730 – 2,500 kVA RangeDelivering a New Level of Power
Introduction
Introduction
730 – 938 kVA Range
4006TAG
910 – 1250 kVA Range
4008TAG
1250 – 1875 kVA Range
4012TWG / 4012TAG
1750 – 2500 kVA Range
4016TAG / 4016TRG
Introduction
FG Wilson 730 – 2500 kVA range applications:
• Large factories & mini power stations
• Airports
• Telecommunications
• Hospitals
• Financial sector
• Rental market
• Oil and Gas industries
Introduction
• All equipment carries full manufacturers warranty.
• Extended warranty terms available:12m prime, 24m standby or 500 hours
• Full set of operation and maintenance manuals, wiring diagrams and commissioning instruction brochures
• Total service and support provided through FG Wilson Global Dealer Network
• Wide range standard features and additional optional features
Product Overview
Product Overview…
730 – 938 kVA Product Range• Powered by Perkins 4006 Series
Model Engine Alternator
50 Hz 60 Hz
Prime Standby Prime Standby
kVA kW kVA kW kVA kW kVA kW
730 – 900 kVA Range Powered by Perkins 4016TAG
P730P1 / P800E1 4006-23TAG2A LL7224J 730 584 800 640 750 600 844 675
P800P1 / P900E1 4006-23TAG3A LL7224L 800 640 900 720 844 675 938 750
Product Overview…
910 – 1250 kVA Product Range• Powered by Perkins 4008 Series
Model Engine Alternator
50 Hz 60 Hz
Prime Standby Prime Standby
kVA kW kVA kW kVA kW kVA kW
1400 – 2200 kVA Range Powered by Perkins 4016TAG
P900P1 / P1001E1 4008TAG1 LL7224N - - - - 900 720 1000 800
P910P1 / P1000E1 4008TAG1A LL7224N 910 728 1000 800 - - - -
P1000P1 / P1100E1 4008TAG2A LL7224P 1000 800 1100 880 - - - -
P1001P1 / P1101E1 4008TAG2 LL7224P - - - - 1000 800 1100 880
P1125P1/P1250E14008-
30TAG3LL8224H 1125 900 1250 1000
Product Overview…
1250 – 1875 kVA Product Range• Powered by Perkins 4012 Series
Model Engine Alternator
50 Hz 60 Hz
Prime Standby Prime Standby
kVA kW kVA kW kVA kW kVA kW
1250 – 1500 kVA Range Powered by Perkins 4012TWG
P1250P3 / P1375E3 4012-46TWG2A LL8224H / LL8224L 1250 1000 1375 1100 1250 1000 1375 1100
P1350P1 / P1500E1 4012-46TWG3A LL8224L / LL8224P 1350 1080 1500 1200 1350 1080 1500 1200
1500– 1875 kVA Range Powered by Perkins 4012TAG
P1500P3 / P1650E34012-
46TAG2ALL8224N 1500 1200 1650 1320 - - - -
P1700P1 / P1875E14012-
46TAG3ALL9324F 1700 1360 1875 1500 - - - -
Product Overview…
1750 – 2500 kVA Product Range• Powered by Perkins 4016 Series
Model Engine Alternator
50 Hz 60 Hz
Prime Standby Prime Standby
kVA kW kVA kW kVA kW kVA kW
1750 – 2200 kVA Range Powered by Perkins 4016TAG
P1750 / P1925E 4016TAG LL9324F 1750 1400 1925 1540 - - - -
P1825 / P2000E 4016TAG1A LL9324F 1825 1460 2000 1600 - - - -
P2000 / P2250E 4016TAG2A LL9324H 2000 1600 2200 1760 - - - -
1850– 2500 kVA Range Powered by Perkins 4016TRG
P2000-1 / P2000-
1E
4016-
61TRG1LL9324F 1850 1480 2000 1600 - - - -
P2250-1 / P2250-
1E
4016-
61TRG2LL9324H 2000 1600 2250 1800 - - - -
P2500-1 / P2500-
1E
4016-
61TRG3LL9324P 2250 1800 2500 2000 - - - -
Product Features
Engine
– Perkins 4000 series – 6, 8, 12 & 16 cylinder engines
– Exceptional Power to Weight ratio
– No derate 1000 MASL at 40oC
– High efficiency turbochargers for performance and durability
– Air to Water CA Cooled with Integral gear driven water pump.
