ABB standard drive ACS550
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Convenience with all the aspects
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Base product strategy
System Integrator
Drives Specialist
1 100 1000 5000
Automation DistributorPower Transmission
Whole Seller
Catalog House /www
ACS550ACS550
0,75…355kW0,75…355kW
ACS800
1,1…3000kW
= specification focus
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ACS550 Target markets
•Standard Drive :
• Focus Channel :
• Logistical distribution
• Technical distribution(Product)
• Technical distribution(Solution)
• Industry :
• All industries requiring
simplicity, focused power range
and standard product
• Applications:
• P&F
• constant torque
• sensorless vector control performance enough
Also available:
HVAC product
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ACS550, THE drive
New ABB Low Voltage AC Drive Part of the family - The ABB Drive
Reliable quality product Global support
Convenient with all the aspects Simple selection Excellence in connectivity Intuitiveness All inside as standard
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Orange: The ACS550
0,75 to 5,5 kW
up to 11 kW
up to 18,5 kW
up to 37 kW
up to 45 kW
up to 110 kW
up to 160 kW
up to 355 kW
Complete power range 0.75 - 355 kW, 1 - 500 HP 3 phase 200 V (up to 75 kW) and 400 V
series IP21 / UL Type 1 IP54 / UL Type 12 (R1-R6 only)
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Use of drive
Heavy duty use use with 150% load ability for 1 minute every 10 minutes.
1 minute
150 %
100 %
Iout
Time
Normal use use with 110% load ability for 1 minute every 10 minutes.
1 minute
110 %
100 %
Iout
Time
In
Ihd
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Use of drive Maximum load ability
use with 180% load ability for 2 seconds every minute.
2 seconds
180 %
100 %
Iout
Time
Ihd
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ACS550, Ratings
Ambient temperature : 40 ºCBased on 6 pole motors.Switching frequency : 4kHz
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ACS550, dimensions IP21
203
12521
2
330
12522
2
430203
231
490
262
596
Dimensions are in [mm]. R1 - R2 : same size as ACS 400.R3 - R4 : Depth and height smaller than ACS 400.
R1R2
R3
R4
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ACS550, dimensions IP21
265
286
602
700
400
300
1507
520
250
2024
617
347
Dimensions are in [mm].
R5
R6
R7
R8
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Dimensions comparison ACS 550 vs. ACS 400
ACS550 IP 21 IP 54 VolumeFrame size H1 H2 W D Height Width Depth IP21 IP 54
mm mm mm mm mm mm mm l lR1 369 330 125 212 441 213 238 9.8 22.4
R2 469 430 125 222 541 215 245 13.0 28.5
R3 583 490 203 231 604 257 276 27.3 42.8
R4 689 596 203 262 723 257 306 36.6 56.9
ACS 400 IP 21 IP 54 VolumeFrame size H1 H2 W D Height Width Depth IP21 IP 54
mm mm mm mm mm mm mm l l
R1 373 330 125 209 453 215 240 9.7 23.4
R2 473 430 125 221 551 215 253 13.1 30.0
R3 586 545 203 248 642 257 280 29.5 46.2
R4 686 636 203 280 742 257 312 39.0 59.5
H1 With cable connection box / cable glands
H2 Without cable connection box / cable glands
H1
H2
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ACS550, dimensions 208 - 240 V
Type Dimensions, Weights and Space RequirementsACS550-01 Frame IP21 / UL type 12ACS550-U1 size H1 H2 W D Weight Height Width Depth Weight
mm mm mm mm kg mm mm mm kgUN = 208 - 240 V (208, 220, 230, 240 V)
-04A6-2 R1 369 330 125 212 6,5 449 213 234 8-06A6-2 R1 369 330 125 212 6,5 449 213 234 8-07A5-2 R1 369 330 125 212 6,5 449 213 234 8-012A-2 R1 369 330 125 212 6,5 449 213 234 8-017A-2 R1 369 330 125 212 6,5 449 213 234 8-024A-2 R2 469 430 125 222 9,0 549 213 245 11-031A-2 R2 469 430 125 222 9,0 549 213 245 11-046A-2 R3 583 490 203 231 16 611 257 253 17-059A-2 R3 583 490 203 231 16 611 257 253 17-075A-2 R4 689 596 203 262 24 742 257 284 26-088A-2 R4 689 596 203 262 24 742 257 284 26-114A-2 R4 689 596 203 262 24 742 257 284 26-143A-2 R6 880 700 300 400 69 924 410 423 86-178A-2 R6 880 700 300 400 69 924 410 423 86-221A-2 R6 880 700 300 400 69 924 410 423 86-248A-2 R6 880 700 300 400 69 924 410 423 86
