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Engineering Training
Welcome to this presentation.
It is part of a suite of Engineering training modules.
It shows the activities and deliverables of theEquipment/Mechanical discipline.
Comments are most welcome ([email protected]),which I will incorporate for the benefit of all.
Please download this file so that you can see my trainer’s
notes in the top left corner – latest Acrobat Pro feature.
Hervé
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Engineering disciplines: activities and deliverable
PROCESS
PLANT LAYOUT
EQUIPMENT
SAFETY & ENVIRONMENT
CIVIL
PIPING
PIPELINE
INSTRUMENTATION
ELECTRICAL
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Process design
PFDs
H&M balance
Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
Process
data sheet
Equipment specification
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Heat Exchangers
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Equipment ∕ Mechanica
Starting from the Process Equipment list, Equipment discipline issues
documents to specify, select and order equipment.
Which documents?
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Equipment ∕ Mechanica
Starting from the Process Equipment list, Equipment discipline issues
documents to specify, select and order equipment.
Which documents?
1) THE MECHANICAL DATA SHEET
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Rotating Equipment
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Mechanical Data Sheet
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Mechanical Data Sheet
What additional information to the Process Data Sheet does the
Mechanical Data Sheet contain?
h / h i l Sh
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Process Data sheet / Mechanical Data Sheet
M h i l D Sh
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Mechanical Data Sheet
Pumps could be specified as per
ANSI or API code.
What are the differences?
API ANSI
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API vs ANSI pumps
ANSI API
API ANSI
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API vs ANSI pumps
ANSI API
Standard dimensions
Casing rating
Casing/ casing back-cover joint
Mounting feet
API vs ANSI pumps
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API vs ANSI pumps
ANSI API
Standard dimensions YES NO
Casing rating 300 lbs at 300°F 750 lbs at 500°F
Casing/ casing back-cover joint Also holding bearing frame
adpator
Independent, with metal/metal
joint.
Mounting feet Bottom Center lined
HERVE API vs ANSI pumps
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API vs ANSI pumps
ANSI API
Standard dimensions YES NO
Casing rating 300 lbs at 300°F 750 lbs at 500°F
Casing/ casing back-cover
joint
Also holding bearing frame
adpator
Independent, with metal/metal
joint.
Mounting feet Bottom Center lined
HERVE API vs ANSI pumps
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API vs ANSI pumps
Bearing frame adaptor
Casing coverGasket
HERVE API vs ANSI pumps
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API vs ANSI pumps
Bearing frame adaptor
Casing cover
Gasket
HERVE API vs ANSI pumps
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API vs ANSI pumps
ANSI API
Standard dimensions YES NO
Casing rating 300 lbs at 300°F 750 lbs at 500°F
Casing/ casing back-cover joint Also holding bearing frame
adpator
Independent, with metal/metal
joint.
Mounting feet Bottom Center lined
HERVE API vs ANSI pumps
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API vs ANSI pumps
ANSI API
Standard dimensions YES NO
Casing rating 300 lbs at 300°F 750 lbs at 500°F
Casing/ casing back-cover joint Also holding bearing frame
adpator
Independent, with metal/metal
joint.
Mounting feet Bottom Center lined
Conclusion:
For which services would
you select an API vs an
ANSI pump ?
HERVE Process Data sheet / Mechanical Data Sheet
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Process Data sheet / Mechanical Data Sheet
What are the contents of the code ?
HERVE Process Data sheet / Mechanical Data Sheet
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Process Data sheet / Mechanical Data Sheet
What are the contents of the code ?
• Data sheet template
• The list of information to be
defined by Purchaser, e.g. cooling
medium, hazardous area
classification etc.
• Technical requirements for the
design, accessories, tolerances
etc.
HERVE Mechanical Data Sheet
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Mechanical Data Sheet
HERVE Mechanical Data Sheet
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Some data is highlighted in green while some data is highlighted in
orange. What is the difference?
HERVE Mechanical Data Sheet
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How and by whom are the Materials of Construction defined?
HERVE Engineering disciplines: activities and deliverables
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g g p
PROCESS
EQUIPMENT
SAFETY & ENVIRONMENT
CIVIL
PIPING LAYOUT & MATERIAL
INSTRUMENTATION
ELECTRICAL
Piping discipline
Plant LayoutPiping
installationPiping materials
Materials/corrosion,
insulation, painting
Piping
calculations
& supports
HERVE Material selection
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HERVE Material selection
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HERVE Pumps data sheet
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HERVE
BARON
Pumps data sheet
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2
HERVE
BARON
Pumps data sheet
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3
What is the MDMT?
