1. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
The best decision! BIRKOSIT Dichtungskitt is the world market
leader.
2. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Company profile In 2008 the affiliation between sole manufacturer
A.I. Schulze Chemotechnische Fabrik e.K. and the sales and
logistics agency D. Bartkowiak Vertriebs- und Logistikzen- trum was
reformed into a new centre of operations. This merger allowed the
group of companies to secure a large share of the global market
and, with General Agen- cies for over 35 countries, it is one of
the market leaders today in professional sealing technology. The
group of companies supplies operators and manu- facturers of steam
turbines, gas turbines, compressors, pumps, housings and flanged
joints, for example, with its special product, BIRKOSIT
Dichtungskitt , which is a single-component sealing compound and is
suitable for applications in in- dustry where high temperatures
combine with pressure on smooth sealing faces (parting lines) to
exert supreme de- mands on the quality of sealants. Our network of
affiliated companies attaches a great deal of importance to
innovation and quality control in a bid to offer its customers top
standards of performance, reliability and efficiency. The high
level of flexibility in our distribution structure also generates
customer satisfaction, as verified by its proven record of success,
and is an attribute very much appreciated by our established
customer base all over the world. We aim to develop existing
technologies and introduce new ones and, in so doing, to gain a
competitive edge and also to make a proactive contribution to the
protection of the environment. We are also keen to set standards in
this area by transferring expertise within our group of compa-
nies. A.I. Schulze Chemotechnische Fabrik e.K. sees itself as a
modern enterprise committed to meeting modern-day requirements and
capable of rising to future global chal- lenges. About us
3. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Sales structure About us A.I. Schulze Chemotechnische Fabrik e.K.
Sole Manufacturer and Distributor Distribution: In Germany and in
countries all over the world where we are not represented by a
General Agency for the sales area. Siemens AG Energy Sector Energy
industry Worldwide production sites (new products/inspection) End
customers of Siemens AG Energy Sector Power stations and systems
Electricity companies Industrial chemical plants Metal production
plants Paint and rubber factories Paper industry Shipyards 40 %
share General Agencies in the worldwide sales network of A.I.
Schulze Chemotechnische Fabrik e.K. Al-Hatim Impex Pakistan PT
GUNUNG MORIA MEGA PRIMA Indonesia, Malaysia, Philippines Argo
International Corporation Italy SANDARINIMU PASAULIS, UAB
Lithuania, Latvia, Kaliningrad Aravah Technologies Ltd. Israel S.
C. Divers Util Service S.R.L. Romania asSawafi alThahabiyah
Enterprice Arabian Peninsula, Egypt Seker Makina Kimya San.ve
Tic.Ltd.Sti Turkey, Syria, Iraq, Azerbaijan, Iran A. T. Technical
Services & Supplies South Africa Suministros Tecnicos Ecotex,
S.L. Spain CHEM-LUBE INTERNATIONAL CO., LTD. Thailand, Vietnam,
Laos Trade House ROSKOMPLEKT Russia HANPAC CO., LTD. South Korea
Kensington PTE. LTD. Singapore METRA INSTRUMENTS S.A. Switzerland
NOVATO spol. s r. o. Czech Republic, Slovakia, Poland Project Sales
Corporation India Turbomehanika d.o.o. Kutina Croatia, Bosnia and
Herzegovina, Bulgaria, Kosovo, Macedonia, Montenegro, Serbia,
Slovenia VERDERMIX B.V. Netherlands, Benelux Countries VIOMER
Greece Zibo 1st Line Composites Technologies Co., Ltd. China 30 %
share End customers in specific countries Turbine manufacturers
Power plant operators Companies in all branches of mechanical
engineering Pump manufacturers Manufacturers and operators of
Compressors Pipelines Housings Suitable for use on all kinds of
metal joints which are subject to high pressures and high
temperatures 30 % share Customers from all sectors of industry
Industrial pump manufacturers Compressor construction Pipeline
construction Housing construction Suitable for use on all kinds of
metal joints which are subject to high pressures and high
temperatures
4. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Local Agencies About us Azerbaijan Bahrain Benelux Countries
BosniaandHerzegovina Bulgaria Canada China Croatia Czech Republic
Egypt Germany Poland Qatar Russia Romania Saudi Arabia Serbia
Singapore Slovakia Slovenia South Africa South Korea Spain
Switzerland Syria Thailand Turkey United Arab Emirates USA Vietnam
Yemen Greece India Indonesia Iran Iraq Isreal Italy Jordan
Kaliningrad Kosovo Kuwait Laos Latavia Lebanon Lithuania Macedonia
Malaysia Montenegro Netherlands Oman Pakistan Philippines
5. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Product Information - Product data sheet Heavy-duty compound for
extreme demands! The adhesion on sealing surfaces and butt joints
is so high that a one hundred percent seal is guaranteed even for
pressures up to 250 bar. The pressure resistance for flanges
without sealing rings is guaranteed up to 450 bar, and even up to
550 bar for screw joints. BIRKOSIT Dichtungskitt Withstands hot
steam and air, hot and cold water, light fuel oils and lubricants,
as well as crude oil and natural gas at temperatures of up to 900
C.
6. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Application - BIRKOSIT BIRKOSIT Dichtungskitt
7. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Product Information - Strage life certificate In addition to the
product information in our product docu- ments, the 2012 product
specification sheet and the safety data sheet as per (EU) Nr.
453/2010, we confirm the fol- lowing additions for our customers:
Quality management To ensure the high quality of our products and
services and to continually improve our organisation, we regularly
perform in-house audits to make sure that our company meets the
requirements of the DIN EN ISO 9001:2008 DIN EN ISI 14001 quality
standard to which our company is cer- tified. BIRKOSIT
Dichtungskitt BIRKOSIT Service life When used in accordance with
instructions and with regular servicing as required for steam and
gas tur- bines, we guarantee a service life of 10 years for use on
machined sealing surfaces (butt joints) with a finishing accuracy
of Ra = 0.8 m to 1.2 m as well as incidences of shallow,
trough-like corrosion or erosi- on defects at these sealing
surfaces of 0.2 mm. For high-pressure turbines (H), medium-pressure
turbines (M) and low-pressure turbines (L) we guarantee that the
product will withstand hot steam and hot air, hot and cold water,
light fuel oils and lubricants as well as crude oil and natural gas
up to 900 C and withstand pressu- re up to 250 bar.
8. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Product Information - MACHINING GUIDELINES Machining guidelines for
sealing turbines and turbosets of our customers using the BIRKOSIT
Dichtungskitt product On the following turbine types - Steam
turbines - Gas turbines and - Turbosets Type High-Pressure Turbine
(HPT) - The butt joints in high-pressure turbines comprise two
sealing strips with a continuous sealing surface - There is one
inner and one outer sealing strip - Only the inner sealing strip is
load-bearing (Internal strip) BIRKOSIT Dichtungskitt Type
Medium-Pressure Turbine (MPT), Low-Pres- sure Turbine (LPT) - The
butt joints in medium-pressure turbines (MPT) and low-pressure
turbines (LPT) comprise one con tinuous sealing surface with
centered cylindrical holes - The inner sealing area of the butt
joints is load-bearing as standard up to the commencement of the
cylinder bores If the requirements of points 1 to 4 in the general
ma- chining guidelines are satisfied we will guarantee - 100%
sealing of the turbine surfaces (butt joints) with the temperature
and pressure data according to our product literature on - Steam
turbines - Gas turbines - Turbosets
9. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Application BIRKOSIT Dichtungskitt Application area, metal-to-metal
joints BIRKOSIT Dichtungskitt has been used for 50 years on Siemens
turbines (product development 1952 with Sie- mens). Without the
additional sealing of individual pressu- re areas using BIRKOSIT
Dichtungskitt the production imprecisions or the distortion under
loads are no longer evened out, which means that the turbine areas
in the indi- vidual pressure areas become permeable under pressure.
This means the turbine loses power, and can even lead to unplanned
reconditioning. BIRKOSIT Dichtungskitt is formulated to be
practically inert in its standard applications in steam and gas
turbines. It is, therefore, resistant to exposure to hot air,
steam, wa- ter, light fuel oils and lubricants. By implication, it
should be resistant to crude oil and natural gas.
10. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Application - Siemens AG BIRKOSIT Dichtungskitt
11. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Application - Compressors BIRKOSIT Dichtungskitt Use of the product
in the application area, metal-to-metal joints (compressors) Single
Shaft Compressors Numerous applications, e. g. methanol production,
Gas- to-Liquids (GTL) and Coal-to-liquids (CTL), steel plants or
Integrated Gasification Combined Cycle (IGCC), require large
amounts of air or oxygen. Having built the worlds largest air
compressor so far in operation, Siemens has outstanding expertise
in compressors with large volume flows. Highlights The perfect
match for air flows up to 1,300,000 m/h Axial- radial design
allowing for intercooling and higher pressure ratios Excellent
efficiency Fields of Application Air separation
12. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Application - Compressors BIRKOSIT Dichtungskitt Turbocompressor
Fields of Application - Air separation - Ammonia - Carbon Capture
and Storage - Flare mitigation - Fuel gas - Hydrocarbons -
Metallurgy - Direct reduction - Direct smelting - Petrochemicals -
Phenol - Refineries - Synthetic fibers
13. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Application - Flanges and Rings BIRKOSIT Dichtungskitt Use of the
product in the application area, metal-to-metal joints (flanges and
housings) Flanges and Rings Fields of Application - flanges for
apparatus and pressure vessel construction - bolt flanges - bearing
races - bering rings - loose flanges - supporting rings - sealing
washer - manhole flanges - chamber flanges - smooth flanges - loose
flanges - welding neck flanges - welding necks
14. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Certificate BIRKOSIT Dichtungskitt To ensure the high quality of
our products and services and to continually improve our
organisation, we regularly perform in-house audits to make sure
that our company meets the requirements of the DIN EN ISO 9001
quality standard to which our company is certified. 10-year
manufacturer warranty! The product is guaranteed for the
endcustomer for se- veral years in due satisfac- tion of the
statutory warranty and performance guarantee requirements. This is
indica- tive of the products durabili- ty, quality and
efficiency.
15. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Certificate - Certificate of analysis BIRKOSIT Dichtungskitt
CERTIFICATE OF ANALYSIS Test description Test method Specification
range Test result DIN EN ISO Temperature resistance: Temperature
resistance: 9001 : 2008 BIRKO-Test-110 up to 900 970 C up to 970 C
DIN EN ISO 14001 Pressure resistance: Pressure resistance: QUALITY
SYSTEM up to 550 570 bar up to 570 bar BIRKOSIT Unopened tins If
stored correctly, we guarantee a service life of the product in the
tin of 5 years. BIRKOSIT Opened tins If the tins are resealed
correctly after partial use, we guarantee a service life or the
product of 3 years. We confirm that BIRKOSIT Dichtungskitt contains
no hazardous substances, toxic chemicals or ingredients that need
to be handled with care. BIRKOSIT Dichtungskitt is completely
non-toxic and non-hazardous. Please refer to the Materials Safety
Data Sheet for more information. This certificate shall not be
reproduced in full or in part without the written approval of the
A.I. Schulze Chemotechnische Fabrik e.K. General Manager, Dieter
Bartkowiak
16. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Certificate - Certificate confirming the absence of chemicals
BIRKOSIT Dichtungskitt Certificate verifying absence of chemical
substances We, A.I. Schulze Chemotechnische Fabrik e.K., hereby
confirm, in addition to the details in our documentation (up- dated
Product Data Sheet, Safety Data Sheet as per (EU) Nr. 453/2010, to
our customers the following additional information: The product
BIRKOSIT Dichtungskitt does not contain the chemicals listed below
- fluoride - chloride - sulphur - lead BIRKOSIT Dichtungskitt is
not a silicon-based product [poly(organo)siloxane]. It contains no
silicon compo- nents. The product is not classified as a hazardous
substance. Water hazard class: WHC 1 = Low hazard to waters
Information for A.I. Schulze only (taken from safety data sheet)
Grlitz, 01.01.2012 A.I. Schulze Chemotechnische Fabrik e.K.
Development Department General Manager
17. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Certificate - Confirmation of suitability for use in Siemens AG
BIRKOSIT Dichtungskitt Confirmation of suitability for use in
Siemens AG steam turbines Confirmation of suitability for use in
Siemens AG gas turbines
18. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Quality management BIRKOSIT Dichtungskitt QUALITY MANAGEMENT
Awareness of quality has always been an essential part of our
company culture. A.I. Schulze has set up a quality manage- ment
system based on the DIN EN ISO 9001 : 2008 standard. This is a firm
framework which includes the regular mo- nitoring and continuous
improvement of our products and services. Quality management is a
matter of accountability at all le- vels at A.I. Schulze. It
implicates every employee in his or her job in the company with a
view to practising the princip- le of error prevention rather than
error correction. Certification of industrial products We confirm
that BIRKOSIT Dichtungskitt does not con- tain harmful substances,
toxic chemicals or ingredients which must be handled with care.
BIRKOSIT Dichtungs- kitt is non-toxic and safe. Please refer to the
safety data sheet and our certificate for further information. This
cer- tificate may not be duplicated in full or in part without the
written permission of Dieter Bartkowiak, Manager of A.I. Schulze
Chemotechnische Fabrik e.K. Chemotechnische Fabrik e.K. including
its Marketing and Sales, Industrial Products, Technical Application
Support, Quality Management, Sales Coordination and Scheduling
business units is certified as conforming to the DIN EN ISO 9001 :
2008, DIN EN ISO 14001 quality system.
19. BIRKOSIT Dichtungskitt Resistant to heat and high pressure
Contact BIRKOSIT Dichtungskitt Are you a business customer? Do you
have questions, re- quests or suggestions about our products or are
you loo- king for solutions? Please get in contact with us
directly. We will be pleased to help you! Germany Company
headquarters A.I. Schulze Chemotechnische Fabrik e.K. Tel. +49
(0)3581 75005-0 Fax +49 (0)3581 75005-20 Postal address A.I.
Schulze Chemotechnische Fabrik e.K. Johannes-Robert-Becher-Strae 39
02827 GRLITZ GERMANY General Manager: Dieter Bartkowiak