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© 2013 Armtec Ltd. • Confidential & Proprietary
Webinar
DUROMAXX STEEL REINFORCED POLYETHYLENE PIPE
November 14, 2013
FOR STORM, SANITARY, CULVERT & DETENTION SYSTEMS
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© 2013 Armtec Ltd. • Confidential & Proprietary
YOUR HOSTS
Brock Nesbit; AScT Sales Supervisor; BC & YT
• Mr. Nesbit completed his Civil & Structural Technology Diploma at the British Columbia Institute of Technology in May of 1996.
• He began his career with Armtec in September 1996. Having held many roles over his 17 year tenure, he was most recently the Senior Sales Representative for Engineered Structures (BC/Yukon) and Sales Representative for Northern Alberta/Yukon.
DUROMAXX WEBINAR | NOVEMBER 14, 2013
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© 2013 Armtec Ltd. • Confidential & Proprietary
• 43 locations in Canada• Approximately 2,000 employees• Exceptional product range for:
Armtec is a leading global infrastructure and construction materials company.
Rail & Road Infrastructure
Ports & Marine
Land Development
Mining & Energy
Forestry
Agriculture
DUROMAXX WEBINAR | NOVEMBER 14, 2013
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© 2013 Armtec Ltd. • Confidential & Proprietary
Bridge Materials Drainage Solutions and Water Treatment
Landscaping ProductsAnd Amenities
Noise Control
Road and Highway Safety Soil Retention
Underground andUtilities
Precast ConcreteBuildings and Venues
Precast ConcreteGarages and Parkades
DUROMAXX WEBINAR | NOVEMBER 14, 2013
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© 2013 Armtec Ltd. • Confidential & Proprietary
OUTLINE
1.Product Description
2.Manufacturing Process
3.Joints & Fitting
4.Why Use DuroMaxx?
5.Case Studies
6.Summary
DUROMAXX WEBINAR | NOVEMBER 14, 2013
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© 2013 Armtec Ltd. • Confidential & Proprietary
WHAT IS DUROMAXX?
• Flexible Pipe System
• Large Diameters 750mm to 3000mm
• Steel Reinforced Polyethylene (SRPE)
• Watertight and ElectroFused Joints
DUROMAXX WEBINAR | NOVEMBER 14, 2013
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© 2013 Armtec Ltd. • Confidential & Proprietary
STEEL RIBS / HDPE COATING & WALL
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© 2013 Armtec Ltd. • Confidential & Proprietary
HIGH STRENGTH STEEL
Strength derived from steel rib
550 MPa steel rib versus 230 MPa steel for CSP
Predictable long term performance
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WHY DO WE DESIGN FOR STRENGTH?
Control Deflection!!
Maintain Hydraulics
Maintain Joint Integrity
Maintain Structural Integrity
DEFLECTION
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© 2013 Armtec Ltd. • Confidential & Proprietary
HEIGHTS OF COVER
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DIAMETER CL-625 LIVE LOADMINIMUM COVER
MAXIMUM COVER
900 - 1050 300mm 15 meters
1200 – 1500 300mm 9 meters
1650 – 1800 450mm 9 meters
2100 – 2400 600mm 9 meters
3000 900mm 7.5 meters
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© 2013 Armtec Ltd. • Confidential & Proprietary
HIGH QUALITY HDPE RESINS
• Virgin HDPE stress rated resins
• Meets minimum requirements of cell classification 345464C as defined by ASTM D3350
• Highest HDB classification 4 = 1,600 psi Determines long term strength characteristics
• 3% Carbon Black
DUROMAXX WEBINAR | NOVEMBER 14, 2013
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© 2013 Armtec Ltd. • Confidential & Proprietary
MANUFACTURING PROCESS
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Steel Rib InsertedExtruded HDPE Profile
Rolled onto Spools HDPE “cap” fusion welded to rib
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MANUFACTURING PROCESS
DuroMaxx fusion welding equipment provides precise diameter control
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© 2013 Armtec Ltd. • Confidential & Proprietary
JOINTS
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Tested in accordance with ASTM D3212
1. Low Head (LH) 3 psi joints: 900mm to 1800mm diameter
2. High Performance (HP) 15 psi joints: 900mm to 1800mm diameter
3. ElectroFusion (EF) 30 psi joints: 900mm to 3000mm diameter
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© 2013 Armtec Ltd. • Confidential & Proprietary
HP STEEL REINFORCED JOINTS
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© 2013 Armtec Ltd. • Confidential & Proprietary
HP STEEL REINFORCED JOINTS
DUROMAXX WEBINAR | NOVEMBER 14, 2013
Hold 15 psi in straight alignment for 10 minutes with no leaks
Shear load of up to 15% deflection in increments of 5% for total of 40 minutes with no leaks
