Release date: 01.01.2016 Version: 1.8 Page 1 of 58
Approval list mechanics
for all plants of the Volkswagen Group
manufacturing
engines, gear units, chassis and castings
"technology-specific part"
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Revision history
Version Date: Type of revision Page
1.8 01.01.2006 First edition all
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Table of content
Revision history ..................................................................................................................... 2
1 Contact person ............................................................................................................. 5
2 Note ............................................................................................................................... 7
3 Overview - Component release list ............................................................................. 8
3.1 Energy Conversion .................................................................................................... 8
3.1.1 Pneumatic cylinder ..................................................................................................... 8
3.1.1.1 Double-acting base cylinder - Ø 32 to 200 mm - DIN ISO 15552 ............................. 8-10
3.1.1.1.1 Attaching parts for base cylinder - DIN ISO 15552 .............................................. 10-11
3.1.1.2 Double-acting small cylinder - Ø 10 to 25 mm - ISO 6432 ...................................... 12
3.1.1.2.1 Attaching parts for small cylinder - ISO 6432 ....................................................... 12-13
3.1.1.3 Short-stroke cylinder - Ø 20 to 63 mm - DIN ISO 21287 ........................................ 13
3.1.1.3.1 Double-acting, piston rod with internal thread ...................................................... 13-14
3.1.1.4 Cylinder for design-related exceptions ................................................................... 14
3.1.1.4.1 Piston rod-free, with standard guide .................................................................... 14
3.1.1.4.2 Piston rod-free, with sliding guide ........................................................................ 16
3.1.1.4.3 Piston rod-free, with cross-rolling guide ............................................................... 17
3.1.2 Swivel motors .......................................................................................................... 18
3.1.2.1 Pivot drive with rack and pinion design .................................................................. 18
3.1.2.2 Pivot drive with rack and pinion design, double piston ........................................... 18
3.1.2.3 Pivot drive rotor with angle adjustment unit ............................................................ 19
3.2 Energy control and regulation ................................................................................. 19
3.2.1 Directional valves and accessories .......................................................................... 19
3.2.1.1 3-port 2-position valve ........................................................................................... 19
3.2.1.1.1 Electromagnetically actuated ............................................................................... 19
3.2.1.1.2 Pneumatically actuated ....................................................................................... 20
3.2.1.1.3 Manually actuated ............................................................................................... 20
3.2.1.2 5-port 2-position and 5-port 3-position directional valves ISO 5599-1 - Size 1 ....... 21
3.2.1.3 5-port 2-position and 5-port 3-position directional valves ISO 5599-1 - Size 3 ....... 22
3.2.1.4 5-port 2-position and 5-port 3-position directional valves - ISO 15407-1 ................ 23
3.2.1.5 Manifold with Profibus DP, Profinet ........................................................................ 24
3.2.1.5.1 VQM 2000 Manifold series with on-off valve for auxiliary pilot air ......................... 25
3.2.1.5.2 VQM 2000 Manifold series without on-off valve for auxiliary pilot air .................... 26
3.2.2 Check valves ........................................................................................................... 27
3.2.2.1 Check valves ......................................................................................................... 27
3.2.2.2 Unlockable check valves with manual exhaust ...................................................... 27
3.2.2.3 Double check valves .............................................................................................. 29
3.2.2.4 Two-pressure valves .............................................................................................. 29
3.2.2.5 Quick exhaust valve ............................................................................................... 29-30
3.2.3 Flow regulators ........................................................................................................ 31
3.2.3.1 Exhaust throttle check valve, manually adjustable ................................................. 31
3.2.3.2 Inflow throttle check valve, manually adjustable ..................................................... 32
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3.2.3.3 Exhaust throttle with silencer, manually adjustable ................................................ 32
3.2.4 Air saving valve ........................................................................................................ 33
3.2.4.1 Air saving valve, horizontal power stroke or vertical power stroke facing upward with a ratio of ≤ 50% of weight force of load to cylinder power ........ 34
3.2.4.2 Air saving valve, vertical power stroke facing upward with a ratio of > 50% of weight force of load to cylinder power ............................... 35
3.3 Tubes and plug connection ..................................................................................... 36
3.3.1 Flexible tube (semi-rigid plastic tubes) for air and water ........................................... 36-37
3.3.1 Flexible lines (semi-rigid plastic tubes) for air and water .......................................... 37
3.3.1.1 Push in fittings Ø 4, 6, 8, 10, 12, 16 mm ............................................................... 38
3.3.2 Filter and filter regulators ......................................................................................... 39
3.3.3 Pressure regulators .................................................................................................. 40
3.3.3.1 Manually adjustable ............................................................................................... 40
3.3.4 Service units consisting of single components ......................................................... 41
3.3.4.1 Standard service unit ............................................................................................. 41
3.3.4.2 Service unit with electric valve and connection for sealing air ................................ 42
3.3.4.3 Service unit with pneumatic valve and connection for sealing air ........................... 43
3.3.4.4 Accessories for service units ................................................................................. 44
3.3.4.4 Accessories for service units ................................................................................. 45
3.3.5 Silencer .................................................................................................................... 46
3.4 Additional devices .................................................................................................... 47
3.4.1 Pressure gauges ...................................................................................................... 47
3.4.2 Mechanical pressure switch for service unit ............................................................. 47
3.4.3 Booster regulator ..................................................................................................... 48
3.4.4 Afterblow unit ........................................................................................................... 48
4 Data sheets ................................................................................................................. 49
4.1 Service units consisting of single components ..................................................... 49
4.1.1 Standard service unit - G 1/4 - AC20-LBU049 .......................................................... 49
4.1.2 Standard service unit - G 1/2 - AC40-LBU039 .......................................................... 50
4.1.3 Standard service unit - G 1 - AC60-LBU052 ............................................................. 51
4.1.4 Service unit with electric valve and connection for sealing air - G 1/4 - AC20-LBU047 ............................................................................................. 52
4.1.5 Service unit with electric valve and connection for sealing air - G 1/2 - AC40-LBU037 ............................................................................................. 53
4.1.6 Service unit with electric valve and connection for sealing air - G 1 - AC60-LBU050 | .............................................................................................. 54
4.1.7 Service unit with pneumatic valve and connection for sealing air - G 1/4 - AC20-LBU048 .............................................................................................. 55
4.1.8 Service unit with pneumatic valve and connection for sealing air - G 1/2 - AC40-LBU038 .............................................................................................. 56
4.1.9 Service unit with pneumatic valve and connection for sealing air - G 1 - AC60-LBU051 ................................................................................................. 57
4.2 Afterblow unit - EVS7-6-FG-S-3ZRMO-CEK00058 .................................................. 58
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1 Contact person
General Corporate Services
Sven Barner SMC Pneumatik GmbH
Global Key Account Manager Volkswagen Group Boschring 13-15
Phone: +49 (0) 162-2999768 D-63329 Egelsbach
E-Mail: [email protected] Phone: +49 (0) 6103-402-0
Fax: +49 (0) 6103-402-139
Ralf Roske SMC Pneumatik GmbH
National Key Account Manager Volkswagen Technical office Wolfsburg
Phone: +49 (0) 162-2999760 Berliner Ring 2
E-Mail: [email protected] D-38440 Wolfsburg
Phone: +49 (0) 5361-89354839
General Pneumatic Corporate Services
Edward Kubasa SMC Pneumatik GmbH
Technical Sales Support Technical office Wolfsburg
Phone: +49 (0) 162-2999859 Berliner Ring 2
E-Mail: [email protected] D-38440 Wolfsburg
Phone: +49 (0) 5361-89354839
Volkswagen Werk: Wolfsburg, Braunschweig, Salzgitter, Kassel, Hannover Gießerei
Thomas Maneke SMC Pneumatik GmbH
Key Account Manager Volkswagen Technical office Wolfsburg
Phone: +49 (0) 162-2999789 Berliner Ring 2
E-Mail: [email protected] D-38440 Wolfsburg
Phone: +49 (0) 5361-89354839
Andreas Dinse SMC Pneumatik GmbH
Key Account Manager Volkswagen Technical office Wolfsburg
Phone: +49 (0) 162-2999937 Berliner Ring 2
E-Mail: [email protected] D-38440 Wolfsburg
Phone: +49 (0) 5361-89354839
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Audi Plant: Ingolstadt
Ludwig Heigl SMC Pneumatik GmbH
Key Account Manager Audi Sales Office Munich
Phone: +49 (0) 162-2999706 Industriestraße 31
E-Mail: [email protected] D-82194 Gröbenzell
Phone: +49 (0) 8142-652470
Volkswagen Plant: Chemnitz
Tom Bauer SMC Pneumatik GmbH
Sales Engineer Automotive Sales Office Leipzig
Tel.: +49 (0) 162-2991093 Lindenthaler Hauptstraße 145
E-Mail: [email protected] D-04158 Leipzig
Phone: +49 (0) 341-609690
Audi Plant: Györ, Ungarn
Peter Juranovitz
Regional Business Developer
SMC Pneumatik GmbH AT/CEE
Phone: +36 30 576 1820 Sales Office Győr
E-Mail: [email protected] Gesztenyefa utca 4
H-9027 Győr
Customer service: [email protected]
Volkswagen Plant: Polkowice, Polen
Arkadiusz Drobniewski
Branch Manager Wroclaw
SMC Pneumatik GmbH AT/CEE
Phone: +48 512 348 858 Sales Office Wroclaw
E-Mail: [email protected] Szwedzka Street 5A
55-040 Bielany Wrocławskie
Customer service: [email protected]
Skoda Werk: Mlada Boleslav, Tschechien
Jiri Neuhäuser
Area Sales Manager Czech Republic
SMC Pneumatik GmbH AT/CEE
Phone: +420 313 034 252 Sales Office Mladá Boleslav
E-Mail: [email protected] Vodkova 80/3
293 01 Mladá Boleslav
Customer service: [email protected]
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2 Note
All of the components listed in the following tables can be used in the design of pneumatic systems in the plants listed on page 1. Other components require the written consent of the respective relevant contact person of the individual plants. Only oil-free compressed air may be used. The compilation of the component release list was carried out in cooperation with the members of the Lastenheft Sheet Commission of Equipment Manufacture of the VW Group. If an internet link is included, it is to lead to the SMC Pneumatik GmbH homepage. Catalogues, CAD data, etc. can be found there. Manifolds:
The maximum number of valve should generally not exceed 12. This applies to the use of a VQM 2000 manifold without a on-off valve for auxiliary pilot air. When using a VQM 2000 manifold with a on-off valve for auxiliary pilot air, the maximum number of valves is limited to 13, i.e., 1 on-off valve and 12 operational valves. The manifold inputs may only be used for the end positions of the respective manifolds' move-ment! Sub-busses are not permitted! Service units:
Pressure monitoring by means of a pressure switch must be included in the service unit. For this purpose, an enabled electronic pressure switch according to the mechanical specification sheet or a mechanical pressure switch must be ordered separately.
