Overview:The new coaxial designed rear mount P.T.O. provides a compact housing which helps eliminate clearance issues. Torque ratings up to 590 Lbs. ft. or 800 N.m. for ultimate performance. The superior design of this P.T.O. provides all the power you will need so there is no need to de-rate the P.T.O. for continuous applications. The 511 has 17 mounting adapters that allow it to fit on 131 transmissions features four shift options which are integrated into the P.T.O. housing for a space saving design. The Cam lock shift mechanism provides a positive engagement for each shift cycle. The four direct mount pump flange options come standard with our Wet Spline design that provides increased P.T.O. and pump shaft life. Versatility, power, ease of maintenance and installation make the 511 Series the only choice for your vocational truck requirements.
• Fire • Aerial• Refuse • Tippers• SewerandSanitation
Chelsea® 511 Series Coaxial Mechanically Shifted Rear Mount P.T.O.
Product Features and Benefits:
• Continuoustorqueratingof800N.m.or590Lbs.ft.
• Rearmountdesign-requireslessmountingspaceandsimplifiesinstallation.
• Nogearbacklashtoset-simplifyinginstallation.
• WetSplineoutputs-ExtendP.T.O.andPumpShaftLife.EliminatestheneedtodisassembletogreasethematingPumpandP.T.O.shafts.
• Fourdirectmountpumpoptions.
• FourShiftOptions.
Contact Information:ParkerHannifinCorporationChelsea Products Division8225HacksCrossRoadOliveBranch,MS38654USA
Phone: 1-888-PH4-TRUK (1-888-744-8785)
Fax: [email protected]
www.parker.com/chelsea
Chelsea
Specifications Chart511*R
Standard Output Shaft Size 4-Bolt DIN 5462
Intermittent & Continuous Torque Rating (Lbs. ft.) 590
Intermittent & Continuous Torque Rating (N.m.) 800
Horsepower Rating for Intermittent & Continuous Service
At 500 R.P.M. of Output Shaft (HP) 56
At 1000 R.P.M. of Output Shaft (HP) 112
At 500 R.P.M. of Output Shaft (Kw) 42
At 1000 R.P.M. of Output Shaft (Kw) 84
Approximate Weight: 4.2 lbs. [1.9 kg]
511 SeRieS PoweR TaKe-oFF SPeCiFiCaTionS anD TeCHniCal DaTa
511 X R AQ W – A – XY
ISOMETRIC VIEW
SECTION A-A
PARTS LISTQTYDESCRIPTIONPART NUMBERITEMOPTION
1HOUSING - MACHINING-511 (C.I.)1-P-6571X MOUNTING1HOUSING - MACHINING-511 (AL)1-P-696 A MOUNTING1PISTON-SHIFTER-51166-P-562 1CLUTCH - SPLINE SLEEVE (45MM)57-P-413AC,AH,AZ1CLUTCH - SPLINE SLEEVE (40MM)57-P-42 AA,AB,AG,AK,AQ,
AR,AS,BD,BJ,LG,LH1CLUTCH - SPLINE SLEEVE (33MM)57-P-43 AL2SPACER-1.784 X 2.160 X .0344-P-1974 1LOCKRING - EXTERNAL 3784775 1RING-CENTERING-5113803626 1SPRING -2.454 X 2.0337-P-687 1O-RING-2.612 X .10328-P-2468 1O-RING-2.862 X .10328-P-3199 1PLUG-SHIPPING500897-510 1PLATE-NAME-INDIA68-P-6611 2DRIVE SCREW39114200412 1LOCKRING-INTERNAL37826314 1SWITCH-INDICATOR NORMALLY "ON"37965215 1PIN-INDICATOR SWITCH-51138041516
A
A
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET 1 OF 4
DWG NO
511-01
DESCRIPTION
SIZE
DSCALE
REV
F
PARKER HANNIFIN CORPORATIONCHELSEA PRODUCTS DIVISION
INVENTOR
DO NOT SCALE DRAWINGMABCHECKEDMSATDRAWN
12/30/2010
PTO-ASSEMBLY-511
MODEL
"This drawing is the property of Parker Hannifin Corporation. It is furnished to you for confidential information purposes only and is not to be disclosed to anyone else or reproduced or used for manufacturing purposes without the express written permission of Parker Hannifin Corporation."