Deflection was applied slowly until joint leaked at 18% deflection & 15 psi
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© 2013 Armtec Ltd. • Confidential & Proprietary
DUROMAXX EF JOINT DESIGN
DUROMAXX WEBINAR | NOVEMBER 14, 2013
206.8 kPa Joint Rating
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© 2013 Armtec Ltd. • Confidential & Proprietary
INSTALLATION PROCESS FOR CONTRACTOR
3 Simple Steps:
Step 1: • Install Pipe
Step 2: • Place Alignment Band & Tighten
Step 3: • Backfill
DUROMAXX WEBINAR | NOVEMBER 14, 2013
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© 2013 Armtec Ltd. • Confidential & Proprietary
INSTALLATION PROCESS FOR CONTRACTOR
3 Simple Steps:
Step 1: • Install Pipe
Step 2: • Place Alignment
Band & Tighten
Step 3: • Backfill
DUROMAXX WEBINAR | NOVEMBER 14, 2013
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© 2013 Armtec Ltd. • Confidential & Proprietary
INSTALLATION PROCESS FOR CONTRACTOR
3 Simple Steps:
Step 1: • Install Pipe
Step 2: • Place Alignment Band & Tighten
Step 3: • Backfill
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© 2013 Armtec Ltd. • Confidential & Proprietary
Power Core Heating Coils• Double Seal on each pipe• Field testable after install• No water or pressure test needed
ELECTROFUSION COUPLER
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© 2013 Armtec Ltd. • Confidential & Proprietary
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E/F Ring Coupler w/ Air BladdersProgrammable E/F Power Supply
E/F Ring Coupler in Test Rig @ 5% Joint Deflection… achieved 42psi
ELECTROFUSION COUPLER
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© 2013 Armtec Ltd. • Confidential & Proprietary
Post installation pressure test• 25 inch Hg test (approx. 68.9 kPa)• Done to both sides of coupler• Test holes filled in with HDPE
material
JOINT TESTING
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© 2013 Armtec Ltd. • Confidential & Proprietary
HYDRAULICS
Utah State Hydraulics Laboratory Testing
Manning’s ‘n’ value = 0.012
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© 2013 Armtec Ltd. • Confidential & Proprietary
PRODUCT OFFERING - LENGTHS
Special Lengths
• 12.2 + meters
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4.3m, 6.1m & 7.3m Standard Lengths
• Fewer joints
• Reduced maintenance concerns
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© 2013 Armtec Ltd. • Confidential & Proprietary
FITTINGS
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© 2013 Armtec Ltd. • Confidential & Proprietary
MANHOLE RISERS
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© 2013 Armtec Ltd. • Confidential & Proprietary
FIELD CUTTING
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© 2013 Armtec Ltd. • Confidential & Proprietary
WHY USE DUROMAXX?
DUROMAXX WEBINAR | NOVEMBER 14, 2013
1. Superior corrosion resistance
2. Superior abrasion resistance
3. Lighter than conventional pipe
4. Long lengths
5. Environmentally friendly
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© 2013 Armtec Ltd. • Confidential & Proprietary
PROJECT EXAMPLES
80th St. Pump Station; Delta, BC
1650mm SRPE
Design Challenges:• Rapid Installation• High ground water conditions• Marginal backfill materials
Solution:• DuroMaxx Pump Station Discharge Pipe
• 1650mm diameter 53.6 linear meters
Outcome:• Materials RFP subject to engineering and financial comparison review • DuroMaxx Technology selected• Installation occurred over holiday weekend
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© 2013 Armtec Ltd. • Confidential & Proprietary
PROJECT EXAMPLES
Agrium Potash Brine Ponds; Vanscoy, SK - 2100mm SRPE
Design Challenges:• Corrosive Environment• Buoyancy
Solution:• DuroMaxx Pipe
• 86 total meters in 2100mm diameter
Full Engineering Support:• On-site installation support
Outcome:• Materials RFP and engineering and financial comparison review
DUROMAXX WEBINAR | NOVEMBER 14, 2013
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© 2013 Armtec Ltd. • Confidential & Proprietary
PROJECT EXAMPLES
DUROMAXX WEBINAR | NOVEMBER 14, 2013
S. Fraser Perimeter Road; Delta, BC
1800mm SRPE
Design Challenges:• Rapid installation• High ground water conditions
Solution:• DuroMaxx Pump Irrigation Channel Crossing
• 1800mm diameter 29.2 linear meters
Outcome:• Materials RFP and engineering and financial comparison review • DuroMaxx Technology selected• Pipe field welded and installed in 1 piece
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© 2013 Armtec Ltd. • Confidential & Proprietary
PROJECT EXAMPLES
CSO Storage; Humboldt, SK
3000mm SRPE
Design Challenges:• Water tight joint requirements
Solution:• DuroMaxx Sanitary Pipe
