Serial Number Range
from 3890-201 to 3891-1185AWP
Part No. 25832
Rev C9April 2012
2 AWP Part No. 25832
April 2012
Part No. 25832 AWP 3
April 2012
How to Read Your Serial Number
This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.
How to Read Your Serial Number..........................................3Parts Stocking List.................................................................7How to Order Parts................................................................8Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
100 BASE COMPONENTS101.1 BASE ASSEMBLY, AWP-19, AWP-24.......................10102.1 BASE ASSEMBLY, AWP-30, AWP-36.......................12103.1 OUTRIGGER ASSEMBLY.........................................14
200 MAST COMPONENTS201.1 MAST ASSEMBLY, AWP-19, VIEW 1........................16201.2 MAST ASSEMBLY, AWP-19, VIEW 2........................18202.1 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW1...........................................................................................20202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW2...........................................................................................22203.1 DESCENT SEQUENCING CABLES AND MAST COVERPLATE..................................................................................26204.1 LOADING BUMPER ASSEMBLY, AWP-19,AWP-24...............................................................................28205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24.......30206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24....32207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND36.........................................................................................34208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36.........36209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY...........38
300 POWER GROUPS301.1 BATTERY PACK ASSEMBLY.....................................40302.1 BATTERY CHARGER ASSEMBLY............................42303.1 D.C. GROUND CONTROL BOX ASSEMBLY............44304.1 A.C. GROUND CONTROL BOX ASSEMBLY............46305.1 HYDRAULIC INSTALLATION, AWP-19, AWP-24......48306.1 HYDRAULIC INSTALLATION, AWP-30, AWP-36......50307.1 CONTROL CABLE ASSEMBLY, AWP-19..................52308.1 CONTROL CABLE ASSEMBLY, AWP-24..................54
309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36....56
400 PLATFORM COMPONENTS401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY....58402.1 NARROW ALUMINUM PLATFORM ASSEMBLY......60403.1 FIBERGLASS PLATFORM ASSEMBLY....................62404.1 PLATFORM CONTROL BOX, A.C. AND D.C............64
500 HYDRAULIC COMPONENTS501.1 D.C. POWER UNIT ASSEMBLY................................66502.1 A.C. POWER UNIT ASSEMBLY................................68
IndicesPart Number Index...............................................................70Part Description Index.........................................................72
Cross ReferencesFittings Cross Reference.....................................................76
4 AWP Part No. 25832
April 2012
Table of Contents
This Page Intentionally Left Blank
Part No. 25832 AWP 5
April 2012
Table of Contents (continued)
6 AWP Part No. 25832
April 2012
Notes
Part No. 25832 AWP 7
April 2012
Parts Stocking List
8 AWP Part No. 25832
April 2012
How To Order Parts
Part No. 25832 AWP 9
April 2012
Fax Order Form
10 AWP Part No. 25832
100 BASE COMPONENTS April 2012
101.1 BASE ASSEMBLY, AWP-19, AWP-24
Description Qty.Part No.Item
Base Weldment...............................11(shown only for reference; notavailable as a service part)SCREW,HHC,1/4-20 X .7................460902SCREW,RHM,1/4-20 X .5................463533CLAMP,0.50,#8 X 1/4,RUB CUSH....268334CONN. SQZ,1/2NPT.5-.625,90DEG.................................1
239235
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................4
70566
WASHER,FLAT,USS,1/4"Y..............266387COVER,BLANK...............................1107778JUNCTION BOX,AWP BASE..........1241759SCREW,HHC,3/8-16 X 1.................2617510WASHER,FLAT,USS,3/8",Y.............2609711WASHER,LOCK,.375....................10602112NUT,NYLOCK,3/8-16.....................10482813MAST BRACE,RH,AWP 19/24........12410014LEVEL,BUBBLE..............................1671415MAST BRACE,LH,AWP 19/24.........12409916PIN,COTTER,.125 X 1.5..................3536117WASHER,SHIM,.75 X 1.125X.030...............................................4
656318
WHEEL,POLY.,BLUE,10 X.75X2.50...............................................2
2337419
WASHER,SHIM,.765X1.312X.093**............................................4
656420
Hydraulic Cylinder Assembly...........421(refer to 305.1)SCREW,HHC,1/2-13 X 1.25 GR5.....21059722WASHER,LOCK,0.5".......................2603323NUT,HEX,JAM,1/2-13......................2603424DROP-OUT CYLINDERWELD-PAINTED..............................1
23382P25
PIN,CLEVIS,.75 X 2........................1654526SCREW,PHILLIPS,PHM,10-24X.25.................................................8
2390627
WASHER,LOCK,#10 PLTD.............8660728SWITCH,INTERLOCK,AWP I..........42339829NUT,NYLOCK,1/4-20.......................8609130CASTER,PL,SW,5 X 2, 750 LBS.....25774131CONDUIT,PLASTIC.......................222418132
Description Qty.Part No.Item
PIN,LOCK,SHORT W/PULL RING...4627733
Part No. 25832 AWP 11
100 BASE COMPONENTSApril 2012
101.1 BASE ASSEMBLY, AWP-19, AWP-24
12 AWP Part No. 25832
100 BASE COMPONENTS April 2012
102.1 BASE ASSEMBLY, AWP-30, AWP-36
Description Qty.Part No.Item
BASE ASSY,110/220V,AWP30/3625583--(includes items 1-8, 16, 17, 36-38, 41and 42)Base Weldment...............................11(shown only for reference)CONN. SQZ,1/2NPT.5-.625,90DEG.................................1
239232
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................4
70563
SCREW,HHC,1/4-20 X .7................460904WASHER,LOCK,.25........................463565WASHER,FLAT,USS,1/4"Y..............266386COVER,BLANK...............................1107777JUNCTION BOX,AWP BASE..........1241758SCREW,HHC,3/8-16 X 1.................661759WASHER,FLAT,USS,3/8",Y.............6609710WASHER,LOCK,.375....................14602111NUT,NYLOCK,3/8-16.....................14482812MASTBRACE,R.S.FRNT,AWP30/36.........1
2557813
MASTBRACE,R.S.MID.,AWP30/36...........1
2557914
MASTBRACE,R.S.REAR,AWP30/36........1
2558015
LEVEL,BUBBLE..............................1671416CLAMP,0.50,#8 X 1/4,RUB CUSH....2683317MASTBRACE,L.S.FRONT,AWP30/36.......1
2557518
MASTBRACE,L.S.MID.,AWP30/36............1
2557619
MASTBRACE,L.S.REAR,AWP30/36.........4
2557720
AXLE,REAR,AWP 30/36.................22732121WHEEL,POLY.,BLUE,10 X.75X2.50...............................................2
2337422
PIN,COTTER,.125 X 1.5..................6536123WASHER,SHIM,.75 X 1.125X.030...............................................8
656324
WASHER,SHIM,.765X1.312X.093**..........................................12
656425
Hydraulic Cylinder Assembly.........1226(refer to 306.1)WASHER,FLAT,1.063 X 2 X .134.....21377527SCREW,HHC,1/2-13 X 1.25 GR5.....21059728
Description Qty.Part No.Item
WASHER,FLAT,USS,1/2",Y.............4609529NUT,NYLOCK,1/2-13.......................4619830CYLINDER MOUNT ANGLE,SET30/36................................................1
2396431
SCREW,HHC,1/2-13 X 3.................21059832CYLINDER MOUNT ANGLE,SET30/36................................................1
2396433
PIN,CLEVIS,1 X 3 LG......................13239934SCREW,PHILLIPS,PHM,10-24X.25.................................................8
2390635
WASHER,LOCK,#10 PLTD.............8660736SWITCH,INTERLOCK,AWP I..........42339837CASTER,PL,SW,5 X 2, 750 LBS.....25774138SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................8
601939
DECAL,OUTRIGGER BASETUBE,AWP......................................1
2475740
PIN,LOCK,SHORT W/PULL RING...4627741
Part No. 25832 AWP 13
100 BASE COMPONENTSApril 2012
102.1 BASE ASSEMBLY, AWP-30, AWP-36
14 AWP Part No. 25832
100 BASE COMPONENTS April 2012
103.1 OUTRIGGER ASSEMBLY
Description Qty.Part No.Item
LEVELING JACK ASSEMBLY,AWP***109713--(from SN AWP07-58786) (includesitems 1, 2 and 8-19)SCREW,HHC,M6 X 40....................1493771NUT,NYLOCK,M6X1.00..................1493642PIN,ROLL,.188 X .75.......................166083SPRING-SWITCHACTUATION,AWP...........................1
234944
OUTRIGGER WELD. AWP19/24.....1236275OUTRIGGER WELD. AWP30/36.....1239565ANUT,NYLOCK,1/4-20.......................160916SCREW,HHC,1/4-20 X 2.................142667FOOTPAD SERVICE KIT.................11241638(to SN AWP07-58785) (includes items8-17)PLATE,FOOTPAD RETAINER.........21097159(from SN AWP07-58786)WASHER,LOCKSPLIT,6MM,11.8MM........................4
12479210
SCREW,HHC,M6-12MM..................412455211LEVELING JACK CASTING,AWP....12490012LEVELING ROD..............................110968913(from SN AWP07-58786)FOOTPAD SERVICE KIT.................1124163--(to SN AWP07-58785)NUT,HEX,M10X1.5.LP....................112456914HANDLE,LEVELINGJACK,SHRT-ZINC............................1
821416
HANDLE BALL KNOB.....................1608217SCREW,SHC,M10X1.5X55.............112456818NUT,NYLOCK,M10X1.5..................114513719
Part No. 25832 AWP 15
100 BASE COMPONENTSApril 2012
103.1 OUTRIGGER ASSEMBLY
16 AWP Part No. 25832
200 MAST COMPONENTS April 2012
201.1 MAST ASSEMBLY, AWP-19, VIEW 1
Description Qty.Part No.Item
MAST SECTION,#1, AWP 19/24.....1247611MAST SECTION,#2, AWP-19/24.....1247622MAST SECTION,#3, AWP 19/24.....1247633NUT,NYLOCK,3/8-16.....................1948286(p/n 6022 replaced by p/n 4828)WASHER,LOCK,.375....................1360217SCREW,FHS,3/8-16 X 2 GRD.8......866108CHAIN TERM-UPR(2 SLOTLG)ZINC..........................................2
71399
PIN,GROOVED- .156 X .75.............8657010PLATE,SHAFT SUPPORT,ZINCPLTD................................................6
650511
AXLE, IDLER WHEEL .75 X 4.01.....3654412WASHER,SHIM,.75 X 1.125X.030.............................................12
656313
(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.765X1.312X.093**............................................6
656413A
(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)IDLER WHEEL W/BEARING-LG.....4693014SCREW,FHS,1/4-20 X 1.5...............11474015CLEVIS BLOCK-4 SLOTSTL.CASTG.....................................1
1473716
SCREW,HHS,3/8-24 X .5,ZINC.....12661117SPACER, IDLER WHEEL................21434118CHAIN TERM-UPR(1 SLOTMED)ZINC.......................................2