HERVE
BARON
Pump data sheet
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Who is defining the seal type?
HERVE
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Pump data sheet
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BARON
Mechanical Data Sheet
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Page 1/5 Page 2/5
HERVE
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Mechanical Data Sheet
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Page 3/5 Page 4/5
HERVE
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Mechanical Data Sheet
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Page 5/5
HERVE
BARON
Columns and Drums
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Which documents are produced to specify Pressure Vessels ?
HERVE
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Pressure vessels
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Any other document ?
HERVE
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Mechanical Data Sheet
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What does Mechanical design entail?
HERVE
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Mechanical design
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The vessel wall thickness is calculated so that with all
loadings, i.e.,
• Internal pressure
• External pressure
• Weight
• Seismic
• Wind
• Other external loads, from connected pipes etc.
• Loads during transport, lifting
the maximum stress for the selected material is not
exceeded
HERVE
BARON
Mechanical design
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The vessel wall thickness is calculated so that with all
loadings, i.e.,
• Internal pressure
• External pressure
• Weight
• Seismic
• Wind
• Other external loads, from connected pipes etc.
• Loads during transport, lifting
the maximum stress for the selected material is not
exceeded
HERVE
BARON
Mechanical design
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=
=
Circumferential stress
Longitudinal stress
HERVE
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Mechanical design
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=
=
Circumferential stress
Longitudinal stress
Vessel wall thickness is calculated so that circumferential
stress is below admissible material stress
< ∗
HERVE
BARONDesign of tall towers
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Loadings that create compressive stress:
•
Internal pressure• Wind OR seismic
• Weight
HERVE
BARONMechanical design
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=
Longitudinal stress
Loadings that create compressive stress:
•
Internal pressure• Wind OR seismic
• Weight
HERVE
BARONDesign of tall towers
Wind load
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Wind load
XF
M
D
Wind load F = Pw * X * D
Moment M = F * X/2
Loadings that create compressive stress:
•
Internal pressure• Wind OR seismic
• Weight
HERVE
BARONDesign of tall towers
Wind load
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Wind load
XF
M
D
Wind load F = Pw * X * D
Moment M = F * X/2
Inertia I = π R3 t
M * RStress S =
I
MStress S =R2 π t
HERVE
BARONDesign of tall towers
Wind load
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Wind load
XF
M
DLoadings that create compressive stress:
•
Internal pressure• Wind OR seismic
• Weight
MStress S =R2 π t
HERVE
BARONDesign of tall towers
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Loadings that create compressive stress:
•
Internal pressure• Wind OR seismic
• Weight
Weight WW
Stress S =2 π R t
HERVE
BARONDesign of tall towers
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Loadings that create compressive stress:
•
Internal pressure• Wind OR seismic
• Weight
Total stress: Algebraic Sum
P (R-0.4 t) F * X/2 WStress S = + -
2 Et π R2 t 2 π R t
Total stress must remain below maximumallowable for the material as specified in the code
X
HERVE
BARONMechanical design
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http://www.microprotol.com/demo_viewlet.htm
HERVE
BARONMechanical design
Calculation file
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BARONMechanical Design
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BARONMechanical Design
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BARONMechanical Design
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BARONMechanical data sheet
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BARONMechanical Data Sheet
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Look at the PDS and MDS in your exercise book. What additionalinformation is contained in the MDS? What does Mechanicaldesign entail?
HERVE
BARONMechanical Data Shee
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Process Data Sheet:
• design conditions
• skeleton drawings
• material (generic type) andcorrosion allowance
• equipment dimensions
• definition of type of internals• nozzles list
• height from ground
Mechanical Data Sheet:
• design conditions & code
• scaled drawing
• material grades and thickness ofall parts
• all dimensions
• drawings of internals• nozzzles position and elevation
• designed support
• weight
• loads on foundation• limits of supply
HERVE
BARONEquipment ∕ Mechanica
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1) Most frequent type of heat exchangers: shell &
tubes
HERVE
BARONHeat Exchanger
Shell & Tubes
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HERVE
BARONHeat Exchanger thermal sizing
TEMA Data Sheet
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A Thermal data
sheet is received
from Process forshell & tubes heat
exchangers
following thermal
sizing
HERVE
BARONHeat Exchanger
Mechanical Designef[1]: 0
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N1B
N2A
N4
N5 N3
N2B
N1A
V
DUC
HLLHLL
ef[1]: 0
HERVE
BARONHeat Exchanger
Mechanical Designef[1]: 0
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N1B
N2A
N4
N5 N3
N2B
N1A
V
DUC
HLLHLL
ef[1]: 0
What additional aspect is taken into account in the mechanical design of
heat exchangers compared to that of other pressure vessels (columns,
drums)?