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3 Overview - Component release list
3.1 Energy Conversion
3.1.1 Pneumatic cylinder
3.1.1.1 Double-acting base cylinder - Ø 32 to 200 mm - DIN ISO 15552
Part name Description Internet link
Standard cylinder ISO 15552
CP96-C Series
Ø: 32, 50, 63, 80, 100 mm
CP96 Series
Ø: 125 mm
Stroke length: 50 - 500 mm
Adjustable cushioning
External thread on piston rod
CP96SDB…-C
CP96SDB
Standard cylinder ISO 15552
C95 Series
Ø: 160, 200 mm
Stroke length: 50 - 500 mm
Adjustable cushioning
External thread on piston rod
C95SDB
Part name Ø Stroke length Order number
Standard cylinder ISO 15552 32 25 CP96SDB32-25C
Standard cylinder ISO 15552 32 50 CP96SDB32-50C
Standard cylinder ISO 15552 32 80 CP96SDB32-80C
Standard cylinder ISO 15552 32 100 CP96SDB32-100C
Standard cylinder ISO 15552 32 125 CP96SDB32-125C
Standard cylinder ISO 15552 32 160 CP96SDB32-160C
Standard cylinder ISO 15552 32 200 CP96SDB32-200C
Standard cylinder ISO 15552 32 250 CP96SDB32-250C
Standard cylinder ISO 15552 32 320 CP96SDB32-320C
Standard cylinder ISO 15552 32 400 CP96SDB32-400C
Standard cylinder ISO 15552 32 500 CP96SDB32-500C
Standard cylinder ISO 15552 50 25 CP96SDB50-25C
Standard cylinder ISO 15552 50 50 CP96SDB50-50C
Standard cylinder ISO 15552 50 80 CP96SDB50-80C
Standard cylinder ISO 15552 50 100 CP96SDB50-100C
Standard cylinder ISO 15552 50 125 CP96SDB50-125C
Standard cylinder ISO 15552 50 160 CP96SDB50-160C
Standard cylinder ISO 15552 50 200 CP96SDB50-200C
Standard cylinder ISO 15552 50 250 CP96SDB50-250C
Standard cylinder ISO 15552 50 320 CP96SDB50-320C
Standard cylinder ISO 15552 50 400 CP96SDB50-400C
Standard cylinder ISO 15552 50 500 CP96SDB50-500C
Standard cylinder ISO 15552 63 25 CP96SDB63-25C
Standard cylinder ISO 15552 63 50 CP96SDB63-50C
Standard cylinder ISO 15552 63 80 CP96SDB63-80C
Standard cylinder ISO 15552 63 100 CP96SDB63-100C
Standard cylinder ISO 15552 63 125 CP96SDB63-125C
Standard cylinder ISO 15552 63 160 CP96SDB63-160C
Standard cylinder ISO 15552 63 200 CP96SDB63-200C
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3.1.1.1 Double-acting base cylinder - Ø 32 to 200 mm - DIN ISO 15552
Part name Description Internet link
Standard cylinder ISO 15552
CP96-C Series
Ø: 32, 50, 63, 80, 100 mm
CP96 Series
Ø: 125 mm
Stroke length: 50 - 500 mm
Adjustable cushioning
External thread on piston rod
CP96SDB…-C
CP96SDB
Part name Ø Stroke length Order number
Standard cylinder ISO 15552 63 250 CP96SDB63-250C
Standard cylinder ISO 15552 63 320 CP96SDB63-320C
Standard cylinder ISO 15552 63 400 CP96SDB63-400C
Standard cylinder ISO 15552 63 500 CP96SDB63-500C
Standard cylinder ISO 15552 80 25 CP96SDB80-25C
Standard cylinder ISO 15552 80 50 CP96SDB80-50C
Standard cylinder ISO 15552 80 80 CP96SDB80-80C
Standard cylinder ISO 15552 80 100 CP96SDB80-100C
Standard cylinder ISO 15552 80 125 CP96SDB80-125C
Standard cylinder ISO 15552 80 160 CP96SDB80-160C
Standard cylinder ISO 15552 80 200 CP96SDB80-200C
Standard cylinder ISO 15552 80 250 CP96SDB80-250C
Standard cylinder ISO 15552 80 320 CP96SDB80-320C
Standard cylinder ISO 15552 80 400 CP96SDB80-400C
Standard cylinder ISO 15552 80 500 CP96SDB80-500C
Standard cylinder ISO 15552 100 25 CP96SDB100-25C
Standard cylinder ISO 15552 100 50 CP96SDB100-50C
Standard cylinder ISO 15552 100 80 CP96SDB100-80C
Standard cylinder ISO 15552 100 100 CP96SDB100-100C
Standard cylinder ISO 15552 100 125 CP96SDB100-125C
Standard cylinder ISO 15552 100 160 CP96SDB100-160C
Standard cylinder ISO 15552 100 200 CP96SDB100-200C
Standard cylinder ISO 15552 100 250 CP96SDB100-250C
Standard cylinder ISO 15552 100 320 CP96SDB100-320C
Standard cylinder ISO 15552 100 400 CP96SDB100-400C
Standard cylinder ISO 15552 100 500 CP96SDB100-500C
Standard cylinder ISO 15552 125 25 CP96SDB125-25
Standard cylinder ISO 15552 125 50 CP96SDB125-50
Standard cylinder ISO 15552 125 80 CP96SDB125-80
Standard cylinder ISO 15552 125 100 CP96SDB125-100
Standard cylinder ISO 15552 125 125 CP96SDB125-125
Standard cylinder ISO 15552 125 160 CP96SDB125-160
Standard cylinder ISO 15552 125 200 CP96SDB125-200
Standard cylinder ISO 15552 125 250 CP96SDB125-250
Standard cylinder ISO 15552 125 320 CP96SDB125-320
Standard cylinder ISO 15552 125 400 CP96SDB125-400
Standard cylinder ISO 15552 125 500 CP96SDB125-500
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3.1.1.1 Double-acting base cylinder - Ø 32 to 200 mm - DIN ISO 15552
Part name Description Internet link
Standard cylinder ISO 15552
C95 Series
Ø: 160, 200 mm
Stroke length: 50 - 500 mm
Adjustable cushioning
External thread on piston rod
C95SDB
Part name Ø Stroke length Order number
Standard cylinder ISO 15552 160 25 C95SDB160-25
Standard cylinder ISO 15552 160 50 C95SDB160-50
Standard cylinder ISO 15552 160 80 C95SDB160-80
Standard cylinder ISO 15552 160 100 C95SDB160-100
Standard cylinder ISO 15552 160 125 C95SDB160-125
Standard cylinder ISO 15552 160 160 C95SDB160-160
Standard cylinder ISO 15552 160 200 C95SDB160-200
Standard cylinder ISO 15552 160 250 C95SDB160-250
Standard cylinder ISO 15552 160 320 C95SDB160-320
Standard cylinder ISO 15552 160 400 C95SDB160-400
Standard cylinder ISO 15552 160 500 C95SDB160-500
Standard cylinder ISO 15552 200 25 C95SDB200-25
Standard cylinder ISO 15552 200 50 C95SDB200-50
Standard cylinder ISO 15552 200 80 C95SDB200-80
Standard cylinder ISO 15552 200 100 C95SDB200-100
Standard cylinder ISO 15552 200 125 C95SDB200-125
Standard cylinder ISO 15552 200 160 C95SDB200-160
Standard cylinder ISO 15552 200 200 C95SDB200-200
Standard cylinder ISO 15552 200 250 C95SDB200-250
Standard cylinder ISO 15552 200 320 C95SDB200-320
Standard cylinder ISO 15552 200 400 C95SDB200-400
Standard cylinder ISO 15552 200 500 C95SDB200-500
3.1.1.1.1 Attaching parts for base cylinder - DIN ISO 15552
Part name Description Internet link
Foot mounting L5 Series
For cylinder CP96, Ø 32 - 125 mm
For cylinder C95, Ø 160 - 200 mm
1 assembly (2 pieces)
Mounting bolts included
L5
Flange mounting F5 Series
For cylinder CP96, Ø 32 - 125 mm
For cylinder C95, Ø 160 - 200 mm
Mounting bolts included
F5
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3.1.1.1.1 Attaching parts for base cylinder - DIN ISO 15552
Part name Description Internet link
Pivot mounting
C5 Series
For cylinder CP96, Ø 32 - 125 mm
For cylinder C95, Ø 160 - 200 mm
Mounting bolts included
Compatible with D series
C5
Fork mounting D5 Series
For cylinder CP96, Ø 32 - 125 mm
For cylinder C95, Ø 160 - 200 mm
Mounting bolts included
Compatible with C series
D5
Trunnion pivot bracket E5 Series
For cylinder CP96, Ø 32 - 125 mm
Compatible with D series
E5
Pivot mounting with ball joint
CS5 Series
For cylinder CP96, Ø 32 - 125 mm
Mounting bolts included
Compatible with DS series
CS5
Fork mounting DS5 Series
For cylinder CP96, Ø 32 - 125 mm
Mounting bolts included
Compatible with CS and ES series
DS5
Spherical bearing with ball joint
ES5 Series
For cylinder CP96, Ø 32 - 125 mm
Compatible with DS series
ES5
Compensating element JA Series
For cylinder CP96, Ø 32 - 125 mm
For cylinder C95, Ø 160 - 200 mm
JA
Fork joint GKM Series
For cylinder CP96, Ø 32 - 125 mm
For cylinder C95, Ø 160 - 200 mm
GKM
Joint head KJ Series
For cylinder CP96, Ø 32 - 125 mm
For cylinder C95, Ø 160 - 200 mm
KJ
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3.1.1.2 Double-acting small cylinder - Ø 10 to 25 mm - ISO 6432
Part name Description Internet link
Standard cylinder ISO 6432
C85 Series
Ø: 10, 16, 25 mm
Stroke length: 25, 50, 100 mm
Fixed cushioning
External thread on piston rod
CD85N
Part name Ø Stroke length Order number
Standard cylinder ISO 6432 10 25 CD85N10-25-B
Standard cylinder ISO 6432 10 50 CD85N10-50-B
Standard cylinder ISO 6432 10 100 CD85N10-100-B
Standard cylinder ISO 6432 16 25 CD85N16-25-B
Standard cylinder ISO 6432 16 50 CD85N16-50-B
Standard cylinder ISO 6432 16 100 CD85N16-100-B
Standard cylinder ISO 6432 25 25 CD85N25-25-B
Standard cylinder ISO 6432 25 50 CD85N25-50-B
Standard cylinder ISO 6432 25 100 CD85N25-100-B
3.1.1.2.1 Attaching parts for small cylinder - ISO 6432
Part name Description Internet link
C85L…A Series
C85L…B Series
Foot mounting C85L…A Series: - 1 foot mounting
C85L…B Series: - 2 foot mountings - 1 nut