653819
PIN,GROOVED- .200 X .75*...........4653420Roller Installation - Composed of itemslisted below....................................16
33
ROLLER,NYLATRON 1.50 O.D.......121278--BUTTON, .800 O.D. X .281..............121279--BOLT-ROLLER,3/8-24 X1.69-ZINC........................................1
21280--
SHIM,.75 X.45 X.016.......................121441--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.032.......................121442--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)
Description Qty.Part No.Item
SHIM,.75 X.45 X.064.......................121443--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.5 X .875 X .033.....18519--ROLLER KIT(SL,PLC,AWP1) QTY 13170733A(includes one each of item 33 listedabove)ROLLER KIT(SL,PLC,AWP1) QTY 163170933A(includes sixteen each of item 33 listedabove)Roller Fasteners composed of itemslisted below......................................4
35
WASHER,LOCK,.375......................16021--NUT,HEX,3/8-24..............................16054--WASHER,FLAT,USS,3/8",Y.............16097--Lower Roller Fasteners, No. 2 Mast -Composed of items listed below......2
36
NUT,LP NYLOCK,3/8-24.................15408--WASHER,SHIM,.375 X.625X.033ST....................................................1
7268--
NUT,NYLOCK,3/8-16.......................8482840Weldment - Lower Chain Terminal,No. 3 Mast........................................1
605946
CHAIN-LARGE(AL-444)-69.5".........22110247LWR TERM-LG CHAIN W/5.5"ROD.................................................2
1230748
SCREW,RHM,10-32 X .38...............2606649WASHER,LOCK,#10 PLTD.............2660750
Part No. 25832 AWP 17
200 MAST COMPONENTSApril 2012
201.1 MAST ASSEMBLY, AWP-19, VIEW 1
18 AWP Part No. 25832
200 MAST COMPONENTS April 2012
201.2 MAST ASSEMBLY, AWP-19, VIEW 2
Description Qty.Part No.Item
MAST SECTION,#4, AWP-19.........1247664CARRIAGEW/DECALS,AWP19/24....................1
258215
(Includes items 25, 27-32 and 40)NUT,NYLOCK,3/8-16.....................1948286(p/n 6022 replaced by p/n 4828)WASHER,LOCK,.375....................1360217PIN,GROOVED- .156 X .75.............8657010PLATE,SHAFT SUPPORT,ZINCPLTD................................................6
650511
AXLE, IDLER WHEEL .75 X 4.01.....3654412WASHER,SHIM,.75 X 1.125X.030.............................................12
656313
(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.765X1.312X.093**............................................6
656413A
(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SCREW,HHS,3/8-24 X .5,ZINC.....12661117IDLER WHEELW/BEARING-MEDIUM....................2
692921
SPACER, IDLER WHEEL"CONDUIT"......................................1
1031922
SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................2
601923
LATCH,HOLD DOWN,BLUE............123623P24NUTSERT,3/8-16 STEEL CADPLTD................................................1
1169725
OUTRIGGER STORAGEWLD.--AWP2...................................1
2392926
DECAL,AWP PLAT.CONTROLOPER..............................................1
2365527
DECAL,BEFORE OPER-REMOVEPLUG...............................................1
2372628
DECAL,8 AMP MAX........................11859729DECAL,AWP SAFETY RULES........12365430DECAL,300LB.CAP./NOTINSULATED.....................................1
2365131
SCREW,HHC,3/8-16 X 1.................5617532Roller Installation - Composed of itemslisted below....................................16
33
ROLLER,NYLATRON 1.50 O.D.......121278--
Description Qty.Part No.Item
BUTTON, .800 O.D. X .281..............121279--BOLT-ROLLER,3/8-24 X1.69-ZINC........................................1
21280--
SHIM,.75 X.45 X.016.......................121441--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.032.......................121442--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.064.......................121443--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.5 X .875 X .033.....18519--ROLLER KIT(SL,PLC,AWP1) QTY 13170733A(includes one each of item 33 listedabove)ROLLER KIT(SL,PLC,AWP1) QTY 163170933A(includes sixteen each of item 33 listedabove)Carriage Roller Fasteners - Composedof items listed below........................2
34
ROD COUPLING 3/8-24,DRILLED.........................................1
17851--
WASHER,LOCK,.375......................26021--NUT,HEX,3/8-24..............................46054--COUPLING,ROD,3/8-24..................16180--THREADED ROD,(3/8-24),2.25".....16181--WELDMNT.CHAINTERM.,LWR.,AWP...........................1
2329037
CHAIN MEDIUM, (BL-423)-70.5".....2807238LWR TERM-MED CHAIN W/4.25"ROD.................................................2
1231139
NUT,NYLOCK,3/8-16.......................8482840LOWER CHAIN TERM WELD.#4NARRW...........................................1
650641
CHAIN, LARGE, (AL-444)-70.5"......2815342LWR TERM-LG CHAIN W/3.50"ROD.................................................2
1230643
SCREW,FHM,10-32 X 1..................2687344FILLER STRIP,#4COL.BOTTOM-5..............................1
657145
Part No. 25832 AWP 19
200 MAST COMPONENTSApril 2012
201.2 MAST ASSEMBLY, AWP-19, VIEW 2
20 AWP Part No. 25832
200 MAST COMPONENTS April 2012
202.1 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 1
Description Qty.Part No.Item
MAST SECTION,#1, AWP-36.........1250891MAST SECTION,#1, AWP-30.........1250951AMAST SECTION,#1, AWP 19/24.....1247611BMAST SECTION,#2, AWP-36.........1250902MAST SECTION,#2,AWP-2509030.................................1
250962A
MAST SECTION,#2, AWP-19/24.....1247622BMAST SECTION,#3, AWP36...........1250913MAST SECTION,#3, AWP30...........1250973AMAST SECTION,#3, AWP 19/24.....1247633BNUT,NYLOCK,3/8-16.....................2648287(p/n 6022 replaced by p/n 4828)WASHER,LOCK,.375....................1860218SCREW,FHS,3/8-16 X 2 GRD.8.....1266109CHAIN TERM-UPR(2 SLOTLG)ZINC..........................................2
713910
PIN,GROOVED- .156 X .75...........12657011PLATE,SHAFT SUPPORT,ZINCPLTD................................................8
650512
AXLE, IDLER WHEEL .75 X 4.01.....4654413WASHER,SHIM,.75 X 1.125X.030.............................................16
656314
(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.765X1.312X.093**............................................8
656414A
(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)IDLER WHEEL W/BEARING-LG.....1693015SCREW,FHS,1/4-20 X 1.5...............11474016CLEVIS BLOCK-4 SLOTSTL.CASTG.....................................1
1473717
SCREW,HHS,3/8-24 X .5,ZINC.....16661118SPACER, IDLER WHEEL................21434119CHAIN TERM-UPR(1 SLOTMED)ZINC.......................................2
653820
PIN,GROOVED- .200 X .75*...........4653421Roller Installation - Composed of itemslisted below....................................20
39
ROLLER,NYLATRON 1.50 O.D.......121278--BUTTON, .800 O.D. X .281..............121279--
Description Qty.Part No.Item
BOLT-ROLLER,3/8-24 X1.69-ZINC........................................1
21280--
SHIM,.75 X.45 X.016.......................121441--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.032.......................121442--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.064.......................121443--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.5 X .875 X .033.....18519--ROLLER KIT(SL,PLC,AWP1) QTY 13170739A(includes one each of item 39 listedabove)ROLLER KIT(SL,PLC,AWP1) QTY 203170839A(includes twenty each of item 39 listedabove)Roller Fasteners - Composed of itemslisted below......................................6
41
WASHER,LOCK,.375......................16021--NUT,HEX,3/8-24..............................16054--WASHER,FLAT,USS,3/8",Y.............16097--Lower Roller Fasteners - No. 2 Mast- Composed of items listed below.....2
42
NUT,LP NYLOCK,3/8-24.................15408--WASHER,SHIM,.375 X.625X.033ST....................................................1
7268--
NUT,NYLOCK,3/8-16.....................10482846WASHER,LOCK,#10 PLTD.............4660751LOWER CHAIN TERM WELD.#4NARRW...........................................1
650652
LOWER CHAIN TERM WELD. #3WIDE...............................................1
650956
CHAIN-LARGE(AL-444)-103.5".......22582957CHAIN-LARGE(AL-444)-84.5".........22583057ACHAIN-LARGE(AL-444)-69.5".........22110257BLWR.TERM.,LG.CHAIN,W/4.25"ROD.42582858LWR TERM-LG CHAIN W/5.5"ROD.................................................2
1230758A
Part No. 25832 AWP 21
200 MAST COMPONENTSApril 2012
202.1 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 1
22 AWP Part No. 25832
200 MAST COMPONENTS April 2012
202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 2
Description Qty.Part No.Item
MAST SECTION,#4, AWP36...........1250924MAST SECTION,#4, AWP30...........1250984AMAST SECTION,#4, AWP-24.........1247644BMAST SECTION,#5, AWP36...........1250935MAST SECTION,#5, AWP30...........1250885AMAST SECTION,#5, AWP-24.........1247655BCARRIAGEW/DECALS,AWP30/36....................1
258226
CARRIAGEW/DECALS,AWP19/24....................1
258216A
(Includes Index No's 31, 33 thru 38,46)NUT,NYLOCK,3/8-16.....................2648287(p/n 6022 replaced by p/n 4828)WASHER,LOCK,.375....................1860218SCREW,FHS,3/8-16 X 2 GRD.8.....1266109PIN,GROOVED- .156 X .75...........12657011PLATE,SHAFT SUPPORT,ZINCPLTD................................................8
650512
AXLE, IDLER WHEEL .75 X 4.01.....4654413WASHER,SHIM,.75 X 1.125X.030.............................................16
656314
(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.765X1.312X.093**............................................8
656414A
(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SCREW,HHS,3/8-24 X .5,ZINC.....16661118IDLER WHEELW/BEARING-MEDIUM....................2
692922
SPACER, IDLER WHEEL"CONDUIT"......................................1
1031923
FILLER STRIP,(COL.#4 TOP)--3".....1710824SCREW,FHM,10-32 X 1..................3687325CHAIN TERM-UPR(1 SLOTSM)-ZINC........................................2
714526
SPACER, IDLER WHEEL"CONDUIT"......................................2
770127
IDLER WHEEL W/BEARING-SM.....2692828SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................3
601929
LATCH,HOLD DOWN,BLUE............123623P30
Description Qty.Part No.Item
NUTSERT,3/8-16 STEEL CADPLTD................................................1
1169731
OUTRIGGER STORAGEWLD.--AWP2...................................1
2392932
