COMPANY PROFILE
W W W. L E A D E P C .C O M
C N R . H E RT Z & B E C Q U E R E L S T R , VA N D E R B I J L PA R K , 1 9 0 0 ,
G AU T E N G , S O U T H A F R I C A C O N TAC T@ L E A D E P C .C O M + 2 7 ( 0 ) 1 6 9 3 3 3 9 2 5
TABLE OF CONTENTS
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01 INTRODUCTIONWhat we do. Where we work.
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09 GROUP ACTIVITYClients, Sectors, Services
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14 RENEWABLE ENERGY EXPERIENCEPersonnel and scope of projects.
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02 COMPANY MANAGEMENT SYSTEMCertification, Policies, Safety, Clients
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11 SPECIALITIES AND CAPABILITIESSafety, Certification, Policies, Safety.
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15 PROJECT PROFILE EXTRACTSSafety, Certification, Policies, Safety.
OUR COMPANY
MOTTO
Lead from the front, in service, excellence and commitment
LeadEPCLeadEPC is an EPC company based in South Africa that was formed in 2012 in collaboration with Likusasa Engineering and Contracting, a Sub Saharan Engineering & Construction contractor.
CHIEF EXECUTIVE OFFICER
Hennie Engela COMPANY FOUNDED
2012
INTRODUCTION
• Level 1 BBBEE • More than 57% Black Owned• 47% Black Woman Owned• More than 2.9m Manhours without Any Reportable Injury
-Recorded December 2019
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What we do...• Multi-Discipline EPC
LeadEPC specialises in Engineering, Procurement & Construction Projects.
• Structural, Mechanical, Electrical, Instrumentation and Piping - SMEIP We use Partners for Civil Engineering and Construction
• Channel Partner for ABB Systems
Where we work...Lead EPC is currently active in:
Southern Africa | Western Africa |
Eastern Africa | The Middle East | Central Africa |
The Far East
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COMPANY MANAGEMENT SYSTEMS
IMS : Integrated Management System
Quality Management Systems ISO 9001:2015 - CERTIFIED
The Quality Management System (QMS)establishes the required systems, processes and procedures to provide services that aim to exceed the expectations of customers and satisfy external quality requirements.
OHSAS 18001:2007 - CERTIFIED
Conform to OHSAS Safety Management System
ISO 3834 : Part 2 - CERTIFIED
Quality requirements for fusion welding ofmetallic materials.Part 2: Comprehensive quality requirements.
POLICY
PROCEDURES
WORK INSTRUCTIONS
PROJECT QUALITY PLAN
QUALITY
PROJE
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LITY
PLA
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ENV
IRON
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Certifications Shareholding
OLICACRON(PTY) LTD
HEN MAG HOLDINGS(PTY) LTD
We Certify that
Company Address: Cnr. Hertz and Becquerel Street, Vanderbijlpark, 1911 Registration Number: 2012/114701/07, VAT Number: 4680261320
Level 1
BEE RATING
BEE PROCUREMENT RECOGNITION LEVEL 135%
CONSTRUCTION SECTOR
Construction Lead Engineering and Projects (Pty) Ltd
VERIFICATION CERTIFICATE
(Generic Scorecard)
Has been audited for compliance with the B-BBEE Act No. 53 of 2003 and the Construction Sector Code Gazette No.41287 of December 2017 and has achieved the following:
Date: 20 May 2020 Verification Manager
Kyle Mitchell Honeycomb BEE Ratings
CONTRACTOR
Element Score Analysis Results Ownership 28.00 Black Ownership 57.08%
Management Control 14.67 Black Woman Ownership 47.95% Skills Development 18.00 Black Designated Group Supplier Yes
Enterprise & Supplier Development 33.98 Modified Flow Through Principle Applied No
