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  • 8/10/2019 ACG7_1123.03_GB

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    Product Description

    ACG7Std Line

    Flow volume: 80 - 1200 l/minMax differential pressure: 16 barApplications: Circulation, lubrication and transfer

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    1.1 FunctionalityThe Std Line (standard) ACG pumps come in two executions; Lube Line and Fuel Line. The maindifference is the shaft seal design, optimized for light duty and heavy duty respectively.

    The ACG pumps are used for a number of different uids:Lubrication oil, fuel oil, vegetable oil, hydraulic oil and other hydraulic uids, polymers, emul-sions and any non-aggressive uid with sufcient lubricating properties.If requested, the ACG pump may be certied according to any of following classication societ-ies: DNV, BV, LRS, ABS, RS, GL, RINA, KR, NK, RMR or CCS.

    1.2 ApplicationsTypical applications are:- Lubrication of diesel engines, gears, gas and steam turbines, hydro turbines and paper ma-

    chines

    - Circulation for cooling and ltration in large machineries, hydraulic systems and transformeroil for insulation in transformers- As transfer pumps onboard vessels, in power plants, oil factories, reneries, tank farms etc- For supply and circulation systems

    1.3 InstallationThe pump is designed to be ange-mounted to its electric motor via a connecting frame and aexible shaft coupling. By the angle bracket, the pump might be mounted horizontally or verti-cally.

    As standard, the pump is supplied without counter anges (DIN type) but they can be includedif requested.

    As standard the pump is delivered with the discharge side to the right when seen from thepump shaft side(see below).

    For more information about installation, see Installation and Start-up instruction for low pres-sure pumps.

    Mounting standard picture M93-0.

    On request the pump can be delivered in the opposite direction, M39-0.

    1. Applications

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    A C G 0 4 5 N 7 N V B P

    Pump seriesACG (, UCG*)

    SizePower rotor diameter [mm]045, 052, 060, 070

    LeadK = Low leadN = Normal leadD = High lead

    GenerationDesign generation 7

    Material in pump bodyN = Nodular cast iron

    Shaft seal designV = Carbon/Carbide, elastomers in Viton (Lube Line)T = Silicon Carbide/Silicon Carbide, elastomers in Viton

    (Fuel Line)

    MountingB = Flange mountingF = Foot mounting*

    ValveP = Pressure relief valve with spring for max. 16 barE = Without valve

    Special designCode group omitted for standard design (A-number)

    * For UCG and foot-mounted models, please contact IMO AB.

    2. Pump model code

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    3. Technical Data

    3.1 Pressure Information

    Pressure relief valve

    The pump is equipped with an integral pressure relief valve with internal return, limitingthe differential pressure across the pump and protecting the pump. Should the dischargeline be blocked, the relief valve will open by the pressure.The valve is adjustable for different opening pressures. The value of the pressure limit canbe set at the factory and should be adjusted at installation (see Installation & Start-up in-struction for low-pressure pumps).The maximum pressure accumulation varies with pump size, speed and viscosity, but willnormally not exceed 4 bar.

    The valve has a maximum set pressure of 16 bar.

    Inlet pressure

    Minimum inlet pressure (suction capability) is dependent on uid viscosity and rotationspeed. It increases with decreasing viscosity and decreasing speed. Information about mini-

    mum inlet pressure for each individual duty case can be obtained from IMO AB or pumpselection software WinPump.

    Maximum inlet pressure is 12 bar.

    Discharge pressure

    Maximum discharge pressure is 16 bar.

    Differential pressure

    Maximum differential pressure is 16 bar but reduced at low viscosities according to tablebelow

    Viscosity [cSt] 1,4 2 6 10 >12Max. diff. pressure [bar] 6,9 8,0 12,4 15 16Refer to your IMO representative or use the pump selection software WinPump to determinethe exact operating limits.

    3.2 Driver information

    Driver type

    The pump is designed primarily for direct drive through a exible shaft coupling.

    Under certain conditions other types of drive can be permitted, e.g. gear or pulley drives,which create radial loads onto the shaft end. Permissible radial force varies with pressure,speed and inlet conditions.For radial load requirements, contact IMO AB.

    Speed

    The maximum speed is 3600 rpm. Max. operating speed may be reduced depending on inletconditions. Contact IMO or use the pump selection software WinPump to nd a correspond-ing speed limit in order to avoid cavitation problems.