9/17/2012
HEAT TREAT
MATERIAL
511 SERIES (CAST IRON)
UNLESS OTHERWISE SPECIFIEDDIM ARE IN INCHES
TOL ON ANGLE 1
2 PL .03 3 PL .010INTERPRET DIM AND TOL PER
ASME Y14.5M - 1994
THIRD ANGLE PROJECTION
THIS DRAWING CONTAINS KCC(s)0
1:1 WEIGHT N/A
REVISION HISTORYECO ZONE REV DESCRIPTION AUTHOR CHECKED DATE
- NEW RELEASE MSAT 12/30/2010
D4 A
1) ADDED NOTES2) ADDED SHEETS 2, 3 & 4 MSAT
B REPLACED ITEM NO: 11 & 12 MSAT A3 (SHT 4) C ADDED MOUNTING KIT VIEW MSAT
ECO-0028008 D RELEASED FOR PRODUCTION MSAT MAB 09/17/2012
ECO-0060574
B2B2D8
C8 SHT-2B3 SHT-2B3 SHT-2
E
1) REVISED SWITCH2) WAS 328388-47X & 328388-98X3) ADDED NOTES 5 & 64) DELETED "A" MOUNT5) DELETED "R"/ADDED "V" SHIFTER6) DELETED "AC,AL,XT,XV"/ADDED "XK' OUTPUTS
VC MAB 4/22/2014
ECO-0063859 D8D5 F ADDED NOTE 7 & REVISED NOTE 5
FIXED TYPO SHEET 2 VC MAB 5/15/2014
(2.08) (2.08)
(2.08)
(3.21)
(1.02)
(3.12) DISENGAGED(3.59) ENGAGED
3
7
9 8
4
5
4
10
2
7
13
13
14
15
16
NOTES:1) LUBRICATE ITEM 4 WITH LIGHT LUBRICATING OIL PRIOR TO ASSEMBLY. 2) LUBRICATE ITEMS 8 & 9 WITH PARKER O-RING LUBE PRIOR TO ASSEMBLY. 3) AFTER ASSEMBLY MAKE SURE THE SPLINE SLEEVE ROTATES FREELY BY SPINNING WITH FINGERS. 4) PACKAGE ASSEMBLY SO THAT THE PAINT FINISH AND SPLINES ARE PROTECTED FROM DAMAGE. 5) SEE IP-523 FOR INPUT DETAILS AND INSTALLATION KITS 6) SEE OP-523 FOR OUTPUT DETAILS 7) TORQUE RATING: 590 FT-LBS (800 Nm)
A
(1.26)
(.64)
TEST
SPECIFICATIONS
TS-7
TS-27
LOOSE PARTSOPTION ITEM PART NUMBER DESCRIPTION QTY
13 35-P-109 GASKET-511-523 2"A" SHIFT 328388-98X INSTALLATION KIT 1"P" SHIFT 328388-47X INSTALLATION KIT 1
HY-25-1500-M1/U5 OWNERS MANUAL 1
(2.61)
TORQUE TO 10-15 LB-FT (14-20 Nm)
6
(3.13)
(3.13)
12
11
E
E
E
F
F
Basic Model 511 Mounting Option X = 80mm x 80mm w/cast iron housing
Gear Ratio R = 1:1
Input Gear AA = ZF S6-36, 6S-850, 6S-700 AB = IVECO 2845.6, 2855.5 EATON FULLER FS-4106, FS5202 AC = ZF Astronic Meritor Freedomline AH = ZF S6-65/66/70/75/80/90, 6S-800, 6S-1000, 6S-1200 AQ = ZF 9S-75, 9S-109, 16S-109, 9S-1110TD, 9S-1110TO, 9S-1310TO AR = Eaton Fuller Fs-6109, 6209A, 6309 AS = Volvo I-Shift And Mack Mdrive LG = Eaton Fuller FTS-10 & FTSO-10
Output Option XK = S.A.E. “B” 2 or 4-Bolt 7/8" 13T XV = 1410 Companion Flange XY = DIN 5462
Shift Option A = Air Non-Insulated Indicator Switch F = Shift Option for ZF/MeritorFreedomline H = No Shift Kit P = 12V Electric/Air Shift Q = 24V Electric/Air Shift V = Volvo I-Shift & Mack mDrive Kit