– New 4016-61TRG1 & 2 engines delivering improved rating,
performance and durability
– 4016-61TRG3 engine providing 2,500 kVA (2 MW) output
– 500 hours service interval
Performance
Alternator
– Leroy Somer alternators as standard
– R449 / R450M AVR
– New Digital D510 AVR fitted as standard on 4016TRG engines
• Providing excellent load response and control
• 100% full load step capability when hot
– Insulation class H
– Temperature class H
– Ingress Protection IP23
Performance
Cooling System– New standard cooling system delivering 35oC or above
– New tropical cooling system option for a minimum of 50oC without derate
– Aluminium charge air coolers for optimum performance
– Secondary water circuit after cooling system
Performance
Vibration
– Vibration levels all within ISO limits
– Additional target of 50 mm/s for radiator cowl ring and plate also
met
Performance
Durability
• Base frame
– Base frame designed for package mounted cooling system
– Design structure provides low vibration levels
– Drip catchment area in base frame underneath engine
• Structurally robust baseframe with low vibration levels
– Critical structure mounted areas less than 15 mm/s
– Non critical areas less than 32 mm/s
• Lift points on baseframe as standard for ease of transport and
installation
• Fluid lines connections using o-ring face seals
Installation
Ease of Installation
• Shipped loose radiator
• Secondary water circuit after cooling system
– Ensures less complex on site radiator assembly
– Allows potential for remote cooling system
Serviceability
Ease of Serviceability
• All drains piped to same side of base frame
• Optional ports available to relocate drains if required
• Fast drain times due to optimised flow systems
• Engine breather extended to terminate beyond radiator
Serviceability
Ease of Serviceability
• Clearance between base and sump to allow drop removal
for potential gasket replacement
• Radiator sight gauges fitted as standard
• Air filters positioned away from hot engine manifold
Serviceability
Ease of Serviceability
• Access hatch provided in fan guards for quick belt tension check
• Easy radiator belt tensioning using screw type idler on main fan bar
• Improved fan guard design for optimum safety and belt servicing
• Manual pack in robust holder positioned beside operator controls
Serviceability
Ease of Power Control
• PowerWizard 1.1+ with simple menu navigation provided as
standard
• Digital AVR providing 4 regulation modes
– Voltage
– Power factor
– Reactive power
– Manual
• Simple USB communication to EasyReg software for easy
configuration of AVR
Standard Features
• Fully adjustable electronic governor
• Engine mounted battery charging alternator
• Engine mounted fuel and water separator
• Low oil pressure protection
• High water temperature protection
• Air filters
• Alternator IP23 protection
• AREP excitation
• D510 voltage regulator
• Robust steel constructed base frame
• Containment drip tray on base frame
• Base frame lift points
• Coolant drain piped to edge of base frame
• Lube oil drain piped to edge of base frame
• PowerWizard 1.1+ control panel
• Heavy duty dry batteries (2,600 CCA)
• Radiator fan and charging alternator guards
• Low coolant level shutdown
• Operation and maintenance manual in robust holder
Key Optional Features
• Anti condensation alternator heater
• Coolant heater
• Battery charger with auto boost
• AR6 Quadrature droop
• PMG Excitation