HERVE
BARONHeat Exchanger
Mechanical Designef[1]: 0
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N1B
N2A
N4
N5 N3
N2B
N1A
V
DUC
HLLHLL
ef[1]: 0
HERVE
BARONHeat Exchanger
Mechanical Design
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HERVE
BARONHeat Exchanger Mechanical Data Sheet
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HERVEBARON
Heat Exchanger
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Process Process/heat exchange Equipment
Proces DataSheet
Thermalsizing
Thermaldata sheet
Mechanicaldata sheet
Mechanicaldesign
HERVEBARON Heat Exchanger
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Process Process/heat exchange Equipment
Proces DataSheet
Thermalsizing
Thermaldata sheet
Mechanicaldata sheet
Mechanicaldesign
Overall eqipment dimensions,
position of nozzles, weight etc.
Heat transfer coefficient,
number of shells/passes per
shell, heat transfer surface,
number of tubes
Thermal exchange
duty
HERVEBARON Equipment ∕ Mechanica
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H e r v éB a r o n
2) Plate & Frame and other proprietary design heat exchangers
HERVEBARON Heat Exchanger
Plate and Frame
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H e r v éB a r o nHow are Plate and Frame Heat Exchangers specified ?
HERVEBARON Heat Exchanger
Plate and Frame
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H e r v éB a r o nWhat are the advantages of the Plate and Frame HX versus the Shell
& Tube?
HERVEBARON Heat Exchanger
Plate and Frame
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H e r v éB a r o n
How are Air cooled Heat Exchangers specified?
HERVEBARON Equipment ∕ Mechanica
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H e r v éB a r o n
How are heaters specified ?
HERVEBARON Equipment ∕ Mechanica
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H e r v éB a r o n
How are storage tanks specified ?
HERVEBARON Storage tank
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H e r v éB a r o n
Flat bottom cylindrical atmospheric tanks are
designed as per API 650 « Welded storage tanksfor oil storage »
Above a diameter of 6 meters, tanks are not be
shop but Site fabricated
HERVEBARON Storage tanks Mechanical data shee
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H e r v éB a r o n
HERVEBARON Equipment ∕ Mechanica
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H e r v éB a r o nWhat are the miscellaneous equipment?
HERVEBARON Equipment ∕ Mechanica
What is a package ?
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H e r v éB a r o n
HERVEBARON Equipment ∕ Mechanica
What is a package ?
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H e r v éB a r o n
Package = Set of equipment, accessories and services
contracted or purchased to a single Vendor
realizing a process function, with associated functional guarantees
assembled on a single skid or multi skid, or shipped loose (bulk)
HERVEBARON Equipment ∕ Mechanica
What is a package ?
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H e r v éB a r o n
p g
What is, for Engineering, the purpose
to order as a package ?
HERVEBARON Equipment ∕ Mechanica
What is a package ?
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H e r v éB a r o n
What is, for Engineering, the purpose
to order as a package ?
Purpose
to have a better efficiency (than if it was done by the Engineer)
to minimize site erection work
to have ONE single functional guarantee
to have a party (vendor) who is able to bring a specific know-how
HERVEBARON Equipment ∕ Mechanica
What is a package ?
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H e r v éB a r o n
What is, for Engineering, the purpose
to order as a package ?
What is usually ordered as a package ?
HERVEBARON Equipment ∕ Mechanica
What is a package ?
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H e r v éB a r o n
What is, for Engineering, the purpose
to order as a package ?
What is usually ordered as a package ?
Common types of packages
Compressors
Heaters, boilers, incinerators,
Air/nitrogen generation, chemical injection
Water/gas treatment Solid handling, conveyors, cranes etc.