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ACS550, dimensions 380 - 480 V
Type Dimensions, Weights and Space RequirementsACS550-01 Frame IP21 / UL type 12ACS550-U1 size H1 H2 W D Weight Height Width Depth Weight
mm mm mm mm kg mm mm mm kgUN = 380 - 480 V (380, 400, 415, 440, 460, 480 V)
-03A3-4 R1 369 330 125 212 6,5 449 213 234 8-04A1-4 R1 369 330 125 212 6,5 449 213 234 8-05A4-4 R1 369 330 125 212 6,5 449 213 234 8-06A9-4 R1 369 330 125 212 6,5 449 213 234 8-08A8-4 R1 369 330 125 212 6,5 449 213 234 8-012A-4 R1 369 330 125 212 6,5 449 213 234 8-015A-4 R2 469 430 125 222 9,0 549 213 245 11-023A-4 R2 469 430 125 222 9,0 549 213 245 11-031A-4 R3 583 490 203 231 16 611 257 253 17-038A-4 R3 583 490 203 231 16 611 257 253 17-044A-4 R4 689 596 203 262 24 742 257 284 26-059A-4 R4 689 596 203 262 24 742 257 284 26-072A-4 R4 689 596 203 262 24 742 257 284 26-096A-4 R5 739 602 265 286 34 776 369 309 42-124A-4 R6 880 700 300 400 69 924 410 423 86-157A-4 R6 880 700 300 400 69 924 410 423 86-180A-4 R6 880 700 300 400 69 924 410 423 86-195A-4 R6 880 700 300 400 69 924 410 423 86
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The ACS550 offers Better EMC/harmonic performance
RFI-filter for first environment, restricted distribution with 30 m motor cable
Swinging choke
New motor control platform Sensorless vector , scalar
Extended I/O compared to ACS 400 One additional digital input, one additional analogue output and one
additional relay.
Improved Fieldbus solution Modbus protocol embedded Others as snap-on options (same as ACS 800)
Assistant control panel As standard
Built-in brake chopper R1-R2
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EMC Built-in RFI-filter as standard for
1st environment, unrestricted up to 10 m motor cables (conducted only) (requires external filter)
1st environment, restricted up to 100 m motor cables (30m for R3 and R4) 2nd environment up to 100 m motor cables, for all frames For longer cables external filters are available
New way to suppress harmonics caused by the inverter : ‘swinging swinging chokeschokes’. DC choke with variable impedance reducing the harmonics.
Line current THD is less than ACS400
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Swinging choke
New way to suppress harmonics cause by the inverter : ‘swinging chokesswinging chokes’. At partial load is the reactance of the DC chock increased. THD reduction up to 24.2% compared to ACS400!!
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Swinging choke
New “Swinging” DC Link Choke Designed to reduce harmonics at full
and partial loads Perfect for Variable Torque
Centrifugal Loads
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EMC
Medium voltage network
PDS(emitter)
Equipment(victim)
Point of measurementfor conducted emission
Point of measurement for radiated emission
10 m
Public low-voltage network
Boundary ofinstallation
Industrial low-voltage network
2nd Environment
Point of measurement
1st Environment
Propagation of conducted emissions
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EMC
Test Standard
EN 55011
CISPR 11
Class B
EN 55011
CISPR 11
Class A Group 1
Product Standard
EN 61800 - 3
First environment
Unrestricted distribution
EN 61800 - 3
First environment
Restricted distribution
EN 61800 - 3
Second environment
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EMC
Conducted emissions
30
50
70
90
110
130
150
0,1 1 10 100
Frequency (MHz)
Am
plit
ud
e
1st unres.
1st restr.
