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Yamazumi Process Modeling Tool provided by www.AdaptiveBMS.com Issue 2.01
Prepared By: Chris Coles Department: Adaptive BMS Date: 3/1/2005Process Name: Build Process Process Type: Product Measurement Method: Video
Time Unit secs Process Step/Station Process Step/Station Process Step/Station Process Step/Station Process Step/Station Process Step/Station
Task Work Type Setup Parts Produce Parts Buff Three Parts Mount Wheels Attach Bracket Gear Assembly Shaft Assembly <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in>
Warm pressing machine Waste - Warm pressing machine Waste 5.00Clean press tool NVA - Clean press tool NVA 10.00
Setup next pressings NVA - Setup next pressings NVA 5.00Align rivnuts NVA - Align rivnuts NVA 9.00Align studs NVA - Align studs NVA 9.00Load plate VA - Load plate VA 10.00
Activate press VA - Activate press VA 6.00Deactivate press NVA - Deactivate press NVA 9.00
Remove 2 pressed parts NVA - Remove 2 pressed parts NVA 10.00Clean up tool Waste - Clean up tool Waste 7.00
Buff covers top VA - Buff covers top VA 8.00Buff cover bottom VA - Buff cover bottom VA 9.00
Pick next part NVA - Pick next part NVA 9.00Buff covers top VA - Buff covers top VA 5.00
Buff covers bottom VA - Buff covers bottom VA 7.00Pick Next NVA - Pick Next NVA 8.00
Buff covers top VA - Buff covers top VA 9.00Buff covers bottom VA - Buff covers bottom VA 10.00cover and Pick Next NVA - cover and Pick Next NVA 8.00
Replenish stock material NVA - Replenish stock material NVA 10.00Pick screws and position NVA - Pick screws and position NVA 5.00
Secure 4 Screws VA - Secure 4 Screws VA 7.00Pick Casing NVA - Pick Casing NVA 7.00
Position Wheel and Secure VA - Position Wheel and Secure VA 9.00Next Wheel and Secure VA - Next Wheel and Secure VA 6.00
Arrange Small Stack Waste - Arrange Small Stack Waste 10.00Apply First label VA - Apply First label VA 7.00
Apply Second label VA - Apply Second label VA 6.00Apply Final label VA - Apply Final label VA 7.00
Attach belt VA - Attach belt VA 5.00Mount Bracket VA - Mount Bracket VA 5.00Secure Bracket VA - Secure Bracket VA 10.00
Inspect First shaft assy Waste - Inspect First shaft assy Waste 7.00Inspect second shaft assy Waste - Inspect second shaft assy Waste 9.00Pick gear and assemble NVA - Pick gear and assemble NVA 10.00Pick fitting and Secure VA - Pick fitting and Secure VA 7.00
Assemble Spacer VA - Assemble Spacer VA 10.00Pick second fitting and Secure VA - Pick second fitting and Secure VA 6.00
Inspect and cover Waste - Inspect and cover Waste 5.00Assemble shaft assy VA - Assemble shaft assy VA 7.00Assemble flipper unit VA - Assemble flipper unit VA 5.00
Cover with protective wrap VA - Cover with protective wrap VA 6.0051 <Select> - 51 <Select>52 <Select> - 52 <Select>53 <Select> - 53 <Select>54 <Select> - 54 <Select>55 <Select> - 55 <Select>56 <Select> - 56 <Select>57 <Select> - 57 <Select>58 <Select> - 58 <Select>59 <Select> - 59 <Select>60 <Select> - 60 <Select>61 <Select> - 61 <Select>62 <Select> - 62 <Select>63 <Select> - 63 <Select>64 <Select> - 64 <Select>65 <Select> - 65 <Select>66 <Select> - 66 <Select>67 <Select> - 67 <Select>68 <Select> - 68 <Select>
Yamazumi Process Modeling Tool
<Select>Waste
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Setup Parts Produce Parts Buff Three Parts Mount Wheels Attach Bracket Gear Assembly Shaft Assembly <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in>0.00
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Setup Parts
Total VA
Total NVA
Total Waste
Produce Parts
Total VA
Total NVA
Total Waste
Buff Three Parts
Total VA
Total NVA
Total Waste
Mount Wheels
Total VA
Total NVA
Total Waste
Attach Bracket
Total VA
Total NVA
Total Waste
Gear As-sembly
Total VA
Total NVA
Total Waste
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Page 3
Setup Parts Produce Parts Buff Three Parts Mount Wheels Attach Bracket Gear Assembly Shaft Assembly <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in>0.00
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Gear As-sembly
Total VA
Total NVA
Total Waste
Shaft As-sembly
Total VA
Total NVA
Total Waste
<fill in>
Total VA
Total NVA
Total Waste
<fill in>
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Total VA
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Setup Parts Produce Parts Buff Three Parts Mount Wheels Attach Bracket Gear Assembly Shaft Assembly <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in>0.00
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