HERVEBARON Packaged Compressor
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H e r v éB a r o n
Picture courtersy LMF
HERVE
BARON PackagesOff-shore
Instrument air generation Air dryers skid
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H e r v éB a r o n
Instrument air generation Air dryers skid
HERVE
BARON PackagesOff-shoreGas Dehydration
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H e r v éB a r o n
HERVE
BARON PackagesOn-shore
Steam bath
Nitrogen generation unit
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H e r v éB a r o n
Cold boxStorage tank
(25m high)
mvaporizer
HERVE
BARON Equipment ∕
Mechanica
What is a package ?
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H e r v éB a r o n
What is, for Engineering, the purpose
to order as a package ?
What is usually ordered as a package ?
Which is the responsible discipline ?
HERVE
BARON Equipment ∕
Mechanica
Which is the responsible discipline ?
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H e r v éB a r o n
Packages requiring mainly know-how for one Equipment type,designed to ONE particular code: the concerned Equipmentdiscipline
Turbo-compressor ROTATING
Heaters, boilers, incinerators FIRED HEATER
Desalter PRESSURE VESSELS
Packages involving several Equipment type, the design of which isNOT dictated by ONE particular code: the PACKAGE discipline
Air/nitrogen generation, chemical injection PACKAGE
Water/gas treatment PACKAGE
Solid handling, conveyors, cranes etc. PACKAGE
HERVE
BARON Equipment ∕
Mechanica
What are the key things to considerwhen specifying a package?
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H e r v éB a r o n
when specifying a package?
HERVE
BARON Equipment ∕
Mechanica
What are the key things to considerwhen specifying a package?
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H e r v éB a r o n
Applicable specifications: Manufacturer standard, a few Projectspecifications or all?
Automation design: Independent control system or not ?
Pre-assembly level / extent of site works
Definition of limits of supply and interfaces in all disciplines, e.g. civil
Involvement of Engineer: no / partial or full check ?
when specifying a package?
HERVE
BARON Equipment ∕
Mechanica
What are the key things to considerh f k ?
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H e r v éB a r o n
Applicable specifications: Manufacturer standard, a few Projectspecifications or all?
Automation design: Independent control and safety systems or not ?
Pre-assembly level / extent of site works
Definition of limits of supply and interfaces in all disciplines, e.g. civil
Involvement of Engineer: no / partial or full check ?
when specifying a package?
HERVE
BARON Package instrumentation & contro
Package with control loops and
protection system integrated with the
Plant control and safety systems
The Package with stand alone
process control and safety system
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H e r v éB a r o n
Plant control and safety systems
HERVE
BARON Equipment ∕
Mechanica
What are the key things to considerwhen specifying a package?
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H e r v éB a r o n
when specifying a package?
What could be the drawbacks ofordering something as a package?
HERVE
BARON Equipment ∕
Mechanica
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H e r v éB a r o n
What other documents besides the Data Sheets are issued tospecify and order Equipment ?
HERVE
BARON Equipment ∕
Mechanica
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H e r v éB a r o n
What other documents besides the Data Sheets are issued tospecify and order Equipment ?
2) THE SPECIFICATION
HERVE
BARON
Data sheet / Specification
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H e r v éB a r o n
What is the scope of each document?
HERVE
BARON
Data sheet / Specification
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H e r v éB a r o n
Two types of specifications are issued. What are the two types?
HERVE
BARON
Specification
General
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H e r v éB a r o n
EP - 21799_a_A_ppt_01 - Eng. Mangement Part 2 - Engineering disciplines9
HERVE
BARON
Specification
General specification:
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H e r v éB a r o n
It does not apply to a particular equipment (tag) but to all items of this
family of equipment, e.g. fired heaters, S&T HX etc. Only lists the amendments to a code
For standard supplies, it is enough, along with the MDS
For packages, general specifications for all equipment types within the
package must be included
HERVE
BARON
Equipment codes & Standards
Pressure Vessels
ASME Section VIII, Division 1 Rules for Construction of pressure Vessels
ASME Section VIII, Division 2 Rules for Construction of pressure Vessels
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H e r v éB a r o n
Fired Heaters and Steam BoilersASME Section I Power Boilers Code
API 560 Fired heaters for refinery services
Heat Exchangers
API 660 Shell & Tube
API 661 Air-cooled HXAPI 662 Plate & Frame
Rotating Equipment
API 610 Centrifugal pumps for Petroleum and Natural Gas Industries
API 617 Centrifugal compressor for general refinery service
API 611 General purpose turbines for refinery service
Atmospheric Storage Tanks
API 650 Welded Tanks For oil Storage
HERVE
BARON
Specification
Particular
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HERVE
BARON
Specification
General specification:
It does not apply to a particular equipment (tag) but to all items of this
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5 H e r v éB a r o n
pp y p q p ( g)
family of equipment, e.g. fired heaters, S&T HX etc.
