
Min. tank opening size: 3.75" (95 mm)
Spray coverage: 360°
Inlet connection: 1" NPT or BSPT (F)
Typical Applications• Cleaning Mixing Tanks
• Cleaning Fermentation Tanks
• Cleaning Paint Tanks
• Cleaning Slurry Tanks
Motor DrivenTank Washers 34' (10.4 m)
Max. Tank Diameter
AA290AG
Tank Washer Nozzle No.
AA290AG 8F – 3 – 2 + 55430-H 3/4 U – 316SS – 00100I I I I I I I I I
TankWasher
Type
8" Flange
ExtensionLength
2 Nozzle Hub
Option
NozzleType
Prefix
NozzleInlet
Conn.
NozzleType
Material Code
CapacitySize
AA290E-EP
Tank Washer Nozzle No.
AA290E 10F – EP – 3 – 4 + 55430-H 3/4 U – 316SS – 00100I I I I I I I I I I
TankWasher
Type
10" Flange
Explosion-proof Motor
ExtensionLength
4 Nozzle Hub
Option
NozzleType
Prefix
NozzleInlet
Conn.
NozzleType
Material Code
CapacitySize
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Motor DrivenTank Washers 34' (10.4 m)
Max. Tank Diameter
Accessories
Strainers
To prevent clogging, we recommend using a 100 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.
Request Catalog 35 for more information on our complete line of strainers.
Total Flow of Two Nozzles (Equal Capacity) gpm or l/min Liquid Inlet Pressure*
Nozzle No. 500 psi (35 bar) 600 psi (40 bar) 700 psi (50 bar) 800 psi (55 bar) 900 psi (60 bar) 1000 psi (70 bar)
1/4MEG-0010 7.0 (26) 7.6 (29) 8.2 (32) 8.8 (34) 9.3 (35) 9.8 (38)
1/4MEG-0015 10.5 (40) 11.5 (43) 12.4 (48) 13.3 (50) 14.1 (52) 14.9 (57)
1/4MEG-0020 13.9 (53) 15.2 (57) 16.4 (63) 17.5 (66) 18.6 (69) 19.6 (75)
1/4MEG-0025 17.2 (66) 18.8 (70) 20 (78) – – –
1/4MEG-0030 20 (78) – – – – –
*Note: Flow rates tabulated above include pressure drop through unit.
Performance Data – AA190 (AGH) Tank Washer
Total Flow of Two Nozzles (Equal Capacity) gpm or l/min Liquid Inlet Pressure*
Nozzle No. 100 psi (7 bar) 200 psi (15 bar) 300 psi (20 bar) 400 psi (30 bar) 500 psi (35 bar)
1/4MEG-0010 3.1 (11.8) 4.4 (17.3) 5.4 (20) 6.3 (24) 7.0 (26)
1/4MEG-0015 4.7 (17.9) 6.6 (26) 8.1 (30) 9.4 (37) 10.5 (40)
1/4MEG-0020 6.2 (24) 8.8 (35) 10.8 (40) 12.4 (49) 13.9 (53)
1/4MEG-0025 7.7 (29) 10.9 (43) 13.3 (50) 15.4 (61) 17.2 (66)
1/4MEG-0030 9.1 (35) 12.9 (51) 15.8 (59) 18.2 (72) 20 (78)
1/4MEG-0035 10.5 (40) 14.8 (59) 18.1 (68) 21 (83) 23 (90)
1/4MEG-0040 11.8 (45) 16.7 (66) 20 (76) 24 (93) 26 (101)
1/4MEG-0050 14.2 (54) 20 (79) 25 (92) 28 (112) 32 (121)
1/4MEG-0060 16.4 (63) 23 (92) 28 (102) 33 (129) 37 (140)
1/4MEG-0070 18.3 (70) 26 (102) 32 (118) 37 (144) 41 (156)
1/4MEG-0080 19.9 (76) 28 (111) 34 (128) 40 (157) 44 (170)
*Note: Flow rates tabulated above include pressure drop through unit.
Performance Data – AA190 (AG, E and EP) Tank Washer
Pressure drop through the unit in shaded area should be evaluated when sizing pumps.Consult a Spraying Systems Co. representative for specific information.
Air Pressure Air Consumption Approx. Speed (rpm) Approx. Time for One Complete Cycle (min.)
psi (bar) scfm (l/min) 50 psi (3.45 bar) 500 psi (34.48 bar) 50 psi (3.45 bar) 500 psi (34.48 bar)
6 (0.41) 3.74 (105.8) 4 1 8.8 35
8 (0.55) 4.72 (133.6) 7 4 5.0 8.8
10 (0.69) 5.84 (65.3) 10 8 3.5 4.4
Cycle Time Data – Air Motor (AG)
MotorType
ACFrequency
Speed(rpm)
Current(amps)
Power(watts)
Approx. Time for One Complete
Cycle (min.)
Electric50 Hz. 3.1 .39 41 11
60 Hz. 3.8 .33 34 9
Explosion-Proof
50 Hz. 0.8 0.3 33 44
60 Hz. 1.0 0.3 28 35
Cycle Time Data – Electric Motor (E and EP)
Spray Coverage
Type ofCoverage
360°
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Motor DrivenTank Washers 34' (10.4 m)
Max. Tank Diameter
Impact and Coverage DataThe following charts show the decrease in impact as distance is increased from the orifice of the AA190 Tank Washer. A comparison of the five charts illustrates the increase in impact as pressure increases.
In generating extra impact, increasing flow rate is more effective than increasing pressure. Doubling pressure gives approximately 40 percent more impact; doubling flow will increase impact up to 100 percent.
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Motor DrivenTank Washers 34' (10.4 m)
Max. Tank Diameter
Model No. Extension Length Overall Length Weight
AA190AG
3' (0.9 m) 54-1/4" (1.4 m) 14 lbs. (6.4 kg)
4' (1.2 m) 66-1/4" (1.7 m) 15-1/2 lbs. (7 kg)
6' (1.8 m) 90-1/4" (2.3 m) 18-1/2 lbs. (8.4 kg)
AA190E
3' (0.9 m) 48-7/8" (1.2 m) 14 lbs. (6.4 kg)
4' (1.2 m) 60-7/8" (1.5 m) 15-1/2 lbs. (7 kg)
6' (1.8 m) 84-7/8" (2.1 m) 18-1/2 lbs. (8.4 kg)
AA190E-EP
3' (0.9 m) 51-7/8" (1.3 m) 14 lbs. (6.4 kg)
4' (1.2 m) 63-7/8" (1.6 m) 15-1/2 lbs. (7 kg)
6' (1.8 m) 87-7/8" (2.2 m) 18-1/2 lbs. (8.4 kg)
AA190AGH
3' (0.9 m) 54-1/4" (1.4 m) 14 lbs. (6.4 kg)
4' (1.2 m) 66-1/4" (1.7 m) 15-1/2 lbs. (7 kg)
6' (1.8 m) 90-1/4" (2.3 m) 18-1/2 lbs. (8.4 kg)
Dimensions and WeightsStandard Three-prong Mounting Flange
Ordering Information
AA190 With Standard Three-prong Flange
Tank Washer Nozzle No.
AA190AG – 3 + 1/4 MEG – 0010I I I I I
Tank Washer Type
Extension Length
Inlet Conn.
Nozzle Type
Capacity Size
Mounting FlangeOptions
Sanitary Tri-Clamp Flange
Standard Three-prong Mounting Flange
(as shown)
150# Raised Face Flange
AA190AG
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AA190 With 150# Raised Face Flange
Tank Washer Nozzle No.
AA190AG3 F – 3 + 1/4 MEG – 0010I I I I I I
Tank Washer
Type
150# Raised Face
Flange
ExtensionLength
InletConn.
NozzleType
CapacitySize
Model No. Extension Length
Overall Length Weight
AA190AG3F
3' (0.9 m) 54-1/4" (1.4 m) 24-1/2 lbs. (11.1 kg)
4' (1.2 m) 66-1/4" (1.7 m) 26 lbs. (11.8 kg)
6' (1.8 m) 90-1/4" (2.3 m) 29 lbs. (13.2 kg)
AA190E3F
3' (0.9 m) 48-7/8" (1.2 m) 24-1/2 lbs. (11.1 kg)
4' (1.2 m) 60-7/8" (1.5 m) 26 lbs. (11.8 kg)
6' (1.8 m) 84-7/8" (2.1 m) 29 lbs. (13.2 kg)
AA190AG4F
3' (0.9 m) 51-7/8" (1.3 m) 29-1/2 lbs. (13.4 kg)
4' (1.2 m) 63-7/8" (1.6 m) 31 lbs. (14.1 kg)
6' (1.8 m) 87-7/8" (2.2 m) 34 lbs. (15.4 kg)
AA190AE4F
3' (0.9 m) 54-1/4" (1.4 m) 29-1/2 lbs. (13.4 kg)
4' (1.2 m) 66-1/4" (1.7 m) 31 lbs. (14.1 kg)
6' (1.8 m) 90-1/4" (2.3 m) 34 lbs. (15.4 kg)
Dimensions and Weights
Model No. Extension Length
Overall Length Weight
AA190AG3SF
3' (0.9 m) 54-1/4" (1.4 m) 14 lbs. (6.4 kg)
4' (1.2 m) 66-1/4" (1.7 m) 15-1/2 lbs. (7 kg)
6' (1.8 m) 90-1/4" (2.3 m) 18-1/2 lbs. (8.4 kg)
AA190E3SF
3' (0.9 m) 48-7/8" (1.2 m) 14 lbs. (6.4 kg)
4' (1.2 m) 60-7/8" (1.5 m) 15-1/2 lbs. (7 kg)
6' (1.8 m) 84-7/8" (2.1 m) 18-1/2 lbs. (8.4 kg)
AA190AG4SF
3' (0.9 m) 54-1/4" (1.4 m) 14-1/4 lbs. (6.5 kg)
4' (1.2 m) 66-1/4" (1.7 m) 15-1/2 lbs. (7 kg)
6' (1.8 m) 90-1/4" (2.3 m) 18-3/4 lbs. (8.5 kg)
AA190E4SF
3' (0.9 m) 48-7/8" (1.2 m) 14-1/4 lbs. (6.5 kg)
4' (1.2 m) 60-7/8" (1.5 m) 15-1/2 lbs. (7 kg)
6' (1.8 m) 84-7/8" (2.1 m) 18-3/4 lbs. (8.5 kg)
AA190AG6SF
3' (0.9 m) 54-1/4" (1.4 m) 17 lbs. (7.7 kg)
4' (1.2 m) 66-1/4" (1.7 m) 18-1/2 lbs. (8.4 kg)
6' (1.8 m) 90-1/4" (2.3 m) 21-1/2 lbs. (9.8 kg)
AA190E6SF
3' (0.9 m) 48-7/8" (1.2 m) 17 lbs. (7.7 kg)
4' (1.2 m) 60-7/8" (1.5 m) 18-1/2 lbs. (8.4 kg)
6' (1.8 m) 84-7/8" (2.1 m) 21-1/2 lbs. (9.8 kg)
Dimensions and Weights
Motor DrivenTank Washers 34' (10.4 m)
Max. Tank Diameter
150# Raised Face FlangeAvailable in 3" and 4".