Lube Option W = Wet Spline
52 The “XK” & “XY” are only offered in a Wet Spline lube option.
52
52
SupersedesHY25-0154-B1/USJuly2014HY25-0154-B1/USJanuary2015©2015ParkerHannifinCorporation
Chelsea
Chelsea
Overview:The two gear designed rear mount P.T.O. provides a compact housing which helps eliminate clearance issues along with two speed ratios to meet your application requirements. High capacity bearings and superior gear designs provide torque ratings up to 260 Lbs. ft. or 350 N.m. for the ultimate performance. The superior design of this P.T.O. provides all the power you will need so there is no need to de-rate the P.T.O. for continuous applications. The 523 has 18 mounting adapters that allow it to fit on 133 transmissions and features four shift options integrated into the P.T.O. housing for a space saving design. The Cam lock shift mechanism provides a positive engagement for each shift cycle. The 3 direct mount pump flange options come standard with our Wet Spline design that provides increased P.T.O. and pump shaft life. Versatility, power, ease of maintenance and installation make the 523 Series the only choice for your vocational truck requirements.
• Fire • Aerial • Tippers• Refuse • SewerandSanitation
Chelsea® 523 Series Two Gear Mechanically ShiftedRear Mount P.T.O.
Product Features and Benefits:
• Continuoustorqueratingof350N.m.or260Lbs.ft.
• Rearmountdesign-requireslessmountingspaceandsimplifiesinstallation.
• Nogearbacklashtoset-simplifyinginstallation.
• WetSplineoutputs-ExtendP.T.O.andPumpShaftLife.EliminatestheneedtodisassembletogreasethematingPumpandP.T.O.shafts.
• 3Directmountpumpoptions.
• 5ShiftOptions.
Contact Information:ParkerHannifinCorporationChelsea Products Division8225HacksCrossRoadOliveBranch,MS38654USA
Phone: 1-888-PH4-TRUK (1-888-744-8785)
Fax: [email protected]
www.parker.com/chelsea
Chelsea
523 SeRieS PoweR TaKe-oFF SPeCiFiCaTionS anD TeCHniCal DaTa
Basic Model523
Mounting OptionX = 80mm x 80mm
Gear RatioT = 1.380:1V = 1.642:1
Input OptionAA = ZF S6-36, 6S-850, 6S-700AB = IVECO 2845.6, 2855.5 EATON FULLER FS-4106, FS5202AC = ZF Astronic Meritor FreedomlineAH = ZF S6-65/66/70/75/80/90, 6S-800, 6S-1000, 6S-1200AQ = ZF 9S-75, 9S-109, 16S-109, 9S-1110TD, 9S-1110TO, 9S-1310TOAR = EATON FULLER FS-6109, 6209A, 6309AS = Volvo I-Shift and Mack mDriveLG = EATON FULLER FTS-10, FTSO-10
5 2 3 X T A S W – V – X Y
Output OptionXK = S.A.E. Class “B” 2 or 4-Bolt, 7/8" - 13TXV = 1410 FlangeXY = DIN 5462
Shift OptionA = Air Non-Insulated Indicator SwitchF = Shift Option for ZF/Meritor FreedomlineH = No Shift KitP = 12V Electric/Air ShiftQ = 24V Electric/Air ShiftV = Volvo I-Shift and Mack mDrive Kit