Only lists the amendments to a code For standard supplies, it is enough, along with the MDS
For packages, general specifications for all equipment types within the
package must be included
Particular specification
Specific to a particular equipment item (Equipment Tag)
Issued for complex and extended scope of supply, including several types
of equipment, e.g. machinery auxiliaries, and for packages
Issued when the supply is not standard, i.e. specific requirements etc. that
the general specification does not cover It is fully comprehensive... as shown on the TOC on the next slide
HERVE
BARON
(Particular) Equipment specification
Detailed scope of supply
Scope of services
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5 H e r v éB a r o n
p
Reference documents
Applicable codes & standards
Deviations & Exceptions
Design Requirements
Packing, marking and shipping
Shop assembly and delivery conditions
Inspection & testing
Guarantees & warranty
Data required with the bid
HERVE
BARON
(Particular) Equipment specification
Detailed scope of supply
Scope of services
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5 H e r v éB a r o n
p
Reference documents
Applicable codes & standards
Deviations & Exceptions
Design Requirements
Packing, marking and shipping
Shop assembly and delivery conditions
Inspection & testing
Guarantees & warranty
Data required with the bid
HERVE
BARON
(Particular) Equipment specification
Detailed scope of supply
Scope of services
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5 H e r v éB a r o n
p
Reference documents
Applicable codes & standards
Deviations & Exceptions
Design Requirements
Packing, marking and shipping
Shop assembly and delivery conditions
Inspection & testing
Guarantees & warranty
Data required with the bid
HERVE
BARON
(Particular) Equipment specification
Detailed scope of supply
Scope of services
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5 H e r v éB a r o n
Reference documents
Applicable codes & standards
Deviations & Exceptions
Design Requirements
Packing, marking and shipping
Shop assembly and delivery conditions
Inspection & testing
Guarantees & warranty
Data required with the bid
HERVE
BARON
Specification
Detailed scope of supply
Scope of services
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5 H e r v éB a r o n
Reference documents
Applicable codes & standards
Deviations & Exceptions
Design Requirements
Packing, marking and shipping
Shop assembly and delivery conditions
Inspection & testing
Guarantees & warranty
Data required with the bid
Deviations and exceptions are discussed with
Vendors, and incorporated in the specification
final revision IFP
HERVE
BARON
Specification
Detailed scope of supply
Scope of services
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5 H e r v éB a r o n
Reference documents
Applicable codes & standards
Deviations & Exceptions
Design Requirements
Packing, marking and shipping
Shop assembly and delivery conditions
Inspection & testing
Guarantees & warranty
Data required with the bid
HERVE
BARON
Specification
Detailed scope of supply
Scope of services
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H e r v éB a r o n
Reference documents
Applicable codes & standards
Deviations & Exceptions
Design Requirements
Packing, marking and shipping
Shop assembly and delivery conditions
Inspection & testing
Guarantees & warranty
Data required with the bid
In all concerned disciplines (to reduce the
number of other discipline specs
transmitted to the vendor)
HERVE
BARON
Specification
Detailed scope of supply
Scope of services
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H e r v éB a r o n
Reference documents
Applicable codes & standards
Deviations & Exceptions
Design Requirements
Packing, marking and shipping
Shop assembly and delivery conditions
Inspection & testing
Guarantees & warranty
Data required with the bid
HERVE
BARON
Specification
Detailed scope of supply
Scope of services
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H e r v éB a r o n
Reference documents
Applicable codes & standards
Deviations & Exceptions
Design Requirements
Packing, marking and shipping
Shop assembly and delivery conditions
Inspection & testing
Guarantees & warranty
Documentation
Strongly influences the amount of work on
site
HERVE
BARON
Specification
Detailed scope of supply
Scope of services
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H e r v éB a r o n
Reference documents
Applicable codes & standards
Deviations & Exceptions
Design Requirements
Packing, marking and shipping
Shop assembly and delivery conditions
Inspection & testing
Guarantees & warranty
Data required with the bid
HERVE
BARON
Specification
Detailed scope of supply
Scope of services
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H e r v éB a r o n
Reference documents
Applicable codes & standards
Deviations & Exceptions
Design Requirements
Packing, marking and shipping
Shop assembly and delivery conditions
Inspection & testing
Guarantees & warranty
Data required with the bid
HERVE
BARON
Specification
Detailed scope of supply
Scope of services
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H e r v éB a r o n
Reference documents
Applicable codes & standards
Deviations & Exceptions
Design Requirements
Packing, marking and shipping
Shop assembly and delivery conditions
Inspection & testing
Guarantees & warranty
Data required with the bid
During bid stage (before PO)
information is required to Vendor for
Technical analysis. This paragraph isdeleted for IFP revision
HERVE
BARON
Equipment ∕ Mechanica
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H e r v éB a r o n
Which document, issued to the bidders, summarizes the inquiry?