Sanitary Tri-Clamp FlangeAvailable in 3", 4" and 6".
Ordering Information
AA190 With Sanitary Tri-Clamp Flange
Tank Washer Nozzle No.
AA190AG3 SF – 3 + 1/4 MEG – 0010I I I I I I
TankWasher
Type
SanitaryTri-Clamp
Flange
ExtensionLength
InletConn.
NozzleType
CapacitySize
Ordering Information
Note: The 3" sanitary flange has a modified hub assembly that can fit through a 2.75" opening with nozzles orientated in vertical position.
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Motor DrivenTank Washers 34' (10.4 m)
Max. Tank Diameter
AccessoriesFeatures and Benefits• Adjustable accessories to achieve maximum
cleaning effectiveness
• Adjustable flanges allow maximum cleaning efficiencies by positioning nozzle turret to various spray depths along the length of extension
Adjustable Three-prong Flange
Ordering Info
22250 – 316SSI I
Model No.
Material Code
• For tanks with three-prong flange connections
• Use with either the AA090 or AA190 Tank Washers
Adjustable Flange
• For tanks with Tri-Clamp Fitting
• Choice of 2-1/2", 3", 4" or 6" Tri-Clamp Fitting
Ordering Info
39205 – 3 – 316SSI I I
Model No.
FlangeSize
MaterialCode
• For tanks with 150# flange connections
• Choice of 2", 3" or 4" 150# Raised Face Flange
Adjustable Flange
Ordering Info
46395 – 4 – 316SSI I I
ModelNo.
FlangeSize
MaterialCode
Note: When choosing an adjustable flange, make sure the nozzle hub will fit inside tank opening. If not, some modification of the nozzle hub will be
necessary. Contact your local Spraying Systems Co. representative for more information.
1.1"(29 mm)
.84" (22 mm)
.11"(3 mm)
.73"(18 mm)
2.0" (51 mm)
AA090 Spray Head Tank Diameter Opening
2.3" (59 mm) Opening
AA190 Spray Head Tank Diameter Opening
with Two Nozzles
.85" (21 mm)
1.3" (33 mm)
3.6"
(85
mm
)
3.0" (76 mm)
3.75" (95 mm)Opening
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Motor DrivenTank Washers 34' (10.4 m)
Max. Tank Diameter
Ordering Info
45260 – CEI I
ModelNo.
MaterialCode
• 6-1/4" O.D.
• For tanks with 2" to 4" tank inlet sizes
• Install on any air or electrically driven AA090 or AA190 Tank Washers
• Long operational life assured through chemical resistant CELCON® (acetal) material with 304SS screws
Tank Washer Adapter
Ordering Info
43047 – 4 – 316SSI I I
ModelNo.
FlangeSize
MaterialCode
• Available in 4" and 6" 150 lb flanges and 4" sanitary flange
• Achieve the best possible cleaning by adjusting the ball swivel and changing the angle of spray head as much as 60°
• Precise positioning of spray head
• Helps clean around internal obstructions
Ball Swivel Adjustable Flange
Dimensions and Weights
• Includes a 4" 316SS Raised Face Flange, stainless steel lock washers, bolts and PTFE gasket
• Use to mount the standard AA190 Three-prong Flange to a 4" 150# flange
Mounting Kit
Ordering Info
39204 – 4 – 316SSI I I
ModelNo.
FlangeSize
MaterialCode
Model No. Length O.D. Weight
39205-2-1/2
4-3/4" (121 mm)
3" (76 mm) 2 lbs. (.9 kg)
39205-3 3.6" (91 mm) 2.1 lbs. (.95 kg)
39205-4 4.7" (119 mm) 2.5 lbs. (1.1 kg)
39205-6 6.6" (168 mm) 5.3 lbs. (2.4 kg)
22250 4-1/16" (103 mm) 5" (127 mm) 2.8 lbs. (1.3 kg)
46395-2 4-13/16" (122 mm) 6" (152 mm) 12 lbs. (5.4 kg)
46395-3 4-15/16" (125 mm) 7.5" (191 mm) 12.9 lbs. (5.9 kg)
46395-4 5" (127 mm) 9" (229 mm) 17.7 lbs. (8.0 kg)
43047-46-3/4" (172 mm)
9" (229 mm) 20 lbs. (9.1 kg)
43047-6 11" (279 mm) 30 lbs. (13.6 kg)
39204 15/16" (24 mm) 9" (229 mm) 15 lbs. (6.8 kg)
45260 3-13/16" (97 mm) 6.25" (159 mm) 1 lb. (.45 kg)
Add SF for Sanitary Flange
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Motor DrivenTank Washers 8' (2.4 m)
Max. Tank Diameter
Motor DrivenTank Washers
AA090AG
2.3" (59 mm)Opening
1.1" (29 mm) .84" (22 mm)
.11" (3 mm)
.73" (18 mm)
2.0" (51 mm)
Spray Head Tank Diameter Opening
Features and Benefits• Cleans small to medium size tanks up to 8' (2.4 m)
in diameter
• Provides maximum efficiency and cost reduction through high-impact cleaning with minimum liquid consumption
• Choose from air (AG), electric (E) or explosion-proof electric (EP) motors
• Lightweight and portable – allows for maximum use and quick payback
• Long-life construction features corrosion-resistant 316SS and PTFE fluoropolymer resin seals
• Easily mounted with choices of 1.5', 3', 4' or 6' (.5, .9, 1.2 or 1.8 m) shaft lengths
• Optional adjustable flange accurately positions turret within tank
• Drum Cleaning
• Tote Cleaning
Typical ApplicationsSpecificationsMax. tank dia.: 8' (2.4 m)
Flow rate range: 1.5 to 7.3 gpm (5.7 to 28 l/min)
Pressure range: 100 to 500 psi (7 to 35 bar)
Max. operating temp.: 200°F (93°C)
Min. tank opening size: 2.3" (59 mm)
Spray coverage: 360°
Inlet connection: 1" NPT or BSPT (F)
Lubricator assembly is included with the air (AG) model only. Regular lubrication of the air supply line will significantly increase the life of the air motor.
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Motor DrivenTank Washers 8' (2.4 m)
Max. Tank Diameter
MotorType
ACFrequency
Speed(rpm)
Current(amps)
Power(watts)
Approx. Time for One Complete
Cycle (min.)
Electric50 Hz. 3.1 0.39 41 11
60 Hz. 3.8 0.33 34 9
Explosion-Proof
50 Hz. 0.8 0.3 33 44
60 Hz. 1.0 0.3 28 35
Cycle Time Data – Electric Motor (E and EP)
Cycle Time Data – Air Motor (AG)
Air Pressurepsi (bar)
AirConsumptionscfm (l/min)
Approx.Speed(rpm)
Approx. Time for One Complete Cycle
(min.)
5 (0.34) 1.4 (40) 3.2 10
7 (0.48) 2.0 (57) 6 5.5
10 (0.68) 3.1 (88) 8.2 4
Model No. ExtensionLength
Overall Length Weight
AA090AG-1.5 1.5' (0.5 m) 35" (0.8 m) 12-1/2 lbs. (5.7 kg)
AA090AG-3 3' (0.9 m) 53" (1.3 m) 14 lbs. (6.4 kg)
AA090AG-4 4' (1.2 m) 65" (1.6 m) 15-1/2 lbs. (7 kg)
AA090AG-6 6' (1.8 m) 89" (2.2 m) 18-1/2 lbs. (8.4 kg)
Dimensions and Weights – Air Motor (AG)
Model No. ExtensionLength
Overall Length Weight
AA090E-1.5 1.5' (0.5 m) 29-5/8" (0.7 m) 12-1/2 lbs. (5.7 kg)
AA090E-3 3' (0.9 m) 47-5/8" (1.2 m) 14 lbs. (6.4 kg)
AA090E-4 4' (1.2 m) 59-5/8" (1.5 m) 15-1/2 lbs. (7 kg)
AA090E-6 6' (1.8 m) 83-5/8" (2.1 m) 18-1/2 lbs. (8.4 kg)
Dimensions and Weights – Electric Motor (E)
Model No. ExtensionLength Overall Length Weight
AA090E-EP-1.5 1.5' (0.5 m) 32-5/8" (0.8 m) 20 lbs. (9.1 kg)
AA090E-EP-3 3' (0.9 m) 50-5/8" (1.3 m) 22 lbs. (10 kg)
AA090E-EP-4 4' (1.2 m) 62-5/8" (1.6 m) 23 lbs. (10.5 kg)
AA090E-EP-6 6' (1.8 m) 86-5/8" (2.2 m) 26 lbs. (11.8 kg)
Dimensions and Weights – Explosion-Proof Motor (EP)
Ordering Information
AA090 Motorized Tank Washer
Tank Washer Nozzle No.
AA090E – 3 + W 0005I I I I
TankWasher
Type
ExtensionLength
NozzleType
CapacitySize
Performance DataTotal Flow of Two Nozzles (Equal Capacity) gpm or l/min Liquid Inlet Pressure*
Nozzle No. 100 psi (7 bar) 200 psi (15 bar) 300 psi (20 bar) 400 psi (30 bar) 500 psi (35 bar)
W0005 1.5 (5.7) 2.0 (7.6) 2.4 (9.1) 2.8 (10.6) 3.2 (12.1)
W0010 2.7 (10.2) 3.7 (14.0) 4.5 (17.0) 5.1 (19.3) 5.8 (22.0)
W0014 3.5 (13.2) 4.7 (17.8) 5.8 (22.0) 6.6 (25.0) 7.3 (28.0)
*Note: Flow rates tabulated above include pressure drop through unit.