DECAL,AWP PLAT.CONTROLOPER..............................................1
2365533
DECAL,BEFORE OPER-REMOVEPLUG...............................................1
2372634
DECAL,8 AMP MAX........................11859735DECAL,AWP SAFETY RULES........12365436DECAL,300LB.CAP./NOTINSULATED.....................................1
2365137
DECAL,250LB./NOT INSULATED....12381537ASCREW,HHC,3/8-16 X 1.................5617538Roller Installation - Composed of itemslisted below....................................20
39
ROLLER,NYLATRON 1.50 O.D.......121278--BUTTON, .800 O.D. X .281..............121279--BOLT-ROLLER,3/8-24 X1.69-ZINC........................................1
21280--
SHIM,.75 X.45 X.016.......................221441--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.032.......................221442--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.064.......................221443--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.5 X .875 X .033.....18519--ROLLER KIT(SL,PLC,AWP1) QTY 13170739A(includes one each of item 39 listedabove)ROLLER KIT(SL,PLC,AWP1) QTY 203170839A(includes twenty each of item 39 listedabove)Carriage Roller Fasteners - Composedof items listed below........................2
40
ROD COUPLING 3/8-24,DRILLED.........................................1
17851--
WASHER,LOCK,.375......................26021--NUT,HEX,3/8-24..............................46054--COUPLING,ROD,3/8-24..................16180--
Part No. 25832 AWP 23
200 MAST COMPONENTSApril 2012
202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 2
Description Qty.Part No.Item
THREADED ROD,(3/8-24),2.25".....16181--Roller Fasteners - Composed of itemslisted below......................................6
41
WASHER,LOCK,.375......................16021--NUT,HEX,3/8-24..............................16054--WASHER,FLAT,USS,3/8",Y.............16097--WELDMNT.CHAINTERM.,LWR.,AWP...........................1
23290--
CHAIN, SMALL, (AL-422),103.5".....22582344CHAIN, SMALL, (AL-422),84.5"......22582444ACHAIN, SMALL, (AL-422)-70.5"......2807344BLWR TERM-SM CHAIN W/4.25"ROD.................................................2
1231345
NUT,NYLOCK,3/8-16.....................10482846LOWER CHAIN TERM WELD. #3WIDE...............................................1
650947
CHAIN, MEDIUM,(BL-423),103.5"...............................2
2582548
CHAIN MEDIUM, (BL-423) 84.5".....22582648ACHAIN MEDIUM, (BL-423)-70.5".....2807248BLWR TERM-MED CHAIN W/4.25"ROD.................................................2
1231149
WASHER,LOCK,#10 PLTD.............4660750WASHER,LOCK,#10 PLTD.............4660751LOWER CHAIN TERM WELD.#4NARRW...........................................1
650652
CHAIN, LARGE, (AL-444),102.5".....22582753CHAIN, LARGE, (AL-444)-83.5"......2815253ACHAIN, LARGE, (AL-444)-70.5"......2815353BLWR.TERM.,LG.CHAIN,W/4.25"ROD.42582854LWR TERM-LG CHAIN W/3.50"ROD.................................................2
1230654A
FILLER STRIP,#4COL.BOTTOM-5..............................1
657155
24 AWP Part No. 25832
200 MAST COMPONENTS April 2012
202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 2(continued)
This Page Intentionally Left Blank
Part No. 25832 AWP 25
200 MAST COMPONENTSApril 2012
202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 2(continued)
26 AWP Part No. 25832
200 MAST COMPONENTS April 2012
203.1 DESCENT SEQUENCING CABLES AND MAST COVER PLATE
Description Qty.Part No.Item
BRACKET-SEQ.CABLE,UPPER-BLUE..................................3
23578P1
AWP-19BRACKET-SEQ.CABLE,UPPER-BLUE..................................4
23578P1A
AWP-24, AWP-30, AWP-36NUT,NYLOCK,1/4-20.......................360912AWP-19NUT,NYLOCK,1/4-20.......................460912AAWP-24, AWP-30, AWP-36CABLE ASSY,DESCENTSEQUENCE....................................3
253963
AWP-19; Includes Index 2-6CABLE ASSY,DESCENTSEQUENCE....................................4
253963A
AWP-24, AWP-30, AWP-36; IncludesIndex 2-6NUT,HEX,5/16-18............................360374AWP-19NUT,HEX,5/16-18............................460374AAWP-24, AWP-30, AWP-36WASHER,LOCK,.313......................368865AWP-19WASHER,LOCK,.313......................468865AAWP-24, AWP-30, AWP-36SCREW,HHC CABLE RETAINER....3253956AWP-19SCREW,HHC CABLE RETAINER....4253956AAWP-24, AWP-30, AWP-36SCREW,M.,PHILLIPS,10-24X.437.............................................14
239047
AWP-19SCREW,M.,PHILLIPS,10-24X.437.............................................17
239047A
AWP-24, AWP-30, AWP-36WASHER,LOCK,#10 PLTD...........1466078AWP-19WASHER,LOCK,#10 PLTD...........1766078AAWP-24, AWP-30, AWP-36BRACKET,ANCHOR,SEQ.CABLE,AWP.1236299BRACKET-SEQ.CABLE,LOWER-BLUE.................................3
23600P10
AWP-19BRACKET-SEQ.CABLE,LOWER-BLUE.................................4
23600P10A
AWP-24, AWP-30, AWP-36SCREW,SHS,10-24 X .625..............3658411AWP-19
Description Qty.Part No.Item
SCREW,SHS,10-24 X .625..............4658411AAWP-24, AWP-30, AWP-36WASHER,FLAT,USS,1/4"Y..............3663812AWP-19WASHER,FLAT,USS,1/4"Y..............4663812AAWP-24, AWP-30, AWP-36PULLEY-SEQUENCING-NYLATRON.32134813AWP-19PULLEY-SEQUENCING-NYLATRON.42134813AAWP-24, AWP-30, AWP-36NUT,HEX,10-24...............................32562514AWP-19NUT,HEX,10-24...............................42562514AAWP-24, AWP-30, AWP-36SCREW,FHS,1/4-20 X .5 BLACK.....22390315MAST COVER WELDMENT,AWP....12460016(Steel) (If you are ordering this item toreplace P.N. 23887, you must alsoorder Index No. 17 (Mast Cover Flap)WELDMENT,COVER,MAST............12388716A(Aluminum) (replaced by p/n 24600)FLAP,MAST COVER-4SECT.MAST....................................1
2389117
AWP-19FLAP,MAST COVER-5SECT.MAST....................................1
2388817A
AWP-24, AWP-30, AWP-36
Part No. 25832 AWP 27
200 MAST COMPONENTSApril 2012
203.1 DESCENT SEQUENCING CABLES AND MAST COVER PLATE
28 AWP Part No. 25832
200 MAST COMPONENTS April 2012
204.1 LOADING BUMPER ASSEMBLY, AWP-19, AWP-24
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X 1.25............489151WASHER,LOCK,.25........................463562PIN,LOCK,SHORT W/PULL RING...162773DECAL,LOWER STOP BRACKET...1237244PLATE-PIVOT STOP BRACKET.....1236445BLOCK-PIVOT STOP BRACKET.....2236456WASHER,LOCK,.375......................960217WASHER,SHIM,.5 X .875 X .063.....260528WASHER,FLAT,NYLON.515X.88X.093.2119789PIVOT RETAINER HOOK **............12469710(p/n 24697P replaced by p/n 24697)SCREW,SHS,3/8-16 X .5.................11133511BUTTON, .800 O.D. X .281..............42127912BOLT-ROLLER,3/8-24 X1.69-ZINC........................................4
2128013
ROLLER,NYLATRON 1.50 O.D.......42127814WASHER,SHIM,.5 X .875 X .033.....4851915WASHER,FLAT,USS,3/8",Y.............4609716COUPLING,ROD,3/8-24..................1618017NUT,HEX,3/8-24..............................3605418SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4
601919
BRACKET,WLD, PIVOTSLIDER,AWP...................................1
2339120
BAR,REINFORCEMENT,PIVOT......12363121TUBE,BUMPER SUPPORT............22446322RUBBER EXTRUSION,DRILLED.....12414123
Part No. 25832 AWP 29
200 MAST COMPONENTSApril 2012
204.1 LOADING BUMPER ASSEMBLY, AWP-19, AWP-24
30 AWP Part No. 25832
200 MAST COMPONENTS April 2012
205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24
Description Qty.Part No.Item
HANDLE GRIP, RUBBER .75 X4.5....................................................2
65871
WELDMENT,LOWER MASTBRACKET........................................1
246142
SCREW,HHC,3/8-16 X 1.................461753WASHER,LOCK,.375......................460214NUT,NYLOCK,3/8-16.......................448285(p/n 6022 replaced by p/n 4828)BATTERY BOX HANGER WELD.19/24................................................1
236986
Part No. 25832 AWP 31
200 MAST COMPONENTSApril 2012
205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24
32 AWP Part No. 25832
200 MAST COMPONENTS April 2012
206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24
Description Qty.Part No.Item
WHEEL,POLY,6X2, 3/4**.................2577881(p/n 6566 replaced by p/n 57788)WASHER,SHIM,.75 X 1.125X.030...............................................4
65632
MAST BRACKETWELD.SET,AWP..............................1
233833
(p/n 24613 replaced by p/n 23383)SCREW,HHC,3/8-16 X 1.................261754WASHER,LOCK,.375......................260215NUT,NYLOCK,3/8-16.......................248286(p/n 6022 replaced by p/n 4828)CLIP,HAIR PIN .125 X 2..................2212537PIN,ROLL,.188 X 1.25**..................2225478
Part No. 25832 AWP 33
200 MAST COMPONENTSApril 2012
206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24
34 AWP Part No. 25832
200 MAST COMPONENTS April 2012
207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND 36
Description Qty.Part No.Item
No. 1 Mast Section1(Shown only for reference)OUTRGR STORAGE, WLD.SUPPRT,UP.....................................1
255892
MAST BR.ANCHOR, WLD,AWP(LWR)......................................1
255903
WELDMENT,BATT.BOXHANGER.........................................1
239834
STAB.RET.PIN ASSY,DPL / AWP.....18525--Sierial Number Plate........................15(Consult factory for ordering)SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4
60196
WASHER,LOCK,.375....................1060217SCREW,HHC,3/8-16 X 1.50............685168
Part No. 25832 AWP 35
200 MAST COMPONENTSApril 2012
207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND 36
36 AWP Part No. 25832
200 MAST COMPONENTS April 2012
208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36
Description Qty.Part No.Item
TILTBACKWELDMENT,W/DECALS,AWP........1
255541
(Includes Index No's 1, 2, 6, 140DECAL,TILT-BACK TRANS.,AWP....2250262SCREW,HHC,5/16-18 X 1 GR5.......8130023NUT,LP NYLOCK,5/16-18...............860024CASTER, PL SW W/SB 5X1.25......265195DECAL,OPER.& SAFETY,AWPTILTBK.............................................1
247556
SPRING HOUSING,AWPTILT-BACK.......................................1
250857
SPRING PLUNGER,AWPTILT-BACK.......................................1
250868
SPRING,AWP TILT-BACK................1250849BRACKET,PIVOT STOP..................12396010PIN,LOCK,SHORT W/PULL RING...2627711Roller Installation - Composed of itemslisted below......................................8
12
ROLLER,NYLATRON 1.50 O.D.......121278--BUTTON, .800 O.D. X .281..............121279--BOLT,ROLLER-SHORTSTEM,.63.........................................1
21437--