For cylinder C85, Ø 10 - 25 mm
C85L
Flange mounting C85F Series
For cylinder C85, Ø 10 - 25 mm
C85F
Pivot bearing C85T Series
For cylinder C85, Ø 10 - 25 mm
C85T
Trunnion pivot bracket C85C Series
For cylinder C85, Ø 10 - 25 mm
C85C
Joint head KJ Series
For cylinder C85, Ø 10 - 25 mm
KJ
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3.1.1.2.1 Attaching parts for small cylinder - ISO 6432
Part name Description Internet link
Fork joint GKM Series
For cylinder C85, Ø 10 - 25 mm
GKM
Compensating element JA Series
For cylinder C85, Ø 10 - 25 mm
JA
3.1.1.3 Short-stroke cylinder - Ø 20 to 63 mm - DIN ISO 21287
3.1.1.3.1 Double-acting, piston rod with internal thread
Part name Description Internet link
Compact cylinder ISO 21287
C55 Series
Ø: 20, 32, 50, 63, 80 mm
Stroke length: 10, 20, 30, 40, 50 mm
Fixed cushioning
Internal thread on piston rod
CD55B
Part name Ø Stroke length Order number
Compact cylinder ISO 21287 20 10 CD55B20-10
Compact cylinder ISO 21287 20 20 CD55B20-20
Compact cylinder ISO 21287 20 30 CD55B20-30
Compact cylinder ISO 21287 20 40 CD55B20-40
Compact cylinder ISO 21287 20 50 CD55B20-50
Compact cylinder ISO 21287 32 10 CD55B32-10
Compact cylinder ISO 21287 32 20 CD55B32-20
Compact cylinder ISO 21287 32 30 CD55B32-30
Compact cylinder ISO 21287 32 40 CD55B32-40
Compact cylinder ISO 21287 32 50 CD55B32-50
Compact cylinder ISO 21287 50 10 CD55B50-10
Compact cylinder ISO 21287 50 20 CD55B50-20
Compact cylinder ISO 21287 50 30 CD55B50-30
Compact cylinder ISO 21287 50 40 CD55B50-40
Compact cylinder ISO 21287 50 50 CD55B50-50
Compact cylinder ISO 21287 63 10 CD55B63-10
Compact cylinder ISO 21287 63 20 CD55B63-20
Compact cylinder ISO 21287 63 30 CD55B63-30
Compact cylinder ISO 21287 63 40 CD55B63-40
Compact cylinder ISO 21287 63 50 CD55B63-50
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3.1.1.3.1 Double-acting, piston rod with internal thread
Part name Description Internet link
Compact cylinder ISO 21287
C55 Series
Ø: 20, 32, 50, 63, 80 mm
Stroke length: 10, 20, 30, 40, 50 mm
Fixed cushioning
Internal thread on piston rod
CD55B
Part name Ø Stroke length Order number
Compact cylinder ISO 21287 80 10 CD55B80-10
Compact cylinder ISO 21287 80 20 CD55B80-20
Compact cylinder ISO 21287 80 30 CD55B80-30
Compact cylinder ISO 21287 80 40 CD55B80-40
Compact cylinder ISO 21287 80 50 CD55B80-50
3.1.1.4 Cylinder for design-related exceptions
Part name Description Internet link
Piston rod-free cylinder
Ø: 32, 50, 63, 80, 100 mm
Stroke length: 100 - 1000 mm
Various chushioning options feasible
Guide variants: - Standard guide (B) - Slide guide (M) - Cross-rolling guide (C)
MY1B-Z Ø 32
MY1B Ø 50-100
MY1M
MY1C
3.1.1.4.1 Piston rod-free, with standard guide
Part name Description Internet link
Piston rod-free cylinder
Standard guide
MY1B Series
Ø: 32, 50, 63, 80, 100 mm
Stroke length: 100 - 1000 mm
Various cushioning options feasible
Guide variants: - Standard guide (B)
MY1B-Z Ø 32
Part name Ø Stroke length Order number
Standard guide 32 100 MY1B32TFG-100Z
Standard guide 32 125 MY1B32TFG-125Z
Standard guide 32 160 MY1B32TFG-160Z
Standard guide 32 200 MY1B32TFG-200Z
Standard guide 32 250 MY1B32TFG-250Z
Standard guide 32 320 MY1B32TFG-320Z
Standard guide 32 400 MY1B32TFG-400Z
Standard guide 32 500 MY1B32TFG-500Z
Standard guide 32 1000 MY1B32TFG-1000Z
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3.1.1.4.1 Piston rod-free, with standard guide
Part name Description Internet link
Piston rod-free cylinder
Standard guide
MY1B Series
Ø: 32, 50, 63, 80, 100 mm
Stroke length: 100 - 1000 mm
Various cushioning options feasible
Guide variants: - Standard guide (B)
MY1B Ø 50-100
Part name Ø Stroke length Order number
Standard guide 50 100 MY1B50TFG-100
Standard guide 50 125 MY1B50TFG-125
Standard guide 50 160 MY1B50TFG-160
Standard guide 50 200 MY1B50TFG-200
Standard guide 50 250 MY1B50TFG-250
Standard guide 50 320 MY1B50TFG-320
Standard guide 50 400 MY1B50TFG-400
Standard guide 50 500 MY1B50TFG-500
Standard guide 50 1000 MY1B50TFG-1000
Standard guide 63 100 MY1B63TFG-100
Standard guide 63 125 MY1B63TFG-125
Standard guide 63 160 MY1B63TFG-160
Standard guide 63 200 MY1B63TFG-200
Standard guide 63 250 MY1B63TFG-250
Standard guide 63 320 MY1B63TFG-320
Standard guide 63 400 MY1B63TFG-400
Standard guide 63 500 MY1B63TFG-500
Standard guide 63 1000 MY1B63TFG-1000
Standard guide 80 100 MY1B80TFG-100
Standard guide 80 125 MY1B80TFG-125
Standard guide 80 160 MY1B80TFG-160
Standard guide 80 200 MY1B80TFG-200
Standard guide 80 250 MY1B80TFG-250
Standard guide 80 320 MY1B80TFG-320
Standard guide 80 400 MY1B80TFG-400
Standard guide 80 500 MY1B80TFG-500
Standard guide 80 1000 MY1B80TFG-1000
Standard guide 100 100 MY1B100TFG-100
Standard guide 100 125 MY1B100TFG-125
Standard guide 100 160 MY1B100TFG-160
Standard guide 100 200 MY1B100TFG-200
Standard guide 100 250 MY1B100TFG-250
Standard guide 100 320 MY1B100TFG-320
Standard guide 100 400 MY1B100TFG-400
Standard guide 100 500 MY1B100TFG-500
Standard guide 100 1000 MY1B100TFG-1000
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3.1.1.4.2 Piston rod-free, with sliding guide
Part name Description Internet link
Piston rod-free cylinder
Sliding guide
MY1M Series
Ø: 32, 50, 63 mm
Stroke length: 100 - 1000 mm
Various cushioning options feasible
Guide variants: - Sliding guide (M)
MY1M
Part name Ø Stroke length Order number
Sliding guide 32 100 MY1M32TFG-100
Sliding guide 32 125 MY1M32TFG-125
Sliding guide 32 160 MY1M32TFG-160
Sliding guide 32 200 MY1M32TFG-200
Sliding guide 32 250 MY1M32TFG-250
Sliding guide 32 320 MY1M32TFG-320
Sliding guide 32 400 MY1M32TFG-400
Sliding guide 32 500 MY1M32TFG-500
Sliding guide 32 1000 MY1M32TFG-1000
Sliding guide 50 100 MY1M50TFG-100
Sliding guide 50 125 MY1M50TFG-125
Sliding guide 50 160 MY1M50TFG-160
Sliding guide 50 200 MY1M50TFG-200
Sliding guide 50 250 MY1M50TFG-250
Sliding guide 50 320 MY1M50TFG-320
Sliding guide 50 400 MY1M50TFG-400
Sliding guide 50 500 MY1M50TFG-500
Sliding guide 50 1000 MY1M50TFG-1000
Sliding guide 63 100 MY1M63TFG-100
Sliding guide 63 125 MY1M63TFG-125
Sliding guide 63 160 MY1M63TFG-160
Sliding guide 63 200 MY1M63TFG-200
Sliding guide 63 250 MY1M63TFG-250
Sliding guide 63 320 MY1M63TFG-320
Sliding guide 63 400 MY1M63TFG-400
Sliding guide 63 500 MY1M63TFG-500
Sliding guide 63 1000 MY1M63TFG-1000
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3.1.1.4.3 Piston rod-free, with cross-rolling guide
Part name Description Internet link
Piston rod-free cylinder
Cross-rolling guide
MY1C Series
Ø: 32, 50, 63 mm
Stroke length: 100 - 1000 mm
Various cushioning options feasible
Guide variants: - Cross-rolling guide (C)
MY1C
Part name Ø Stroke length Order number
Cross-rolling guide 32 100 MY1C32TFG-100
Cross-rolling guide 32 125 MY1C32TFG-125
Cross-rolling guide 32 160 MY1C32TFG-160
Cross-rolling guide 32 200 MY1C32TFG-200
Cross-rolling guide 32 250 MY1C32TFG-250
Cross-rolling guide 32 320 MY1C32TFG-320
Cross-rolling guide 32 400 MY1C32TFG-400
Cross-rolling guide 32 500 MY1C32TFG-500
Cross-rolling guide 32 1000 MY1C32TFG-1000
Cross-rolling guide 50 100 MY1C50TFG-100
Cross-rolling guide 50 125 MY1C50TFG-125
Cross-rolling guide 50 160 MY1C50TFG-160
Cross-rolling guide 50 200 MY1C50TFG-200
Cross-rolling guide 50 250 MY1C50TFG-250
Cross-rolling guide 50 320 MY1C50TFG-320
Cross-rolling guide 50 400 MY1C50TFG-400
Cross-rolling guide 50 500 MY1C50TFG-500
Cross-rolling guide 50 1000 MY1C50TFG-1000
Cross-rolling guide 63 100 MY1C63TFG-100
Cross-rolling guide 63 125 MY1C63TFG-125
Cross-rolling guide 63 160 MY1C63TFG-160
Cross-rolling guide 63 200 MY1C63TFG-200
Cross-rolling guide 63 250 MY1C63TFG-250
Cross-rolling guide 63 320 MY1C63TFG-320
Cross-rolling guide 63 400 MY1C63TFG-400
Cross-rolling guide 63 500 MY1C63TFG-500
Cross-rolling guide 63 1000 MY1C63TFG-1000
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3.1.2 Swivel motors
3.1.2.1 Pivot drive with rack and pinion design
Part name Description Internet link
Pivot drive
Rack and pinion
CRA1-Z Series
Size: 30, 50, 63, 80, 100
Pivot angle: 90° / 180°
Torque: 0.3 - 89 Nm
Adjustable cushioning
CDRA1B…-Z
Part name Size Pivot angle Order number
Pivot drive 30 90° CDRA1BS30-90Z
Pivot drive 30 180° CDRA1BS30-180Z
Pivot drive 50 90° CDRA1BS50-90Z
