Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
Methods for characterization
of porous materials
Most materials used as battery active materials are porous. Pores can have various shapes being “passing through, blind or closed”. The volume of a porous material is the sum of the volumes of the pores (denoted as porosity) and of the solid skeleton. Because of this, three kinds of densities of porous materials exist: the skeleton density, the apparent density and the real density.
Porosimetry counts for the porosity (pore volume and pore size distribution) of the material, while the object of Porometry is the largest and smallest pore size measurement.
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
Porous materials, porosity
Source: T.Plachenov and S.Kolosencev, Porometry, Chimija (Rus), Leningrad, 1988.
pore types
“blind”
passing through
closed internal
V = Vsolid + Vvoid
Porosity: P = Vvoid/V = 1 –Vsolid/V
Solid part: S = Vsolid/V = 1 –Vvoid/V
appar = m/Vreal = m/Vreal
skeleton = m/Vsolid
Porosimetry: porosity (pore volume and pore size distribution).
Porometry: largest and smallest pore size measurement.
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
Methods for characterisation of porous materials Total pore voulme (porosity), pore shape and size, Pore distribution by size (diameter), Pore surface distribution, specific surface
1. Adsorption (molecular adsorption on solids ) –for extremely porous samples – pore volume, even the smallest pores, Brunauer, Emmett, Teller (BET) method for specific surface measurements 9-200oC, 0.1 – 1000 m2/g), range 0.3 – 700 nm.
2. Pycnometry (density of the solid sample) – total pore volume, pore volume, size and distribution even of the smallest pores, range 0.2 – 1 nm. liquid - gas – He or a set of gases with known molecular size and adsorption on the sample.
3. Calorimetry (thermal effect of wetting liquid penetration into the pores) – specific surface, micropore size and distribution, range 0.5 – 1 nm.
4. Volumetric (filling up the volume of the pores, weight or volume of gas/liquid ) – porosity, pore volume and size, range 1 nm – 1000 m.
5. Mercury intrusion (under increasing pressure) – pore size and distribution, specific surface, range 1.5 nm – 800 m.
6. Small angle X-rays or neutron dissipation (0 – 2 degrees) – micropore size and distribution, closed pores, range 0.5 – 700 nm.
7. Etalon porometry – (comparative volume saturation) - all kind of samples: hard, soft or elastic, brittle, pore volume and distribution, range 2 nm – 1000 m.
8. A comparison with data from direct observation (SEM) is obligatory!
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
Mercury Intrusion Porosimetry
Source: http://www.quantachrome.com; http://www.pml.tno.nl
Mercury intrusion porosimetry belongs to the most frequently used porometric methods. Reliable devices produced in series are available.The principle of the method is based on the penetration of liquids into small cylindrical pores. The diameter of the pores is calculated from the pressure value taking into account the surface tension and the wetting angle of the liquid by Washburn’s equation.The sample is dried, degassed, precisely weight (~1.0 g). Than it is poured into a special container, the penetrometer. The column is filled up from its bottom orifice with mercury by a vacuum pump. Then the pressure is increased, first using a low pressure pump, later using the high pressure one. Part of the mercury penetrates into the pores of the sample. This mercury volume change is measured precisely by capacitance change (between the mercury column and the metal surrounding), resistance or radiation intensity. The method provides data about pore size and distribution, bulk density and apparent density of the sample.
