attachments
Booms and arms
Hydraulic pipelining
Arm Hitachi ZX-330
Shortened arm 1.2 m Huyndai R-320
Reinforced arm 8 m Demolution Caterpillar 330
Extended boom and arm 15 m bucket (0.4 m3) Hyundai R290 LC-7
Hydraulic motors, hydraulic pumps and
control valves Bosch rexroth
Track groups and chainssprockets, segmentsidlers assemblies
axles, bushings, pins (own production)
upper and lower rollers for excavators and bulldozers
ripper shanks and cable layers
Ripper assemblies, ripper shank and cable
layer for Komatsu,Caterpillar bulldozers.
rippersRipper
Liebherr R974C
undercarriage parts
Filters (italy, Germany, Merkel seals)
Bosch rexroth pedals, joysticks
Parker hydraulic cylinders
High pressure hoses
(own production)
Premium
Mining
econom
Hydraulic
undercarriage parts for mining equipment
Lower rollers
IdlersUpper rollers Tracks
Track groupsSprockets
HPH
Quick couplers
Mounting plate
Bucket EK-270 (1.35m3) V-shape
Bucket Hitachi ZX-330(0.7m3) Rock, trench 800mm
cM screen buckets (italy)
Hydra twisted auger (italy)
Idler assemblies
5-jaw grapple GP 5-600 Skeleton grapple Hyundai R-170W-7 (0,6m3)
compactorsPromove srl (italy)
Hydraulic Pile driverdaedong (s. Korea)
neWtilting type
regular type
11
special-purpose equipment
attachments
Front wheel loader buckets"Front shovel" Volvo L90F (7.0m3)
with extension deviceRock "front shovel"
Caterpillar 988F (6.3m3)"Front shovel" Dressta 560 (11.5m3)"Front shovel" Dressta 560 (4.7m3)
rock buckets
Bucket Shovel Liebherr (7,0m3)
Bucket Komatsu PC 3000
(10,0m3)
Shovel jaw Komatsu PC-4000
(15,5m3)Rock ripper bucket Volvo
EC-460 (1.5m3)
Bucket Hitachi ZX-330 (1.65 m3) standard with wing shroud
Ripper bucket Komatsu PC 1600 (6.0m3)
super reinforced
edges for special-purpose equipment,
dozer rakes
Dozer rake for Komatsu D 65
Super reinforced rock bucket Extrabucket Komatsu PC-1250
(6.7m3) Rock super reinforced
Grading bucket Atlas 1704 Equipped with swing hydraulic cylinders (2.2m)
Water King XY-2105D Bucket (2.5 m) open-grill
Bucket UVZ EO-5126 (1.5m3) open-grill
Bucket Komatsu PC-200 (35°, 0.5m3) V-shape Fork for Hyundai 770 fork lift loader
rock bucketreinforced rock bucket
super reinforced rock bucket
super reinforced rock bucket extra
cM screen buckets (italy)
Buckets for mining equipmentneW
Blade for Caterpillar D9 R
standard buckets
E — tip for highly abrasive applications which require deep penetration. Size: 120, 180, 240, 500 mm
H — tip for front wheel loaders and front shovel buckets for highly abrasive soils. Size: 120, 180, 240 mm.
I — tip for soils requiring high level of impact.Size: 120, 180 mm.
starMet
KingMet
Ultralok
H — re i n f o rc e d t o o t h f o r work under highly abrasive applications. Unique design and strong drop-shaped rib provides sharpness while the tip is operated.
C — rock chisel. General purpose tooth designed to provide good penetration and metal wear resistance during operation under tough conditions.
sv2RYL — a tooth with Y-type rib is developed to crush high-strength rocky breeds
SD — peaked high-strength tooth developed for medium penetration.
super-v
S-Series POSILOK tooth system is specifically designed for mining machines from 260 tons. New design of a nose provides increase in life cycle by 50%.