HERVE
BARON
Equipment ∕ Mechanica
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H e r v éB a r o n
Which document, issued to the bidders, encapsulates allrequirements for a particular supply?
1) THE MECHANICAL DATA SHEET
2) THE SPECIFICATION
3) THE MATERIAL REQUISITION
HERVE
BARON
Material requisition
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H e r v éB a r o n
HERVE
BARON
Material requisition
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H e r v éB a r o n
HERVE
BARON
Material requisition
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H e r v éB a r o n
HERVE
BARON
Material requisition
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H e r v éB a r o n
Name the documents to be listed here…
1) For the “Centrifugal Pumps” Material Requisition
2) For the “Turbo-Compressors” Material Requisition
3) For the requisition of a package
HERVE
BARON
Material requisition
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H e r v éB a r o n
Name the documents to be listed here…
1) For the “Centrifugal Pumps” Material Requisition
2) For the “Turbo-Compressors” Material Requisition
3) For the requisition of a package
HERVE
BARON
Material requisition
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H e r v éB a r o n
Name the documents to be listed here…
1) For the “Centrifugal Pumps” Material Requisition
• The General Specification for centrifugal pumps
• The Mechanical Data Sheet of each pump
HERVE
BARON
Material requisition
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H e r v éB a r o n
Name the documents to be listed here…
1) For the “Centrifugal Pumps” Material Requisition
2) For the requisition of air-coolers
3) For the requisition of a package
HERVE
BARON
Material requisition
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H e r v éB a r o n
Name the documents to be listed here…
1) For the “Centrifugal Pumps” Material Requisition
2) For the requisition of air-coolers
• The General specification for air-coolers
• The Process Data Sheets of each air-cooler
HERVE
BARON
Material requisition
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H e r v éB a r o n
Name the documents to be listed here…
1) For the “Centrifugal Pumps” Material Requisition2) For the requisition of air-coolers
3) For the requisition of a package
and standards of engineering design disciplines
HERVE
BARON
Material requisition
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H e r v éB a r o n
Name the documents to be listed here…
1) For the “Centrifugal Pumps” Material Requisition2) For the requisition of air-coolers
3) For the requisition of a package
• The duty specification
• The Particular Specification• The general specifications for all equipment part of the package
• Specifications and standards of engineering design disciplines
HERVE
BARON
Material requisition
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Material requisition
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1 PIM, attendance to all checks and test points (HOLD)
2 PIM, optional attendance to checks and test points
3 Attendance to final tests only 4 Review of documents only
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Inspection requirements
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Supplier class
Very critical
Critical
Low critical
Non critical E q u i p m e n t C r i t i c a l i t
y
Very good Good Fair Bad
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Inspection requirements
Established on the basis of previous experience
with this supplier (rating by Engineering /
Inspection / Expediting), References, audits, NCR
etc.Defined based on operating
conditions, manufacturing
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Supplier class
Very critical
Critical
Low critical
Non critical E q u i p m e n t C r i t i c a l i t
y
difficulty, impact on Design oroverall Project Schedule.
Very good Good Fair Bad
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Inspection requirements
1 PIM, attendance to all checks and test points (HOLD)
2 PIM, optional attendance to checks and test points
3 Attendance to final tests only
4 Review of documents only
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Very good Good Fair Bad
Supplier class
Very critical
Critical
Low critical
Non critical E q u i p m e n t C r i t i c a l i t
y
2
not
qualified
1
3
1
3
4
4
22
2
333
not
qualified
not
qualified
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Material requisition
What are thedifferent typesof documentsrequested fromthe vendor ?
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the vendor ?
