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Date:10.04.2013
GENERAL INFORMATION AT LAST HOUR A B C
COOLING TOWER LEVEL 300M3 (mtr) 1.7* 1.7 1.7
WATER ADDED IN COOLING TOWER(300)KL 12 10 13
COOLING TOWER LEVEL 150M3 (%) _ Full Full
NITROGEN PRESSURE (KG/CM2) 3.5 4 3
AIR PRESSURE (KG/CM2) 5.6 5.6 5.8
CORN-COB HOPPER CHARGED (NO.) 15 46 45
CCP BAG TRANSFERRED TO DRY (NO.) _ 7 ccp
CCP BAG FILLED AND KEPT IN PLANT (NO.) 7 15 ccp 3 ccp
BRINE TANK LEVEL(%) Full
BRINE WATER TEMPRATURE ( C ) 6 6 6
NH3 RECEIVER LEVEL(BOLTS) OUT + IN 7.5+3 7+3 7.5+4
KNOCK OUT DRUM LEVEL BOLTS) Nil Nil Nil
NO OF NH3 CYLINDERS AVAILABLE IN PLANT 5 5 5
BOILER FEED WATER CONSUMPTION(KL) 3 6 4
BOILER STEAM GENERATED(MT) 700kg 6 3
BOILER S/D + GRIT CONSUMPTION(BAGS) 60 140 80
EXPECTED DRY PLANT PRODUCTION(MT) _
VPL BATCH DUMPED (REACTOR No.) B
MAN-POWER
SHIFT INCHARGE (ENGINEERING) Shivraj Kaushal Nilesh JalondharaMECHANICAL TECHNICIAN(S)/[HELPER] Naik\VRP[1] Mahesh(1) Shankar Desai
INSTRUMENT TECHNICIAN(S) IL Parmar Vaghela Jignesh
ELECTRICIAN(S) RC Patel Prajapati Darji
BOILER/UTILITY OPERATOR(S)/[HELPER] Suthar\Rajesh[1] Bhagyesh(1) Manish
COB OPERATOR CUM TECHNICIAN/(DRIVER+HELPR) Mayur Mayur(1+1)
General Shift
OVER TIME DETAILS
A
DAILY ENGINEERING REPORT
JUBILANT LIFE SCIENCE & JACPL
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IMP.COMMUNICATION B
C
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Remark/Total
*Make up done from raw water line From 10-15hrs. There is problem in make up line.
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WORK ORDER
NUMBER START COMPL TIME(MIN)
A Workshop P-208 Mech _ 8:00 9:30 90 Box up to be done
A BD Bullet Tanker Mech 85066 10:30 10:45 15 Hose connection
A VPL ETP PUMP Mech 814wo-7259 10:15 10:30 15 Coupling displaced
A VPL Pilot Mech _ 10:00 11:30 90 Leakage from Seal
A DG DG ALL _ 10:55 11:55 60 Power faliure
A DRY Cooler Mech _ 8:00 2:00 6hr I\L side rollers to be fit & alingment
A TMA Bullet Tanker Mech 65119 13:30 13:45 15 Hose connection
A Utility 150tr pump B Mech - 13:50 To be fit at position.
A Utility DG cooling water line. Mech _ 14:20 Cooling water line leakage Before HX
through the valve is damaged.
A Utility 300TR level switch Inst _ Cleaning done.
A Cob SC-8,SC-17 Elect O/L Trip
A VPL Main breaker Elect Not workingB MCC Substation Elect Breaker to be shift at MCC 2 and fixe
B ETP Submersible pump Elect In power cable pintop to be provide
B Security room Tube lights Elect New tube light 28 watt to be fit
B VPL R 301A Elect Vessel lamp to be change
B MCC Spray pump Elect Sintex box ,contactor and push butto
B Dry C/T Mech _ 3:30 6:00 2:30 P 405B to be fit at position
B Dry Cooler Mech _ Drive side roller tyre greasing to be d
B VPL Brine line Mech _ 5:00 7:00 2:00 Brine line modification done for 2 TR
B VPL Pilot reactor Mech _ 7:00 8:00 1:00 Seal leakage
B Liquid EDC tank Mech 85218 Strainer to be open for dechoking
B VPL Flash tank A Mech 85220 Nipple to be open for dechoking
B Dry Ribbon mixture Mech 85236 10:45 11:00 00:15 Manhole to be open for dechoking
B VPL ETP pump Mech 8510 Seal leakage
C LIQUID CDC Pump Mech. 00.30 1.15 45 Strainer to be open for dechoking
C LIQUID R 208 Mech. Pump seal Leakage
C VPL ETP pump 713A Mech. 23.30 00.30 60 Pump to be fit at postion
C LIQUID R 203 Mech. 84996 6.00 6.30 30 Pump suction valave flange leakage
C DRY Ribbon Mixure Mech. 85241 00.00 1.00 60 Plate to be open for dechoking
C DRY XV 3101 Inst. 85250 1.00 1.15 15 Valve operation problem
C COB HM2 Mech.\Elect. VFD tripped 6 times
C MCC Cooler Elect. Amp. To be check
C DRY Cooler Mech. 23.00 6.00 Condition monitoring
JOB TIMING
PROBLEM/P
Date:10.04.2013
SHIFT PLANT EQUIPMENT DEPT
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REMARKS/INSTRUCTION
(IF ANY)
Fitting at position pending..
