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FANUC AMERICA Corporation

FANUC

COURSE DESCRIPTION – 2006

January through December

FAC 10010E/08 FANUC AMERICA Corporation, 2006

CNC Parts

https://industrialautomation.co/product-category/fanuc/page/1187/

FANUC America Corporation

FANUC AMERICA Corporation 1-888-FANUC US www.fanucamerica.com

Technical Training Courses - 2006

FANUC America Corporation is pleased to announce its CNC and LASER Maintenance and Programming Course schedule.

The FANUC AMERICA Training Program is designed with the specific goal of increasing productivity within the factory workplace. This final outcome may be attained only through the continuous improvement in the technical skills of production specialists. We are prepared to provide the expertise and personal commitment to achieve this goal.

Table of Contents CNC Elementary Course…………………………..……………. Page 1 FS 16i/18i/21i Model B Comprehensive Maintenance……….. Page 2 FS 16i/18i/21i Model B Advanced Maintenance………………. Page 2 FS 16i/18i/21i Model A Comprehensive Maintenance……….. Page 3 FS 16i/18i/21i Model A Advanced Maintenance……………… Page 4 FANUC Open CNC Maintenance………………………………. Page 4 FS 30i/31i/32i Model A Comprehensive Maintenance……….. Page 5 FS 15i Model A Comprehensive Maintenance……………….... Page 5 FS 0 Model C Comprehensive Maintenance………………….. Page 6 FS 0i Model C Comprehensive Maintenance………………….. Page 6 G-Code Programming……………………………………………. Page 7 Custom Macro B Programming……….………………………… Page 8 Manual Guide i Programming…………………………………… Page 8 FS 16/18 Model C Comprehensive Maintenance…………….. Page 9 FS 16/18 Model C Advanced Maintenance………………..….. Page 9 PMC and Ladder Maintenance…………………………….…… Page 10 Alpha i Servo Motor and Amplifier Maintenance……………… Page 11 FANUC CO2 Laser Basic Maintenance……..……..…………. Page 12 FANUC CO2 Laser Comprehensive Maintenance…………... Page 12 January through June course schedule……………………… Page 13 July through December course schedule……………………… Page 14 Course registration procedures………………………………… Page 15 Registration form………………………………………………… Page 16 Terms and conditions…………………………………………… Page 17

FANUC CNC Parts


CNC Maintenance Classes

Page 1 FANUC AMERICA Corporation 1-888-FANUC US www.fanucamerica.com

CNC Elementary Maintenance Introductory Course – 4 days

This course will guide the students through a variety of fundamental CNC maintenance and operating skills.

Basic instruction will be provided so that those personnel with little or no CNC experience may adequately command and troubleshoot the control. This course material will be presented in a general format so that it may later be applied to any FANUC CNC.

Description: This CNC Elementary Maintenance Course provides a fundamental instruction regarding a variety of troubleshooting and operating topics. General factory automation terms and concepts are discussed, and instruction is provided as how to navigate the CNC screens. The features of the Machine Tool Operator Panel will be explained. Basic machine tool concepts such as backlash and pitch error compensation will be presented. Machine-side I/O and Ladder Diagram Logic is introduced. General programming topics are presented, and FANUC Servomotor performance will be explained. In addition, the proper methods to upload and download files will be covered. Who should attend: The CNC Elementary class is designed for individuals with little or no experience with FANUC controls; or personnel who do have experience with other brands of CNC controls, and are now required to operate, or support FANUC equipment.

Personnel who are interested in improving their basic knowledge of CNC and Factory Automation should attend this class. They will then be in a better situation to attend more advanced courses, such as Comprehensive Maintenance Courses, Advanced CNC Hardware Courses or our Alpha i Servo Maintenance Course.

There are no prerequisites to the CNC Elementary Course.

Objectives: This class is prepared specifically to introduce and make student familiar who has little experience with FANUC CNC’s. A variety of topics are discussed on a fundamental level in order to provide a total developmental education.

Schedule: Jan. 9 – 12 Los Angeles, CA Jan. 23 – 26 Chicago, IL Feb. 6 – 9 Atlanta, GA Feb. 20 – 23 Chicago, IL Mar. 13 – 16 Cincinnati, OH Mar. 27 – 30 Chicago, IL Apr. 10 – 13 Knoxville, TN May 8 – 11 Chicago, IL May 22 – 25 Toronto, Canada June 12 – 15 Los Angeles, CA June 26 – 29 Chicago, IL July 17 – 20 Chicago, IL Aug. 7 – 10 Cincinnati, OH Aug.21 – 24 Chicago, IL Sept.11 – 14 Knoxville, TN Sept. 25 – 28 Chicago, IL Oct. 9 – 12 Toronto, Canada Oct. 23 – 26 Los Angeles, CA Nov. 6 – 9 Chicago, IL Nov. 13 – 16 Atlanta, GA Dec. 4 - 7 Chicago, IL

Course Fee: $1580.00 per student in Chicago classes.

$1760.00 per student at localized sites.

On-site classes charged per class.