Lube OptionX = Non Wet SplineW = Wet Spline
Specifications Chart523*T 523*V
Standard Output Shaft Size 4-Bolt DIN 5462
Intermittent & Continuous Torque Rating (Lbs. ft.) 258 258
Intermittent & Continuous Torque Rating (N.m.) 350 350
Horsepower Rating for Intermittent & Continuous Service
At 500 R.P.M. of Output Shaft (HP) 25 25
At 1000 R.P.M. of Output Shaft (HP) 49 49
At 500 R.P.M. of Output Shaft (Kw) 18 18
At 1000 R.P.M. of Output Shaft (Kw) 37 37
Approximate Weight: 12.0 lbs. [5.4 kg]
50
50
ISOMETRIC VIEWSCALE 1 : 2
SECTION A-A
SECTION B-B
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET 1 OF 4
DWG NO
523-01
DESCRIPTION
SIZE
DSCALE
REV
L
PARKER HANNIFIN CORPORATIONCHELSEA PRODUCTS DIVISION
INVENTOR
DO NOT SCALE DRAWINGMABCHECKEDMSATDRAWN
10/13/2011
PTO ASSEMBLY-523
MODEL
"This drawing is the property of Parker Hannifin Corporation. It is furnished to you for confidential information purposes only and is not to be disclosed to anyone else or reproduced or used for manufacturing purposes without the express written permission of Parker Hannifin Corporation."
12/7/2012
HEAT TREAT
MATERIAL
523 SERIES
UNLESS OTHERWISE SPECIFIEDDIM ARE IN INCHESTOL ON ANGLE 1
2 PL .03 3 PL .010INTERPRET DIM AND TOL PER
ASME Y14.5M - 1994
THIRD ANGLE PROJECTION
THIS DRAWING CONTAINS KCC(s)0
1:2 WEIGHT63.89 lbmass
A
A
BB
PARTS LISTQTYDESCRIPTIONPART NUMBERITEMOPTION
1HOUSING-MACHINING-5231-P-66311GEAR-INPUT-5235-P-14672"T" RATIO
GEAR-INPUT-5235-P-1472"V" RATIO1SHAFT-INPUT-523 (45mm-12T)3-P-10643AC,AH,AD,AS
SHAFT-INPUT-523 (40mm-12T)3-P-1073AA,AB,AG,AK,AQ,AS,BD,BJ,LG,LH
SHAFT-INPUT-523 (33mm-26T)3-P-1078AL1GEAR-OUTPUT2-P-8904"T" RATIO
GEAR-OUTPUT2-P-899"V" RATIO155003851BEARING-BALL-1.772X2.953X.63056101871SEAL-LIP-32328-P-32381LOCKRING37826391LOCKRING379919101O-RING-.987X.10328-P-164111O-RING-.549X.10328-P-191121LOCKRING-EXTERNAL 380372131BEARING-NEEDLE561044141BEARING-NEEDLE 561045151SLEEVE-STOPPER-523380380161PLUG-SHIPPING500897-5171PISTON-523380374181SPRING37-P-70191CONNECTOR-PLUG SAE 6380017211SWITCH-INDICATOR NORMALLY "ON"379652221PI-INDICATOR-523380405231SPRING-.500 X .46637-P-71241O-RING-.114X.07028-P-324251PLATE-NAME-INDIA68-P-66262DRIVE SCREW3911432004271OIL SEAL-2.953X1.772X.31528-P-27828"XY" DRY SPLINE ONLY1LOCKRING (USED AT PH INDIA ONLY)37823229"XY" DRY SPLINE ONLY1LOCKRING-EXTERNAL38050235
(3.15)
(1.57)
(3.15)
(3.15)
(3.15)
(6.68)
(.55) DISENGAGED(1.02) ENGAGED(3-P-1064 SHOWN)
(4.50)
9
10
16 8
13
18
11
12
21
(5.86)
25
23
NOTES:1) LUBRICATE ITEMS 11, 12 & 25 WITH PARKER O-RING LUBE PRIOR TO ASSEMBLY.