Pivot drive 50 180° CDRA1BS50-180Z
Pivot drive 63 90° CDRA1BS63-90Z
Pivot drive 63 180° CDRA1BS63-180Z
Pivot drive 80 90° CDRA1BS80-90Z
Pivot drive 80 180° CDRA1BS80-180Z
Pivot drive 100 90° CDRA1BS100-90Z
Pivot drive 100 180° CDRA1BS100-180Z
3.1.2.2 Pivot drive with rack and pinion design, double piston
Part name Description Internet link
Pivot drive
Rack and pinion double piston
MSQB series
Size:
10, 20, 30, 50 70, 100, 200
Pivot angle: 0 - 190°
Torque: 0.017 - 24 Nm
Cushioning: - Shock absorber (R) - Adjustment screw (A)
MSQB
Part name Size Pivot angle Order number
Pivot drive 10 0 - 190° MSQB10-x
Pivot drive 20 0 - 190° MSQB20-x
Pivot drive 30 0 - 190° MSQB30-x
Pivot drive 50 0 - 190° MSQB50-x
Pivot drive 70 0 - 190° MSQB70-x
Pivot drive 100 0 - 190° MSQB100-x
Pivot drive 200 0 - 190° MSQB200-x
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3.1.2.3 Pivot drive rotor with angle adjustment unit
Part name Description Internet link
Pivot drive for direct assembly
Rotor-drive
CRBU2WU-Z Series
Size: 10, 15, 20, 30, 40 mm
Pivot angle: 0 - 270°
Torque: 0.08 – 9.5 Nm
Elastic cushioning
CDRBU2WU-Z
Part name Size Pivot angle Order number
Rotor-drive 10 270° CDRB2WU10-270SZ
Rotor-drive 15 270° CDRB2WU15-270SZ
Rotor-drive 20 270° CDRB2WU20-270SZ
Rotor-drive 30 270° CDRB2WU30-270SZ
Rotor-drive 40 270° CDRB2WU40-270SZ
3.2 Energy control and regulation
3.2.1 Directional valves and accessories
3.2.1.1 3-port 2-position valve
3.2.1.1.1 Electromagnetically actuated
Part name Description Internet link
Actuation/pressurization and exhaust valve
AV…-X260-Q Series
Connection: G 1/4, G 1/2, G 1
Pressure: 0.2 - 10 bar
Flow rate: 1,100 - 6,600 l/min
Voltage: 24 V DC
Electrically actuated
3-port 2-position valve, Normally closed
AV [Link leads to identical item in the colour grey]
Part name Connection Flow rate l/min
Order number
Actuation/pressurization and exhaust valve
G 1/4 1.100 AV2000-F02-5YO-X260-Q
Actuation/pressurization and exhaust valve
G 1/2 3.300 AV4000-F04-5YO-X260-Q
Actuation/pressurization and exhaust valve
G 1 6.600 AV5000-F10-5YO-X260-Q
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3.2.1.1.2 Pneumatically actuated
Part name Description Internet link
Actuation/pressurization and exhaust valve
AVA…-X260 Series
Connection: G 1/4, G 1/2, G 1
Pressure: 0.2 - 10 bar
Flow rate: 1,100 - 6,600 l/min
Voltage 24 V DC
Pneumatically actuated
3-port 2-position valve, Normally closed
AVA | Document
AVA | CAD
Part name Connection Flow rate l/min
Order number
Actuation/pressurization and exhaust valve
G 1/4 1.100 EAVA2000-F02-X260
Actuation/pressurization and exhaust valve
G 1/2 3.300 EAVA4000-F04-X260
Actuation/pressurization and exhaust valve
G 1 6.600 EAVA5000-F10-X260
3.2.1.1.3 Manually actuated
Part name Description Internet link
3-port 2-position manual shut-off valve
VHS Series
Connection: G 1/4, G 1/2, G 1
Pressure: 0.1 - 10 bar
Flow rate: 1,100 - 6,600 l/min
Manually actuated
With exhaust
Lockable
VHS
Part name Connection Flow rate l/min
Order number
3-port 2-position manual shut-off valve
G 1/4 1.100 VHS20-F02B
3-port 2-position manual shut-off valve
G 1/2 3.300 VHS40-F04B
3-port 2-position manual shut-off valve
G 1 6.600 VHS50-F10B
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3.2.1.2 5-port 2-position and 5-port 3-position directional valves ISO 5599-1 - Size 1
Part name Description Internet link
Standard valve
ISO 5599-1
Size 1
EVS7 Series
Connection size: G 1/4, G3/8
Flow rate: 1,100 l/min
Voltage 24 V DC
M12 main plug
Sub-base valve
- Electrically actuated, pilot-operated
- Pneumatically actuated
Connecting/linkage plates
EVS7 | Document
EVS7 | CAD
Part name Actuation Comment Order number
Standard valve ISO 5599-1, size 1
electrically 5-port 2-position, monostable
EVS7-6-FG-S-3ZRMO-Q
Standard valve ISO 5599-1, size 1
electrically 5-port 2-position, bistable
EVS7-6-FG-D-3ZRMO-Q
Standard valve ISO 5599-1, size 1
electrically 5-port 3-position, centre position vents
EVS7-6-FJG-D-3ZRMO-Q
Standard valve ISO 5599-1, size 1
electrically 5-port 3-position, centre position pressurizes
EVS7-6-FIG-D-3ZRMO-Q
Standard valve ISO 5599-1, size 1
pneumatically 5-port 3- position, bistable EVSA7-6-FG-D-2
Standard valve ISO 5599-1, size 1
pneumatically 5-port 3-position, centre position vents
EVSA7-6-FJG-D-2
Standard valve ISO 5599-1, size 1
pneumatically 5-port 3-position, centre position pressurizes
EVSA7-6-FIG-D-2
End block assembly, left and right
Size 1 AXT502-2RL-A
Linkage plate Connection G 1/4, size 1 AXT502-1A-A02-L
Linkage plate Connection G 3/8, size 1 AXT502-1A-A03-L
Cover plate Size 1 AXT502-9A
Manifold block assembly Connection G 1/4, size 1 VS7-1-A02F
Manifold block assembly Connection G 3/8, size 1 VS7-1-A03F
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3.2.1.3 5-port 2-position and 5-port 3-position directional valves ISO 5599-1 - Size 3
Part name Description Internet link
Standard valve
ISO 5599-1
Size 3
EVS7 Series
Connection size: G 3/4
Flow rate: 3,900 l/min
Voltage 24 V DC
M12 main plug
Sub-base valve
- Electrically actuated, pilot-operated
- Pneumatically actuated
Connecting/linkage plates
EVS7 | Document
EVS7 | CAD
Part name Actuation Comment Order number
Standard valve ISO 5599-1, size 3
electrically 5-port 2-position, monostable
EVS7-10-FG-S-3ZRMO-Q
Standard valve ISO 5599-1, size 3
electrically 5-port 2-position, bistable
EVS7-10-FG-D-3ZRMO-Q
Standard valve ISO 5599-1, size 3
electrically 5-port 3-position, centre position vents
EVS7-10-FJG-D-3ZRMO-Q
Standard valve ISO 5599-1, size 3
electrically 5-port 3-position, centre position pressurizes
EVS7-10-FIG-D-3ZRMO-Q
Standard valve ISO 5599-1, size 3
pneumatically 5-port 2-position, bistable
EVSA7-10-FG-D-2
Standard valve ISO 5599-1, size 3
pneumatically 5-port 3-position, centre position vents
EVSA7-10-FJG-D-2
Standard valve ISO 5599-1, size 3
pneumatically 5-port 3-position, centre position pressurizes
EVSA7-10-FIG-D-2
End block assembly, left and right
Size 3 AXT522-2RL-A
Linkage plate Connection G 3/4, size 3 AXT522-1A-A06-L
Cover plate Size 3 AXT522-9A
Manifold block assembly Connection G 3/4, size 3 VS7-3-A06F
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3.2.1.4 5-port 2-position and 5-port 3-position directional valves - ISO 15407-1
Part name Description Internet link
Standard valve
ISO 15407-1
Size 1
EVS1 Series
Connection size: G 1/4
Flow rate: 1,000 l/min
Voltage 24 V DC
M12 main plug
Sub-base valve
- Electrically actuated, pilot-operated
- Pneumatically actuated
Connecting/linkage plates
EVS1
Part name Actuation Comment Order number
Standard valve ISO 15407-1, size 1
electrically 2x 3-port 2-position N.C.-N.C., bistable
EVS1-01-FG-D-3ZRMO-X60A-Q
Standard valve ISO 15407-1, size 1
electrically 5-port 2-position, monostable
EVS1-01-FG-S-3ZRMO-Q
Standard valve ISO 15407-1, size 1
electrically 5-port 2-position, bistable
EVS1-01-FG-D-3ZRMO-Q
Standard valve ISO 15407-1, size 1
electrically 5-port 3-position, centre position vents
EVS1-01-FJG-D-3ZRMO-Q
Standard valve ISO 15407-1, size 1
electrically 5-port 3-position, centre position pressurizes
EVS1-01-FIG-D-3ZRMO-Q
Left end block assembly Connection G 3/8, size 1 MES704U-03F
Right end block assembly Connection G 3/8, size 1 MES704D-03F
Linkage plate Connection G 1/4, size 1 MBS7040-02F
Cover plate Size 1 VVS7040-11A
Manifold block assembly Connection G 1/4, size 1 VS1-01-A02F
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3.2.1.5 Manifold with Profibus DP, Profinet
Part name Description Internet link
VQM 2000 manifold with on-off valve for auxiliary pilot air
VQM 2000 series with or without on-off valve for auxiliary pilot air
Open for Profibus DP, Profinet
Flow rate: 800 l/min
Overall width: 16 mm
Flexible compressed air supply
Variable pressure zones
Soft seal
DC 24V
Manual override not lockable
Pressure range: -0.9 - 7 bar
Protection Class: IP65
Field bus connection and Electric E/A through modular electric terminal EX245
Valve manifold configurator for VQM 2000
Profibus DP | GSD-file and Operating Manual
Profinet | GSD-file and Operating Manual
VQM 2000 | Document
VQM 2000 | CAD
The maximum number of valves should generally not exceed 13 valve positions, i.e., 1 on-off valve and 12 operational valves.