Adjustable Flanges
Accessories
Strainers
To prevent clogging, we recommend using a 100 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
Spray Coverage
Type ofCoverage
360°
See pages 18 and 19 for more information.
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Fluid DrivenReactionary Force 25' (7.6 m)
Max. Tank Diameter
Fluid DrivenTank Washing Nozzles
27500
SpecificationsMax. tank dia.: 25' (7.6 m)
Flow rate range: 4 to 391 gpm (15.3 to 1490 l/min)
Pressure range: 10 to 50 psi (.7 to 3.5 bar)
Max. operating temp.: 200°F (93°C)
Min. tank opening size:2" to 7" (51 to 178 mm) depending on capacity size
Spray coverage:180° spraying up or down, 270° spraying up or down and 360°
Inlet connection 27500: 1/2" to 3" NPT or BSPT
Inlet connection 27500R: 1/2" to 1" NPT or BSPT
Typical Applications• Cleaning Broke Chests
27500 PTFE nozzles are an ideal solution for cleaning liquid and pigment material from broke chest ceilings at a pulp and paper mill.
• Cleaning PCB Washers 27500 nozzles are used to clean wash units in the manufacture of printed circuit boards.
Some 27500R sizes available in carbon-filled PTFE
27500R
Features and Benefits• Ideal for rinsing tanks, vessels and containers up to 25'
(7.6 m) in diameter
• Especially suited for CIP systems – no motor source is needed due to the reactionary force of the cleaning liquid to rotate the spray head
• Low pressure for cleaning and rinsing applications
• Long-life material of construction – corrosion- and chemical-resistant PTFE fluoropolymer resin
• 27500R nozzles in 1/2" and 3/4" inlet connections are available in carbon-filled PTFE for improved thermal characteristics and higher mechanical strength over the standard material PTFE
• Spray angles range from 180° to 360° to meet most application needs
• 27500R has a rotating spray head that can be easily removed from the body for inspection and maintenance
• To optimize performance of the rotating spray head, use liquid free of debris
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Fluid DrivenReactionary Force 25' (7.6 m)
Max. Tank Diameter
NozzleNo.
OrificeDia.
(mm)
Capacity gpm (l/min)Max. Tank
Dia. (m)10 psi (0.7 bar)
20 psi (1.5 bar)
30 psi (2 bar)
40 psi (3 bar)
50 psi (3.5 bar)
l 27500 (A thru E)-R-1/2-8-TEF 3/32" (2.4) 4.0 (15.3) 5.7 (22) 6.9 (26) 8.0 (32) 8.9 (34) 10' (3.0)
l 27500 (A thru E)-R-3/4-18-TEF 3/32" (2.4) 9.0 (34) 12.7 (50) 15.6 (58) 18 (71) 20 (77) 15' (4.3)
27500 (A thru E)-R-3/4-32-TEF 5/32" (4.0) 16 (61) 23 (89) 28 (103) 32 (126) 36 (136) 15' (4.3)
27500 (A thru E)-R-3/4-46-TEF 15/64" (6.0) 23 (88) 33 (130) 40 (148) 46 (182) 51 (196) 15' (4.3)
27500 (A thru E)-R-1-50-TEF 5/32" (4.0) 25 (95) 35 (140) 43 (161) 50 (197) 56 (215) 18' (5.5)
27500 (A thru E)-R-1-70-TEF 7/32" (5.6) 35 (133) 49 (195) 61 (225) 70 (275) 78 (300) 18' (5.5)
27500 (A thru E)-R-1-90-TEF 19/64" (7.5) 45 (172) 64 (250) 78 (290) 90 (355) 101 (385) 18' (5.5)
27500 (A thru E)-2-100-TEF 15/64" (6.0) 50 (191) 71 (280) 87 (320) 100 (395) 112 (425) 20' (6.0)
27500 (A thru E)-2-125-TEF 17/64" (6.7) 63 (240) 88 (350) 108 (400) 125 (495) 140 (530) 20' (6.0)
27500 (A thru E)-2-150-TEF 5/16" (7.9) 75 (285) 106 (420) 130 (480) 150 (590) 168 (640) 20' (6.0)
27500 (A thru E)-2-175-TEF 3/8" (9.5) 88 (335) 124 (490) 152 (560) 175 (690) 196 (745) 20' (6.0)
27500 (A thru E)-2-200-TEF 27/64" (10.7) 100 (380) 141 (560) 173 (645) 200 (790) 224 (850) 20' (6.0)
27500 (A thru E)-3-250-TEF 25/64" (9.9) 125 (475) 177 (700) 217 (805) 250 (985) 280 (1065) 25' (7.6)
27500 (A thru E)-3-300-TEF 27/64" (10.7) 150 (570) 212 (840) 260 (965) 300 (1180) 335 (1280) 25' (7.6)
27500 (A thru E)-3-350-TEF 31/64" (12.3) 175 (665) 247 (975) 303 (1130) 350 (1380) 391 (1490) 25' (7.6)
l Models available in carbon-filled PTFE.Suggested optimum operating range – 20 to 40 psi (1.5 to 3 bar).
Performance Data
Spray Coverage
Type ofCoverage
180° Up 180° Down 270° Up 270° Down 360°
A B C D E
Dimensions and Weights
Nozzle Type Inlet Dia.NPT or BSPT X Dia. Y Z Flats
27500, 27500R 1/2" 1-15/16" (49.2 mm) 2-3/8" (60.3 mm) 1-1/8" (28.6 mm)
27500, 27500R 3/4" 2-1/4" (57.2 mm) 2-5/8" (66.6 mm) 1-5/16" (33.3 mm)
27500, 27500R 1" 2-3/4" (69.8 mm) 3" (76.2 mm) 1-5/8" (45.3 mm)
27500 2" 4-7/8" (123.8 mm) 4-3/8" (111 mm) 2-3/4" (69.8 mm)
27500 3" 6-7/8" (174.6 mm) 5-7/8" (149.2 mm) 3-7/8" (98.4 mm)
Y
X Dia.
Z
Accessories
Strainers
To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
27500 Tank Washing Nozzle
27500 E – R – 3/4 – 18 – TEF*I I I I I I
NozzleType
CoverageType
RemovableSprayHead
InletConn.
CapacitySize
MaterialCode
*Indicate CTEF for carbon-filled PTFE.
Ordering Information
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Fluid DrivenReactionary Force 18' (5.5 m)
Max. Tank Diameter
Features and Benefits• Ideal for cleaning tanks, vessels and containers up to 18'
(5.5 m) in diameter
• An advantage for sanitary applications, the threadless and tapered design promotes self-draining to prevent buildup on nozzle
• Secured to inlet connection with 316SS locking pin
• Conforms to 3A sanitary standard 78-01 for spray cleaning devices to remain in place (does not apply to 180° spraying up coverage)
• Constructed of PTFE fluoropolymer resin – ideal for harsh cleaning chemicals
• 28500R has a rotating spray head that can be easily removed from the body for inspection and maintenance
• To optimize performance of the rotating spray head, use liquid free of debris
Fluid DrivenTank Washing Nozzles
SpecificationsMax. tank dia.: 18' (5.5 m)
Flow rate range: 9 to 100.6 gpm (34 to 384 l/min)
Pressure range: 10 to 50 psi (0.7 to 3.5 bar)
Max. operating temp.: 200°F (93°C)
Min. tank opening size:2.5" to 4" (64 to 102 mm) depending on capacity size
Spray coverage:180° up or down, 270° up or down and 360°
Inlet connections:3/4", 1", 1-1/2", DN20, DN25 and DN40 sanitary tubing
Typical Applications• Pharmaceutical Processing Tanks
• Food Processing A dairy manufacturer uses 28500R tank washing nozzles in their clean-in-place system for a milk filling machine.
Threadless design and steel locking pin provide better seal and prevent contamination.
28500
28500RConforms to 3A
standards for CIP
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Fluid DrivenReactionary Force 18' (5.5 m)
Max. Tank Diameter
Spray Coverage
Ordering Information
28500 Tank Washing Nozzle
28500 E – R – 3/4 – 23 – TEFI I I I I I
NozzleType
CoverageType
RemovableSprayHead
InletConn.
