Download - Bolt and nut contact analsyis(axisymmetric)

Project

First Saved Tuesday, October 25, 2016

Last Saved Tuesday, October 25, 2016

Product Version 16.0 Release

Save Project Before Solution No

Save Project After Solution No

Contents

Units

Model (C4) o Geometry

Parts o Coordinate Systems o Connections

Contacts Frictional - Bolt To Nut

o Mesh Mesh Controls

o Static Structural (C5) Analysis Settings Loads Solution (C6)

Solution Information Results

Material Data o Structural Steel

Units

TABLE 1

Unit System Metric (mm, kg, N, s, mV, mA) Degrees RPM Celsius

Angle Degrees

Rotational Velocity RPM

Temperature Celsius

Model (C4)

Geometry

TABLE 2 Model (C4) > Geometry

Object Name Geometry

State Fully Defined

Definition

Source C:\Users\Vishnu

Rajarangan\AppData\Local\Temp\Threads.tmp\Threads_files\dp0\Geom-1\DM\Geom-1.agdb

Type DesignModeler

Length Unit Millimeters

Element Control Program Controlled

2D Behavior Axisymmetric

Display Style Body Color

Bounding Box

Length X 17. mm

Length Y 32. mm

Properties

Volume N/A

Mass N/A

Surface Area(approx.)

450.55 mm²

Scale Factor Value 1.

Statistics

Bodies 2

Active Bodies 2

Nodes 6926

Elements 2098

Mesh Metric None

Basic Geometry Options

Parameters Yes

Parameter Key DS

Attributes No

Named Selections No

Material Properties No

Advanced Geometry Options

Use Associativity Yes

Coordinate Systems

No

Reader Mode Saves Updated File

No

Use Instances Yes

Smart CAD Update No

Compare Parts On Update

No

Attach File Via Temp File

Yes

Temporary Directory

C:\Users\Vishnu Rajarangan\AppData\Local\Temp

Analysis Type 2-D

Decompose Disjoint Geometry

Yes

Enclosure and Symmetry

Processing Yes

TABLE 3 Model (C4) > Geometry > Parts

Object Name Bolt Nut

State Meshed

Graphics Properties

Visible Yes

Transparency 1

Definition

Suppressed No

Stiffness Behavior Flexible

Coordinate System Default Coordinate System

Reference Temperature By Environment

Material

Assignment Structural Steel

Nonlinear Effects Yes

Thermal Strain Effects Yes

Bounding Box

Length X 10. mm 8.353 mm

Length Y 32. mm 19.686 mm

Properties

Volume N/A

Mass N/A

Centroid X N/A

Centroid Y N/A

Centroid Z N/A

Moment of Inertia Ip1 N/A



Surface Area(approx.) 297.67 mm² 152.88 mm²

Statistics

Nodes 3795 3131

Elements 1148 950

Mesh Metric None

Coordinate Systems

TABLE 4 Model (C4) > Coordinate Systems > Coordinate System

Object Name Global Coordinate System

State Fully Defined

Definition

Type Cartesian

Coordinate System ID 0.

Origin

Origin X 0. mm

Origin Y 0. mm

Directional Vectors

X Axis Data [ 1. 0. ]

Y Axis Data [ 0. 1. ]

Connections

TABLE 5 Model (C4) > Connections

Object Name Connections

State Fully Defined

Auto Detection

Generate Automatic Connection On Refresh Yes

Transparency

Enabled Yes

TABLE 6 Model (C4) > Connections > Contacts

Object Name Contacts

State Fully Defined

Definition

Connection Type Contact

Scope

Scoping Method Geometry Selection

Geometry All Bodies

Auto Detection

Tolerance Type Slider

Tolerance Slider 0.

Tolerance Value 9.0588e-002 mm

Use Range No

Edge/Edge Yes

Priority Include All

Group By Bodies

Search Across Bodies

Statistics

Connections 1

Active Connections 1

TABLE 7 Model (C4) > Connections > Contacts > Contact Regions

Object Name Frictional - Bolt To Nut

State Fully Defined

Scope


Contact 8 Edges

Target 8 Edges

Contact Bodies Bolt

Target Bodies Nut

Shell Thickness Effect No

Definition

Type Frictional

Friction Coefficient 0.3

Scope Mode Manual

Behavior Symmetric

Trim Contact Program Controlled

Suppressed No

Advanced

Formulation Augmented Lagrange

Detection Method Program Controlled

Penetration Tolerance Program Controlled

Elastic Slip Tolerance Program Controlled

Normal Stiffness Program Controlled

Update Stiffness Program Controlled

Stabilization Damping Factor 0.

