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UNIT 7 DESIGN OF PLATE GIRDERS
Structure
IntroductionObjectives
Elements of Plate Girder
Types of Plate Girder7.3.1 Riveted Plate Girder
7.3.2 Welded Plate Girder
Design Assumptions
Design of Flange Splice7.5.1 Splice of Flange Angles
7.5.2 Splice of Flange Plates
Design of Web Splice7.6.1 Rational Splice
7.6.2 Moment Splice
7.6.3 Shear Splice
Stiffeners7.7.1 Intermediate W eb Stiffener
7.7.2 Bearing Stiffener
Design Problems
Summary
Answers to SAQs
7.1 INTRODUCTION
The plate girders are essentially built-up beams to carry heavier loads over large
spans. They are deep structural members subjected to transverse loads. The plate
girders consist of plates and angles riveted together. Plates and angles form an
I-Section. They are used in building constructions and also in bridges. When the
span and load combination is such that the rolled steel beams become insufficient
to furnish the requirement and built-up beam becomes uneconomical, then
plate-girders are used.
The built-up beams are used where overall depth is limited. In the built-up beams
a rolled section was strengthened by riveting or welding additional plates to its
flanges. In a plate girder the web is a solid plate and hence the plate girders are
also called as "Solid web girders". As such the use of beams, built-up beams and
plate girders is a step by step approach for the increase in loads and the spans.
The object of the design is to achieve overall economy, which involves the cost of
fabrication in addition to the cost of material. The cost of fabrication is more for
built-up beams as compared to beams, and it is still higher for plate girders as
compared to both. Attempt is made to provide deep sections for economy as
regards materials and cost of fabrication. The plate girders are economically used
for spans upto about 30 m in building construction. The depth of plate girder may
range upto 5 m or m ore, 1.5 m to 2.5 m depths a re very common.
Objectives
After studying this unit, you should be able to
describe the elements of a plate girder,
distinguish between riveted and welded plate girders,
design flange splice,
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Members in Flexure &e design and differentiate among the various types of web splices,
Column Bases
understand the function of stiffeners. and
e design intermediate (vertical & horizontal) and bearing stiffeners.
7.2 ELEMENTS OF PLATE GIRDER
A plate girder essentially consists of a vertical plate termed as web plate to whichangles are connected at top and bottom to form top flange angles and bottom
flange angles. The horizontal plates connected with the flange angles are known as
flange plates or cover plates. The web and f lan ge plates are thin, and h ence likely
to buckle under compression. In order to avoid buckling of web due to shear, and
bending, and buckling of web at points of concentrated loads, the web has to be
stiffened by intermediate stiffeners, horizontal stiffeners and bearing stiffeners.
Flange.plates
1 lange angles
Depth overangles
Flange cove r plate s. ,Load,n d s t i f f e n e r
Figure 7.1: Elements of Plate Girder
I
Flang e splice
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Flange platesBearing s t i f fener
Transverse or Vertical Stiffener - Stiffeners provided perpendicular to the length Design of Hate Girders
of the girder to guard against buckling of web.
Longitudinal or Horizontal Stiffener - Stiffeners provided along the length of the
girder to prevent buckling of web of the girder.
Bearing Stiffeners - Stiffeners provided just under the load.
Web Splice - Plates used to joint the two web plates together.
Flange Sp lice - Plates used to joint two flange plates together.
7.3 TYPES OF PLATE GIRDER
Mainly there are two types of plate girders. They are:
1) Riveted plate girder,
2) Welded plate girder.
Figure 7.2(a): Riveted Plate Girder
Figure 7.2(b): Welded Plate Girdcr
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Members in Flexure &
Column Bases7.3.1 Riveted Plate Girder
The shear intensity across the depth of the girder varies, as more than 90% shear
is taken by the web. The maximum stresses obtained should be multiplied by the
ratio of gross flange area to net flange area to get the actual stresses. The gross
cross-section shall comprise of flange plates plus flange angles and the web area
between flange angles. The net cross- sectional area shall be the gross area minus
the rivet holes on tension side and on compression side deduction shall be made
for all open holes. Figure 7.2(a) shows the simplest type of riveted plate girder, in
which each flange consists of a pair of angles connected to solid web plate. Forlarger moments, the flange area can be increased by riveting additional plates
called cover plates. In a simple beam, the maximum bending moment generally
occurs near the mid-span and it goes on decreasing towards the supports. The
cover plates can be curtailed as the moment decreases.
Riveting of Flange Plate to Flange Angles
The horizontal shear per 1 cm is given by - A y
[ F -1where, F = vertical shear force,
A L= moment of area above the section about N.A., and
I= moment of inertia,
If R is the strength of the rivet in single shear or bearing
RSpacing of rivets =-- x A y
. I
For plate girders, the shear stress is taken uniform over the whole depth of girder
of web, therefore, the horizontal shear at the junction of flange plate and flanges
Fpe r 1 cm will be - here F is vertical shear and D s the depth over angles in cm.
D
RSpacing of rivets =-/Dwhere, R is the strength of one rivet in single shear or bearing.
Riveting in Flange Angles to Web
The rivets will have to be designed for horizontal shear and vertical loads directly
applied to the flange expecting where bearing stiffeners are provided to transfer
such direct loads to the web.
The rivets will be in double shear. The minimum of the strength in double shear
and bearing should be taken for design purposes.
If F,, is the horizontal shear per 1cm length and v is the vertical load per 1 cm
length, the resultant shear per 1 cm r =R
If R is the strength of 1 rivet spacing of rivets = -rHorizontal shear per cm
Now
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andD
A y=A x -;; (approx.)Design of Plate Girden
If the shear intensity is taken uniform on the web
Web Stiffeners: The web of the plate girder is so thin that there is always
tendency for diagonal buckling and vertical buckling. Therefore, stiffeners are
provided. In'riveted plate girders, angle sections are used as stiffeners.
Curtailment of Plates
As the bending moment decreases towards the supports, some of the flange plates
may be curtailed. There is not much difference in the effective depth aftercurtailment and will nearly equal to 'D',he depth over angles.
M-Mn/
Figure 7.3(a)
i) Curtailment of Plates for Girder Carrying Uniformly DistributedLoad
Moment of resistance varies as effective flange area i.e. area of flange-A,
'plus 118 area of web (=A+ -)d
Let L,, e the theoretical length of the plate which is to be curtailed.
a = net area of plate to be curtailed plus the net area of plates above
this as taken in full section.
A l = total effective flange area. B.M. diagram will be a parabola.
M = U ,
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Members in Flexure &
Column Bases
i i ) Accurate Method of Curtailment
In this method, the moment or resistance of the section after removing
the plate is calculated and the point at which the B.M. will be equal to
this moment of resistance, will be the theoretical point at which the plate
may be cut-off.