CapacitySize
MaterialCode
Accessories
Strainers
To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
Performance Data
Nozzle No. Orifice Dia.(mm)
Capacity gpm (l/min)
10 psi (0.7 bar) 20 psi (1.5 bar) 30 psi (2 bar) 40 psi (3 bar) 50 psi (3.5 bar)
28500 (A thru E)-3/4-18-TEF 0.089" (2.3) 9 (34) 12.7 (50) 15.6 (58) 18 (71) 20.1 (77)
28500 (A thru E)-DN20-18-TEF 0.089" (2.3) 9 (34) 12.7 (50) 15.6 (58) 18 (71) 20.1 (77)
28500 (A thru E)-3/4-23-TEF 0.110" (2.8) 11.5 (44) 16.3 (64) 19.9 (74) 23 (91) 26 (99)
28500 (A thru E)-DN20-23-TEF 0.110" (2.8) 11.5 (44) 16.3 (64) 19.9 (74) 23 (91) 26 (99)
28500 (A thru E)-3/4-32-TEF 0.154" (3.9) 16 (61) 22.6 (89) 27.7 (103) 32 (126) 35.8 (136)
28500 (A thru E)-DN20-32-TEF 0.154" (3.9) 16 (61) 22.6 (89) 27.7 (103) 32 (126) 35.8 (136)
28500 (A thru E)-3/4-46-TEF 0.257" (6.5) 23 (88) 32.5 (128) 39.8 (148) 46 (181) 51.4 (196)
28500 (A thru E)-DN20-46-TEF 0.257" (6.5) 23 (88) 32.5 (128) 39.8 (148) 46 (181) 51.4 (196)
28500 (A thru E)-1-33-TEF 0.152" (3.9) 16.5 (63) 23 (92) 29 (106) 33 (131) 37 (141)
28500 (A thru E)-DN25-33-TEF 0.152" (3.9) 16.5 (63) 23 (92) 29 (106) 33 (131) 37 (141)
28500 (A thru E)-1-50-TEF 0.209" (5.3) 25 (95) 35.4 (140) 43.3 (161) 50 (197) 55.9 (213)
28500 (A thru E)-DN25-50-TEF 0.209" (5.3) 25 (95) 35.4 (140) 43.3 (161) 50 (197) 55.9 (213)
28500 (A thru E)-1-70-TEF 0.266" (6.8) 35 (133) 49.5 (195) 60.6 (226) 70 (276) 78.3 (298)
28500 (A thru E)-DN25-70-TEF 0.266" (6.8) 35 (133) 49.5 (195) 60.6 (226) 70 (276) 78.3 (298)
28500 (A thru E)-1-1/2-53-TEF 0.201" (5.1) 27 (101) 37 (148) 46 (171) 53 (209) 59 (226)
28500 (A thru E)-DN40-53-TEF 0.201" (5.1) 27 (101) 37 (148) 46 (171) 53 (209) 59 (226)
28500 (A thru E)-1-1/2-70-TEF 0.266" (6.8) 35 (132) 49 (185) 61 (231) 70 (265) 78 (295)
28500 (A thru E)-DN40-70-TEF 0.266" (6.8) 35 (132) 49 (185) 61 (231) 70 (265) 78 (295)
Dimensions and Weights
Y
Z
X Dia.Nozzle Inlet ID Inlet Dia. X Dia. Y Z
3/4" .76" 2-1/4" (57.2 mm) 2-5/8" (66.6 mm) 3/8" (9.5 mm)
DN20 22.2 mm 2-1/4" (57.2 mm) 2-5/8" (66.6 mm) 3/8" (9.5 mm)
1" 1.02" 2-3/4" (69.8 mm) 2-7/8" (73 mm) 1/2" (12.7 mm)
DN25 28.2 mm 2-3/4" (69.8 mm) 2-7/8" (73 mm) 1/2" (12.7 mm)
1-1/2" 1.52" 3-5/8" (92 mm) 3-5/8" (92 mm) 3/4" (19 mm)
DN40 40.2 mm 3-5/8" (92 mm) 3-5/8" (92 mm) 3/4" (19 mm)
Type ofCoverage
180° Up 180° Down 270° Up 270° Down 360°
A B C D E
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Fluid DrivenReactionary Force 8' (2.4 m)
Max. Tank Diameter
Fluid DrivenTank Washing Nozzles
Features and Benefits• Effectively washes interior of small tanks and drums up to
8' (2.4 m) in diameter
• Features three high-impact flat sprays mounted in a rotating spray head that is driven by the flow of the cleaning liquid
• The precisely positioned orifices provide complete orbital coverage of all interior surfaces
• Can be installed in either vertical or horizontal positions
• Maximum wear life and corrosion resistance results from construction made of 316SS with bearing retainers constructed of RYTON® (polyphenylene sulfide); sleeves of 50% stainless steel PTFE
• To optimize performance of the rotating spray head, cleaning liquid should be single pass or free of particulate
Typical Applications• Tank Cleaning
• Barrel Cleaning
• Vessel Cleaning 21400A nozzles are used by a textile manufacturer to keep the sides of their processing vessels free from dust particles.
21400A
18250A
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Fluid DrivenReactionary Force 8' (2.4 m)
Max. Tank Diameter
NozzleNo.
Capacity gpm (l/min)
10 psi (1 bar) 20 psi (1.5 bar) 30 psi (2 bar) 40 psi (2.5 bar) 50 psi (3 bar) 60 psi (4 bar)
18250A-316SS21-316SS 10.5 (48) 14.8 (59) 18.2 (68) 21 (76) 23 (83) 26 (96)
18250A-316SS45-316SS 23 (103) 32 (126) 39 (145) 45 (162) 50 (178) 55 (205)
Performance Data
A B C Hex. Weight
5-29/64"(138.4 mm)
4-35/64"(115.5 mm)
2-6/13"(53.6 mm)
1-5/8" (34.9 mm)
1.6 lbs.(0.73 kg)
Accessories
Strainers
To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
Dimensions and Weights
A
C
B
Specifications
Max. tank diameter: 8' (2.4 m)
Flow rate range: 10.5 to 55 gpm (48 to 205 l/min)
Pressure range: 10 to 60 psi (1 to 4 bar)
Max. operating temp.: 350°F (177°C)
Min. tank opening size: 2-7/32" (60 mm) in diameter
Spray coverage: 360°
Inlet connection: 3/4" NPT or BSPT
18250A Rotary Tank Washing Nozzle
18250A – 316SS 45 – 316SSI I I I
NozzleType
Bearingsand Races
Material Code
CapacitySize
MaterialCode
Ordering Information Spray Coverage
Type ofCoverage
360°
18250A
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21400A
NozzleNo.
Capacity gpm (l/min)
10 psi (1 bar) 20 psi (1.5 bar) 30 psi (2 bar) 40 psi (2.5 bar) 50 psi (3 bar) 60 psi (4 bar)
21400A-316SS10-316SS 5.0 (23) 7.1 (28) 8.7 (32) 10 (36) 11.2 (39) 12.2 (46)
21400A-316SS18-316SS 9.0 (41) 12.7 (50) 15.6 (58) 18 (65) 20 (71) 22 (82)
Performance Data
Fluid DrivenReactionary Force 5' (1.5 m)
Max. Tank Diameter
Dimensions and WeightsA B C Hex. Weight
5-9/32"(134 mm)
4-25/64"(111.5 mm)
1-3/4"(44.5 mm)
1-5/8" (34.9 mm)
1.5 lbs.(0.68 kg)
A
B
C
Accessories
Strainers
To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.
Request Catalog 35 for more information on our complete line of strainers.
21400A Rotary Tank Washing Nozzle
21400A – 316SS 18 – 316SSI I I I
NozzleType
Bearingsand Races
Material Code
CapacitySize
MaterialCode
Ordering Information Spray Coverage
Type ofCoverage
360°
Specifications
Max. tank diameter: 5' (1.5 m)
Flow rate range: 5.0 to 22 gpm (23 to 82 l/min)
Pressure range: 10 to 60 psi (1 to 4 bar)
Max. operating temp.: 350°F (177°C)
Min. tank opening size: 2-1/4" (60 mm)
Spray coverage: 360°
Inlet connection: 3/4" NPT or BSPT
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Typical Applications• Chemical Container Cleaning
• Cylinder Cleaning
• Pipe/Duct Work Cleaning
NozzleNo.
Capacity gpm (l/min)
10 psi (0.7 bar) 20 psi (1.5 bar) 30 psi (2 bar) 40 psi (3 bar) 50 psi (4 bar)
30473-1/4-TEF 2.1 (7.8) 2.9 (11.3) 3.5 (13) 4.0 (15) 4.5 (18)
Performance Data
SpecificationsMax. tank dia.: 8' (2.4 m)
Flow rate range: 2.1 to 4.5 gpm (7.8 to 18 l/min)
Pressure range: 10 to 50 psi (0.7 to 4 bar)
Max. operating temp.: 200°F (93°C)
Min. tank opening size: 1" (25 mm)
Spray coverage: approx. 360°
Inlet connection: 1/4" NPT or BSPT (M)
30473 Rotary Tank Washing Nozzle
30473 – 1/4 – TEFI I I
NozzleType
InletConn.
MaterialCode
Ordering Information Spray Coverage
Type ofCoverage
~360°
NozzleNo. A B Dia. Weight
304731-3/4"
(44.4 mm)7/8"
(22.3 mm)0.5 oz.
(0.02 kg)
Dimensions and Weights Accessories
Strainers
To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
Fluid DrivenReactionary Force 8' (2.4 m)
Max. Tank Diameter
Fluid DrivenTank Washing Nozzle
30473
B Dia.
Chemical-resistant PTFE
construction with removable Viton® O-ring that allows rotating spray head to be easily removed for inspection and maintenance.
A
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Fluid DrivenReactionary Force 6.5' (2.0 m)
Max. Tank Diameter
NozzleNo.
Capacity gpm (l/min)
20 psi (1.5 bar) 30 psi (2 bar) 40 psi (2.5 bar) 50 psi (3 bar) 60 psi (4 bar) 70 psi (5 bar)
D41892-POM-6 4.0 (15.9) 4.9 (18.3) 5.7 (20.5) 6.4 (22.5) 7.0 (26) 7.5 (29)
Performance Data
SpecificationsMax. tank dia.: 6.5' (2.0 m)
Flow rate range: 4.0 to 7.5 gpm (15.9 to 29 l/min)
Pressure range: 20 to 70 psi (2 to 5 bar)
Max. operating temp.: 160°F (70°C)
Min. tank opening size: 1-1/2" (37 mm)
Spray coverage: 360°
Inlet connection: 3/8", 1/2" NPT or BSPT (F)
Typical Applications
Dimensions and Weights
Strainers
Accessories
To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
NozzleNo. A B Weight
D418922.7"
(68 mm)1.46"
(37 mm)1.4 oz.
(0.04 kg)
Spray Coverage
Type ofCoverage
360°
Self-cleaning sliding bearing means minimal maintenance.Lightweight body and flat spray inserts are constructed of POM and PVDF for durability and corrosion resistance.CIP connection and ATEX certified versions available upon request.
• Chemical Container Cleaning
• Small Tank Cleaning
Ordering Information
B
A
B
A
UniRokon™ Fluid DrivenTank Washing Nozzle
D41892 Rotary Tank Washing Nozzle
D41892 – 1/2 – POM – 6I I I I
NozzleType
InletConn.
MaterialCode
CapacitySize
D41892
Note: Recommended operating pressure: 30 - 60 psi (2 to 4 bar).
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NozzleNo.
Capacity gpm (l/min)
10 psi (1 bar) 20 psi (1.5 bar) 30 psi (2 bar) 40 psi (2.5 bar) 50 psi (3 bar) 60 psi (4 bar)
36640-1.7-SS 0.8 (3.4) 1.2 (4.9) 1.5 (5.3) 1.7 (6.1) 1.9 (6.8) 2.2 (7.9)
Performance Data
NozzleNo.
A (mm)
B Dia. (mm)
C (mm)
Hex. (mm)
Weight (kg)
366401-7/8"(47.6)
1"(25.4)
1-9/16"(39.7)
7/8"(22.2)
3 oz.(0.09)
Dimensions and Weights
AC
B
Fluid DrivenReactionary Force 3' (.9 m)
Max. Tank Diameter
Accessories
Strainers
To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
36640 Rotary Tank Washing Nozzle
36640 – 1.7 – SSI I I
NozzleType
CapacitySize
MaterialCode
Ordering Information
SpecificationsMax. tank dia.: 3' (.9 m)
Flow rate range: .8 to 2.2 gpm (3.4 to 7.9 l/min)
Pressure range: 10 to 60 psi (1 to 4 bar)
Max. operating temp.: 200°F (93°C)
Min. tank opening size: 1-1/32" (26 mm)
Spray coverage: side sprays
Inlet connection: 1/4" NPT or BSPT (F)
Typical Applications
Achieve maximum wear life and corrosion resistance with stainless steel and hardened stainless steel bearings and races.