posilok
FM1100 RC (Rock Chisel)analogue ESCO Posilok S110
FM950 RC (Rock Chisel)analogue ESCO Posilok S95 futura mining ESCO system CAT systemKOMATSU system
clamshell-type attachmentsLoading and digging grapples, with/without a rotator
GP-2-3000(3.0m3)
GK 20-06(0,6m3)
Log grapples GF-0.4, GF-0.7 with quick coupler, rotator and extension device
Pipe grapple
Log grapple for Doosan Mega 400
SD – General purpose rock tooth designed to improve penetration
RC – Rock Chisel. Designed for better penetration and extended wear life
RPX – heavy rock tooth for front loaders and front shovel buckets
cM crushing buckets (italy)
ProFBreaKer® compactors (south Кorea)
special equipment
Wear plates — buttons and plates made of white iron steel
Teeth and adapters
12
7
5 8 7
6
2
4
5
8
6
43
1
2
8
9
53
4
6
7
1
2
8
9
53
4
6
73
5
41
8
2
10
9
6
109
types of manufactured buckets
General purpose Bucket for excavators 29-37 t
Ditch cleaning Bucketfor excavators 18-23 t
Ripping Bucketfor excavators 29-37 t
front Loaders Bucket for excavators 18-23 t
Rock-Duty Bucketfor excavators 29-37 t
element Material Thick., mm
1 bottom 09g2s 12
2 lip 09g2s 40
3 side wall 09g2s 12
4 wing 09g2s 30
5 wear plate 09g2s 12
6 wear plate 09g2s 12
element Material Thick., mm
1 bottom 09G2S 12
2 lip steel hТ 50
3 side wall 09G2S 16
4 wing 09G2S 36
5 wear plate steel hB 400 12
element Material Thick., mm
1 bottom 09G2S 10
2 lip 09G2S 40
3 side wall 09G2S 8
4 wing 09G2S 20
5 wear plate 09G2S 8
element Material Thick., mm
6 wear plate 09G2S 8
7 beam 09G2S 16
8 wing i-130
9 tooth 209 (J350)
element Material Thick., mm
1 lip 09G2S 30
2 wing 09G2S 20
3 bottom 09G2S 10
element Material Thick., mm
4 side wall 09G2S 20
5 crossbar 09G2S 20
6 wear plate 09G2S 10
element Material Thick., mm
7 beam 09G2S 12
8 pipe steel 20 180
element Material Thick., mm
1 bottom 09g2s 12
2 lip steel hТ 45
3 side wall 09g2s 12
4 wing 09g2s 30
5 wear plate steel hB 450 12
6 wear plate steel hB 450 12
element Material Thick., mm
7 beam 09g2s 20
8 wing i-160 (2 pieces)
9 toothKomatsu 207-70-14151
J350 1U3352 (209)
element Material Thick., mm
6 wear plate steel hB 12
7 beam 09G2S 25
8 ripper 09G2S 90
9 wear plate steel hB 400 30
10 wear plate steel hB 450 12
element Material Thick., mm
7 beam 09g2s 20
8 wing 9J9600
9 tooth
Komatsu 207-70-14151
J400 7T3402 (205)
esco V-39rYl
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3
1
2
13
1
4
5
37
6
6
6
11
10
2
9
Buckets. execution options
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1
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option №1 for 29-37 tons excavatorsstandard rock bucketThis bucket is applied for soils with density of up to 2000 kg/m3 and with degree of abrasivity not exceeding i-ii class.
element Material Thickness, mm
1 Bottom s690ql 12
2 Cutting edge hT-360 45
3 side wall 10hsnd 12
4 Wing steel hB 400 30
5 Plate steel hB 450 12
6 rib steel hB 450 12
7 Beam 10hsnd 20
element Material Thickness, mm
8 lug 10 hsnd 30
9 heel hs175-140 50
10 Protector 9J9600 —
11 Tooth/adapter esco U40C —
1
12
2
lip shroud MTg4Ml50UC —
option №2 for 29-37 tons excavatorsReinforced rock bucketintended to be applied for soils with the density of up to 2200 kg/m3 with the degree of abrasivity not exceeding iii-iV class.extra reinforcing elements (differences from standard rock bucket):1 – plate steel hB 4502 – lining steel hB 450
option №3 for 29-37 tons excavatorssuper reinforced rock bucketintended to be applied for soils with the density of up to 2500 kg/m3 with the degree of abrasivity not exceeding V-Vi class.additional reinforcing elements (differences from standard rock bucket):1 – plate steel hB 4502 – lining steel hB 4503 – lining hB 4504 – protector BhCh h=40mm5 – lining hB 450* 6 – rib steel hB 500** 10 – additional protector
