Aftermarket Field Service Capabilities
For General Services, Planned & Emergency Offshore Field Service Mobilisation Call: +44 (0) 1224 756100
3 International ViewABZ Business ParkAberdeen AB21 [email protected]
SPX - An Introduction
SPX helps customers across the oil and gas industry meet key business challenges. The SPX product portfolio includes a wide array of heavy-duty pumps, valves, filters, mixers, and other equipment for use in a variety of upstream and downstream processing of oil and gas. SPX designs, manufactures and markets product solutions used to process, blend, meter, transport fluid and treat compressed air across multiple applications worldwide. In addition to the vast product portfolio, SPX offers a wide range of Aftermarket services. Our supportive Aftermarket services include training, consulting, remote diagnostics, preventative maintenance, repairs and much more. Our experienced engineers are available to fit OEM replacement parts to ensure that your process will continue to run smoothly. Our product solutions are at work behind the scenes of a wide array of everyday processes that help satisfy the world’s energy needs.
The Aberdeen Service Centre works seamlessly to support offshore field service mobilisation
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Our objective is to support all rotating equipment by offering comprehensive services ensuring optimum pump life-cycle results with minimum downtime. We offer a comprehensive range of offshore and onshore mobilisation services.
Repair, overhaul and serviceWe offer a wide range of high quality pump overhaul and repairs through our global network of service centres. Make sure your machinery is reinstated to original or upgraded specifications by utilising genuine OEM parts and our technical expertise.
Installation and commissioningAround 80% of pump failures on start-up are attributable to inadequate installation and commissioning procedures. By employing our OEM expertise we ensure best practice processes are utilised, enabling trouble-free operation and extended pump life.
Inspection and maintenance servicesSPX has the ability to identify the maintenance requirements of all pumping equipment at site and determine the necessary schedule for both predictive and preventative maintenance regimes. This will ensure the equipment is kept in a condition to maximise mean time before overhaul, thus ensuring reduced costs and downtime.
Rapid Response partsSPX understands our customers needs in keeping critical plant operations running and supporting your concerns when a breakdown occurs. Our Rapid Response service can supply parts at greatly accelerated lead times, which can be within 24 hours from enquiry. This service is available for selected parts from our current and heritage pump ranges and for any other manufacturers’ pump models.
New Pump Installation
• Full Turnkey Installation• Alignment• Pipe Stress Checks• Commissioning
Removal and Replacement
• Cartridge and Pump Change• Alignment• Commissioning• On-Site Testing
On-Site Maintenance and Repair• Emergency Breakdowns• Preventative and Scheduled Maintenance• Bearing and Seal Change• Pump Strip and Inspection• Alignment• Vibration Analysis
Field Service Overview
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Field Service Expertise
Our field team is highly trained and experienced working to minimise unscheduled shutdowns for customers, while considering all factors associated with the pump duty conditions, age and demands on the pump system.
Our expertise make us the natural first choice for any pump related enquiry, no matter where the location, the scale of the task or the original manufacturer.