Figure 7.3(b)
Fo r U.D.L. the B.M. diagram will be a parabola(see Figure 7.3(b)).
If M is the maximum B.M. an d M , is the moment of resistance of the
section after removing the plate and L, is the length of plate
Self weight of plate girder (riveted).
For riveted plate girder, total self weight may be determined from the
w1formula - g.
380
Depth Over Angles
For riveted plate girder, depth over angles may be approximately determined from
the formula
D will be in crn, if M is in kg-cm and f is in kg/cm2
7.3.2 Welded Plate Girder
A welded plate girder is more efficient section as the whole area is effective inresisting loads. The flange plate is welded directly to the web and no flange angles
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are used. The flange plate is welded directly to the web and no flange angles are
used. The box girders may also be fabricated by using two or more webs. It is
uneconomical to use a number of thin cover plates as flanges one thick plate may
be used as a flange and where it is desired to decrease the flange area, a thinner
plate may be used. The thinner and thicker plates may then be butt welded.
Design of Plate Girders
WlThe self weight in kg may be taken as- where W is the total superimposed
400
load in kg and 1 is the span in metres.
The overall depth may be fixed from the formula
where, D = overall depth
M = maximum bending moment
f = allowable stress
Flange: Each flange should preferably consist of a single section rather than of
two or more sections superimposed, but the single section may comprise of series
of sections laid end to end and effectively welded at their functions. Flange platesshall be joined by butt welds. These butt welds shall develop the full strength of
the plates.
Web: Assuming thickness of flange tf, the depth of web will be overall depth
minus twice the thickness of flange = D - 2tf.
The thickness of the web is fixed so that the average shear stress does not exceed
945 kg/cm2 and the ratio of depth of web to thickness of web doe s not exceed 200
if horizontal stiffeners are not to be provided.
Flange design by approximate formula :
The approximate formula for moment of resistance is given by
where, D' = Distance between centre of flanges
A = flange plate area
A , = web plate area
Trial section can be fixed and checked by moment of inertia method and if found
unsuitable, the section may be modified.
Minimum thickness-The thickness of the web plate shall be not less than the
following:
a) For unstiffened webs: the greater ofd l G dl< dl
8 16and but not less than -
344 85
where,
dl' = depth of web as defined in 1.3 and
z,,,,,, = calculated average stress in the web due to shear force.
b) For vertically, stiffened-ebs: the greater of 11180 of the smallest clear panel
d d f d2
dimension and but not less than-
200 200
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Members in & C) For w ebs stiffened both vertically an d horizontally with a horizon tal stiffener atColumn Bases
a distance from the compression flange equal to 215 of the distance from the
compression flange to the neutral axis: the greater of 11180 of the smaller
dl d 2dimension in each panel, and but not less than -
000 25 0
d) When there is also a horizontal stiffener at the neutral axis of the girder; the
dlflgreater of 11180 of the smaller dimension in each pane1,and but not less
6400
d 2than -00
In (b),(c) and (d) above, d2 is twice the clear distance from the compression flange
angles, or plate, or tongue plate to the neutral axis.
In the case of welded crane gantry plate girders intended for carrying cranes with a
lifting load of 15 tonnes or more, the thickness of web plate shall be not less than
8 mm.
The minimum thickness of web plates for different yield stress values are given in
Table 6.'7 for information.
Note: In no case shall the greater clear dimension of a web panel exceed 270 . nor the lesser clear dimension of
the same panel exceed 180 t, where t is the thickness of the web plate.
Table 7.1 :Minimum Thickness of Web
Minimum Thickness o f W e b or Yield Stress f y ( in MPa ) of
d d d d d d l d l d2 d2d Z d & d n dn d l d z jg da -d?_ > _s1 d,r _ -2oo 2 0 0 200- 100 200 198 191 185 179 174 169 1G4 160 156 151 146 142 i38
Variation in Flange Thickness: The bending moment varies the span, therefore
the flange thickness calculated for the maximum bending moment is not necessary
to run throughout the span. Where bending moment is less, flange thickness may
be reduced. The moment of resistance of the girder with reduced thickness of
flange plate is calculated and the point at which the bending moment is equal to
the calculated moment of resistance is worked out analytically or graphically and at
that point the flange thickness may be reduced. The plates are butt welded at
function to form continuous flange. Where the difference in thickness of the two
plates is 6 mm or more, thicker plate shall, either be bevelled so that the slope of
(b)
Figure 7.4
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surface from one part to the other is not steeper than 1 in 5 as shown in
Figure 7.4(a), or the weld metal shall be built-up between the two parts as shown
in Figure 7.4(b), provided the thickness of the thicker part is not more than 50%
greater than that of the thinner plate.
Connection of Flange with Web: The web is machined and is in close contact
with flange, therefore, the vertical loads are directly transmitted to the web by
direct bearing. T he bearing stress on the web should not exceed 189 0 kg/cm 2. Th e
load is assumed to disperse at 30' through the flange.
The connection of flange plate to web is done by intermittent welding.
Horizontal shear pe r 1 cm
where, F = shear force at the section
I = moment of inertia
A y = moment of area above the section about the N.A.
Using welds on both sides of the web of intermittent lengths I, of strengthSw
pe r1 cm length.
2Sw 11Spacing of welds =-h
. . 11 - Fh--Spacing of welds 2 Sw
The minimum ratio of effective length of intermittent weld to centre to centre
distance of welds
- Fh-2 Sw
2 s w 11Clearing spacing =-Flz 11
Web Stiffeners: Flates are used as stiffeners and are welded to the web.
Welding between Stiffeners and Web: The size of the fillet welds should be in
relation to the thickness of the web or stiffeners whichever is greater.
Where intermittent welds are used, the distance between the effective lengths ofany two welds, even if staggered on opposite sides of the stiffeners should not
exceed 16 times thickness of the stiffener 3 0 cm.
Where intermittent welds'are placed on one side of st iffener only or on both sides
but staggered or where single plate stiffeners are butt welded to the web, the
effective length of each weld should not be less than 10 times the thickness of the
stiffener.
Where intermittent welds are placed in pairs, one weld on each side of the
stiffener, the effective length of each weld should be not less than 4 times the
thickness of the stiffener.
Design of Plate Girders
For bearing stiffener the welding should, in addition, be sufficient to transmit tothe web full reaction or load.
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Members in Flexure &
Column Bases
(a) Single .ingle Splice (b) Double Angle Splice (c) Splice .Angle and Plate
Figure 7.5: Flange Angle Splices
Where stiffeners are required to be welded to the flanges, they should not be
welded to tension flange subjected to dynamic loads by welds transverse to the
longitudinal axis of the girder.
7.4 DESIGN ASSUMPTIONS
The approxilnate design is based on the following assumptions:
1) The shear force is carried wholly by the web and the shear stress is
uniformly distributed throughout the cross-sectional area of the web.