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
Mercury Intrusion Porosimetry
Penetration of liquids into small cylindrical pores. Washburn’s equation
D = +/- 4.cos / P D – pore diameter, P – pressure applied - surface tension (for Hg: 480 dyne cm-1), Hg wetting angle = 135 - 180o (>90o - non wetting)
Sample: dried, degassed, weight (1.0 g).vacuum, filling up with mercurypressure, intrusion, volume measurement
V = f (P)
mercury volume changes: measured by capacitance change (between the mercury column and the metal surrounding), resistance or radiation intensity. pore volume pore size and distribution bulk density apparent density
Source: http://www.quantachrome.com; http://www.pml.tno.nl
pump
vacuum pump
pump
low pressure
high pressure
mercury
sample
2 bar
4100 bar
penetrometer
Penetrometers for solid and powder
samples (3-5-15 cm3)
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
LP EQUILIBRATION = +10.0000 SEC PNTR CONSTANT = +21.6300 MICRO-L/PFHP EQUILIBRATION = +15.0000 SEC THETA = +140.0000SAMPLE WEIGHT = +6.0540 G GAMMA = +485.0000 DYNES/CMPNTR WEIGHT = +68.5890 G INITIAL PRESSURE = +0.8425 PSIAPNTR+SAMPLE WEIGHT = +74.6430 G STEM VOLUME = +1.1000 CCPNTR+SAMPLE+MERCURY = +113.3080 G MERCURY DENSITY = +13.5335 G/CCPNTR VOLUME = +4.3600 CCINTRUSION (PRESSURIZATION) DATA SUMMARYTOTAL INTRUSION VOLUME = +0.1293 CC/GTOTAL PORE AREA = +4.8186 SQ-M/GMEDIAN PORE RADIUS (VOLUME) = +0.3650 MICROMETERSMEDIAN PORE RADIUS (AREA) = +0.0105 MICROMETERSAVERAGE PORE RADIUS (4V/A) = +0.0537 MICROMETERSBULK DENSITY = +4.0279 G/CCAPPARENT (SKELETAL) DENSITY = +8.4052 G/CC% CAPILLARY = +71.1587
PRESSURE PORE INTRUSION PORE MEAN PSIA RADIUS VOLUME SURFACE RADIUS DV MICRO-M CC/G SQ-M/G MICRO-M +0.8 +127.9200 +0.0000 +0.0000 +127.9200 +0.0000 +1.0 +113.1600 +0.0001 +0.0000 +120.5400 +0.0001 +1.9 +55.3038 +0.0013 +0.0000 +84.2318 +0.0012
MIP test protocols and data interpretation
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
SS in m2/g (BET):3BS – 1NAM – 0.5 - 1
SS in m2/g (BET):3BS - 14BS – <0.5PAM – 2 - 10
NAM with 3 additives
cumulative
differential
Mercury porograms for PAM, NAM, 3BS and 4BS pastes
Source: A. Gigova, to be published
Cumulative porograms Cumulative and differential curves vs. pore diameter
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
Sources: http://www.mplp.com/tech; A. K. Jena and K. M. Gupta, Journal of Power Sources, Volume 80, 1999, pp. 46-52; Vibhor Gupta and A. K. Jena, Advances in Filtration and Separation Technology, Volume 13b, 1999, pp. 833-844; http://www.ceramicindustry.com
Capillary Flow Porometry
The method of capillary flow porometry is used to characterise AGM, which is soft and can’t be studied by MIP.
Principle: (i) Initially the pores are filled spontaneously by a thin liquid with low surface tension. This happens when the surface free energy on the surface liquid/sample is smaller than the surface free energy on the surface gas/sample. (ii) Then gas with increasing pressure is pumped through the sample. The gas pushes the liquid out of the pores. The total surface gas/sample increases and the total surface liquid/sample decreases.
The equation for the pore diameter follows Washburn’s equation. The largest pores are opened by the smallest pressure, called “bubble point”. On further pressure increase the gas flow increases since more and more smaller pores are opened.
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
Sources: http://www.mplp.com/tech; A. K. Jena and K. M. Gupta, Journal of Power Sources, Volume 80, 1999, pp. 46-52; Vibhor Gupta and A. K. Jena, Advances in Filtration and Separation Technology, Volume 13b, 1999, pp. 833-844; http://www.ceramicindustry.com
Capillary Flow Porometry
Thus first a “dry curve” is recorded with gas only. Than the “half-wet” curve is built assuming half of the pores are still filled with fluid. The sample is filled with the real fluid and the gas pressure starts to increase. The bubble point is detected when the first portion of gas passes through the sample. From the cross point of the half-wet and the wet curve the “mean flow” is determined. The high pressure value at which all pores are open and the wet curve approaches the dry one is used to calculate the smallest pore diameter.Flow porometry measures the diameter of the constricted part of the pore.