Socio-Economic Development 6.00 Financial Period: Start Date 01 January 2019
Total 100.65 Financial Period: End Date 31 December 2019
Empowering Supplier Yes Certificate Number HR/GEN/2129/20 Discounting Applied No Version Number 1.0 Y.E.S. Initiative Implemented No Issue Date 20 May 2020 Number of Levels Promoted N/A Expiry Date 19 May 2021 Verification Analyst M. Wolmarans Revision Date N/A
Level 1 BBBEE
CIDB Status of 8 ME & 8 EP
ISO Certification for9001:2015
ISO 3834 Part 2
OHSAS 18001:2007 57%BLACK
OWNED
47%BLACK
WOMEN OWNED
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COMPANY MANAGEMENT SYSTEMS
11 LeadEPC Policies
• HEALTH, SAFETY & ENVIRONMENTAL• QUALITY• ETHICAL BUSINESS & ANTI-FRAUD POLICY• HUMAN RIGHTS & RESOURCES• DRUGS & ALCOHOL• COMMUNITY• INDUSTRIAL RELATIONS• EMPLOYEE PROTECTION - WHISTLE BLOWING• VISION & MISSION• CLIENT / CUSTOMER SERVICE & AVAILABILITY• HIV / AIDS
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Lead HSE StatisticsSafety First
Description 2012 - 2020
387 590
2 421 630
142 429
2 951 649
2 951 649
Office Manhours worked by Office Staff
Project Manhours worked by LeadEPC Employees
Project Manhours worked by Subcontractors
Total Manhours worked
Calculating current total Manhours without LTI
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COMPANY FOOTPRINT
Southern Africa
Central Africa West Africa
East Africa Middle East
Far East
• Vanderbijlpark, South Africa• Midrand, South Africa• Secunda, South Africa• Lusaka, Zambia• Gaborone, Botswana• Lilongwe, Malawi• Big Bend, Swaziland• Mocuba, Mozambique
• Tororo, Uganda • Freetown, Sierra Leone
• Mauritius • Bahrain
• Tokyo, Japan
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RESPECTED BLUE CHIP CLIENTS
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Sectors & Services
GROUP ACTIVITY
TRANSPORT & INDUSTRIAL
RENEWABLE ENERGY
OIL & GAS
MINING
FABRICATION
METALS
BULK MATERIAL HANDLING AND STORAGE
ENERGY
• Solar – PV• Solar – CSP• Wind• Micro-Hydro
• Iron Ore• Coal• Rutile• Gold
• Tunnels, roads & trains• Cement factories• Water management• Water purification • Power plants• Automotive plants
• Tank Farms• Rail Loading Arms• Pipe Lines, Pump Stations• Refineries• Petro-Chemical• Fertilising Plants
• Piping• Structural Steel• Vessels• Tanks• Conveyors & Structures
• Grain• Batching and Mixing• Cement Batching• Bulk Material Storage
• Rolling Mills• Process lines• Furnaces• Castings
• Coal Fired Power Plant• Platinum• Diamond
• Sinter plant• Coke ovens
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MULTI-DISCIPLINE EPC SOLUTIONS
CONCEPT DESIGN & DRAUGHTING
FIBRE OPTIC SOLUTIONS
PROCESSING PLANTS
MECHANICAL & PIPING
AUTOMATION & CONTROL SOLUTIONS
RENEWABLE ENERGY
SPECIALIST E&I EPC SOLUTIONS
• Modular Plants • Dense Media Separation Plants• Crushing & Screening• Wet and Dry Grinding• Wet and Dry Classification• Gold Modular• Modular Briquetting
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SPECIALITIES & CAPABILITIES
Project Management
• Use PMI PMBoK methodology for engineering/
construction projects
• Project managers certified as Project Management
Professional (“PMP”)
• Experienced over a wide range of engineering disciplines to
effectively implement projects
Multi-disciplined Engineering
• Registered Professional Engineers (“Pr Eng”)
• Full SMEIP engineering capacity & capabilities
• Use partners for civil & process engineering
• Capacity and capability for:
» Scoping Studies
» Multi-disciplinary pre-feasibility and feasibility studies
» Basic and detail engineering
» Project execution and delivery
3-D Plant Layouts
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Engineering Tools
Electrical
