conveying excellence
ContiTech Conveyor Belt Group
ContiTech Service Material
We are a leading manufacturer of conveyor belts, integrated in the ContiTech AG organization and thus part of Continental AG and Continental Corporation. We offer complete solutions – from textile and steel conveyor belts to special products and service materials. With locations close to our customers, we are able to provide comprehensive support for your conveyor belts and systems worldwide. With high-end conveyor technology from ContiTech,
material handling systems run reliably, cost effectively and are environmentally friendly. As a leading develop- ment partner with innovative conveyor belt technol- ogies, we support the mining, machinery equipment construction as well as a host of other industries.
2Conveyor Belt Group
CORREX® with smooth Surface and Contact Layer
System ProtectionSystem surfaces are subject to corrosion and wear. This leads to extended downtime and increased cost for maintenance. CORREX-Lining reduces and prevents such effects and enhances productivity.
Application
R drum lagging for non driven pulleys
R wear protection
R corrosion protection
Standard Size
R width: 2000 mm (1200 mm at 4 mm thickness)
R thickness: 4-20 mm (up to 40 mm possible)
R length: 10 m
ContiTech service material is the optimal solution for power transmission and system protection as well as for splices, repair and wear protection. It provides high functional security and above average life of conveyor belts and associated splices.
The complete Solution for all Conveyor Belt Systems
Standard Program Caouchouc Type
Specific Weight g/cm3
Shore Hardness Shore A
Abrasion mm3
Extra SBR 1.17 63 120
Hard (different standard size)
SBR 1.16 90 120
Soft NR 1.05 50 150
Blue NR 1.12 45 200
Beige NR 1 40 170
For further information: www.contitech.de/cbg-smat-e
CORREX®
smooth pulley lagging
CORREX® wear resistant material
CONREMA® cold repair materials
ABS Skirtboard rubber
CORREX® profiled pulley lagging
ABS Scrapers
3ContiTech Service Material
To improve the coefficient of friction between the conveyor belt and the drive pulley, pulleys are lagged with profiled rubber.
Power Transmission
CORREX® Large Diamond
CORREX® with Profile and Contact Layer
Standard Size
R width: 2000 mm
R thickness: 10 – 20 mm
R length: 10 m
Application
R drum lagging for driven and non driven pulleys
Standard Program Caouchouc Type
Specific Weight g/cm3
Shore Hardness Shore A
Abrasion mm3
Extra SBR 1.17 63 120
Super SBR / BR 1.13 58 50
FR SBR 1.19 65 110
CORREX® Mini Diamond
Standard Size
R width: 2000 mm
R thickness: 6 – 15 mm
R length: 10 m
Standard Program Caouchouc Type
Specific Weight g/cm3
Shore Hardness Shore A
Abrasion mm3
TransCorrex SBR 1.13 60 110
X65 NBR 1.19 60 230
Red NR 1.1 45 170
CORREX® Square Diamond
Standard Size
R width: 1300 mm
R thickness: 8 mm
R length: 10 m
Standard Program Caouchouc Type
Specific Weight g/cm3
Shore Hardness Shore A
Abrasion mm3
White NBR 1.21 53 300
Further Profiles
CORREX®-Button ProfileRoll
R 1300 mm x 8 – 20 mm x 10 m
CORREX®-Ceramic Strip Lagging
R 500 mm x 12 mm x 2.5 m
CORREX®-Herring BoneRoll
R 1400 mm x 8 – 20 mm x 10 m
CORREX®-Rough TopRoll
R 1400 mm x 8 – 20mm x 10 m
Different sizes and qualities are available on request.
4Conveyor Belt Group
Belt Cleaning
ABS
Standard Program Caouchouc Type
Specific Weight g/cm3
Shore Hardness Shore A
Abrasion mm3
Extra SBR 1.17 63 120
50 NR 1.02 43 150
Blue NR 1.12 45 200
Combi Scraper NR / BR / NR 1.17 / 1.1 / 1.17 63 / 45 / 63 120 / 230 / 120
Application
R scraper rubber
R gasket rubber
R blankets
R skirtboard rubber
Standard Program
R width: 2000 mm
R thickness: 6 – 20 mm
R length: 10 m
Different sizes and qualities are available on request.
ABS are vulcanized rubber sheets for many applications including scrapers and skirtboard rubber for conveyor belt systems. Various applications are possible. The rubber sheets come without a contact layer and are available in the same quality as CORREX®.
To make conveyor belts continuous or to insert repair pieces, splice material is necessary. Length and dimension of the splice vary from belt to belt. To ensure an optimal splice, ContiTech engineers are available to discuss our customers’ unique applications. ContiTech service teams are able to perform splices worldwide.
Belt Splicing
Splicing Material
Application
R splicing of conveyor belts
R repair of conveyor belts
PREFORM Splice
The preformed top and bottom panel for the carcass simplify laying down the cords and provide a straight uniform splice. Using PREFORM Splice reduces splice time by 15-25 % over conventional splices.