Since the glass fibres are oriented during AGM processing, the pore distribution of the AGM sample (in the right part of the next graph) often depends on the geometrical direction of measurement – parallel or normal to the surface. Two device designs are illustrated - for porosity measurements along the axis z and along the axes x/y.
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
Sources: http://www.mplp.com/tech; A. K. Jena and K. M. Gupta, Journal of Power Sources, Volume 80, 1999, pp. 46-52; Vibhor Gupta and A. K. Jena, Advances in Filtration and Separation Technology, Volume 13b, 1999, pp. 833-844; http://www.ceramicindustry.com
• pores filled spontaneously with a low surface tension wetting liquid.• Fs(liquid/sample) < Fs(gas/sample). • gas displaces the liquid from the pores. • S(gas/sample) > S(liquid/sample), i.e. Fs increases.•Main equation for the pore diameter D:
D = 4/p – surface tension, p - differential pressure for displacement of the wetting liquid in a pore• the largest pore emptied by the smallest pressure.•gas flow start: largest pore – bubble point• gas flow increasing with pressure (smaller pores).
Capillary flow porometry
Gas flow rate as a function of differential pressure.
wet curve
dry curve half – wet curve
mean flowbubble point
Flow porometry measures the diameter of the constricted part of the pore.
pores: large medium small
gas
S
L
D
DD
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
Flow porometry along the z-direction(homogeneous materials)
gas
non porous non porous
non porous
sample
Sources: http://www.mplp.com/tech; A. K. Jena and K. M. Gupta, Journal of Power Sources, Volume 80, 1999, pp. 46-52; Vibhor Gupta and A. K. Jena, Advances in Filtration and Separation Technology, Volume 13b, 1999, pp. 833-844; http://www.ceramicindustry.com
Flow porometry along the x-y-directions(multi-layer and thin layer materials)
Capillary flow porometers
xy
z
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
PORE DISTRIBUTION = FILTER FLOW% / (LASTDIA-DIA.)FILTER FLOW = WET FLOW / DRY FLOW
CFP test protocols and data interpretation
Example:
SMALLEST DETECTED PORE PRESSURE = 4.275 PSI
SMALLEST DETECTED PORE DIAMETER = 2.1646 m
MEAN FLOW PORE PRESSURE = 3.816 PSI
MEAN FLOW PORE DIAMETER = 2.4255 m
BUBBLE POINT PRESSURE = 0.672 PSI
BUBBLE POINT PORE DIAMETER = 13.7697 m
MAXIMUM PORE SIZE DISTRIBUTION = 2583.6707
DIAMETER AT MAX. PORE SIZE DISTRIBUTION = 2.4075 m
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
Capillary flow porometry of two AGM separator materials
AGM-1: 2,42 m
AGM-2: 4,10 m
0
20
40
60
80
100
1 3 5 7 9 11 13 15
Average pore diameter, mm
Po
re is
ze d
istr
ibu
tio
n, %
AGM-1AGM-2
differential
0
20
40
60
80
100
1 3 5 7 9 11 13 15
Average pore diameter, m
Po
re s
ize
dis
trib
uti
on
, %
AGM-1AGM-2
cummulative
AGM-1: 2,42 m
AGM-2: 4,10 m
2,42 - 4,10 m
Source: A. Gigova, to be published
Centre of Excellence POEMES, IEES (CLEPS), BULGARIAN ACADEMY OF SCIENCES
1. Structure and properties of the positive active material (Hg).
2. Influence of additives to the negative plate to its properties (Hg).
3. Structure and properties of separators (PVC, PE, AGM - CFP).
4. Gas transport in the system pos. plate – separator – neg. plate in VRLAB.
Contributions to VRLAB knowledge made using porosimetry and porometry