SHIM,.75 X.45 X.032.......................121442--SHIM,.75 X.45 X.064.......................121443--WASHER,LOCK,.375......................16021--WASHER,SHIM,.5 X .875 X .033.....18519--Pivot Hook Installation - Composed ofitems listed below............................2
13
SCREW,SHS,3/8-16 X .5.................111335--WASHER,FLAT,NYLON.515X.88X.093.211978--PIVOT RETAINER HOOK **............124697--(p/n 24697P replaced by p/n 24697)WASHER,LOCK,.375......................16021--WASHER,SHIM,.5 X .875 X .063.....16052--WASHER,SHIM,.5 X .875 X .033.....18519--DECAL,PINLOCATION/OPER.,AWP.................1
2475614
PIVOT SLIDER W/RUBR.AWPI30/36................................................1
2555615
COUPLING,ROD,3/8-24..................2618016WASHER,LOCK,.375......................2602117NUT,LP NYLOCK,3/8-24.................2540818NUT,NYLOCK,3/8-16.......................2482819
Description Qty.Part No.Item
SCREW,HHC,3/8-16 X 2.5..............2817820SPRING PLUNGER........................12408521NUT,HEX,JAM,1/2-13......................1603422DECAL,TILT-BACK STRUT,AWP.....12475823Shock Assembly - AWP-30..............124(refer to Figure 209.1)Shock Assembly - AWP-36..............124A(refer to Figure 209.1)WASHER,FLAT,USS,1/2",Y.............2609525NUT,NYLOCK,1/2-13.......................1619826SCREW,HHC,1/2-13 X 3.................11059827
Part No. 25832 AWP 37
200 MAST COMPONENTSApril 2012
208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36
38 AWP Part No. 25832
200 MAST COMPONENTS April 2012
209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY
Description Qty.Part No.Item
TILTBACK SHOCK ASSY,AWP3025970--TILTBACK SHOCK ASSY,AWP3625971--(Includes items 1- 10)TUBE,GASSPRING,UPPER,AWP30/36...........1
256071
GAS STRUT MOUNTBLOCK,UPPER...............................1
244442
AWP-30, AWP-36SCREW,HHC,3/8-16 X 2.25............167083NUT,NYLOCK,3/8-16.......................148284NUT,NYLOCK,M8X1.25..................2253685(p/n 24695 replaced by p/n 25368)GAS SPRING TILT BACK................1239766TUBE,GASSPRING,LOWER,PAINTED.............1
256067
AWP-30, AWP-36SPRING,TILTBACK,PAINTED.........124435P8GROMMET,RUBBER .38 X .13 X.63....................................................1
246479
GAS STRUT MOUNTBLOCK,LOWER..............................1
2444510
AWP-30, AWP-36
Part No. 25832 AWP 39
200 MAST COMPONENTSApril 2012
209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY
40 AWP Part No. 25832
300 POWER GROUPS April 2012
301.1 BATTERY PACK ASSEMBLY
Description Qty.Part No.Item
BATT. PACK, ASSY,AWP 110/60HZ23513--BATT.PACK,AWP,NO BATT. 110/6024202--BATT. PAK, ASSY, AWP,110/5025376--BATT. PAK, ASSY AWP,110/50 UK25377--BATT. PAK ASSY,AWP,220/5025378--BATT. PAK, ASSY, AWP, 230/6025379--BATT.PAK-AWP,W/O BATT.110/5025380--BATT.PAK-AWP,W/OBATT.110/50UK
25381--
BATT.PAK-AWP,W/O BATT.220/5025382--BATT.PAK-AWP,W/O BATT.230/6025383--BATT.CABLE ASSY ANDERSON....1216881(Includes item 2)BOOT,BATTERYTERMINAL,RED..............................2
181892
CHARGER,100-115/60,PL(C),AWPS.166713CHARGER,100-115/50-PL,PLC,AWP................1
66883A
CHARGER-230/60, PLC STYLE.....1167943BCHARGER, 200-230/50-PLI,AWP....168513CCABLE 1/8 7 X 19GALV.-BULK.......................15-inches
45004
CABLE OVAL SLEEVE, 1/16...........22238--SCREW,HHC,1/4-20 X .7..............1760905WASHER,FLAT,USS,1/4"Y............1966386NUT,LP NYLOCK,1/4-20...............1768897WASHER,LOCK,.25........................263568BATTERY BOX, AWP, PLASTIC......1236109DECAL,BATTERY & CHARGERSAFETY...........................................1
2365910
TERMINAL,MALECOUPLER,10-12GA........................2
2303611
BATTERY TERMINALPROTECTORS................................2
5716212
(p/n 8595 replaced by p/n 57162)BATTERY,12V GRP 27,105 AH,DRY.................................................1
5715913
(replaced 23852 from s/n 3899-11801,threaded post)HANDLEWELDMENT,RH,PAINTED..............1
23624P14
PLATE,HINGE BACK-UP................12416515HINGE-PAINTED.............................123519P16
Description Qty.Part No.Item
RIVET,MAGNALOK,.192 #4..........101131417HANDLEWELDMENT,LH,PAINTED...............1
23633P18
DECAL,BATTERYCONNECTION,Z30.........................1
2366319
SCREW,HHC,1/4-20 X 1.5..............2614520
Part No. 25832 AWP 41
300 POWER GROUPSApril 2012
301.1 BATTERY PACK ASSEMBLY
42 AWP Part No. 25832
300 POWER GROUPS April 2012
302.1 BATTERY CHARGER ASSEMBLY
Description Qty.Part No.Item
CHARGER-230/60, PLC STYLE16794--(Lester Model No. 6670)CHARGER,100-115/60,PL(C),AWPS6671--(Lester Model No. 6685)CHARGER, 100-115/50-PL,PLC,AWP6688--(Lester Model No. 6675)CHARGER, 200-230/50-PLI,AWP6851--(Lester No. 6680)FUSE,15 AMP,TYPE 3AG...............2458441(p/n 16366 replaced by p/n 45844)FUSE HOLDER,PANELMOUNTED......................................2
207332
AMMETER-(6685,6675CHARGER)**...................................1
148093
CORDSET,AC-6671CHARG.,MD#6685..........................1
163694
(Model No. 6671 Charger)CORDSET-AC (6688 CHARGER)....1177434A(Model No. 6688 Charger)CORDSET-AC (16794CHARGER).....................................1
177424B
(Model No. 16794 Charger)CORDSET-AC (6851 CHARGER)....1177414C(Model No. 6851 Charger)PLUG,16 AMP,3PIN,(BRITISH)UK............................1
12153--
(U.K. models only)KNOB,TIMER..................................189925BUSHING-6671 CHARG.,MOD#6685.................................................1
163646
TIMER,12HR,CHARGERMOD.#2002**...................................1
89917
(Model No. 6671, 6688)TIMER-12 HR,230/60(16794CHGR).............................................1
177407A
(Model No. 16794)TIMER,12HR,CHARGERMOD.#8563.....................................1
95007B
(Model No. 6851)HEATSINK--MODEL #06685CHARGER.......................................1
144508
CAPACITOR,2.0MFD,660 VAC3820.................................................1
89249
Part No. 25832 AWP 43
300 POWER GROUPSApril 2012
302.1 BATTERY CHARGER ASSEMBLY
44 AWP Part No. 25832
300 POWER GROUPS April 2012
303.1 D.C. GROUND CONTROL BOX ASSEMBLY
Description Qty.Part No.Item
ENCLOSURE,ELEC.,STOCK,7X7X4.1149481LOCKNUT,ELEC,1/2"......................469352CONN. SQZ,1/2NPT .39-.56MED.................................................3
70573
PIGTAIL,ASSY,AC/DC SJO14/3**...............................................1
358464
(p/n 12565 replaced by p/n 35846)PLUG,16 AMP,3PIN,(BRITISH)UK............................1
12153--
FUSE HOLDER,.25 TAB,PLATEMNT.................................................1
239265
FUSE,15 AMP,TYPE 3AG...............1458446RELAY,SPDT,12V(AUTO)**.............1192747#6 SQ.DR.SELF DRILL/TAPSCREW...........................................2
203428
KIT,KEYSWITCH,A/IWP/DPL,2PKS............................1
1246429
(this is an update kit; the original keyswitch is no longer available from thesupplier. Please note, if this kit hasalready been installed on the unit,please refer to the part numbers listedbelow.KEY,SINGLE***21982--KEYS,10 PACK***............................137947--KEYSWITCH,2POS.MNTNDW/BASE**
58462--
CONTACT,N.O.***66816--CONTACT,NC66818--BASE,WITHOUT CONTACTS66821--LED W/RESISTOR,12 VOLT...........42349510KIT,ESTOP, A/IWP/DPL...................112464111(this is an update kit; the originale-stop button is no longer availablefrom the supplier. Please note, if thiskit has already been installed on theunit, please refer to the part numberslisted below.E-STOP BUTTON66812--CONTACT,NC66818--BASE,WITHOUT CONTACTS66821--DECAL,GROUND STATION,AWP.................................................1
2349912
Ref. Base, E-stop.............................113(refer to item 11)Ref. Base, Keyswitch.......................114(refer to item 9)
Description Qty.Part No.Item
SCREW,RHM,6-32 X .75.................21234815WASHER,LOCK,#6.........................21180616NUT,HEX,6-32.................................21180417TERMINAL STRIP,12 CIRCUIT.......12186218SCREW,PHIL,PHM,6-32X.38,SF.TAP.41015319PLATE,RELAY MOUNTING,6 X5.5....................................................1
1494720
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1
705621
Part No. 25832 AWP 45
300 POWER GROUPSApril 2012
303.1 D.C. GROUND CONTROL BOX ASSEMBLY
46 AWP Part No. 25832
300 POWER GROUPS April 2012
304.1 A.C. GROUND CONTROL BOX ASSEMBLY
Description Qty.Part No.Item
ENCLOSURE,ELEC.,STOCK,7X7X4.1149481LOCKNUT,ELEC,1/2"......................569352PLATE,RELAY MOUNTING,6 X5.5....................................................1
149473
CONN. SQZ,1/2NPT .39-.56MED.................................................3
70574
PIGTAIL,ASSY,AC/DC SJO14/3**...............................................1
358465
(replaced 12565)FUSE HOLDER,.25 TAB,PLATEMNT.................................................1
239266
#6 SQ.DR.SELF DRILL/TAPSCREW...........................................5
203427
FUSE,10 AMP.................................1130978CONTACTOR, MOTOR, 50/60110V................................................1
71579
CONTACTOR, MOTOR, 50/60220V................................................1
71609A
KIT,KEYSWITCH,A/IWP/DPL,2PKS............................1
12464210
(p/n 23734 & 33320 replaced by p/n124642) (This is an update kit; theoriginal keyswitch is no longeravailable from supplier. If this kit hasalready been installed on unit, pleaserefer to 10A.)KEYSWITCH,2POS.MNTNDW/BASE**
5846210A
KEY,SINGLE***...............................121982--CHAIN ASSY.104.5"COL. S SERIES37997--CONTACT,N.O.***66816--NEON LIGHT W/RESISTOR,110V................................................1
2350611
NEONLIGHT,W/RESISTOR,250V.............1
2476811A
KIT,ESTOP, A/IWP/DPL...................112464112(p/n 23498 & 33321 replaced by124641) (This is an update kit; theoriginal E-stop button is no longeravailable from supplier. If this kit hasalready been installed on unit, pleaserefer to 12A.)E-STOP BUTTON6681212AINSTRUCTION,ZA2 TO ZB5***105570--CONTACT,NC66818--BASE,WITHOUT CONTACTS66821--
Description Qty.Part No.Item
DECAL,GROUND STATION,AWP.................................................1
2349913
REF; BASE,1 N.C. CONTACT.........114(refer to item 12)REF; BASE,PSH BUTTONW/N.O.CNTACT...............................1
15
(refer to item 10)CONTROL RELAY,120VAC,AWP.....12349616RELAY,CONTROL,220V,AWP.........12476916ARELAY,TIME DELAY-1SECOND-120V................................1
2453817
SCREW,PHM,10-32X1,SF.TAP.SLOT.11109718SCREW,PHIL,PHM,6-32X.38,SF.TAP.11015319CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1
705620
CONN. SQZ,1/2NPT.5-.625,90DEG.................................1
2392321
Part No. 25832 AWP 47