The manifold inputs may only be used for the end positions of the respective manifolds' movement!
Sub-busses are not permitted!
VQM2000 manifold without on-off valve for auxiliary pilot air The maximum number of valves should generally not exceed 12 valve positions.
The manifold inputs may only be used for the end positions of the respective manifolds' movement!
Sub-busses are not permitted!
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3.2.1.5.1 VQM 2000 Manifold series with on-off valve for auxiliary pilot air
Part name Item no.
ID code Order number
PROFIBUS DP communication module
Voltage terminal: 7/8“ 5-pole, external thread
Communication port: M12 (2x), 5-pole PROFIBUS DP: B-coded PROFINET: D-coded
3 4 EX245-SPR2-X35
PROFINET communication module
3 F EX245-SPR1-X171
Digital input module 16 inputs, (8x) M12, 5-pole 4 EX245-DX1-X36
Left end block assembly communication and I/O module
EX245-EA2-X50-CEM00025
On-off valve, 5-port 2-position, monostable E VQC2101NY-5-X10
Manifold block assembly for on-off valve, extendable VVQC2000-1A-D-C0-X10
2x 3-port 2-position valve, N.C.-N.C., bistable, external pilot air
3 VQC2A01NR-51-X27
5-port 2-position valve, monostable, external pilot air M VQC2101NR-5-X27
5-port 2-position valve, bistable, external pilot air B VQC2201NR-5-X27
5-port 3-position valve, centre position vented, external pilot air
O VQC2401NR-5-X27
5-port 3-position valve, centre position pressurized, external pilot air
D VQC2501NR-5-X27
5-port 3-position valve, centre position vented, one-sided locked, vacuum regulator, external pilot air
X VQC2401N-5-X74
Manifold block assembly for operational valve, extendable, plug connection Ø 8 mm
VVQC2000-1A-D-C8
Cover plate (reserve slot) L VVQ2000-10A-1
Left end block assembly manifold VVQC2000-3A-1-C10-X264
Right end block assembly manifold VVQC2000-2A-1-C10-X264
Sound absorber W AN20-C10
Pressure sensor F08-2000-M12-M
Block disc SUP-channel of manifold block assembly
VVQ2000-16A
Cut-off seal R-channel of manifold block assembly
VVQ2000-19A
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3.2.1.5.2 VQM 2000 Manifold series without on-off valve for auxiliary pilot air
Part name Item no.
ID code Order number
PROFIBUS DP communication module
Voltage terminal: 7/8“ 5-pole, external thread
Communication port: M12 (2x), 5-pole PROFIBUS DP: B-coded PROFINET: D-coded
3 4 EX245-SPR2-X35
PROFINET communication module
3 F EX245-SPR1-X171
Digital input module, 16 inputs, (8x) M12, 5-pole 4 EX245-DX1-X36
Left end block assembly communication and I/O module
EX245-EA2-X50-CEM00025
2x 3-port 2-position valve, N.C.-N.C., bistable, external pilot air
3 VQC2A01NR-51-X27
5-port 2-position valve, monostable, external pilot air M VQC2101NR-5-X27
5-port 2-position valve, bistable, external pilot air B VQC2201NR-5-X27
5-port 3-position valve, centre position vented, external pilot air
O VQC2401NR-5-X27
5-port 3-position valve, centre position pressurized, external pilot air
D VQC2501NR-5-X27
5-port 3-position valve, centre position vented, one-sided locked, vacuum regulator, external pilot air
X VQC2401N-5-X74
Manifold block assembly for operational valve, extendable, plug connection Ø 8 mm
VVQC2000-1A-D-C8
Cover plate (reserve slot) L VVQ2000-10A-1
Left end block assembly manifold VVQC2000-3A-1-C10-X264
Right end block assembly manifold VVQC2000-2A-1-C10-R
Sound absorber W AN20-C10
Block disc SUP-channel of manifold block assembly
VVQ2000-16A
Cut-off seal R-channel of manifold block assembly
VVQ2000-19A
Note: Due to the modular design, it is always possible to alternate a VQM 2000 manifold without on-off valve for auxiliary pilot air into a VQM 2000 manifold with on-off valve for auxiliary pilot air.
Please contact our technical office at the Volkswagen AG plant in Wolfsburg. You can reach them by phone: +49 (0) 5361 / 89354839 or e-mail: [email protected]
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3.2.2 Check valves
3.2.2.1 Check valves
Part name Description Internet link
Check valve EAK Series
Connection: G 1/8, G 1/4, G 3/8, G 1/2, G 3/4, G 1
Flow rate: 1,400 – 13,500 l/min
Check valve
Solid metal design
Bilateral threads
EAK
Part name Connection Flow rate l/min
Order number
Check valve G 1/8 1.400 EAK2000-F01
Check valve G 1/4 1.600 EAK2000-F02
Check valve G 3/8 4.900 EAK4000-F03
Check valve G 1/2 5.500 EAK4000-F04
Check valve G 3/4 11.700 EAK6000-F06
Check valve G 1 13.500 EAK6000-F10
3.2.2.2 Unlockable check valves with manual exhaust
Part name Description Internet link
Check valve
Pneumatically unlockable
ASP Series
Connection: R 1/8, R 1/4, R 3/8 G 1/4, G 3/8, G 1/2
Plug connection: Ø 6,8,10,12 mm
Flow rate: 180 – 1,190 l/min
Only use in connection with residual pressure exhaust valve KEB and KEC series.
ASP...30F-...S
Part name Connection with hose Ø
Flow rate l/min
Order number
Check valve, pneumatically unlockable
R 1/8 to Ø 6 mm
180 ASP330F-01-06S
Check valve, pneumatically unlockable
R 1/8 to Ø 8 mm
180 ASP330F-01-08S
Check valve, pneumatically unlockable
G 1/4 to Ø 6 mm
330 ASP430F-F02-06S
Check valve, pneumatically unlockable
R 1/4 to Ø 6 mm
330 ASP430F-02-06S For use with residual pressure
exhaust valve KEC-02
Check valve, pneumatically unlockable
G 1/4 to Ø 8 mm
350 ASP430F-F02-08S
Check valve, pneumatically unlockable
R 1/4 to Ø 8 mm
350 ASP430F-02-08S For use with residual pressure
exhaust valve KEC-02
Check valve, pneumatically unlockable
G 3/8 to Ø 8 mm
600 ASP530F-F03-08S
Check valve, pneumatically unlockable
R 3/8 auf Ø 8 mm
600 ASP530F-03-08S For use with residual pressure
exhaust valve KEC-03
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3.2.2.2 Unlockable check valves with manual exhaust
Part name Description Internet link
Check valve
Pneumatically unlockable
ASP Series
Connection: R 1/8, R 1/4, R 3/8 G 1/4, G 3/8, G 1/2
Plug connection: Ø 6,8,10,12 mm
Flow rate: 180 – 1,190 l/min
Only use in connection with residual pressure exhaust valve KEB and KEC series.
ASP...30F-...S
Part name Connection with hose Ø
Flow rate l/min
Order number
Check valve, pneumatically unlockable
G 3/8 to Ø 10 mm
750 ASP530F-F03-10S
Check valve, pneumatically unlockable
R 3/8 to Ø 10 mm
750 ASP530F-03-10S For use with residual pressure
exhaust valve KEC-03
Check valve, pneumatically unlockable
G 1/2 to Ø 10 mm
1100 ASP630F-F04-10S
Check valve, pneumatically unlockable
G 1/2 to Ø 12 mm
1190 ASP630F-F04-12S
Part name Description Internet link
KEB Series
KEC Series
Residual pressure exhaust valve
KEB Series
Plug connection: Ø 6, 8,10,12 mm
Flow rate: 660 – 2,900 l/min
KEC Series
Connection: R 1/4, R 3/8
Flow rate: 1,300 – 2,900 l/min
Push button cover
KEB | CAD
KEC | CAD
KE | Document
Part name Connection Flow rate l/min
Order number
Residual pressure exhaust valve
Hose Ø 6 mm
660 Exhaust 90
KEB06
Residual pressure exhaust valve
Hose Ø 8 mm
1300 Exhaust 90
KEB08
Residual pressure exhaust valve
Hose Ø 10 mm
2100 Exhaust 90
KEB10
Residual pressure exhaust valve
Hose Ø 12 mm
2900 Exhaust 90
KEB12
Residual pressure exhaust valve
Internal thread R 1/4
1300 Exhaust 90
KEC-02
Residual pressure exhaust valve
Internal thread R 3/8
2900 Exhaust 90
KEC-03
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3.2.2.3 Double check valves
Part name Description Internet link
OR valve VR12...0F Series
Plug connection: Ø 4, 6, 8, 10 mm
Flow rate: 210 – 1,000 l/min
OR function
Plug connections
VR12...0F
Part name Hose connection
Flow rate l/min
Order number
OR valve Ø 4 mm 210 VR1210F-04
OR valve Ø 6 mm 440 VR1220F-06
OR valve Ø 8 mm 680 VR1220F-08
OR valve Ø 10 mm 1000 VR1220F-10
3.2.2.4 Two-pressure valves
Part name Description Internet link
AND valve VR12…1F Series
Plug connection: Ø 4, 6 mm
Flow rate: 120 - 150 l/min
AND function
Plug connections
VR12...1F
Part name Hose connection
Flow rate l/min
Order number
UND Ventil Ø 4 mm 120 VR1211F-04
UND Ventil Ø 6 mm 150 VR1211F-06
3.2.2.5 Quick exhaust valve
Part name Description Internet link
Quick exhaust valve
EAQ Series
Connection: G 1/8, G 1/4, G 3/8, G 1/2, G 3/4
Flow rate: 1,400 – 7,900 l/min
Exhaust: 1,400 – 10,500 l/min
Solid metal design
Both-sided threads
EAQ...-F
Part name Connection Flow rate l/min
Order number
Quick exhaust valve G 1/8 1,400 Exh. 1,400
EAQ2000-F01
Quick exhaust valve G 1/4 2,300 Exh. 2,400
EAQ3000-F02
Quick exhaust valve G 3/8 3,500 Exh. 4,100
EAQ3000-F03
Quick exhaust valve G 1/2 6,100 Exh. 6,750
EAQ5000-F04
Quick exhaust valve G 3/4 7,900 Exh. 10,500
EAQ5000-F06
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3.2.2.5 Quick exhaust valve
Part name Description Internet link