Please indicate if you would like this class presented On-site for large groups!


FANUC AMERICA Corporation 1-888-FANUC US www.fanucamerica.com Page 2

FANUC Series 16i/18i/21i Model B Comprehensive Maintenance Course – 4 days

The FANUC Series 16i/18i/21i Model B Comprehensive Maintenance course will guide the students through the most effective troubleshooting skills used to repair this model of CNC. The course covers practical troubleshooting procedures and concentrates on providing hands-on time to the students to reinforce these skills.

Description: The CNC hardware and printed circuit boards are described in order to provide an understanding of what the general functions and capabilities are regarding these components. Troubleshooting and replacement skills are demonstrated and practiced. The Alpha i Servo Motor construction, Pulsecoder feedback, and amplifier components are detailed. Servo diagnosis and troubleshooting are detailed. Machine-side I/O and Ladder Diagram Logic are explained and common troubleshooting skills are reviewed. The PMC portion of this class is developed to provide swift diagnostics and repair of cable and wiring faults.

Who should attend: Personnel who have previously attended the CNC Elementary course and experienced maintenance staff member will learn new skills and have the opportunity to put these into practice on our classroom simulation equipment.

Objectives: This class is developed with the intent to further improve the repair skills of experienced maintenance staff members. Frequent hands-on exercises and practice on our simulation equipment provides the opportunity to perform tasks that are normally not possible in the production environment.

Course Fee: $1580.00 Schedule:

Jan. 16 – 19 Chicago, IL Mar. 20 -23 Chicago, IL May 15 – 18 Chicago, IL July 17 – 20 Chicago, IL Sep. 18 - 21 Chicago, IL Nov. 6 - 9 Chicago, IL

FANUC Series 16i/18i/21i Model B Advanced Maintenance Course – 3 days

The FANUC Series 16i/18i/21i Model B Advanced Maintenance Course will provide high end technical instruction and advanced troubleshooting skills. The advanced level class provides supplementary exposure and advanced technical instruction.

Description: The FANUC Advanced Maintenance courses will instruct students on diagnostic items that complete their skill set in CNC troubleshooting: Memory recovery exercises are instructed in order to provide the student a complete understanding of FANUC CNC parameters. Numerous alarm details are examined and recovery procedures are explained. FANUC Serial Servo Bus (FSSB) startup procedures are explained and all possible fault areas are investigated. The association between motor and pulsecoder type and the CNC software configuration is explained. Advanced troubleshooting tools are demonstrated and difficult maintenance issues are addressed through hands-on exercises. Who should attend: Maintenance staff members and support personnel who have already attended the Comprehensive level course will benefit additionally from this class. Support personnel responsible for the installation of new controls or who are involved in system development will benefit from the skills developed in this class.

Objectives: The advanced level maintenance course is designed to complete the students understanding of CNC operation and troubleshooting. Practical exercises will develop the students understanding of software application in regards to parameter entry and alarm detection.


Feb. 13 – 15 Chicago, IL Apr. 17 - 19 Chicago, IL Aug. 14 – 16 Chicago, IL Oct. 23 - 25 Chicago, IL

FANUC CNC Parts




FS16i/18i/21i Model A Comprehensive Maintenance Course – 4 days

This course will guide the students through the most effective troubleshooting skills used to diagnose and repair this model of FANUC CNC. The comprehensive level maintenance course covers practical troubleshooting procedures and concentrates on providing hands-on time to the students to reinforce these skills.

Description: The FANUC Series 16i/18i/21i Model A Comprehensive Maintenance course concentrates on three main areas of CNC diagnostics and troubleshooting: The CNC hardware and printed circuit boards are described in order to provide an understanding of what the general functions and capabilities are regarding these electronic components. Troubleshooting and replacement skills are demonstrated and practiced. The FANUC Alpha Servo configuration is presented. Motor construction, Pulsecoder feedback, and amplifier components and connection are detailed. Servo diagnosis and troubleshooting are presented and practiced. Machine-side I/O and Ladder Diagram Logic are explained and common troubleshooting skills are reviewed. The PMC portion of this class is developed to provide swift diagnostics and repair of cable and wiring faults. Who should attend: Personnel who have previously attended the CNC Elementary course or who have several years of FANUC CNC experience will be able to further improve their skills by attending this class. Experienced maintenance staff member will learn additional skills, and have the opportunity to put these into practice on our classroom simulation equipment.

Objectives: This class is developed with the intent to further improve the repair skills of experienced maintenance staff members. Frequent hands-on exercises and practice on our simulation equipment provides the opportunity to perform tasks that are normally not possible in the production environment. Course instructors will provide details and answer questions regarding troubleshooting procedures and related maintenance issues.