300 POWER GROUPSApril 2012
304.1 A.C. GROUND CONTROL BOX ASSEMBLY
48 AWP Part No. 25832
300 POWER GROUPS April 2012
305.1 HYDRAULIC INSTALLATION, AWP-19, AWP-24
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X 1.................168881NUT,NYLOCK,1/4-20.......................160912MAST MOUNT PLATE,PAINTED.....123609P3CLAMP,0.50,#8 X 1/4,RUB CUSH....268334MOTOR COVERMNT.PLATE,DRILLED.....................1
241345
DECAL,AWP EMERGENCYLOWERING.....................................1
236526
DECAL,DEXRON II ATF ONLY"......1194807COVER,MOTOR W/DECALS, AWP2***..................................................1
580918
(p/n 23619 replaced by p/n 58091)SCREW,PHIL,PHM,10-24X.38,SEMS......................................4
210189
SCREW,HHC,5/16-18 X 1 GR5.......41300210WASHER,LOCK,.313......................4688611WASHER,FLAT,USS,1/4"Y..............4663812ELBOW,070220-4-6.........................21234013HOSE ASSY,VENT,AWP.................12409714HOSE ASSY,PRESSURE,AWP......12409815ELBOW,080220-4-4.........................11783416ELBOW,080201-4-4.........................11783617CONNECTOR,070102-4-4..............2669318CONNECTOR,080103-4-4..............1923619TUBE ASSY,STEEL,VENT,AWP.....12409520CONNECTOR,080102-4-4..............11783721TUBEASSY,STEEL,PRESSURE,AWP.....1
2409622
VALVE,FLOW CONTROLA8-2101-00......................................1
656723
CYLINDER,HYD-1.5X 53.25X 66.....1696924SEAL KIT,FOR 1.13 ROD(LANTEX)........................................1
8931--
PIN,CLEVIS,.75 X 2........................1654525PIN,COTTER,.125 X 1.5..................1536126A.C. Hydraulic Power UnitAssembly.........................................1
27
(refer to figure 502.1)CONN. SQZ,1/2NPT .39-.56MED.................................................1
705728
D.C. Hydraulic Power UnitAssembly.........................................1
29
(Refer to Figure 501.1)
Description Qty.Part No.Item
LOCKNUT,ELEC,1/2"......................1693530GRD.CONN.,1/2",INSULATED........1878531
Part No. 25832 AWP 49
300 POWER GROUPSApril 2012
305.1 HYDRAULIC INSTALLATION, AWP-19, AWP-24
50 AWP Part No. 25832
300 POWER GROUPS April 2012
306.1 HYDRAULIC INSTALLATION, AWP-30, AWP-36
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X 1.................168881NUT,NYLOCK,1/4-20.......................160912MAST MOUNT PLATE,PAINTED.....123609P3CLAMP,0.50,#8 X 1/4,RUB CUSH....268334MOTOR COVERMNT.PLATE,DRILLED.....................1
241345
DECAL,AWP EMERGENCYLOWERING.....................................1
236526
DECAL,DEXRON II ATF ONLY"......1194807COVER,MOTOR W/DECALS, AWP2***..................................................1
580918
SCREW,PHIL,PHM,10-24X.38,SEMS......................................4
210189
SCREW,HHC,5/16-18 X 1 GR5.......41300210WASHER,LOCK,.313......................4688611WASHER,FLAT,USS,1/4"Y..............4663812ELBOW,070220-4-6.........................21234013HOSE ASSY,AWP30/36..................22566014ELBOW,070202-4-4.........................1664715VALVE,FLOW CONTROLA8-2401-00......................................1
2938816
ELBOW,080201-4-4.........................11783617CYLINDER,HYD.,AWP30................12405618(obsolete, no longer available)SEAL KIT,24056 & 23968CYLINDR.........................................1
25661--
AWP-30, AWP-36VENT TUBE ASSY,AWP30.............125662--(to SN 3891-516)CYLINDER,HYD.,AWP36................12396818ASEAL KIT,24056 & 23968CYLINDR.........................................1
25661--
AWP-30, AWP-36VENT TUBE ASSY,AWP36.............125663--(to SN 3891-523)PIN,CLEVIS,1 X 3 LG......................13239919(p/n 24421 replaced by p/n 32399)WASHER,FLAT,1.063 X 2 X .134.....21377520PIN,COTTER,.125 X 1.5..................2536121A.C. Hydraulic Power UnitAssembly.........................................2
22
(refer to 502.1)CONN. SQZ,1/2NPT .39-.56MED.................................................1
705723
Description Qty.Part No.Item
D.C. Hydraulic Power UnitAssembly.........................................1
24
(refer to 501.1)LOCKNUT,ELEC,1/2"......................1693525GRD.CONN.,1/2",INSULATED........1878526
Part No. 25832 AWP 51
300 POWER GROUPSApril 2012
306.1 HYDRAULIC INSTALLATION, AWP-30, AWP-36
52 AWP Part No. 25832
300 POWER GROUPS April 2012
307.1 CONTROL CABLE ASSEMBLY, AWP-19
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X 1.................268881NUT,NYLOCK,1/4-20.......................260912BRACKET,SPRINGTERMINATION................................1
241333
SPRING,CONTROL CABLE,AWP.................................................1
233964
BRACKET,CONTROL CABLETENSION.........................................1
23787-S5
BUSHING,STRAIN RELIEF,53/64"..............................................1
237886
PULLEY,ELEC.CNTRL.CABLE,AWP.3233947SPACER, SHEAVE, NYLON............3236708WASHER,SHIM,.375 X.625X.033ST..................................................12
72689
SHEAVE BRACKET WELDMENT....32357910RING,RETAINER,EXT,.375.............32363011SPACER, SLEEVE, .25 X.44X.058...............................................6
2389912
BRACKET-CABLE ATTACH.,PAINTED.........................................3
23620P13
SCREW,HHC,1/4-20 X .7................6609014WIRECABLE,16/6,SO,BULK.....312-inches
654015
Part No. 25832 AWP 53
300 POWER GROUPSApril 2012
307.1 CONTROL CABLE ASSEMBLY, AWP-19
54 AWP Part No. 25832
300 POWER GROUPS April 2012
308.1 CONTROL CABLE ASSEMBLY, AWP-24
Description Qty.Part No.Item
BUSHING,STRAIN RELIEF,53/64"..............................................1
237881
BRACKET,CONTROL CABLETENSION.........................................1
23787-S2
SPRING,CONTROL CABLE,AWP.................................................1
233963
WELDMENT,LOWER MASTBRACKET........................................1
246144
PULLEY,ELEC.CNTRL.CABLE,AWP.3233945SPACER, SHEAVE, NYLON............3236706WASHER,SHIM,.375 X.625X.033ST..................................................12
72687
SHEAVE BRACKET WELDMENT....1235798RING,RETAINER,EXT,.375.............3236309SPACER, SLEEVE, .25 X.44X.058...............................................8
2389910
BRACKET-CABLE ATTACH.,PAINTED.........................................4
23620P11
SCREW,HHC,1/4-20 X .7................8609012COIL CORD,16/6,18"COIL, 285ST....................................................1
2337813
Part No. 25832 AWP 55
300 POWER GROUPSApril 2012
308.1 CONTROL CABLE ASSEMBLY, AWP-24
56 AWP Part No. 25832
300 POWER GROUPS April 2012
309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36
Description Qty.Part No.Item
BUSHING,STRAIN RELIEF,53/64"..............................................1
237881
BRACKET,CONTROL CABLETENSION.........................................1
23787-S2
SPRING,CONTROL CABLE,AWP.................................................1
233963
SCREW,HHC,1/4-20 X .7................260904NUT,NYLOCK,1/4-20.......................260915PULLEY,ELEC.CNTRL.CABLE,AWP.3233946SPACER, SHEAVE, NYLON............3236707WASHER,SHIM,.375 X.625X.033ST..................................................12
72688
SPACER, SHEAVE, NYLON............1236709RING,RETAINER,EXT,.375.............32363010SPACER, SLEEVE, .25 X.44X.058...............................................8
2389911
BRACKET-CABLE ATTACH.,PAINTED.........................................4
23620P12
SCREW,HHC,1/4-20 X .7................8609013COILCORD,16/6,25",RETRACTED............................1
2395814
COIL CORD,16/6, SO,53" COIL......12030614A(replaced 24128 and 24128)
Part No. 25832 AWP 57
300 POWER GROUPSApril 2012
309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36
58 AWP Part No. 25832
400 PLATFORM COMPONENTS April 2012
401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY
Description Qty.Part No.Item
PLAT. ASSY,STANDARD,AWP24086--(Includes items 6-12 and 15-17)Carriage Assembly1(refer to 201.1 and 202.1)Platform Control Box Assembly2(refer to 404.1)U-BOLT,3/8-16X 1.5 X2.5 X1.25......265503WASHER,LOCK,.375......................460214NUT,NYLOCK,3/8-16.......................448285(p/n 6022 replaced by p/n 4828)RAILING WELDMENT,AWP I & II.....1233706(includes item 7)SLIDING MIDRAIL KIT, NOPAINT..............................................1
1394507
MIDRAIL GUIDE ( HOOK )..............212443--TUBE,SLIDING MIDRAIL,20.69IN.....................................................1
53819--
(p/n 12446 replaced by p/n 53815)NUT,NYLOCK,1/4-20.......................26091--WASHER,FLAT,USS,1/4"Y..............46638--SCREW,HHC,1/4-20 X 1.................26888--TAPE,NON-SKID,DIE CUT,6"X 2'.....2245378WELDMENT,TOEBOARDFORMING,AWP...............................1
233869
DECAL,GENIE AWP.......................12365610SCREW,HHC,1/4-20 X 1.75............8663711NUT,NYLOCK,1/4-20.....................10609112SCREW,HHC,1/4-20 X 1.................2688813WASHER,FLAT,USS,1/4"Y..............2663814DECAL,300LB.CAP./NOTINSULATED.....................................1
2365115
AWP-19, AWP-24, AWP-30DECAL,250LB./NOT INSULATED....12381515AAWP-36RIVET,STL,STL.MAN,P,.25 X .25.....2627116CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2
665317
INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1
660018
DECAL,DANGER,FAIL.READ,1.5X5.12372519
Part No. 25832 AWP 59
400 PLATFORM COMPONENTSApril 2012
401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY
60 AWP Part No. 25832
400 PLATFORM COMPONENTS April 2012
402.1 NARROW ALUMINUM PLATFORM ASSEMBLY
Description Qty.Part No.Item
PLAT. ASSY,NARROW,AWP-I24759--(Includes items 6-16 and 19)Carriage Assembly1(Refer to 201.1 and 202.1)Platform Control Box Assembly2(Refer to 404.1)U-BOLT,3/8-16X 1.5 X2.5 X1.25......265503WASHER,LOCK,.375......................460214NUT,NYLOCK,3/8-16.......................448285(p/n 6022 replaced by p/n 4828)WELDMENT,PLAT.RAILING,NRRW..1239346(Includes item 11)DECAL,DANGER,FAIL.READ,1.5X5.1237257INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1
66008
CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2
66539
RIVET,STL,STL.MAN,P,.25 X .25.....2627110SLIDING MIDRAIL ASSY-NRRW.....11244911MIDRAIL GUIDE ( HOOK )..............212443--TUBE-NARROWSLI.MIDRAIL-15.06.........................1
12447--
NUT,NYLOCK,1/4-20.......................26091--WASHER,FLAT,USS,1/4"Y..............46638--SCREW,HHC,1/4-20 X 1.................26888--TAPE,NON-SKID,DIE CUT,6"X 2'.....22453712TOEBOARDFORMING,NRRW,AWP%%............1
2407613