option №4 for 29-37 tons excavatorssuper reinforced rock bucket Extraintended to be applied for soils with the density of up to 2800 kg/m3 with the degree of abrasivity not exceeding Vii class.additional reinforcing elements(differences from a standard rock bucket)1 – plate steel hB 4502 – lining overlay3 – plate overlay4 – BhCh h=40mm5 – plate hB 4506 – plate overlay7 – lining BhCh h=40mm8 – lining BhCh d=60mm* 6 – rib steel hB 450, overlay ** 10 – additional protector
14
production of mining Buckets
Heavy Duty jaw for «front shovel» (15.5m3) for Komatsu pc 4000 excavator
Buckets for Mining Machines
Bucket capacityBuckets serial production production planned
for 2013 4.0..4.9м3 5.0.. 9.0 м3 10.0.. 12.0 м3 13.0.. 22.0 м3
lieBherr r974C / 4.3 м3
r974 / 4.5 м3 r984C / 5.7 м3 r994 / 11.0 м3 r9250 / 15.0 м3
r9350 / 17.0 м3
CaTerPillar 375lMe / 4.0 м3. 365Cfs / 4.0 м3 385Cl Me / 5.2 м3.CaT5090В / 5.7 м3 5130 / 10.0 м3
KoMaTsU PC750 / 4.8 м3
PC800lC-8 / 4.0 м3PC-1250 / 5.7 м3. PC-1600 / 6.0 м3
PC-1800ls / 11.0 м3
PC-2000 / 11.0 м3PC-3000 / 14.0 м3
PC-4000 / 15.0 м3PC-5500 / 28.0 м3
hiTaChi ZX-800 / 4.0 м3. ZX-850ld / 4.0 м3. ZX-870ld / 4.0 м3. ZX-850 / 4.3 м3 ЕХ-1200 / 5.7 м3 ЕХ-1900 / 12.0 м3 eX-3600 / 15.5 м3 eX-5500 / 29.0 м3
VolVo eC-700 / 4.6 м3
hYUndai r-800lC-7a / 4.6 м3 r1200 / 6.3 м3
TereX-BUCYrUs rh-90 / 10.0 м3 rh-120 / 15.0 м3rh-170 / 20.0 м3
rh-200 / 26.0 м3
rh-340 / 34.0 м3
Buckets for front Loaders Mining Machines
KoMaTsU Wa-500 / 4.3 м3 Wa-600 / 6.1 м3. Wa-700-3 / 8.7 м3 Wa800 / 11.0 м3 Wa900 / 13.03 м3
CaTerPillar 980f / 4.5 м3 988f / 6.3 м3 992f / 11.0 м3
VolVo l220f / 4.5 м3 l330e / 6.3 м3
hYUndai hl780-7 / 4.5 м3
doosan Mega400 / 4.5 м3 Mega500 / 5.0 м3
1. Cutting edge made of WeldoX 700 steel.2. Wings and wear plates made of hardoX 400, hardoX 500 steel (sweden).3. lips of jaws, side wall are made of hardox hiTuf.4. The jaws are equipped with original esCo Posilok (Usa) rock adapters, corner and shroud esCo.
Professional company serially makes buckets for mining excavators and front loaders. The company design office continuously works on improvement of mining buckets consumer properties. Taking into account customer requirements and specific conditions of operation, specialists of our company are ready to develop new types of mining buckets which completely meet all requirements to the equipment strength, reliability and safety.
15
Extreme Duty Bucket «front shovel»
1. Back side plate hituf s902. Jaw lug Weldox3. Wing hituf s904. Wing protector h 400 s1005. Wing protector h 400 s1006. lower rib hutif s907. Corner adapter esCo s958. lining overlay s199. Tooth esCo s9510. Central adapter esCo s9511. lip shroud esCo TBC 140x42012. Cutting edge s14013. lining h500 s3014. Protector BhCh15. lining overlay s1016. heel es6697-517. lining h450 s1518. side wall h400 s3019. Protector BhCh20. heel plate hituf s9021. Back wall lining h500 s2022. Back wall Weldox23. Bucket opening cylinder24, 25, 26 lining h500 s2027 Bottom 10hsnd s30
swedish hardoX steel is used for bucket production. Buckets are welded by using semi-automatic Kemppi welding machines (finland) under argon (80%) and Co
2 (20%) shield.
production of mining Buckets
front shovel bucket for mining excavator RH 120E1 (15.0m3)
123
4
5
6
7
8
910 11 12 13
15
17
18
1920
21
22
16
14
2324
25
27
26
16
1. 10hsnd s25 side wall2. hardox s70 wing*3. hardox wear plate*4. MTg-1MX60/80ls protectors5. MTg-1Ma500WC3, MTg-1Ma500e1 adapters, teeth6. MTg-4Ml120Urd shroud7. Weldox 700 s50 bracket8. 10hsnd bottom9. Wear plates hardox10. hardox hiTuf s110 rib11. italricambi hs230-190 protector of corner12. hardox hiTuf s110 edge
*swedish hardoX steel is used in bucket production. Buckets are welded by using semi-automatic Kemppi welding machines (finland) under argon (80%) and Co
2
(20%) shield.
Ripping Bucket
Komatsu pc 1600 Extreme Duty Ripping Bucket (6.0m3)
production of mining Buckets
1. lip and ripper rib are made of hiTuf s 110 steel.
hardox hiTuf is wear-resistant steel with very high
fracture toughness. hardoX hiTuf hardness is
350hBW, this steel grade is intended for applications
with increased requirements to impact strength and
wear-resistance combination.
