© 2007 Corteco ORIGINALA Division of Freudenberg-NOK
© 2009 Freudenberg-NOK
11617 State Route 13 • Milan, Ohio 44846 • T: 419-499-2502 • F: 419-499-2804 • www.TransTec.com
B94719
Aisin TF80/81-40LE, Toyota U440/441E
APPLICATION GUIDE Shift lever range Gear range C1 C2 C3 B1 B2 B3 F1 F2
P Parking
R Reverse • N Neutral
1st • • 2nd • • • 3rd • • • O/D • • • 1st • • 2nd • • • • L 1st • • •
D
2
•... Operating
2 3
A Division of Freudenberg-NOKORIGINAL
2 3
BEARING AND RACES INSTALLATION POSITION AND DIRECTION
FORWARD AND REVERSE CLUTCH ASSEMBLY
4
A Division of Freudenberg-NOKORIGINAL
DIRECT CLUTCH
5
REVERSE CLUTCH CLEARANCE
6
0.016" - 0.039" (0.4 - 1.0 mm)
FORWARD CLUTCH CLEARANCE
0.043" - 0.059" (1.1 - 1.5 mm)
As shown in the illustration, place a straight edge on the transaxle case and measure the distance between the 2nd coast & O/D brake flange and straight edge using vernier calipers. (Dimension A)
As shown in the illustration, place a straight edge on the O/D brake piston and measure the distance between the transaxle rear cover and straight edge using vernier calipers. (Dimension B)
Calculate the piston stroke value using the following formula. Select a flange which satisfies the piston stroke value and install it.
Piston stroke = Dimension A - Dimension BPiston stroke: 0.65 - 1.05 mm (0.0256” - 0.0413”)
O.D. / 2nd Coast Brake Clutch Clearance
A Division of Freudenberg-NOKORIGINAL
7
F1 ONE-WAY CLUTCH ROTATION
Hold
Turn
Lock
Freely
ANTI-RATTLE CLIP ROTATION
CHECK VALVE LOCATION
INPUT SHAFT END PLAY
Using a dial indicator, measure the input shaft end play
End play: 0.3 - 0.9 mm (0.012" - 0.035")
VALVE BODY COMPONENTS
8
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UPPER VALVE BODY COMPONENTS
9
UPPER VALVE BODY KEEPER KEY LOCATIONS
10
A Division of Freudenberg-NOKORIGINAL
LOWER VALVE BODY COMPONENTS
11
© 2007 Corteco ORIGINALA Division of Freudenberg-NOK
© 2009 Freudenberg-NOK
11617 State Route 13 • Milan, Ohio 44846 • T: 419-499-2502 • F: 419-499-2804 • www.TransTec.com
LOWER VALVE BODY KEEPER KEY LOCATIONS
CHECK VALVE LOCATION