SCREW,HHC,1/4-20 X 1.75............8663714NUT,NYLOCK,1/4-20.....................10609115DECAL,GENIE AWP.......................12365616SCREW,HHC,1/4-20 X 1.................2688817WASHER,FLAT,USS,1/4"Y..............2663818DECAL,300LB.CAP./NOTINSULATED.....................................1
2365119
AWP-19, AWP-24, AWP-30DECAL,250LB./NOT INSULATED....12381519AAWP-36
Part No. 25832 AWP 61
400 PLATFORM COMPONENTSApril 2012
402.1 NARROW ALUMINUM PLATFORM ASSEMBLY
62 AWP Part No. 25832
400 PLATFORM COMPONENTS April 2012
403.1 FIBERGLASS PLATFORM ASSEMBLY
Description Qty.Part No.Item
PLAT. ASSY,FIBER BASKET23848--(Includes items 1-10 and 12-16)DECAL,DANGER,FAIL.READ,1.5X5.1237252RIVET,STL,STL.MAN,P,.25 X .25.....262713CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2
66534
INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1
66005
DECAL,AWP SAFETY RULES........1236546DECAL,8 AMP MAX........................1185977DECAL,BEFORE OPER-REMOVEPLUG...............................................1
237268
DECAL,AWP PLAT.CONTROLOPER..............................................1
236559
DECAL,300LB.CAP./NOTINSULATED.....................................1
2365110
AWP-19, AWP-24DECAL,250LB./NOT INSULATED....12381510AAWP-36Carriage Assembly..........................111(Refer to 201.1 and 202.1)SPACER,NYLON .257 X .5 X .75"....2814912NUT,LP NYLOCK,1/4-20.................2688913WASHER,FLAT,USS,1/4"Y..............2663814SCREW,PPHMS,1/4-20X1.75Z,GR2.25858715(replaced 23838)SLIDING MIDRAIL ASSY, FIBER.....12384916Bolt - HHC, 3/8 - 16 x 2.25 inch.......4670917WASHER,FLAT,USS,3/8",Y.............6609718NUT,NYLOCK,3/8-16.......................6482819WASHER,FLAT,502 X 1.747 X.04....61401620SCREW,HHC,3/8-16 X 2.5..............2817821
Part No. 25832 AWP 63
400 PLATFORM COMPONENTSApril 2012
403.1 FIBERGLASS PLATFORM ASSEMBLY
64 AWP Part No. 25832
400 PLATFORM COMPONENTS April 2012
404.1 PLATFORM CONTROL BOX, A.C. AND D.C.
Description Qty.Part No.Item
--
NUT,NYLOCK,1/4-20.......................260911SCREW,PHM,10-32X1,SF.TAP.SLOT.4110972PLATE-SWITCH MOUNTING,BLUE...............................................1
23512P3
SCREW,HHC,1/4-20 X 1.................268884NIPPLE,1/2" CONDUIT...................1124565Ref. Contactor Block........................16(refer to item 8)Ref. Contactor Block........................17(refer to item 8)CONTROL BOX,THREEBUTTON..........................................1
1002568
(from SN AWP04-3039)BUTTON,PUSH,BLACK W/SEAL80076--(from SN AWP04-3039)BUTTON,STOP,RED80713--(from SN AWP04-3039) (for push/twistto release E-stop)CONTACTOR BLOCK,N.O.80714--(from SN AWP04-3039)CONTACTOR BLOCK,N.C.80715--(from SN AWP04-3039)SWITCH,SELECTOR,BLACK80716--(from SN AWP04-3039)KIT,BLACK SELECTOR SWITCH1249758A(to AWP04-3039) (this is an update kitwhich contains the components listedin item 8A; the original selector switchis no longer available. If this kit hasalready been installed on unit,components may be orderedindividually)CONTACT,N.O.***66816--(to SN AWP04-3038)BASE,WITHOUT CONTACTS66821--(to SN AWP04-3038)SWITCH,SELECTOR,BLACK80716--(to SN AWP04-3038)OUTLET CONVERSION KIT...........1311539(p/n 10776 replaced by p/n 31153)SCREW,PHIL,PHM,6-32X.38,SF.TAP.11015310OUTLET CONVERSION KIT...........13115311(p/n 10778 replaced by p/n 31153)CONN. SQZ,1/2NPT.5-.625,90DEG.................................1
2392312
Description Qty.Part No.Item
CONN. SQZ,1/2NPT .39-.56MED.................................................1
705713
T-BOX,2.75 X 4.5 X 2.0....................11077514
Part No. 25832 AWP 65
400 PLATFORM COMPONENTSApril 2012
404.1 PLATFORM CONTROL BOX, A.C. AND D.C.
66 AWP Part No. 25832
500 HYDRAULIC COMPONENTS April 2012
501.1 D.C. POWER UNIT ASSEMBLY
Description Qty.Part No.Item
POWER UNIT,DC,DB00339--(component no longer available)MOTOR KIT-STONE 12V DCREPLA**..........................................1
159421
BRUSH KIT,15942/29416MOTOR***.......................................1
25664--
RELIEF VALVE KIT**.......................1723212(p/n 8718 replaced by p/n 72321)RELIEF VALVE KIT**.......................1723213(p/n 8726 replaced by p/n 72321)RELIEF VALVE KIT**.......................1723214(p/n 8725 replaced by p/n 72321)SERIALPLATE,OUTRIG.,PLC/AWP.............1
240495
COIL,12VDC,25048 N.O.VALVE......1256116VALVE,CART(ONLY)W/NUT,23375NC...................................................1
250487
(includes item 5)CHECK CAP & SEALRING--STONE.................................1
142198
SPRING & BALL (CHECK)STONE,DC......................................1
87479
END HEAD MANIFOLD,23400PWR.UN..........................................1
2561210
O-RING,RESERVIOR,DC...............1869311O-RING,17560/25674 PUMP..........22561312PUMP KIT-DB1005,06.....................11756013COVER ASSY,SUCTION.................12561414SCREW,HHC,12-24 X.31"...............42567015RESERVOIR,3 QUART,23400 PWRUN...................................................1
2561516
PLUG,PIPE,STL,SQ HEAD,3/8.......1697417GAUGE,OIL SIGHT,19119 MTR......12296118BREATHER CAP, ALUMINUMPRODUCT.......................................1
695019
FILTER, PICK-UP, 149MICRON**.......................................1
872320
COVER, EMERG. LOWERHANDLE..........................................1
1055421
LEVER, MANUAL RELEASE..........1694722SOLENOID, STONE, DC.................1697723VALVE,RELEASECARTRIDGE,STONE......................1
1243924
SOLENOID MTG. BRACKET..........1713425
Description Qty.Part No.Item
SOLENOID MTG. BRKT. SIDECOVER............................................1
713526
PUMP MOTOR SOLENOID............1713227STRAP, MOTOR TERMINAL...........1874828
Part No. 25832 AWP 67
500 HYDRAULIC COMPONENTSApril 2012
501.1 D.C. POWER UNIT ASSEMBLY
68 AWP Part No. 25832
500 HYDRAULIC COMPONENTS April 2012
502.1 A.C. POWER UNIT ASSEMBLY
Description Qty.Part No.Item
MOTOR ASSY,AC W/PLT,KM156.....1288571(Includes items 30, 31)RELIEF VALVE KIT**.......................1723212(replaced 8718)RELIEF VALVE KIT**.......................1723213(replaced 8726)RELIEF VALVE KIT**.......................1723214(replaced 8725)SERIALPLATE,OUTRIG.,PLC/AWP.............1
240495
COIL,RELEASESOLENOID,110/15AC.....................1
127266
COIL,RELEASESOLENOID,220/30AC.....................1
127286A
VALVE,CART(ONLY)W/NUT,23375NC...................................................1
250487
(includes item 5)CHECK CAP & SEALRING--STONE.................................1
142198
SPRING & BALL (CHECK)STONE,DC......................................1
87479
END HEAD MANIFOLD,23375........12567210COUPLER,19119 POWER UNIT.....12295911O-RING,RESERVIOR,DC...............1869312O-RING,17560/25674 PUMP..........22561313PUMP ASSY,PZ-0.8........................12567414COVER ASSY,SUCTION.................12561415SCREW,HHC,12-24 X.31"...............42567016RESERVOIR,23375/27472PWR.UNIT.......................................1
2567517
Square Head Reservoir Plug...........1687418GAUGE,OIL SIGHT,19119 MTR......12296119BREATHER CAP, ALUMINUMPRODUCT.......................................1
695020
FILTER, PICK-UP, 149MICRON**.......................................1
872321
VALVE,RELEASECARTRIDGE,STONE......................1
1243922
COVER, EMERG. LOWERHANDLE..........................................1
1055423
LEVER, MANUAL RELEASE..........1694724SOLENOID COVER........................1694625SOLENOID ASSY. (50/60 120V).....1697526
Description Qty.Part No.Item
SOLENOIDASSY,220V,S6-4001-08*.................1
697626A
SOLENOID MOUNTINGBRACKET........................................1
694527
RECTIFIER, 460 VOLT....................11155328ADAPTER,MOTOR/ENDHEAD,23375.12566929CAPACITOR COVER,22963(DOERR).........................................1
2566830
CAPACITORCOVER,22963(EMERSON)............1
2566630A
CAPACITOR,590-708MFD(DOERR).12566731CAPACITOR,430-516MFD(EMERSON).12566531A
Part No. 25832 AWP 69
500 HYDRAULIC COMPONENTSApril 2012
502.1 A.C. POWER UNIT ASSEMBLY
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.PagePart Number
65100256 ......................45, 47, 6510153 ........................19, 232410319 ........................67, 6910554 ........................47105570 ......................11, 1310597 ........................13, 3710598 ........................6510775 ........................11, 1310777 ........................15109689 ......................15109713 ......................15109715 ......................47, 6511097 ........................4111314 ........................29, 3711335 ........................6911553 ........................19, 232411697 ........................4511804 ........................4511806 ........................29, 3711978 ........................43, 4512153 ........................19, 2412306 ........................17, 2112307 ........................19, 2412311 ........................2412313 ........................49, 5112340 ........................4512348 ........................15124163 ......................67, 6912439 ........................59, 6112443 ........................6112447 ........................6112449 ........................15124552 ......................6512456 ........................15124568 ......................15124569 ......................45, 47124641 ......................45, 47124642 ......................15124792 ......................65124975 ......................6912726 ........................6912728 ........................37, 49, 5113002 ........................4713097 ........................13, 5113775 ........................59139450 ......................6314016 ........................67, 6914219 ........................17, 2114341 ........................4314450 ........................15145137 ......................17, 2114737 ........................17, 2114740 ........................4314809 ........................45, 4714947 ........................45, 4714948 ........................6715942 ........................4316364 ........................4316369 ........................41, 4316794 ........................6717560 ........................4317740 ........................4317741 ........................4317742 ........................4317743 ........................4917834 ........................49, 5117836 ........................4917837 ........................19, 232417851 ........................4118189 ........................19, 2324, 6318597 ........................4519274 ........................49, 5119480 ........................5720306 ........................45, 4720342 ........................