Application
R for steel cord belts with a tension starting at ST1250
Standard Program
R splice kits for steel cord, textile and sidewall belts
R rolls of uncured rubber for cover and intermediate layer
Production
R PREFORM Splice is manufactured in accordance with the belt specifications
5ContiTech Service Material
Adhesives and SolutionsInnovative solutions in conveyor belt technology is to employ cold bonding with contact adhesives for many belt splices and certain repairs. The technique replaces the hot vulcanization which saves time and money.
Conti Secur®
Application
R cold splicing of conveyor belts
R cold repair of conveyor belts
R cold bonding rubber to rubber
R cold bonding rubber to metal
ContiPlus® Metal Primer
Conti Cleaning Solution CCS
Application
R solution for cleaning of metal and rubber surfaces
Standard Program 0.5 l 0.8 l 4.8 l 22.2 l 200 l
Conti Secur® BFA X X X X X
Hardener RE 25 g glass bottle 40 g glass bottle 750 g UN aluminum bottle
Conti Secur® BFA white X X
Hardener RFE 40 g glass bottle
Conti Secur® PREMIUM X X X X X
Conti Secur® BFA
Conti Secur® BFA is a two component contact adhesive for cold bonding applications including both rubber to rubber and rubber to metal. It is designed specifically for cold splicing and cold repair of conveyor belts, but also for all areas of wear and corrosion protections. Continual high adhesion strength is achieved, even for dynamic demands.
Application
R metal primer for rubber-metal- bonding
R temporary corrosion protection for metal surfaces by treatment with ContiPlus® Metal Primer.
Standard Program
R 0.75 l tin
Standard Program
R 1.0 l bottle
R 5.0 l can
Conti Secur® PREMIUM
Conti Secur® PREMIUM is a universally usable one component adhesive removing the need for an activator which provides for easy processing. Partially used cans can be stored and the leftover material be used at a later time.
6Conveyor Belt Group
Application
R hot splicing solution for standard splices
R hot splicing solution for heat resistant belts in SBR quality
Solution RB
Application
R hot splicing solution for heat resistant belts in EPDM quality
Conti TLLE
Standard Program
R 0.6 kg tin
R 4 kg tin
R 20 kg bucket
R 150 kg drum
Standard Program
R 0.5 kg tin
Belt MaintenanceThe serviceability and service life of a conveyor belt depends on the servicing and maintenance of the system. Downtime for repairs can be reduced by the use of CONREMA® cold repair material.
CONREMA® Repair Material
Application
R cold repair of textile and steel cord belts
Standard Program Length m
Width mm
Thickness mm
Comment / Type
CONREMA® Repair Strip 10 50 bis 300 2.0 feathered edges
CONREMA® Repair Strip with fabric reinforcement
10 100 bis 300 4.0 feathered edges
CONREMA® Repair Sheets55
500 500
ca. 1.5 ca. 3.0
bonding layer on one sidecut edges
CONREMA® Repair Sheets55
500500
ca. 1.5ca. 3.0
bonding layer on one sidecut edges
CONREMA® Filler Rubber 10 1200 0.8
CONREMA® Repair Fabric EP 160 10 1200 1.8
CONREPU Repair Material
Application
R repair of holes up to 50 mm in diameter and tears of 50 mm width
Within a short amount of time, damage to either the carrying side or the bottom side of rubber conveyor belt covers can be repaired by a simple filling and bonding procedure using CONREPU. Repairs using CONREPU are a simple, quick and inexpensive solution.
7ContiTech Service Material
Conveyor Belt Group
Contact
ContiTech Transportbandsysteme GmbH
D-37154 Northeim, Germany
Phone +49 (0)5551 702-2845
E-mail: transportbandsysteme@
cbg.contitech.de
www.contitech.de/cbg-en
Your local contact
www.contitech.de/contactlocator
CB
G 7
370
EN
09
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ContiTech. Smart Solutions Beyond Rubber
For further information: www.contitech.de/cbg-smat-e
The ContiTech division of the Continental Corpora-
tion is one of the world’s leading industry specialists.
As a technology partner, our name is synonymous
with expertise in development and materials for com-
ponents made of natural rubber and plastics and also
in combination with other materials such as metal,
fabrics or silicone. By integrating electronic compo-
nents, we are also generating solutions for the future.
Beyond products, systems and services we also pro-
vide holistic solutions and have a formative influence
on the industrial infrastructure. We see digitalisation
and current trends as an opportunity to work with
our customers to add sustainable value – for both
sides and for good.
The content of this publication is not legally binding and is provided as information only. The trademarks displayed in this publication are the property of Continental AG and/or its affiliates. Copyright © 2017 ContiTech AG. All rights reserved. For complete information go to: www.contitech.de/discl_en