Field Service Resources
• 9 Full time Field Service/Commissioning Engineers
• 5 Mechanical Support Technicians
• 1 Electrical Support Engineer
• 6 Technical Support Engineers
Field Service Qualifications
All of our team are fully offshore qualified including:
• VANTAGE CARD
• BOSIET/HUET
• EBS
• MIST
• H2S
• OFFSHORE MEDICAL
• CCNSG SAFETY PASSPORT
• SQEP FILE
Key Field Service Features
• OEM trained service engineers
• Installation and commissioning services
• Rapid Response
• Site overhauls and repairs
• Servicing any make or model of pump
• Pump alignment
• Vibration analysis and performance testing
• Turnkey maintenance
• Full engineering and technical support4
TECHNICAL SERVICES TEAM CUSTOMER BENEFITS
PUMP SYSTEM ASSESSMENTSIncreased reliability and efficiency across entire system - reduction in
energy costs/emissions
THERMOMETRIC AND FLOWMETER BASED PUMP TESTING
Verification of actual pump and system performance before and after
improvement works
MATERIAL AND DESIGN UPGRADES BASED FOR ALL BRANDS OF
ROTATING EQUIPMENT
Improved reliability and extended plant life
HYDRAULIC RE-DESIGN AND RE-RATES
Enhanced efficiency, reliability and reduction in pump energy costs and
emissions
SPX ACADEMY - PUMP TRAININGGreater operator knowledge to ensure optimal pump operation,
maintenance and reliability
EXPERIENCED ON-SITE SUPERVISION
Expert technical management of complex large machine installations,
commissioning and outages
ASSET MANAGEMENT Support for turnkey asset management programmes
CONDITION MONITORING (including using wireless real time
data acquisition)
Ongoing remote and manual data sampling and expert trend analysis to
assist reliability programmes
RE-ENGINEERING AND UPGRADING OF ANY 3RD PARTY
PUMPS AND PARTS
Improved reliability, quick supply with leading OEM quality and design
guarantees
Technical Field Service Overview
Asset Management
• Maintenance Scheduling
• Trend Spotting
• Inventory Management
Condition Monitoring
• System Upgrades
• Real Time Monitoring
• Data Analysis
Re-engineering & Upgrades
• Consultation
• Laser Scan Parts
• Rapid Manufacture
• Analysis & Re-engineering
• Quality Assurance
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PROBLEM SPX PUMPS RE-ENGINEERING SOLUTION
MECHANICAL FAILURE Equipment analysis and design upgrade
CORROSION AND EROSION DAMAGE
Metallurgical failure analysis, root cause analysis and
material/design upgrade
POOR MACHINERY PERFORMANCE
Process and design review to ensure pump design is matched to system requirements
POOR PARTS QUALITYRe-engineered parts manufactured to SPX
Pumps OE quality assurance standards including full inspection and material certification
OBSOLETE PARTS Re-engineered parts for all brands regardless of original equipment availability
POOR DELIVERY AND RESPONSIVENESS
Parts supplied under SPX Pumps ‘Rapid Response’ process
Pump System Testing & Assessment:• Increase in pump and system
efficiency
• Reduction in energy consumption
and operating costs
• Improved pump and system reliability
• Reduction in system emissions
• Problem solving and Root Cause
Analysis (RCA)
• Increased MTBF
Training• Global network of training facilities
• On-site, off-site and web-based training available
• Custom courses tailored to your requirements
• Experienced instructors with multi-language capabilities
• Continuous improvement with current and best practices to stay ahead of the competition
• Experience gained will produce increased efficiency and reduce costs in employee’s role
Step-by-Step Guide
Experience
• Recognised technical expertise
• High-performance design and production tools
• Technological solutions adapted to multiple applications
Know-how
• The power of high-quality technical support
• Privileged customer relations, promoting an approach of continuous improvement
• Belonging to an international group of pump manufacturers
STEP 1
Pre-assessment preparation (by site staff)
STEP 2
First assessment meeting on-site
STEP 3
On-site inspection & survey
STEP 4
Gathering data/testing
STEP 5
Data analysis
STEP 6
Reporting
Expertise
• The ability to offer global solutions
• Customised responses adapted to your requirements
• Constant search for innovative solutions
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Quality full life-cycle service, parts & repairs
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Aberdeen Service Centre
CapabilitiesIP OwnershipTechnical support Technical drawingsData banks containing 1000s of engineering drawings
Products / Spare PartsOriginal equipment parts3rd party pump & parts re-engineeringAssemblyOverhaulsCondition monitoringConsulting servicesCustomer witness web Linked strip & inspectionExtended storage servicesPackagingPlant retrofittingPump system testing and assessmentPump trainingTechnical servicesUpgrades and re-rates