• 300 total meters in 3000mm diameter• SRPE EF Joints
Full Engineering Support:• On-site installation support
Outcome:• Materials RFP and engineering and financial comparison review • DuroMaxx Technology selected
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© 2013 Armtec Ltd. • Confidential & Proprietary
PROJECT EXAMPLES
DUROMAXX WEBINAR | NOVEMBER 14, 2013
Sound Transit Parking Lot; DuroMaxx Detention Pipe; Puyallup, WA
1500mm SRPE
Design Challenges:• High ground water conditions• Low cover – buoyance concerns
Solution:•DuroMaxx Detention System
• 1500mm diameter 548.6m total• 15 PSI Rated Bell and Spigot
Full Engineering Support:• On-site installation support
Outcome:• Materials RFP, engineering & financial comparison review • DuroMaxx Technology selected• Post installation testing occurred for 48 hrs with no significant leakage detected
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© 2013 Armtec Ltd. • Confidential & Proprietary
PROJECT EXAMPLES
DUROMAXX WEBINAR | NOVEMBER 14, 2013
Simms Creek Reline; Campbell River, BC
3000mm SRPE
Design Challenges:• Rapid installation• Existing culvert condition
Solution:• DuroMaxx Reline Pipe
• 26.2 meters In 3000mm diameter
Full Engineering Support:• On-site installation support
Outcome:• Materials RFP and engineering and financial comparison review • DuroMaxx Technology selected
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© 2013 Armtec Ltd. • Confidential & Proprietary
MAGELLAN PACKAGED WWTP SYSTEM
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© 2013 Armtec Ltd. • Confidential & Proprietary
PROJECT EXAMPLES
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Barker Ranch Irrigation Canal Piping; DuroMaxx Irrigation Pipe West Richland, WA 1500mm SRPE
Design Challenges:• 10 psi pressure• 9 months / year continuous pressure• Remote and challenging site conditions
Solution:• DuroMaxx Irrigation Pipe• PE Access Risers / Elbows• HP Steel Reinforced Joints
Full Engineering Support:• On-site pre-construction meetings
Outcome:• SRPE selected:
• 4.8 km of 1500 mm diameters• PE Access Risers• PE fittings and turn-outs
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© 2013 Armtec Ltd. • Confidential & Proprietary
PROJECT EXAMPLES
DUROMAXX WEBINAR | NOVEMBER 14, 2013
Bozeman MT Water Treatment Plant; DuroMaxx Pipe Chlorine Chamber Bozeman, Montana 2400mm SRPE
Design Challenges:• NSF Certified Materials
Solution:• DuroMaxx Chlorination Chamber
• 2400 mm Diameters 152.4 m
Full Engineering Support:• On-site installation support
Outcome:• Materials RFP and engineering and financial comparison review • DuroMaxx Technology selected
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© 2013 Armtec Ltd. • Confidential & Proprietary
PROJECT EXAMPLES
DUROMAXX WEBINAR | NOVEMBER 14, 2013
Yakima Tieton Irrigation Canal Head Works Improvement; DuroMaxx Irrigation Pipe
Yakima, WA 2400mm SRPE
Design Challenges:• Pressurize system• Tight working conditions
Solution:• DuroMaxx Irrigation Pipe• EF Joints
Full Engineering Support:• On-site pre-construction meetings
Outcome:• SRPE selected:
• 31.1m of pipe
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© 2013 Armtec Ltd. • Confidential & Proprietary
SUMMARY
DUROMAXX WEBINAR | NOVEMBER 14, 2013
High Strength – Galvanized Steel Reinforcing • Min & Max Cover• 0.3m & 0.6m minimum for most diameters and 15.2 m and 9.1 m maximums
High Performance Resin• Long-term predictable performance• High stress rated resins
High Performance Joint – 3rd Party Certified • Low head – 3 psi• High performance 15 psi• Electro fusion 30 psi
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© 2013 Armtec Ltd. • Confidential & Proprietary
SUMMARY
DUROMAXX WEBINAR | NOVEMBER 14, 2013
Armtec support; Best in the Industry
DuroMaxx - The Right Product• Large Diameters, 900mm to 3000mm• Durability of High Performance SRPE• Strength of Steel• Watertight and ElectroFused Joints• Installation and Configuration Advantages
The Right Team• Over 100 years in the civil engineering industry• Most importantly – a team of dedicated product and application engineers
providing support across all of Armtec’s product lines and working to find the right solution for your specific project
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© 2013 Armtec Ltd. • Confidential & Proprietary
FOR MORE INFORMATION
Brock NesbitContact Information:
(W) 604.343.2747
(C) 778.227.1611
DUROMAXX WEBINAR | NOVEMBER 14, 2013
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© 2013 Armtec Ltd. • Confidential & Proprietary
For more information
CALL 1-877-5-ARMTEC OR
VISIT ARMTEC.COM
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