2) The bending moment is resisted by the flanges. The distribution of
bending stress in the flanges is uniform.
7.5 DESIGN OF FLANGE SPLICE
When plate girders are longer the elements of their flanges, i.e., flange angles and
flange plates may not be available in the required lengths so their splicing becomesnecessary. A joint in the flange element provided to increase the length of the
flange angle or plate is known as flange splice.
The flange splices should be avoided as far as possible. In general the flange
angles and flange plates can be obtained for full length of the plate girder. In spite
of availability of full length of flange angles and flange plates, sometimes it
becomes necessary to make flange splices, for example, the transportation facilities
,may not permit transportation of plate girder for the entire span as one piece. The
flange splices should be located at the section where some excess of flange area is
available and not at the points where web splice is done. In locating the flange
splice, care should be taken to see that it is not located at the points of maximum
stress. The centre of gravity of the splice plate should be kept as close to the c.g.of the flange element spliced as possible.
There shall be enough rivets or welds on each side of the splice to develop the
load in the element spliced plus 5 per cent, but in no case should the strength
developed be less than 50 per cent of the effective strength of the material spliced.
In welded connection the flange splice is done through a full strength butt weld or
through a single cover butt or double cover butt joint for the flange force at the
section.
7.5.1 Splice of Flange Angles
When one flange angle is spliced at a section, a single splice angle may be
provided in case it provides sufficient area. The two flange angles should not bespliced at the same section preferably one flange angle should be spliced in one
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half and the other flange angle in the other half of span of the girder. Splicing of Design of Plate Girders
angles can be achieved in either of the following three ways:
i ) by one angle on the side of flange
ii) by two angles on either side of the flange
iii) by one angle on the spliced side and additional plate on the other side
The splice angle should be suitably shaped at the heel to match with the fillet of
the spliced angle. The splice shown in Figure 7.5(a) is the direct splice as the areaof spliced angle there is spliced by the area of splice angle which is in direct touch
with the force. The shear force between the web plate and the flange angle in this
case is not affected by splicing. So no additional rivets are required to connect the
splice angle with the spliced angle, the length of splice angle should be sufficient
to accommodate the sufficient number of rivets already used for connecting flange
angle with the web plate so that full strength of splice angle is developed.
However, in the case of splicing with two angles or one angle and one plate on the
two sides [Figure 7.5(a) and (c)] the shear force between the web and flange angle
is increased by the amount of force carried by the splice plate. The force in the
flange angle is assumed to be distributed to the elements of the splice in proportion
to their cross-sectional area. The strength to be transmitted by rivets connecting
splice plate is equal to force i n splice plate plus force due to horizontal shear.
Therefore,
(n R, = Y + Horizontal shear)
where, n = no of rivets required to connect splice plate on each side of splice
P = force to be carried by splice plate
R, = strength of rivet in single shear.
The strength of rivets in considered single shear because P is force to be carried in
one plane only.
The horizontal shear per unit length
T~f.cal= (V'de)
The horizontal shear per unit length in one plane
The horizontal shear per unit length in one plane
where, p = pitch of rivets
V = shear force at the splice section
de = effective depth of the girder
. P
1 vn = [ R s - 5
7.5.2 Splice of Flange Plates
In case it becomes necessary to splice an outer flange plate a splice plate of same
cross-section as the plate is provided. The length of splice plate is kept sufficientto accommodate necessary number of rivets. The strength of rivet is found in
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Slembers in Flexure &
C:ulumn Basessingle shear. The splice plate is in direct contact. Therefore, the force to be
transmitted by splice plate is not affected.
In case, it becomes necessary to splice an inner flange plate, the 'splice may be
located at the theoretical cutoff of the next outer plate. The outer plate is extended.
This serves as a splice plate splicing of an inner plate is also done by providing an
extra plate, which is placed outside of all flange plates. The area of cross-section
of splice plate is kept equal to the cross-sectional area of flange plate cut. The
rivets may be designed to take full strength of flange plate cut and the shearing
stress due to transmission of flange increment is neglected.
3.6 DESIGN OF W EB SPLICE
When the requiretl length of the web plate is longer than that which can be
secured from the rolling mills, the web plate must be spliced. A joint in the web
plate provided to increase the length is known as web splice. The splicing of web
plates is achieved by fixing splice plates on both sides. As the best design, the
splice plates should directly take up all stresses borne by the web plates covered
by them. In many cases, the web has to be spliced due to the limitations of the
handling equipment. Supposing we have to fabricate a plate girder with web 25 m
long 2.5 m deep and 8 mm thick, the weight of the web alone will be 3.9 tonnes.The size and the weight of the plate are fairly large and it will be convenient to
splice the plate.
The web of a plate girder carries both bending and shearing stresses. As far as
possible, web splices may be located at sections where excess flange areas are
available. The excess flange areas are available at sections prior to the curtailment
of flange plates preferably, splices may be located under stiffeners. The stiffeners
provide additional strength to the splice. The splices should not be located at the
sections, where maximum bending moments occur. In case, only one splice may
suffice for full length of the girder, it may be located at such sections.
The web splice are designed to resist the shears and moments at the splicedsections the splice plates are provided on each side of the web. There are
following three types of web splices which are commonly used.
1) Rational Splice
2) Mom ent Splice
3) Shear Splice
7.6.1 Web Splice (Rational Splice)
This type of web splice is shown in Figure 7.6(a). The stresses are transmitted
directly in this type. This type is most satisfactory than other two types. The splice
plates A as shown in Figure 7.6(a) are provided between flange angles. Acleara nce of 6 mm is left between splice plates and flan ge angles. The splice plates
B are provided for portion of web underneath the flange angles. If sufficient excess
flange area is available at the splice section. The splice plates B need not be
provided. These plates are designed for shear and moment which would be resisted
by the portion of the web, if the web was not spliced. The rivets are provided at
uniform spacing in this type. The pitch of rivets connecting splice rivets to the web
is found as under:
Vertical shear per unit depth.
The bending stress up to the level of rivets connecting flange angles
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Design UP Plate CirUers
I
I -II II
Slice plate BI
6mm I t + + : + + + I 'YI clearance I+
+ + I + + + k s l i c e plate A I
Figure 7.6(a) :Web Splice (Rational Splice Method)
where, M = bending moment at the splice section
1= moment of inertia of the girder
y , = distance upto the level of rivets connection flange angles from . '
neutral axis
The horizontal force per unit length due to moment
If the rivets are provided in one vertical row and P is the pitch of rivets, theresultant of vertical and horizontal forces per pitch should not exceed the rivet
value, R
If the computed pitch of rivets is less than minimum pitch, rivets are provided intwo or three vertical rows. The rivets are provided at spacing of twice pitch
computed above, if rivets are provided in two vertical rows. The rivets are
provided at spacing of three times the pitch computed above if rivets are provided
in three vertical rows. The thickness of splice plates A is kept equal to half the
thickness of web, but not less than 6mm. The width of splice plates A is kept
sufficient to accommodate the rivets.