• DigiSilent
• Etap
• PVSyst
• Cable Sizing, Cable Length & Racking Tool
Draughting
• Auto CAD
• Autodesk Inventor
• Microstation V8
• Eplan
Mechanical & Piping
• Procon for Structural and Civil designs
• Autocad Plant for piping designs
• Inventer for 3D modelling and Equipment designs
• Caesar II Intergraph for Pipe Stress Analysis
• ISO-metric piping layouts
• Fabrication shop detailing
Instrumentation
• Intools Smartplant
• P&IDs
Specialist E&I EPC Solutions
Instrumentation & Control
• Detail Engineering & Drawings
• Software development:
» DCS, PLC, SCADA and ESD
» Variable Speed Drives
» Manufacturing Execution Systems interfaces
» HMI Graphic Design & Development
• Control equipment & Instrument Cabling
• Fibre Optic Installations
• PLC and Process Control Systems
• Field Instruments & JB’s
• Building management systems
• Fire detection
• Plant telecommunications systems
• Process and pneumatic hook-ups
• Instrument calibration and loop checking
Power & Electrical
• Detail Engineering & Drawings
• Electrical Power System Studies and modelling in DigiSilent
PowerFactory
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Structural,Mechanical & Piping
Instrumentation & Control
• ISO 3834- Part 2, (certified) Quality requirements
for fusion welding of metallic materials - Part 2:
Comprehensive quality requirements.
• Fabrication Capabilities for Mechanical & Piping consist of
the following:
» Piping (Ferrous & Non-Ferrous)
» Steel Structures & Supports
» Pressure Vessels
Construction & Implementation
• Procurement
» Staging & Material Control
• Sub-Contractor Management
• SHERQ Management
• Installation and Erection
• Inspection and Testing:
» Factory Acceptance Testing “FAT”
» Site Acceptance Tests “SAT”
» Loop and Systems Testing
» Electrical Testing
• Commissioning Assistance
• Plant Maintenance
...continued
• Electrical Infrastructure:
» Switchyard
» MV Switchgear, Transformers, MV Cabling
» MCC’s LV Switchgear, LV Cabling
• Electrical Controls
• Small Power & Lighting
• Earthing & Lightning Protection
Disaster Recovery
• Tailored Management Approach Towards Disaster Projects
• Quick Mobilization
• Efficient Procurement Structure
• Quick Access to Construction Material
• Close Collaboration with Suppliers
• Vast Experience and Excellent Track Record In Disaster
Recovery Projects
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RENEWABLE ENERGY EXPERIENCE
Renewable Energy Experience
The following personnel are available on projects:
• H. Engela: Project Director. Actively involved with PV Projects for the
past 8 years. Project Director of Installation Company for Kalkbult
75MWp Project and Jasper 75MWp Project.
• J. Grobler: Construction Management Philippines, 22.36MWp, Clark
Solar Project.
• N. Odendaal: Project Manager for more than 3MWp Rooftop
Installations
• A. Wilken: Quality Manager Philippines, 22.36MWp, Clark Solar
Project, 10MWp Tororo Uganda
• D. Bothma: Quality Inspector for Structure & PV Module Installation
for Kalkbult 75MWp Project. Quality Inspector for Electrical & PV
Module Installation for Jasper 75MWp Project. Site Manager 10MWp
Tororo Uganda
• A.J. Nieuwoudt: HSE Manager for Kalkbult 75MWp Project, Jasper
75MWp Project, Tororo 10WMp Uganda
!KaXu Solar One
2013
Jasper PV Plant
2014
Two of our many Renewable Energy projects
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PROJECT EXTRACTS
SCAW Metals 95MW Arc Furnace Fire Damage RepairGermiston, SA Hosaf Fibres Mechanical Equipment Installation Durban, SA Eskom Kusile Power Station Trunk Cabling Unit 2Emalahleni, SA
AMSA Coarse Particle SeparatorSaldanha, SA
Transnet Pipelines Mechanical Pipework Repair Langlaagte, SA