Schedule: Jan. 16 – 19 Chicago, IL Feb. 13 – 16 Cincinnati, OH Mar. 6 – 9 Chicago, IL Mar. 20 – 23 Los Angeles, CA Apr. 17 – 20 Atlanta, GA Apr. 24 – 27 Chicago, IL June 19 – 22 Chicago, L June 26 – 29 Toronto, ON July 10 – 13 Chicago, IL Aug. 14 – 17 Los Angeles, CA Aug. 28 – 31 Chicago, IL Sept. 18 – 21 Cincinnati, OH Oct. 16 – 19 Chicago, IL Oct. 23 – 26 Atlanta, GA Nov. 6 – 9 Toronto, ON Nov. 27 - 30 Chicago, IL

Course Fee: $1580.00 per student in Chicago classes.

$1760.00 per student at localized sites.

On-site classes are charged per class.




FANUC Series 16i/18i/21i Model A Advanced Maintenance Course – 3 day

The FANUC Series 16i/18i/21i Model A Advanced Maintenance Course will provide high end technical instruction and advanced troubleshooting skills. The advanced level class provides supplementary exposure and advanced technical instruction.

Description: The FANUC Advanced Maintenance courses will instruct students on diagnostic items that complete their skill set in CNC troubleshooting: Memory recovery exercises are instructed in order to provide the student a complete understanding of FANUC CNC parameters. Numerous alarm details are examined and recovery procedures are explained. FANUC Serial Servo Bus (FSSB) startup procedures are explained and all possible fault areas are investigated. The association between motor and pulsecoder type and the CNC software configuration is explained. Advanced troubleshooting tools are demonstrated and difficult maintenance issues are addressed through hands-on exercises. Who should attend: Maintenance staff members and support personnel who have already attended the Comprehensive level course will benefit additionally from this class. Support personnel responsible for the installation of new controls or who are involved in system development will benefit from the skills developed in this class.

Objectives: The advanced level maintenance course is designed to complete the students understanding of CNC operation and troubleshooting. Practical exercises will develop the students understanding of software application in regards to parameter entry and alarm detection. Course Fee: $1185.00 Schedule:

Mar. 27 – 29 Chicago, IL May 22 – 24 Chicago, IL Aug. 7 – 9 Chicago, IL Nov. 13 – 15 Chicago, IL

FANUC Open CNC Advanced Maintenance Course – 2 days

FANUC Series 160i/180i Model A Maintenance course will instruct the class in the installation and start-up procedures of our Open CNC systems. The class will explain the CNC’s software operating principles in conjunction with its Personal Computer interface. The course is designed for maintenance personnel to develop their complete understanding of FANUC’s Open CNC installation processes.

Description: The FANUC Series 160i/180i Open CNC Maintenance course begins with a fundamental explanation of the CNC and PC hardware structure and requirements. Screen display and installation operation is demonstrated. The High Speed Serial Bus is also explained. MS Windows 3.1, 95 and NT are installed and demonstrated. Hard disk crash recovery techniques and CNC system backup procedures are taught. The course instructors welcome any real world troubleshooting topics from the class and will explain any related technical issues. Who should attend: The FANUC Open CNC Maintenance Courses are designed for the maintenance professional or Machine Tool applications specialists. Personnel who are responsible for the operation of the Open CNC should consider taking this class. A fundamental understanding of CNC concepts would benefit the students entering this class. FANUC CNC Elementary Course or equivalent knowledge is required. Basic PC skills are also required.

Objectives: This class is assembled specifically to develop and instruct Open CNC maintenance and operating professionals in their complete understanding of FANUC controls. CNC and PC hardware and software applications are explained in a comprehensive fashion to accomplish this overall understanding. All topics are presented in order to support troubleshooting procedures.


Feb. 13 - 14 Chicago, IL Oct. 16 – 17 Chicago, IL

FANUC CNC Parts




FANUC Series 30i/31i/32i Model A Comprehensive Maintenance Course – 4 days

The FANUC Series 30i/31i/32i Model A Comprehensive Maintenance course will guide the students through a large assortment of troubleshooting tools used to diagnose and repair this model of CNC. The course covers practical troubleshooting procedures and concentrates on providing hands-on time to the students to reinforce these skills

Description: The highly advanced CNC hardware and printed circuit boards of the 30i Model A series control are presented in order to develop an understanding of the functions and capabilities of these components. Troubleshooting and replacement skills are demonstrated and practiced. Screen navigation exercises ensure that your staff is proficient in handling the control. The Alpha i Servo Motor construction, Pulsecoder feedback, and amplifier components are detailed. Servo diagnosis and troubleshooting are detailed. Machine-side I/O and Ladder Diagram Logic are explained and common troubleshooting skills are reviewed. The advanced PMC functions of this control are fully explained.

Who should attend: Personnel who are responsible to support this model of FANUC CNC and have previously attended the CNC Elementary course, or experienced maintenance staff members should attend this class. These personnel will learn new skills and have the opportunity to put these into practice on our classroom simulation equipment.

Objectives: This class is developed with the intent to improve the repair skills of maintenance technicians. Frequent hands-on exercises and practice on our series 30iA simulation equipment provides the opportunity to perform tasks that are normally not possible in the production environment.


