THE TRULY INDEPENDENT LEADER IN ENGINE MANAGEMENT AND
MECHATRONIC PRODUCTSim-group.com.au
AUGUST 2017
newsFRONT COVERBACK COVER
TECHNICALBULLETIN
MERCEDES BENZ W204 ELECTRONIC STEERING LOCK (ESL)
The Mercedes Benz W204, A207 and W212 – C Class & E Class 2007 onwardA broad range of Mercedes Benz vehicles are fitted with electronic steering locks (ESL). This unit is often the source of common faults, and when it fails you can be left with big repair bills and a stranded customer.
If you are experiencing faults with the ESL or you notice that your customers ESL is noisy or slow to operate you should have the unit repaired immediately before you are left with an inoperable vehicle.
Common faults include:
• Vehicle won’t start and steering doesn’t unlock• Noisy steering lock• Key will turn in Electronic Ignition Switch (EIS / EZL) but will not start• No dash lights when turning key in EIS (Electronic Ignition Switch)• Electronic steering lock (ESL) cannot be heard when key is inserted
into EIS lock.• Steering wheel cannot be turned, even with key inserted into EIS.• Fault code 9003, N26/5 ESL control unit. No feedback during
unlocking. The steering is under stress.• Fault code 9005, N26/5 ESL control unit. Communication fault.
Injectronics provide a prompt test and remanufacturing service for your electronic steering lock. The ESL will be completely tested and remanufactured. Having your ESL remanufactured rather than purchasing an expensive new unit means there is no need for further dealer security programming or coding to be done once the unit is returned to you. You simply reinstall all parts and the vehicle will start and run. Contact Injectronics on 03 8792 6999 or visit our website www.injectronics.com.au to find your nearest stockist Removal:To remove the steering lock the steering column needs to be removed, the retaining nut removed and then the stud pushed in. If the operation of the lock is intermittent, then insert the key and tap the ESL until the ESL unlocks. As soon as the ESL has unlocked, then disconnect connection plugs and remove ignition key. You can now remove steering column, remove nut and push in the stud to
remove the ESL. For an ESL unit that will not unlock, you will be required to cut the stud, and Injectronics will install a new stud. For instructional videos on removing and refitting your ESL as well as how to cut the stud visit: http://injectronics.com.au/catalogue/view/electronic-steering-locks/444
Note:• To test or remanufacture your ESL, please supply the key, electronic
ignition switch (EIS) and electronic steering lock (ESL). • Your remanufactured unit is supplied in the unlocked (lock pin retracted)
position for ease of installation.• It is also returned with an instructional sheet on the installation of the ESL
to the vehicle
Solution:
RAE can offer a new aftermarket throttle body to suit the Dodge Caliber PM / Jeep Compass MK and Jeep Patriot MK. Common faults include:
• No throttle response
• Engine in limp mode
• Fault codes P2112 Jeep electronic throttle control unable to open
• Fault code P2110 Jeep electronic throttle control forced limited RPM
• Electronic throttle control warning light on
Possible causes of these faults can include a faulty Electronic Throttle Control (ETC), ETC harness is open or shorted, ETC circuit has poor electrical connection. IM Group has also found that these units often have stripped internal gears. Contact the IM Group now for pricing and availability.