The horizontal force in the portion of web beneath flanges due to moment.
The horizontal shear force per pitch length
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The pitch of rivets is assumed
Af= gross area of flange excluding web equivalent
P = pitch of rivets, which one is assumed
The horizontal force in the portion of web beneath flange angle6 due to moment
M.P2 = x (Area of portion of web beneath flange angles)
where, y is the distance of rivets connecting splice plates B to the flange angles
ftom the neutral axis if n is the number of rivets required
n = P 2 / ( R-P , )
The rivets connecting splice plates B to flange are provided at close spgcing, so
that their length is small.
7.6.2 Web Splice (Moment Splice)
This type of web splice is shown in Figure 7.6(b). There are four moment plates
(two on each face), marked as splice A plates and two shear plates (one on each
face) marked as splice plate B. It is assumed that moment plates resist moment
resisted by web, and shear plates resist shear resisted by web. In fact, each set of
plate resist shear as well as moment, but in case of deep girders, shear resisted by
splice plates A is small compared with plates B. Similarly the moment resisted by
splice plates B is small compared with splice plates A. This type of splice may be
used for girders about 2 m deep. A clearance of 6mm is provided between splice
plates A and flange angles and between splice plates B. The web splice (moment
splice) is designed as under:
The moment resisted by the web plate is as under
- + + + 4 + +t + + + + + + + ++ + + + . + + + + +
Spliceplate A
4 .*
SpliceB
.-. .a
S lice
,, a t e A + + + +
+ + + + + + + - c ++ + + + + + + + ++ + + + + + + + +
r
Figure 7.6(b): Web Splice (Moment Splice Method)
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where, I, = gross moment of inertia of the web,
I = gross moment of inertia of the girder, and
M = bending moment at the web splice section.
Moment Plates
The moment of resistance of four moment plates (splice plates A) is equal to
moment resisted by web.
The moment of resistance of four moment plates is A , . al .d,where, A, = net area of two moment plates,
d, = distance between centre to centre of splice plate A (moment plates),
a,= bending stress at the centre of splice plate A, and assumed uniform
in these plates.
Therefore, Mw=A,
.ab,d,
where, (Tbc,cal is the bending stress at the extreme fibre of the web plate
Let t , be the thickness of the moment plate
where, d, = depth of moment plate,
nl = number of rivets in one vertical row, and
d= diameter of rivets.
The horizontal force in the two moment plates A = (Al x obi)
The number of rivets required to connect moment plates A to the web plate oneach side of web splice is given by
n = (A, .abl/R)
where, R = rivet value.
Shear Plates
The shear plates B resists shear at the web splice section. The combined thickness
of these plates is designed to resist shear at web splice section. The width of the
splice plates B is kept sufficient to accommodate rivets. The number of rivets,required to resist shear
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Members in Flexure &n = ( V / R )
Colun~nBases
where, V is the shear at the web splice and R is the rivet value.
7.6.3 Web Splice (Shear Splice)
In this type of web splice the splice plates are provided between flange angles. A
clearance of 6mm is left between splice plates and flange angles. The web splice
(shear splice) is designed as under :
The moment of resistance of splice plate is kept equal to moment of resistance of
web plates
where, B,, is the bending stress at the extreme fibre of splice plate and obche
bending stress at the extreme fibre of web plate. From the triangular distribution of
bending stress,
Thus
where, A, and d, = Area and depth of splice plates
A, and d, = Area and depth of web plate.
Total thickness of splice plates
Area of the splice plate
Width of the splice plate
Figure 7.6(c):Web Plates (Shear Splice Method)
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The splice plates are designed to resist shear and moment which would be resisted Design or Plate Girders
by web, if web was not spliced
where, I, = gross moment of inertia of the web
I = gross moment of inertia of the girder
M = bending moment at the splice section
The splice plates resist a total moment M, = (Me+ M,)
The rivets connecting splice plates to the web are designed to resist a vertical force
' V ' and a moment 'Me' or shown in Figures 7.7(a) and (b).
p e tte",+C,G.of rivets I
I
II vI Mc + V X e
*I q i' +6.C .of r ivets
L III
III
(b )Figure 7.7
7.7 STIFFENERS
The web of a plate girder buckles locally either under pure shear due to diagonal
compression or under flexure due to bending compressive stress, or under
concentrated loads due to bearing compressive stress. This local buckling of the
web is prevented by stiffeners. In riveted plate girders, angle sections are used as
stiffeners and in welded plate girders, plates are used as stiffeners.
7.7.1 Intermediate Web Stiffeners
The intermediate stiffeners are used for the economical design of the web plate of
the plate girder. They are used to avoid diagonal buckling of the web depending
upon the ratio of clear depth to the thickness of web (dlt,), vertical stiffeners,
horizontal stiffeners are provided throughout the length of the girder. The vertical
intermediate stiffener divide the web plate into small panels. These panels are
supported along the lines of stiffeners. The resistance of web plate to buckling is
measurably increased. These stiffeners also have a second function. When the
vertical stiffeners are fitted against the top and bottom flanges, then they maintain
the original 90' angle between the flanges and the web when th e dimensions of the
web are very large, then the panel dimensions are reduced by providing the
horizontal stiffeners on the compression side of the web.
When the thickness of the web is less than the limits specified in IS: 800
6.7.3.1(a) vertical stiffeners shall be provided through-out the length of the girder.
When the thickness of the web is less than the limits specified in IS: 800
6.7.3.1(b) horizontal stiffeners shall be provided in addition to the vertical stiffeners.
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--In In no case shall the greater unsupported clear dimension of a web panel exceedCotunul Bases
270t nor the lesser unsupported clear dimension of the same panel exceed 180t,
where
t is the thickness of the web plate.
Vertical Stiffeners
The vertical stiffeners are also termed as transverse stiffener. The vertical stiffeners
are provided throughout the length of the girder when the thickness of web is less
than the limits specified for the minimum thickness of the web plate. They are
joggled or ciimpled. They may be provided straight in that case, filler plate of
thickness equal to that of flange angles is inserted between the stiffener and web
plate. They are fitted tightly between outstanding legs of top and bottom flange
angles.
The vertical stiffeners are provided at spacing not greater than 1.5 d and not less
than 0.33 d where, d is the distance between the flange angles. The vertical
stiffeners divide the web plate into number of panels. The greater unsupported
clear dimension of web panel should not be greater than 270 times the thickness of
web, and the lesser unsupported clear dimension of the same web panel should not
be greater than 180 times the thickness of web. The length of outstanding leg of
vertical stiffener may be taken equal to 1/30 of the clear depth plus 50 mm. Thelength of the connected leg of vertical stiffener should be sufficient to
accommodate the rivets connecting the stiffener to the web.