Pinball Region Program Controlled

Time Step Controls None

Geometric Modification

Interface Treatment Add Offset, No Ramping

Offset 0. mm

Contact Geometry Correction None

Target Geometry Correction None

Mesh

TABLE 8 Model (C4) > Mesh

Object Name Mesh

State Solved

Display

Display Style Body Color

Defaults

Physics Preference Mechanical

Relevance 0

Sizing

Use Advanced Size Function Off

Relevance Center Coarse

Element Size Default

Initial Size Seed Active Assembly

Smoothing Medium

Transition Fast

Span Angle Center Coarse

Minimum Edge Length 0.312920 mm

Inflation

Use Automatic Inflation None

Inflation Option Smooth Transition

Transition Ratio 0.272

Maximum Layers 2

Growth Rate 1.2

Inflation Algorithm Pre

View Advanced Options No

Patch Conforming Options

Triangle Surface Mesher Program Controlled

Patch Independent Options

Topology Checking No

Advanced

Number of CPUs for Parallel Part Meshing Program Controlled

Shape Checking Standard Mechanical

Element Midside Nodes Program Controlled

Straight Sided Elements No

Number of Retries Default (4)

Extra Retries For Assembly Yes

Rigid Body Behavior Dimensionally Reduced

Mesh Morphing Disabled

Defeaturing

Use Sheet Thickness for Pinch No

Pinch Tolerance Please Define

Generate Pinch on Refresh No

Sheet Loop Removal No

Automatic Mesh Based Defeaturing On

Defeaturing Tolerance Default

Statistics

Nodes 6926

Elements 2098

Mesh Metric None

TABLE 9 Model (C4) > Mesh > Mesh Controls

Object Name Edge Sizing Edge Sizing 2

State Fully Defined

Scope


Geometry 16 Edges 15 Edges

Definition

Suppressed No

Type Element Size

Element Size 0.1 mm

Behavior Soft

Bias Type No Bias

Static Structural (C5)

TABLE 10 Model (C4) > Analysis

Object Name Static Structural (C5)

State Solved

Definition

Physics Type Structural

Analysis Type Static Structural

Solver Target Mechanical APDL

Options

Environment Temperature 22. °C

Generate Input Only No

TABLE 11 Model (C4) > Static Structural (C5) > Analysis Settings

Object Name Analysis Settings

State Fully Defined

Step Controls

Number Of Steps 1.

Current Step Number

1.

Step End Time 1. s

Auto Time Stepping

Program Controlled

Solver Controls

Solver Type Program Controlled

Weak Springs Program Controlled

Solver Pivot Checking

Program Controlled

Large Deflection Off

Inertia Relief Off

Restart Controls

Generate Restart Points

Program Controlled

Retain Files After Full Solve

No

Nonlinear Controls

Newton-Raphson Option

Program Controlled

Force Convergence

Program Controlled

Moment Convergence

Program Controlled

Displacement Convergence

Program Controlled

Rotation Convergence

Program Controlled

Line Search Program Controlled

Stabilization Off

Output Controls

Stress Yes

Strain Yes

Nodal Forces No

Contact Miscellaneous

No

General Miscellaneous

No

Store Results At All Time Points

Analysis Data Management

Solver Files Directory

C:\Users\Vishnu Rajarangan\AppData\Local\Temp\Threads.tmp\Threads_files\dp0\SYS\MECH\

Future Analysis None

Scratch Solver Files Directory

Save MAPDL db No

Delete Unneeded Files

Yes

Nonlinear Solution Yes

Solver Units Active System

Solver Unit System nmm

TABLE 12 Model (C4) > Static Structural (C5) > Loads

Object Name Force Frictionless Support

State Fully Defined

Scope


Geometry 1 Edge 2 Edges

Definition

Type Force Frictionless Support

Define By Components

Coordinate System Global Coordinate System

X Component 0. N (ramped)

Y Component -10000 N (ramped)

Suppressed No

FIGURE 1 Model (C4) > Static Structural (C5) > Force

Solution (C6)

TABLE 13 Model (C4) > Static Structural (C5) > Solution

Object Name Solution (C6)

State Solved

Adaptive Mesh Refinement

Max Refinement Loops 1.

Refinement Depth 2.

Information

Status Done

Post Processing

Calculate Beam Section Results No

TABLE 14 Model (C4) > Static Structural (C5) > Solution (C6) > Solution Information

Object Name Solution Information

State Solved

Solution Information

Solution Output Force Convergence

Newton-Raphson Residuals 0

Update Interval 2.5 s

Display Points All

FE Connection Visibility

Activate Visibility Yes

Display All FE Connectors

Draw Connections Attached To All Nodes

Line Color Connection Type

Visible on Results No

Line Thickness Single

Display Type Lines

FIGURE 2 Model (C4) > Static Structural (C5) > Solution (C6) > Solution Information

FIGURE 3 Model (C4) > Static Structural (C5) > Solution (C6) > Solution Information

TABLE 15 Model (C4) > Static Structural (C5) > Solution (C6) > Results

Object Name Total

Deformation Equivalent Stress Radial Axial

hoop stress

State Solved

Scope


Geometry All Bodies

Definition

Type Total

Deformation Equivalent (von-Mises)