Dodge Caliber, Jeep Compass / Patriot Throttle Body – TB090
Ford Mondeo MC 2.3L Hyundai Grandeur XG 3.0L
Nissan Navara D40 2.5L / Pathfinder R51 2.5L
GE482Fuel Pump Module
GE485Fuel Pump Module
DP108GENDiesel Particulate filter sensor
24241890COTEHCM
NOWAVAILABLE
ABSGRAREPABS Module repair service
Volkswagen Passat 118 TSI CDAA engine
Holden VE 6.0L
Holden Colorado RC / Isuzu D Max TF / Mitsubishi Triton ML, MN / Nissan Navara D40
VSC102GENSuction Control Valve
*Repair service
FOLD
FOLD
Hyundai Santa Fe CM / Kia Carnival VQ
Hyundai Santa Fe CM / Kia Carnival VQ
SC577(L side)Camshaft position sensor
SC578(R side)Camshaft position sensor
THE TRULY INDEPENDENT LEADER IN ENGINE MANAGEMENT AND MECHATRONIC PRODUCTS
news
FOLD
FOLD
MP249Boost pressure sensor
Holden Barina TM / Cruze JH / HSV VF
ECMLUC4CUREPElectronic Control Module
Land Rover Range Rover 3.5L
ECMDJETREPElectronic Control Module
Volkswagen Transporter T3 2.1LFiat 500 / Punto, Abarth 500 1.4L
ECMME7910REP Electronic Control Module
Subaru SVX 3.3L
CLISVXREP Climate control module
*Repair service
Jeep Wrangler TJ 4.0L
ECMJEEREPElectronic Control Module
*Repair service
Holden VZ 5.7L / HSV VZ 5.7L
TB291COThrottle Body
Peugeot 406 D8 / D9
DAS406REPDash cluster
*Repair service
Holden Commodore VE
DASGMVEREPDash Cluster
*Repair service
Holden Jackaroo U8 3.0L
ECM4JGMREPElectronic Control Module
*Repair service
BMW E36 3 series
BCME36REPGeneral Module
*Repair service
BMW E38 / E39 5 & 7 series
BCME39REP General Module
*Repair service
Nissan Maxima A33 3.0L
Alfa Romeo 159 / Holden Vectra ZC / Saab 9-3 2.8L
Toyota Hilux KUN16R / KUN26R
Mitsubishi Challenger PA 3.0L
BMW 3 Series E36
Honda Integra DC 1.5L & 1.8L
ABSTRW430REPABS Module
ECMMAXREPElectronic Control Module
ECM1KDREPElectronic Control Module
ECMCHALREPElectronic Control Module
ECME364REPElectronic Control Module
ECMINTREPElectronic Control Module
Volvo C30 1.6L / S80 2.4L
ABSMK61VOLREPABS Module
MP239GENMAP sensor
Chrysler 300 / Dodge Journey JC / Jeep Grand Cherokee WK / Wrangler JK
Toyota Avalon MCX10R 3.0L
DASAVAREPDash Cluster
Ford Fiesta WS / WT 1.6L
DASFIESREPDash cluster
INSIDE RIGHTINSIDE LEFT
*Repair service *Repair service
*Repair service
*Repair service
*Repair service
*Repair service
*Repair service
*Repair service
*Repair service *Repair service
*Repair service
*Repair service
Ford Territory SZ / Land Rover Discovery Series 3&4
Ford Territory SZ / Land Rover Discovery Series 3&4
EV131GENEGR Valve
EV132GENEGR Valve
*Right Side*Left Side
THE TRULY INDEPENDENT LEADER IN ENGINE MANAGEMENT AND MECHATRONIC PRODUCTS
news
FOLD
FOLD
MP249Boost pressure sensor
Holden Barina TM / Cruze JH / HSV VF
ECMLUC4CUREPElectronic Control Module
Land Rover Range Rover 3.5L
ECMDJETREPElectronic Control Module
Volkswagen Transporter T3 2.1LFiat 500 / Punto, Abarth 500 1.4L
ECMME7910REP Electronic Control Module
Subaru SVX 3.3L
CLISVXREP Climate control module
*Repair service
Jeep Wrangler TJ 4.0L
ECMJEEREPElectronic Control Module
*Repair service
Holden VZ 5.7L / HSV VZ 5.7L
TB291COThrottle Body
Peugeot 406 D8 / D9
DAS406REPDash cluster
*Repair service
Holden Commodore VE
DASGMVEREPDash Cluster
*Repair service
Holden Jackaroo U8 3.0L
ECM4JGMREPElectronic Control Module
*Repair service
BMW E36 3 series
BCME36REPGeneral Module
*Repair service
BMW E38 / E39 5 & 7 series
BCME39REP General Module
*Repair service
Nissan Maxima A33 3.0L
Alfa Romeo 159 / Holden Vectra ZC / Saab 9-3 2.8L
Toyota Hilux KUN16R / KUN26R
Mitsubishi Challenger PA 3.0L
BMW 3 Series E36
Honda Integra DC 1.5L & 1.8L
ABSTRW430REPABS Module
ECMMAXREPElectronic Control Module
ECM1KDREPElectronic Control Module
ECMCHALREPElectronic Control Module
ECME364REPElectronic Control Module
ECMINTREPElectronic Control Module
Volvo C30 1.6L / S80 2.4L
ABSMK61VOLREPABS Module
MP239GENMAP sensor
Chrysler 300 / Dodge Journey JC / Jeep Grand Cherokee WK / Wrangler JK
Toyota Avalon MCX10R 3.0L
DASAVAREPDash Cluster
Ford Fiesta WS / WT 1.6L
DASFIESREPDash cluster
INSIDE RIGHTINSIDE LEFT
*Repair service *Repair service
*Repair service
*Repair service
*Repair service
*Repair service
*Repair service
*Repair service
*Repair service *Repair service
*Repair service
*Repair service
Ford Territory SZ / Land Rover Discovery Series 3&4
Ford Territory SZ / Land Rover Discovery Series 3&4
EV131GENEGR Valve
EV132GENEGR Valve
*Right Side*Left Side
THE TRULY INDEPENDENT LEADER IN ENGINE MANAGEMENT AND
MECHATRONIC PRODUCTSim-group.com.au
AUGUST 2017
newsFRONT COVERBACK COVER
TECHNICALBULLETIN
MERCEDES BENZ W204 ELECTRONIC STEERING LOCK (ESL)
The Mercedes Benz W204, A207 and W212 – C Class & E Class 2007 onwardA broad range of Mercedes Benz vehicles are fitted with electronic steering locks (ESL). This unit is often the source of common faults, and when it fails you can be left with big repair bills and a stranded customer.