2. Bracket made of Weldox 700 s50 high-tensile steel.
3. Wings and wear plates are made of hardox 400
wear-resistant steel (sweden). hardness is НВ 400.
4. The bucket is equipped with original MTg (spain)
rock adapters, tips, protectors and shroud.
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Extreme Rock Bucket Extra
1. Beam Weldox 700 s302. Wing shroud italricambi3. Bottom s16 10hsnd4. adapter and tooth esCo5. Wing hardox hiTuf s50
2
10
1 5
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7
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6. side wall hardox 450 s157. Wear plates hardox 500 s258. lip hardox hiTuf s909. shroud esCo iBr10010. shroud esCo iB90
11. Wear plates hardox 450 s1012. Wear plates hardox 500 s2513. shroud esCo iBr13014. shroud esCo iBr13015. shroud esCo iBr6516. Wear plates overlay s12
*swedish hardoX steel is used in bucket production. Buckets are welded by semi-automatic Kemppi welding machines (finland) under argon (80%) and Co2 (20%) shield.
production of mining Buckets
extreme duty Bucket extra for Komatsu Pc1250-s-s-7 (6.7m3) excavator
extreme duty Bucket extra for volvo ec (2.6m3) excavator
18
single-tooth ripper
Производство. Рыхлители. Стойки
production of rippers and Bulldozer shanks
2
1
3
3
6 4
5
2
17
6
5
2
1
37
3
6 4
5
Type 1 Type 2 Type 3 (super offer realization on the special price)
applied materials and accessories
Model Type pos. 1shank
pos. 2 Bracket
pos. 3Wear plates
pos. 4 overlay
pos. 5 adapter
pos. 6 Tooth
pos. 7 protector
R-075 1 09Г2С 40mm 09Г2С 20mm steel hB 450 8mm
steel hB 450 8mm 3g6304 1U3302 —
R-118 1 09Г2С 60mm 10ХСНД 20mm steel hB 450 10mm
steel hB 450 10mm 35rn 35r14a —
R-135
1
09Г2С 80mm 10ХСНД 25mm
steel hB 450 10mm
steel hB 450 10mm 35rn 35r14a —
2 steel hB 450 10mm — steel hT 360
75mm 175-78-31230 195-78-21320
3 steel hB 450 10mm
steel hB 450 10mm 1Me45Wn МЕ45АХ 4Me45s2
R-150
1
09Г2С 80mm 10ХСНД 30mm
steel hB 450 12mm
steel hB 450 12mm 35rn 35r14a —
2 steel hB 450 12mm — steel hT 360
75mm 195-78-21331 195-78-21580
3 steel hB 450 12mm
steel hB 450 12mm 1Me45Wn МЕ45АХ 4Me45s2
R-171
1
09Г2С 100mm 10ХСНД 40mm
steel hB 450 12mm
steel hB 450 12mm 39rn 39rh17e —
2 steel hB 500 15mm -— steel hT 360
75mm 195-78-21331 195-78-21580
3 steel hB 500 15mm
steel hB 500 15mm 1Me50Wn МЕ50АХ 4Me50s2
R-180 3 steel hT 360 100mm
s690ql40mm
steel hB 500 15mm
steel hB 500 15mm 1Me50Wn МЕ50АХ 4Me50s2
R-200 3 steel hT 360 120mm
s690ql50mm
steel hB 500 20mm
steel hB 500 20mm 1Me55Wn МЕ55АХ 4Me55s2
single-tooth ripper is used to rip hard, frozen rock soils, to break asphalt surfacing and brickwork.
3
Model R-075 R-118 R-135 R-150 R-171 R-180 R-200
excavator weight, kg 5-10 10-18 18-25 25-35 35-50 50-85 85-120
ripper weight, kg 100 355 460 650 1 050 1 600 1 90019
Ripper shanks for bulldozer
production of rippers and Bulldozer shanks
1 2
1 for soils of class 4 and 2500kg/m3 maximum consistency ripper shanks completely made of high-tensile wear-resistant hT 360 steel are used.
2 for soils of class 3 and 2000kg/m3 maximum consistency ripper shanks made of two parts are used: «body» – 09g2s, «tooth» – hT 360 steel.
all ripper shanks are equipped with cast changeable tips and cast protectors from BYg (spain).
hT 360 steel is wear-resistant steel with very high fracture toughness. hT 360 steel hardness is 360hB, the steel grade being intended for applications with increased requirements to impact strength and wear-resistance combination.
Ripper shank for caterpillar D9R bulldozer, made by “professional” LLc.
20