Service / RepairOffshore mobilisation services supportEngineeringField servicesInspection and maintenanceInstallation and commissioning Repair, overhaul, and service Service agreements Spare parts serviceMotor maintenance Onsite MaintenanceBalancingPaintingSand blastingWeldingCorrective maintenanceRepair and refurbish
Emergency ResponseRapid response parts
SPX Flow Power and Energy opened its Aftermarket service centre
in Aberdeen in January 2015, to reinforce our central ethos of
placing the customer at the centre of our operation. We ensure that
customers are provided with world-class engineered solutions to
meet their operational requirements and provide world class services
to Aberdeen including:
• SPX have secured a number of North Sea Oil & Gas contracts and framework agreements, references are available on request
• SPX has one of the largest OEM installed pump bases in the North Sea including ClydeUnion Pumps and its heritage brands (e.g. Weir Pumps, Mather and Platt, David Brown), Bran & Luebbe, Johnson, Plenty
• Access to all technical drawings for SPX OEM heritage products
• Engineering support for design and equipment upgrades, retrofits and re-rates
• Remote web-linked strip and inspections
• CMM (Coordinate Measuring Machine) to enable reverse engineered components
• Extensive workshop and engineering capability with the ability to pull resources from other SPX sites when required
• 365 days 24 hours a day offshore mobilisation capability
• 14 dedicated offshore field service representativesFor Emergency Field Service Mobilisations Call: +44 (0) 1224 756100
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Placing the customer at the centre of our operation
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With tailored engineering solutions that enhance equipment
reliability and performance, our Aberdeen Service Centre offers
numerous core competencies. To progress with changing process
requirements, we update existing pumps to the latest standards
and perform equipment evaluations, upgrades, retrofits, and
re-rates. Even though SPX is a global organisation, we make
decisions at a local level, progressing enquiries by making quick,
clear, concise decisions in Aberdeen. This is further reinforced by
a large SPX support network across the UK, enabling us to pull
additional resources from a diverse talent bank of engineers.
The Aberdeen service centre has a state of the art CMM machine
to enable reverse engineering of components that are no longer
being manufactured. It can also be used to reduce lead time of
third party components and document critical part wear analysis.
Case StudyIssueLow mean time between repair of a BB5 pump
ConcernCustomer came to SPX Aberdeen with frequent seal and cartridge failures
DecisionRotodynamic assessment performed and materials suitable for service researched
ActivityUpgrade materials suitable for continued service
MobilisationField service team mobilised to install new cartridge
CompletionPump has increased mean time between repairs
Benefit to CustomerCost saving due to fewer repairs
Core Competencies
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24 Hour Emergency Services YES
Size 1,557m2
Certifications FPAL Registered, MIST, Offshore mobilisation certification.
Products/ ServicesService and repair centre for offshore north sea oil & gas pumping equipment Bran + Luebbe, ClydeUnion Pumps, Plenty, S&N and legacy pump brands
List of Equipment
• CNC Tool Room Milling Machine• 3000mm bed Lathe• Radial Arm Drill• Slotting Machine• Balancing Machine• 15 tonne overhead crane• Dedicated Welding Area• Hydro Test• Assembly fixtures & tooling
General Manager John Greig
Manager Contact InformationTel: +44 (0) 1224 756100 [email protected]
Past Projects
1. OK7C full cartridge rebuild2. HMD fiscal metering pump overhaul3. SBM 20.5 fire pump overhaul4. Split casing repair5. TX-10 Overhaul
FeatureSPX Aberdeen provides web linked strip and inspection to allow customers to remotely view and discuss technical queries. The camera quality allows rotating equipment engineers to view detail such as wear on bearings or condition of impellers
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CALGARY
LOS ANGELES
BATON ROUGE
HOUSTON
BURLINGTON
BATTLE CREEK
GLASGOW
PENISTONE
BRIXWORTH
ANNECY
ANGOLA
NEW DELHI
SINGAPORE
INDONESIA
PERTH
DUBAI
ZHENGZHOU
JOHANNESBURG
SALT LAKE CITY
PORT HARCOURT
EDMONTON ABERDEEN
NORDERSTADTASSEN
TULSA
WILISTON
SAO PAULO
MACEIO
CHILE
XIDU
MALAYSIA
Aberdeen Service Centre 3 International View, ABZ Business Park, Aberdeen AB21 [email protected] Tel: +44 (0) 1224 756100
SPX reserves the right to incorporate our latest design and material changes without notice or obligation.Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region. For more information visit www.spx.com.
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Providing world class field service for our customers