If you are experiencing faults with the ESL or you notice that your customers ESL is noisy or slow to operate you should have the unit repaired immediately before you are left with an inoperable vehicle.
Common faults include:
• Vehicle won’t start and steering doesn’t unlock• Noisy steering lock• Key will turn in Electronic Ignition Switch (EIS / EZL) but will not start• No dash lights when turning key in EIS (Electronic Ignition Switch)• Electronic steering lock (ESL) cannot be heard when key is inserted
into EIS lock.• Steering wheel cannot be turned, even with key inserted into EIS.• Fault code 9003, N26/5 ESL control unit. No feedback during
unlocking. The steering is under stress.• Fault code 9005, N26/5 ESL control unit. Communication fault.
Injectronics provide a prompt test and remanufacturing service for your electronic steering lock. The ESL will be completely tested and remanufactured. Having your ESL remanufactured rather than purchasing an expensive new unit means there is no need for further dealer security programming or coding to be done once the unit is returned to you. You simply reinstall all parts and the vehicle will start and run. Contact Injectronics on 03 8792 6999 or visit our website www.injectronics.com.au to find your nearest stockist Removal:To remove the steering lock the steering column needs to be removed, the retaining nut removed and then the stud pushed in. If the operation of the lock is intermittent, then insert the key and tap the ESL until the ESL unlocks. As soon as the ESL has unlocked, then disconnect connection plugs and remove ignition key. You can now remove steering column, remove nut and push in the stud to
remove the ESL. For an ESL unit that will not unlock, you will be required to cut the stud, and Injectronics will install a new stud. For instructional videos on removing and refitting your ESL as well as how to cut the stud visit: http://injectronics.com.au/catalogue/view/electronic-steering-locks/444
Note:• To test or remanufacture your ESL, please supply the key, electronic
ignition switch (EIS) and electronic steering lock (ESL). • Your remanufactured unit is supplied in the unlocked (lock pin retracted)
position for ease of installation.• It is also returned with an instructional sheet on the installation of the ESL
to the vehicle
Solution:
RAE can offer a new aftermarket throttle body to suit the Dodge Caliber PM / Jeep Compass MK and Jeep Patriot MK. Common faults include:
• No throttle response
• Engine in limp mode
• Fault codes P2112 Jeep electronic throttle control unable to open
• Fault code P2110 Jeep electronic throttle control forced limited RPM
• Electronic throttle control warning light on
Possible causes of these faults can include a faulty Electronic Throttle Control (ETC), ETC harness is open or shorted, ETC circuit has poor electrical connection. IM Group has also found that these units often have stripped internal gears. Contact the IM Group now for pricing and availability.
Dodge Caliber, Jeep Compass / Patriot Throttle Body – TB090
Ford Mondeo MC 2.3L Hyundai Grandeur XG 3.0L
Nissan Navara D40 2.5L / Pathfinder R51 2.5L
GE482Fuel Pump Module
GE485Fuel Pump Module
DP108GENDiesel Particulate filter sensor
24241890COTEHCM
NOWAVAILABLE
ABSGRAREPABS Module repair service
Volkswagen Passat 118 TSI CDAA engine
Holden VE 6.0L
Holden Colorado RC / Isuzu D Max TF / Mitsubishi Triton ML, MN / Nissan Navara D40
VSC102GENSuction Control Valve
*Repair service
FOLD
FOLD
Hyundai Santa Fe CM / Kia Carnival VQ
Hyundai Santa Fe CM / Kia Carnival VQ
SC577(L side)Camshaft position sensor
SC578(R side)Camshaft position sensor