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    L -18 Catalyst Deactivation

    Prof. K. K.Pant

    Department of Chemical EngineeringIIT Delhi.

    [email protected]

    mailto:[email protected]:[email protected]
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    Slow decay : Temperature time trajectory

    Moderate decay: Moving bed reactorsRapid Decay: Straight through transport reactors

    For and nthorder activity decay

    and mthorder gas phase

    Coupled differential eqns to be solved are

    (MBR)

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    Moving bed reactors

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    Thermofer Catalytic crackin unit (Used for reactions with moderate decay)

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    Combining activity equation with the mole balance equation:

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    For a first order Decay

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    Straight through Transport

    Reactor (Circulating fludized bedreactor)

    Used when deactivation is rapid.Used for production of gasoline

    Catalyst pellet and feed enter

    together and transported rapidly.Bulk density of the catalyst is low

    compared to Moving bed.

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    STTR : Used when coking is rapid.

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    Mole balance

    rA= brA

    Or

    Z= Height ,and U is velocity of catalyst

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    Reading Assignment: Examples : 10.5 ,10.7, 10.8 Fogler

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    a

    1 R 1= ln +

    T E Ta o

    Temperature/Time Trajectories A control strategy involves maintaining a

    constant conversion with catalyst decay byincreasing operating temperature.

    develop a temperature/time trajectory to find Tt

    relationship:

    -rA (t=0,T0) = -rA (t= t,T) = a(t ,T)[-rA (t=0,T) ]

    (For First order reaction ) k T a T,t = ko

    E 1 1a -R T To

    k e a = ko o

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    Temperature/Time Trajectories

    a

    E1 1d -

    R T Tda o n

    r = - = k ed ddt

    decay law is:

    a

    Ed- lnaE

    da a n- = k e

    ddt o

    a

    E

    dn-Ea

    = kdo

    a

    1 R 1= ln +

    T E Ta o

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    Temperature/Time Trajectories

    1- n+ E Ead1-a

    t =

    k 1-n+ E Ead do

    a

    1 R 1= ln +T E T

    a o

    E 1 1a -R T T

    oa = e

    E -n E +Ea a 1 1d -

    R T To1-e

    =E

    dk 1-n+d Eo a

    a

    a

    Ed-n+E

    a tda = -k dt1 0d

    o

    Ed-n 1

    Ea

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    THANK YOU


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