    Rotation

    The pump is designed to operate in one rotational direction only, as standard clockwisewhen facing the shaft end. Pumps for CCW operation can be delivered on special request.For shorter periods of time, a few minutes for emptying a discharge line, the pump may beoperated in reverse direction, provided the back pressure is limited to 3 bar.

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    3. Technical Data

    3.3 Sound levelTypical pump sound levels refer to free eld conditions at a distance of 1 m from the pump.Noise of driver excluded in the quoted gures. The sound levels are measured at a dischargepressure of 5 bar, speed 2900 rpm and viscosity 37 cSt.Size 045 052 060 070Sound level dB [A] 59 63 66 68

    3.4 Moment of InertiaMoment of intertia [10 -3 kgm 2]Size 045 052 060 070Value 0,26 0,51 1,1 2,2

    3.5 Fluid viscosityLube Line seal (Seal version code V):1,4 800 cSt for Lube and hydraulic oil

    Fuel Line seal (Seal version code T):1,4 3500 cSt for Fuel oil

    For higher viscosity, contact IMO AB.

    3.6 Fluid temperature

    Lube Line (Seal version code V): -20 +90 CFuel Line (Seal version code T): -20 +155 C

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    4. Design

    4.1 Ball bearingThe pump is tted with an external lubricated ball bearing. When delivered from IMO AB, theball bearing is lled with grease.

    For more information, see Maintenance and Service Instructions.

    4.2 Material & design

    Model Material pump Material rotor Material idler Material seal Material Elastomers

    ACGNVBP

    Nodular castiron

    Steel, surfacetreated

    Cast iron, sur-face treated

    Carbon/SiliconCarbide

    Viton

    ACGNTBP

    Nodular castiron

    Steel, surfacetreated

    Cast iron, sur-face treated

    Silicon Carbide /Silicon Carbide

    Viton

    For handling of uids which may be aggresive to above materials, consult IMO AB.

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    045L 045N 052K 052Nrpm l/min kW l/min kW l/min kW l/min kW1470 79 1,6 97 2,0 126 2,5 155 3,01770 99 2,0 121 2,5 157 3,1 193 3,82950 176 3,8 218 4,7 279 5,9 341 7,33550 215 4,8 267 6,0 341 7,6 417 9,2

    060K 060N 070K 070N 070Drpm l/min kW l/min kW l/min kW l/min kW l/min kW1470 199 3,8 242 4,6 321 3,8 395 4,6 442 7,51770 246 4,8 300 5,8 396 4,8 487 5,8 550 9,42950 434 9,2 528 11,1 692 9,2 849 11,1 974 17,63550 529 11,7 643 14,2 843 11,7 1033 14,2 1189 22,3

    5. Performance GuideTypical performance values at 5 barFlow calculated at 26 cSt, power at 260 cSt.

    0

    10

    20

    30

    40

    50

    60

    70

    80

    0

    167

    333

    500

    667

    833

    1000

    1167

    1333

    070D070N070K 060N060K 052N052K 045N045K

    m 3 /h l/min

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    6. Sectional view

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    P o s

    N o

    D e n o m

    i n a t

    i o n

    1 0 2 0

    C o m p l e t e p o w e r r o

    t o r

    ( 1 0 6 )

    B a l a n c i n g p i s t o n

    1 1 3

    K e y

    1 2 0

    D i s t a n c e s l e e v e

    1 2 2

    B a l l b e a r

    i n g

    1 2 4

    R e t a i n

    i n g r i n g

    1 2 4 A

    S u p p o r

    t r i n g

    2 0 2

    I d l e r r o

    t o r

    3 5 9

    D i s t a n c e w a s

    h e r

    3 5 9 A

    S u p p o r

    t r i n g

    4 0 1

    P u m p

    b o d y

    4 4 0

    R e t u r n v a

    l v e

    4 5 1

    S c r e w

    P o s

    N o

    D e n o m

    i n a t i o n

    4 5 3

    S c r e w

    4 6 2

    P l u g

    4 6 2 A

    S e a l

    i n g w a s h e r

    4 7 3

    G r e a s e n i p p l e

    4 7 3 A

    G r e a s e n i p p l e c o v e r

    4 8 0

    V a l v e

    h o u s

    i n g

    5 0 1 0

    C o m p l e t e f r o n

    t c o v e r

    ( 5 0 2 )