PagePart Number
4320733 ........................49, 5121018 ........................17, 2121102 ........................3321253 ........................17, 19, 21, 2324, 29, 37
21278 ........................
17, 19, 21, 2324, 29, 37
21279 ........................
17, 19, 21, 2324, 29
21280 ........................
2721348 ........................3721437 ........................17, 19, 21, 232421441 ........................17, 19, 21, 2324, 37
21442 ........................
17, 19, 21, 2324, 37
21443 ........................
4121688 ........................4521862 ........................45, 4721982 ........................412238 ..........................3322547 ........................6922959 ........................67, 6922961 ........................4123036 ........................19, 2423290 ........................5923370 ........................11, 1323374 ........................5523378 ........................1123382P ......................3323383 ........................5923386 ........................2923391 ........................53, 55, 5723394 ........................53, 55, 5723396 ........................11, 1323398 ........................1523494 ........................4523495 ........................4723496 ........................45, 4723499 ........................4723506 ........................6523512P ......................4123513 ........................4123519P ......................2723578P ......................53, 5523579 ........................2723600P ......................49, 5123609P ......................4123610 ........................53, 55, 5723620P ......................19, 232423623P ......................4123624P ......................1523627 ........................2723629 ........................53, 55, 5723630 ........................2923631 ........................4123633P ......................2923644 ........................2923645 ........................19, 2324, 59, 61, 63
23651 ........................
49, 5123652 ........................19, 2324, 6323654 ........................19, 2324, 6323655 ........................59, 6123656 ........................4123659 ........................4123663 ........................53, 55, 5723670 ........................3123698 ........................2923724 ........................59, 61, 6323725 ........................19, 2324, 6323726 ........................53, 55, 5723787-S .....................53, 55, 5723788 ........................2324, 59, 61, 6323815 ........................
PagePart Number
6323848 ........................6323849 ........................2723887 ........................2723888 ........................2723891 ........................53, 55, 5723899 ........................2723903 ........................2723904 ........................11, 1323906 ........................11, 13, 47, 6523923 ........................45, 4723926 ........................19, 232423929 ........................6123934 ........................1523956 ........................5723958 ........................3723960 ........................1323964 ........................5123968 ........................3923976 ........................3523983 ........................67, 6924049 ........................5124056 ........................6124076 ........................3724085 ........................5924086 ........................4924095 ........................4924096 ........................4924097 ........................4924098 ........................1124099 ........................1124100 ........................5324133 ........................49, 5124134 ........................2924141 ........................4124165 ........................11, 1324175 ........................1124181 ........................4124202 ........................3924435P ......................3924444 ........................3924445 ........................2924463 ........................59, 6124537 ........................4724538 ........................2724600 ........................31, 5524614 ........................3924647 ........................29, 3724697 ........................3724755 ........................3724756 ........................1324757 ........................3724758 ........................6124759 ........................17, 2124761 ........................17, 2124762 ........................17, 2124763 ........................232424764 ........................232424765 ........................1924766 ........................4724768 ........................4724769 ........................1524900 ........................3725026 ........................67, 6925048 ........................3725084 ........................3725085 ........................3725086 ........................232425088 ........................2125089 ........................2125090 ........................2125091 ........................232425092 ........................232425093 ........................2125095 ........................2125096 ........................
PagePart Number
2125097 ........................232425098 ........................3925368 ........................4125376 ........................4125377 ........................4125378 ........................4125379 ........................4125380 ........................4125381 ........................4125382 ........................4125383 ........................2725395 ........................2725396 ........................3725554 ........................3725556 ........................1325575 ........................1325576 ........................1325577 ........................1325578 ........................1325579 ........................1325580 ........................1325583 ........................3525589 ........................3525590 ........................3925606 ........................3925607 ........................6725611 ........................6725612 ........................67, 6925613 ........................67, 6925614 ........................6725615 ........................2725625 ........................5125660 ........................5125661 ........................5125662 ........................5125663 ........................6725664 ........................6925665 ........................6925666 ........................6925667 ........................6925668 ........................6925669 ........................67, 6925670 ........................6925672 ........................6925674 ........................6925675 ........................19, 232425821 ........................232425822 ........................2425823 ........................2425824 ........................2425825 ........................2425826 ........................2425827 ........................21, 2425828 ........................2125829 ........................2125830 ........................3925970 ........................3925971 ........................1327321 ........................6928857 ........................5129388 ........................6531153 ........................17, 19, 21, 232431707 ........................21, 232431708 ........................17, 1931709 ........................13, 5132399 ........................45, 4735846 ........................4537947 ........................4737997 ........................154266 ..........................414500 ..........................43, 4545844 ........................11, 13, 17, 19, 21, 2324, 31,
4828 ..........................
70 AWP Part No. 25832
April 2012
Part Number Index
PagePart Number
33, 37, 39, 59, 61, 631549364 ........................1549377 ........................11, 13, 49, 515361 ..........................5953819 ........................17, 21, 375408 ..........................4157159 ........................4157162 ........................11, 1357741 ........................3357788 ........................49, 5158091 ........................45, 4758462 ........................6358587 ........................376002 ..........................13, 19, 2324, 29, 35
6019 ..........................
11, 13, 17, 19, 21, 2324, 29,
6021 ..........................
31, 33, 35, 37, 59, 61116033 ..........................11, 376034 ..........................276037 ..........................29, 376052 ..........................17, 19, 21, 2324, 29
6054 ..........................
176059 ..........................176066 ..........................156082 ..........................11, 13, 41, 53, 55, 57
6090 ..........................
11, 15, 27, 49, 51, 53, 57, 59, 61, 65
6091 ..........................
13, 376095 ..........................11, 13, 17, 21, 24, 29, 63
6097 ..........................
416145 ..........................11, 13, 19, 2324, 31, 33
6175 ..........................
19, 2324, 29, 376180 ..........................19, 246181 ..........................13, 376198 ..........................59, 61, 636271 ..........................11, 13, 29, 376277 ..........................116353 ..........................13, 29, 416356 ..........................17, 19, 21, 23246505 ..........................19, 21, 246506 ..........................21, 246509 ..........................376519 ..........................17, 216534 ..........................17, 216538 ..........................536540 ..........................17, 19, 21, 23246544 ..........................11, 496545 ..........................59, 616550 ..........................11, 13, 17, 19, 21, 2324, 33
6563 ..........................
11, 13, 17, 19, 21, 2324
6564 ..........................
496567 ..........................17, 19, 21, 23246570 ..........................19, 246571 ..........................276584 ..........................316587 ..........................59, 61, 636600 ..........................11, 13, 17, 21, 24, 27
6607 ..........................
156608 ..........................17, 21, 23246610 ..........................17, 19, 21, 23246611 ..........................59, 616637 ..........................11, 13, 27, 41, 49, 51, 59, 61, 63
6638 ..........................
PagePart Number
516647 ..........................59, 61, 636653 ..........................41, 436671 ..........................45, 4766812 ........................45, 47, 6566816 ........................45, 4766818 ........................45, 47, 6566821 ........................41, 436688 ..........................496693 ..........................396708 ..........................636709 ..........................11, 136714 ..........................11, 13, 49, 516833 ..........................41, 436851 ..........................19, 23246873 ..........................696874 ..........................27, 49, 516886 ..........................49, 51, 53, 59, 61, 65
6888 ..........................
41, 636889 ..........................23246928 ..........................19, 23246929 ..........................17, 216930 ..........................45, 47, 49, 516935 ..........................696945 ..........................696946 ..........................67, 696947 ..........................67, 696950 ..........................496969 ..........................676974 ..........................696975 ..........................696976 ..........................676977 ..........................11, 13, 45, 477056 ..........................45, 47, 49, 51, 657057 ..........................23247108 ..........................677132 ..........................677134 ..........................677135 ..........................17, 217139 ..........................23247145 ..........................477157 ..........................477160 ..........................67, 6972321 ........................17, 21, 53, 55, 577268 ..........................23247701 ..........................6580076 ........................6580713 ........................6580714 ........................6580715 ........................6580716 ........................19, 248072 ..........................248073 ..........................638149 ..........................248152 ..........................19, 248153 ..........................37, 638178 ..........................158214 ..........................358516 ..........................17, 19, 21, 2324, 29, 37
8519 ..........................
358525 ..........................67, 698693 ..........................67, 698723 ..........................67, 698747 ..........................678748 ..........................49, 518785 ..........................298915 ..........................438924 ..........................498931 ..........................438991 ..........................438992 ..........................499236 ..........................439500 ..........................
Part No. 25832 AWP 71
April 2012
Part Number Index (continued)
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.