2) AFTER ASSEMBLY MAKE SURE THE SHAFT AND GEARS ROTATE FREELY BY SPINNING WITH FINGERS.
3) PACKAGE ASSEMBLY SO THAT THE PAINT FINISH AND SPLINES ARE PROTECTED FROM DAMAGE.
4) SEE IP-523 FOR INPUT DETAILS AND INSTALLATION KITS
5) SEE OP-523 FOR OUTPUT DETAILS
6) TORQUE RATINGS: 523*T = 258 FT-LBS (350 Nm) 523*V = 258 FT-LBS (350 Nm)
30
(1.57)
(2.56)
LOOSE PARTSOPTION ITEM PART NUMBER DESCRIPTION QTY
30 35-P-109 GASKET-511-523 2"A" SHIFT 328388-98X INSTALLATION KIT 1"P" SHIFT 328388-47X INSTALLATION KIT 1"F" SHIFT 328388-82X INSTALLATION KIT 1
HY-25-1500-M1/U5 OWNERS MANUAL 1379075-1X HOSE 14-6 CO5X-S ELBOW - 90° 1
17
TEST
SPECIFICATIONS
TS-7
TS-27
TORQUE TO 10-15 LB-FT (14-20 Nm)
M12-1.75 THREADED HOLE X 1.00" DP(4) PLACES
3
12
4
22
27
5
14
28715
26
19
REVISION HISTORYECO ZONE REV DESCRIPTION AUTHOR CHECKED DATE
ECO-0030893B2
A6 (SHT 4) F1) ADDED LOOSE PART KIT2) ADDED 8000-36X MOUNTING KIT3) RELEASE FOR PRODUCTION
MSAT MAB 12/7/12
ECO-0041075
C5B1 (SHT 2)
A5, B7/B5 (SHT 4)B3, B5
C2
G
1) REMOVED ITEM#6 (P/N 380373)2) ADDED SHIFTER KIT PART NUMBERS3) ADDED ITEM #29/UPDATED ITEM NUMBERS4) ADDED ITEM #355) SEPARATED "AR" OPTION
MSAT MAB 07/31/13
ECO-0047253 D8C3, C4 H 1) ADDED NOTES 4 & 5
2) MODIFIED (SHEET 2) VC MAB 12/10/2013
ECO-0051148C4B3D7
J1) WAS 3796332) FIXED TYPO 3) MODIFIED NOTE 1, SHEET 24) ADDED 329075-1X & 4-6 C5OX-S
VC MAB 3/27/14
ECO-0060574
B3, SH-2 B1D8
B2 SH-2D3 SH-2C3 SH-2
K
1) WAS 328388-101X & 328388-104X2) REPLACED OPTIONS WITH DETAILS3) ADDED MACK M-DRIVE4) ADDED WET SPLINE TO XK OUTPUT5) ADDED INDIA TO X-SHIFTER
MSAT MAB 4/21/2014
ECO-0063859C4 SH-2D8 SH-1
A8, C4 SH-4L
ADDED "F" SHIFT OPTIONADDED NOTE 6REMOVED LW's FROM PTO MTG BOLTS
MSAT MAB 5/22/2014
F
(1.57)
(1.57)
24
30
GG
G
G
35
29
H
K
K
J
J
J
J
L
L
SupercedesHY25-0155-B1/UKSeptember2014HY25-0155-B1/UKJanuary2015©2015ParkerHannifinCorporation
50 Available in the Wet Spline (W) or Dry Spline (X) lube options.