Leakage found during pr test from seal. Seal to beopen
Motor fail as trail pending.
Under progress
Civil structure needs to be break . & hot work to be make.
To be attend tomorrow in G shift.
Pending..
Dechoking work U/P.
Pending..
Temp. very from 33 to 35 C and Current very from 10 to 14 Amp.
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Sr.No PLANT EQUIPMENT
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JOB DESCRIPTION
MECHANICAL
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WORK STATUS EPORTED DAT mpletion D
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Sr.No JOB DESCRIPTION Completion Date Sr.No
ELECTRICAL
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JOB DESCRIPTION Completion Date
INSTRUMENT
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Sr.No PLANT EQUIPMENT JOB DESCRIPTION ompletion Dat Sr.No
MECHANICAL
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JOB DESCRIPTION Completion Date Sr.No JOB DESCRIPTION
ELECTRICAL INSTRUMENT
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Completion Date
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Sr.No Equipment
1 sc-1
2 al-7
3 sc-10
45
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JOB DESCRIPTION
hopper plate inserted
spoket fitting
outlet nozzle fit
MECHANICAL
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Work Status Sr.No
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JOB DESCRIPTION Completion Date Sr.No
ELECTRICAL
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JOB DESCRIPTION Completion Date
INSTRUMENT
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HISTORY CARD INFORMATIONPLANT EQUIPMENT TYPE OF PROBLEM
VPL C 401 vaccum pumpPM
Abnormal sound and gland leakage
VPL C 301 Vaccum Pump PM Abnormal sound
BOILER Bucket Elevator GB BD Worm Wheel DamagedDRY Cooler fluid copling PM Low RPM
EO+CO2 CO2 PUMP BD Abnormal sound
CHILLING 7.5 TR COMPRESSOR-A BD Abnormal sound
BD TANK BD Transfer Pump G 901 D PM Abnormal sound
EO Tank EO transfer pump 106 CM Seal Leakage
DRY PLANT VIBRTING SCREEN-A (S-304 - A) BM Screen damaged
LIQUID P 202 PM Seal Leakage
DRY V 302 PM Alignment not okDRY Y 304 BD Abnormal sound found
DRY P 301A CM Seal Leakage
DRY P 301B CM Seal Leakage
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CORRECTIVE ACTION REMARK
Cleaning of all parts done. Gasket changed. Bearing
Changed & gland replaced
Both DES and NDE side bearing changed
New spare GB provided form COB plant Worm wheel not available so to be indentOIL changed OIL enklo 46 (4.5 lit)
Overhauling done in work shop Bearing and piston damaged
Piston and partision plate found damaged so tobe
change
Bearing failed and seal damaged
New seal fitted
New screen fitted Both screen changed
Rotary seal bellow changed
All four bearing changed,New scrapper blades fitted
and alignmen done Some of the blades damaged so changed
Chain slipped from sproket and slates found bent Slates found bent due to overload
Rotary bellow changed
Rotary bellow changed
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REPLACED/REPAIRED PART OTHER IMPORTANT DETAILS
oilROLL BEARING NUP 308ECJ,SKF , BEARING MR 22
SRS ,BEARING MR 48 SRS New machined shaft fitted
Both piston and partion plate
Bearing-6206(1nos), 6306(1 nos)
Mech. Seal
Screen
Bearing UCF 209,Scrapper plates
Slates changed and 50 new lock pin provided alignment done
Bellow 1.275
Bellow 1.275
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MONTH NAME OF
COMPLETE
14.12.2012 DEC. Kaushal
17.12.2012 DEC. Nilesh Jaondhara
30.12.2012 DEC. Nilesh Jaondhara8.1.2013 JAN. Nilesh Jaondhara
1.2.2013 JAN. Kaushal/Nilesh
25.01.2013 JAN.
JAN. Kaushal
24.02.2013 FEB. Nilesh\Kaushal
25.02.2013 FEB.
25.02.2013 FEB. Mahesh\VR Patel
16.03.2013 March Nilesh Jaondhara
18.03.2013 March Shivraj
01.04.2013 April
01.04.2013 April
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ENTRY IN
YES
YES
noYES
no
no
no
YES
YES
YES
YES
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Title:
Date/Tim
Correctiv
e &
Preventive Action
Plan (
Counter
measure
Suggeste
d
Trouble
points:-
(Rootcause /
Inspectio
n result
Details
Root Cause Analysis
What is final action (Immediate corrective action)
Why-1 Why-2 Why-3 Why-4
-Plant Trouble Report-
Reported by:-
Shift Engineer
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Person Responsible:-
Why-5