March 13 – 16 Chicago, IL June 12 – 15 Chicago, IL Aug. 21 – 24 Chicago, IL Nov. 6 – 9 Chicago, IL

FANUC Series 15i Model A Comprehensive Maintenance Course – 4 days

The FANUC Series 15i Model A Comprehensive Maintenance course will instruct the students through the most effective troubleshooting skills used to repair this control. The course covers fundamental diagnostic and troubleshooting procedures and focuses on providing hands-on exercises to the students to reinforce these skills

Description: The control hardware and printed circuit boards are detailed in order to provide an understanding of the general functions and capabilities regarding these components. Troubleshooting and replacement skills are demonstrated and practiced. The Alpha Servo Motor construction, Pulsecoder feedback, and amplifier components are detailed. Servo diagnosis and troubleshooting are detailed. Machine-side I/O and Ladder Diagram Logic are explained and common troubleshooting skills are reviewed. The PMC portion of this class is developed to provide quick diagnostics and repair of wiring faults. Who should attend: Personnel who have previously attended the CNC Elementary course and experienced maintenance staff member will learn new skills and have the opportunity to put these into practice on our classroom simulation equipment.

Objectives: This class is presented with the direct goal to further improve the repair skills of experienced maintenance staff members. Frequent hands-on exercises and practice on our simulation equipment provides the opportunity to perform tasks that are normally not possible in the production environment.


April 17 – 20 Chicago, IL Oct. 9 – 12 Chicago, IL



FANUC Series 0 Model C Comprehensive Maintenance Course – 4 days

The FANUC Series 0 Model C Maintenance course will instruct the student in troubleshooting and support of this popular CNC. The class will provide hands-on experience to those personnel who are required to troubleshoot and repair this control.

Description: The FS-0 Model C Comprehensive Maintenance Course covers primary instruction in three main areas: CNC Hardware, FANUC servo, and the PMC Ladder diagram. In order to troubleshoot and repair these items, we will also instruct the students in memory backup operations. All hardware components are closely examined, possible faults are discussed and appropriate repair operations are instructed through the use of the FANUC Maintenance manual.

Servo and PMC are instructed in a similar fashion with the goal of minimum machine downtime being our primary objective.

Who should attend: Maintenance staff or CNC operators who are required to troubleshoot the FS-0C control will benefit greatly from this instruction.

Objectives: This class is assembled specifically to develop and instruct Open CNC maintenance and operating professionals in their troubleshooting procedures.


Feb. 6 – 9 Chicago, IL May 22 – 25 Chicago, IL Sep. 25 – 28 Chicago, IL Dec. 11 - 14 Chicago, IL

FANUC Series 0i Model C Comprehensive Maintenance Course – 4 days

FANUC Series 0i Model C Comprehensive Maintenance Course will guide the students through the most effective troubleshooting skills used to diagnose and repair this model of FANUC CNC. The comprehensive level maintenance course covers practical troubleshooting procedures and concentrates on providing hands-on time to the students to reinforce these skills.

Description: The FS-0i Model C Comprehensive Maintenance course concentrates on three main areas of CNC diagnostics and troubleshooting: The CNC hardware and printed circuit boards are described in order to provide an understanding of what the general functions and capabilities are regarding these electronic components. Troubleshooting and replacement skills are demonstrated and practiced. The FANUC Alpha i Servo configuration is presented. Motor construction, Pulsecoder feedback, and amplifier components and connection are presented. Servo diagnosis and troubleshooting are detailed and practiced. Machine-side I/O and Ladder Diagram Logic are explained and common troubleshooting skills are reviewed. Who should attend: Personnel who have previously attended the CNC Elementary course or who have several years of FANUC CNC experience as well as experienced maintenance staff member will learn additional skills, and will have the opportunity to put these into practice on our classroom simulation equipment.

Objectives: This class is developed to improve the repair skills of experienced maintenance staff members. Frequent hands-on exercises and practice on our simulation equipment provides the opportunity to perform tasks that are normally not possible in the production environment.


Jan. 23 – 26 Chicago, IL April 24 – 27 Chicago, IL Aug. 28 – 31 Chicago, IL Nov. 27 – 30 Chicago, IL

Please indicate if you would like any of our classes presented on-site for large groups!

FANUC CNC Parts


CNC Programming Classes


G-Code Programming Lathe and Mill Programming Course – 4 days

This course will instruct the students on the fundamentals of G-Code programming. This class will explain the proper methods to configure the work coordinate system, assemble a complete part program, and attach the correct offset and cutter compensations. Basic and advanced G-Codes will be discussed in detail for both milling and turning applications.

Description: The FANUC G-Code Programming Course opens by presenting to the students a general explanation of the part program format and address definitions. We then proceed to explain the configuration of the work coordinate system. Methods to establish part program zero and the advantages of these features for the programmer are instructed.

All G-Codes are explained, as well as the required formats. Canned cycles and multiple repetitive cycles are discussed. Example part programs are developed and run in order to reinforce the students’ knowledge.

Tool length compensation, tool nose radius compensation, and tool radius compensation are all explained to the class. Part programs are now completed with these additional functions and test run on a working machine.

The instructors of this course encourage that the students bring in example part programs to develop in the class. Simulation equipment is available to confirm the program’s proper operation through graphic display features.