Fluid DrivenTank Washing Nozzle
• Keg Washing
• Cylinder Cleaning
• Pipe/Duct Work Cleaning
Spray Coverage
Type ofCoverage
Side Spray
36640
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Features and Benefits• Excellent for general rinsing and light cleaning in small
containers, cylinders or duct work
• Choose from two designs: 23240-2 has two flat spray orifices positioned to produce the self-rotating force and provide side sprays. 23240-3 adds a top orifice resulting in a nearly full spherical spray coverage
• 316SS nozzle with bearings and races made of specially hardened 316SS for maximum wear life and corrosion resistance
• Standard internal 50% stainless steel filled PTFE sleeve or optional PTFE sleeve
Fluid DrivenReactionary Force 3' (.9 m)
Max. Tank Diameter
Typical Applications• Keg Washing
• Cylinder Cleaning
• Washing Dialysis Barrels 23240 compact keg washing nozzles provide complete coverage needed for cleaning and sterilizing the inside of kidney dialysis barrels.
• Pipe/Duct Work Cleaning Enclosed in a spring-loaded nozzle case to reduce contamination, the 23240 keg washing nozzle automates the cleaning of a duct and cyclone at a spray drier plant.
SpecificationsMax. tank dia.: 3' (.9 m)
Flow rate range: 3.5 to 22 gpm (14 to 79 l/min)
Pressure range: 20 to 200 psi (1.5 to 12 bar)
Max. operating temp.: 350°F (177°C)
Min. tank opening size: 1-1/32" (26 mm)
23240-2 spray coverage: side sprays
23240-3 spray coverage: 360°
Inlet connection: 1/2" NPT or BSPT (F)
23240
Fluid DrivenTank Washing Nozzle
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NozzleNo.
Capacity gpm (l/min)
20 psi(1.5 bar)
40 psi(3 bar)
60 psi(4 bar)
80 psi(5 bar)
100 psi(6 bar)
120 psi(8 bar)
150 psi(10 bar)
200 psi(12 bar)
23240-2-316SS-5-316SS 3.5 (14) 5.0 (19.7) 6.1 (23) 7.1 (25) 7.9 (28) 8.7 (32) 9.7 (36) 11.2 (39)
23240-2-316SS-8-316SS 5.7 (22) 8.0 (32) 9.8 (36) 11.3 (41) 12.6 (45) 13.9 (52) 15.5 (58) 17.9 (63)
23240-3-316SS-5.7-316SS 4.0 (15.9) 5.7 (22) 7.0 (26) 8.1 (29) 9.0 (32) 9.9 (37) 11.0 (41) 12.7 (45)
23240-3-316SS-7-316SS 4.9 (19.5) 7.0 (28) 8.6 (32) 9.9 (36) 11.1 (39) 12.1 (45) 13.6 (50) 15.7 (55)
23240-3-316SS-10-316SS 7.1 (28) 10.0 (39) 12.2 (46) 14.1 (51) 15.8 (56) 17.3 (64) 19.4 (72) 22 (79)
Performance Data
Ordering Information
Dimensions and WeightsNozzle
No. A B Dia. Weight
232403-1/2"
(89 mm)1"
(25.4 mm)8 oz.
(0.23 kg)A
B
Fluid DrivenReactionary Force 3' (.9 m)
Max. Tank Diameter
Strainers
To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
Accessories
Type ofCoverage
360° Side Spray
Spray Coverage
23240 Rotary Tank Washing Nozzle
23240 – 2 – 316SS – 5 – 316SSI I I I I
NozzleType
CoverageType
Bearingsand Races
Material Code
CapacitySize
MaterialCode
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Fluid DrivenConstant Speed 20' (6.0 m)
Max. Tank Diameter
Features and Benefits• Cleans, rinses and sanitizes medium-size tanks up to
20’ (6.0 m) in diameter
• Rotates at nearly constant speed of 2 to 30 RPM over a wide range of fluid pressures for more thorough cleaning
• The increase in impact of up to four times higher than a conventional rotating nozzle means cleaning efficiency is improved through minimized fluid consumption
• Perfect for cleaning, sanitizing and foaming applications because of limited rotation speed
• PVDF nozzle body constructed of chemical- and corrosion resistant KYNAR® with a PTFE washer and a polyethylene sleeve. D40159-PVDF nozzles have partial 303SS nozzle inserts
• 303SS or 316SS body available with a PTFE sleeve and washer
• Stainless steel versions are available to meet the European ATEX standard for use in explosive environments
• Sanitary tubing and wall mounting options available upon request Typical Applications
• Rinsing Mixing Tanks The D40159-PVDF nozzle is used to thoroughly clean the inside of food mixing tanks and to help prevent cross contamination.
• Washing Dry Powder Tanks D26984-SS rotating nozzles clean the interior of dry powder tanks, between batches, to remove fine dust particles.
D40159-SS, 316SS D26984-SS, 316SS
Stainless steel, ATEX-certified models are available for
explosion-proof environments.
Rokon® Fluid DrivenTank Washing Nozzles
SpecificationsMax. tank dia.: 20' (6.0 m)
Flow rate range:3.2 to 31 gpm (12.0 to 128 l/min)
Pressure range: 30 to 230 psi (2 to 16 bar)
Max. operating temp.: 160°F (70°C)
Min. tank opening size: 2.25" (56 mm)
Spray coverage D40159: 65°, 120°, 180° and 260°
Spray coverage D26984: 360°
Inlet connection SS, 316SS: 1/2" NPT or BSPT
Inlet connection PVDF: 3/8", 1/2" NPT or BSPT
D40159-PVDF
D26984-PVDF
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Fluid DrivenConstant Speed 20' (6.0 m)
Max. Tank Diameter
Accessories
Strainers
To prevent clogging, we recommend using a 200 minimum mesh with our 1TW Heavy-Duty Strainer or the 8310A-1/2 Heavy-Duty High Pressure Strainer.
Request Catalog 35for more information on our complete line of strainers.
Performance Data
Nozzle InletNozzle Type Capacity
Size
Capacity gpm (l/min)
PVDF SS, 316SS 30 psi (2 bar) 40 psi (3 bar) 100 psi (5 bar) 150 psi (10 bar) 230 psi (16 bar)
3/8l 3.2 3.2 (12) 3.5 (14) 5.3 (17) 6.5 (24) 7.9 (30)
l 4.5 3.8 (14.5) 4.4 (17.0) 6.9 (22) 8.5 (32) 10.5 (40)
1/2
l l 3.2 3.2 (12) 3.5 (14) 5.3 (17) 6.5 (24) 7.9 (30)
l l 4.5 3.8 (14.5) 4.4 (17) 6.9 (22) 8.5 (32) 10.5 (40)
l l 9.9 8.4 (31.8) 9.7 (40) 15.5 (52) 19.1 (73) 24 (93)
l l 13.6 11.3 (42.9) 14.0 (55) 21 (71) 26 (101) 31 (128)
NozzleType
A(mm)
B Dia.(mm)
C Dia.(mm) Weight
PVDF5-3/4"(146)
1-15/16"(49)
1-59/64"(49)
.43 lbs.(0.19 kg)
SS, 316SS5-3/4"(146)
2"(50)
1-3/5"(41)
1.62 lbs.(0.73 kg)
Dimensions and Weights
B
C
AA
B
C
PVDF SS, 316SS
D40159 Rokon Rotary Tank Washing Nozzle
D40159 – 3/8 – PVDF* 3.2 – 260 A**I I I I I I
NozzleType
InletConn.
MaterialCode
CapacitySize
SprayAngle
SprayDir.
Ordering Information
D26984 Rokon® Rotary Tank Washing Nozzle
D26984 – 3/8 – PVDF* – 3.2I I I I
NozzleType
InletConn.
MaterialCode
CapacitySize
Spray Angle 260° Down 260° Up** 180° Down 180° Up** 120° Down 65° Down
CapacitySize
3.2 l l l
4.5 l l l l
9.9 l l l l l l
13.6 l l l l
Spray Coverage – D40159
Spray Coverage – D26984
Type ofCoverage
360°
* Material: Specify PVDF for Chemical Resistant Kynar. Specify SS for Stainless Steel Type 303 (DIN 1.4305). Specify 316SS for Stainless Steel Type 316 (DIN 1.4571).
**Add “A” to the D40159 part number for upward spray toward inlet.
Note: D40159-SS, -316SS not available in 3.2 capacity.
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Features and Benefits• Cleans, rinses and sanitizes medium-size tanks up
to 12' (3.7 m) in diameter
• Rotates at nearly constant speed of 2 to 30 RPM over a wide range of fluid pressure for more thorough cleaning
• The increase in impact of up to four times higher than a conventional rotating nozzle means cleaning efficiency is improved through minimized fluid consumption
• Perfect for cleaning, sanitizing and foaming applications because of limited rotation speed
• Patented self-flushing water bearing design eliminates internal bearings or races
• Available in four capacity sizes – 3.2, 4.5, 9.9 and 13.6
• Stainless steel versions are available to meet the European ATEX standard for use in explosive environments
• Sanitary pin version conforms to 3-A sanitary standard 78-01 for spray cleaning devices to remain in place (CIP)
Fluid DrivenConstant Speed 12' (3.7 m)
Max. Tank Diameter
SpecificationsMax. tank dia.: 12' (3.7 m)
Flow rate range: 2.7 to 34 gpm (12 to 128 l/min)
Pressure range: 29 to 230 psi (2 to 16 bar)
Max. operating temp.: 302°F (150°C)
Min. tank opening size: 1-1/4" (31 mm)
Spray coverage: 360°
Inlet connection: 3/8" NPT or BSPT, DN19
Typical Applications• Tank Cleaning
Clean in place system uses multiple D41800E compact MiniRokon nozzles to clean large tanks in the manufacturing of cellulose.
D41800E Sanitary pin connection
conforms to 3A standards for CIP.
D41800E Threaded version
MiniRokon™ Fluid Driven Tank Washing Nozzle
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Type ofCoverage
360°
Spray Coverage
Ordering Information
MiniRokon™ Rotary Tank Washing Nozzle3/8" Threaded Connection
D41800E – 3/8 – 316L* 9.9I I I I
NozzleType
InletConn.