2nd , I<100A
2nd , I>100A
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EMC
Radiated emissions
10
20
30
40
50
60
70
10 100 1000
Frequency (MHz)
Am
pli
tud
e (
dB
uV
/m)
1st unres.
1st restr.
2nd
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ACS 550 Main Circuit Board (OINT)
Power SupplyDC-capacitorsDC-link
Output phases(R1 & R2 Braking resistor output)
Line Side MOV Snubbers (1550V)
Current transducers
Gate driver Section
EMC Capacitors
Bus Choke Leads
Cooling Fan +24VDC
Input Diode1600 PIV
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ACS 550-01 Hardware
ACS550 Wall Mounted R1 to R6 Frame Size 0,75 to 110 kW IP 21, UL Type 1 (NEMA 1) Series IP 54, UL Type 12
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ACS 550-01 Hardware
R1 Base UnitRelayOption
Fieldbus Module
Panel with a “plug”shown inside
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ACS 550-01 Hardware
R1 Skeleton
Panel “plug”
RelayOption
Embedded FBConnector Anybus Module
AnybusConnector
IP 54Fan Mounting
Digital Inputs
Analog I/O
Relay Outputs
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ACS 550-01 Hardware
On - off controlled cooling fan
IP54 wire entry plateIP54 Internal fan
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ACS 550-01 Hardware
New Connection Box Design Same for Europe and US Bottom and Side entrances Plastic Cover integrates with
Drive
Side entrance
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ACS 550-01 Hardware
EU and US Connection Box
Shield clamp
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ACS 550-02 Hardware
ACS550 Floor standing R7 and R8 Frame Size 132 through 355 kW IP 21 , UL Type 1 (NEMA 1) Series
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ACS550 Separate cabling pedestal
Possible to connect cabling before drive installation
ACS 550-02 Hardware
Motor connections
Supply connections
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ACS 550-02 Hardware
Wheels under the unit Easy to pull the drive on or off No need to disconnect the
power cables, when removing the unit
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ACS550-02 Hardware R7
Fan transformer
DC Capacitors
Fan fuses
OMIO board
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ACS550-02 Hardware R7
OITF Board
Fan transformer
DC Capacitors
Common mode choke
Fan
APOW Board
AC Choke
Current transducer
Heat sink with Input bridge and IGBT elements
Charging resistor
Pedestal with AC input and output
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ACS550-02 Hardware R8
OPEX with OMIO board
Fan Cover
Input bridge
Fan transformer
DC Capacitors
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ACS550-02 Hardware R8
OITF Board
Fan transformer
DC Capacitors
Common mode choke
Fan
APOW Board
AC Choke
Current transducer
Heat sink with two IGBT elements
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New software features
Sensorless vector control Up to 12 kHz switching frequency at reduced current for
R1-R4 Automatic noise reduction
Switching frequency goes up when load decreases.
Motor thermistor input (both PT 100 and PTC) Two independent PID’s On - Off controlled cooling fan
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What is the maximum power with ACS550 ?
What is the maximum motor cable length to fulfil 2nd environment EMC-regulations ?
What is the over-load ability of the normal use rating ?
Questions
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New features on IO side
6 DI’s: Positive/negative logic 2 AI’s: V or I input, 2 ms update rate 2 AO’s: 0-20mA, 3 RO’s: 2A/230V output Serial Communications
Embedded RS485 type OR Plug-in fieldbus modules
Option Boards 3 Relay outputs (6 pins)
No same numbers in terminals
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Control Board (user’s view)
(5) 6 DIs
(2) 3 RO
HIG
H V
OLT
AG
E I
SO
LA
TIO
N
24VPower
Embedded ProtocolsRS485 types
MODBUS
2 AIs
(1) 2 AOs
R1-R6OINT
R7-R8OPEX
Optical Link2 Fiber OptosPower Supply
ToOITF(R7-8)
Fibers
AnyBusOptionBoard
User’sField Bus
RS232Panel
24V
SyncPort
ORANGEControlBoardOMIO
10V ref.