The moment of inertia I of the stiffener selected should not be less than
where, I = the M.I. of a pair of stiffener about the centre line of web,
t, = the minimum required thickness of the web, and
C= the maximum permitted clear distance between vertical stiffeners.
Horizontal Stiffener
The horizontal stiffener are also termed as longitudinal stiffeners. They are used to
safeguard the web against buckling due to longitudinal bending compression. When
the ratio of dlt , is larger than 200, a longitudinal stiffener is used on the web at a
distance of dl5 from the compression flange. The requirement for moment of
inertia for horizontal stiffeners should not be less than
4 c 1 5
where, C1 is the actual distance between the vertical stiffeners. The M.I. of the
stiffener should be calculated about the centre line of the web if the stiffener
consists of a pair of angles and about the face of the web if the stiffener is made
up of one angle only.
If dlt, ratio of the web exceeds 200, another horizontal stiffener should be used.
This should be placed at the neutral axis of the web. The M.I. of this stiffener
should be not less than d l t;
Longitudinal stiffeners need not be continuous and may be cut at their intersections
with transverse stiffeners. The outstand of the stiffeners should not exceed 16 times
their thickness.
Connection of Intermediate Vertical and Horizontal Stiffeners
Intermediate vertical and horizontal stiffeners not subjected to external loads shall
be connected to the web by rivets of welds, so as to withstand a shearing force,between each component of the stiffener and the web of not less than
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Design of Plate Gird.. .
where, t = the web thickness in mm, and
h = the outstand of stiffener in mm
For stiffeners subjected to external loads, the shear between the web and stiffeners
due to these loads shall be added to the above values.
7.7.2 Bearing Stiffener
Bearing stiffeners in addition to accomplishing their primary function of stiffening
the web of the plate girder help in relieving the rivets connecting flange angles and
web from vertical force. When these stiffeners are provided at ends, they are
termed as end bearing stiffeners. Bearing stiffeners are required at the point of
application of concentrated loads known as load bearing stiffeners. For all sections,
load bearing stiffeners should be provided, where the concentrated load or reaction
of girder exceeds. A bearing stiffener consists of one or more pairs of angles
connected on both sides of the web. As the purpose of the bearing stiffeners makeit clear, the flange angles should transfer the vertical concentrated load directly to
the bearing stiffener through bearing. Filler plates of thickness equal to thethickness of flange angles should be connected on both sides of the web (see
Figure 7.8(b). Thus the net bearing area to be provided by the outstanding legs
should be sufficient so that the bearing stress is within the allowable limit i.e.,
1890 kg/cm2.
For any section, load bearing stiffeners shall be provided at points of concentrated
load (including points of support) where the concentrated load or reaction excee ds
the value of
where,
o,, = the maximum permissible axial stress for columns as given under 5.1 for a
dlslenderness ratio - .,
t
r = web thickness,
B = the length of the stiff portion of the bearing plus the additional length given
by dispersion at 450 to the level of the neutral axis, plus the thick ness* of the
scating angle, if any. The stiff portion of a bearing is that length which cannot
deform appreciably in bending and shall not be taken as greater than half the depth
of beam for simply supported beams and the full depth of the beams continuousover a bearing; and
ci, = clear depth of web between root fillets.
Load bearing stiffeners shall be symmetrical about the web, where possible.
Design of Bearing Stiffener
1) Load bearing stiffeners should be designed as columns, assuming a
section to consist of the pair of stiffener together with a length of web
on each side of the centre line of stiffeners equal to 20 times the web
thickness. The effective length of the column is equal to 0.7 times the
length of the stiffener.
2)The outstand of the pair of stiffener should be clear of the flange root or
weld and the calculated bearing stress should be less than the permissible
value.
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Members in Flexure &3) Stiffeners shall be symmetrical about the web, where possible and at
Column Basespoints of support shall project as nearly as practicable to the outer edges
of the flanges.
4) The connection to the web should be capable of carrying the full load.
The end of stiffeners should be tight fitted for full bearing. At points of
support this requirement should be satisfied at both flanges.
5 ) The ends of load bearing stiffeners shall be fitted to provide a tight anduniform bearing upon the loaded flange unless welds or rivets designed'
to transmit the full reaction or load are provided bet&een the flange and
stiffener. At points of support this requirement shall apply at both flanges;
6) Bearing stiffeners shall not be joggled and shall be solidly packed
throughout; and
7) The moment of inertia of the stiffener is
where, D = overall depth of the girder,
T = maximum thickness of comp flange,
R = reaction on the bearing, and
W = total load on girder.
Figure 7.8(a): Intermediate Stiffeners Figure 7.8(b): Bearing Stiffeners
The load carrying capacity of the bearing stiffeners as a column should be greater
than or equal to the applied load or the reaction.
SA Q 1
1)Define plate girder and discuss the elements of a plate girder.
2) Bring out the differences between the riveted and welded plate girder.
3) Explain the basic concepts in the design of flange splice.
4) Discuss the various types of web splices and explain when they are
adopted.
5) What is the function of a stiffener in a plate girder and describe the
various types of stiffeners used.
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h i p f Plate Girdem
7.8 DESIGN PRBBLENIS
Example 7.1
Design a welded plate girder to carry a superimposed load of 10 tonnes per
metre on an effective span of 24 metres.
Solution
Total superimposed load = 10 x 1000 x 24= 240,000 kg
Assuming self weight
Total load = 240,000 + 14,400 = 254,400 kg
Maximum B.M. =2 5 , 4 0 0 ~40 0
8kg. cm.
= 76,320,000 kg. cm.
Assuming girders to be laterally supported throughout so that maximum
allowable stresses both in tension and compression are 1575 kg/cm2
= 182.3 cm
Use overall depth of 180 cm.
Taking flange plate thickness as 5 cm, depth of web will be 170 cm
Maximum shear - 2549400= 127,200 kg- 2
At the average shear stress of 945 kg/cm2
Thickness of web = 127,200
945 x 17 0= 0.79 1c m
dAs - hould be less than 200 if horizontal stiffeners are not to be provided,
r
web thickness of 1 em is used.
Design by Approximate Formula
where, f = maximum allowable stress
D '= distance between centre to centre of flanges
A = flange plate area
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Members in Flexure &Column Bases
A, = web plate area
w:,:P. 248.57 - 49.71ange plate =-5Width provided is 52 cm.
Check by Moment of Inertia Method
I 4,404,300-=--Ymax 90
Maximum stress= 76,320,000
48,973
= 15559 kg/cm2< 1575 kg/cm2
Variation of Flange Thickness
The flange outside should not be greater than 12 times the thickness of the flange.