MaterialCode
CapacitySize
MiniRokon Rotary Tank Washing NozzleDN19 Sanitary Connection
D41800E – 19 – 316L* 9.9 – 3AI I I I l
NozzleType
InletConn.
MaterialCode
CapacitySize
3AVersion
NozzleType
InletConn.
A(mm)
B Dia.(mm)
C Dia.(mm)
D Dia.(mm) Weight
D41800E3/8" 3" (78) 1-3/16" (30) 27/32" (21) – .28 lbs. (0.13 kg)
DN19 3-7/32" (82) 1-3/16" (30) 27/32" (21) .094" (2.4) .29 lbs. (0.13 kg)
Dimensions and Weights
D
B
C
A
Performance Data
CapacitySize
Capacity gpm (l/min)
30 psi (2 bar) 40 psi (3 bar) 100 psi (5 bar) 150 psi (10 bar) 230 psi (16 bar)
3.2 2.9 (10.8) 3.5 (14) 5.3 (17) 6.5 (24) 7.9 (30)
4.5 4.0 (15.1) 4.8 (19) 7.5 (24) 9.1 (34) 11.3 (43)
9.9 8.8 (33.2) 10.1 (40) 16.1 (52) 19.7 (73) 24 (93)
13.6 12.1 (45.7) 14.0 (55) 22 (71) 27 (101) 34 (128)
Accessories
Strainers
To prevent clogging, we recommend using a 200 minimum mesh with our 1TW Heavy-Duty Strainer or the 8310A-1/2 Heavy-Duty High Pressure Strainer.
Request Catalog 35for more information on our complete line of strainers.
Fluid DrivenConstant Speed 12' (3.7 m)
Max. Tank Diameter
* Materials: Specify SS for Stainless Steel Type 303 (DIN1.4305). Specify 316L for Stainless Steel Type 316L (DIN1.4404).
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Fixed TankWashing Nozzles 22' (6.7 m)
Max. Tank Diameter
Fixed Tank Washing NozzlesFeatures and Benefits• High capacity stationary tank washing nozzles feature
13 FullJet® nozzles for spraying numerous patterns and coverages
• Simple, reliable and does not contain any moving parts
• Constructed in a choice of materials: brass, mild steel and stainless steel
• On Model 6353-MFP, reliability and increased rinsing action are achieved through 3/8" Maximum Free Passage FullJet nozzles to help reduce clogging
• Can be specially designed for a wide range of coverages
• To rinse deeper tanks, use Model 12900-2 which has 1-1/2" bottom outlet connection for use with a pipe extension and a 6353 nozzle assembly
6353-MFP
Typical Applications• Rinsing Oil Additives
6353 Tank Washing Nozzles are used to rinse oil additives from the walls of 14' (4.3 m) tanks.
12900
6353
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Fixed TankWashing Nozzles 22' (6.7 m)
Max. Tank Diameter
NozzleNo.
With FullJet®
NozzlesOrder No.
Max. Free Passin. (mm)
Capacity gpm (l/min)
20 psi (1.5 bar) 30 psi (2 bar) 40 psi (3 bar) 50 psi (3.5 bar)
12900-1-1/2 1/2 HH40 0.141 (3.6) 72 (280) 86 (320) 99 (390) 109 (415)
12900-1-3/4 3/4 HH7 0.203 (5.2) 148 (580) 180 (660) 205 (800) 225 (860)
12900-1-1 1 HH12 0.250 (6.4) 252 (1000) 306 (1130) 350 (1370) 385 (1470)
Performance Data
12900Adaptable assembly
accepts 1/2", 3/4" or 1" full cone nozzles.
12900-1 NozzleAssembly Nozzle
12900-1 – 3/4 – 316SS + 3/4HH – 316SS 7I I I I I I
NozzleNo.
InletConn.
MaterialCode
NozzleType
MaterialCode
CapacitySize
Ordering Information Accessories
Strainers
To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
Nozzle No. A B
Dia. Weight
12900-1-1/26-17/32"
(166 mm)7-1/2"
(191 mm)13.7 lbs. (6.2 kg)
12900-1-3/46-27/32"
(174 mm)8-1/4"
(210 mm)15.3 lbs. (6.9 kg)
12900-1-17-7/32"
(183 mm)9"
(229 mm)18.1 lbs. (8.2 kg)
Dimensions and Weights
A
B
SpecificationsMax. tank dia.: 22' (6.7 m)
Flow rate range: 72 to 385 gpm (280 to 1470 l/min)
Pressure range: 20 to 50 psi (1.5 to 3.5 bar)
Max. operating temp.: 212°F (100°C)
Min. tank opening size: 10" (254 mm)
Materials: Brass or 316SS
Spray coverage: 360°
Inlet connection: 3" NPT or BSPT (F)
Spray Coverage
Type ofCoverage
360°
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Fixed TankWashing Nozzles 10' (3.1 m)
Max. Tank Diameter
NozzleNo.
With FullJet®
NozzlesOrder No.
Max. Free Passin. (mm)
Capacity gpm (l/min)
20 psi (1.5 bar) 30 psi (2 bar) 40 psi (3 bar) 50 psi (3.5 bar)
6353 1/4 GG5 0.050 (1.3) 8.9 (35) 10.8 (40) 12.3 (48) 13.6 (52)
6353 1/4 GG10 0.063 (1.6) 17.9 (70) 22 (80) 25 (97) 27 (104)
6353 3/8 GG22 0.109 (2.8) 39 (155) 48 (177) 55 (215) 60 (230)
Performance Data
Ordering Information
6353 Nozzle
6353 – 1/4GG – 316SS 5I I I I
NozzleNo.
NozzleType
MaterialCode
CapacitySize
Accessories
Strainers
To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
Dimensions and Weights
A
B
SpecificationsMax. tank dia.: 10' (3.1 m)
Flow rate range: 8.9 to 60 gpm (35 to 230 l/min)
Pressure range: 20 to 50 psi (1.5 to 3.5 bar)
Max. operating temp.: 212°F (100°C)
Min. tank opening size: 6" (152 mm)
Materials: Brass, 303SS or 316SS
Spray coverage: 360°
Inlet connection: 1-1/2" NPT or BSPT (F)
Spray Coverage
Type ofCoverage
360°
6353Uses 1/4" or 3/8" full
cone nozzles.
Nozzle No. A B
Dia. Weight
6353-1/4GG54-1/2"
(114 mm)4-1/2"
(114 mm)3.7 lbs. (1.6 kg)
6353-1/4GG104-1/2"
(114 mm)4-1/2"
(114 mm)3.7 lbs. (1.6 kg)
6353-3/8GG224-3/4"
(121 mm)5"
(127 mm)4.5 lbs. (2.0 kg)
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Fixed TankWashing Nozzles 10' (3.1 m)
Max. Tank Diameter
NozzleNo.
With FullJet®
NozzlesOrder No.
Max. Free Passin. (mm)
Capacity gpm (l/min)
20 psi (1.5 bar) 30 psi (2 bar) 40 psi (3 bar) 50 psi (3.5 bar)
6353 3/8 HHMFP6014 0.125 (3.2) 25 (93) 29 (108) 31 (118) 33 (123)
6353 3/8 HHMFP6022 0.156 (4.0) 38 (143) 44 (167) 49 (187) 54 (204)
6353 3/8 HHMFP6032 0.188 (4.8) 55 (206) 65 (246) 73 (276) 80 (301)
Performance Data
Accessories
Strainers
To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.
Request Catalog 35 for more information on our complete line of strainers.
Dimensions and Weights
Nozzle No. A B Dia. Weight
6353-3/8HHMFP6014 4-1/2" (114 mm) 4-1/2" (114 mm) 3.7 lbs. (1.6 kg)
6353-3/8HHMFP6022 4-1/2" (114 mm) 4-1/2" (114 mm) 3.7 lbs. (1.6 kg)
6353-3/8HHMFP6032 4-3/4" (121 mm) 5" (127 mm) 3.7 lbs. (1.6 kg)
A
B
6353-MFPMaximum Free Passage nozzles reduce clogging.
SpecificationsMax. tank dia.: 10' (3.1 m)
Flow rate range: 25 to 80 gpm (93 to 301 l/min)
Pressure range: 20 to 50 psi (1.5 to 3.5 bar)
Max. operating temp.: 212°F (100°C)
Min. tank opening size: 6" (152 mm)
Materials: Brass or 316SS
Spray coverage: 360°
Inlet connection: 1-1/2" NPT or BSPT (F)
Spray Coverage
Type ofCoverage
360°
Ordering Information
6353-3/8HHMFP Nozzle
6353 – 3/8HHMFP – 316SS 14I I I I
NozzleNo.
NozzleType
MaterialCode
CapacitySize
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Fixed TankWashing Nozzles 18' (5.5 m)
Max. Tank Diameter
Features and Benefits• Ideal for rinsing and low-pressure washing
• Suitable for CIP – no moving parts
• 316L stainless steel construction permits the use of a wide array of CIP chemicals
• Low maintenance
• Deliver reliable, consistent performance
• Conforms to 3A sanitary 78-01 for spray cleaning devices to remain in place (CIP)
Fixed Spray Balls
SpecificationsMax. tank dia.: 18' (5.5 m)
Flow rate range: 22 to 141 gpm (83 to 534 l/min)
Pressure range: 15 to 30 psi (1.03 to 2.06 bar)
Max. operating temp.: 400°F (204°C)
Min. tank opening size: 3.4" to 4.6" (87 mm to 118 mm)
Spray coverage: 360°
Inlet connection: 3/4", 1", 2"
• Food Processing Tanks
• Pharmaceutical Tanks
• Chemical Tanks
Typical Applications
Fixed spray balls are used for low-pressure washing and rinsing of tanks.
Sanitary tank wash lances can be fabricated with 63225 nozzles
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Fixed TankWashing Nozzles 18' (5.5 m)
Max. Tank Diameter
NozzleType/Size
Max. Free Pass.in. (mm)
Capacity gpm (l/min)Max. Tank
Dia. (m)15 psi (1.03 bar)
22 psi (1.52 bar)
30 psi (2.06 bar)
63225E–3/4–22–316L .059 (1.45) 22 (83) 27 (102) 31 (117) 10' (3.0)
63225E–1–32–316L .068 (1.73) 32 (121) 39 (148) 45 (170) 13' (4.0)
63225E–2–100–316L .102 (2.59) 100 (379) 121 (458) 141 (534) 18' (5.5)
Performance Data
Spray Coverage
Fixed Spray Balls
63225E – 3/4 – 22 – 316Ll l l l
NozzleType
InletConn.