3 Relays Option Bd
ORLY
For PFCMacro
SerialLink
For R7-R8
SharedPort
( ) ACS 400 features
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ACS 550 Hardware
RS-485 serial connection for embedded fieldbus protocol
Option Slot 1•3-relay
Panel connector
Digital inputs
•6 programmable DI
+24VDC to Customer (250 mA)
3 programmable Form C relay outputs
Switches for AI reference
Analog inputs
•2 programmable AIAnalog Outputs
•2 programmable AO
Option Slot 2•Fieldbus Modules
DCOM to GND Jumper
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IO board
Option Slot 1Relay output extension
Relay connections
Option slot 2:Plug-in fieldbus
connection
Digital inputs
Analogue inputs and outputs
Panel connection
Embedded Fieldbus
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ACS 550 Hardware
New Control Board (OMIO) 2 Programmable Analog Inputs 2 Programmable Analog Outputs 6 Programmable Digital Inputs (sink or source) 6 Programmable Relay Outputs possible
(3 standard) 150 MHz DSP vs 18 MHz ACS 400 Twice as much memory compared to ACS 400 Faster responding AI and DI
New fan design On/Off using transistor output Easily removable Fan kit available
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I/O configuration - ABB standard application macroX1 Identification Description1 SCR Terminal for signal cable screen. (Connected internally to chassis ground.)
2 AI1 Analog input channel 1, programmable Default: 0 to 10 V (R i = 312 kohm) (J1:AI1 open) <=> 0 to nnom speed reference 0 to 20 mA (R i = 100 ohm) (J1:AI1 closed) <=> 0 to nnom speed reference Resolution 0.1 % accuracy ±1 %.
3 AGND Analog input circuit common. (Connected internally to chassis ground through 1 Mohm.)
4 10 V 10 V/10 mA reference voltage output for analog input potentiometer, accuracy ±2 %.
5 AI2 Analog input channel 2, programmable. Default: 0 to 20 mA (R i = 100 ohm) (J1:AI2 closed) <=> 0 to nnom speed reference. 0 to 10 V (R i = 312 kohm) (J1:AI2 open) <=> 0 to nnom speed reference Resolution 0.1 % accuracy ±1 %.
6 AGND Analog input circuit common. (Connected internally to chassis ground through 1 Mohm.)
7 AO1 Analog output, programmable. Default: 0 to 20 mA (load < 500 ohm) <=>0 to nnom motor speed
8 AO2 Analog output, programmable. Default: 0 to 20 mA (load < 500 ohm) <=>0 to Imax output current
9 AGND Common for DI return signals.10 24V Auxiliary voltage output 24 V DC / 250 mA (reference to AGND).
Short circuit protected.11 GND12 DCOM1 Digital input common for all
DI Configuration To activate a digital input, there must be input and DCOM1. The 24 V may be provided by the ACS 500 (X1:10) or by an external 12 to 24 V source of either polarity.Application Macro ABB Standard (1) (default)
13 DI1 Start/Stop: Close to start. Motor will ramp up to frequency reference. Open to stop. Motor will coast to stop.
14 DI2 Forwad/Reverse: Activate to reverse rotation direction.15 DI3 Constant speed selection*16 DI4 Constant speed selection*17 DI5 Ramp pair selection: Activate to select ramp pair 2.18 DI6 Not configured19 RO1C20 RO1A21 RO1B22 RO2C23 RO2A24 RO2B25 RO3C26 RO3A27 RO3B
Relay output 1, programmable (default: Ready => 19 connected to 21) 12 to 250 V AC / 30 V DC, 10 mA to 2 A
Relay output 2, programmable (default: Running => 22 connected to 24) 12 to 250 V AC / 30 V DC, 10 mA to 2 A
Relay output 3, programmable (default: Fault => 25 connected to 26) 12 to 250 V AC / 30 V DC, 10 mA to 2 A
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Internal options
Basic control panelAssistant control panel(as standard)
OR
Plug-in Fieldbus
Relay OutputExtension Module
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New Internal Option Modules OREL-01 Relay Module
3 Form C Relay rated 2 A max current with switching capacity of 6 A (24V DC resistive), 1500 VA (250 VAC)
Designated RO4 through RO6 On and Off Delays 0 to 3600 seconds Programmable for same functions as RO1-RO3
ACS 550 Hardware
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User interfaces
Assistant control panel functions Run the start-up, maintenance and diagnostic assistants in conjunction
with drive software Has help button, gives manual information List of changed parameters Real time clock 14 languages supported in the same panel
Basic control panel Implement panel protocol to display and modify parameters Upload or download capabilities
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Assistant control panel Buttons of the Assistant control panel:
Up button (to change parameters and their value)
Soft key 2
Help button
Start button
Soft key 1
Loc / Rem mode
Stop button
Down button (to change
parameters and their value)
Soft key 2 FunctionSoft key 1 function
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Assistant control panel - navigation Menu structure:
The editing principles resembles that of a mobile phone.
