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ASTM A 802 Standard Practice for Steel Castings, Iron Castings, Surface Acceptance, V
The object of this standard is to facilitate cooperation between founder and casting purchaser in determining the surf
quality level required.
It should assist in avoiding misunderstanding arising from imprecise descriptions at the order stage and should also
surface that is amendable to a particular techniques of non-destructive testing. The use of the comparators is superio
on photographs which can introduce uncertainties concerning interpretation, particularly with regards o the
irregularities.
The casting designer and purchasers can denote the level one to four on the drawings as the requirements of surfa
founder, Dandong Foundry, will check the photos, and learn about the requirements. The comparator can also be used
quality inspection.
Visual Inspection Acceptance Criteria
Surface Feature Level I Level II Level III
Surface Texture A1 A2 A3
Mon-metallic Inclusions B1 B2 B4
Gas Porosity C1 C2 C3
Fusion Discontinuities - D1 D2
Expansion Discontinuities - - E3
Inserts - - F1
Metal Removal Marks (Thermal Dressing) G1 G2 G3
Metal Removal Marks (Mechanical Dressing) H1 H3 H4
Metal Removal Marks (Welds) J1 J2 J3
A. Surface Texture - the natural surface of the casting after shot blasting.
B. Non-Metallic Inclusions - Non-metallic material trapped on the surface of castings.
C. Gas Porosity - Indications of gas t the casing surface.
D. Fusion Discontinuities - surface irregularities giving a wrinkled appearance.
E. Expansion Discontinuities - slightly raised surface irregularities.
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F. Inserts - indications of chaplets (sand core supports) or internal chills.
G. Metal Removal Marks (Thermal Dressing) - surface remaining after using oxy-gas or air-carbon arc
metal removal.
H. Metal Removal Marks (Mechanical Dressing) - surface remaining after using a mechanical means of d
surface or a previously thermally dressed surface.
J. Metal Removal Marks (Welds) - indications of welds fully or partially removed by thermal or mechanical dr
Comparators for the Definition of Surface Quality of Iron and Steel Casting
SURFACE TEXTURE - A1 SURFACE TEXTURE - A2
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SURFACE TEXTURE - A3 SURFACE TEXTURE - A4
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NON-METALLIC INCLUSIONS - B1 NON-METALLIC INCLUSIONS - B
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NON-METALLIC INCLUSIONS - B3 NON-METALLIC INCLUSIONS - B
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GAS POROSITY - C1 GAS POROSITY - C2
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GAS POROSITY - C3 GAS POROSITY - C4
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FUSION DISCONTINUITIES - D1 FUSION DISCONTINUITIES - D
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FUSION DISCONTINUITIES - D5
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EXPANSION DISCONTINUITIES - E3 EXPANSION DISCONTINUITIES -
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INSERTS - F1 INSERTS - F3
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METAL REMOVAL MARKS - THERMAL DRESSING - G1 METAL REMOVAL MARKS - THERMAL DRE
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METAL REMOVAL MARKS (THERMAL DRESSING) - G3 METAL REMOVAL MARKS (THERMAL DRES
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METAL REMOVAL MARKS (MECHANICAL DRESSING) - H1 METAL REMOVAL MARKS (MECHANICAL DR
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METAL REMOVAL MARKS (MECHANICAL DRESSING) - H4 METAL REMOVAL MARKS (MECHANICAL DR
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METAL REMOVAL MARKS (WELDS) - J1 METAL REMOVAL MARKS (WELDS)
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METAL REMOVAL MARKS (WELDS) - J3 METAL REMOVAL MARKS (WELDS)
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