• Three phase sensing module
• PowerWizard 2.1
• easYgen-2500
• 3 / 4 Pole circuit breakers
• Overload via alarm switch on breaker
• Circuit breaker auxiliary contacts
• Long distance annunciator (16 channel)
• Voltage and speed adjust
• Earth leakage / fault protection
• Volt free contacts for common alarm and generator set running
• Lube oil temperature display / high shutdown
• Low coolant temperature alarm
• Industrial silencer 10 dBA reduction
• Residential silencer 25 dBA reduction
• Critical silencer 35 dBA reduction
• Stainless steel bellows
• CE Certification
• Lube oil drain pump
Fuel Options
• 730 – 938 kVA range fitted with fuel tank as standard
• 910 – 2500 kVA range supplied on skidbase
Control Panel Options
The PowerWizard 1.1+ digital control panel, delivering more power control
as standard:
– Straightforward menu navigation
– Advanced metering and protection
– Easy generator set monitoring and control
Key Features:
– Active voltage sender functionality
– Under / Over voltage protection as standard
– Under / Over frequency protection as standard
– Shortcut key to view faults
– Dedicated key to reset all faults an main menu short cut key
– Spare input / output analogue and digital channels
Control Panel Options
The PowerWizard 2.1 panel further enhances our standard offering by
providing additional functionality
Key Features:
PowerWizard 1.1+ Features and:
– Additional monitoring, options and protection
– AC power metering
– Data link for long distance annunciator
– Reverse power protection provided as standard
– Remote monitoring via MODBUS
Control Panel Options
The easYgen-2500 is a generator set-to-set controller for paralleling and load sharing applications of up to 16 generator sets
Key Features:
– Easy system navigation via programmable soft keys
– Multiple communication protocols for communication
with engine
– Control units (ECUs), external I/O boards, PLCs and modems
– Capable of working with all common industrial interfaces
– Full generator set control and protection
– Multilingual (11 languages)
– Auto-sequencing load management system
Floor Standing Circuit BreakersABB new EMax2 breakers
Key Features
• 1600A, 2000A, 2500A, 3200A and 4000A breaker
frame sizes available
• Independently certified to meet IEC61439-2
• Floor standing breaker certified to IEC 60890
• CE and EAC marked as standard
• Assembly fault rated to 66kA/1s (Icu)
• 3 and 4 pole fixed breaker options
• IP23
• Form 2a separation
• Configurable for top or bottom cable entry
• All round access to ease cable assembly
• Plinth with pallet truck pockets fitted
• EKip Dip trip fitted as standard
• Overload Protection (L) adjustable 0.4 to 1 of breaker
rating
• Short-circuit Selective Protection (S) adjustable up to
10 times breaker rating
• Short-circuit Instantaneous Protection (I) adjustable
up to 15 times breaker rating
Options:
• IP54 upgrade
• Form 4b separation
• Motorised breaker
• Swivel lifting eye (4 point lift)
• 100kA fault rating assembly
Solution Options:
• Low profile breaker assemblies suitable for power
enclosures
• Full height assemblies allow control section options
• Modular design allows integrated solutions with PLC,
MCC, switchboards.
Technical Information
Performance
Model
Fuel Tank capacity Running time 50Hz
Prime (hrs)
Fuel consumption
Prime / Stdby 50Hz
(l/hr)
Fuel consumption
Prime / Stdby 60Hz
(l/hr)
P730P1 / P800E1 1412L useable 9.4 150 / 163 167 / 189