Quick exhaust valve ASV Series
Connection: R 1/8, R 1/4, R 3/8, R 1/2, R 3/4
Plug connection: Ø 6, 8,10,12 mm
Flow rate: 410 – 1,500 l/min
Exhaust: 470 – 1,700 l/min
With exhaust air throttle
One-sided thread
ASV...0F
Part name Connection with hose Ø
Flow rate l/min
Order number
Quick exhaust valve R 1/8 to Ø 6 mm
410 Exh. 470
ASV310F-01-06S
Quick exhaust valve R 1/8 to Ø 8 mm
410 Exh. 470
ASV310F-01-08S
Quick exhaust valve R 1/4 to Ø 8 mm
790 Exh. 820
ASV410F-02-08S
Quick exhaust valve R 1/4 to Ø 10 mm
790 Exh. 820
ASV410F-02-10S
Quick exhaust valve R 1/4 to Ø 12 mm
1,300 Exh. 1,500
ASV510F-02-12S
Quick exhaust valve R 3/8 to Ø 10 mm
1,500 Exh. 1,700
ASV510F-03-10S
Quick exhaust valve R 3/8 to Ø 12 mm
1,500 Exh. 1,700
ASV510F-03-12S
Quick exhaust valve R 1/2 to Ø 10 mm
1,500 Exh. 1,700
ASV510F-04-10S
Quick exhaust valve R 1/2 to Ø 12 mm
1,500 Exh. 1,700
ASV510F-04-12S
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3.2.3 Flow regulators
3.2.3.1 Exhaust throttle check valve, manually adjustable
Part name Description Internet link
Throttle check valve
Exhaust throttle
AS-D Series
Connection: G 1/8, G 1/4, G 3/8, G 1/2
Flow rate: 230 – 1,700 l/min
Locking flow regulator
Solid metal design
Both-sided threads
L-shape design
Flow regulation by means of flathead screwdriver
AS...2...0-...-D
Part name Connection Flow rate l/min
Order number
Throttle check valve G 1/8 230 AS2200-F01-SD
Throttle check valve G 1/4 460 AS2200-F02-SD
Throttle check valve G 3/8 920 AS3200-F03-SD
Throttle check valve G 1/2 1700 AS4200-F04-SD
Part name Description Internet link
Throttle check valve
Exhaust throttle
EAS Series
Connection: G 1/8, G 1/4, G 3/8, G 1/2
Flow rate: 250 – 1,670 l/min
Locking flow regulator
Solid metal design
Both-sided threads
Pipe type
EAS [Link leads to identical item with R-thread]
Part name Connection Flow rate l/min
Order number
Throttle check valve G 1/8 250 EAS2000-F01
Throttle check valve G 1/4 810 EAS3000-F02
Throttle check valve G 3/8 810 EAS3000-F03
Throttle check valve G 1/2 1670 EAS4000-F04
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3.2.3.2 Inflow throttle check valve, manually adjustable
Part name Description Internet link
Throttle check valve
Inflow throttle
AS-D Series
Connection: G 1/8, G 1/4
Flow rate: 230 - 460 l/min
Locking flow regulator
Solid metal design
Both-sided threads
L-shape design
Flow regulation by means of flathead screwdriver
AS...2...0-...-D
Part name Connection Flow rate l/min
Order number
Throttle check valve G 1/8 230 AS2210-F01-SD
Throttle check valve G 1/4 460 AS2210-F02-SD
3.2.3.3 Exhaust throttle with silencer, manually adjustable
Part name Description Internet link
Exhaust throttle with noise absorber
ASN2 Series
Flow rate: 210 l/min
Noise absorption above 20 dB (A)
ASN2
Part name Connection Flow rate l/min
Order number
Exhaust throttle with silencer
G 1/8 210 ASN2-01S
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3.2.4 Air saving valve
Part name Description
Flow regulation valve ASQ
Air saving valve To reduce the self-generated air consump-tion,
Applications as listed in Chapter 3.2.4.1 an ASQ flow regulating valve for power stroke operation and an ASR pressure control valve for return stroke operation are used.
Applications as listed in Chapter 3.2.4.2 an ASD double speed controller for power stroke operation, and an ASR pressure control valve for return stroke operation are used.
Principle: power stroke operation with sys-tem pressure and return stroke operation with reduced pressure.
Please observe adjustment information as per Catalogue for ASQ/ASR series
Even operation for power stroke and return stroke.
No cycle time loss.
Pressure control valve ASR
Double speed controller ASD
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3.2.4.1 Air saving valve, horizontal power stroke or vertical power stroke facing upward with a
ratio of ≤ 50% of weight force of load to cylinder power
Part name Description Internet link
Flow regulation valve
ASQ series => for power stroke
Connection: R 1/4, R 3/8, R 1/2
Plug connection: Ø 6, 8,10,12 mm
Pressure setting range: 1 - 3 bar
Operating pressure: up to 10 bar
ASQ...30F-...S
Pressure control valve
ASR series => for return stroke
Connection: R 1/4, R 3/8, R 1/2
Plug connection: Ø 6, 8,10,12 mm
Pressure setting range: 1 - 3 bar
Operating pressure: up to 10 bar
ASR...30F-...S
Part name Connection Hose connection
Order number
Flow regulation valve R 1/4 Ø 6 mm ASQ430F-02-06S
Pressure control valve R 1/4 Ø 6 mm ASR430F-02-06S
Flow regulation valve R 1/4 Ø 8 mm ASQ430F-02-08S
Pressure control valve R 1/4 Ø 8 mm ASR430F-02-08S
Flow regulation valve R 1/4 Ø 10 mm ASQ430F-02-10S
Pressure control valve R 1/4 Ø 10 mm ASR430F-02-10S
Flow regulation valve R 1/4 Ø 6 mm ASQ530F-02-06S
Pressure control valve R 1/4 Ø 6 mm ASR530F-02-06S
Flow regulation valve R 1/4 Ø 8 mm ASQ530F-02-08S
Pressure control valve R 1/4 Ø 8 mm ASR530F-02-08S
Flow regulation valve R 1/4 Ø 10 mm ASQ530F-02-10S
Pressure control valve R 1/4 Ø 10 mm ASR530F-02-10S
Flow regulation valve R 1/4 Ø 12 mm ASQ530F-02-12S
Pressure control valve R 1/4 Ø 12 mm ASR530F-02-12S
Flow regulation valve R 3/8 Ø 6 mm ASQ530F-03-06S
Pressure control valve R 3/8 Ø 6 mm ASR530F-03-06S
Flow regulation valve R 3/8 Ø 8 mm ASQ530F-03-08S
Pressure control valve R 3/8 Ø 8 mm ASR530F-03-08S
Flow regulation valve R 3/8 Ø 10 mm ASQ530F-03-10S
Pressure control valve R 3/8 Ø 10 mm ASR530F-03-10S
Flow regulation valve R 3/8 Ø 12 mm ASQ530F-03-12S
Pressure control valve R 3/8 Ø 12 mm ASR530F-03-12S
Flow regulation valve R 3/8 Ø 10 mm ASQ630F-03-10S
Pressure control valve R 3/8 Ø 10 mm ASR630F-03-10S
Flow regulation valve R 3/8 Ø 12 mm ASQ630F-03-12S
Pressure control valve R 1/2 Ø 12 mm ASR630F-03-12S
Flow regulation valve R 1/2 Ø 10 mm ASQ630F-04-10S
Pressure control valve R 1/2 Ø 10 mm ASR630F-04-10S
Flow regulation valve R 1/2 Ø 12 mm ASQ630F-04-12S
Pressure control valve R 1/2 Ø 12 mm ASR630F-04-12S
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3.2.4.2 Air saving valve, vertical power stroke facing upward with a ratio of > 50% of weight force of load to cylinder power
Part name Description Internet link
Double speed controller ASD series => for power stroke
Connection: R 1/4, R 3/8, R 1/2
Plug connection: Ø 6, 8,10,12 mm
Operating pressure: up to 10 bar
ASD...30F
Pressure control valve
ASR series => for return stroke
Connection: R 1/4, R 3/8, R 1/2
Plug connection: Ø 6, 8,10,12 mm
Pressure setting range: 1 - 3 bar
Operating pressure: up to 10 bar
ASR...30F-...S
Part name Connection Hose con-nection
Order number
Double speed controller R 1/4 Ø 6 mm ASD430F-02-06S
Pressure control valve R 1/4 Ø 6 mm ASR430F-02-06S
Double speed controller R 1/4 Ø 8 mm ASD430F-02-08S
Pressure control valve R 1/4 Ø 8 mm ASR430F-02-08S
Double speed controller R 1/4 Ø 10 mm ASD30F-02-10S
Pressure control valve R 1/4 Ø 10 mm ASR430F-02-10S
Double speed controller R 1/4 Ø 6 mm ASD530F-02-06S
Pressure control valve R 1/4 Ø 6 mm ASR530F-02-06S
Double speed controller R 1/4 Ø 8 mm ASD530F-02-08S
Pressure control valve R 1/4 Ø 8 mm ASR530F-02-08S
Double speed controller R 1/4 Ø 10 mm ASD530F-02-10S
Pressure control valve R 1/4 Ø 10 mm ASR530F-02-10S
Double speed controller R 1/4 Ø 12 mm ASD530F-02-12S
Pressure control valve R 1/4 Ø 12 mm ASR530F-02-12S
Double speed controller R 3/8 Ø 6 mm ASD530F-03-06S
Pressure control valve R 3/8 Ø 6 mm ASR530F-03-06S
Double speed controller R 3/8 Ø 8 mm ASD530F-03-08S
Pressure control valve R 3/8 Ø 8 mm ASR530F-03-08S
Double speed controller R 3/8 Ø 10 mm ASD530F-03-10S
Pressure control valve R 3/8 Ø 10 mm ASR530F-03-10S
Double speed controller R 3/8 Ø 12 mm ASD530F-03-12S
Pressure control valve R 3/8 Ø 12 mm ASR530F-03-12S
Double speed controller R 1/2 Ø 10 mm ASD630F-04-10S
Pressure control valve R 1/2 Ø 10 mm ASR630F-04-10S
Double speed controller R 1/2 Ø 12 mm ASD630F-04-12S
Pressure control valve R 1/2 Ø 12 mm ASR630F-04-12S
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3.3 Tubes and plug connection
3.3.1 Flexible tube (semi-rigid plastic tubes) for air and water
Part name Description Internet link
Plastic tube PA T Series
Outer diameter: Ø 4 - 12 mm
Outside calibrated
Operating medium: compressed air
Material: Polyamide
Colour: Natural colours
T
Part name outer Ø / inner Ø Order number
PA plastic tube, natural colour, 20 m roll Ø 4 mm / Ø 2,5 mm T0425W-20
PA plastic tube, natural colour, 20 m roll Ø 6 mm / Ø 4 mm T0604W-20
PA plastic tube, natural colour, 20 m roll Ø 8 mm / Ø 6 mm T0806W-20