: The minimum allowable flange thickness
Use flange thickness of 5 cm, 4 cm, and 2.5 cm for different positions.
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DesignMoment of inertia with 4 cm flange thickness
I = 52 ( 1 7 f - 1703 1x 17d
12+
12
= 3,154,000+ 409,300 <frT?3,563,300 cm4
Moment of resistance E-- f X ,
Ymax
--1575x 356,300 E
89 -7-"LL,=63,050,000kg.cm Figure 7.9(b)
Let x metres be the distance from end where 5cm. Flange will be terminated. B.M.
at this section will be equal to moment of resistance of section with 4cm flange
thickness.
Total load 2 5 4 , 4 0 0 1 ~ ~ ~
254,400/2 254,400 / 2
Figure 7.9(c)
=17m and 7m
Moment of resistance with 2.5 cm flange thickness
-&IYmax
(175" - 17$) +-21x1031-- [1,936,000+ 409,300]87.5
--1575x 2,354,30087.5
Plate
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Members. ..n & Distance x from left support, where BM is equal to moment of resistance is givencolumn
=79.64
(X - 12)' = -79.64 + 14 4=64.30
x = - + 8 . 0 2 + 1 2
= 3.98 m and 20.02 m
The variation of flange thickness is shown in Figure 7.9(ej.
6mm weld at 30cm centres
i Figure 7.9(e)
Connection of Flange with Web
Horizontal shear for 1 cm leng th
Used 6 rnm weld
Strength of weld per 1cm length
S,= 1 0 2 5 x 0 . 7 x 0 . 6 = 4 3 1 kg
Effective length. =0.705Centre to centre of welds
Use 22.5 m weld with effective length 21.3 c m and centre to centre of w eld 30 cm.
The clear distance between the effective welds will be 8.7 cm. Allowablemaxim um clear spacing is 16t = 16 x 1 = 16 cm. Use 14 intermittent welds.
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Shear force at 4 metres =254,400- 254,400 x 40
2 24
Use 6 mm weld
Use 11 cm weld having 9.8 cm effective length of weld and centre to centre of
weld 20 cm. The clear distance between effective welds will be 10.2 cm. This
spacing is maintained for the remaining position up to the centre.
End Bearing Stiffeners
Stiffeners width is taken as 24 cm. As the outstand should not exceed 12t,
minimum thickness required will be 2 cm used 2 flats as shown in Figure 7.10
Area of stiffener = 2 x 24 x 2+ 20 x 1
Bearing area of the stiffener taking that flat is splayed 1 cm to fit on the weld
Bearing stress =127,200
92
= 1380 kg/cm2 < 1890 kg/cm2,
Safe.
2 ~ 4 9 ~8x13Moment of inertia =--2 12
Design of Plate Girders
Figure 7.10(b)
Allowable stress from IS code is 1246.3 kg/cm2
: Allowable load = 1246.3 x 116
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Mea~Bers n Ftenure&
CGhEUl &IS~?E= 144,500 kg. > 120.200 kg
Safe.
Use 6 mm, intermittent welding on both sides of the stiffener.
Strength of weld per cm = 1025 x 0.7 x 0.6 = 431 kg
Shear per cm. length of web = 277200= 747.1 kg170
Effective Length of Weld
747.1Centre to centre of web =- 0.43
4 x 4 3 1
Use 10 cm , length of weld with effective length of 8 .8 cm and centre to centre of
welds 20 cm. This gives clear distance of 11.2 cm between effective welds which
is permissible. The stiffeners are connected to flanges by 6 cm weld.
Intermediate Stiffeners
Use single flat stiffeners alternately one on either side of the web
Average shear stress = 127'200 = 7 48 k g c m 2170 x 1
Stiffeners spacing for these values of dlt ratio and average shear stress is 1.2 d
i.e., 1.2 x 170 = 204 cm
Use stiffeners at 200 cm centres
1 . 5 d 3 t iMoment of inertia required =
E 1 p-52~~1 ---(C
u i
ma-
t , = 0.791 cm II!
Minimum width of stiffener
Use 12 cm x 1 cm flat as stiffener -
= 576cm 4 > 91 .14cm4 Safe. Figure 7.10(c)
Connection to web:
t
Shear in tonnes per cm = h
where. t = web thickness
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h = outstand of stiffener in cm
1: Shear per cm =-- 1OOO = 41.67 kg2 x 12
Use 5 mm in te r~ed ia teweld on both sides of stiffener
- Effective length-Centre to centre of weld
Use 5 cm weld with effective length 4 cm and centre to centre of welds 20 cm .
This gives clea r distance of 16 cm between e ffective length of w elds which is
permissible.
Example 7.2
Design a riveted plate girder to carry a superimposed load of 10 tonne s'per
metre on an effective span of 24 m. Assume girder to be laterally supportedthroughout.
Solution
Total superimposed load
= 10 x 24 = 240 tonnes
= 240,000 kg
w1Self weight may be taken as-
80
where, W = total superimposed load
2 = Span in metres
Self weight = 2407000 24 = 15,158 kg3 80
= say 16,000kg
: Tota load = 240,000 + 16,000 = 256,000 kg
Maximum bending moment
Assume girder to be laterally supported throughout so that maximum
allowable stress in tension and compression is 1575 kg/cm2
Depth over angles 0 5.5
Adopt 201 cm depth over angles keeping a gap of 0.5 cm between web is the
flange plates.
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Depth of web = 201 - 1 = 200 cm
Taking length of angle leg is 15 cm
d = 20 1 - 2 x 15 = 171 cm
WMaximum shear force =-Minimum thickness of web required
: Use 0.8 cm thickness of web
' dIf horizontal stiffeners are not be' used, - should be less than 200 mmt
: Use 1 cm thickness of web
= 243.50- 25.00 = 218.50cm2
Use 2 c s 15 0 mm x 150 mm x 15 mm
Gross area = 2 x 42.78 = 85.56 cm2
2 plates 4 4 cm x 2 cm
Gross area = 2 x 88 = 176.00 cm2
Total gross area = 261.56 crn2
Using 20 mm diameter rivets d = 2.15 cm
Let the plates be connected to the flange angles by two rivets in each angle
by staggered riveting.
Deduction due to holes in flange plates
= 2 x 2 . 1 5 ~ ( 2 + 2 + . 5 ) = 4 . 3 x 5 . 5 = 2 3 . 6 5 c m 2
Deduction due to holes in legs connected to web
= 2 x 2 . 1 5 [ 2 x 1 . 5 ] = 4 . 3 ~ 3 =2.9cm2
Total deduction = 23.75 + 12.9 = 36.55 cm2
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Net flange area = 261.56 - 36.55 = 225.01 cm2
The plate girder section i s shown in Figure 7.11.