Who should attend: The FANUC G-Code Programming Course is assembled to fully develop a student’s understanding of CNC program requirements for proper operation and part cutting. Lathe and Machine Tool operators and programmers alike should be interested in this class.

Objectives:

This class will develop the experienced CNC programmer’s understanding of G-Code and compensation functions to a level where they will be more productive and efficient. If the student has little or no programming experience, they will leave the course with a confidence to properly program and operate the FANUC CNC.

Schedule: Feb. 6 – 9 Chicago, IL Apr. 10 – 13 Chicago, IL June 12 – 15 Chicago, IL July 24 – 27 Chicago, IL Sep. 11 – 14 Chicago, IL Nov. 13 – 16 Chicago, IL

Course Fee: $1580.00


CNC Programming Classes


Custom Macro B Programming Programming Course – 3 days

The Custom Macro B programming class will instruct the students in all aspects of parametric programming. All CNC variable assignments, conditional expressions and trigonometry functions are explained. A large variety of practical exercises will be presented and demonstrated. The course will develop the skills of your staff so that they may develop and troubleshoot complex custom macro programs. Description: The FANUC Custom Macro B Programming class will provide instruction regarding all aspects of macro programming. This class begins with an introduction to the materials by examining the abilities of completed programs.

System variables and their proper application will be covered in-depth. All trigonometry functions will be explained and examples provided so that the student will understand their use. Convergence statements will be explained as well.

Who should attend: The class content is suitable for programmers who have little or no experience through those who may have a moderate amount of experience and are interested in improving their programming skills.

Objectives: This class will develop the Custom Macro B programming abilities of each student to where they will approach all custom macro programming tasks confidently. The student will become efficient in their macro programming abilities.


Schedule: Jan. 9 – 11 Chicago, IL Mar. 6 – 8 Chicago, IL May 22 – 24 Chicago, IL Aug. 7 – 9 Chicago, IL Oct. 9 – 11 Chicago, IL Dec. 4 – 6 Chicago, IL

Manual Guide i Programming Programming Course – 3 days

This course will instruct the students on the fundamentals of Manual Guide i programming for Milling and Lathe applications. The class will explain the proper methods to configure the control and develop a complete part program. Basic and advanced processes will be discussed in detail.

Description: The FANUC Manual Guide i Programming course begins by presenting to the students a general explanation of the conversational part program processes. We then proceed to explain the configuration of the supporting data and required settings.

All machining processes and screen displays are explained as well as their required formats. Canned cycles and multiple repetitive cycles are explained as well. Example part programs are developed and run in order to reinforce the students’ knowledge.

Tool length compensation and cutter radius compensation are explained to the class. Part programs are completed with these additional functions and test run in graphic applications.

Who should attend: The class content is developed for programmers who have a need to become familiar with the MGi functions. There are no prerequisites to the class.

Objectives: This class will develop the experienced CNC programmer’s understanding of conversational programming as well as the associated support functions to a level where they will be productive and efficient in operating the control.


Jan. 16 – 18 Chicago, IL May 8 – 10 Chicago, IL Aug. 21 - 23 Chicago, IL Dec. 11 – 13 Chicago, IL

Please indicate if you would like this class presented on-site for large groups!

FANUC CNC Parts




FANUC Series 16/18 Model C Comprehensive Maintenance Course – 4 days

The FANUC Series 16/18 Model C Comprehensive Maintenance course will instruct the student on the most effective methods to diagnose and repair the CNC. This class will cover the most commonly used troubleshooting procedures and provide students with hands-on time to practice these skills.

Description: The FANUC Series 16/18 Model C Comprehensive Maintenance course will instruct three areas of CNC diagnostics and troubleshooting: The CNC hardware and printed circuit boards are described in order to provide an understanding of their general functions and capabilities. Troubleshooting and replacement skills are demonstrated and practiced. The FANUC Alpha Servo configuration is presented. Motor construction, Pulsecoder feedback, and amplifier components and connection are detailed. Servo diagnosis and troubleshooting are reviewed and practiced. Machine-side I/O and Ladder Diagram Logic are explained and troubleshooting skills are reviewed. The PMC portion of this class is developed to provide quick repair of machine side wiring faults.

Who should attend: Personnel who have previously attended the CNC Elementary course or who have several years of FANUC CNC experience should attend this class.

Objectives: This class is developed to further improve the repair skills of experienced maintenance staff members. Frequent hands-on exercises on our simulation equipment provide the opportunity to perform tasks that are normally not possible in the production environment.


Jan. 9 – 12 Chicago, IL Apr. 10 – 13 Chicago, IL Aug. 14 – 17 Chicago, IL Dec. 11 – 14 Chicago, IL

FANUC Series 16/18 Model C Advanced Maintenance Course – 3 days

The FANUC Series 16/18 Model C Advanced Maintenance Course will provide highly technical instruction and advanced troubleshooting skills. The advanced level class provides supplementary exposure and high end technical instruction.