CapacitySize
MaterialCode
Ordering InformationAccessories
Strainers
To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
InletConnection
Inlet Size A(mm)
Ball Dia. B(mm)
Length C(mm)
Length D(mm)
Pin Dia. E(mm) Weight
3/4".765"
(19.43)2"
(51)2.83"(72)
.51"(13)
.13"(3.3)
.24 lb.(.11 kg)
1"1.015"(25.78)
2.5"(64)
3.61"(92)
.67"(17)
.13"(3.3)
.46 lb.(.21 kg)
2"2.015"(51.18)
3.75"(95)
4.83"(123)
.89"(23)
.16"(4.0)
1.42 lbs.(.65 kg)
Dimensions and Weights
D
A
B
E
C
Type ofCoverage
360°
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Features and Benefits• Stationary nozzles ideal for cleaning or rinsing small vessels
• Forty spray orifices combine to produce a 240° spray angle
NozzleNo.
Max. Free Passin. (mm)
Capacity gpm (l/min)
10 psi (0.7 bar)
20 psi (1.5 bar)
40 psi (3 bar)
60 psi (4 bar)
80 psi (5 bar)
100 psi (7 bar)
130 psi (9 bar)
150 psi (10 bar)
VSM-1/2-28 0.031 (0.8) 2.7 (10.4) 3.9 (15.3) 5.5 (22) 6.7 (25) 7.8 (28) 8.7 (33) 9.9 (38) 10.6 (40)VSM-1/2-44 0.039 (1.0) 4.3 (16.3) 6.1 (24) 8.6 (34) 10.6 (39) 12.2 (44) 13.7 (52) 15.6 (59) 16.7 (62)VSM-1/2-90 0.059 (1.5) 8.8 (33) 12.5 (49) 17.7 (70) 22 (81) 25 (90) 28 (107) 32 (121) 34 (127)VSM-3/4-90 0.059 (1.5) 8.8 (33) 12.5 (49) 17.7 (70) 22 (81) 25 (90) 28 (107) 32 (121) 34 (127)VSM-1/2-140 0.077 (1.95) 13.7 (52) 19.4 (77) 28 (108) 34 (125) 39 (140) 43 (166) 50 (188) 53 (198)VSM-3/4-140 0.077 (1.95) 13.7 (52) 19.4 (77) 28 (108) 34 (125) 39 (140) 43 (166) 50 (188) 53 (198)VSM-1/2-190 0.091 (2.3) 18.6 (71) 26 (104) 37 (147) 46 (170) 53 (190) 59 (225) 67 (254) 72 (269)VSM-3/4-190 0.091 (2.3) 18.6 (71) 26 (104) 37 (147) 46 (170) 53 (190) 59 (225) 67 (254) 72 (269)
Performance Data
SpecificationsMax. tank dia.: 5' (1.6 m)Flow rate range: 2.7 to 72 gpm (10.4 to 269 l/min)Pressure range: 10 to 150 psi (.7 to 10 bar)Max. operating temp.: 200°F (93°C)Min. tank opening size: 2" (51 mm)Spray coverage: 240°Material: NylonInlet connection: 1/2" or 3/4" NPT or BSPT (F)
Type ofCoverage
240° Down
Spray Coverage
AccessoriesStrainers
Dimensions and Weights
Nozzle No. Inlet Conn.NPT or BSPT A Dia. B C Weight
VSM1/2" F 9/16" (15 mm) 1-11/16" (45 mm) 1" (26 mm) 3 oz. (0.08 kg)
3/4" F 3/4" (20 mm) 2-7/16" (62 mm) 1-1/2" (40 mm) 8 oz. (0.225 kg)
VSM TankWashing Nozzle
Fixed TankWashing Nozzles 5' (1.6 m)
Max. Tank Diameter
VSM Tank Washing Nozzle
VSM – 3/4 140I I I
NozzleType
Inlet PipeConn.
CapacitySize
Ordering Information
Typical Applications
• Container Cleaning
• Vessel Cleaning
C
B
A
To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
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3150
Fixed TankWashing Nozzles 3' (.9 m)
Max. Tank Diameter
Features and Benefits• Low capacity stationary tank washing nozzle to clean
interior of small distribution and process vessels up to 3.0' (0.9 m) in diameter
• Durable, corrosion-resistant design
• Versions are available with 21 orifices for 360° coverage or 15 orifices for 210° forward only
• 3/4" (19 mm) neck allows drainage during washing
NozzleNo.
Max. Free Pass in. (mm)
Capacity gpm (l/min)
10 psi (1 bar) 20 psi (2 bar) 30 psi (3 bar) 40 psi (4 bar) 60 psi (5 bar) 80 psi (6 bar) 100 psi (7 bar) 150 psi (10 bar)
3150-15 0.040 (1.0) 5.2 (23) 7.2 (32) 8.7 (39) 9.9 (44) 12.1 (49) 13.8 (54) 15.3 (57) 19.0 (67)
3150-21 0.040 (1.0) 7.0 (31) 9.8 (43) 11.7 (52) 13.3 (59) 16.2 (66) 18.5 (73) 21 (77) 26 (91)
Performance Data
Strainers
Accessories
To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
Dimensions and WeightsNozzle
No. A Dia. B C Dia. Weight
31501-11/16"(43 mm)
6-9/16"(167 mm)
3/4"(19 mm)
1-1/2 lbs.(0.68 kg)
A
B
C
Ordering Information
3150 Stationary Tank Washing Nozzle
3150 – SS 15I I I
Nozzle Type
Material Code
Number ofFull Cone Spray Tips
SpecificationsMax. tank dia.: 3' (.9 m)
Flow rate range: 5.2 to 26 gpm (23 to 91 l/min)
Pressure range: 10 to 150 psi (1 to 10 bar)
Max. operating temp.: 212°F (100°C)
Min. tank opening size: 2" (51 mm) diameter
Spray coverage: 210°, 360°
Materials: Brass, 303SS, mild steel, 316SS
Inlet connection: 1" NPT or BSPT (M)
Fixed Tank Washing Nozzle
Type ofCoverage
210° 360°
Spray Coverage
#3 _ _ full cone tips and vanes For 3198-21- _ _ (Qty. 20) For 3198-15- _ _ (Qty. 14) the bottom ring of full cone tips is eliminated
Typical Applications• Keg Washing
• Drum Washing
• Container Cleaning
• Vessel Cleaning
• Tube Cleaning
1/4 G10 cap and vane (Qty. 1).
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Type ofCoverage
210° 360°
Fixed TankWashing Nozzles 2' (.6 m)
Max. Tank Diameter
NozzleNo.
Max. Free Passin. (mm)
Capacity gpm (l/min)
60 psi (5 bar)
80 psi (6 bar)
100 psi (7 bar)
150 psi (10 bar)
15498-15-SS 0.094 (2.4) 5.5 (23) 6.3 (25) 7.0 (26) 8.5 (31)
15498-21-SS 0.094 (2.4) 7.7 (31) 8.7 (34) 9.6 (36) 11.7 (43)
Performance Data
Features and Benefits• Specifically designed to clean kegs up to 2.0'
(0.6 m) in diameter
• Versions are available with 21 orifices for 360° coverage or 15 orifices for 210° forward only
• Durable, corrosion-resistant design
• Can pass through a standard keg bung and can fit on automatic keg washers
• Reduced neck design allows for drainage while washing
• Machined flats on base of nozzle make inlet connections easy
Accessories
Strainers
To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.
Request Catalog 35for more information on our complete line of strainers.
15498
15498 Stationary Tank Washing Nozzle
15498 – 15 – SSI I I
NozzleType
Number ofFull Cone Spray Tips
MaterialCode
Ordering Information
NozzleNo. A Dia. B C Dia. Weight
154981-3/8"
(35 mm)6-1/8"
(156 mm)5/8"
(16 mm)1-1/8 lbs.(0.51 kg)
Dimensions and Weights
A
B
C
• Drum Washing
• Container Cleaning
Typical Applications• Keg Washing
• Duct Washing
Spray Coverage
Fixed Tank Washing Nozzle
#1.5-SS full cone tips and #1-SS vanes
For 15498-21-SS (Qty. 20)For 15498-15-SS (Qty. 14)
the bottom ring of full cone tips is eliminated#3-SS full cone tip
and vane (Qty. 1).
SpecificationsMax. tank dia.: 2' (.6 m)
Flow rate range: 5.5 to 11.7 gpm (23 to 43 l/min)
Pressure range: 60 to 150 psi (5 to 10 bar)
Max. operating temp.: 212°F (100°C)
Min. tank opening size: 2" (51 mm) diameter
Spray coverage: 210°, 360°
Materials: 303SS or 316SS
Inlet connection: 1" NPT or BSPT (M)
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AutoJet® Tank Cleaning Systems
AutoJet® Tank Cleaning SystemsSystem Benefits• Standard pump/motor sets, sized for best
operating efficiency
• Repeatable performance facilitates regulatory compliance and ensures operator safety
• Decreases downtime, reduces chemical and water consumption, and related disposal costs
• Chemical injection option improves consistency and effectiveness of the wash
• 100% tested to ensure quick start-up
• Easy to install, operate and maintain
• Single-source convenience simplifies ordering, installation and technical support
System Options• Adjustable spray duration timing control
• Brass wetted parts
• Chemical injection
• Flow meter and flow totalizer
• Mobility casters
• Pump pressure gauge
From
Features & SpecificationsDesigned to NEMA 4 standards for non-hazardous locations
Control panel with ON/OFF switch
Inlet/outlet valves and pressure gauges
Inlet strainer and check valve
Inlet pressure switch
Wetted surfaces constructed of stainless steel grade 304 or better
Cabinet enclosure for neat appearance and noise reduction
Power requirements: 230/460 VAC 3 Phase 60Hz
Low pressure systems Pump type: Centrifugal Pressure range: 30 to 300 psi (2 to 21 bar) Flow rate range: 15 to 100 gpm (57 or 379 l/min)
High pressure systems Pump type: Positive displacement Max. pressure: 500 or 1000 psi (34 or 69 bar) Max. flow rate: 20 gpm (76 l/min)
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Spray Fabrication Tank Wash Lances
Spray FabricationTank Wash LancesFeatures and Benefits• Provides efficient delivery of the liquid to the nozzle
• Offers the convenience of working with a single source supplier
• Customizable with any of our tank wash nozzles
• Design with pipe lengths, flanges, and materials of your choice
Sample Tank Wash Lances
Tank Wash lance fitted with 6353 nozzle for gentle rinsing of tanks.