1 PIM, attendance to all checks and test points (HOLD)
2 PIM, optional attendance to checks and test points
3 Attendance to final tests only
4 Review of documents only
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Vendor documents
Design documents, such as mechanical calculation note etc.
Interface documents, such as loads on foundation, Purchaser's
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connections drawing etc.
Manufacturing documents such as welding and testing procedures,
inspection and test reports,
Installation documents, such as preservation procedure, liftinginstructions etc.
Operating and maintenance manual, spare parts list
HERVE
BARON
Vendor documents
Design documents, such as mechanical calculation note etc.
Interface documents, such as loads on foundation, Purchaser's
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connections drawing etc.
Manufacturing documents such as welding and testing procedures,
inspection and test reports,
Installation documents, such as preservation procedure, liftinginstructions etc.
Operating and maintenance manual, spare parts list
Which type of documents is the most critical for Engineeringdevelopment ?
HERVE
BARON
Vendor Documents Requirements & Schedule (VDRS
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Vendor Documents Requirements & Schedule (VDRS
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H e r v éB a r o nWhat do you do to ensure these documents will be submitted on-time ?
HERVE
BARON
Vendor Documents Requirements & Schedule (VDRS
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Vendor documents
Design documents, such as mechanical calculation note etc.
Interface documents, such as loads on foundation, Purchaser's
i d i
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connections drawing etc.
Manufacturing documents such as welding and testing procedures,
inspection and test reports,
Installation documents, such as preservation procedure, liftinginstructions etc.
Operating and maintenance manual, spare parts list
What are the types of Material certificates requested?
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Certificate
EN 10204
Type 2.1: Declaration of conformity. Issued by the Supplier. Certifies that the product
complies with the requirements of the order. Does not contain any test results (2.1) or
t i ifi t t lt (2 2)
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contains non-specific test results (2.2).
Type 3.1: Material test certificate. Issued by the Supplier. Contains specific test results.
Tests are done on the material itself or a sample of it. The tests have been done by an
organization independent from the supplier.
Type 3.2: Witnessed Material Test Certificate. Same as 3.1 but tests, including sampling
and traceability of sample, have been witnessed by a recognized certification agency.
The items shall be stamped with the symbol of the certification agency.
Type 3.1 (and 3.2) must contain PO/work order number, batch/lot number etc.
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Certificate
EN 10204
Type 2.1: Declaration of conformity. Issued by the Supplier. Certifies that the product
complies with the requirements of the order. Does not contain any test results (2.1) or
t i ifi t t lt (2 2)
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contains non-specific test results (2.2).
Type 3.1: Material test certificate. Issued by the Supplier. Contains specific test results.
Tests are done on the material itself or a sample of it. The tests have been done by an
organization independent from the supplier.
Type 3.2: Witnessed Material Test Certificate. Same as 3.1 but tests, including sampling
and traceability of sample, have been witnessed by a recognized certification agency.
The items shall be stamped with the symbol of the certification agency.
Type 3.1 (and 3.2) must contain PO/work order number, batch/lot number etc.
Which type of certificate is requested for what?
HERVE
BARON
Certificate
EN 10204
Type 2.1: Declaration of conformity. Issued by the Supplier. Certifies that the product
complies with the requirements of the order. Does not contain any test results (2.1) or
contains non specific test results (2 2)
Non pressure containing parts
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contains non-specific test results (2.2).
Type 3.1: Material test certificate. Issued by the Supplier. Contains specific test results.
Tests are done on the material itself or a sample of it. The tests have been done by an
organization independent from the supplier.
Type 3.2: Witnessed Material Test Certificate. Same as 3.1 but tests, including sampling
and traceability of sample, have been witnessed by a recognized certification agency.
The items shall be stamped with the symbol of the certification agency.
Type 3.1 (and 3.2) must contain PO/work order number, batch/lot number etc.
HERVE
BARON
Certificate
EN 10204
Type 2.1: Declaration of conformity. Issued by the Supplier. Certifies that the product
complies with the requirements of the order. Does not contain any test results (2.1) or
contains non specific test results (2 2)
Pressure containing parts
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contains non-specific test results (2.2).
Type 3.1: Material test certificate. Issued by the Supplier. Contains specific test results.
Tests are done on the material itself or a sample of it. The tests have been done by an
organization independent from the supplier.
Type 3.2: Witnessed Material Test Certificate. Same as 3.1 but tests, including sampling
and traceability of sample, have been witnessed by a recognized certification agency.