##6 SQ.DR.SELF DRILL/TAP SCREW.....45, 47
AA.C. Hydraulic Power Unit Assembly.....49, 51ADAPTER,MOTOR/ENDHEAD,23375.....69AMMETER-(6685,6675 CHARGER)**.....43AXLE, IDLER WHEEL .75 X 4.01....17, 19, 21, 2324
AXLE,REAR,AWP 30/36.....13
BBAR,REINFORCEMENT,PIVOT.....29BASE ASSY,110/220V,AWP30/36.....13Base Weldment.....11, 13BASE,WITHOUT CONTACTS.....45, 47, 65BATT. PACK, ASSY,AWP 110/60HZ.....41BATT. PAK ASSY,AWP,220/50.....41BATT. PAK, ASSY AWP,110/50 UK.....41BATT. PAK, ASSY, AWP, 230/60.....41BATT. PAK, ASSY, AWP,110/50.....41BATT.CABLE ASSY ANDERSON.....41BATT.PACK,AWP,NO BATT. 110/60.....41BATT.PAK-AWP,W/O BATT.110/50.....41BATT.PAK-AWP,W/O BATT.110/50UK.....41BATT.PAK-AWP,W/O BATT.220/50.....41BATT.PAK-AWP,W/O BATT.230/60.....41BATTERY BOX HANGER WELD. 19/24.....31BATTERY BOX, AWP, PLASTIC.....41BATTERY TERMINAL PROTECTORS.....41BATTERY,12V GRP 27,105 AH, DRY.....41BLOCK-PIVOT STOP BRACKET.....29Bolt - HHC, 3/8 - 16 x 2.25 inch.....63BOLT,ROLLER-SHORT STEM,.63.....37BOLT-ROLLER,3/8-24 X 1.69-ZINC......17, 19, 21, 2324, 29
BOOT,BATTERY TERMINAL,RED.....41BRACKET,ANCHOR,SEQ.CABLE,AWP.....27BRACKET,CONTROL CABLE TENSION....53, 55, 57
BRACKET,PIVOT STOP.....37BRACKET,SPRING TERMINATION.....53BRACKET,WLD, PIVOT SLIDER,AWP.....29BRACKET-CABLE ATTACH., PAINTED......53, 55, 57
BRACKET-SEQ.CABLE, LOWER-BLUE.....27BRACKET-SEQ.CABLE, UPPER-BLUE.....27BREATHER CAP, ALUMINUMPRODUCT.....67, 69
BRUSH KIT,15942/29416 MOTOR***.....67BUSHING,STRAIN RELIEF, 53/64"......53, 55, 57
BUSHING-6671 CHARG.,MOD# 6685.....43BUTTON, .800 O.D. X .281.......17, 19, 21, 2324, 29, 37
BUTTON,PUSH,BLACK W/SEAL.....65BUTTON,STOP,RED.....65
CCABLE 1/8 7 X 19 GALV.-BULK.....41CABLE ASSY,DESCENT SEQUENCE.....27CABLE OVAL SLEEVE, 1/16.....41CAPACITOR COVER,22963 (DOERR).....69CAPACITOR COVER,22963(EMERSON).....69
CAPACITOR,2.0MFD,660 VAC 3820.....43CAPACITOR,430-516MFD(EMERSON).....69CAPACITOR,590-708MFD(DOERR).....69Carriage Assembly.....59, 61, 63Carriage Roller Fasteners - Composed of itemslisted below.....19, 2324
CARRIAGE W/DECALS,AWP19/24......19, 2324
CARRIAGE W/DECALS,AWP30/36.....2324CASTER, PL SW W/SB 5X1.25.....37CASTER,PL,SW,5 X 2, 750 LBS.....11, 13CHAIN ASSY.104.5"COL. S SERIES.....47CHAIN MEDIUM, (BL-423) 84.5".....24CHAIN MEDIUM, (BL-423)-70.5".....19, 24CHAIN TERM-UPR(1 SLOT MED)ZINC.....17, 21
CHAIN TERM-UPR(1 SLOT SM)-ZINC......2324
CHAIN TERM-UPR(2 SLOT LG)ZINC.....17, 21CHAIN, LARGE, (AL-444),102.5".....24CHAIN, LARGE, (AL-444)-70.5".....19, 24CHAIN, LARGE, (AL-444)-83.5".....24CHAIN, MEDIUM, (BL-423),103.5".....24CHAIN, SMALL, (AL-422),103.5".....24CHAIN, SMALL, (AL-422),84.5".....24CHAIN, SMALL, (AL-422)-70.5".....24CHAIN-LARGE(AL-444)-103.5".....21CHAIN-LARGE(AL-444)-69.5".....17, 21CHAIN-LARGE(AL-444)-84.5".....21CHARGER, 100-115/50-PL,PLC,AWP....41, 43CHARGER, 200-230/50-PLI,AWP.....41, 43CHARGER,100-115/60,PL(C),AWPS.....41, 43CHARGER-230/60, PLC STYLE.....41, 43CHECK CAP & SEAL RING--STONE.....67, 69CLAMP,0.50,#8 X 1/4,RUB CUSH........11, 13, 49, 51
CLAMP,1.88,#30 X 1/4,RUB CUSH......59, 61, 63
CLEVIS BLOCK-4 SLOT STL.CASTG....17, 21CLIP,HAIR PIN .125 X 2.....33COIL CORD,16/6, SO,53" COIL.....57COIL CORD,16/6,18"COIL, 285 ST.....55COIL,12VDC,25048 N.O.VALVE.....67COIL,RELEASE SOLENOID,110/15AC.....69COIL,RELEASE SOLENOID,220/30AC.....69COILCORD,16/6, 25",RETRACTED.....57CONDUIT,PLASTIC.....11CONN,SQUEEZE,1/2NPT .38-.50,SM.......11, 13, 45, 47
CONN. SQZ,1/2NPT .39-.56 MED........45, 47, 49, 51, 65
CONN. SQZ,1/2NPT .5-.625,90DEG.....11, 13, 47, 65
CONNECTOR,070102-4-4.....49CONNECTOR,080102-4-4.....49CONNECTOR,080103-4-4.....49CONTACT,N.O.***.....45, 47, 65CONTACT,NC.....45, 47CONTACTOR BLOCK,N.C......65CONTACTOR BLOCK,N.O......65CONTACTOR, MOTOR, 50/60 110V.....47CONTACTOR, MOTOR, 50/60 220V.....47CONTROL BOX,THREE BUTTON.....65CONTROL RELAY,120VAC,AWP.....47CORDSET,AC-6671 CHARG.,MD#6685.....43CORDSET-AC (16794 CHARGER).....43CORDSET-AC (6688 CHARGER).....43
CORDSET-AC (6851 CHARGER).....43COUPLER,19119 POWER UNIT.....69COUPLING,ROD,3/8-24.....19, 2324, 29, 37COVER ASSY,SUCTION.....67, 69COVER, EMERG. LOWER HANDLE.....67, 69COVER,BLANK.....11, 13COVER,MOTOR W/DECALS, AWP 2***.....49, 51
CYLINDER MOUNT ANGLE,SET 30/36.....13CYLINDER,HYD-1.5X 53.25X 66.....49CYLINDER,HYD.,AWP30.....51CYLINDER,HYD.,AWP36.....51
DD.C. Hydraulic Power Unit Assembly.....49, 51DECAL,250LB./NOT INSULATED...2324, 59, 61, 63
DECAL,300LB.CAP./NOT INSULATED.......19, 2324, 59, 61, 63
DECAL,8 AMP MAX......19, 2324, 63DECAL,AWP EMERGENCY LOWERING...49, 51
DECAL,AWP PLAT.CONTROL OPER........19, 2324, 63
DECAL,AWP SAFETY RULES....19, 2324, 63DECAL,BATTERY & CHARGER SAFETY....41DECAL,BATTERY CONNECTION,Z30.....41DECAL,BEFORE OPER-REMOVE PLUG..19, 2324, 63
DECAL,DANGER,FAIL.READ,1.5X5.....59, 61, 63
DECAL,DEXRON II ATF ONLY".....49, 51DECAL,GENIE AWP.....59, 61DECAL,GROUND STATION, AWP.....45, 47DECAL,LOWER STOP BRACKET.....29DECAL,OPER.& SAFETY,AWP TILTBK.....37DECAL,OUTRIGGER BASE TUBE,AWP.....13DECAL,PIN LOCATION/OPER.,AWP.....37DECAL,TILT-BACK STRUT,AWP.....37DECAL,TILT-BACK TRANS.,AWP.....37DROP-OUT CYLINDER WELD-PAINTED.....11
EE-STOP BUTTON.....45, 47ELBOW,070202-4-4.....51ELBOW,070220-4-6.....49, 51ELBOW,080201-4-4.....49, 51ELBOW,080220-4-4.....49ENCLOSURE,ELEC.,STOCK,7X7X4.....45, 47END HEAD MANIFOLD,23375.....69END HEAD MANIFOLD,23400 PWR.UN.....67
FFILLER STRIP,#4 COL.BOTTOM-5.....19, 24FILLER STRIP,(COL.#4 TOP)--3".....2324FILTER, PICK-UP, 149 MICRON**.....67, 69FLAP,MAST COVER-4 SECT.MAST.....27FLAP,MAST COVER-5 SECT.MAST.....27FOOTPAD SERVICE KIT.....15FUSE HOLDER,.25 TAB,PLATE MNT.........45, 47
FUSE HOLDER,PANEL MOUNTED.....43FUSE,10 AMP.....47FUSE,15 AMP,TYPE 3AG.....43, 45
72 AWP Part No. 25832
April 2012
Part Description Index
GGAS SPRING TILT BACK.....39GAS STRUT MOUNT BLOCK,LOWER.....39GAS STRUT MOUNT BLOCK,UPPER.....39GAUGE,OIL SIGHT,19119 MTR......67, 69GRD.CONN.,1/2",INSULATED.....49, 51GROMMET,RUBBER .38 X .13 X .63.....39
HHANDLE BALL KNOB.....15HANDLE GRIP, RUBBER .75 X 4.5.....31HANDLE WELDMENT,LH,PAINTED.....41HANDLE WELDMENT,RH,PAINTED.....41HANDLE,LEVELING JACK,SHRT-ZINC.....15HEATSINK--MODEL #06685 CHARGER.....43HINGE-PAINTED.....41HOSE ASSY,AWP30/36.....51HOSE ASSY,PRESSURE,AWP.....49HOSE ASSY,VENT,AWP.....49Hydraulic Cylinder Assembly.....11, 13
IIDLER WHEEL W/BEARING-LG.....17, 21IDLER WHEEL W/BEARING-MEDIUM......19, 2324
IDLER WHEEL W/BEARING-SM.....2324INSTRUCT.TUBE W/CAPS-1.75 X 12........59, 61, 63
INSTRUCTION,ZA2 TO ZB5***.....47
JJUNCTION BOX,AWP BASE.....11, 13
KKEY,SINGLE***.....45, 47KEYS,10 PACK***.....45KEYSWITCH,2POS.MNTND W/BASE**.....45, 47
KIT,BLACK SELECTOR SWITCH.....65KIT,ESTOP, A/IWP/DPL.....45, 47KIT,KEYSWITCH, A/IWP/DPL,2PKS.....45, 47KNOB,TIMER.....43
LLATCH,HOLD DOWN,BLUE.....19, 2324LED W/RESISTOR,12 VOLT.....45LEVEL,BUBBLE.....11, 13LEVELING JACK ASSEMBLY,AWP***.....15LEVELING JACK CASTING,AWP.....15LEVELING ROD.....15LEVER, MANUAL RELEASE.....67, 69LOCKNUT,ELEC,1/2".....45, 47, 49, 51LOWER CHAIN TERM WELD. #3 WIDE.....21, 24
LOWER CHAIN TERM WELD.#4NARRW.....19, 21, 24
Lower Roller Fasteners - No. 2 Mast -Composed of items listed below.....21
Lower Roller Fasteners, No. 2 Mast - Composedof items listed below.....17