Tank Wash lance fitted with 28500 nozzle used for sanitary applications.
Tank Wash lance fitted with a 12900-2 nozzle has a bottom outlet connection to a 6353 nozzle. Dual nozzle assembly is ideal for rinsing deep tanks.
Tank Wash lance fitted with a flange that slides freely over the tubing and is fixed when installed on the tank. This precise positioning is ideal for cleaning hard to reach areas.
Length B
Flange
Length APipe
Connector
Pipe/Tube Size
Nozzle
Customize a Tank Wash Lance1. Select a tank wash nozzle
• Stationary nozzles
• Fluid driven reactionary force nozzles
• Fluid driven constant speed nozzles
2. Indicate what flanges, fittings, or connections are needed
• NPT or BSPT connections
• Cam lock connections
• Raised face flanges
• Tri-Clamp fittings
3. Determine the pipe or tube size and what length is needed
4. Confirm the materials of construction for each lance component
• Stainless steel • Brass
• PTFE • Polypropylene
• Kynar PVDF
5. Document on Tank Wash Specification Sheet and submit for quote
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Strainers and Mesh Information
Strainers and MeshFeatures and Benefits• Reduce nozzle clogging
• Keep liquid free of debris to maintain continuous movement of rotating spray heads
• Extend wear life of nozzles, valves and pumps
• Mesh provides very small openings down to 74 microns for fine straining applications
Strainer Compatibility Chart
Mesh to Micron Conversion ChartMesh Recommendations
Model TW Strainer
8310A Strainer
Part No. 1/2TW 1TW 1-1/2TW 2-1/2TW 8310A-1/2
Description Heavy Duty Strainer
Heavy Duty Strainer
Heavy Duty Strainer
Heavy Duty Strainer
Heavy Duty High Pressure Strainer
15498/3150 Nozzle l l
6353 Nozzle l l
12900 Nozzle
27500/28500 Nozzle l l l
36640 Nozzle l
23240 Nozzle l l
21400 Nozzle l l
18250 Nozzle l l
Rokon Nozzle l l
AA090 Tank Washer l l
AA190 Tank Washer l l
AA290 Tank Washer l l
Installation Suction Or Pressure Side Of Pump Up To 130 psi (9 bar) Pressure Side
Max. flow rate with .035 bar pressure drop
11 gpm (42 l/min)
31.4 gpm (119 l/min)
71.6 gpm (271 l/min)
136.6 gpm (517 l/min)
80 l/min with 36.2 psi (2.5 bar) pressure
Nozzle Type Mesh Recommendation
Motor Driven Tank Washer 100 min.
Fluid Driven (Turbine) 30 – 50
Fluid Driven (Reactionary Force
and Constant Speed)200 min.
Fixed StationaryRefer to max. free passage
on pp. 38-46 and Mesh to Micron Conversion Chart
Mesh Micron Inches
16 1191 0.0469 (1.2)
20 840 0.0331 (.84)
30 590 0.0232 (.58)
50 297 0.0117 (.29)
60 250 0.0098 (.24)
80 177 0.0070 (.17)
100 149 0.0059 (.14)
200 74 0.0035 (.08)
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New Product Overview
New Product OverviewOur tank wash line continues to expand. Here’s an overview of our newest products for automated tank washing:
TankJet™ 4 Fluid-Driven Tank WasherGreater Impact Over the Entire Pressure Range Results in Superior Cleaning
• Achieve the same cleaning effectiveness at lower pressures and flow rates and reduce operating costs
• Customizable to your operation – units are configured based on tank size, residue and level of cleaning required
• Cleans tanks up to 98 ft. (30 m) in dia.
• Ideal for cleaning blenders, tanker trucks and brewery, food, petrochemical, pulp storage and processing tanks
For more information, see Bulletin 630, TankJet 4 Fluid-Driven Tank Washer.
Retractable Tank Washer (RTW) Automates Tank Cleaning and Tank Washer Insertion/Retraction
• A pneumatic device automates insertion and retraction of the motorized unit from the tank before and after cleaning – no manual labor required and tanks can be returned to service immediately after cleaning
• The units provide high-impact, thorough cleaning on tanks up to 40 ft. (12 m)
• Cleaning cycles can be easily programmed for total automation and unattended operation
• Flexible operation – choice of stroke lengths, stopping points between full insertion and full retraction and control options
• Ideal for use in many applications such as cleaning PTFE, latex, acrylic, polymer, paint, cosmetic, food and pharmaceutical tanks
For more information, see Bulletin 624, Retractable Tank Washers.
SprayCheck® TW Monitoring DeviceVerifies and Validates Operation of Tank Cleaning Nozzles
• Eliminates post-cleaning tests and/or visual verification of tank cleaning nozzle operation
• Provides detailed documentation of tank cleaning nozzle performance for validation purposes
• Diagnostic tools quickly reveal problems such as changes in rotation speed and frequency, spray loss, nozzle clogging and pressure variation
• Easy to install – non-intrusive acoustic sensor easily mounts to the exterior of the tank
For more information, see Bulletin 595, SprayCheck TW Monitoring Device.
A Guide to Safe and Effective Tank Cleaning
Spray Nozzles
Spray Control
Spray Analysis
Spray Fabrication
Celcon® is a registered trademark of Celanese Corporation. DELRIN® is a registered trademark of E.I. du Pont de Nemours and Company.Kynar® is a registered trademark of Arkema, Inc.Tri-Clamp® is a registered trademark of Ladish Co., Inc.Viton® is a registered trademark of DuPont Performance Elastomers.
Catalog 15E Printed in the U.S.A. ©Spraying Systems Co. 2009
SprayNozzles
SprayControl
SprayAnalysis
SprayFabrication
Tank Cleaning Specification SheetPlease complete the front and back side of this form and fax to 1-888-95-SPRAY if you are located in the United States. If you are located outside the United States, fax to 1-630-260-0842. Contact your local Spraying Systems Co. representative for any questions.
Company ______________________________________________ Name _________________________________________________
Address _______________________________________________ Phone _________________________________________________
City/State/Zip/Country ____________________________________ Fax ___________________________________________________
Background on Your Current Tank Cleaning System
Please insert dimensions and locate obstructions on the tank drawing. Attach a separate sketch/drawing to this specification sheet if necessary.
Number of Tanks ______________ Horizontal Vertical
Diameter ___________________ Length _________________________
Tank Opening Size ____________ Drain Hole Size __________________
How do you currently clean this tank?
New Installation Manual Cleaning Fill and Drain Existing Spray System
If you have an existing spray system, please provide the following
Manufacturer ____________________________ Model No. _________________ Operating Pressure _________________________
Cleaning Time ____________________________ Cleaning Frequency Daily Weekly Monthly Annually
What would you like to improve about your current cleaning system? _______________________________________________________
_______________________________________________________________________________________________________________
STeP 1: Selecting The Right Tank Cleaning Nozzle
Name/Description of Residue on Tank ________________________________________________________________________________
Type of Cleaning Required:
Rinsing Cleaning High Impact Cleaning Sanitizing Disinfecting Sterilizing
Name of Cleaning Solution _________________________________________________________________________________________
Temperature __________________ ˚F ˚C Concentration _______________ pH Level _________________________________
Viscosity ________________________________ Density/Specific Gravity _________________________________________________
Flammable Corrosive Abrasive
How much solution is available for cleaning? ________________________________ GPM LPM
How much pump pressure is available at tank? _______________________________ PSI BAR
How do you plan on validating that your tank has been cleaned?
Visual Microbial Swab Test Riboflavin Test Conductivity Sensors Other ________________________
Spray Coverage: 360˚ 270˚ Up 270˚ Down 180˚ Up 180˚ Down Other ________________________
What regulatory and/or classification society approvals are required?
3A ATEX NEMA None Other ______________________________________________
Type of Tank Wash Nozzle Preferred:
Fixed Fluid Driven Motor Driven: Air Electric Explosion Proof Electric
Tank Wash Nozzle Part Number (If Known) _________________________________ Quantity __________________________________
dia.
dia.
length
length
North Avenue and Schmale Road, P.O. Box 7900, Wheaton, IL 60187-7901 USA | www.spray.de | www.spraying.at | www.ssco.ch
Company ______________________________________________ Name _________________________________________________
STeP 2: ensuring efficient Delivery to The NozzleDo you want Spraying Systems Co. to recommend a strainer? Yes No
Would you like Spraying Systems Co. to quote a tank wash lance with the nozzle? Yes No
If yes please supply the following
Nozzle __________________________________________
Flange Type ______________________________________
Pipe Connector ___________________________________
Pipe/Tube Size ____________________________________
Lance Length A __________________________________
Lance Length B __________________________________
Materials ________________________________________
STeP 3: Fluid Delivery SystemWould you like Spraying Systems Co. to provide a Pump System?
Yes No
If yes please supply the following
Normal Operating Conditions
Maximum and minimum operating ranges
__________________________ Max. GPM LPM Min. ______________________ GPM LPM
__________________________ Max. PSI BAR Min. ______________________ PSI BAR
Options Available
Manual On/Timed Off Flowmeter
System Mobility Including Casters and Power Cord Additional Pump Pressure Indicator
System Enclosure Brass Components
GFCI (Ground Fault Circuit Interrupter)
Chemical Injection
Injection Rates for Systems Up to 300 PSI 18 GPH 36 GPH
Injection Rates for Systems 500 PSI and 1000 PSI 26 GPH 51 GPH
Please provide MSDS to assist us in selecting the best chemical resistant materials for your system.
Details about your siteHow will you be feeding the system?
Positive Pressure ______________________________________________ PSI BAR
Gravity Feed From a Reservoir ____________________________________Height of Water Level
Reservior Location
Above Ground _____________________________________________Distance From Pump System
Below Ground _____________________________________________Distance From Pump System
LENgTh B
fLANgE
LENgTh APIPE
CONNECTOR
PIPE/TUBE SIzE
NOzzLE
North Avenue and Schmale Road, P.O. Box 7900, Wheaton, IL 60187-7901 USA | www.spray.de | www.spraying.at | www.ssco.ch