Transnet Pipelines Manifold Modification ProjectTarlton, SA
Group Five Civils Wet Scrubber PipingGhana
Natural Gas Burners & Pipeline InstallationAMSA Vanderbijlpark
PROJECT IMAGES
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Fuel Oil Solids Reduction Piping NATREF - Sasolburg 40.6MWp Single-Axis Tracker PV PlantMocuba, Mozambique 10MWp Ground Mounted Fixed-Tilt PV PlantTororo, Uganda
Addax Bioenergy PlantMakeni, Sierra Leone
Jasper 75MWp Ground Mounted PV PlantPostmasburg, South Africa
!Kaxu Solar One Water Pump Station & 100MW CSPPofadder, South Africa
22.36MWp Ground Mounted PV PlantClark, Philippines
419.27kWp Rooftop PVNetcare Alberlito - Ballito, South Africa
419.27kWp Rooftop PVNetcare Olivedale - Olivedale, South Africa
289.85kWp Rooftop PV PlantTSR Slew Rings - Elandsfontein, South Africa
PROJECT IMAGES
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970.24kWp Rooftop PV PlantNetcare Pretoria East - Pretoria East, South Africa 190.4kWp Rooftop PV PlantNetcare Kroonstad - Kroonstad, South Africa 135.04kWp Rooftop PVNetcare Krugersdorp - Krugersdorp, South Africa
231.8kWp Carport PV PlantNetcare Pholoso - Polokwane, South Africa
60.8kWp Rooftop PV PlantMustek - Midrand, South Africa
Rural House PV Power GenerationRenosterberg, South Africa
Solar Street LightsDanielskuil, South Africa
Water ReticulationDanielskuil, South Africa
41.6kWp Rooftop PV PlantKuilsville School - Danielskuil, South Africa Solar Powered Irrigation System Groenwater Postmasburg, South Africa
PROJECT IMAGES
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Containerised Solar SolutionLivingstone, Zambia Land Plant & Dry Mill Fines Circuit UpgradeSierra Rutile Limited – Sierra Leone
Slab Heating Furnace 1 Control & Redundant HMI Server SystemGARMCO – Bahrain
Rod Mill Drives ReplacementAMSA – Newcastle
SRU Vulnerability Study - EPCNATREF – Sasolburg
2 x 33kV double circuit lineMocuba, Mozambique
PROJECT IMAGES
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PROJECT EXTRACTS
• U03B PLC replacement• Commercial fire and gas detection• PP2 K-TRON replacement• U052/252 Surge protection• Various small projects• Rewiring marshalling cabinets• Compliance of building HH-BD-09• Compliance of AN & Exposives pumps• Power supply upgrade• Lifting stations engineering• Chloride treater structures• CTF West Unit 96 Demolition Filters 7 8 9• NPN switchgear replacement• CTF West Unit 96• Solvents spent catalyst store• SPI conversion engineering• U003 / 203 earthing and racking• F&G and LSP as building• Installation of high voltage• Upgrade of feeding system• De-bottleneck of 20D power supply• Dam sluice Automation• Saltwater pit load reduction• Switchgear upgrade
Sasol Secunda Projects
PROJECT IMAGES
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OUR COMPANY
Why choose LeadEPC?
• People with a “Can-Do” attitude• Level 1 BBBEE (More than 51% Black Ownership)
• A solid track record in work done for Blue Chip Clients over the past 7 years
• More than 2.9m man-hours without LTI• Fabrication shop & Engineering office in Vanderbijlpark
• Workshop & Engineering office in Secunda• Proven systems and processes• Innovative value add solutions
• Flexible contracting arrangements• Specialists in Disaster Recovery
• LeadEPC adds value!
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“LEAD FROM THE FRONT IN SERVICE EXCELLENCE AND COMMITMENT”
C O N TAC T@ L E A D E P C .C O M
+ 2 7 ( 0 ) 1 6 9 3 3 3 9 2 5
C N R . H E RT Z & B E C Q U E R E L S T R , VA N D E R B I J L PA R K , 1 9 0 0 , G AU T E N G , S O U T H A F R I C A
W W W. L E A D E P C .C O M
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