PA plastic tube, natural colour, 20 m roll Ø 10 mm / Ø 7,5 mm T1075W-20
PA plastic tube, natural colour, 20 m roll Ø 12 mm / Ø 9 mm T1209W-20
PA plastic tube, natural colour, 100 m roll Ø 4 mm / Ø 2,5 mm T0425W-100
PA plastic tube, natural colour, 100 m roll Ø 6 mm / Ø 4 mm T0604W-100
PA plastic tube, natural colour, 100 m roll Ø 8 mm / Ø 6 mm T0806W-100
PA plastic tube, natural colour, 100 m roll Ø 10 mm / Ø 7,5 mm T1075W-100
PA plastic tube, natural colour, 100 m roll Ø 12 mm / Ø 9 mm T1209W-100
Part name Description Internet link
Plastic tube PU TU Series
Outer diameter: Ø 4 - 16 mm
Outside calibrated
Operating medium: compressed air
Material: Polyurethane
Colour: Natural colours
TU
Part name outer Ø / inner Ø Order number
PU plastic tube, natural, 20 m roll Ø 4 mm / Ø 2,5 mm TU0425C-20
PU plastic tube, natural, 20 m roll Ø 6 / Ø 4 mm TU0604C-20
PU plastic tube, natural, 20 m roll Ø 8 / Ø 5 mm TU0805C-20
PU plastic tube, natural, 20 m roll Ø 10 / Ø 6,5 mm TU1065C-20
PU plastic tube, natural, 20 m roll Ø 12 / Ø 8 mm TU1208C-20
PU plastic tube, natural, 20 m roll Ø 16 / Ø 10 mm TU1610C-20
PU plastic tube, natural, 100 m roll Ø 4 mm / Ø 2,5 mm TU0425C-100
PU plastic tube, natural, 100 m roll Ø 6 / Ø 4 mm TU0604C-100
PU plastic tube, natural, 100 m roll Ø 8 / Ø 5 mm TU0805C-100
PU plastic tube, natural, 100 m roll Ø 10 / Ø 6,5 mm TU1065C-100
PU plastic tube, natural, 100 m roll Ø 12 / Ø 8 mm TU1208C-100
PU plastic tube, natural, 100 m roll Ø 16 / Ø 10 mm TU1610C-100
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3.3.1 Flexible lines (semi-rigid plastic tubes) for air and water
Partr name Description Internet link
Plastic tube PU TU Series
Outer diameter: Ø 4 - 16 mm
Outside calibrated
Operating medium: compressed air
Material: Polyurethane
Colour: blue
TU
Part name outer Ø / inner Ø Order number
PU plastic tube, blue, 20 m roll Ø 4 mm / Ø 2,5 mm TU0425BU-20
PU plastic tube, blue, 20 m roll Ø 6 / Ø 4 mm TU0604BU-20
PU plastic tube, blue, 20 m roll Ø 8 / Ø 5 mm TU0805BU-20
PU plastic tube, blue, 20 m roll Ø 10 / Ø 6,5 mm TU1065BU-20
PU plastic tube, blue, 20 m roll Ø 12 / Ø 8 mm TU1208BU-20
PU plastic tube, blue, 20 m roll Ø 16 / Ø 10 mm TU1610BU-20
PU plastic tube, blue, 100 m roll Ø 4 mm / Ø 2,5 mm TU0425BU-100
PU plastic tube, blue, 100 m roll Ø 6 / Ø 4 mm TU0604BU-100
PU plastic tube, blue, 100 m roll Ø 8 / Ø 5 mm TU0805BU-100
PU plastic tube, blue, 100 m roll Ø 10 / Ø 6,5 mm TU1065BU-100
PU plastic tube, blue, 100 m roll Ø 12 / Ø 8 mm TU1208BU-100
PU plastic tube, blue, 100 m roll Ø 16 / Ø 10 mm TU1610BU-100
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3.3.1.1 Push in fittings Ø 4, 6, 8, 10, 12, 16 mm
Part name Description Internet link
Push in fittings Plastic
KQ2…-G Series
Compatible hose outer diameters: Ø 4, 6 , 8, 10, 12, 16 mm
Threaded connection metric: G 1/8, G 1/4, G 3/8, G 1/2
Surface seal
Suitable for vacuum
Push-in fittings Schott push-in fittings
KQ2...-G
Push in fittings Plastic
KQ2 Series
Compatible hose outer diameters: Ø 4, 6 , 8, 10, 12, 16 mm
Threaded connection: M3, M5, M6, R 1/8, R 1/4, R 3/8, R 1/2
Thread with sealing tape
Suitable for vacuum
Push-in fittings Plug connections Multi-way terminal block Plug connection with plug-in sleeves Schott plug connections Schott push-in fittings
KQ2
Part name Description Internet link
Push in fittings Metal
KQB2…-G Series
Compatible hose outer diameters: Ø 4, 6 , 8, 10, 12, 16 mm
Threaded connection metric: G 1/8, G 1/4, G 3/8, G 1/2
Surface seal
Suitable for vacuum
Push-in fittings Schott push-in fittings
KQB2...-G
Push in fittings Metal
KQB2 Series
Compatible hose outer diameters: Ø 4, 6 , 8, 10, 12, 16 mm
Threaded connection: M5, R 1/8, R 1/4, R 3/8, R 1/2
Thread with sealing tape
Suitable for vacuum
Push-in fittings Plug connections Plug connection with plug-in sleeves Schott push-in fittings
KQB2
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3.3.2 Filter and filter regulators
Part name Description Internet link
Filter regulator
AW-B Series
Connection: G 1/4, G 1/2, G 1
Operating pressure: max. 10 bar
Output pressure range: 0.5 – 8.5 bar
Flow rate: 850 – 7,000 l/min
Filter mesh grade: 5 µm
AW...-B
Part name Connection Flow rate l/min
Order number
Filter regulator, 5 µm G 1/4 1100 AW20K-F02-B
Filter regulator, 5 µm G 1/2 3300 AW40K-F04-B
Filter regulator, 5 µm G 1 6600 AW60K-F10-B
Part name Description Internet link
Micro-filter AFM-A Series
Connection: G 1/4, G 1/2
Operating pressure: 0.5 - 10 bar
Flow rate: 170 - 900 l/min.
Filter mesh grade: 0.3 µm
AFM...-A
Part name Connection Flow rate l/min
Order number
Micro-filter, 0.3 µm G 1/4 170 AFM20-F02-A
Micro-filter, 0.3 µm G 1/2 900 AFM40-F04-A
Part name Description Internet link
Sub-micro-filter AFD-A Series
Connection: G 1/4, G 1/2
Operating pressure: 0.5 - 10 bar
Flow rate: 100 - 500 l/min.
Filter mesh grade 0.01 µm
AFD...-A
Part name Connection Flow rate l/min
Order number
Sub-micro-filter, 0.01µm G 1/4 100 AFD20-F02-A
Sub-micro-filter, 0.01µm G 1/2 500 AFD40-F04-A
Part name Description Internet link
Activated carbon filter AMF Series
Connection: G 1/4, G 1/2
Operating pressure: 0.5 - 10 bar
Flow rate: 450 -1,700 l/min.
AMF
Part name Connection Flow rate l/min
Order number
Activated carbon filter G 1/4 450 AMF250C-F02
Activated carbon filter G 1/2 1700 AMF450C-F04
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3.3.3 Pressure regulators
3.3.3.1 Manually adjustable
Part name Description Internet link
Pressure regulator AR-B Series
Connection: G 1/4, G 1/2, G 1
Operating pressure: max. 10 bar
Flow rate: 650 – 5,000 l/min
AR...-B
Part name Connection Output pres-sure range
Order number
Pressure regulator G 1/4 0,5 - 8,5 bar AR20K-F02-B
Pressure regulator G 1/2 0,5 - 8,5 bar AR40K-F04-B
Pressure regulator G 1 0,5 - 8,5 bar AR60K-F10-B
Part name Description Internet link
Precision pressure regulator
ARP Series
Connection: G 1/4, G 1/2
Operating pressure: max. 7 bar
Flow rate: 300 - 900 l/min
Direct actuation
ARP
Part name Connection Output pres-sure range
Order number
Precision pressure regulator G 1/4 0.05 - 4 bar ARP20-F02B
Precision pressure regulator G 1/4 0.05 – 2 bar ARP20-F02B-1
Precision pressure regulator G 1/4 0.08 - 6 bar ARP20-F02B-3
Precision pressure regulator G 1/2 0.05 – 4 bar ARP40-F04B
Precision pressure regulator G 1/2 0.05 - 2 bar ARP40-F04B-1
Precision pressure regulator G 1/2 0.08 - 6 bar ARP40-F04B-3
Part name Description Internet link
Precision pressure regulator
IR Series
Connection: G 1/4, G 1/2
Operating pressure: max. 10 bar
Flow rate: 580 – 5,000 l/min
IR
Part name Connection Output pres-sure range
Order number
Precision pressure regulator G 1/4 0.05 - 2 bar IR2000-F02
Precision pressure regulator G 1/4 0.1 - 4 bar IR2010-F02
Precision pressure regulator G 1/4 0.1 - 8 bar IR2020-F02
Precision pressure regulator G 1/2 0.1 - 2 bar IR3000-F04
Precision pressure regulator G 1/2 0.1 - 4 bar IR3010-F04
Precision pressure regulator G 1/2 0.1 - 8 bar IR3020-F04
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3.3.4 Service units consisting of single components
3.3.4.1 Standard service unit
Part name Description Internet link
Assembled service unit Standard service unit
Connection: G 1/4, G 1/2, G 1
Flow rate: 1,100 – 6,600 l/min
Filter mesh grade: 5 μm
AC20 | CAD
AC40 | CAD
AC60 | CAD AC series Complete cata-logue
Part name Connection Flow rate l/min
Order number
Assembled service unit G 1/4 1,100 AC20-LBU049 Link to data sheet
Assembled service unit G 1/2 3,300 AC40-LBU039 Link to data sheet
Assembled service unit G 1 6,600 AC60-LBU052 Link to data sheet
Pressure monitoring by means of a pressure switch must be included in the service unit.
For this purpose, an enabled electronic pressure switch according to the mechanical specification sheet or a mechanical pressure switch must be ordered separately.
[ Link to mechanical pressure switch, Chapter 3.4.2 ]
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3.3.4.2 Service unit with electric valve and connection for sealing air
Part name Description Internet link
Assembled service unit Standard service unit
Connection: G 1/4, G 1/2, G 1
Flow rate: 1,100 – 6,600 l/min
Filter mesh grade: 5 μm
AC20 | CAD
AC40 | CAD
AC60 | CAD AC series Complete cata-logue
Part name Connection Flow rate l/min
Order number
Assembled service unit G 1/4 1,100 AC20-LBU047 Link to data sheet
Assembled service unit G 1/2 3,300 AC40-LBU037 Link to data sheet
Assembled service unit G 1 6,600 AC60-LBU050 Link to data sheet
Pressure monitoring by means of a pressure switch must be included in the service unit.