Description: The FANUC Series 16 Model C Advanced Maintenance course will instruct students on diagnostic items that will complete their skill set in CNC troubleshooting: Memory recovery exercises are instructed in order to provide the student a complete understanding of FANUC CNC parameters. Numerous alarm details are examined and recovery procedures are explained. FANUC Servo startup procedures are explained and all possible fault areas are investigated. The association between motor and pulsecoder type and the CNC software configuration is explained. Advanced troubleshooting tools are demonstrated and difficult maintenance issues are addressed through hands-on exercises. Who should attend: Maintenance staff members who have already attended the Comprehensive level course will benefit additionally from this class. Support personnel responsible for the installation of new controls or who are involved in system development will benefit from the skills developed in this class.

Objectives: The advanced level maintenance course is designed to complete the students understanding of CNC operation and troubleshooting. Practical exercises will develop the students understanding of software application in regards to parameter entry and alarm detection.


Feb. 6 – 9 Chicago, IL May 15 – 18 Chicago, IL Sep. 11 – 14 Chicago, IL




PMC and Ladder Maintenance Introductory Course – 4 days

The PMC and Ladder Diagram Maintenance Course will instruct the student in sequence control operation, troubleshooting, and PMC development procedures. This class is designed to improve the students troubleshooting techniques through the detailed analysis of Ladder logic. Complete instruction is provided for all levels of I/O signal flow. Ladder editing and PMC system level operation will also be taught.

Description: The PMC Maintenance Course begins with a fundamental explanation of the programmable control interface. General I/O address formats are explained as well as the system level operation controlling these signals. The Ladder Diagram and Sequence Control are described in-depth.

All basic programming instructions are explained. The students will learn how to develop logical expressions using contact and coil addresses. Additionally, all functional instructions are explained. Practical exercises and troubleshooting skills are presented in order to reinforce the students understanding.

Built-in and modular I/O configurations are explained and corresponding address connections are shown. Sinking and sourcing I/O is explained and troubleshooting procedures are demonstrated. Ladder editing exercises are used to combine the instruction to application level.

Course instructors welcome any real world troubleshooting topics from the class, and will clarify any related technical issues. Topics are presented in a format to enhance the student’s maintenance abilities as well as provide developmental skills.

Who should attend: PMC and Ladder Diagram Maintenance Course is designed for the factory electrician, maintenance professional or application engineer. Personnel who are responsible for the normal operation of the machine and those who are responsible for troubleshooting machine side I/O problems will benefit from this class.

A fundamental understanding of CNC concepts is required for students entering this class. Our FANUC CNC Elementary Course or equivalent knowledge is suitable.

Objectives: This class is assembled specifically to develop and instruct CNC maintenance professionals to understand machine side I/O control. Fundamental PMC principles will be taught in order to provide an in-depth understanding of the overall system operation. All topics are presented in order to develop troubleshooting abilities and ladder diagram developmental skills.

Schedule: Jan. 23 – 26 Chicago, IL Mar. 13 – 16 Chicago, IL May 15 – 18 Chicago, IL July 24 – 27 Chicago, IL Sept. 11 – 14 Chicago, IL Oct. 23 – 26 Chicago, IL Dec. 4 - 7 Chicago, IL



FANUC CNC Parts




Alpha i Servo Maintenance Motor and Amplifier Maintenance Course – 4 days

This course will instruct the student in overall knowledge of the hardware construction and control processes of the FANUC Alpha and Alpha i Servo Motor and Amplifier. The course is developed to create a total understanding of servo motor characteristics and control properties. Advanced troubleshooting methods are then explained under this foundation of practical understanding.

Description: The FANUC Alpha i Servo Motor and Amplifier Maintenance Course will provide an in-depth and detailed instruction regarding the characteristics, performance, and controllability of these devices.

Hardware configuration and connection are reviewed in order to provide an opportunity for discussion concerning these topics. The instruction then progresses toward servo motor performance characteristics and basic theory.

An example load calculation is conducted and the proper motor is sized for the machine tool. Selection of feedback devices is then introduced.

The course then moves to discuss and explain the settings required to properly configure the machine tool axis. Setting screens and details concerning the start-up of servo parameters are now addressed. Diagnostic information is presented now as well. Waveform displays are generated and reviewed by the class in order to understand the meaning of the command signals.

The instruction is completed with a thorough explanation of advanced servo control parameters. Those functions that are specifically designed to improve the performance of servo control will be demonstrated.

Who should attend: This course is developed for Factory Automation personnel who are responsible for the integration of the servo motor to the machine tool.

Also encouraged to attend are the maintenance professionals who are responsible for understanding the servo control tuning and parameter adjustment methods for troubleshooting. Persons attending this class are expected to have a knowledgeable understanding of CNC concepts such as those presented in our FANUC CNC Comprehensive Maintenance Courses.

Objectives: This class is assembled with the purpose of providing a total insight to the requirements, characteristics and performance capabilities of the FANUC Alpha and Alpha i Servo Motor. The material presented in this class will complete your understanding of servo control and adjustment processes.