Stress Normal Stress

By Time

Display Time Last

Calculate Time History

Yes

Identifier

Suppressed No

Orientation X Axis Y Axis Z Axis

Coordinate System Global Coordinate System

Results

Minimum 3.4001e-004

mm 0.78379 MPa

-84.653 MPa

-175.27 MPa

-51.136 MPa

Maximum 5.7106e-003

mm 171.87 MPa

87.029 MPa

193.43 MPa

62.511 MPa

Minimum Occurs On Nut

Maximum Occurs On

Bolt

Minimum Value Over Time

Minimum 6.7975e-005

mm 0.15677 MPa

-84.653 MPa

-175.27 MPa

-51.136 MPa

Maximum 3.4001e-004

mm 0.78379 MPa

-16.934 MPa

-35.06 MPa

-10.239 MPa

Maximum Value Over Time

Minimum 1.1416e-003

mm 34.4 MPa 17.46 MPa

38.715 MPa

12.518 MPa

Maximum 5.7106e-003

mm 171.87 MPa

87.029 MPa

193.43 MPa

62.511 MPa

Information

Time 1. s

Load Step 1

Substep 4

Iteration Number 7

Integration Point Results

Display Option Averaged

Average Across Bodies

No

FIGURE 4 Model (C4) > Static Structural (C5) > Solution (C6) > Total Deformation

TABLE 16 Model (C4) > Static Structural (C5) > Solution (C6) > Total Deformation

Time [s] Minimum [mm] Maximum [mm]

0.2 6.7975e-005 1.1416e-003

0.4 1.3597e-004 2.2838e-003

0.7 2.3799e-004 3.9973e-003

1. 3.4001e-004 5.7106e-003

FIGURE 5 Model (C4) > Static Structural (C5) > Solution (C6) > Total Deformation > Figure

FIGURE 6 Model (C4) > Static Structural (C5) > Solution (C6) > Equivalent Stress

TABLE 17 Model (C4) > Static Structural (C5) > Solution (C6) > Equivalent Stress

Time [s] Minimum [MPa] Maximum [MPa]

0.2 0.15677 34.4

0.4 0.31349 68.768

0.7 0.5486 120.32

1. 0.78379 171.87

FIGURE 7 Model (C4) > Static Structural (C5) > Solution (C6) > Equivalent Stress > Figure

FIGURE 8 Model (C4) > Static Structural (C5) > Solution (C6) > Radial

TABLE 18 Model (C4) > Static Structural (C5) > Solution (C6) > Radial


0.2 -16.934 17.46

0.4 -33.862 34.846

0.7 -59.255 60.923

1. -84.653 87.029

FIGURE 9 Model (C4) > Static Structural (C5) > Solution (C6) > Radial > Figure

FIGURE 10 Model (C4) > Static Structural (C5) > Solution (C6) > Axial

TABLE 19 Model (C4) > Static Structural (C5) > Solution (C6) > Axial


0.2 -35.06 38.715

0.4 -70.113 77.395

0.7 -122.69 135.41

1. -175.27 193.43

FIGURE 11 Model (C4) > Static Structural (C5) > Solution (C6) > Axial > Figure

FIGURE 12 Model (C4) > Static Structural (C5) > Solution (C6) > hoop stress

TABLE 20 Model (C4) > Static Structural (C5) > Solution (C6) > hoop stress


0.2 -10.239 12.518

0.4 -20.461 25.016

0.7 -35.793 43.76

1. -51.136 62.511

FIGURE 13 Model (C4) > Static Structural (C5) > Solution (C6) > hoop stress > Figure

Material Data

Structural Steel

TABLE 21 Structural Steel > Constants

Density 7.85e-006 kg mm^-3

Coefficient of Thermal Expansion 1.2e-005 C^-1

Specific Heat 4.34e+005 mJ kg^-1 C^-1

Thermal Conductivity 6.05e-002 W mm^-1 C^-1

Resistivity 1.7e-004 ohm mm

TABLE 22 Structural Steel > Compressive Ultimate Strength

Compressive Ultimate Strength MPa

0

TABLE 23 Structural Steel > Compressive Yield Strength

Compressive Yield Strength MPa

250

TABLE 24 Structural Steel > Tensile Yield Strength

Tensile Yield Strength MPa

250

TABLE 25 Structural Steel > Tensile Ultimate Strength

Tensile Ultimate Strength MPa

460

TABLE 26 Structural Steel > Isotropic Secant Coefficient of Thermal Expansion

Reference Temperature C

22

TABLE 27 Structural Steel > Alternating Stress Mean Stress

Alternating Stress MPa Cycles Mean Stress MPa

3999 10 0

2827 20 0

1896 50 0

1413 100 0

1069 200 0

441 2000 0

262 10000 0

214 20000 0

138 1.e+005 0

114 2.e+005 0

86.2 1.e+006 0

TABLE 28 Structural Steel > Strain-Life Parameters

Strength Coefficient MPa

Strength Exponent

Ductility Coefficient

Ductility Exponent

Cyclic Strength Coefficient MPa

Cyclic Strain Hardening Exponent

920 -0.106 0.213 -0.47 1000 0.2

TABLE 29 Structural Steel > Isotropic Elasticity

Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa

2.e+005 0.3 1.6667e+005 76923

TABLE 30 Structural Steel > Isotropic Relative Permeability

Relative Permeability

10000