    T e n s i o n p i n

    ( 5 0 2 A ) P l u g

    5 0 6

    G a s

    k e t

    5 0 9

    S h a f

    t s e a l

    5 1 4

    R e t a i n

    i n g r

    i n g

    5 3 7

    D e a e r a t

    i o n p l u g

    P o s

    N o

    D e n o m

    i n a t

    i o n

    5 3 7 A

    S e a l

    i n g w a s

    h e r

    5 5 1

    R e a r c o v e r

    5 5 6

    G a s

    k e t

    6 0 0 0

    C o m p l e t e v a

    l v e e l e m e n

    t

    ( 6 0 1 )

    V a l v e

    t o p c o v e r

    ( 6 0 5 )

    O - r

    i n g

    ( 6 0 8 )

    V a l v e s p

    i n d l e

    ( 6 0 8 A ) R e t a i n

    i n g r i n g

    ( 6 1 2 )

    R e g u

    l a t i n g n u

    t

    ( 6 1 4 )

    V a l v e p i s t o n

    ( 6 1 5 )

    V a l v e s p r i n g

    6 0 2

    S e a l

    i n g w a s

    h e r

    7. List of Components

    D r a w i n g r e m a r k s :

    ( 1 ) H e x a g o n b o l t s v a l i d f o r s i z e s 0 6 0 - 0 7 0

    ( 2 ) R e a r c o v e r . E x e c u t i o n c o d e x x x E

    ( 3 ) R e m o v e d f r o m A u g u s t 2 0 1 1

    N o t e s :

    - C o m p o n e n t s w i t h P o s N o w i t h i n p a r e n t h e s i s a r e p a r t s o f s u b a s s e m b l y

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    8. Pump Dimensions

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    8. Pump Dimensions

    D r a w i n g r e m a r k s :

    ( 1 ) D r a i n . I

    S O G 1 / 4

    ( 2 ) D e a e r a t i o n

    ( 3 ) G r e a s e n i p p l e

    ( 4 ) R e l i e f v a l v e . T u r n c l o c k w i s e t o

    i n c r e a s e o p e n i n g p r e s s u r e

    ( 5 ) I n l e t g a u g e . I S O G 3 / 8

    ( 6 ) O u t l e t g a u g e . I

    S O G 3 / 8

    N o t e s :

    - D i m e n s i o n s i n m m

    - C o u n t e r a n g e s a c c o r d i n g t o

    D I N 2 6 3 3 / N D 1 6

    - W e i g h t i s a n a p p r o x i m a t e v a l u e

    1 )

    T o l e r a n c e s I S O h 7

    2 )

    T o l e r a n c e s I S O j 6

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    9. Pump Unit dimensions

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    9. Pump Unit dimensions

    D r a w i n g r e m a r k s :

    ( 1 ) O u t l e t g a u g e . I S O G 3 / 8

    ( 2 ) I n l e t g a u g e . I

    S O G 3 / 8

    ( 3 ) C o n t r o l f o r r e l i e f v a l v e

    ( 4 ) G r e a s e n i p p l e

    ( 5 ) D r a i n . I

    S O G 1 / 4

    ( 6 ) D e a e r a t i o n

    ( 7 ) S p a c e f o r d i s m a n t l i n g

    N o t e s :

    - D i m e n s i o n s i n m m

    - D i m e n s i o n s A , A 1 a n d A C a r e v a l i d f o r B r o o k C r o m p t o n m o t o r s t y p e W U - D A

    - W e i g h t i s a n a p p r o x i m a t e v a l u e

    - F o o t V D M A 2 4 5 6 1 P T F L

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    10. Accessories

    11. Maintenance and Service

    A bare shaft pump (Fig. 1) can be ordered with the accessories in g. 2-7.

    Fig. 1 Bare shaft pump Fig. 2 Set of counter anges Fig. 3 Connecting frame

    Fig. 4 Electric motor Fig. 5 Shaft coupling Fig 6. Angle bracket

    Fig 7. Gauge panel

    Spare parts for these pumps are easily available from stock. For detailed information and

    know-how about service, see the Maintenance & Service Instruction for ACG7 pumps or contactIMO AB.

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    IMO AB: P.O. Box 42090, SE 126 14 Stockholm, Sweden. Telephone: +46 8 50 622 800

    For latest updates, check:www.imo.se