Schedule: Feb. 20 – 23 Chicago, IL May 8 – 11 Chicago, IL Sep. 25 – 28 Chicago, IL Dec. 11 - 14 Chicago, IL



LASER Maintenance Classes


LASER Basic Maintenance Preventative Maintenance Course – 3 days

The FANUC CO2 Laser Preventative Maintenance Course will instruct the student through a focused and safe, daily and periodic maintenance program. The course is designed for maintenance staff to develop their general understanding of FANUC CO2 Laser. Description: The FANUC CO2 Laser Preventative Maintenance Course provides students with a fundamental understanding of CO2 Lasers support issues:

Safety: Beam and High Voltage hazards and HAZMAT handling procedures.

Optics: Cleaning, replacement, alignment, mode check and power calibration.

Consumables: Turbo blower oil, Vacuum pump oil and filter change.

Maintenance Procedures: Internal vacuum leak test, Discharge aging and emergency treatments.

Laser Gas Supply: Cylinder replacement and leak check.

Cooling Water: Annual replacement, treatments and system cleaning.

Fanuc Control: Parameter setting and diagnostic function.

Who should attend: The FANUC Preventative Maintenance Course is designed for the Laser Machine operator and personnel who are responsible for the normal operation and maintenance of this equipment.

Objectives: This class is assembled specifically to develop and instruct Co2 Laser maintenance professionals in their general understanding of FANUC CO2 Laser. All topics are presented in order to support troubleshooting procedures.


Jan. 16 – 18 Chicago, IL Mar. 13 – 15 Chicago, IL May 15 – 17 Chicago, IL July 17 – 19 Chicago, IL Sep. 18 – 20 Chicago, IL Nov. 6 – 9 Chicago, IL

LASER Comprehensive Maintenance Comprehensive Maintenance Course – 5 days

The FANUC CO2 Laser Comprehensive Maintenance Course is developed for Industry maintenance personnel to complete their understanding of FANUC CO2 Laser Maintenance issues.

Description: The FANUC CO2 Laser Comprehensive Maintenance Course provides students with a complete understanding of the laser’s internal structure, operation and maintenance.

• Daily inspection: Laser gas specification, exhaust pump oil, turbo blower oil, Laser output, cooling water. • Installation procedure: Laser gas and cooling water pipe. Conduct an oscillator vacuum leakage test. Perform laser oscillation to achieve discharge aging. Check the oscillation characteristics, and output. Check laser beam mode, and Optical axis adjustment. • Periodic maintenance: mirror cleaning, change and alignment, filter change, O-ring change, oil change. • Setting and adjustment: Laser power supply, setting the power input compensation coefficient. • Troubleshooting: Error messages and counter-measures; Laser power supply; internal gas leakage; Indication of state by means of self diagnostic function. Who should attend: The FANUC CO2 Laser Comprehensive Maintenance Course is designed for the factory maintenance professionals or Laser Machine operator who are responsible for continuous LASER production.

Objectives: This class is assembled specifically to develop and instruct CO2 Laser maintenance professionals in their complete understanding of FANUC CO2 Laser internal structure. Course Fee: $2950.00 Schedule:

Feb. 13 – 17 Chicago, IL Apr. 17 – 21 Chicago, IL June 19 - 23 Chicago, IL Aug. 14 – 18 Chicago, IL Oct. 16 – 20 Chicago, IL Dec. 4 – 8 Chicago, IL

FANUC CNC Parts



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1-888-FANUC US



1-888-FANUC US Page 14

FANUC CNC Parts


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Course Registration Registration of CNC Technical Training courses may be done through one of the following methods: 1. Call directly to FANUC America Corporation at 1-888-FANUC US and ask for the Technical Training

department. We’ll take your company information and register your students in the appropriate class. 2. Complete the registration form and fax to 1-847-898-5319. We will follow up with a confirmation

package or telephone call directly if the class is full. 3. Complete the registration form at our website: www.fanucamerica.com Method of Payment Payment for training courses should be made at least two weeks prior to the class start date. Either company check or written PO is acceptable. Course Cost FANUC CNC Technical Training: $395.00 per person, per day FANUC Laser Training: $595.00 per person, per day Localized site $180.00 per person per class Non-US Citizens Due to specific US Export Regulations, additional documentation is required for non-US citizens to attend training courses. Please contact FANUC America Corporation directly for additional information.