P800P1 / P900E1 1412L useable 8.6 163 / 183.5 188 / 212
P900P1 / P1001E1 n/a n/a n/a 198 / 223
P910P1 / P1000E1 n/a n/a* 194 / 217 n/a
P1000P1 / P1100E1 n/a n/a* 215 / 241 n/a
P1001P1 / P1101E1 n/a n/a n/a 221 / 244
P1125P1/P1250E1 n/a n/a* 240 / 266 n/a
P1250P3 / P1375E3 n/a n/a* 258 / 285 266 / 298
P1350P1 / P1500E1 n/a n/a* 279 / 313 289 / 324
P1500P3 / P1650E3 n/a n/a* 297 / 326 n/a
P1700P1 / P1875E1 n/a n/a* 350 / 390 n/a
P1750 / P1925E n/a n/a* 361.5 / 400 n/a
P1825 / P2000E n/a n/a* 378 / 420 n/a
P2000 / P2250E n/a n/a* 426 / 487 n/a
P2000-1 / P2000-1E n/a n/a 386 / 411 n/a
P2250-1 / P2250-1E n/a n/a 418 / 471 n/a
P2500-1 / P2500-1E n/a n/a 471 / 528 n/a
* Run time will be dependant upon size of your fuel tank/reserve
Fuel Efficiency
Load acceptance
Performance
ModelSpeed
HzAlternator Regulator Hot Test ISO Test Cold Test
P730P1 / P800E1 50 7224P R448 RevB 50 G2
P800P1 / P900E1 60 7224P R448 65 G2 64
P900P1 / P1001E1 60 7224N R450M n/a n/a n/a
P910P1 / P1000E1 50 8224A R450M 60 G2 53
P1000P1 / P1100E1 50 8224B R450M 55 G2 49.5
P1001P1 / P1101E1 60 7224P R450M n/a n/a n/a
P1125P1/P1250E1 60 7124P R450 60 G2
P1250P3 / P1375E3 50 8224H R448 60 G2 59
P1350P1 / P1500E1 60 8224L R450M 75 G2 71
P1500P3 / P1650E3 50 8224N R448 55 G2 54
P1700P1 / P1875E1 50 8224P R448 85 G2 78
P1750 / P1925E 60 8224L R450T 80 G2 77.5
P1825 / P2000E 50 8224N R448 60 G2 53
P2000 / P2250E 50 9124H R449 50 G2 48
P2000-1 / P2000-1E 50 9124L R449 45 G2 35
P2250-1 / P2250-1E 50 9124L D510 60 G2 47.5
P2500-1 / P2500-1E 50 9224H D510 60 G2 47.5
Airflow (m3/min – 50 Hz (60Hz)
Performance
ModelTemperate
250 Pa
Tropical
125 Pa
P730P1 / P800E1 978 / (1248) n/a
P800P1 / P900E1 978 / (1248) n/a
P900P1 / P1001E1 (1461) n/a
P910P1 / P1000E1 870 n/a
P1000P1 / P1100E1 870 n/a
P1001P1 / P1101E1 (1461) n/a
P1125P1/P1250E1 n/a 1140
P1250P3 / P1375E3 1116 / (1104) 1680 / (1700)
P1350P1 / P1500E1 1620 / (1600) 1851 / (1855)
P1500P3 / P1650E3 1212 1944 @200Pa
P1700P1 / P1875E1 1920 1896 @250Pa
P1750 / P1925E 2058 n/a
P1825 / P2000E 2058 n/a
P2000 / P2250E 2058 n/a
P2000-1 / P2000-1E 2081 2154
P2250-1 / P2250-1E 2081 2806
P2500-1 / P2500-1E 2184 3315
Cooling System – Ambient Cooling oC – 50 H(60Hz)
* Cooling system performance figures based on full load. Power output derate will apply.
Model
Temperate Tropical
125 Pa 250 Pa 125 Pa 250 Pa
P730P1 / P800E1 65.6 (66.7) 64.5 (65.4) n/a n/a
P800P1 / P900E1 62.9 (63.7) 61.8 (62.4) n/a n/a
P900P1 / P1001E1 n/a n/a n/a n/a
P910P1 / P1000E1 53.8 48.7 n/a n/a
P1000P1 / P1100E1 50.4 45.3 n/a n/a
P1001P1 / P1101E1 (61) n/a n/a n/a
P1125P1/P1250E1 n/a n/a 56 55
P1250P3 / P1375E3 48.2 (56.5) 46.4 57.6 (56.5) 55.6
P1350P1 / P1500E1 45.6 (53.6) 44.9 (52.6) 58.7 n/a
P1500P3 / P1650E3 39.8 n/a 50 n/a
P1700P1 / P1875E1 44.8 n/a 50 n/a
P1750 / P1925E 41 n/a 50 n/a
P1825 / P2000E 39 n/a 50 n/a
P2000 / P2250E 38 n/a 50 n/a
P2000-1 / P2000-1E 50.4 n/a 50.4 n/a
P2250-1 / P2250-1E 39.4 33.8 56.2 n/a
P2500-1 / P2500-1E 39.3 n/a 52.6 n/a
Performance
Cooling System
* Cooling system performance figures based on full load. Power output derate will apply.
Model Cooling SystemStandard
Ambient
Engine Derate
Above Sea Level (m’s)
P2000-1 / P2000-1E Temperate 35oC 2,300
P2250-1 / P2250-1E Temperate 35oC 1,750
P2500-1 / P2500-1E Temperate 35oC 1,100
P2000-1 / P2000-1E Tropical 50oC 1,700
P2250-1 / P2250-1E Tropical 50oC 900
P2500-1 / P2500-1E Tropical 50oC 125
Performance
730 – 2,500 kVA RangeDelivering a New Level of Power