Macro’s Assistants ParametersChanged
Parameter Fault logger
Menu button
Arrow buttons
Enter button
Menu
Initial display
Are the same button
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Assistants Start - Up assistantStart - Up assistant guides the user through all essential
settings to be done without going directly into the parameter list.
Maintenance assistantMaintenance assistant can set the drive to criteria to insert preventive maintenance.
Diagnostic assistantDiagnostic assistant, is activated when a fault occurs.Gives suggestions to fix the system based on drive common sense.
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Start - Up Assistant Start - Up assistant guides the user through all essential
settings to be done without going directly into the parameter list.
The user answers questions given by the drive, which will be set to the corresponding parameter.
Related topics : motor parameters, application macro, IO. PID setting and drive optimisation
the Start - Up assistant is activated in the menu edit mode.
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Maintenance Assistant Maintenance criteria can be set to signal the need for
preventive maintenance.
Input maintenance value for maintaining controlled system are given in parameter group 29. Relay Output can be used to signalise the ‘need’ for maintenance.
Selectable maintenance criteria: kWh running hours motor rotation (Mrev = Mega rotations)
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Diagnostic Assistant Is activated when a fault occurs.
Gives suggestions to fix the system based on drive common sense.
Monitors : DC - bus voltage, speed, current, change of speed,… e.g.: high DC - bus voltage and decelerating and power flow
is from motor to drive : use brake resistors or increase deceleration ramp time.
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Questions
How many assistants are there in the basic control panel ?
How many analogue outputs are there in the ACS550 ?
How is the real time clock available ?
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Field Bus For Orange
All FBs will be either embedded or mechanically packaged inside the drive MODBUS is the embedded fieldbus. ACS 800 type Fieldbus modules are used to
provide remaining FBs Available fieldbuses (more to follow):
Profibus DeviceNet LonWorks ControlNet CanOpen
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AnyBus Communicator
Types of field busses: Gate way principle
Profibus, DeviceNet, Ethernet, EtherNet/IP, CC-Link, InterBus, CANopen, ControlNet, LonWorks, AS-Interface, FIPIO, & Bluetooth.
Web page :
http://www.anybus.com/
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DriveWindow Light 2.3
ACS550 can be detected For commissioning the drive Possibility to monitor the drive Assistant to create direct configuration of the drive Remains compatible to other DriveIT Low Voltage, AC
Drive products.
NEW
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Other options
Braking choppers and resistors External braking units for frames R3 - R4 Control panel extension cable du/dt filters External RFI filters for longer motor cables (R1 to R4)
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ACS 550 Type Code Ordering Information Type Code Key
ACS 5 5 0 - 0 1 - 0 1 5 A - 4 + X X X X
Product Series
Construction
Size
Voltage Rating
Option codes
Example ACS550 - 01 - 015A - 4 +K454 + R701
7,5 kW 400 V drive IP21 protection class
Profibus DB adapter RPBA-01
German language manuals
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Packaging
ACS550 package includes : ACS550 drive Assistant control panel (as standard), no panel or basic control panel
(if ordered) Mounting template for the wall mounted units Fieldbus module (if ordered) RO module (if ordered) Easy to open package
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Warranty policy
Frame sizes R1 to R4 : The complete unit is replaced
Frame sizes R5 to R8 : Components are replaced
FrameDate of manufacturing Date of delivery
Date of commissioning
R1-R6 30 24 24R7-R8 18 12
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ACS550 Photos
Possibility for labelling
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Questions
Are there any questions?
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