(b)
Figure 7.11
Check by Moment of Inertia Method
Moment of inertia of gross section
= moment of inertia of plate + moment of inertia of angles + moment of
inertia of web
Maximum tensile stress on gross area
Gross flange area = area of flznge plates + area of angles
+ area of web between the angles
Deduction for rivet holes
Due to connection of flange plates to flange angles
Due to connection of flange angles to web
Design Plate
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MembvsIn-rr& Total deduction = 23.65 + 17.2 = 40.85 cm2C ~ U ~ R-
Net flange area = 276 - 40.85 = 235.21
Actual maximum tensile stress- 1351 276'06 = 1588kg/cm2 > 1575 : Not safe.235.21
The section is revised by providing flange plate of width 45 cm
Moment of inertia of gross area
45=- 20g3- 2013]+ 1,588,787+666,667
12
= 3,768,750+ 1,588,787+ 666,667
= 6,024,204 cm4
Maximum tensile stress on gross area
Gross flange area = 2 x 90 + 85.56 + 14.5 = 280.06 cm2
Net flange area = 280.06 - 40.85 = 239.21 cm2
Actual maximum tensile stress = 1332 280.06 = 1564kg/cm2 Safe.239.21
Curtailment of top plate: Taking one plate throughout the top plate can be curtailed
at a point as calculated below.
1Total effective flange area = area of flange plates + area of angles + - web area
8
- deduction for holes
= 2 x 90 + 2 x 42.78 + 25.00 - 36.55
= 180 + 85.56 + 25.00 - 36.55
= 254.01 cm2
a= net area of flange to be curtailed
= 90 - 2 x 2.15 x 2
= 90 - 8.6 = 81.4 cm2
= 130.0 metres.
Maximum stress at theoretical curtailments point
r 2 1
Figure 7;12
= 1105kg/cm2
Force in curtailed plate = 45 x 2 x 1105
= 99,470 kg
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Strength of one 20 mm diameter rivet = 3430 kg
997470 29.00umber or rivets required = -------3430
Using 4 rivets in a row, number of rows required will be 8. Using the minimum
pitch of 5.5 cm the extended length of plate beyond theoretical cut-off point will
be 44 cm .
Length of top plate = 13.0 + 2 x 0.44
= 13 + 0.88 = 13.88 say 14 metres
Riveting
i) Connecting of flange plate to flange angles
Shear per 1 cm length of web
- F 28'000= 640 kg
depth of w eb = 200
Use 20 rnrn diameter rivets
Strength of two rivets = 2 x 3430 = 6860 kg.
6860. Spacing of staggered rivets =- 10.8 cm
64 0
Use pitch of 10 cm .
ii) Connection of flange angles to web
Horizontal shear per cm =
A + -
10 1000= 100 kgertic al load per km =
Resultant force r = 4577.0 + loo2
= 586 kg.
Use 20 mm diameter rivets
Strength of two rivets in bearing against web
= 2 x 2.15 x 1 x 2125 = 9137.5 kg
Double shear strength of two rivets
= 2 x 2 x 3430 = 13,720 kg
- 15.6 cmitch of rivets =------ Figure 7.13
5 86
Use sam e pitch of 10 cm as for connection between flange angles and
flange plates.
dIntermediate stiffeners -= 17
t
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Average shear stress = 128'ooo = 749 k d c m 2171x 1
From IS 800 - 1962 centre to centre distance of stiffeners = 1.2 x 171
Members In Flenure &Column Bases
= 205.2 cm say 200 cm
Use 2Ls 80 mm x 80 mm x 6 mm as stiffeners clear distance between
stiffeners
C = 200 - 8
1.5d3 :
I section required =--?
where t , = minimum required thickness of
web
I = 2 [560+ 9.29x (2.18 + 0.5)~]
= 2 [56.0+ 9.29 x 2.682]
= 2 [56.0+ 69.581
= 2 x 125.58
= 251.16 cm4> 101.0cm 4 : Safe.
Connection of Stiffeners to Web
t2Shear in tonnes per cm =-
h
where, t =web thickness
h =outstand of stiffeners in cm
121-- t o n n e ~
: Shear per cm = 62.5 kg
130 x 130 x 15mn length
I m. th~ckweb
u '7
Figure 7.14
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Use 20 mm diameter rivets single shear strength of 3430 kg will be least
3430Pitch of rivets =-2.5 - 54.9 cm
Use pitch of 16 cm as allowable pitch is
=16t=16x1=16cm
Bearing stiffeners use 4 L s 130 mm x 130 mm x 15 mm
Maximum shear force at the end = 128,000 kg
Area of outstanding legs clear of root of flange angles
= 4 [13 - 0.81 x 1.5
= 4 x 12.2 x 1.5 = 73.2cm2
Stress= 128,000
73.2
= 1748 kg/cm2 c 1890 kg/cm2 :. Safe.
Length of stiffener = 201 - 2 x 1.5 = 198 cm
Effective length = 0.7 x 198 = 138.6 cm
Area = 4 x 36.81 + 40 x 1
= 147.24 + 40 = 187.24 cm2
Allowable stress from IS = 1237.80 kg/cm2
Safe load on stiffener = 167.24 x 1237.80
= 206,500 kg > 128,000 kg. Safe
Connection of stiffener to web use 20 mm diameter rivets
Strengh of one rivet in bearing in web = 1.25 x 1 x 2125 = 4568.75 kg
Double shear strength of rivet = 6860 kg
Number of rivets =128,000
4568.57= 28
Rivets we shown in Figure 7.15.
E ~ t r a 4 rivets are provided in packing plate.
Weight of plate girder total volume of web
s 200 x 1 x 2400
= 480,000 cm3
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>l\lemRers in ~1e;carr &Column Bascs
Figure 7.15
4 flange L S = 4 x 42. 78~ 400= 410,700 crn3
First flange plate (top and bottom) = 2 x 45 x 2 x 2400 = 432,000 cm 3
Second flange plate (top and bottom)
11 Intermediate stiffeners = 11 x 2 x 198 x 9.29 = 40,500 cm 3
2 bearing stiffeners = 2 x 4 x 198 x 36.81 = 58,300 cm 3
4 filter plates = 4 x 170 x 40 x 1.5 = 40,800 cm3
Total = 480,000 + 410,700 + 432,000 + 252,000 + 40,500 + 58,300 + 40,800
Add 295% for rivets = 42,650 cm 3
Grand total = 1,757,160 cm 3
Total weight of girder = 1,736,250 x 0.00785 = 13,794 kg
Assumed weight = 16,000 kg
Assumed weight is alright.
Example 7.3
A simply supported plate girder spans 20 m and carries a uniformly
distributed load (including its own weight), of 3000 kN.The section of plate
girder at supports is shown in Figure 7.16. Design end bearing stiffeners. Also
design the necessary intermediate stiffeners.