The items shall be stamped with the symbol of the certification agency.
Type 3.1 (and 3.2) must contain PO/work order number, batch/lot number etc.
HERVE
BARON
Certificate
EN 10204
Type 2.1: Declaration of conformity. Issued by the Supplier. Certifies that the product
complies with the requirements of the order. Does not contain any test results (2.1) or
contains non specific test results (2 2)
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contains non-specific test results (2.2).
Type 3.1: Material test certificate. Issued by the Supplier. Contains specific test results.
Tests are done on the material itself or a sample of it. The tests have been done by an
organization independent from the supplier.
Type 3.2: Witnessed Material Test Certificate. Same as 3.1 but tests, including sampling
and traceability of sample, have been witnessed by a recognized certification agency.
The items shall be stamped with the symbol of the certification agency.
Critical items, such as special steels, critical service etc, or in case of doubton the quality control system of the supplier
HERVE
BARON
Certificate
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What type of
certificateis this?
HERVE
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Material requisition / Annex
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BARON
Material requisition / Annex
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e r v éB a r o n
HERVE
BARON
Material Requisition / Annex
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e r v éB a r o n
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BARON
Vendor documents
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e r v éB a r o n
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BARON
Vendor documents
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Equipment / Mechanica
Quiz
Give another name for each of the following type of heatexchanger:
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Finned tube
PFHE
HERVE
BARON
Equipment / Mechanica
WRAP-UP !
Documents issued by Equipment discipline:
Mechanical Data Sheet
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Mechanical Data Sheet
Specification (General / Particular)
Material Requisition
Another document is issued by the Equipment discipline, whichone?
HERVE
BARON
Equipment ∕ Mechanica
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Which documents are issued to
• Specify
• Inquire
• Select
Equipment?
HERVE
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Bid technical evaluation
Supplier 1 Supplier 2Requirements
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Equipment / Mechanica
What is the work of the Equipment engineer after the purchase order isplaced?
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Equipment / Mechanica
What is the work of the Equipment engineer after the purchase order isplaced?
Review of vendor documents
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Equipment / Mechanica
What is the work of the Equipment engineer after the purchase order isplaced?
Review of vendor documents
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BARON
Equipment / Mechanica
Scope of supply: counter
flange to be supplied by
vendor, as per contractual
specification
Decision during a clarification meeting
with vendor, for instance to allow
maintenance
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Comments on Instrument
numbering and
installation: Vendor P&ID
shall use the samenomenclature than
project’s P&ID
Missing information: setting pressure of
PCV shall be indicated on P&ID
HERVE
BARON
Equipment / Mechanica
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BARON
Equipment / Mechanica
What is the work of the Equipment engineer after the purchase order isplaced?
Review of vendor documents
Coordination with other disciplines
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BARON
Equipment / Mechanica
What is the work of the Equipment engineer after the purchase order isplaced?
Review of vendor documents
Coordination with other disciplines. There are many interfaces…
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Interfaces
Which engineering data isexchanged with the Vendorof a column?
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Interfaces
Discipline Provider Receiver
Piping Nozzle elevation,
orientation, loads
Nozzle
exactposition
Which engineering data is exchangedwith the Vendor of a column?
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Plant layout Elevation &position ofmanholes, heightof skirt/support
Civil Platform supports(location and load) Loads onfoundation
Piping supports Pipe supportlocation
Instrumentation Elevation of levelconnections
Internals vendor Internals supportsElectrical Earthing lug /
lightning lug
HERVE
BARON
Equipment / Mechanica
Other Engineering disciplines /
Project functions will also be
involved….
Discipline Involvement
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Materials/Corrosion Review materials,
coating, insulation
cathodic protection
Inspection Tests, NDE, RBI
Construction Reviews, site assembly,
heavy lifts
Safety Passive fire protection on
column skirt
HERVE
BARON
The Oil & Gas Engineering Guide
A unique synthetic overveiw of Engineering...
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The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
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The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
This suite of training modulescovered the disciplinechapters of the book...
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The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
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The Guide contains much more:
The overall picture, interfaces,methods & tools, etc.
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The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
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The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
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The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
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The Oil & Gas Engineering Guide
2nd
edition
Order direct from the publisher:
http://www.editionstechnip.com/en/catalogue-detail/1111/oil-gas-engineering-guide-the.html
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