Course number cross-reference:

Course Name Specification Custom Macro B Programming Course ………………………….. TRCNC30-391 Open CNC Maintenance Course ………………………………... TRCNC20-217 Alpha i Servo Motor and Amplifier Maintenance Course…..… TRCNC30-295 Manual Guide i Programming…………………………. TRCNC30-312 CNC Elementary Course …………………………………………. TRCNC40-195 FS-0 Model C Comprehensive Maintenance …………………….. TRCNC40-202 FS-0i Model C Comprehensive Maintenance …………………….. TRCNC40-206 FS-30i Model A Comprehensive Maintenance ……………………. TRCNC40-212 FS-15i Model A Comprehensive Maintenance …………………… TRCNC40-215 FS-16i/18i/21i Model A Comprehensive Maintenance ………….. TRCNC40-220 FS-16i/18i/21i Model A Advanced Maintenance …………..…….. TRCNC30-225 FS-16i/18i/21i Model B Comprehensive Maintenance ……………TRCNC40-227 FS-16i/18i/21i Model B Advanced Maintenance ………….………TRCNC40-228 FS-16/18 Model C Comprehensive Maintenance ……..……..…… TRCNC40-221 FS-16/18 Model C Advanced Maintenance ………………………. TRCNC30-226 PMC Maintenance Course ……………………………………….. TRCNC40-299 Lathe and Mill G-Code Programming Course ………………..….. TRCNC40-395 LASER Basic Maintenance Course ………………………………. TRLAS30-201 LASER Comprehensive Maintenance Course ……………………. TRLAS50-202

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Technical Training OPEN ENROLLMENT FORM Customer Information:

Today’s Date:

Company Name:

Address:

City:

State/Province: Postal Code:

Contact Name:

Phone: Fax:

E-mail Address:

Student Information:

Student Name:

Training Location:

Course Name:

Training Date:

Foreign Students: Due to government regulations, an export license may be required for non- U.S. citizens. Please indicate country of citizenship if other than U.S.A.:

Student Signature:

Please fax to: FANUC AMERICA Corp. – (847) 898-5319 Payment Information: When paying by a check or purchase order, please enclose it with this registration form.

Purchase Order is Enclosed: PO # ______________________

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Credit Card : American Express Discover MasterCard Visa Please tell us how you heard about our training (please check one): Mail Website FANUC Representative Machine Tool Show Other

Cancellation Notice: FANUC AMERICA Corp. reserves the right to cancel a class at any time. Therefore, DO NOT MAKE N0N-REFUNDABLE TRAVEL ARRANGEMENTS FOR CLASSES. FANUC AMERICA Corp. is not responsible for non-refundable travel arrangements made for this class.


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FANUC AMERICA TERMS AND CONDITIONS FOR TRAINING

The following terms and conditions apply to all training sessions conducted by FANUC AMERICA Corporation. Any additional or different terms and conditions shall be submitted in writing and shall not be effective unless agreed to by FANUC AMERICA in writing. Any attempt to substitute or add any additional or different terms and conditions are hereby expressly rejected, and shall be of no force or effect.

PRICING AND TERMS OF PAYMENT

The prices specified for any training sessions are valid for a period of sixty days. Thereafter, such prices are subject to change, without notice, to prices in effect at the time of purchase order acceptance. Pricing given does not include any sales, use or other excise taxes or duties unless expressly noted, and are the responsibilities of Purchaser. Any taxes or duties paid on Purchaser’s behalf by FANUC AMERICA will be invoiced back to Purchaser with payment terms net 30 days and 1.5% service charge per month for payment later than 30 days. Payment - Training: Payment for training sessions is due prior to attendance at the training session. FANUC AMERICA reserves the right to refuse entry into a class if payment prior to attending has not been made. Training Rescheduling and Cancellation: Rescheduling of a registration is done at no charge if FANUC AMERICA is notified with a minimum of 30 days notice. Rescheduling is subject to a fee equal to 10% of the course tuition if notice is received with less than 30 days advance notice, but more than two weeks advance notice. A 30% fee will be charged for notice of less than two weeks. Cancellation of a registration is subject to a fee equal to 10% of the course tuition if FANUC AMERICA is notified with a minimum of 30 days notice. The full fee will be charged for students who fail to attend the class or who fail to notify of a cancellation within the 30-day notification period. FANUC AMERICA reserves the right to cancel, postpone, or otherwise delay training due to circumstances beyond its control. INVENTIONS

Purchaser acknowledges and agrees that all ideas, discoveries, concepts and improvements, whether patentable or not, made during the performance of a training session shall be solely owned by FANUC AMERICA. Purchaser agrees to cooperate, at FANUC AMERICA’s expense, in the preparation, filing, and prosecution of patent applications relating to inventions conceived and/or reduced to practice as a result of FANUC AMERICA’s performance during a training session. DRUG-FREE WORKPLACE

It is the policy of FANUC AMERICA that the use, sale, transfer or possession of alcohol or drugs on FANUC AMERICA’s premises, vehicles, work sites or in any private vehicles parked on FANUC AMERICA’s property is prohibited. In addition, FANUC AMERICA prohibits any individuals from attending any training session while under the influence of alcohol or drugs. If a FANUC AMERICA instructor determines that an individual is attending a training session while under the influence of alcohol or drugs, the individual will be asked to leave FANUC AMERICA’s premises. ATTIRE

FANUC AMERICA Business Casual attire is required at all training sessions. No shorts, sleeveless shirts, or sandals are permitted in any training session. If an individual attends a training session with inappropriate clothing, the individual will be asked to leave the session. APPLICABLE LAW

The State of Illinois, U.S.A., shall govern the validity, performance and construction of any contract entered into between FANUC AMERICA Corporation and Purchaser.

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