For this purpose, an enabled electronic pressure switch according to the mechanical specification sheet or a mechanical pressure switch must be ordered separately.
[ Link to mechanical pressure switch, Chapter 3.4.2 ]
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3.3.4.3 Service unit with pneumatic valve and connection for sealing air
Part name Description Internet link
Assembled service unit Standard service unit
Connection: G 1/4, G 1/2, G 1
Flow rate: 1,100 – 6,600 l/min
Filter mesh grade: 5 μm
AC20 | CAD
AC40 | CAD
AC60 | CAD AC series Complete cata-logue
Part name Connection Flow rate l/min
Order number
Assembled service unit G 1/4 1,100 AC20-LBU048 Link to data sheet
Assembled service unit G 1/2 3,300 AC40-LBU038 Link to data sheet
Assembled service unit G 1 6,600 AC60-LBU051 Link to data sheet
Pressure monitoring by means of a pressure switch must be included in the service unit.
For this purpose, an enabled electronic pressure switch according to the mechanical specification sheet or a mechanical pressure switch must be ordered separately.
[ Link to mechanical pressure switch, Chapter 3.4.2 ]
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3.3.4.4 Accessories for service units
Part name Description Internet link
Spacer with bracket
Y…00T-A-X260 Series
Size: AC20 (G 1/4) AC40 (G 1/2) AC60 (G 1)
Colour: urban white
Y...00T-A [Link leads to identical item in the colour black]
Part name Size Order number
Spacer with bracket AC20 Y200T-A-X260
Spacer with bracket AC40 Y400T-A-X260
Spacer with bracket AC60 Y600T-A-X260
Part name Description Internet link
Spacer Y…00-A-X260 Series
Size: AC20 (G 1/4) AC40 (G 1/2) AC60 (G 1)
Colour: urban white
Without attachment bracket
Y...00-A [Link leads to identical item in the colour black]
Part name Size Order number
Spacer AC20 Y200-A-X260
Spacer AC40 Y400-A-X260
Spacer AC60 Y600-A-X260
Part name Description Internet link
Piping adapter E…00-…-A Series
Connection: G 1/4 (AC20) G 1/2 (AC40) G 1 (AC60)
Colour: urban white
E...00..-A
Part name Connection Order number
Piping adapter G 1/4 E200-F02-A
Piping adapter G 1/2 E400-F04-A
Piping adapter G 1 E600-F10-A
Part name Description Internet link
Single distributor Y..10…-A Series
Size: AC20 (G 1/4) AC40 (G 1/2) AC60 (G 1)
Colour: urban white
Y..10…-A
Part name Size Outflow connection Order number
Single distributor AC20 G 1/8 Y210-F01-A
Single distributor AC20 G 1/4 Y210-F02-A
Single distributor AC40 G 1/4 Y410-F02-A
Single distributor AC60 G 1/2 Y610-F04-A
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3.3.4.4 Accessories for service units
Part name Description Internet link
4-way distributor Y…4-A Series
Size: AC20 (G 1/4) AC40 (G 1/2) AC60 (G 1)
Colour: urban white
Y…4-A
Part name Size Outflow connection Order number
4-way distributor AC20 G 1/8 Y24-F01-A
4-way distributor AC20 G 1/4 Y24-F02-A
4-way distributor AC40 G 1/4 Y44-F02-A
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3.3.5 Silencer
Part name Description Internet link
Silencer
AN Series
Noise reduction: 30 dB (A)
AN
Part name Connection Order number
Silencer M5 AN05-M5
Silencer R 1/8 AN10-01
Silencer R 1/4 AN15-02
Silencer R 1/4 AN20-02
Silencer R 3/8 AN30-03
Silencer R 1/2 AN40-04
Part name Description Internet link
Silencer
AN…-C Series
For plug connection: Ø 6, 8, 10, 12 mm
Noise reduction: 30 dB (A)
AN...-C.
Part name Connection Ø Order number
Silencer 6 mm AN10-C6
Silencer 8 mm AN15-C8
Silencer 10 mm AN20-C10
Silencer 12 mm AN30-C12
Part name Description Internet link
High-performance silencer
ANA 1 Series
Noise reduction: 42 dB (A)
ANA1
Part name Connection Order number
High-performance silencer R 1/8 ANA1-01
High-performance silencer R 1/4 ANA1-02
High-performance silencer R 3/8 ANA1-03
High-performance silencer R 1/2 ANA1-04
High-performance silencer R 3/4 ANA1-06
High-performance silencer R 1 ANA1-10
High-performance silencer R 1 1/4 ANA1-12
High-performance silencer R 1 1/2 ANA1-14
High-performance silencer R 2 ANA1-20
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3.4 Additional devices
3.4.1 Pressure gauges
Part name Description Internet link
Pressure gauges G46-X407 Series
Connection: R 1/8, R 1/4
Combined scale: MPa and bar
Operating pressure: maximum capacity
Adjustable red-green range
Manometer diameter: 42.5 mm
G46 [Link leads to identical item with R-thread] MPa-Scale]
Part name Connection Pressure range
Order number
Pressure gauges R 1/8 0 - 2 bar G46-2-01-L-X407
Pressure gauges R 1/8 0 - 4 bar G46-4-01-L-X407
Pressure gauges R 1/8 0 - 10 bar G46-10-01-L-X407
Pressure gauges R 1/4 0 - 4 bar G46-4-02-L-X407
Pressure gauges R 1/4 0 - 10 bar G46-10-02-L-X407
3.4.2 Mechanical pressure switch for service unit
Part name Description Internet link
Pressure switch IS10-X320 Series
Connection: R 1/8
Scale: MPa
Operating pressure: max. 7 bar
Pressure setting range: 1 - 6 bar
Voltage: 24 V DC
M12 plug, cable length 1000 mm
Mechanical
Contact-free adjustable switch point
IS10-01S-6L [Link leads to identical item without M12 plug]
Part name Connection Pressure range
Order number
Pressure switch R 1/8 1 - 6 bar IS10-01S-6-X320
[ Link back to standard service unit description ]
[ Link back to description of service unit with electric valve and connection for sealing air ]
[ Link back to description of service unit with pneumatic valve and connection for sealing air ]
SMC Pneumatik GmbH_approval list_VW_Agg_Pneumatic_20160101_en.docx Version 1.8 / 01.01.2016 Page 48 of 58
3.4.3 Booster regulator
Part name Description Internet link
Booster regulator VBA Series
Pressure booster
Pressure ratio 1:2, 1:4
Pneumatic connection: G1/4, G3/8, G1/2
Input pressure: 1 - 10 bar
Output pressure: 2 - 10, 16, 20 bar
Ambient temperature: 5 - 60°C
VBA
Part name Connection Output pres-sure range
Order number
Booster regulator (Pressure ratio 1:2)
G 1/4 2 - 20 bar VBA10A-F02
Booster regulator (Pressure ratio 1:4)
G 1/4 2 - 20 bar VBA11A-F02
Booster regulator (Pressure ratio 1:2)
G 3/8 2 - 10 bar VBA20A-F03
Booster regulator (Pressure ratio 1:2)
G 1/2 2 - 10 bar VBA40A-F04
Booster regulator (Pressure ratio 1:2)
G 1/2 2 - 16 bar VBA43A-F04
3.4.4 Afterblow unit
Part name Description Internet link
Afterblow unit Operating pressure: 10 bar
Ambient temperature: 5 - 60°C
EVS7-6-FG-S-3ZRMO-CEK00058 | Document
EVS7-6-FG-S-3ZRMO-CEK00058 | CAD
Part name Order number
Afterblow unit EVS7-6-FG-S-3ZRMO-CEK00058 Link to data sheet
SMC Pneumatik GmbH_approval list_VW_Agg_Pneumatic_20160101_en.docx Version 1.8 / 01.01.2016 Page 49 of 58
4 Data sheets
4.1 Service units consisting of single components
4.1.1 Standard service unit - G 1/4 - AC20-LBU049 | [ Link back to description ]
SMC Pneumatik GmbH_approval list_VW_Agg_Pneumatic_20160101_en.docx Version 1.8 / 01.01.2016 Page 50 of 58
4.1.2 Standard service unit - G 1/2 - AC40-LBU039 | [ Link back to description ]
SMC Pneumatik GmbH_approval list_VW_Agg_Pneumatic_20160101_en.docx Version 1.8 / 01.01.2016 Page 51 of 58
4.1.3 Standard service unit - G 1 - AC60-LBU052 | [ Link back to description ]
SMC Pneumatik GmbH_approval list_VW_Agg_Pneumatic_20160101_en.docx Version 1.8 / 01.01.2016 Page 52 of 58
4.1.4 Service unit with electric valve and connection for sealing air G 1/4 - AC20-LBU047 | [ Link back to description ]
SMC Pneumatik GmbH_approval list_VW_Agg_Pneumatic_20160101_en.docx Version 1.8 / 01.01.2016 Page 53 of 58
4.1.5 Service unit with electric valve and connection for sealing air G 1/2 - AC40-LBU037 | [ Link back to description ]
SMC Pneumatik GmbH_approval list_VW_Agg_Pneumatic_20160101_en.docx Version 1.8 / 01.01.2016 Page 54 of 58
4.1.6 Service unit with electric valve and connection for sealing air G 1 - AC60-LBU050 | [ Link back to description ]
SMC Pneumatik GmbH_approval list_VW_Agg_Pneumatic_20160101_en.docx Version 1.8 / 01.01.2016 Page 55 of 58
4.1.7 Service unit with pneumatic valve and connection for sealing air G 1/4 - AC20-LBU048 | [ Link back to description ]
SMC Pneumatik GmbH_approval list_VW_Agg_Pneumatic_20160101_en.docx Version 1.8 / 01.01.2016 Page 56 of 58
4.1.8 Service unit with pneumatic valve and connection for sealing air G 1/2 - AC40-LBU038 | [ Link back to description ]
SMC Pneumatik GmbH_approval list_VW_Agg_Pneumatic_20160101_en.docx Version 1.8 / 01.01.2016 Page 57 of 58
4.1.9 Service unit with pneumatic valve and connection for sealing air G 1 - AC60-LBU051 | [ Link back to description ]
SMC Pneumatik GmbH_approval list_VW_Agg_Pneumatic_20160101_en.docx Version 1.8 / 01.01.2016 Page 58 of 58
4.2 Afterblow unit - EVS7-6-FG-S-3ZRMO-CEK00058 | [ Link back to description ]