Solution
Step 1
Design of bearing stiffener (end reaction). The uniformly distributed load
including own weight of plate girder is 3000 kN.
Suppo rt reaction = 1500 kN.
Allowable bearing stress (Yield stress for steel 250 ~ 1 1 - n ~ )
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Step 2Design of Plate Girders
Bearing area required1500 x 1000 = 8000 mm 2[ 1 8 . 5 )
From JSI Handbook No. 1, select 4 ISA 150 mm x 115 mm x 15 mm
(4 ISA 150 115, @ 0.394 kNIm)
Radius at root, r , for the flange angle is 13.5 mm
Bearing are provided = 4 (150 - 13.5) x 15 = 8190 mm2
The bearing provided is greater than bearing are required. Provide 18 mm
thick filler plates, as shown in Figure 7.16.
I S A 125 x 95 x 8 m m
Web 8 m m hick
Figure 7.16
Step 3
Check for load carrying capacity.
The bearing stiffener acts as a column
Actual length of bearing stiffener
Effective length of column
Cross-sectional area of column section
A = (4 x 37.52 + (4 0 x 0.8) x 0.8) x 10 0 = 17568 mm2
The moment of inertia of column section about the centre line of web,
The radius of gyration of column section about the centre line of web
1 /21 0 5 9 5 . 3 6 ~o4 = 77.66 mm
r =( 17568 j"'Slenderness ratio of column section
From IS 800 - 1984, allowable stress is axial compression, for the steel
having yie ld s tress as 250 ~ l m m *
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Members in Flenure &
Column Basesa = 147.331 ~ / m m ~
Load carrying capacity of stiffener
147'331x 17568 = 2588.31 kN > 1500 kN (Support reaction)( 1000
Hence design of bearing stiffener is safe.
Step 4Connection of bearing stiffener to w eb plate use 22 mm diameter powerdriven rivets.
Strength of rivet in double shear
Strength of rivet in bearing
Rivet value, R = 56.4 kN.
Number of rivets required to transmit reaction = (1500156.4) = 26.59
The filler plates are provided on both the sides of web plate.
Thickness of filler plate = 18 mm.
The filler plate (packings) are properly fitted with the bearing stiffeners.These filler plates are subjected to direct compression only.
Provided 30 rivets in 2 rows at pitch p = 130 mm
Step 5
Design of intermediate stiffeners clear depth between flange angles of plategirder
d = (2500 - 2 x 150) = 220 mrn
Thickness of web t, = 8 mm.
In case, the web plate is to be unstiffened, the minimum thickness of web
needed is found as under. Calculated average stress in the web plate due to
shear force.
d2 .fin- 2200 x 2 5 d I 2i i > tW.rnin 1 3 4 - I 25.88 mm; or
1344
Actual thickness of the web 8 mm is less than the above values of t,,,,,, as
such the vertical stiffeners are required.
In case, the vertical stiffeners are used only, then the thickness of webrequired is as under (d2 = 2200 mm).
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ii)
Actual thickness of the web 8 mm is less than t,.,,,, then , both , the vertical
and horizontal stiffeners become necessary.
Therefore, thickness required shall be as below, (d2 = 2200 mm)
Sin ce, actual thickness of web 8 mm is still less than that t,,,,, a ho rizo nta l
stiffener is also necessary at the neutral axis, in which case, the minimum
thickness of web needed is as follows
(d7 = 2200 mm)
Therefore , the web of 8 mm thickness has t o be stiffened using vertical and
horizontal stiffeners at a distance from the compression equal to 215'~ of the
distance from the com pression flange to the neutral axis (215.1 100 = 440 mm)
and also at the neutral axis of the plate girder.
Step 6
Design of vertical stiffeners.
At support, shear force = 1500 kN
Actual average shear stress in web plate
Design of Plate Girders
The smaller clear panel dimensions for the actual thickness of web
= 180 x 8 = 1440 mm.
The great clear panel dimension for the actual thickness of web
= 270 x 8 = 2160 m.
The vertical stiffeners may b e provided at spacing smaller than 144 0 mm. L et
the spacing of vertical stiffeners be
= (0.6 x 4 = 0.6 x 2200 = 1320 mm
From IS: 800-1984, Tab le 6.6(A), the permissble average sh ear stress, z in
the stiffened web plate of steel with fy = 250 ~ l m m ~nd 0.6 d spacing and
d/tw ratio
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Members in Flenure &Column Bases
Length of outstanding leg of the vertical stiffener
($ clear depth of girder+ 50 mm1
Provide IS A 125 mm x 95 mm x 8 mm (ISA 125,95, @ 0.133 kN-m). The
length of outstanding leg of the angle section is 90 mm.
Clear distance between vertical stiffeners
Depth of plate girder = 2500 mm
Minimum required thickness of web
Required moment of inertia, .
= 409 x lo4mm4
Moment of inertia about the face of web plate provided
Step 7Connection of vertical stiffener to web plate.
Shear force =
($1=
(2 82) = 88.89 kN/m
Use 22 mm diameter power driven field rivets strength of power driven rivet
in single shear
Strength of rivet in bearing
Rivet value R = 43.35 kN
Pitch of rivets =(:::::)0.487 m = 487 mm
Provide rivets at a pitch of 200 mm
Provide IS A : 125 mm x 95 min x 8 mm and 22 m rivets to connect the
stiffener with the web at 200 mm pitch.
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SAQ 21) Design a plate girder of effective span 16 m and simply supported at
ends. It carries a UDL of 50 kN/m and two concentrated loads of 800
kN at 4 m from each support. The girder is effectively supported in the
lateral direction.
2) The bending moment and shear force at a particular section of a plate
girder are 5760 kN-m and 1080 kN respectively. Design the web splice
22 mm power driven rivets are used.
3) Design a flange splice for a section of riveted plate girder, having
I = 2.75 x lo6 cm4 and subjected to B.M. of 280 t-m. 22 mm dia rivets
have been used at 8 cm pitch and horizontal shear per cm length
between web and flange angles is 450 kg.
7.9 SUMMARY
Let us conclude this unit by summarising what we have covered in it. In this unit
we have
1) Introduced the concept of plate girder.
2) Discussed the elements of a plate girder.
3)Studied the design of welded and riveted plate girder.
4) Described thk design of flange splice, web splice.
5) Evaluated the design of web splice and differentiated among various
types of web splices.
6 ) Studied the function of stiffeners.
7) Understood the design concept of intermediate (Hor and Ver) and
bearing stiffeners.
7.10 ANSWERS TO SAQs - - - --SAQ 1
1) Refer Section 7.1 and 7.2
2) Refer Section7.3
3) Refer Section 7.5
4) Refer Section 7.6
Dealgn of Plate Girders
7
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Member
Column
-s n Flc
Bases
5) Refer Section 7.7
SAQ 2Refer examples given in the text.